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FS-C5300DN

FS-C5200DN
FS-C5100DN

SERVICE
MANUAL
Published in July 2008
2HNSM060
First Edition

CAUTION
RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF
USED BATTERIES ACCORDING TO THE INSTRUCTIONS.
It may be illegal to dispose of this battery into the municipal waste stream. Check with your local
solid waste officials for details in your area for proper disposal.

ATTENTION
IL Y A UN RISQUE DEXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE
TYPE INCORRECT. METTRE AU REBUT LES BATTERIES UTILISEES SELON LES INSTRUCTIONS DONNEES.
Il peut tre illgal de jeter les batteries dans des eaux dgout municipales. Vrifiez avec les fonctionnaires municipaux de votre rgion pour les dtails concernant des dchets solides et une mise
au rebut approprie.

Revision history
Revision

Date

Replaced pages

Remarks

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Safety precautions

This booklet provides safety warnings and precautions for our service personnel to ensure the safety of
their customers, their machines as well as themselves during maintenance activities. Service personnel
are advised to read this booklet carefully to familiarize themselves with the warnings and precautions
described here before engaging in maintenance activities.

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Safety warnings and precautions


Various symbols are used to protect our service personnel and customers from physical danger and
to prevent damage to their property. These symbols are described below:

DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance
with warning messages using this symbol.
CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.

Symbols
The triangle ( ) symbol indicates a warning including danger and caution. The specific point
of attention is shown inside the symbol.
General warning.

Warning of risk of electric shock.

Warning of high temperature.

indicates a prohibited action. The specific prohibition is shown inside the symbol.
General prohibited action.

Disassembly prohibited.

indicates that action is required. The specific action required is shown inside the symbol.
General action required.

Remove the power plug from the wall outlet.

Always ground the copier.

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1.Installation Precautions
WARNING
Do not use a power supply with a voltage other than that specified. Avoid multiple connections to
one outlet: they may cause fire or electric shock. When using an extension cable, always check
that it is adequate for the rated current. .............................................................................................
Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or
electric shock. Connecting the earth wire to an object not approved for the purpose may cause
explosion or electric shock. Never connect the ground cable to any of the following: gas pipes,
lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the
proper authorities. ............................................................................................................................
CAUTION:

Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .......

Do not install the copier in a humid or dusty place. This may cause fire or electric shock. ................
Do not install the copier near a radiator, heater, other heat source or near flammable material.

This may cause fire. .........................................................................................................................


Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool
as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ...........

Always handle the machine by the correct locations when moving it. ...............................................
Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause
the copier to move unexpectedly or topple, leading to injury. ...........................................................
Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical
attention. ......................................................................................................................................
Advice customers that they must always follow the safety warnings and precautions in the copiers
instruction handbook. .....................................................................................................................

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2.Precautions for Maintenance


WARNING

Always remove the power plug from the wall outlet before starting machine disassembly. ...............
Always follow the procedures for maintenance described in the service manual and other related
brochures. .......................................................................................................................................
Under no circumstances attempt to bypass or disable safety features including safety mechanisms
and protective circuits. .....................................................................................................................

Always use parts having the correct specifications. ..........................................................................


Always use the thermostat or thermal fuse specified in the service manual or other related brochure when replacing them. Using a piece of wire, for example, could lead to fire or other serious
accident. ..........................................................................................................................................
When the service manual or other serious brochure specifies a distance or gap for installation of a
part, always use the correct scale and measure carefully. ................................................................

Always check that the copier is correctly connected to an outlet with a ground connection. .............
Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it
is dirty, clean it to remove the risk of fire or electric shock. ..............................................................

Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may
damage eyesight. ...........................................................................................................................
Handle the charger sections with care. They are charged to high potentials and may cause electric
shock if handled improperly. ............................................................................................................
CAUTION
Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are
safely secured so they will not be caught in rotating sections. ..........................................................

Use utmost caution when working on a powered machine. Keep away from chains and belts. ........

Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................
Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause
abnormally high temperatures. ........................................................................................................

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Do not remove the ozone filter, if any, from the copier except for routine replacement. ....................
Do not pull on the AC power cord or connector wires on high-voltage components when removing
them; always hold the plug itself. .....................................................................................................
Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a
cable cover or other appropriate item. .............................................................................................

Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ........

Remove toner completely from electronic components. ...................................................................

Run wire harnesses carefully so that wires will not be trapped or damaged. ....................................
After maintenance, always check that all the parts, screws, connectors and wires that were
removed, have been refitted correctly. Special attention should be paid to any forgotten connector,
trapped wire and missing screws. ...................................................................................................
Check that all the caution labels that should be present on the machine according to the instruction
handbook are clean and not peeling. Replace with new ones if necessary. ......................................

Handle greases and solvents with care by following the instructions below: .....................................
Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.
Ventilate the room well while using grease or solvents.
Allow applied solvents to evaporate completely before refitting the covers or turning the power switch on.
Always wash hands afterwards.
Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to
fire in a furnace, etc. .......................................................................................................................

Should smoke be seen coming from the copier, remove the power plug from the wall outlet immediately. ............................................................................................................................................

3.Miscellaneous
WARNING
Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the
specified refiner; it may generate toxic gas. .....................................................................................

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CONTENTS
1-1 Specifications
1-1-1 Specifications..........................................................................................................................................1-1-1
1-1-2 Parts names............................................................................................................................................1-1-7
(1) Overall ...............................................................................................................................................1-1-7
(2) Operation panel.................................................................................................................................1-1-9
1-1-3 Machine cross section ..........................................................................................................................1-1-10

1-2 Installation
1-2-1 Installation environment ..........................................................................................................................1-2-1
1-2-2 Unpacking ...............................................................................................................................................1-2-2
(1) Unpacking .........................................................................................................................................1-2-2
(2) Removing the tape ............................................................................................................................1-2-4
1-2-3 Installing the expansion memory modules (option).................................................................................1-2-5
1-2-4 Installing the memory card (option).........................................................................................................1-2-6
1-2-5 Installing the hard disk (option for 26/28 ppm [500-sheet] model only) ..................................................1-2-7

1-3 Maintenance Mode


1-3-1 Maintenance mode .................................................................................................................................1-3-1
(1) Executing a maintenance item ..........................................................................................................1-3-1
(2) Service mode ....................................................................................................................................1-3-2
(3) Printing a event log (EVENT LOG)..................................................................................................1-3-11

1-4 Troubleshooting
1-4-1 Paper misfeed detection .........................................................................................................................1-4-1
(1) Paper misfeed indication ...................................................................................................................1-4-1
(2) Paper misfeed detection condition ....................................................................................................1-4-1
1-4-2 Self-diagnostic function...........................................................................................................................1-4-2
(1) Self-diagnostic function .....................................................................................................................1-4-2
(2) Self diagnostic codes ........................................................................................................................1-4-3
1-4-3 Image formation problems ....................................................................................................................1-4-21
(1) No image appears (entirely white). ..................................................... 1-4-22
(2) No image appears (entirely black). ..................................................... 1-4-23
(3) A specific color is printed solid. .......................................................................................................1-4-23
(4) The back side gets dirty. .................................................................................................................1-4-23
(5) Image is too light. ............................................................................................................................1-4-24
(6) The background is colored. .............................................................................................................1-4-24
(7) White streaks are printed vertically. ................................................................................................1-4-25
(8) Black streaks are printed vertically..................................................................................................1-4-25
(9) Streaks are printed horizontally.......................................................................................................1-4-25
(10) Spots are printed. ............................................................................................................................1-4-25
(11) The leading edge of image begins to print too early or too late. .....................................................1-4-26
(12) Paper is wrinkled. ............................................................................................................................1-4-26
(13) Offset occurs. ..................................................................................................................................1-4-26
(14) Part of image is missing. .................................................................................................................1-4-26
(15) Fusing is loose. ...............................................................................................................................1-4-27
(16) Colors are printed offset to each other. ...........................................................................................1-4-27
1-4-4 Electric problems ..................................................................................................................................1-4-28
1-4-5 Mechanical problems ............................................................................................................................1-4-31

1-5 Assembly and Disassembly


1-5-1 Precautions for assembly and disassembly............................................................................................1-5-1
(1) Precautions .......................................................................................................................................1-5-1
(2) Drum..................................................................................................................................................1-5-1
(3) Toner container .................................................................................................................................1-5-1
(4) How to tell a genuine Kyocera Mita toner container..........................................................................1-5-2
1-5-2 Outer covers ...........................................................................................................................................1-5-3
(1) Detaching and refitting the left rear cover, left upper cover and left front cover................................1-5-3
(2) Detaching and refitting the right rear cover, right upper cover and right front cover .........................1-5-6
1-5-3 Paper feed section ..................................................................................................................................1-5-8
(1) Detaching and refitting the paper feed roller assembly (paper feed roller and pickup roller) ............1-5-8
(2) Detaching and refitting the retard roller ...........................................................................................1-5-10
(3) Detaching and refitting the MP paper feed roller.............................................................................1-5-12

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1-5-4 Developing section................................................................................................................................1-5-13


(1) Detaching and refitting the developing unit .....................................................................................1-5-13
1-5-5 Drum section.........................................................................................................................................1-5-15
(1) Detaching and refitting the drum unit ..............................................................................................1-5-15
(2) Detaching and refitting the main charger unit..................................................................................1-5-16
1-5-6 Transfer/separation section ..................................................................................................................1-5-17
(1) Detaching and refitting the intermediate transfer unit......................................................................1-5-17
(2) Detaching and refitting the transfer roller unit .................................................................................1-5-20
(3) Detaching and refitting the duplex unit B.........................................................................................1-5-21
1-5-7 Fuser section ........................................................................................................................................1-5-26
(1) Detaching and refitting the fuser unit...............................................................................................1-5-26
1-5-8 PWBs ....................................................................................................................................................1-5-27
(1) Detaching and refitting the power source PWB...............................................................................1-5-27
(2) Detaching and refitting the main PWB ............................................................................................1-5-29
(3) Detaching and refitting the engine PWB .........................................................................................1-5-30
(4) Detaching and refitting the high voltage PWB.................................................................................1-5-34
1-5-9 Others ...................................................................................................................................................1-5-37
(1) Detaching and refitting the laser scanner unit .................................................................................1-5-37
(2) Detaching and refitting the ozone filter............................................................................................1-5-39

1-6 Firmware
1-6-1 Downloading firmware ............................................................................................................................1-6-1
(1) Firmware file......................................................................................................................................1-6-1
(2) Downloading the firmware from the USB memory ............................................................................1-6-2
(3) Downloading the firmware from the memory card.............................................................................1-6-4

2-1 Mechanical Construction


2-1-1 Paper feed/conveying section.................................................................................................................2-1-1
(1) Cassette paper feed section..............................................................................................................2-1-1
(2) MP tray paper feed section ...............................................................................................................2-1-3
(3) Paper conveying section ...................................................................................................................2-1-4
2-1-2 Drum section...........................................................................................................................................2-1-6
(1) Drum section .....................................................................................................................................2-1-6
(2) Main charger unit...............................................................................................................................2-1-8
2-1-3 Expose section......................................................................................................................................2-1-10
(1) Laser scanner unit...........................................................................................................................2-1-10
2-1-4 Developing section................................................................................................................................2-1-13
2-1-5 Transfer/separation section ..................................................................................................................2-1-15
2-1-6 Fuser section ........................................................................................................................................2-1-17
2-1-7 Paper exit/feed shift section..................................................................................................................2-1-19
2-1-8 Duplex/conveying section .....................................................................................................................2-1-21

2-2 Electrical Parts Layout


2-2-1 Electrical parts layout..............................................................................................................................2-2-1
(1) PWBs ................................................................................................................................................2-2-1
(2) Switches and sensors .......................................................................................................................2-2-3
(3) Motors ...............................................................................................................................................2-2-5
(4) Other electrical components..............................................................................................................2-2-7

2-3 Operation of the PWBs


2-3-1
2-3-2
2-3-3
2-3-4

Power source PWB.................................................................................................................................2-3-1


Engine PWB............................................................................................................................................2-3-2
Drum relay PWB ...................................................................................................................................2-3-11
Paper exit PWB.....................................................................................................................................2-3-14

2-4 Appendixes
2-4-1 Appendixes .............................................................................................................................................2-4-1
(1) Wiring diagram ..................................................................................................................................2-4-1
(2) Repetitive defects gauge...................................................................................................................2-4-3

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2HL/2HM/2HN
1-1 Specifications

1-1-1

Specifications

26/28 ppm (500-sheet) model


Type ................................................ Desktop
Printing method............................... Electrophotographic four color (CMYK) printing using tandem (4) drum system
Paper weight................................... Cassette: 60 to 120 g/m2
MP tray: 60 to 220 g/m2
Paper types*1 .................................. Cassette:
Plain, preprinted, bond, recycled, rough, letterhead, color, prepunched, high quality,
and custom
MP tray:
Plain, transparency, preprinted, labels, bond, recycled, vellum, rough, letterhead,
color, prepunched, envelope, cardstock, coated, thick, high quality, and custom
Paper sizes ..................................... Cassette:
A4, B5, A5, Folio, 8 1/2" 14" (Legal), 8 1/2" 11" (Letter), Oficio II, Statement,
Executive, ISO B5, A6, Envelope C5, 16K, and Custom
MP tray:
A4, B5, A5, Folio, 8 1/2" 14" (Legal), 8 1/2" 11" (Letter), Oficio II, Statement,
Executive, A6, B6, ISO B5, Env. Monarch, Envelope #10, Envelope #9,
Envelope #6, Envelope DL, Envelope C5, 16K, Hagaki, Oufuku Hagaki, Youkei 2,
Youkei 4, and Custom
Printing speeds ............................... Cassette:
A4: 26 ppm
B5, A5, A6: 28 ppm (After 16 pages the printing speed becomes 14 ppm)
Letter: 28 ppm
Legal: 22 ppm
MP tray:
A4: 23 ppm
B5, A5, A6: 24 ppm (After 16 pages the printing speed becomes 14 ppm)
Letter: 24 ppm
Legal: 20 ppm
Duplex printing speed ..................... A4: 26 ppm
B5, A5, A6: 28 ppm (After 16 pages the printing speed becomes 14 ppm)
Letter: 28 ppm
Legal: 11 ppm
First print out time ........................... B/W: 9 seconds or less
Color: 10.5 seconds or less
(Sleep: 35 seconds or less)
Warm-up time (23C, 60%RH) ....... Power on: 36 seconds or less
Sleep (within 3 hours): 30 seconds or less
Paper feed source capacity ............ Cassette: 500 sheets (80 g/m2)
MP tray: 150 sheets (80 g/m2)
Output tray capacity........................ Top tray: 250 sheets (80 g/m2)
Photoconductor............................... OPC drum (diameter 30 mm)
Printing method............................... Semiconductor laser (1 beam)
Charging system............................. Scorotoron plus charging
Developing system ......................... Dual component interactive touch down developing system
Toner replenishing: Automatic from the toner container
Transfer system .............................. Primary transfer: Elasticity intermediate transfer belt (DC bias)
Secondary transfer: Transfer roller (DC bias)
Separation system .......................... Small diameter separation, discharger brush
Fixing system.................................. Heat fusing with a heat roller and a pressure roller
Charge erasing system................... Exposure by eraser lamp (LED)
Cleaning system ............................. Drum: Counter blade
Controller ........................................ PowerPC440-667 MHz
Memory........................................... Standard: 256 MB
Maximum: 1280 MB

1-1-1

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2HL/2HM/2HN
Resolution....................................... 600 dpi
Operating systems.......................... Microsoft Windows 2000/XP/Vista, Windows Server 2003
Apple Macintosh OS X
Interface.......................................... Standard
USB:
Hi-Speed USB
Network: 10 BASE-T/100 BASE-TX
KUIO-LV slot
Option: Hard disk
Memory card slot ............................ 1 (CompactFlash, 4 GB or less)
Margin............................................. 4 mm (left, right, top and bottom)
Operation environment ................... Temperature: 10 to 32.5C/50 to 90.5F
Relative humidity: 15 to 80%
Altitude 2,500 m (8,202 feet) maximum
Illumination 1,500 lux maximum
Dimensions (W D H) ................. 345 518 480 mm
13 5/8 20 2/5 18 9/10"
Weight............................................. Approx. 29.5 kg (65 lbs)
Power source.................................. 120 V, 60 Hz, max. 9.2 A (U.S.A./Canada)
220-240 V, 50 Hz/60 Hz, max. 4.7 A (European countries) Max.
Allowable voltage fluctuation: 10% Max.
Allowable frequency fluctuation: 2%
Power consumption ........................ Maximum 1,233 W or less
During printing: 477 W
During standby: 79 W
During sleep mode: 7 W
Power off: 0 W
Operating noise*2 ............................ During printing: LpA = 53 dB (A)
During standby: LpA = 36 dB (A)
During sleep mode: Immeasurably low
*1: When using CUSTOM 1 (to 8), use the MP tray for paper sizes smaller than 105 148 mm (4 1/8 5 13/16").
The MP tray can be used with paper sizes over 70 138 mm (2 3/4 5 7/16").
*2: Sound pressure level at bystander position [front] in accordance with EN ISO 7779.

NOTE: These specifications are subject to change without notice.

1-1-2

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2HL/2HM/2HN
21/23 ppm (500-sheet) model
Type ................................................ Desktop
Printing method............................... Electrophotographic four color (CMYK) printing using tandem (4) drum system
Paper weight................................... Cassette: 60 to 120 g/m2
MP tray: 60 to 220 g/m2
Paper types*1 .................................. Cassette:
Plain, preprinted, bond, recycled, rough, letterhead, color, prepunched, high quality,
and custom
MP tray:
Plain, transparency, preprinted, labels, bond, recycled, vellum, rough, letterhead,
color, prepunched, envelope, cardstock, coated, thick, high quality, and custom
Paper sizes ..................................... Cassette:
A4, B5, A5, Folio, 8 1/2" 14" (Legal), 8 1/2" 11" (Letter), Oficio II, Statement,
Executive, ISO B5, A6, Envelope C5, 16K, and Custom
MP tray:
A4, B5, A5, Folio, 8 1/2" 14" (Legal), 8 1/2" 11" (Letter), Oficio II, Statement,
Executive, A6, B6, ISO B5, Env. Monarch, Envelope #10, Envelope #9,
Envelope #6, Envelope DL, Envelope C5, 16K, Hagaki, Oufuku Hagaki, Youkei 2,
Youkei 4, and Custom
Printing speeds ............................... Cassette:
A4: 21 ppm
B5, A5, A6: 23 ppm (After 16 pages the printing speed becomes 14 ppm)
Letter: 23 ppm
Legal: 17 ppm
MP tray:
A4: 19 ppm
B5, A5, A6: 20 ppm (After 16 pages the printing speed becomes 14 ppm)
Letter: 20 ppm
Legal: 17 ppm
Duplex printing speed ..................... A4: 11 ppm
B5, A5, A6: 11 ppm (After 16 pages the printing speed becomes 7 ppm)
Letter: 11 ppm
Legal: 8 ppm
First print out time ........................... B/W: 10.5 seconds or less
Color: 12 seconds or less
(Sleep: 35 seconds or less)
Warm-up time (23C, 60%RH) ....... Power on: 44 seconds or less
Sleep (within 3 hours): 25 seconds or less
Paper feed source capacity ............ Cassette: 500 sheets (80 g/m2)
MP tray: 150 sheets (80 g/m2)
Output tray capacity........................ Top tray: 250 sheets (80 g/m2)
Photoconductor............................... OPC drum (diameter 30 mm)
Printing method............................... Semiconductor laser (1 beam)
Charging system............................. Scorotoron plus charging
Developing system ......................... Dual component interactive touch down developing system
Toner replenishing: Automatic from the toner container
Transfer system .............................. Primary transfer: Elasticity intermediate transfer belt (DC bias)
Secondary transfer: Transfer roller (DC bias)
Separation system .......................... Small diameter separation, discharger brush
Fixing system.................................. Heat fusing with a heat roller and a pressure roller
Charge erasing system................... Exposure by eraser lamp (LED)
Cleaning system ............................. Drum: Counter blade
Controller ........................................ PowerPC440-533 MHz
Memory........................................... Standard: 256 MB
Maximum: 1280 MB

1-1-3

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2HL/2HM/2HN
Resolution....................................... 600 dpi
Operating systems.......................... Microsoft Windows 2000/XP/Vista, Windows Server 2003
Apple Macintosh OS X
Interface.......................................... USB: Hi-Speed USB
Network: 10 BASE-T/100 BASE-TX
KUIO-LV slot
Memory card slot ............................ 1 (CompactFlash, 4 GB or less)
Margin............................................. 4 mm (left, right, top and bottom)
Operation environment ................... Temperature: 10 to 32.5C/50 to 90.5F
Relative humidity: 15 to 80%
Altitude 2,500 m (8,202 feet) maximum
Illumination 1,500 lux maximum
Dimensions (W D H) ................. 345 518 480 mm
13 5/8 20 2/5 18 9/10"
Weight............................................. Approx. 29 kg (64 lbs)
Power source.................................. 120 V, 60 Hz, max. 9.2 A (U.S.A./Canada)
220-240 V, 50 Hz/60 Hz, max. 4.7 A (European countries) Max.
Allowable voltage fluctuation: 10% Max.
Allowable frequency fluctuation: 2%
Power consumption ........................ Maximum 1,221 W or less
During printing: 420 W
During standby: 70 W
During sleep mode: 7 W
Power off: 0 W
Operating noise*2 ............................ During printing: LpA = 53 dB (A)
During standby: LpA = 36 dB (A)
During sleep mode: Immeasurably low

*1: When using CUSTOM 1 (to 8), use the MP tray for paper sizes smaller than 105 148 mm (4 1/8 5 13/16").
The MP tray can be used with paper sizes over 70 138 mm (2 3/4 5 7/16").
*2: Sound pressure level at bystander position [front] in accordance with EN ISO 7779.

NOTE: These specifications are subject to change without notice.

1-1-4

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2HL/2HM/2HN
21/23 ppm (250-sheet) model
Type ................................................ Desktop
Printing method............................... Electrophotographic four color (CMYK) printing using tandem (4) drum system
Paper weight................................... Cassette: 60 to 120 g/m2
MP tray: 60 to 220 g/m2
Paper types*1 .................................. Cassette:
Plain, preprinted, bond, recycled, rough, letterhead, color, prepunched, high quality,
and custom
MP tray:
Plain, transparency, preprinted, labels, bond, recycled, vellum, rough, letterhead,
color, prepunched, envelope, cardstock, coated, thick, high quality, and custom
Paper sizes ..................................... Cassette:
A4, B5, A5, Folio, 8 1/2" 14" (Legal), 8 1/2" 11" (Letter), Oficio II, Statement,
Executive, ISO B5, A6, Envelope C5, 16K, and Custom
MP tray:
A4, B5, A5, Folio, 8 1/2" 14" (Legal), 8 1/2" 11" (Letter), Oficio II, Statement,
Executive, A6, B6, ISO B5, Env. Monarch, Envelope #10, Envelope #9,
Envelope #6, Envelope DL, Envelope C5, 16K, Hagaki, Oufuku Hagaki, Youkei 2,
Youkei 4, and Custom
Printing speeds ............................... Cassette:
A4: 21 ppm
B5, A5, A6: 23 ppm (After 16 pages the printing speed becomes 14 ppm)
Letter: 23 ppm
Legal: 17 ppm
MP tray:
A4: 19 ppm
B5, A5, A6: 20 ppm (After 16 pages the printing speed becomes 14 ppm)
Letter: 20 ppm
Legal: 17 ppm
Duplex printing speed ..................... A4: 11 ppm
B5, A5, A6: 11 ppm (After 16 pages the printing speed becomes 7 ppm)
Letter: 11 ppm
Legal: 8 ppm
First print out time ........................... B/W: 10.5 seconds or less
Color: 12 seconds or less
(Sleep: 35 seconds or less)
Warm-up time (23C, 60%RH) ....... Power on: 44 seconds or less
Sleep (within 3 hours): 25 seconds or less
Paper feed source capacity ............ Cassette: 250 sheets (80 g/m2)
MP tray: 150 sheets (80 g/m2)
Output tray capacity........................ Top tray: 250 sheets (80 g/m2)
Photoconductor............................... OPC drum (diameter 30 mm)
Printing method............................... Semiconductor laser (1 beam)
Charging system............................. Scorotoron plus charging
Developing system ......................... Dual component interactive touch down developing system
Toner replenishing: Automatic from the toner container
Transfer system .............................. Primary transfer: Elasticity intermediate transfer belt (DC bias)
Secondary transfer: Transfer roller (DC bias)
Separation system .......................... Small diameter separation, discharger brush
Fixing system.................................. Heat fusing with a heat roller and a pressure roller
Charge erasing system................... Exposure by eraser lamp (LED)
Cleaning system ............................. Drum: Counter blade
Controller ........................................ PowerPC440-533 MHz
Memory........................................... Standard: 256 MB
Maximum: 1280 MB

1-1-5

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2HL/2HM/2HN
Resolution....................................... 600 dpi
Operating systems.......................... Microsoft Windows 2000/XP/Vista, Windows Server 2003
Apple Macintosh OS X
Interface.......................................... USB: Hi-Speed USB
Network: 10 BASE-T/100 BASE-TX
KUIO-LV slot
Memory card slot ............................ 1 (CompactFlash, 4 GB or less)
Margin............................................. 4 mm (left, right, top and bottom)
Operation environment ................... Temperature: 10 to 32.5C/50 to 90.5F
Relative humidity: 15 to 80%
Altitude 2,500 m (8,202 feet) maximum
Illumination 1,500 lux maximum
Dimensions (W D H) ................. 345 518 455 mm
13 5/8 18 1/2 17 9/10"
Weight............................................. Approx. 28 kg (61 lbs)
Power source.................................. 120 V, 60 Hz, max. 9.2 A (U.S.A./Canada)
220-240 V, 50 Hz/60 Hz, max. 4.7 A (European countries) Max.
Allowable voltage fluctuation: 10% Max.
Allowable frequency fluctuation: 2%
Power consumption ........................ Maximum 1,231 W or less
During printing: 405 W
During standby: 69 W
During sleep Mode: 7 W
Power off: 0 W
Operating noise*2 ............................ During printing: LpA = 53 dB (A)
During standby: LpA = 36 dB (A)
During sleep mode: Immeasurably low

: When using CUSTOM 1 (to 8), use the MP tray for paper sizes smaller than 105 148 mm (4 1/8 5 13/16").
The MP tray can be used with paper sizes over 70 138 mm (2 3/4 5 7/16").
*2: Sound pressure level at bystander position [front] in accordance with EN ISO 7779.

NOTE: These specifications are subject to change without notice.

1-1-6

http://www.manuals4you.com

2HL/2HM/2HN

1-1-2

Parts names

(1) Overall
21/23 ppm (500-sheet) model and 26/28 ppm (500-sheet) model
21/23 ppm
(500-sheet) model

11
12
13
14
26/28 ppm
(500-sheet)
model

16

10
10
6

17

10
10

15
2

9
8

1
3
4

24

5
7
21

18

22
23
20

19

Figure 1-1-1
1.
2.
3.
4.
5.
6.
7.
8.

Operation panel
Front cover
Top cover (Top tray)
Paper stopper
MP tray
Cassette
Power switch
Left cover

9.
10.
11.
12.
13.
14.
15.
16.

Waste toner box


Main charger units
Toner container M
Toner container C
Toner container Y
Toner container K
Duplex unit B
Fuser cover A

17.
18.
19.
20.
21.
22.
23.
24.

Envelope switch
USB memory slot
USB interface
AC inlet
Optional interface slot
Network indicators
Network interface
Right cover

1-1-7

http://www.manuals4you.com

2HL/2HM/2HN
21/23 ppm (250-sheet) model

11
12
13

14
16

10
10
17

10
10

15
2

9
8
1
3
4

24

5
7
21

18

22
23
20

19

Figure 1-1-2
1.
2.
3.
4.
5.
6.
7.
8.

Operation panel
Front cover
Top cover (Top tray)
Paper stopper
MP tray
Cassette
Power switch
Left cover

9.
10.
11.
12.
13.
14.
15.
16.

Waste toner box


Main charger units
Toner container M
Toner container C
Toner container Y
Toner container K
Duplex unit B
Fuser cover A

17.
18.
19.
20.
21.
22.
23.
24.

1-1-8

http://www.manuals4you.com

Envelope switch
USB memory slot
USB interface
AC inlet
Optional interface slot
Network indicators
Network interface
Right cover

2HL/2HM/2HN
(2) Operation panel

2 3 5

Figure 1-1-3
1.
2.
3.
4.
5.
6.
7.
8.
9.

Message display
Ready indicator
Data indicator
Attention indicator
Arrow keys
MENU key
OK key
GO key
CANCEL key

1-1-9

http://www.manuals4you.com

2HL/2HM/2HN

1-1-3

Machine cross section

21/23 ppm (500-sheet) model and 26/28 ppm (500-sheet) model


21/23 ppm (500-sheet) model

14

18
8

15

19
9

20

16

10

21

17

11

7
25
24

22
23

Light path
Paper path
Paper path
(optional)
12

26

13

Figure 1-1-4
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.

Cassette
MP tray
Duplex unit B
Drum unit M
Drum unit C
Drum unit Y
Drum unit K
Main charger unit M
Main charger unit C
Main charger unit Y
Main charger unit K
Laser scanner unit MC
Laser scanner unit YK

14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.

Developing unit M
Developing unit C
Developing unit Y
Developing unit K
Toner container M
Toner container C
Toner container Y
Toner container K
Intermediate transfer unit
Transfer roller unit
Fuser unit
Front cover
Controller box

1-1-10

http://www.manuals4you.com

2HL/2HM/2HN
21/23 ppm (250-sheet) model

14

18
8

15

19
9

20

16

10

21

17

11

7
25
24

22
23

Light path
Paper path

12

26

13

Paper path
(optional)

Figure 1-1-5
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.

Cassette
MP tray
Duplex unit B
Drum unit M
Drum unit C
Drum unit Y
Drum unit K
Main charger unit M
Main charger unit C
Main charger unit Y
Main charger unit K
Laser scanner unit MC
Laser scanner unit YK

14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.

Developing unit M
Developing unit C
Developing unit Y
Developing unit K
Toner container M
Toner container C
Toner container Y
Toner container K
Intermediate transfer unit
Transfer roller unit
Fuser unit
Front cover
Controller box

1-1-11

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2HL/2HM/2HN

This page is intentionally left blank.

1-1-12

http://www.manuals4you.com

2HL/2HM/2HN
1-2 Installation

1-2-1
1.
2.
3.
4.
5.

6.

Installation environment
Temperature: 10 to 32.5C/50 to 90.5F
Humidity: 15 to 80%RH
Power supply: 120 V AC, 220 - 240 V AC
Power source frequency: 50 Hz 0.3%/60 Hz 0.3%
Installation location
Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sunlight or
other strong light when removing paper jams.
Avoid locations subject to high temperature and high humidity or low temperature and low humidity; an abrupt
change in the environmental temperature; and cool or hot, direct air.
Avoid places subject to dust and vibrations.
Choose a surface capable of supporting the weight of the machine.
Place the machine on a level surface (maximum allowance inclination: 1).
Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such as mercury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents.
Select a well-ventilated location.
Allow sufficient access for proper operation and maintenance of the machine.
Machine front: 600 mm/23 5/8"
Machine rear: 200 mm/7 7/8"
Machine right: 250 mm/9 13/16"
Machine left: 400 mm/15 3/4"
Machine top: 400 mm/15 3/4"

400 mm
15 3/4"

400 mm
15 3/4"

250 mm
9 13/16"

200 mm
7 7/8"

600 mm
23 5/8"

Figure 1-2-1

1-2-1

http://www.manuals4you.com

2HL/2HM/2HN

1-2-2

Unpacking

(1) Unpacking
220-240 V AC model
21/23 ppm (250-sheet) model
21/23 ppm (500-sheet) model

5
4

16

15

26/28 ppm
(500-sheet) model

3
2
8

17

9
7

14

10
13

11

12

Figure 1-2-2 220-240 V AC model


1.
2.
3.
4.
5.
6.
7.

Printer
Toner container (Yellow)
Toner container (Black)
Toner container (Cyan)
Toner container (Magenta)
Waste toner box
Power cord

8.
9.
10.
11.
12.
13.
14.

Main pad
Bottom pad
Bottom front/side pad
Outer case
Top pad
Top tray
Top spacer

1-2-2

http://www.manuals4you.com

15. Machine cover


600 600 900
16. Desiccating agent
17. Machine cover
650 650 1200

2HL/2HM/2HN
120 V AC model

14

19

26/28 ppm
(500-sheet) model
21/23 ppm
(250-sheet) model 21/23 ppm
(500-sheet) model
21/23 ppm
13
(500-sheet) model

12

4
3

13
21/23 ppm
(250-sheet) model

15

26/28 ppm
(500-sheet) model

16

3
2
6
7

17
18

11

9
10

Figure 1-2-3 120 V AC model


1.
2.
3.
4.
5.
6.
7.
8.
9.

Printer
Toner container (Yellow)
Toner container (Black)
Toner container (Cyan)
Toner container (Magenta)
Waste toner box
Power cord
Document tray
Upper left cushion

10.
11.
12.
13.
14.
15.
16.
17.
18.

Upper right cushion


Outer case
Machine cover 600 600 900
Cassette cushion
Desiccating agent
Main pad
Machine cover 650 650 1200
Bottom left cushion
Bottom right cushion

1-2-3

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2HL/2HM/2HN
(2) Removing the tape
<Procedure>
1. Remove the tape.

Tape

Figure 1-2-4

1-2-4

http://www.manuals4you.com

2HL/2HM/2HN

1-2-3

Installing the expansion memory modules (option)

<Procedure>
1. Turn off printer power switch.
Caution:
Do not insert or remove expansion memory
modules while printer power is on.
Doing so may cause damage to the printer
and the expansion memory modules.
2. Remove the two screws and then remove
the main PWB.

Screw
Main PWB

Screw

Figure 1-2-5
3. Insert the expansion memory modules into
the expansion memory socket so that the
notches on the memory align with the corresponding protrusions in the slot.
4. Refit the main PWB.
5. Print a status page to check the memory
expansion (See page P.1-3-2).
If memory expansion has been properly performed, information on the installed memory
is printed with the total memory capacity has
been increased.
Standard memory capacity: 256 MB

Main PWB

Expansion
memory socket

Expansion
memory module

Figure 1-2-6

1-2-5

http://www.manuals4you.com

2HL/2HM/2HN

1-2-4

Installing the memory card (option)

<Procedure>
1. Turn off printer power switch.
Caution:
Do not insert or remove memory card while
printer power is on.
Doing so may cause damage to the printer
and the memory card.
2. Remove the two screws and then remove
the main PWB.

Screw
Main PWB

Screw

Figure 1-2-7
3. Insert the memory card into the memory
card slot. Push it in all the way.
4. Refit the main PWB.

Main PWB

Memory card socket

Memory card

Figure 1-2-8

1-2-6

http://www.manuals4you.com

2HL/2HM/2HN

1-2-5

Installing the hard disk (option for 26/28 ppm [500-sheet] model only)

<Procedure>
1. Turn off printer power switch.
Caution: Do not insert or remove hard disk
unit while printer power is on.
Doing so may cause damage to the printer
and the hard disk.
2. Remove two screws and then remove the
option interface slot cover.
3. Insert the hard disk into the option interface
slot. Push it in all the way.
4. Secure the hard disk by using two screws.

Option interface
slot cover
Screw
Screw
Option
interface
slot
Hard disk

Figure 1-2-9

1-2-7

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2HL/2HM/2HN

This page is intentionally left blank.

1-2-8

http://www.manuals4you.com

2HL/2HM/2HN
1-3 Maintenance Mode

1-3-1

Maintenance mode

The printer is equipped with a maintenance function which can be used to maintain and service the machine.
(1) Executing a maintenance item

Message display
Ready

1. Press the MENU key.


Report Print

>

2. Press the up/down arrow key several times


until [Adjust/Maintenance >] is displayed.
Adjust/
Maintenance

>

>Color
Calibration

3. Press the right arrow key.

>Service

4. Press the up/down arrow key several times


until [>Service >] is displayed.
>

5. Press the right arrow key.


Service mode items

To scroll these items,


press the up/down
arrow key repeatedly.

>>Print
Status Page

To print a status page for service purpose.

>>Print Network
Status Page

To print a network status page.

>>Print
Test Page

To print a test page.

>>Maintenance

To reset the counter after replacing the maintenance kit.

(See page 1-3-2)

(See page 1-3-7)

(See page 1-3-7)

(See page 1-3-8)


>>DEV-CLN

To perform developer refreshing.

(See page 1-3-9)


>>LSU/Charger

To perform LSU dust shield glass and main charger cleaning

(See page 1-3-9)


>>Drum

To perform drum surface refreshing.

(See page 1-3-10)

1-3-1

http://www.manuals4you.com

2HL/2HM/2HN
(2) Service mode
Service items

Description
Printing a status page for service purpose
Description
Prints a status page for service purpose. The status page includes various printing settings
and service cumulative.
Purpose
To acquire the current printing environmental parameters and cumulative information.
Procedure
1. Enter the service mode [>>Print Status Page].
2. Press the OK key. [Print Status Page?] will be displayed.
3. Press the OK key. Two pages will be printed.
Completion

>>Print
Status Page

Service status page (1)

Service Status Page


Printer

Firmware Version 2HN_2000.000.000 2007.12.24

[XXXXXXXX] [XXXXXXXX] [XXXXXXXX] [XXXXXXXX]

Controller Information
Memory Status
Standard Size
Option Slot
Total Size

100000 kB
200000 kB
300000 kB

Time
Local Time Zone
Time Server

+01:00 Amsterdam
10. 183. 53. 13

FRPO Status
Default Pattern Switch
Default Font Number

B8
C5*10000+C2*100+C3

0
00000

e-MPS error control

Y6

[XXXXXXXXXXXXXXXX]

Figure 1-3-1

1-3-2

http://www.manuals4you.com

2HL/2HM/2HN
Service items

Description
Service status page (2)

Service Status Page


Printer
Firmware Version 2HN_2000.000.000 2007.12.24

[XXXXXXXX] [XXXXXXXX] [XXXXXXXX] [XXXXXXXX]

Engine Information
NVRAM Version
MAC Address

Toner Coverage

_1F31225_1F31225
00:00:00:00:00:00

Installed Options
Paper Feeder2
Paper Feeder3
Paper Feeder4
Paper Feeder5
Memory Card
Hard Disk

Installed
Installed (Multi-Media)
Not Installed
Installed
Installed
Installed

Average (%) / Usage Page (A4/Letter Conversion)


/ 1111111. 00
K: 1.00
/ 2222222. 22
C: 2.22
/ 3333333. 33
M: 3.33
/ 4444444. 44
Y: 4.44
Last Page K/C/M/Y (%) 1.00 / 2.22 / 3.33 / 4.44

1/2
100/100
1/5
0/0/0/0/0/0/0
0/0/0/0/0/0/0
0/0/0/0/0/0/0/0/
0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/
0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/
F00/U00/0/0/0/0/30/30/70/70/00/00/
0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/
0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/
0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E
0000/0100/0500/1000/0000/0100/0500/1000/0000/0100/0500/1000/0000/0100/0500/1000/
0000/0100/0500/1000/0000/0100/0500/1000/0000/0100/0500/1000/0000/0100/0500/1000/
00000000000000000000000000000000/0000000000000000000000000000000000000000/0000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
12345678/11223344/00001234abcd567800001234abcd5678/01234567890123456789012345678901/0008/00/07
12345678/11223344/00001234abcd567800001234abcd5678/01234567890123456789012345678901/0008/00/07
12345678/11223344/00001234abcd567800001234abcd5678/01234567890123456789012345678901/0008/00/07
12345678/11223344/00001234abcd567800001234abcd5678/01234567890123456789012345678901/0008/00/07
XXXXXXXX
FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/
FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/
FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/
FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/
FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/
FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/
FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/
FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/
[ABCDEFGHIJ][ABCDEFGHIJ][ABCDEFGHIJ]
ABCDEFGHIJ/ABCDEFGHIJ/ABCDEFGHIJ/ABCDEFGHIJ/
[XXXXXXXXXXXXXXXX]

Figure 1-3-2

1-3-3

http://www.manuals4you.com

2HL/2HM/2HN
Service items

Description
Detail of service status page

No.

Items

Description

Firmware version

Engine software version

Engine boot version

Main ROM version

Panel mask version

Used memory

Local time zone

FRPO settings

Machine serial No.

NVRAM version

_ 1F3 1225 _ 1F3 1225


(a) (b) (c) (d) (e) (f)
a) Consistency of the present software version and the database
_ (underscore): OK
* (Asterisk): NG
(b) Database version
(c) The oldest time stamp of database version
(d) Consistency of the present software version and the ME firmware version
_ (underscore): OK
* (Asterisk): NG
(e) ME firmware version
(f) The oldest time stamp of the ME database version
Normal if (a) and (d) are underscored, and (b) and (e) are identical with (c)
and (f).

Mac address

Presence or absence of
the optional paper feeder
1

Installed: Paper feeder (Normal)


Installed: (Universal): Multi purpose feeder
Not Installed: Not installed

Presence or absence of
the optional paper feeder
2

Installed: Paper feeder (Normal)


Installed: (Universal): Multi purpose feeder
Not Installed: Absence

Presence or absence of
the optional paper feeder
3

Installed: Paper feeder (Normal)


Installed: (Universal): Multi purpose feeder
Not Installed: Absence

Presence or absence of
the optional paper feeder
4

Installed: Paper feeder (Normal)


Installed: (Universal): Multi purpose feeder
Not Installed: Absence

Presence or absence of
the optional memory card

Installed: Presence
Not Installed: Absence

Presence or absence of
the optional hard disk unit

Installed: Presence
Not Installed: Absence

Black toner coverage

Number of pages printed converted in reference to A4 or Letter size.

Cyan toner coverage

Number of pages printed converted in reference to A4 or Letter size.

1-3-4

http://www.manuals4you.com

2HL/2HM/2HN
Service items

No.

Description

Items

Description

Magenta toner coverage

Number of pages printed converted in reference to A4 or Letter size.

Yellow toner coverage

Number of pages printed converted in reference to A4 or Letter size.

Coverage of the latest print


out

Black/Cyan/Magenta/Yellow

Destination information

Area information

Margin settings

Top margin/Left margin

Low Power mode settings

Top offset for each paper


source

MP tray/Paper feeder 1/Paper feeder 2/Paper feeder 3

Left offset for each paper


source

/MP tray/Paper feeder 1/Paper feeder 2/Paper feeder 3

L value settings

Top margin (integer)/Top margin (decimal place)/Left margin (integer)/Left


margin (decimal place)/Paper length (integer)/Paper length (decimal place)/
Paper width (integer)/Paper width (decimal place)/

Life counter (The first line)

Operation panel lock status

0: Off
1: Partial lock
2: Full lock

USB information

0: Not connected
1: Full-Speed
2: Hi-Speed

Paper handling information

0: Paper source unit select


1: Paper source unit

Color printing double count


mode

0: All single counts


3: Folio, Single count, Less the 330 mm (length)

Black and white printing


double count mode

0: All single counts


3: Folio, Single count, Less the 330 mm (length)

Billing counting timing

Temperature (machine
inside)

Machine life counter/MP tray life counter/Paper feeder 1 counter/


Paper feeder 2 counter/Paper feeder 3 counter/Duplex printing counter
Code conversion
Life counter (The second
Drum unit K counter/Drum unit C counter/Drum unit M counter/
line)
Drum
unit
A
B
C Y counter/Intermediate
D
E
F
Gtransfer
H unitI counter/
J
Developing
unit
K
counter/Developing
unit
C
counter/
0
1
2
3
4
5
6
7
8
9
Developing unit M counter/Developing unit Y counter/
Maintenance kit counter

1-3-5

http://www.manuals4you.com

2HL/2HM/2HN
Service items

No.

Description

Items

Description

Temperature (machine outside)

Relative temperature (machine


outside)

Absolute temperature (machine


outside)

LSU information

LSU2 information

Media type attributes


1 to 28 (Not used: 18, 19, 20)

Weight settings
0: Light
1: Normal 1
2: Normal 2
3: Normal 3
4: Heavy 1
5: Heavy 2
6: Heavy 3
7: Extra Heavy

Fuser settings
0: High
1: Middle
2: Low
3: Vellum
Duplex settings
0: Disable
1: Enable

SPD information

Calibration information

Calibration information

Calibration information

Calibration information

Calibration information

Calibration information

Calibration information

Calibration information

Calibration information

Calibration information

RFID information

RFID reader/writer version information

Engine parameter information

hexadecimal, 512 bytes

Option font version

Option table version

Option message version

Drum serial number

NOTE:
Code conversion

: 21/23 ppm (500-sheet) model and 26/28 ppm (500-sheet) model only.

1-3-6

http://www.manuals4you.com

2HL/2HM/2HN
Service items

>>Print Network
Status Page

Description
Printing a status page for network
Description
On the status page for network, detailed network setting information is printed.
Procedure
1. Enter the service mode [>>Print Network Status Page].
2. Press the OK key. [>>Print Network Status Page?] will be displayed.
3. Press the OK key. Three sheets of network status page will be printed.
Completion

>>Print
Test Page

Printing a test page


Description
Four colors are printed respectively with halftones of three different levels.
Purpose
To check the activation of the developer and drum units of four colors.
Procedure
1. Enter the service mode [>>Print Test Page].
2. Press the OK key. [>>Print Test Page?] will be displayed.
3. Press the OK key. A sheet of test page will be printed.
Completion

16/256
Density*

24/256

Black

32/256

Cyan

Magenta

Green*
(Yellow)

*1: Since focusing in yellow is hardly readable, yellow is mixed with cyan for more readability,
resulting in green.
2: Each portion of colors has three different magnitude of halftones (bands). If focus is
*
excessively lost, dots are not recognizable with the 16/256 band, resulting in uneven
density. It also results in vertical streaks in the 24/256 and/or 32/256 bands.
Figure 1-3-3 Test page

1-3-7

http://www.manuals4you.com

2HL/2HM/2HN
Service items

>>Maintenance

Description
Counter reset for the maintenance kit
Description
The "Install MK" message means that maintenance kit should be replaced at 200,000 pages
of printing. The interval counter must be manually reset using this service item.
Maintenance kit includes the following units:
Drum unit 4
Developing unit M, C, Y and K
Fuser unit
Intermediate transfer roller
Paper feed roller assembly
Retard roller assembly
Ozone filter
Purpose
To reset the life counter for the drum units, developing units, intermediate transfer unit, and
fuser unit included in maintenance kit.
Procedure for replacing the maintenance kit
Drum unit 4 (See page 1-5-15)
Developing unit M, C, Y and K (See page 1-5-13)
Fuser unit (See page 1-5-26)
Intermediate transfer unit (See page 1-5-17)
Paper feed roller assembly (See page 1-5-8)
Retard roller assembly (See page 1-5-10)
Ozone filter (See page 1-5-39)
Procedure
1. Enter the service mode [>>Maintenance].
2. Press the OK key. [>>Maintenance?] will be displayed.
3. Press the OK key twice. The counter for each component is reset immediately.
Completion
Note:
Occurrences of resetting the maintenance kits are recorded on the service status page in
number of pages at which the maintenance kit was replaced (See page 1-3-2).
This may be used to determine the possibility that the counter was errorneously or unintentionally reset.

1-3-8

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2HL/2HM/2HN
Service items

>>DEV-CLN

Description
Developer refreshing
Description
The laser output of the image data for developer refreshing is carried out, and operation to
exposure, developing, and primary transfer is performed by 10 pages. (Paper is not fed)
Purpose
To perform cleaning when faulty images occur and a line appears longitudinally.
Procedure
1. Enter the service mode [>>DEV-CLN].
2. Press the OK key. [>>DEV-CLN?] will be displayed.
3. Press the OK key. Developer refreshing will be started.
Completion
A4 paper size
33 mm

200 mm
Toner image on the transfer belt

Figure 1-3-4Developer refreshing Image data

>>LSU/Charger

LSU dust shield glass and main charger cleaning


Description
The LSU cleaning motor drives the cleaning pad which in turn wipes clean the LSU dust
shield glass.
The main charger cleaning motor drives the cleaning pad which in turn wipes clean the main
charger wire and the main charger grid.
Purpose
To perform cleaning when the printed image is bad and stripes are seen in the vertical direction.
Procedure
1. Enter the service mode [>>LSU/Charger].
2. Press the OK key. [>>LSU/Charger?] will be displayed.
3. Press the OK key. LSU dust shield glass and main charger cleaning will be started.
Completion

1-3-9

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2HL/2HM/2HN
Service items

>>Drum

Description
Drum surface refreshing
Description
Rotates the drum approximately 2 minutes with toner lightly on the overall drum using the
high-voltage output control of the engine PWB. The cleaning blade in the drum unit scrapes
toner off the drum surface to clean it.
Purpose
To clean the drum surface when image failure occurs due to the drum. This mode is effective
when dew condensation on the drum occurs.
Method
1. Enter the service mode [>>Drum].
2. Press the OK key. [>>Drum?] will be displayed.
3. Press the OK key. Drum surface refreshing will start and finish after approximately 2
minutes.
Completion

1-3-10

http://www.manuals4you.com

2HL/2HM/2HN
(3) Printing a event log (EVENT LOG)
Service items
Printing an event log
(EVENT LOG)

Description
Printing an event log (EVENT LOG)
Description
Prints a history list of occurrences of paper jam, self-diagnostics, toner replacements, etc.
Purpose
To allow machine malfunction analysis based on the frequency of paper misfeeds, self diagnostic errors and replacements.
Procedure
1. Connect the USB or network cable between printer and PC (network).
2. Connect the power cord.

USB interface
Network interface

USB cable

Network cable

Power cord

Figure 1-3-5
3. Turn printer power on. Make sure the printer is ready.
4. Send the following PRESCRIBE command sequence from the PC to the printer.
!R!KCFG"ELOG";EXIT;
Note: To send a PRESCRIBE command sequence to the printer, use COMMAND
CENTER (the printer's embedded web) while the printer is connected to the PC via its
network interface.
A sheet of event log will be printed.
Completion

1-3-11

http://www.manuals4you.com

2HL/2HM/2HN
Service items

Description
Detail of event log

Event Log
Printer
Firmware Version 2HN_2000.000.000 2007.12.24

[XXXXXXXX] [XXXXXXXX] [XXXXXXXX] [XXXXXXXX]

Paper Jam Log


Count.
9999999
8888888
7777777
6666666
5555555
4444444
3333333
2222222
1111111
999999
888888
777777
666666
555555
444444
1

#
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

Service Call Log


#
8
7
6
5
4
3
2
1

Event Descriptions
10. 48. 01. 88. 01. 01
10. 48. 01. 88. 01. 01
10. 48. 01. 88. 01. 01
10. 48. 01. 88. 01. 01
10. 48. 01. 88. 01. 01
10. 48. 01. 88. 01. 01
10. 48. 01. 88. 01. 01
10. 48. 01. 88. 01. 01
10. 48. 01. 88. 01. 01
10. 48. 01. 88. 01. 01
10. 48. 01. 88. 01. 01
10. 48. 01. 88. 01. 01
10. 48. 01. 88. 01. 01
10. 48. 01. 88. 01. 01
10. 48. 01. 88. 01. 01
10. 48. 01. 88. 01. 01

(b)

(c)

(d)

(e)

Service Code
00. 0000
00. 0000
00. 0000
00. 0000
00. 0000
00. 0000
00. 0000
00. 0000

Maintenance Log
#

Count.

Item
Log Data Nothing...

Unknown Toner Log

10. 48. 01. 88. 01. 01


(a)

Count.
1111111
999999
888888
777777
666666
555555
444444
1

#
5
4
3
2
1

(f)

Count.
1111111
999999
888888
777777
666666

Item
00. 00
00. 00
00. 00
00. 00
00. 00

Counter Log

(g)

0
J00:
1
J01:
J02: 11
J03: 222
1
J04:
1
J05:
1
J06:
1
J07:
1
J08:
1
J09:
1
J10:
J12: 999

1
1
1
1
1
1
1
1
1
1
1
1

J13:
J14:
J15:
J16:
J17:
J18:
J19:
J20:
J21:
J22:
J23:
J24:

J25:
J26:
J27:
J28:
J29:
J30:
J31:
J32:
J33:
J34:
J35:
J36:

1
1
1
1
1
1
1
1
1
1
1
1

(h)

C0000:
C0001:
C0002:
C0003:
C0004:
C0005:
C0006:
C0007:
C0008:
C0009:
C0010:
C0011:

0
1
2
3
4
5
6
7
8
9
10
11

C0012:
C0013:
C0014:
C0015:
C0016:
C0017:
C0018:
C0019:
C0020:
C0021:
C0022:
C0023:

12
13
14
15
16
17
18
19
20
21
22
23

(i)

T00: 10
T01: 20
T02: 30
T03: 40
T04: 50
T05: 999

[XXXXXXXXXXXXXXXX]

Figure 1-3-6

No.

Items

Description

Firmware version
Detail

Engine software version -

Engine boot version

Main ROM version

Panel mask version

Machine serial number

1-3-12

http://www.manuals4you.com

2HL/2HM/2HN
Service items
No.

cont.

Description

Items
Paper Jam
Log

Description
#

Count.

Event

Remembers 1 to 16 of occurrence. If the occurrence of


the previous paper jam is
less than 16, all of the paper
jams are logged. When the
occurrence excessed 16, the
oldest occurrence is
removed.

The total page


count at the time
of the paper
jam.

Log code (2 digit, hexadecimal, 6 categories)


(a) Cause of a paper jam
(b) Position of paper jam
(c) Paper source
(d) Paper size
(e) Paper type
(f) Paper exit

(a) Cause of paper jam


10: Paper does not arrive at the registration sensor. [B] (MP tray)
10: Paper does not arrive at the registration sensor. [1] (Printers cassette)
10: Paper does not arrive at the registration sensor. [1] (Paper feeder 1)
10: Paper does not arrive at the registration sensor. [1] (Paper feeder 2)
10: Paper does not arrive at the registration sensor. [1] (Paper feeder 3)
10: Paper does not arrive at the registration sensor. [I] (Duplex conveying)
11: Paper does not pass the registration sensor. [H]
12: Paper remains at the registration sensor when power is turned on. [H]
20: Paper does not arrive at the paper exit sensor. [H]
21: Paper does not pass the paper exit sensor. [G]
22: Paper remains at the paper exit sensor when power is turned on. [G]
30: Paper does not arrive at the paper feeder 1s PF paper feed sensor. [2]
(Paper feeder 1)
30: Paper does not arrive at the paper feeder 1s PF paper feed sensor. [3]
(Paper feeder 2)
30: Paper does not arrive at the paper feeder 1s PF paper feed sensor. [3]
(Paper feeder 3)
31: Paper does not pass the paper feeder 1s PF paper sensor. [2]
32: Paper remains at the paper feeder 1s PF paper feed sensor
when power is turned on. [2]
40: Paper does not arrive at the paper feeder 2s PF paper feed sensor. [3]
(Paper feeder 2)
40: Paper does not arrive at the paper feeder 2s PF paper feed sensor. [4]
(Paper feeder 3)
41: Paper does not pass the paper feeder 2s PF paper sensor. [3]
42: Paper remains at the paper feeder 2s PF paper feed sensor
when power is turned on. [3]
50: Paper does not arrive at the paper feeder 3s paper feed sensor. [4]
(Paper feeder 3)
51: Paper does not pass the paper feeder 3s paper sensor. [4] (Paper feeder 3)
52: Paper remains at the paper feeder 3s paper feed sensor
when power is turned on. [4]
A0: Paper does not arrive at the duplex sensor. [I]
A1: Paper does not pass the duplex sensor. [I]
52: Paper remains at the duplex sensor when power is turned on. [I]
E0: Paper misfeed occurs due to forced stop when an error occurs during printing. (such
as opening of a cover)
F0: Paper does not arrive at the face down tray paper full sensor. [G]
F1 to FF: Paper misfeed by another cause.
Values (hexadecimal) within [ ] indicate paper misfeed locations.

1-3-13

http://www.manuals4you.com

2HL/2HM/2HN
Service items

No.

cont.

Description

Items

Description
(b) Detail of jam location

26/28 ppm (500-sheet) model


21/23 ppm (500-sheet) model

Paper jam location


MP tray
Cassette 1 (printer)
Paper feeder 1
Paper feeder 2
Paper feeder 3
Printer inside
Paper exit section
Duplex section
Sensors
Registration sensor
Paper exit sensor
Duplex conveying
sensor
Paper full sensor
PF paper feed sensor

21/23 ppm (250-sheet) model


Figure 1-3-7

1-3-14

http://www.manuals4you.com

2HL/2HM/2HN
Service items

No.

Description

Items

cont.

Description
(c) Detail of paper source (Hexadecimal)
00: MP tray
01: Paper cassette 1 (printer)
02: Paper cassette 2 (paper feeder 1)
03: Paper cassette 3 (paper feeder 2)
04: Paper cassette 4 (paper feeder 3)
05: Paper cassette 5 (paper feeder 4)
06: Paper cassette 6 (paper feeder 5)

07: Duplex unit


08: Bulk paper feeder
09: Envelope feeder

(d) Detail of paper size (Hexadecimal)


01: Monarch
02: Business
03: International DL
04: International C5
05: Executive
06: Letter-R
86: Letter-E
07: Legal
08: A4R
88: A4E
09: B5R
89: B5E
0A: A3
0B: B4

0C: Ledger
0D: A5R
8D: A5E
0E: A6
0F: B6
10: Commercial #9
11: Commercial #6
12: ISO B5
13: Custom size
1E: C4
1F: Postcard
20: Reply-paid postcard
21: Oficio II
22: Special 1

23: Special 2
24: A3 wide
25: Ledger wide
26: Full bleed paper
(12 8)
27: 8K
28: 16K-R
A8: 16K-E
32: Statement-R
B2: Statement-E
33: Folio
34: Western type 2
35: Western type 4

(e) Detail of paper type (Hexadecimal)


01: Plain
02: Transparency
03: Preprint
04: Labels
05: Bond
06: Recycle
07: Vellum
08: Rough
09: Letter head

0A: Color
0B: Prepunched
0C: Envelope
0D: Cardstock
0E: Coated
0F: 2nd side
10: Media 16
11: High quality

15: Custom 1
16: Custom 2
17: Custom 3
18: Custom 4
19: Custom 5
1A: Custom 6
1B: Custom 7
1C: Custom 8

(f) Detail of paper exit location (Hexadecimal)


01: Face down tray (FU)
02: Face up tray (FU)
03 to 48: Reserved

Service Call
(Self diagnostic
error) Log

Count.

Service Code

Remembers 1 to 8 of
occurrence of self diagnostics error. If the
occurrence of the previous diagnostics error is
less than 8, all of the
diagnostics errors are
logged.

The total page count at


the time of the self diagnostics error.

Self diagnostic error code


(See page 1-4-3)
Example
01.6000
01 means a self-diagnostic error; 6000 means a
self diagnostic error code.

1-3-15

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2HL/2HM/2HN
Service items

No.

Description

Items
Maintenance
Log
NOTE:
It is not logged if
100 or more
counts are not
added to the
count at the last
occurrence of
replacement.

Description
#

Count.

Item

Remembers 1 to 8 of
occurrence of replacement. If the occurrence of
the previous replacement
of toner container is less
than 8, all of the occurrences of replacement
are logged.

The total page count at the


time of the replacement of
the toner container.

Code of maintenance replacing


item (1 byte, 2 categories)

This is virtually logged as


the occurrence of the
Toner Empty or Install
MK condition since the
replacement of the toner
container is not precisely
detectable.

First byte (Replacing item)


01: Toner container
Second byte (Type of replacing
item)
00: Black
01: Cyan
02: Magenta
03: Yellow
First byte (Replacing item)
02: Maintenance kit
Second byte (Type of replacing
item)
01: Fixed (MK-550/560)

Unknown Toner
Log
NOTE:
It is not logged if
100 or more
counts are not
added to the
count at the last
error.

Counter Log
Comprised of
three log
counters including paper jams,
self diagnostics
errors, and
replacement of
the toner container.
NOTE:
It is not logged if
100 or more
counts are not
added to the
count at the last
error.

Count.

Item

Remembers 1 to 5 of
occurrence of unknown
toner detection.

The total page count at the


time of the Toner Empty
error with using an
unknown toner container.

Unknown toner log code (1


byte, 2 categories)

If the occurrence of the


previous unknown toner
detection is less than 5,
all of the unknown toner
detection are logged.

First byte
01: Fixed (Toner container)
Second byte
00: Black
00: Cyan
00: Magenta
00: Yellow

(g) Jam

(h) Self diagnostic error

(i) Maintenance item replacing

Indicates the log counter


of paper jams depending
on location.

Indicates the log counter of


self diagnostics errors
depending on cause.
(See page 1-4-3)

Indicates the log counter


depending on the maintenance
item for maintenance.

Refer to Paper Jam Log.


All instances including
those are not occurred
are displayed.

Example
C6000: 4
Self diagnostics error
6000 has happened four
times.

T: Toner container
00: Black
00: Cyan
00: Magenta
00: Yellow
M: Maintenance kit
00: (Fixed)
Example
T00: 1
The (black) toner container has
been replaced once.
This is virtually logged as the
occurrence of the Toner Empty
or Install MK condition.

1-3-16

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2HL/2HM/2HN
1-4 Troubleshooting

1-4-1

Paper misfeed detection

(1) Paper misfeed indication


If the paper jammed in the paper transport system, or no paper sheets were fed at all, the Paper jam message appears
and the location of the paper jam (the component where the paper jam has occurred) is also indicated. The printer automatically goes off-line when this message is displayed. Remove jammed paper. After removing jammed paper, the printer
will re-start printing.

Paper jam message


Paper jam location

Paper jam
Printer

Figure 1-4-1
(2) Paper misfeed detection condition

26/28 ppm (500-sheet) model


21/23 ppm (500-sheet) model

21/23 ppm (250-sheet) model

Registration sensor

Paper full sensor

Paper exit sensor

PF paper feed sensor

Duplex conveying sensor

Figure 1-4-2

1-4-1

http://www.manuals4you.com

2HL/2HM/2HN

1-4-2

Self-diagnostic function

(1) Self-diagnostic function


This printer is equipped with self-diagnostic function. When a problem is detected, the printer stops printing and display an
error message on the operation panel. An error message consists of a message prompting a contact to service personnel,
total print count, and a four-digit error code indicating the type of the error. (The display varies depending on the type of
the error.)
Total number of pages

Error code

Call service
6000:012345

Error code

Call service
F000

Error code

Error.power off.
F030

Figure 1-4-3

1-4-2

http://www.manuals4you.com

2HL/2HM/2HN
(2) Self diagnostic codes
Code

Remarks

Contents
Causes

0130

0140

0150

0420

Backup memory (EEPROM) read/write


error [Main PWB]
Reading from / writing to EEPROM
(U4) cannot be performed.

Check procedures/corrective measures

Defective
EEPROM (U4).

Replace the main PWB (See page (See


page 1-5-29).

Defective main
PWB.

Replace the main PWB (See page 1-5-29).

Backup memory (EEPROM) data error Defective


[Main PWB]
EEPROM (U4).
Data read from EEPROM (U4) is judged
Defective engine
abnormal.
PWB.

Replace the main PWB (See page 1-5-29).

Improper installation EEPROM


(U4).

Check the installation of the EEPROM (U4)


and remedy if necessary.

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

Improper installation paper feeder.

Follow installation instruction carefully again.

Defective harness
between PF main
PWB (YC3, YC5)
and paper feeder
interface connector, or improper
connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness. (Refer to the
service manual for the paper feeder).

Defective PF main
PWB.

Replace the PF main PWB (Refer to the service manual for the paper feeder).

Defective harness
between engine
PWB (YC33) and
paper feeder interface connector, or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

Engine PWB (EEPROM) error


Data read from EEPROM (U4) is judged
abnormal.

Paper feeder communication error


Communication error between engine
PWB and optional paper feeder.

Replace the engine PWB (See page 1-530).

0600

Expanded memory (DIMM) installing


error
The expansion memory modules (DIMM)
are not correctly mounted.

Improper installation expanded


memory (DIMM).

Check the installation of the expanded memory (DIMM) and remedy if necessary.

0610

Expanded memory (DIMM) error


The expansion memory modules (DIMM)
mounted on the main PWB does not
operate correctly.

Defective
expanded memory
(DIMM).

Replace the expanded memory (DIMM)


(See page 1-2-5).

Defective main
PWB.

Replace the main PWB (See page 1-5-29).

I2C bus error

Defective main
PWB.

Replace the main PWB (See page 1-5-29).

0930

1-4-3

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2HL/2HM/2HN

Code

Remarks

Contents
Causes

1010

Lift motor error


The main motor ready input is not given
for 5 s during the main motor is ON.

Check procedures/corrective measures

Defective bottom
plate elevation
mechanism in the
cassette.

Check to see if the bottom plate can move


smoothly and repair it if any problem is
found.

Defective drive
transmission system of the lift
motor.

Check if the rollers and gears rotate


smoothly. If not, grease the bushings and
gears. Check for broken gears and replace if
any.

Defective lift motor. Replace the lift motor.

1020
1030
1040

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

PF lift motor error


(Option paper feeder)
When the PF lift motor is driven, the PF
lift motor over-current detection signal is
detected for 2 ms 150 times or detected
continuously for 300 ms.
After the PF lift motor is driven, the ON
status of PF lift limit sensor cannot be
detected for 10 s.
The cassette installed confirmation message is displayed on the printer operation panel, and even if the cassette is
opened and closed, the cassette
installed confirmation message
is displayed five times successively.

Defective harness
between PF lift
motor and PF main
PWB (YC7), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness. (Refer to the
service manual for the paper feeder).

Defective bottom
plate elevation
mechanism in the
cassette.

Check to see if the bottom plate can move


smoothly and repair it if any problem is
found.(Refer to the service manual for the
paper feeder).

Defective drive
transmission
system of the PF
lift motor.

Check if the gears rotate smoothly. If not,


grease the bushings and gears. Check for
broken gears and replace if any.(Refer to the
service manual for the paper feeder).

1020: Paper feeder 1


1030: Paper feeder 2
1040: Paper feeder 3

Defective PF lift
motor.

Replace the PF lift motor. (Refer to the service manual for the paper feeder).

Defective PF lift
limit sensor.

Replace the PF main PWB (Refer to the service manual for the paper feeder).

Defective PF cassette size switch.

Replace the PF cassette size switch.(Refer


to the service manual for the paper feeder).

Defective PF main
PWB.

Replace the PF main PWB (Refer to the service manual for the paper feeder).

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

1-4-4

http://www.manuals4you.com

2HL/2HM/2HN

Code
1500
1520
1540

Remarks

Contents
PF warm air heater (upper blower)
high temperature error*
(Option paper feeder)
A temperature higher than 85C/185F
is detected.
*

: Multi purpose feeder only


1500: Paper feeder 1
1520: Paper feeder 2
1540: Paper feeder 3

1510
1530
1550

PF warm air heater (side blower) high


temperature error*
(Option paper feeder)
A temperature higher than 85C/185F
is detected.
*:

Multi purpose feeder only


1510: Paper feeder 1
1530: Paper feeder 2
1550: Paper feeder 3

Causes

Check procedures/corrective measures

The inlet of upper


blower assembly is
blocked by paper
pieces or the like.

Check visually and remove it, if any (Refer


to the service manual for the paper feeder).

Defective harness
between PF warm
air fan motor 2 and
PF main PWB
(YC11), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness. (Refer to the
service manual for the paper feeder).

Shorted PF thermistor 2.

Replace the PF thermistor 2 (Refer to the


service manual for the paper feeder).

Defective PF warm
air fan motor 2.

Replace the PF warm air fan motor 2 (Refer


to the service manual for the paper feeder).

Defective PF main
PWB.

Replace the PF main PWB (Refer to the service manual for the paper feeder).

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

The inlet of side


blower assembly is
blocked by paper
pieces or the like.

Check visually and remove it, if any (Refer


to the service manual for the paper feeder).

Defective harness
between PF warm
air fan motor 1 and
PF main PWB
(YC11), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness. (Refer to the
service manual for the paper feeder).

Shorted PF thermistor 1.

Replace the PF thermistor 1. (Refer to the


service manual for the paper feeder).

Defective PF warm
air fan motor 1.

Replace the PF warm air fan motor 1 (Refer


to the service manual for the paper feeder).

Defective PF main
PWB.

Replace the PF main PWB (Refer to the service manual for the paper feeder).

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

1-4-5

http://www.manuals4you.com

2HL/2HM/2HN

Code
1600
1620
1640

Remarks

Contents
PF warm air heater (upper blower) low
temperature error*
(Option paper feeder)
An external temperature higher than
+5C/+41F is not detected when one
minute elapses after PF warm air heater
2 is turned on.
*

: Multi purpose feeder only


1600: Paper feeder 1
1620: Paper feeder 2
1640: Paper feeder 3

Causes

Check procedures/corrective measures

Defective harness
between PF warm
air heater 2 and PF
warm air heater
driver PWB (YC2),
or improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness. (Refer to the
service manual for the paper feeder).

Defective harness
between PF warm
air heater driver
PWB (YC3) and
PF main PWB
(YC13), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness. (Refer to the
service manual for the paper feeder).

Defective harness
between PF thermistor 2 and PF
main PWB (YC12),
or improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness. (Refer to the
service manual for the paper feeder).

PF thermistor 2
installed incorrectly.

Check the installation of the PF thermistor 2


and remedy if necessary (Refer to the service manual for the paper feeder).

Defective PF thermistor 2.

Replace the PF thermistor 2 (Refer to the


service manual for the paper feeder).

PF thermal cutout
2 triggered.

Replace the PF thermal cutout 2 (Refer to


the service manual for the paper feeder).

Broken PF warm
air heater 2.

Replace the PF warm air heater 2 (Refer to


the service manual for the paper feeder).

Defective PF warm
air heater driver
PWB.

Replace the PF warm air driver PWB (Refer


to the service manual for the paper feeder).

Defective PF main
PWB.

Replace the PF main PWB (Refer to the service manual for the paper feeder).

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

1-4-6

http://www.manuals4you.com

2HL/2HM/2HN

Code
1610
1630
1650

Remarks

Contents
PF warm air heater (side blower)
error*
(Option paper feeder)
An external temperature higher than
+5C/+41F is not detected when one
minute elapses after PF warm air heater
2 is turned on.
*

: Multi purpose feeder only


1610: Paper feeder 1
1630: Paper feeder 2
1650: Paper feeder 3

Causes

Check procedures/corrective measures

Defective harness
between PF warm
air heater 1 and PF
warm air heater
driver PWB (YC1),
or improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness. (Refer to the
service manual for the paper feeder).

Defective harness
between PF warm
air heater driver
PWB (YC3) and
PF main PWB
(YC13), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.(Refer to the
service manual for the paper feeder).

Defective harness
between PF thermistor 2 and PF
main PWB (YC12),
or improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness. (Refer to the
service manual for the paper feeder).

PF thermistor 1
installed incorrectly.

Check the installation of the PF thermistor 1


and remedy if necessary (Refer to the service manual for the paper feeder).

Defective PF thermistor 1.

Replace the PF thermistor 1 (Refer to the


service manual for the paper feeder).

PF thermostat 1
triggered.

Replace the PF thermostat 1 (Refer to the


service manual for the paper feeder).

Broken PF warm
air heater 1.

Replace the PF warm air heater 1 (Refer to


the service manual for the paper feeder).

Defective PF warm
air heater driver
PWB.

Replace the PF warm air driver PWB (Refer


to the service manual for the paper feeder).

Defective PF main
PWB.

Replace the PF main PWB (Refer to the service manual for the paper feeder).

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

1-4-7

http://www.manuals4you.com

2HL/2HM/2HN

Code
2102

2250

2500

Remarks

Contents
Developing motor MCY error
The ready signal cannot be detected
within five seconds after the developing
motor MCY turns on.

Main charger cleaning motor error


A main charger cleaning motor over-current signal is detected for 5 seconds in
total while the main charger cleaning
motor is ON.

Paper feed motor error


The main motor ready input is not given
for 5 s during the main motor is ON.

Causes

Check procedures/corrective measures

Defective harness
between developing motor MCY and
engine PWB
(YC27), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness (Refer to the
service manual for the paper feeder).

Defective drive
transmission
system of the
developing motor
MCY.

Check if the gears rotate smoothly. If not,


grease the bushings and gears. Check for
broken gears and replace if any.

Defective developing motor MCY.

Replace the developing motor MCY.

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

Defective harness
between main
charger cleaning
motor and engine
PWB (YC36), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective drive
transmission system of the main
charger cleaning
motor.

Check if the rollers and gears rotate


smoothly. If not, grease the bushings and
gears. Check for broken gears and replace if
any.

Defective main
charger cleaning
motor.

Replace the main charger cleaning motor.

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

Defective harness
between paper
feed motor and
engine PWB (YC3/
YC4), or improper
connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective drive
transmission system of the paper
feed motor.

Check if the rollers and gears rotate


smoothly. If not, grease the bushings and
gears. Check for broken gears and replace if
any.

Defective paper
feed motor.

Replace the paper feed motor.

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

1-4-8

http://www.manuals4you.com

2HL/2HM/2HN

Code
2610
2620
2630

Remarks

Contents
PF paper feed motor error
(Option paper feeder)
The PF paper feed motor of paper feeder
1 ready input is not given for 5 s during
the PF paper feed motor is ON.
2610: Paper feeder 1
2620: Paper feeder 2
2630: Paper feeder 3

2830

4001

Developing motor K error


The ready signal cannot be detected
within 5 seconds after the developing
motor K turns on.

Polygon motor YK error


The polygon motor YK ready input is not
given for 10 s during the polygon motor
YK is ON.

Causes

Check procedures/corrective measures

Defective harness
between PF paper
feed motor and PF
main PWB (YC6),
or improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness. (Refer to the
service manual for the paper feeder).

Defective PF paper
feed motor drive
transmission
system.

Check if the gears rotate smoothly. If not,


grease the bushings and gears. Check for
broken gears and replace if any. (Refer to
the service manual for the paper feeder).

Defective PF main
motor.

Replace the PF main motor.

Defective PF main
PWB.

Replace the PF main PWB (See page 1-418).

Defective printers
engine PWB.

Replace the printers engine PWB (Refer to


the service manual for the printer).

Defective harness
between developing motor K and
engine PWB
(YC26), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness (Refer to the
service manual for the paper feeder).

Defective drive
transmission
system of the
developing motor
K.

Check if the gears rotate smoothly. If not,


grease the bushings and gears. Check for
broken gears and replace if any.

Defective developing motor K.

Replace the developing motor K.

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

Defective harness
between polygon
motor YK and
engine PWB
(YC29), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective laser
scanner unit YK.

Replace the laser scanner unit YK (See


page 1-5-37).

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

1-4-9

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2HL/2HM/2HN

Code
4002

4201

4202

4203

Remarks

Contents
Polygon motor MC error
The polygon motor MC ready input is not
given for 10 s during the polygon motor
MC is ON.

Laser output error (Black)


The pin photo signal (PDN) is not output
from PD PWB K for one second while
laser is emitted.

Laser output error (Cyan)


The pin photo signal (PDN) is not output
from PD PWB C for one second while
laser is emitted.

Laser output error (Magenta)


The pin photo signal (PDN) is not output
from PD PWB M for one second while
laser is emitted.

Causes

Check procedures/corrective measures

Defective harness
between polygon
motor MC and
engine PWB
(YC30), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective laser
scanner unit MC.

Replace the laser scanner unit MC (See


page 1-5-37).

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

Defective harness
between APC
PWB K and engine
PWB (YC29), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective APC
PWB K.

Replace the laser scanner unit YK (See


page 1-5-37).

Defective PD PWB
K.

Replace the laser scanner unit YK (See


page 1-5-37).

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

Defective harness
between APC
PWB C and engine
PWB (YC30), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective APC
PWB C.

Replace the laser scanner unit MC (See


page 1-5-37).

Defective PD PWB
C.

Replace the laser scanner unit MC (See


page 1-5-37).

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

Defective harness
between APC
PWB M and engine
PWB (YC30), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective APC
PWB M.

Replace the laser scanner unit MC (See


page 1-5-37).

Defective PD PWB
M.

Replace the laser scanner unit MC (See


page 1-5-37).

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

1-4-10

http://www.manuals4you.com

2HL/2HM/2HN

Code
4204

4600

Remarks

Contents
Laser output error (Yellow)
The pin photo signal (PDN) is not output
from PD PWB Y for one second while
laser is emitted.

LSU cleaning motor error


A LSU cleaning motor over-current signal is detected for 5 seconds in total
while the LSU cleaning motor is ON.

Causes

Check procedures/corrective measures

Defective harness
between APC
PWB Y and engine
PWB (YC29), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective APC
PWB Y.

Replace the laser scanner unit YK (See


page 1-5-37).

Defective PD PWB
Y.

Replace the laser scanner unit YK (See


page 1-5-37).

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

Defective harness
between LSU
cleaning motor and
engine PWB
(YC37), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective drive
transmission system of the LSU
cleaning motor.

Check if the rollers and gears rotate


smoothly. If not, grease the bushings and
gears. Check for broken gears and replace if
any.

Defective LSU
cleaning motor.

Replace the LSU cleaning motor.

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

4700

VIDEO ASIC device error


(Main PWB)
Data read from EEPROM is judged
abnormal.

Defective main
PWB.

Replace the main PWB (See page 1-5-29).

5301

Broken eraser lamp K wire


A disconnection detection signal for
eraser lamp K is detected for one second while eraser lamp K is ON.

Defective harness
between drum unit
K and drum relay
PWB (YC2/YC3),
or improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective eraser
lamp K.

Replace the drum unit K. (See page 1-5-15).

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

1-4-11

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2HL/2HM/2HN

Code
5302

5303

5304

Remarks

Contents
Broken eraser lamp C wire
A disconnection detection signal for
eraser lamp C is detected for one second while eraser lamp C is ON.

Broken eraser lamp M wire


A disconnection detection signal for
eraser lamp M is detected for one second while eraser lamp M is ON.

Broken eraser lamp Y wire


A disconnection detection signal for
eraser lamp Y is detected for one second while eraser lamp Y is ON.

Causes

Check procedures/corrective measures

Defective harness
between drum unit
C and drum relay
PWB (YC8/YC9),
or improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective eraser
lamp C.

Replace the drum unit C (See page 1-5-15).

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

Defective harness
between drum unit
M and drum relay
PWB (YC11/
YC12), or improper
connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective eraser
lamp M.

Replace the drum unit M (See page 1-5-15).

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

Defective harness
between drum unit
Y and drum relay
PWB (YC5/YC6),
or improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective eraser
lamp Y.

Replace the drum unit Y (See page 1-5-15).

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

1-4-12

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2HL/2HM/2HN

Code

Remarks

Contents
Causes

6000

6020

Broken fuser heater lamp wire


The detected fuser thermistor temperature does not rise 1C/1.8F after the
fuser heater lamp has been turned on
continuously for 5 seconds in warming
up.
The fuser temperature does not reach
100C/212F after the fuser heater lamp
has been turned on continuously for 30
seconds in warming up.
The temperature does not rise 1C/1.8F
after the fuser heater lamp has been
turned on continuously 5 s.

Abnormally high fuser thermistor


temperature
The fuser thermistor detects a temperature higher than 220C/428F for 10 seconds.
The fuser thermistor detects a temperature higher than 240C/464F for 1 second.

Check procedures/corrective measures

Defective harness Reinsert the connector. Also check for contibetween fuser ther- nuity within the connector harness. If none,
mistor and paper
remedy or replace the harness.
exit PWB (YC4), or
improper connector insertion.
Defective harness
between paper exit
PWB (YC1) and
engine PWB
(YC20), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Fuser thermistor
installed incorrectly.

Replace the fuser unit (See page 1-5-26).

Fuser thermal cutout triggered.

Replace the fuser unit (See page 1-5-26).

Fuser heater lamp


installed incorrectly.

Replace the fuser unit (See page 1-5-26).

Broken fuser
heater lamp wire.

Replace the fuser unit (See page 1-5-26).

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

Shorted fuser thermistor.

Replace the fuser unit (See page 1-5-26).

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

1-4-13

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2HL/2HM/2HN

Code

Remarks

Contents
Causes

6030

6400

Broken fuser thermistor wire


Input from fuser thermistor is 0 (A/D
value).

Zero cross signal error


The zero cross signal does not reach the
engine PWB for specified time.

Check procedures/corrective measures

Defective harness Reinsert the connector. Also check for contibetween fuser ther- nuity within the connector harness. If none,
mistor and paper
remedy or replace the harness.
exit PWB (YC4), or
improper connector insertion.
Defective harness
between paper exit
PWB (YC1) and
engine PWB
(YC20), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Broken fuser thermistor wire.

Replace the fuser unit (See page 1-5-26).

Fuser thermistor
installed incorrectly.

Replace the fuser unit (See page 1-5-26).

Fuser thermal cutout triggered.

Replace the fuser unit (See page 1-5-26).

Fuser heater lamp


installed incorrectly.

Replace the fuser unit (See page 1-5-26).

Broken fuser
heater lamp wire.

Replace the fuser unit (See page 1-5-26).

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

Defective harness
between power
source PWB
(YC103) and
engine PWB
(YC19), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective power
source PWB.

Replace the power source PWB (See page


1-5-27).

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

1-4-14

http://www.manuals4you.com

2HL/2HM/2HN

Code
7001

7002

7003

Remarks

Contents
Toner motor K error
Over-current at toner motor K is detected
for 80 ms in total while toner motor K is
ON.

Toner motor C error


Over-current at toner motor C is
detected for 80 ms in total while toner
motor C is ON.

Toner motor M error


Over-current at toner motor M is
detected for 80 ms in total while toner
motor M is ON.

Causes

Check procedures/corrective measures

Defective harness
between toner
motor K and
engine PWB
(YC22), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective drive
transmission
system of the toner
motor K.

Check if the gears rotate smoothly. If not,


grease the bushings and gears. Check for
broken gears and replace if any.

Defective toner
motor K.

Replace the toner motor K.

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

Defective harness
between toner
motor C and
engine PWB
(YC24), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective drive
transmission
system of the toner
motor C.

Check if the gears rotate smoothly. If not,


grease the bushings and gears. Check for
broken gears and replace if any.

Defective toner
motor C.

Replace the toner motor C.

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

Defective harness
between toner
motor M and
engine PWB
(YC25), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective drive
transmission
system of the toner
motor M.

Check if the gears rotate smoothly. If not,


grease the bushings and gears. Check for
broken gears and replace if any.

Defective toner
motor M.

Replace the toner motor M.

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

1-4-15

http://www.manuals4you.com

2HL/2HM/2HN

Code
7004

7401

7402

Remarks

Contents
Toner motor Y error
Over-current at toner motor Y is detected
for 80 ms in total while toner motor Y is
ON.

Causes

Check procedures/corrective measures

Defective harness
between toner
motor Y and
engine PWB
(YC23), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective drive
transmission
system of the toner
motor Y.

Check if the gears rotate smoothly. If not,


grease the bushings and gears. Check for
broken gears and replace if any.

Defective toner
motor Y.

Replace the toner motor Y.

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

Developing unit K non-installing error Defective harness


No density detection signal is output
between developfrom toner sensor K in developing unit K. ing unit K and drum
relay PWB (YC4),
or improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective toner
sensor K.

Replace the developing unit K (See page 15-13).

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

Developing unit C non-installing error Defective harness


between developNo density detection signal is output
from toner sensor C in developing unit C. ing unit C and
drum relay PWB
(YC10), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective toner
sensor C.

Replace the developing unit C (See page 15-13).

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

1-4-16

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2HL/2HM/2HN

Code
7403

7404

Remarks

Contents
Developing unit M non-installing error
No density detection signal is output
from toner sensor M in developing unit
M.

Developing unit Y non-installing error


No density detection signal is output
from toner sensor Y in developing unit Y.

Causes

Check procedures/corrective measures

Defective harness
between developing unit M and
drum relay PWB
(YC13), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective toner
sensor M.

Replace the developing unit M (See page 15-13).

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

Defective harness
between developing unit Y and drum
relay PWB (YC7),
or improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective toner
sensor Y.

Replace the developing unit Y (See page 15-13).

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

1-4-17

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2HL/2HM/2HN

Code
7411

7412

Remarks

Contents
Drum unit K non-installing error
The EEPROM of drum PWB K does not
communicate normally.
Incompatible drum unit K is installed.

Drum unit C non-installing error


The EEPROM of drum PWB C does not
communicate normally.
Incompatible drum unit C is installed.

Causes

Check procedures/corrective measures

Defective harness
between drum unit
K and drum relay
PWB (YC2/YC3),
or improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Installation of
incompatible drum
unit K.

Install drum unit K compatible with the specifications to the printer.

Defective drum
PWB K.

Replace the drum unit Y (See page 1-5-15).

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

Defective harness
between drum unit
C and drum relay
PWB (YC8/YC9),
or improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Installation of
incompatible drum
unit C.

Install drum unit C compatible with the specifications to the printer.

Defective drum
PWB C.

Replace the drum unit C (See page 1-5-15).

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

1-4-18

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2HL/2HM/2HN

Code
7413

7414

7601

Remarks

Contents
Drum unit M non-installing error
The EEPROM of drum PWB M does not
communicate normally.
Incompatible drum unit M is installed.

Drum unit Y non-installing error


The EEPROM of drum PWB Y does not
communicate normally.
Incompatible drum unit Y is installed.

Left ID sensor error


The detected signal of left ID sensor is
abnormal.

Causes

Check procedures/corrective measures

Defective harness
between drum unit
M and drum relay
PWB (YC11/
YC12), or improper
connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Installation of
incompatible drum
unit M.

Install drum unit M compatible with the specifications to the printer.

Defective drum
PWB M.

Replace the drum unit M (See page 1-5-15).

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

Defective harness
between drum unit
Y and drum relay
PWB (YC5/YC6),
or improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Installation of
incompatible drum
unit Y.

Install drum unit Y compatible with the specifications to the printer.

Defective drum
PWB Y.

Replace the drum unit Y (See page 1-5-15).

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

Defective harness
between left ID
sensor and engine
PWB (YC5), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective left ID
sensor.

Replace the left ID sensor.

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

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2HL/2HM/2HN

Code
7602

F0
F000

Remarks

Contents
Right ID sensor error
The detected signal of right ID sensor is
abnormal.

Main PWB - Operation panel PWB


communication error

Causes

Check procedures/corrective measures

Defective harness
between right ID
sensor and engine
PWB (YC6), or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective right ID
sensor.

Replace the right ID sensor.

Defective engine
PWB.

Replace the engine PWB (See page 1-530).

Defective main
PWB.

Turn the power switch off/on to restart the


printer. If the error is not resolved, replace
main PWB (See page 1-5-29).

Defective operation panel PWB.

Replace the operation panel PWB.

F010

Main PWB checksum error

Defective main
PWB.

Turn the power switch off/on to restart the


printer. If the error is not resolved, replace
main PWB (See page 1-5-29).

F020

Main memory or expanded memory


checksum error

Defective main
memory (RAM) on
the main PWB.

Turn the power switch off/on to restart the


printer. If the error is not resolved, replace
main PWB (See page 1-5-29).

Defective expansion memory module.

Replace the expansion memory module


(See page 1-2-5).

F030

Main PWB general failure

Defective main
PWB.

Turn the power switch off/on to restart the


printer. If the error is not resolved, replace
main PWB (See page 1-5-29).

F040

Main PWB - Engine PWB communication error

Defective harness
between engine
PWB (YC31) and
main PWB (YC6),
or improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.

Defective main
PWB.

Turn the power switch off/on to restart the


printer. If the error is not resolved, replace
main PWB (See page 1-5-29).

Defective engine
PWB.

Replace engine PWB (See page 1-5-30).

Some error may


have occurred
when downloading
the firmware of the
engine PWB.

Download the firmware of the engine PWB


again using the memory card (See page 16-4).

Defective engine
PWB.

Turn the power switch off/on to restart the


printer. If the error is not resolved, replace
engine PWB (See page 1-5-30).

Defective main
PWB.

Turn the power switch off/on to restart the


printer. If the error is not resolved, replace
main PWB (See page 1-5-29).

F050

F226

Engine PWB ROM checksum error

Main PWB video data control error

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2HL/2HM/2HN

1-4-3

Image formation problems

(1)No image appears


(entirely white).

(2)No image appears


(entirely black).

See page 1-4-22

See page 1-4-23

(6)The background is
colored.

(7)White streaks are


printed vertically.

See page 1-4-24

See page 1-4-25

(11)The leading edge


of image begins to
print too early or too
late.

(12)Paper is wrinkled.

See page 1-4-26

See page 1-4-26

(3)A specific color is


printed solid.

See page 1-4-23


(8)Black streaks are
printed vertically.

See page 1-4-25


(13)Offset occurs.

See page 1-4-26

(4)The back side gets


dirty.

(5)Image is too light.

See page 1-4-23

See page 1-4-24

(9)Streaks are printed


horizontally.

(10)Spots are printed.

See page 1-4-25

See page 1-4-25

(14)Part of image is
missing.

(15)Fusing is loose.

See page 1-4-26

See page 1-4-27

(16)Colors are printed


offset to each other.

See page 1-4-27

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2HL/2HM/2HN
(1) No image appears (entirely white).
Print example

Causes

Check procedures/corrective measures

No trans- Defective harness


fer
between high voltage
charging. PWB and engine PWB
(YC16), or improper connector insertion.

Reinsert the connector. Also check for continuity within the


connector harness. If none, remedy or replace the harness.

Defective high voltage


PWB.

Replace the high voltage PWB (See page 1-5-34).

Defective engine PWB.

Replace the engine PWB (See page 1-5-30).

No laser
beam
output.

Defective laser scanner


unit.

Replace the laser scanner unit YK and laser scanner unit MC


(See page 1-5-37).

Defective engine PWB.

Replace the engine PWB (See page 1-5-30).

No
developing bias
output.

Defective harness
between high voltage
PWB and engine PWB
(YC16), or improper connector insertion.

Reinsert the connector. Also check for continuity within the


connector harness. If none, remedy or replace the harness.

Defective high voltage


PWB.

Replace the high voltage PWB (See page 1-5-34).

Defective engine PWB.

Replace the engine PWB (See page 1-5-30).

Defective driving system of developing unit.


Image
synchronization
signal
failure.

Defective harness
between engine PWB
(YC31) and main PWB
(YC6), or improper connector insertion.

Replace the developing unit (See page 1-5-13).


Reinsert the connector. Also check for continuity within the
connector harness. If none, remedy or replace the harness.

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2HL/2HM/2HN
(2) No image appears (entirely black).
Print example

Causes

Check procedures/corrective measures

No main Defective harness


charging. between high voltage
PWB and engine PWB
(YC16), or improper connector insertion.

The laser
is activated
simultaneously
for all
colors.

Reinsert the connector. Also check for continuity within the


connector harness. If none, remedy or replace the harness.

Defective main charger


unit.

Replace the drum unit (See page 1-5-15).

Defective high voltage


PWB.

Replace the high voltage PWB (See page 1-5-34).

Defective engine PWB.

Replace the engine PWB (See page 1-5-30).

Defective laser scanner


unit.

Replace the laser scanner unit YK and laser scanner unit MC


(See page 1-5-37).

(3) A specific color is printed solid.


Print example

Causes

Check procedures/corrective measures

Defective main charger unit which


corresponds to the color causing the
problem.

Check if the main charger unit is properly seated. If necessary,


reseat it properly.

Disconnected main charger wire.

Replace the main charger unit (See page 1-5-16, 1-5-16).

Laser of laser scanner unit for solid


color printing is ON.
Defective laser scanner unit.

Replace the laser scanner unit YK and laser scanner unit MC


(See page 1-5-37).

(4) The back side gets dirty.


Print example

Causes

Check procedures/corrective measures

Dirty secondary transfer roller.

Clean the secondary transfer roller.

Dirty paper conveying path.

Clean the paper conveying path.

Dirty heat roller and press roller.

Clean the heat roller and press roller.

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2HL/2HM/2HN
(5) Image is too light.
Print example

Causes
Defective
developing bias
output.

Check procedures/corrective measures

Defective developing unit.

Replace the developing unit for the color that causes an error.

Defective high voltage


PWB.

Replace the high voltage PWB (See page 1-5-34).

Defective engine PWB.

Replace the engine (See page 1-5-30).

Dirty drum.
Defective
developing bias
output.

Perform the drum surface refreshing (See page 1-3-10).


Defective high voltage
PWB.

Replace the high voltage PWB (See page 1-5-34).

Defective engine PWB.

Replace the engine (See page 1-5-30).

Defective color calibration.

Perform the color calibration (Refer to operation guide).

Insufficient toner.

If the display shows the message requesting toner replenishment, replace the container.

Insufficient agitation of toner container.

Shake the toner container vertically approximately 10 times.

Paper damp.

Check the paper storage conditions, replace the paper.

(6) The background is colored.


Print example

Causes

Check procedures/corrective measures

Defective color calibration.

Perform the color calibration (Refer to operation guide).

Defective
developing bias
output.

Defective developing unit.

Check the four colors of image by using the test page of service mode. If the defect appears on a particular color, replace
the developer for that color (See page 1-5-13).

Defective high voltage


PWB.

Replace the high voltage PWB (See page 1-5-34).

Defective engine PWB.

Replace the engine (See page 1-5-30).

Defective drum unit.


Defective drum
Defective high voltage
surface
PWB.
charging.
Defective engine PWB.

Replace the drum unit (See page 1-5-15).


Replace the high voltage PWB (See page 1-5-34).
Replace the engine (See page 1-5-30).

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2HL/2HM/2HN
(7) White streaks are printed vertically.
Print example

Causes

Check procedures/corrective measures

Foreign object in one of the developing units.

Check the image by using the test print of service mode. If the
white line appears on a particular page, replace the developer
for that color (See page 1-5-13).

Adhesion of soiling to primary transfer


belt.

Replace the intermediate transfer unit (See page 1-5-17).

Dirty LSU protective glass.

Perform the LSU dust shield glass cleaning (See page 1-3-9).

(8) Black streaks are printed vertically.


Print example

Causes

Check procedures/corrective measures

Dirty or flawed drum.

Perform the drum surface refreshing (See page 1-3-10).


Flawed drum. Replace the drum unit (See page 1-5-15).

Deformed or worn cleaning blade in


the drum unit.

Replace the drum unit (See page 1-5-15).

Worn primary transfer belt.

Replace the intermediate transfer unit (See page 1-5-17).

Dirty main charger wire.

Perform the main charger cleaning (See page 1-3-9).

(9) Streaks are printed horizontally.


Print example

Causes

Check procedures/corrective measures

Flawed drum.

Replace the drum unit (See page 1-5-15).

Dirty developing section.

Clean any part contaminated with toner in the developing section.

Poor contact of grounding terminal of


drum unit.

Check the installation of the drum unit. If it operates incorrectly, replace it (See page 1-5-15).

(10) Spots are printed.


Print example

Causes

Check procedures/corrective measures

Dirty or flawed drum.

Perform the drum surface refreshing (See page 1-3-10).


Flawed drum. Replace the drum unit (See page 1-5-15).

Deformed or worn cleaning blade in


the drum unit.

Replace the drum unit (See page 1-5-15).

Flawed developing roller.

Replace the developing unit (See page 1-5-13).

Dirty heat roller and press roller.

Clean the heat roller and press roller.

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2HL/2HM/2HN
(11) The leading edge of image begins to print too early or too late.
Print example

Causes

Check procedures/corrective measures

Paper feed clutch or registration


clutch operating incorrectly.

Check the installation of the clutch. If it operates incorrectly,


replace it.

(12) Paper is wrinkled.


Print example

Causes

Check procedures/corrective measures

Paper curled.

Check the paper storage conditions, replace the paper.

Paper damp.

Check the paper storage conditions, replace the paper.

(13) Offset occurs.


Print example

Causes

Check procedures/corrective measures

Deformed or worn cleaning blade in


the drum unit.

Replace the drum unit.

Defective intermediate transfer belt


cleaning.

Replace the intermediate transfer unit (See page 1-5-17).

Defective fuser unit.

Replace the fuser unit (See page 1-5-26).

Wrong types of paper.

Check if the paper meets specifications. Replace paper.

(14) Part of image is missing.


Print example

Causes

Check procedures/corrective measures

Paper damp.

Check the paper storage conditions, replace the paper.

Paper creased.

Replace the paper.

Drum condensation.

Perform the drum surface refreshing (See page 1-3-10).

Dirty or flawed drum.

Perform the drum surface refreshing (See page 1-3-10).


Flawed drum. Replace the drum unit (See page 1-5-15).

Dirty transfer belt.

Clean the transfer belt.


Replace the intermediate transfer unit (See page 1-5-17).

Dirty transfer roller.

Clean the transfer roller.


Replace the transfer roller unit (See page 1-5-20).

1-4-26

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2HL/2HM/2HN
(15) Fusing is loose.
Print example

Causes

Check procedures/corrective measures

Wrong types of paper.

Check if the paper meets specifications, replace paper.

Flawed heat roller or press roller.

Replace the heat roller and press roller (See page 1-5-26).

(16) Colors are printed offset to each other.


Print example

Causes

Check procedures/corrective measures

Defective calibration.

Perform the color calibration (Refer to operation guide).

Slip the mirror position of laser scanner unit.

Perform the color registration. When the problem is not


cleared, perform the manual color registration adjustment
(Refer to operation guide).

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2HL/2HM/2HN

1-4-4

Electric problems
Problem

(1)The machine does


not operate when the
power switch is
turned on.

(2)Drum motor M/C/


Y/K, duplex motor
and fuser motor do
not operate.

(3)Power source fan


motor, ozone fan
motor, developing fan
motor1/2 and fuser
fan motor 1/2 do not
operate.

(4)Paper feed clutch,


registration clutch,
developing clutch K,
duplex clutch and
intermediate clutch
do not operate.

(5)MP paper feed


solenoid, ID solenoid,
duplex solenoid do
not operate.

Causes

Check procedures/corrective measures

The power cord is not


plugged in properly.

Check the contact between the power plug and the outlet.

No electricity at the power


outlet.

Measure the input voltage.

Broken power cord.

Check for continuity. If none, replace the cord.

Defective power switch.

Check for continuity across the contacts. If none, replace the


power switch.

Defective power source


PWB.

Replace the power source PWB (See page 1-5-27).

Defective harness or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.
Drum motor M/C/Y/K - Engine PWB (YC18)
Duplex motor - Engine PWB (YC17)
Fuser motor - Engine PWB (YC39)

Broken the gear.

Check visually and replace the gear if necessary.

Defective motor.

Replace the motor.

Defective engine PWB.

Replace the engine PWB (See page 1-5-30).

Broken the fan motor coil.

Check for continuity across the coil. If none, replace the fan
motor.

Defective harness or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.
Power source fan motor - Engine PWB (YC8)
Ozone fan motor - Engine PWB (YC11)
Developing fan motor 1 - Engine PWB (YC10)
Developing fan motor 2 - Engine PWB (YC41)
Fuser fan motor 1 - Paper exit PWB (YC2)
Fuser fan motor 2 - Engine PWB (YC44)

Defective engine PWB.

Replace the engine PWB (See page 1-5-30).

Broken clutch coil.

Check for continuity across the coil. If none, replace the clutch.

Defective harness or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.
Paper feed clutch - Engine PWB (YC26)
Registration clutch - Engine PWB (YC26)
Developing clutch K - Engine PWB (YC26)
Duplex clutch - Engine PWB (YC3)
Intermediate clutch - Engine PWB (YC3)

Defective engine PWB.

Replace the engine PWB (See page 1-5-30).

Broken solenoid coil.

Check for continuity across the coil. If none, replace the solenoid.

Defective harness or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.
MP paper feed solenoid - Engine PWB (YC40)
ID solenoid - Engine PWB (YC43)
Duplex solenoid - Engine PWB (YC3)

Defective engine PWB.

Replace the engine PWB (See page 1-5-30).

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2HL/2HM/2HN
Problem
(6)Main charging is
not performed.

Causes

Check procedures/corrective measures

Defective harness or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the high voltage PWB
(See page 1-5-34).
High voltage PWB - Engine PWB (YC16)

Defective main charger unit

Replace the main charger unit (See page 1-5-16).

Defective high voltage


PWB.

Replace the high voltage PWB (See page 1-5-34).

Defective engine PWB.

Replace the engine PWB (See page 1-5-30).

Defective harness or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the high voltage PWB
(See page 1-5-34).
High voltage PWB - Engine PWB (YC16)

Defective high voltage


PWB.

Replace the high voltage PWB (See page 1-5-34).

Defective engine PWB.

Replace the engine PWB (See page 1-5-30).

Defective harness or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the high voltage PWB
(See page 1-5-34).
High voltage PWB - Engine PWB (YC16)

Defective high voltage


PWB.

Replace the high voltage PWB (See page 1-5-34).

Defective engine PWB.

Replace the engine PWB (See page 1-5-30).

(9)The message
requesting paper to
be loaded is shown
when paper is
present in the cassette.

Defective paper sensor 1/2.

Replace the engine PWB (See page 1-5-30).

Broken paper sensor 1/2


actuator.

Check the bending of the actuator lever of the paper sensor 1/2 if
there is trouble, remedy or replace.

Defective engine PWB.

Replace the engine PWB (See page 1-5-30).

(10)The message
requesting paper to
be loaded is shown
when paper is
present in the MP
tray.

Defective harness or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.
MP tray sensor - Engine PWB (YC21)

Defective MP tray sensor.

Replace the MP tray sensor.

Defective engine PWB.

Replace the engine PWB (See page 1-5-30).

(11)The size of paper


in the cassette is not
displayed correctly.

Defective harness or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.
Cassette size switch - Engine PWB (YC9)

Defective cassette size


switch.

Replace the cassette size switch.

Defective engine PWB.

Replace the engine PWB (See page 1-5-30).

A piece of paper torn from


copy paper is caught
around registration switch,
duplex conveying sensor or
paper exit sensor.

Check and remove if any.

Defective registration sensor or duplex conveying


sensor.

Replace the registration sensor or duplex conveying sensor.

(7)No developing
bias is output.

(8)Transfer charging
is not performed.

(12)A paper jam in


the paper feed section, paper conveying
section, fuser section or duplex section
is indicated when the
power switch is
turned on.

Defective paper exit sensor. Replace the paper exit PWB.


Defective engine PWB.

Replace the engine PWB (See page 1-5-30).

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2HL/2HM/2HN
Problem
(13)The message
requesting front
cover to be closed is
displayed when the
front cover is closed.

(14)The message
requesting cover to
be closed is displayed when the top
cover is closed.
(15)The message
requesting left cover
to be closed is displayed when the left
cover is closed.
(16)Defective waste
toner box detecting.

(17)Others.

Causes

Check procedures/corrective measures

Defective harness or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.
Front cover open/close switch - Paper exit PWB (YC5)
Paper exit PWB (YC1) - Engine PWB (YC20)

Defective front cover open/


close switch.

Replace the front cover open/close switch.

Defective paper exit PWB.

Replace the paper exit PWB.

Defective engine PWB.

Replace the engine PWB (See page 1-5-30).

Defective harness or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.
Interlock switch - Engine PWB (YC13)

Defective interlock switch.

Replace the interlock switch.

Defective engine PWB.

Replace the engine PWB (See page 1-5-30).

Defective harness or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.
Left cover switch - Engine PWB (YC14)

Defective left cover switch.

Replace the left cover switch.

Defective engine PWB.

Replace the engine PWB (See page 1-5-30).

Defective harness or
improper connector insertion.

Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.
Waste toner full sensor - Engine PWB (YC12)

Defective waste toner full


sensor.

Replace the waste toner full sensor.

Defective engine PWB.

Replace the engine PWB (See page 1-5-30).

Wiring is broken, shorted or


makes poor contact.

Check for continuity. If none, repair.

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2HL/2HM/2HN

1-4-5

Mechanical problems
Problem

(1)No primary paper


feed.

Causes/check procedures

Corrective measures

Check if the surfaces of the paper feed roller, Clean with isopropyl alcohol.
MP paper feed roller are dirty with paper powder.
Check if the paper feed roller, MP paper feed
roller are deformed.

Check visually and replace any deformed


rollers (See page 1-5-8 and 1-5-12).

Defective paper feed clutch installation.

Check visually and remedy if necessary.

Check if the surfaces of the upper and lower


registration rollers are dirty with paper powder.

Clean with isopropyl alcohol.

Defective registration clutch installation.

Check visually and remedy if necessary.

Width guide in a cassette installed incorrectly.

Check the width guide visually and correct


or replace if necessary.

Deformed width guide in a cassette.

Repair or replace if necessary.

Defective MP tray slider installation.

Check the slider visually and correct or


replace if necessary.

Deformed MP tray slider.

Check visually and replace any deformed


slider.

Check if the paper is curled.

Replace the paper.

Paper is not placed correctly in the cassette.

Set the paper correctly.

Check if the retard roller is worn.

Replace the retard roller pulley if it is worn.

Check if the separator pad or MPF separation


pad (duplex model only) is worn.

Replace the separator pad if it is worn (See


page 1-5-10).

Check if the paper is excessively curled.

Replace the paper.

Check if the contact between the front and


rear registration rollers is correct.

Check visually and remedy if necessary.

Check if the heat roller or press roller is


extremely dirty or deformed.

Replace the fuser unit (See page 1-5-26).

(6)Toner drops on the


paper conveying path.

Check if the drum unit or developing unit is


extremely dirty.

Clean the drum unit or developing unit.

(7)Abnormal noise is
heard.

Check if the pulleys, rollers and gears operate


smoothly.

Grease the bearings and gears.

Check if the following electromagnetic


clutches are installed correctly:

Check visually and remedy if necessary.

(2)No secondary paper


feed.

(3)Skewed paper feed.

(4)Multiple sheets of
paper are fed at one
time.

(5)Paper jams.

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2HL/2HM/2HN

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2HL/2HM/2HN
1-5 Assembly and Disassembly

1-5-1

Precautions for assembly and disassembly

(1) Precautions
Be sure to turn the power switch off and disconnect the power plug before starting disassembly.
When handling PWBs, do not touch connectors with bare hands or damage the PWB.
Use only the specified parts to replace the fuser unit thermostat. Never substitute electric wires, as the machine may be
seriously damaged.
Do not touch any PWB containing ICs with bare hands or any object prone to static charge.
When removing the hook of the connector, be sure to release the hook.
Take care not to get the wire caught.
(2) Drum
Note the following when handling or storing the drum.
When removing the drum unit, never expose the drum surface to strong direct light.
Keep the drum at an ambient temperature between 0 C/32 F and 40 C/104 F and at a relative humidity not higher than
90% RH. Avoid abrupt changes in temperature and humidity.
Avoid exposure to any substance which is harmful to or may affect the quality of the drum.
Do not touch the drum surface with any object. Should it be touched by hands or stained with oil, clean it.
(3) Toner container
Store the toner container(s) in a cool, dark place.
Avoid direct light and high humidity.

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2HL/2HM/2HN
(4) How to tell a genuine Kyocera Mita toner container
As a means of brand protection, the Kyocera Mita toner container utilizes an optical security technology to enable visual
validation. A validation viewer is required to accomplish this.
Hold the validation viewer over the left side part of the brand protection seal on the toner container. Through each window
of the validation viewer, the left side part of the seal should be seen as follows:
A black-colored band when seen through the left side window
A shiny or gold-colored band when seen through the right side window
The above will reveal that the toner container is a genuine Kyocera Mita branded toner container, otherwise, it is a counterfeit.
See through
the right window
( marking)

See through
the left window
( marking)

Validation viewer

Brand protection seal

Validation viewer

Brand protection seal

A black-colored band when


seen through the left side window

A shiny or gold-colored band when


seen through the right side window

Figure 1-5-1
The brand protection seal has an incision as shown below to prohibit reuse.

Incision
Cut

Figure 1-5-2

1-5-2

http://www.manuals4you.com

2HL/2HM/2HN

1-5-2

Outer covers

(1) Detaching and refitting the left rear cover, left upper cover and left front cover
Procedure
1. Open the left cover.
2. Remove the waste toner box.
3. Remove the screw.

Left cover

Screw

Waste toner box

Figure 1-5-3

1-5-3

http://www.manuals4you.com

2HL/2HM/2HN

4. Open the top cover.


5. Release the five hooks and then remove the
left rear cover.

Top cover

Hooks

Left rear cover

26/28 ppm (500-sheet) model


21/23 ppm (500-sheet) model

Left rear cover

21/23 ppm (250-sheet) model

Hooks

Left rear cover

Figure 1-5-4

1-5-4

http://www.manuals4you.com

2HL/2HM/2HN

6. Open the front cover.


7. Remove the screw and then remove the left
upper cover.
8. Slide the left front cover upward and then
remove it.

Left upper cover

Screw

Left front cover


Front cover
26/28 ppm (500-sheet) model
21/23 ppm (500-sheet) model

Left front cover


21/23 ppm (250-sheet) model

Figure 1-5-5

1-5-5

http://www.manuals4you.com

2HL/2HM/2HN
(2) Detaching and refitting the right rear cover, right upper cover and right front cover
Procedure
1. Open the top cover.
2. Open the right cover.
3. Remove the two screws.
4. Release the five hooks and then remove the
right rear cover.

Hooks

Screw

Right cover

Screw
26/28 ppm (500-sheet) model
21/23 ppm (500-sheet) model
Right rear cover

21/23 ppm (250-sheet) model


Right rear cover

Hooks
Right rear cover

Figure 1-5-6

1-5-6

http://www.manuals4you.com

2HL/2HM/2HN

5. Open the front cover.


6. Remove the two screws and then remove
the right upper cover.
7. Slide the right front cover and then remove
it.

Screws
Right upper cover

Right front cover

Front cover

26/28 ppm (500-sheet) model


21/23 ppm (500-sheet) model

Right front cover

21/23 ppm (250-sheet) model

Figure 1-5-7

1-5-7

http://www.manuals4you.com

2HL/2HM/2HN

1-5-3

Paper feed section

(1) Detaching and refitting the paper feed roller assembly (paper feed roller and pickup roller)
Procedure
1. Remove the cassette.

21/23 ppm (250-sheet) model

26/28 ppm (500-sheet) model


21/23 ppm (500-sheet) model

Figure 1-5-8

1-5-8

http://www.manuals4you.com

Cassette

Cassette

2HL/2HM/2HN

2. While pressing lever A and then slide the


feed roller pin.
3. While pressing the lever B and then remove
the paper feed roller assembly.

Feed roller pin

Lever A

Lever B

Paper feed roller


assembly

Figure 1-5-9
4. Check or replace the paper feed roller
assembly and refit all the removed parts.

Spring

Paper feed roller assembly

Paper feed roller assembly

26/28 ppm (500-sheet) model


21/23 ppm (500-sheet) model

21/23 ppm (250-sheet) model

Figure 1-5-10

1-5-9

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2HL/2HM/2HN
(2) Detaching and refitting the retard roller
Procedure
1. Remove the cassette (See page 1-5-8).
2. Push the bottom plate down until it locks.
21/23 ppm (500-sheet) model and 26/28
ppm (500-sheet) model only.
3. Release the two hooks and then remove the
retard guide (retard roller assembly).

Retard guide

21/23 ppm (250-sheet) model


Hook

Hook
Cassette
Bottom plate

Cassette

Hook
Hook

26/28 ppm (500-sheet) model


21/23 ppm (500-sheet) model

Retard guide

Hook

Hook
Cassette

Cassette

Hook
Hook

Figure 1-5-11

1-5-10

http://www.manuals4you.com

2HL/2HM/2HN

4. Remove the retard roller assembly.


5. Check or replace the retard roller assembly
and refit all the removed parts.

Retard guide

Retard roller assembly

Figure 1-5-12

1-5-11

http://www.manuals4you.com

2HL/2HM/2HN
(3) Detaching and refitting the MP paper feed roller
Procedure
1. Open the front cover.
2. While releasing the hook and the slide the
MPF shaft.
3. Remove the MP paper feed roller.
4. Check or replace the MP paper feed roller
and refit all the removed parts.

MP paper feed roller

Front cover

Hook
MPF shaft

MP paper feed roller

Figure 1-5-13

1-5-12

http://www.manuals4you.com

2HL/2HM/2HN

1-5-4

Developing section

(1) Detaching and refitting the developing unit


Procedure
1. Remove the intermediate transfer unit (See
page 1-5-17).
2. Remove the drum unit (M,C,Y,K) (See page
1-5-15).
3. Pinch the lever of developing unit.
4. Remove the developing unit (M,C,Y,K).

Lever

Developing unit

Developing unit M
Developing unit C

Developing unit K

Developing unit Y

Figure 1-5-14

1-5-13

http://www.manuals4you.com

2HL/2HM/2HN

5. Check or replace the developing unit and


refit all the removed parts.
NOTE:
Remove the cap before installing the new
developing unit.
When reinstalling the developing unit, press
it down until the lever of developing unit is
engaged with the notch.
If it is difficult to engage the lever, press the
unit down while rotating the gear to engage
it.

Cap

New developing unit

Lever

Lever
Developing unit
Notch

Notch

Gear

Figure 1-5-15

1-5-14

http://www.manuals4you.com

2HL/2HM/2HN

1-5-5

Drum section

(1) Detaching and refitting the drum unit


Procedure
1. Remove the intermediate transfer unit (See
page 1-5-17).
2. Remove the drum unit (M,C,Y,K).
3. Check or replace the drum unit and refit all
the removed parts.

Drum unit

Drum unit M
Drum unit C
Drum unit Y

Drum unit K

Figure 1-5-16

1-5-15

http://www.manuals4you.com

2HL/2HM/2HN
(2) Detaching and refitting the main charger unit
Procedure
1. Open the left cover.
2. Remove the main charger unit (M,C,Y,K).
3. Check or replace the main charger unit and
refit all the removed parts.

Main charger
unit M

Left cover

Main charger
unit C
Main charger
unit Y
Main charger
unit K

Figure 1-5-17

1-5-16

http://www.manuals4you.com

2HL/2HM/2HN

1-5-6

Transfer/separation section

(1) Detaching and refitting the intermediate transfer unit


Procedure
1. Open the top cover.
2. Remove the all toner containers (M,C,Y,K).

Toner container C
Toner container M

Toner container Y

Toner container K

21/23 ppm (250-sheet) model

Toner container C
Toner container M

Toner container Y

26/28 ppm (500-sheet) model


21/23 ppm (500-sheet) model

Toner container K

Top cover

Figure 1-5-18

1-5-17

http://www.manuals4you.com

2HL/2HM/2HN

3. Remove the all container guides (M,C,Y,K).

Container guide C
Container guide Y
Container guide K
Container guide M

Figure 1-5-19
4. Remove the two screws.
5. Open the RFID holder.

Screw

Screw

RFID holder

Figure 1-5-20

1-5-18

http://www.manuals4you.com

2HL/2HM/2HN

6. Remove the intermediate transfer unit.


7. Check or replace the intermediate transfer
unit and refit all the removed parts.

Intermediate
transfer unit
Projection

Projection

Guide
Guide

Intermediate transfer unit

Intermediate transfer unit

Figure 1-5-21

1-5-19

http://www.manuals4you.com

2HL/2HM/2HN
(2) Detaching and refitting the transfer roller unit
Procedure
1. Open the front cover.
2. Open the duplex unit B.
3. Release the two hooks and then remove the
transfer roller unit.
4. Check or replace the transfer roller unit and
refit all the removed parts.

Hook

Transfer roller unit


Front cover

Transfer roller unit

Duplex unit B

Transfer roller unit


Hook

Figure 1-5-22

1-5-20

http://www.manuals4you.com

2HL/2HM/2HN
(3) Detaching and refitting the duplex unit B
Procedure
1. Remove the outer covers (See page 1-5-3).
2. Remove the power source PWB (See page
1-5-27).
3. While releasing the hook and then pull the
MCH cleaning shaft.

MCH cleaning shaft

Hook

Figure 1-5-23
4. Open the front cover.
5. Remove the screw and then remove the
front cover right stopper.

Screw

Front cover
Front cover
right stopper

Figure 1-5-24

1-5-21

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2HL/2HM/2HN

6. Remove the six screws and then remove the


feed drive unit.

Screw

Screw

Screw

Screw

Feed drive unit


Screw
Screw

Figure 1-5-25
7. Remove the four connectors.

YC4

YC39
YW

YC26
YC40

Connectors

Figure 1-5-26

1-5-22

http://www.manuals4you.com

2HL/2HM/2HN

8. Remove the FFC.


9. Remove the screw and then remove the two
grounding terminals.
FFC

Screw
Grounding terminals

Figure 1-5-27
10. Remove the axis of the front cover left stopper from the hole.
11. Remove the front cover.

Front cover
left stopper

Axis
Hole

front cover left stopper


Front cover

Figure 1-5-28

1-5-23

http://www.manuals4you.com

2HL/2HM/2HN

12. Remove the two screws and then remove


the MP paper feed lower unit.

Screw
MP paper feed
lower unit
Screw

Figure 1-5-29
13. Remove the three connectors.

Connector
Connector
Connector

Figure 1-5-30

1-5-24

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2HL/2HM/2HN

14. Open the duplex unit B.


15. Remove the duplex unit B.
16. Check or replace the duplex unit B and refit
all the removed parts.

Duplex unit B

Figure 1-5-31

1-5-25

http://www.manuals4you.com

2HL/2HM/2HN

1-5-7

Fuser section

(1) Detaching and refitting the fuser unit


Procedure
1. Remove the outer covers (See page 1-5-3).
2. Remove three connectors.

Connector
Connector
Connector

Figure 1-5-32
3. Remove two screws.
4. Unhook the hook and then remove the fuser
unit.
5. Check or replace the fuser unit and refit all
the removed parts.

Screw
Fuser unit
Screw

Hook

Boss

Fuser unit

Figure 1-5-33

1-5-26

http://www.manuals4you.com

2HL/2HM/2HN

1-5-8

PWBs

(1) Detaching and refitting the power source PWB


Procedure
1. Remove the right rear cover (See page 1-56).
2. Remove the three screws and then remove
the power source shield.

Screw
Screw

Power source shield


Screw

Figure 1-5-34
3. Remove the connector.
4. Remove the two screws.

Connector

Screw

Screw

Figure 1-5-35

1-5-27

http://www.manuals4you.com

2HL/2HM/2HN

5. Remove the two connectors and then


remove the power source PWB.
6. Check or replace the power source PWB
and refit all the removed parts.

Connector
Connector

Power source PWB

Figure 1-5-36

1-5-28

http://www.manuals4you.com

2HL/2HM/2HN
(2) Detaching and refitting the main PWB
Procedure
1. Remove the two screws.
2. Remove the main PWB.
3. Check or replace the main PWB and refit all
the removed parts.

Screw
Main PWB

Screw

Figure 1-5-37

1-5-29

http://www.manuals4you.com

2HL/2HM/2HN
(3) Detaching and refitting the engine PWB
Procedure
1. Remove the duplex unit B (See page 1-521)
2. Remove the connector.

Connector

Figure 1-5-38
3. Remove the seven screws and then remove
the feed housing.

Screw

Feed housing
Screw

Screw

Screw
Screw

Feed housing

Screw

Screw

Figure 1-5-39

1-5-30

http://www.manuals4you.com

2HL/2HM/2HN

4.
5.
6.
7.

Remove the connector A.


Remove the developing fan motor 1.
Remove the two connectors B.
Remove the FFC.

FFC
Connector B

Connector B

Connector A

Developing fan motor 1

Figure 1-5-40
8. Remove the three FFCs.
9. Remove the two connectors.

FFC
FFC
FFC
Connector

Connector

Figure 1-5-41

1-5-31

http://www.manuals4you.com

2HL/2HM/2HN

10. Remove the lever link.

Lever link

Figure 1-5-42
11. Remove the twenty connectors.

YC39
YW

YC26
YC18
YC3
YC40

BK

YC17

YC22
YC33

BE
YC27 YC37 YC36

RD BE
GY
YC25 YC24 YC11 YC38
BK YW
YC44 YC23 YC15

YC28

Connectors

Figure 1-5-43

1-5-32

http://www.manuals4you.com

YC34

2HL/2HM/2HN

12. Remove the three screws and then remove


the engine PWB assembly.

Screw

Screw
Screw

Engine PWB assembly

Figure 1-5-44
13. Remove the two screws and then remove
the engine PWB.
14. Check or replace the engine PWB and refit
all the removed parts.
To replace the engine PWB, remove the
EEPROM (U4) from the old engine PWB
and mount it to the new engine PWB.

EEPROM
Screw

U4

Screw

Engine PWB

Figure 1-5-45

1-5-33

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2HL/2HM/2HN
(4) Detaching and refitting the high voltage PWB
Procedure
1. Remove the all drum units (See page 1-515).
2. Remove the all developing units (See page
1-5-13).
3. Remove the engine PWB (See page 1-530).
4. Remove the screw and then remove the HV
terminal assembly K.

Screw
HV terminal assembly K

Figure 1-5-46
5. Remove the screw and then remove the
inner cover.
6. Remove the three HV bracket C assemblies.
Inner cover

Screw

HV bracket
C assembly
HV bracket
C assembly
HV bracket
C assembly

Figure 1-5-47

1-5-34

http://www.manuals4you.com

2HL/2HM/2HN

7. Remove six terminals.


8. Remove the TC high voltage bracket.
9. Remove the two screws.

TC high voltage bracket

Screw

Terminal
Terminal
Screw

Terminal
Terminal
Terminal

Figure 1-5-48
10. Remove the screw.

Screw

Figure 1-5-49

1-5-35

http://www.manuals4you.com

2HL/2HM/2HN

11. Remove the high voltage PWB assembly.

High voltage PWB assembly

Figure 1-5-50
12. Remove five screws and then remove the
high voltage PWB.
13. Check or replace the high voltage PWB and
refit all the removed parts.

Screw
Screw
Screw
Screw

Screw

High voltage PWB

Figure 1-5-51

1-5-36

http://www.manuals4you.com

2HL/2HM/2HN

1-5-9

Others

(1) Detaching and refitting the laser scanner unit


Procedure
1. Remove the all drum units (See page 1-515).
2. Remove the all developing units (See page
1-5-13).
3. Remove the two connectors.
4. Remove the wires form the three clamps.
Clamp

Clamp

Wire

Clamp

Connector

Connector

Figure 1-5-52
5. Draw the two connectors into the printer
inside.

Connector

Connector

Figure 1-5-53

1-5-37

http://www.manuals4you.com

2HL/2HM/2HN

6. Remove the each three screws and then


remove the laser scanner units (MC,YK).
7. Check or replace the laser scanner units
and refit all the removed parts.

Laser scanner unit MC


Screws

Screw

Laser scanner
unit YK
Screws

Screw

Screw

Screw

Laser
scanner
unit

Screw

Figure 1-5-54

1-5-38

http://www.manuals4you.com

2HL/2HM/2HN
(2) Detaching and refitting the ozone filter
Procedure
1. Open the right cover.
2. Remove the ozone filter.
3. Check or replace the ozone filter and refit all
the removed parts.

Right cover

Ozone filter

Figure 1-5-55

1-5-39

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2HL/2HM/2HN

This page is intentionally left blank.

1-5-40

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2HL/2HM/2HN
1-6 Firmware

1-6-1

Downloading firmware

(1) Firmware file


Firmware files are named after the following codes:
Firmware file name example

Compression

Software ID

S2HN_1000001021.cmp
Product code
Pause (period)
Build number

Pause (underscore)

Update history

Classification (Normally: 0)

Supplement (Normally: 00)

Firmware category
10: Engine controller
30: Main controller

Figure 1-6-1

1-6-1

http://www.manuals4you.com

2HL/2HM/2HN
(2) Downloading the firmware from the USB memory
To download data written in a USB memory to the printer, proceed as explained in this section.
CAUTION
Downloading firmware takes several minutes. Do not turn power off during downloading.
Procedure
1. Turn printer power off.
2. Insert the USB memory to the PC's USB
slot.
3. Copy the firmware file to download to the
root directory of the USB memory.
4. Remove the USB memory from the PC's
USB slot.
5. Insert the USB memory into the printer's
USB memory slot.

USB memory slot

USB memory

Figure 1-6-2
6. Turn printer power on.
7. When message display (1) is displayed to
detect firmware in the USB memory.
8. Message display (2) is displayed during
downloading.
9. When message display (3) is displayed to
indicate downloading is finished.

Message display
(1)

Supervisor mode

(2)

Supervisor mode
USB data reading

(3)

2HN_3000.001.021
08/04/25
[E1F9]

Product code
Firmware category
10: Engine controller
30: Main controller
Supplement (Normally: 00)
Classification (Normally: 0)
Update history
Build number
Release date: Year/Month/Day
Checksum

Figure 1-6-3

1-6-2

http://www.manuals4you.com

2HL/2HM/2HN

10. Turn printer power off.


11. Remove the USB memory from USB memory slot.
12. Turn printer power on.
13. Print the status page to check that the firmware version has been updated (See page
P.1-3-2).

USB memory slot

USB memory

Figure 1-6-4

1-6-3

http://www.manuals4you.com

2HL/2HM/2HN
(3) Downloading the firmware from the memory card
To download data written in a memory card (CompactFlash) to the printer, proceed as explained in this section.
CAUTION
Downloading firmware takes several minutes. Do not turn power off during downloading.
Procedure
1. Turn printer power off.
2. Remove the two screws and then remove
the main PWB.
3. Insert the memory card into the memory
card socket.
4. Re fit the main PWB.

Screw
Main PWB
Screw
Memory card
socket
Memory card

Main PWB

Figure 1-6-5
5. Turn printer power on.
6. Press MENU key on the printer's operation
panel and carry out the memory card formatting procedure (1).
7. When formatting is complete, turn printer
power off.

Message display
Ready

Operation panel key


Press MENU key. Press arrow key.

>Memory Card

>
Press arrow key.

Press arrow key.

>>Format
Press OK key.

(1)
>>Format ?

Press OK key.
Processing
(Format information is
automatically printed.)
Ready

Figure 1-6-6

1-6-4

http://www.manuals4you.com

2HL/2HM/2HN

8. Remove the two screws and then remove


the main PWB.
9. Remove the formatted memory card from
the memory card socket.

Screw
Main PWB
Screw
Memory card
socket
Memory card

Main PWB

Figure 1-6-7
10. Insert the memory card to the PC's slot or to
the adaptor.
11. Copy the firmware file to download to the
root directory of the memory card.
12. Remove the memory card from the PC's slot
or the adaptor.

Adapter
(Memory card reader)

Memory card

To PC

Figure 1-6-8

1-6-5

http://www.manuals4you.com

2HL/2HM/2HN

13. Insert the memory card into the memory


card socket.
14. Refit the main PWB.

Screw
Main PWB
Screw
Memory card
socket
Memory card

Main PWB

Figure 1-6-9
15. Turn printer power on.
16. When message display (1) is displayed to
detect firmware in the memory card.
17. Message display (2) is displayed during
downloading.
18. When message display (3) is displayed to
indicate downloading is finished.

Message display

(1)

Supervisor mode

(2)

Supervisor mode
CF-card reading

(3)

2HN_3000.001.021
08/04/25
[E1F9]

Product code
Firmware category
10: Engine controller
30: Main controller
Supplement (Normally: 00)
Classification (Normally: 0)
Update history
Build number
Release date: Year/Month/Day
Checksum

Figure 1-6-10

1-6-6

http://www.manuals4you.com

2HL/2HM/2HN

19. Turn printer power off.


20. Remove the two screws and then remove
the main PWB.
21. Remove the memory card from memory
card socket.
22. Refit the main PWB.
23. Turn printer power on.
24. Print the status page to check that the firmware version has been updated (See page
P.1-3-2).

Screw
Main PWB
Screw
Memory card
socket
Memory card

Main PWB

Figure 1-6-11

1-6-7

http://www.manuals4you.com

2HL/2HM/2HN

This page is intentionally left blank.

1-6-8

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2HL/2HM/2HN
2-1 Mechanical Construction

2-1-1

Paper feed/conveying section

Paper feed/conveying section consists of the paper feed unit that feeds paper from the cassette and the MP tray paper
feed unit that feeds paper from the MP tray, and the paper conveying section that conveys the fed paper to the transfer/
separation section.
(1) Cassette paper feed section
The cassette can contain 500/250 sheets. The sheet from the cassette is pulled out by rotation of the pickup roller and
sent to the paper conveying section by rotation of the paper feed roller. Also the retard roller prevents multiple feeding of
paper.
21/23 ppm (500-sheet) model
26/28 ppm (500-sheet) model

10

13

12

11
4

5
8
6

21/23 ppm (250-sheet) model


9

10

11

Figure 2-1-1 Cassette paper feed section


(1)
(2)
(3)
(4)
(5)
(6)
(7)

Pickup roller
Paper feed roller
Paper feed holder
Retard roller
Retard holder
Cassette base
Bottom plate

(8)
(9)
(10)
(11)
(12)
(13)

Lift work plate


Paper sensor 1
Paper sensor 2
Actuator (paper sensor 1, 2)
Lift limit sensor
Actuator (lift limit sensor)

2-1-1

http://www.manuals4you.com

2HL/2HM/2HN

21/23 ppm (500-sheet) model


26/28 ppm (500-sheet) model

Engine PWB
Paper feed
clutch

FEDCLDRN

YC26-12

Lift limit sensor

LMOTDRN

Lift motor

Paper sensor 1

YC28-1
Paper sensor 2

Paper feed motor

STFEBN

YC4-1

STFEAN

YC4-2

STFEB
STFEA

YC4-3
YC4-4

21/23 ppm (500-sheet) model

Paper feed motor

FEMOTRDYN

YC3-1

SPEEDSEL

YC3-2

FECLKCLK
REMOTREN

YC3-3
YC3-4

26/28 ppm (500-sheet) model

21/23 ppm (250-sheet) model


Engine PWB

Paper feed
clutch

FEDCLDRN

YC26-12

Paper sensor 1

Paper feed motor

STFEBN

YC4-1

STFEAN

YC4-2

STFEB
STFEA

YC4-3
YC4-4

Paper sensor 2

Figure 2-1-2Cassette paper feed section block diagram

2-1-2

http://www.manuals4you.com

2HL/2HM/2HN
(2) MP tray paper feed section
The MP tray can contain about 150 pages. Feeding from the MP tray is performed by the rotation of the MP paper feed
roller. Also, function of the MPF separation pad prevents paper from multiple feeding.

10

8
1

9
5
2

11

Figure 2-1-3 MP tray paper feed section


(1)
(2)
(3)
(4)

MP paper feed roller


MPF separation pad
MPF separator
MPF bottom plate

(5)
(6)
(7)
(8)

MPF friction pad


MP tray sensor
Actuator (MP tray sensor)
MPF guide R/L

(9) MPF base


(10) MPF upper tray
(11) MPF cover

Engine PWB
MP paper
feed solenoid
MP tray
sensor

Paper feed motor


21/23 ppm (500-sheet) model
26/28 ppm (500-sheet) model

Paper feed motor

MPSOLDRN

YC40-2

MPHANDS

YC21-6

STFEBN

YC4-1

STFEAN

YC4-2

STFEB
STFEA

YC4-3

FEMOTRDYN

YC3-1

SPEEDSEL

YC3-2

FECLKCLK
REMOTREN

YC3-3

YC4-4

YC3-4

21/23 ppm (250-sheet) model

Figure 2-1-4 MP tray paper feed section block diagram

2-1-3

http://www.manuals4you.com

2HL/2HM/2HN
(3) Paper conveying section
The paper conveying section conveys paper to the transfer/separation section as paper feeding from the cassette or MP
tray, or as paper refeeding for duplex printing. Paper by feeding is conveyed by the middle roller to the position where the
registration sensor is turned on, and then sent to the transfer/separation section by the front registration roller and rear
registration roller.

5
6

4
2

3
1

Figure 2-1-5 Paper conveying section


(1)
(2)
(3)
(4)
(5)
(6)

Feed pulley
Middle roller
Registration sensor
Actuator (registration sensor)
Front registration roller
Rear registration roller

2-1-4

http://www.manuals4you.com

2HL/2HM/2HN

Engine PWB

Registration
clutch

REGCLDRN

Registration
sensor

REGPAP

YC7-3

STFEBN

YC4-1

STFEAN

YC4-2

STFEB
STFEA

YC4-3

Paper feed
motor

YC26-10

YC4-4

21/23 ppm (250-sheet) model


21/23 ppm (500-sheet) model

Paper feed
motor

Intermediate
clutch

FEMOTRDYN

YC3-1

SPEEDSEL

YC3-2

FECLKCLK
REMOTREN

YC3-3

MIDCLDRN

YC3-4

YC3-7

26/28 ppm (500-sheet) model

Figure 2-1-6 Paper conveying section block diagram

2-1-5

http://www.manuals4you.com

2HL/2HM/2HN

2-1-2

Drum section

(1) Drum section


The drum section consists of the drum, the main charger unit, and the cleaning unit, and the drum surface is uniformly
charged in preparation for formation of residual image by laser beam. After transfer is complete, toner remaining on the
drum surface is chipped off with the cleaning blade and is collected to the waste toner box with the drum screw. Also electric charge remaining on the drum surface is eliminated by irradiating the eraser lamp for preparing for next charge of the
main charger.
.

4
2

1
3
6

Figure 2-1-7 Drum section


(1)
(2)
(3)
(4)
(5)
(6)

Drum
Drum shaft
Main charger unit
Cleaning blade
Drum screw
Eraser lamp

2-1-6

http://www.manuals4you.com

2HL/2HM/2HN

STMBN
YC18-1
STMAN
YC18-2
STMB
YC18-3
STMA
YC18-4

Drum PWB M*1


Drum motor M

Engine PWB

Drum unit M

EEPROM

Drum PWB C*1

ERASECDR

YC9-2

ERASECDR
EEDATA
EECLK
DA1
DA0

YC8-2
YC8-1
YC8-3
YC8-7
YC8-8

ERASEYDR

YC6-2

ERASEYDR
EEDATA
EECLK
DA1
DA0

YC5-2
YC5-1
YC5-3
YC5-7
YC5-8

ERASEKDR

YC3-2

ERASEKDR
EEDATA
EECLK
DA1
DA0

YC2-2
YC2-1
YC2-3
YC2-7
YC2-8

Eraser lamp C

EEPROM

Drum PWB Y*1


Drum
Drum motor Y

Eraser lamp Y

Drum PWB Y*2


Drum unit Y

EEPROM

Drum PWB K*1


Drum
Drum motor K

Eraser lamp K

Drum PWB K*2


Drum unit K
YC34-1
YC34-3
YC34-5
YC34-7
YC34-9
YC34-11

YC11-2
YC11-1
YC11-3
YC11-7
YC11-8

Drum motor C

Drum unit C

STKBN
YC18-13
STKAN
YC18-14
STKB
YC18-15
STKA
YC18-16

ERASEMDR
EEDATA
EECLK
DA1
DA0

Drum

Drum PWB C*2

STYBN
YC18-9
STYAN
YC18-10
STYB
YC18-11
STYA
YC18-12

YC12-2
Drum relay PWB

Eraser lamp M

Drum PWB M*2

STCBN
YC18-5
STCAN
YC18-6
STCB
YC18-7
YC18-8 STCA

ERASEMDR

Drum

EEPROM

ERASEMDR
ERASECDR
ERASEYDR
EECLK
EEDATA
ERASEKDR

YC1-1
YC1-3
YC1-5
YC1-7
YC1-9
YC1-11

*1: 21/23 ppm (250-sheet) model

*2: 21/23 ppm (500-sheet) model


26/28 ppm (500-sheet) model

Figure 2-1-8 Drum section block diagram

2-1-7

http://www.manuals4you.com

2HL/2HM/2HN
(2) Main charger unit
The main charger unit consists of the main charger wire, the main charger grid, and the main charger shield, and charges
the drum for image forming. Also the main charger unit is equipped with a main charger cleaning motor to conduct cleaning automatically.

2
1

Figure 2-1-9 Main charger unit


(1)
(2)
(3)
(4)
(5)

Main charger shield


Main charger wire
Main charger grid
Main charger cleaner unit
Main charger spiral

2-1-8

http://www.manuals4you.com

2HL/2HM/2HN

Drum unit M
Drum
High voltage
PWB

Grid

Engine PWB

Wire
Shield

Zener
PWB M

Main charger output M

CN1-11

MMCNT

YC16-17

Main charger unit M

Drum unit C
Drum
Grid
Wire
Shield

Zener
PWB C

Main charger output C

CN1-14

MCCNT

YC16-14

Main charger unit C

Drum unit Y
Drum
Grid
Wire
Shield

Zener
PWB Y

Main charger output Y

CN1-17

MYCNT

YC16-11

Main charger unit Y

Drum unit K
Drum
Grid
Wire
Zener
PWB K

Shield
Main charger output K

CN1-20

MKCNT

YC16-8

Main charger unit K

Main
charger
cleaning
motor

MCHMOTA YC36-1
MCHMOTB YC36-2

Figure 2-1-10Main charger unit block diagram

2-1-9

http://www.manuals4you.com

2HL/2HM/2HN

2-1-3

Expose section

(1) Laser scanner unit


The charged surface of the drum is then scanned by the laser beam from the laser scanner unit. The laser beam is dispersed as the polygon motor revolves to reflect the laser beam over the drum. Various lenses and mirror are housed in the
laser scanner unit, adjust the diameter of the laser beam, and focalize it at the drum surface. Also the LSU cleaning motor
is activated to conduct automatically cleaning of the LSU dust shield glass.

9
7

7
2

Figure 2-1-11 Laser scanner unit


(1)
(2)
(3)
(4)
(5)

Polygon motor
Polygon mirror
F- lens A
F- lens B
Mirror A

(6)
(7)
(8)
(9)

Mirror B
Mirror C
LSU dust shield glass
LSU spiral

2-1-10

http://www.manuals4you.com

2HL/2HM/2HN

Drum

Drum

Figure 2-1-12 Laser scanner unit


(1)
(2)
(3)
(4)
(5)
(6)
(7)

APC PWB (Laser diode)


Collimator lens
Cylindrical lens
Polygon motor (mirror)
F- lens A
F- lens B
Mirror A

(8)
(9)
(10)
(11)
(12)
(13)

Mirror B
Mirror C
PD mirror
PD mirror
SOS lens
PD PWB (Pin photo diode sensor)

2-1-11

http://www.manuals4you.com

2HL/2HM/2HN

Laser scanner unit MC

Engine PWB

Main PWB

APC PWB M

PD PWB M
THERMM
PDMN

YC2-2
YC2-3

YC1-2
YC1-3
YC1-4
YC1-5
YC1-7
YC1-8
YC1-9

LONBMN
ENBMN
VDOMP
VDOMN
VREFM
THERMM
PDMN

POLCLK0
POLRDYN0
POLONN0

Polygon
motor MC

YC30-2
YC30-3
YC30-4
YC30-5
YC30-7
YC30-8
YC30-9

YC31-A1
YC31-A2
YC31-A6

VDOMP
VDOMN
PDMN

YC6-A20
YC6-A19
YC6-A15

YC30-18
YC30-19
YC30-20

APC PWB C

PD PWB C
PDCN

YC2-2

YC1-2
YC1-3
YC1-4
YC1-5
YC1-7
YC1-9

LONBCN
ENBCN
VDOCP
VDOCN
VREFY
PDCN

YC30-11
YC30-12
YC30-13
YC30-14
YC30-16
YC30-17

YC31-B1
YC31-B2

YC29-2
YC29-3
YC29-4
YC29-5
YC29-8
YC29-9

YC31-A3
YC31-A4

YC31-B6

VDOCP
VDOCN
PDCN

YC6-B20
YC6-B19
YC6-B15

Laser scanner unit YK


APC PWB Y

PD PWB Y
THERMY
PDYN

YC2-2
YC2-3

YC1-2
YC1-3
YC1-4
YC1-5
YC1-8
YC1-9

LONBYN
ENBYN
VDOYP
VDOYN
THERMY
PDYN

POLCLK1
POLRDYN1
POLONN1

Polygon
motor YK

YC31-A7

VDOYP
VDOYN
PDYN

YC6-A18
YC6-A17
YC6-A14

YC29-18
YC29-19
YC29-20

APC PWB K

PD PWB K
PDKN

YC2-2

YC1-2
YC1-3
YC1-4
YC1-5
YC1-7
YC1-9

LSU
cleaning
motor

LONBKN
ENBKN
VDOKP
VDOKN
VREFK
PDKN

YC29-11
YC29-12
YC29-13
YC29-14
YC29-16
YC29-17

YC31-B3
YC31-B4
YC31-B7

LSUMOTA YC37-1
LSUMOTB YC37-2

Figure 2-1-13Expose section block diagram

2-1-12

http://www.manuals4you.com

VDOKP
VDOKN
PDKN

YC6-B18
YC6-B17
YC6-B14

2HL/2HM/2HN

2-1-4

Developing section

The developing unit consists of the sleeve roller that forms the magnetic brush, the magnet roller, the developing blade
and the developing screws that agitate the toner. Also, the toner sensor checks whether or not toner remains in the developing unit.
21/23 ppm (500-sheet) model
26/28 ppm (500-sheet) model

21/23 ppm (250-sheet) model


1

5
7

Figure 2-1-14 Developing unit and toner container


(1)
(2)
(3)
(4)

Sleeve roller
Magnet roller
Developing blade
Developing screw A

(5)
(6)
(7)

Developing screw B
Sleeve cover
Toner sensor

2-1-13

http://www.manuals4you.com

2HL/2HM/2HN

Sleeve roller
YC25-2

Developing sleeve bias output M

Toner
motor M

TNMMDRN

Developing magnet bias output M


Magnet roller

Toner sensor M
Engine PWB

Developing
unit M

Developing PWB M

High
voltage
PWB

Sleeve roller

YC24-2

Developing sleeve
bias output C
Developing magnet
bias output C

Toner
motor C

TNMCDRN

Magnet roller

Toner sensor C

Developing
unit C

Developing PWB C

Sleeve roller
YC23-2

Developing sleeve
bias output Y

Toner
motor Y

TNMYDRN

Developing magnet
bias output Y
YC27-1
YC27-2
YC27-3
YC27-4
YC27-5

MOTREV
DLPMOTRDYN
SPEEDSEL
DLPMOTCLK
DLPMOTREN

YC22-2

TNMKDRN

Magnet roller

Toner sensor Y

Developing
motor
MCY

Developing
unit Y

Developing PWB Y

Sleeve roller

YC16-9
YC16-10
YC16-12
YC16-13
YC16-15
YC16-16
YC16-18
YC16-19

DLPTHERM

Developing
unit K

YC4-4

TNSENY

TNSENK
YC4-2

YC1-2
YC1-4
YC1-6
YC1-13
YC1-14

TNSENC

Developing
clutch K

YC7-2

TNSENM
TNSENC
TNSENY
TNSENK
DLPTHERM

Magnet roller

Developing PWB K

YC10-2

YC34-2
YC34-4
YC34-6
YC34-13
YC34-14

DLPCLDRN

Toner sensor K

Developing
motor K

TNSENM

YC26-1

MOTKREV
DLPMOTKRDYN
SPEEDSEL
DLPMOTKCLK
DLPMOTKREN

Developing
sleeve bias
output K
Developing
magnet bias
output K

YC13-2

YC26-3
YC26-4
YC26-5
YC26-6
YC26-7

Toner
motor K

Drum relay PWB

BKSCNT
BKMCNT
BYSCNT
BYMCNT
BCSCNT
BCMCNT
BMSCNT
BMMCNT

CN1-19
CN1-18
CN1-16
CN1-15
CN1-13
CN1-12
CN1-10
CN1-9

Figure 2-1-15 Developing section block diagram

2-1-14

http://www.manuals4you.com

2HL/2HM/2HN

2-1-5

Transfer/separation section

The transfer/separation section consists of the intermediate transfer unit and the transfer roller unit. The intermediate
transfer unit consists of the transfer cleaning unit, the transfer belt, and the four primary transfer rollers for respective color
drums, and forms a full-color toner image by superimposing and transferring single-color toner images formed on each
drum onto the transfer belt. Also with the left and right ID sensors mounted on the machine frame, the toner density on the
transfer belt is measured. The transfer cleaning unit collects toner remaining on the transfer belt after secondary transfer
and forwards it as waste toner to the waste toner box. The transfer roller unit consists of the secondary transfer roller
mounted to the paper conveying unit and the separation brush. To the secondary transfer roller, DC bias is applied from
the high voltage PWB. The toner image formed on the transfer belt is transferred to the paper by the potential difference
and the paper is separated by curvature separation.
1

9
13
3

10
8

14

12 11

Figure 2-1-16 Transfer/separation section


(1)
(2)
(3)
(4)
(5)
(6)
(7)

Tension roller
Drive roller
Primary transfer roller M
Primary transfer roller C
Primary transfer roller Y
Primary transfer roller K
Transfer belt

(8)
(9)
(10)
(11)
(12)
(13)
(14)

Cleaning fur brush


Cleaning roller
Cleaning screw
Secondary transfer roller
Paper chute
Separation needle
Left ID sensor/Right ID sensor

2-1-15

http://www.manuals4you.com

2HL/2HM/2HN

Transfer belt
Secondary
transfer roller

Primary
transfer
roller K

High voltage PWB

Right
ID sensor

LEDREFR

Primary transfer
bias output C

VOSL

LEDREFL

Primary transfer
bias output M

VOPL

Left ID sensor

VOSR

Primary
transfer
roller Y

Cleaning bias output

Primary
transfer
roller C

VOPR

Primary
transfer
roller M

Cleaning
roller

Primary transfer bias output Y


Primary transfer bias output K

CN1-21

T2RREMN

CN1-8

CLCNT

YC16-20

CN1-7

T1MCNT

YC16-21

CN1-6

T1CCNT

YC16-22

CN1-5

T1YCNT

YC16-23

CN1-4

T1KCNT

YC16-24

CN1-3

T2CNT

YC16-25

YC16-7

Figure 2-1-17 Transfer/separation section block diagram

2-1-16

http://www.manuals4you.com

Engine PWB

YC6-5

YC6-4

YC6-2

YC5-5

YC5-4

YC5-2

Secondary transfer bias output

2HL/2HM/2HN

2-1-6

Fuser section

The paper sent from the transfer/separation section is interleaved between the heat roller and the press roller. The heat
roller is heated by the fuser heater lamp, and the toner is fused by heat and pressure and fixed onto the paper because the
press roller is pressed by the fuser press spring. The surface temperature of heat roller is detected by the fuser thermistor
and controlled by the engine PWB. If the fuser section shows extremely high temperature, the power line will be shut off
and the fuser heater lamp is forced to turn off.
10

11

1
4
8
7
2
6

12
5

Figure 2-1-18 Fuser section


(1)
(2)
(3)
(4)
(5)
(6)

Upper fuser frame


Lower fuser frame
Heat roller
Press roller
Fuser heater lamp
Fuser thermal cutout

(7)
(8)
(9)
(10)
(11)
(12)

Fuser thermistor
Separators
Paper exit guide
Paper exit roller
Paper exit pulley
Envelope switch

2-1-17

http://www.manuals4you.com

2HL/2HM/2HN

Paper exit PWB

Engine PWB
YC20-3

PDIRN

YC1-3

Fuser unit

YC6-2
Fuser thermistor

YC20-2

FTHERM

YC1-2

YC4-2

FTHERM
Fuser
heater lamp
Fuser
thermal cutout

Envelope
switch

YC103-1

YC19-3

ZCROSS

YC103-3

YC102-1

HEATREM

YC102-3

YC19-1

NEUTRAL

Fuser motor

LIVE

STFUBN
STFUAN
STFUB
STFUA

PDIRN

YC39-1
YC39-2
YC39-3
YC39-4

Power source PWB

Figure 2-1-19 Fuser section block diagram

2-1-18

http://www.manuals4you.com

2HL/2HM/2HN

2-1-7

Paper exit/feed shift section

The paper exit/feedshift section consists of the conveying path which sends the paper that has passed the fuser section to
the top tray or the duplex section. The conveying path is switched by the change guide activated by the duplex solenoid.
13
10

7
6

1
12
5

11

8
14
3

Figure 2-1-20 Paper exit/feed shift section


(1)
(2)
(3)
(4)
(5)
(6)
(7)

Paper exit roller


Paper exit pulley
Paper exit sensor
Actuator (paper exit sensor)
Actuator (paper exit sensor)
Change guide
Paper exit upper guide

(8)
(9)
(10)
(11)
(12)
(13)
(14)

FD roller
Middle pulley
Switchback roller
Middle pulley
Paper full sensor
Actuator (paper full sensor)
Top tray

2-1-19

http://www.manuals4you.com

2HL/2HM/2HN

Paper exit PWB

Engine PWB

Paper full
sensor
YC1-6 FDFUL

YC20-6

Paper exit
sensor
YC1-4

Duplex
solenoid

DUREVDRN

YC3-2

Fuser motor

YC1-10

EXITPAP

DUREVDRN

STFUBN
STFUAN
STFUB
STFUA

Figure 2-1-21 Paper exit section block diagram

2-1-20

http://www.manuals4you.com

YC20-4

YC20-10

YC39-1
YC39-2
YC39-3
YC39-4

2HL/2HM/2HN

2-1-8

Duplex/conveying section

The duplex/conveying section consists of conveying path which sends the paper sent from the eject section to the paper
feed/conveying section when duplex printing.

6
5

10

11

8
7

Figure 2-1-22 Duplex/conveying section


(1)
(2)
(3)
(4)
(5)
(6)

Duplex roller 1
Paper exit pulley
Duplex roller 2
Duplex pulley
Duplex roller 3
Duplex pulley

(7)
(8)
(9)
(10)
(11)

Duplex feed roller


Duplex pulley
Duplex feed guide
Duplex conveying sensor
Actuator
(duplex conveying sensor)

2-1-21

http://www.manuals4you.com

2HL/2HM/2HN

Paper exit PWB

Duplex
solenoid

DUREVDRN

YC3-2

Duplex motor

Duplex
conveying
sensor

Duplex
clutch

YC1-10

Engnie PWB

DUREVDRN

YC20-10

STDUBN

YC17-1

STDUAN

YC17-2

STDUB
STDUA

YC17-3

DUREGPAP

DUCLDRN

YC17-4

YC21-3

YC3-9

Figure 2-1-23 Duplex/paper conveying section block diagram

2-1-22

http://www.manuals4you.com

2HL/2HM/2HN
2-2 Electrical Parts Layout

2-2-1

Electrical parts layout

(1) PWBs

20

24

21

25

16

22

26

17

23

27

18

19
7

13
8

10

12

15
11

14
4

2
Machine left
3
Machine inside
Machine right

Figure 2-2-1 PWBs


1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.

Main PWB .................................................... Controls the software such as the print data processing and provides the
interface with computers.
Engine PWB................................................. Controls printer hardware such as high voltage/bias output control, paper
conveying system control, and fuser temperature control, etc.
Power source PWB...................................... After full-wave rectification of AC power source input, switching for
converting to 24 V DC for output. Controls the fuser heater lamp.
High voltage PWB........................................ Generates main charging, developing bias, transfer bias and cleaning
bias.
Operation panel PWB .................................. Controls the LCD display. Consists the LCD display, LED indicators and
key switches.
Paper exit PWB............................................ Interconnects the engine PWB and the electrical parts (paper exit section).
Drum relay PWB .......................................... Interconnects the engine PWB and the drum units/developing units.
APC PWB M ................................................ Generates and controls the laser beam. (magenta)
APC PWB C................................................. Generates and controls the laser beam. (cyan)
APC PWB Y ................................................. Generates and controls the laser beam. (yellow)
APC PWB K ................................................. Generates and controls the laser beam. (black)
PD PWB M................................................... Controls horizontal synchronizing timing of laser beam. (magenta)
PD PWB C ................................................... Controls horizontal synchronizing timing of laser beam. (cyan)
PD PWB Y ................................................... Controls horizontal synchronizing timing of laser beam. (yellow)

2-2-1

http://www.manuals4you.com

2HL/2HM/2HN
15. PD PWB K ................................................... Controls horizontal synchronizing timing of laser beam. (black)
16. Drum PWB M ............................................... Relays wirings from electrical components on the drum unit M. Drum individual information in EEPROM* storage.
17. Drum PWB C ............................................... Relays wirings from electrical components on the drum unit C. Drum individual information in EEPROM* storage.
18. Drum PWB Y................................................ Relays wirings from electrical components on the drum unit Y. Drum individual information in EEPROM* storage.
19. Drum PWB K................................................ Relays wirings from electrical components on the drum unit K. Drum individual information in EEPROM* storage.
20. Zener PWB M .............................................. Adjusts the drum surface potential. (Magenta)
21. Zener PWB C............................................... Adjusts the drum surface potential. (Cyan)
22. Zener PWB Y ............................................... Adjusts the drum surface potential. (Yellow)
23. Zener PWB K ............................................... Adjusts the drum surface potential. (Black)
24. Developing PWB M...................................... Relays wirings from electrical components on the developing unit M.
25. Developing PWB C ...................................... Relays wirings from electrical components on the developing unit C.
26. Developing PWB Y ...................................... Relays wirings from electrical components on the developing unit Y.
27. Developing PWB K ...................................... Relays wirings from electrical components on the developing unit K.

*:

21/23 ppm (500-sheet) model and 26/28 (500-sheet) model only

2-2-2

http://www.manuals4you.com

2HL/2HM/2HN
(2) Switches and sensors

12
11
22
20
21
2
17,18

13

14

15

16

10

19
3
8
9
5 6

4
Machine left
Machine inside
1
Machine right

Figure 2-2-2 Switches and sensors


1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.

Power switch................................................ Turns ON/OFF the AC power source.


Interlock switch ............................................ Shuts off 24 V DC power line when the top cover and front cover are
opened.
Left cover switch .......................................... Shuts off 24 V DC power line when the left cover is opened.
Cassette size switch .................................... Detects the paper size dial setting of the paper setting dial.
Paper sensor 1............................................. Detects the presence of paper in the cassette.
Paper sensor 2............................................. Detects the presence of paper in the cassette.
Lift limit sensor ............................................. Detects activation of upper limit of the bottom plate in the cassette.
Registration sensor ...................................... Detects the timing of primary paper feed.
MP tray sensor............................................. Detects the presence of paper on the MP tray.
Duplex conveying sensor............................. Detects paper jam in the duplex section.
Paper exit sensor ......................................... Detects paper jam in the fuser/paper exit section.
Paper full sensor .......................................... Detects the paper full in the top tray.
Toner sensor M ............................................ Detects the toner density in the developing unit M.
Toner sensor C............................................. Detects the toner density in the developing unit C.
Toner sensor Y............................................. Detects the toner density in the developing unit Y.
Toner sensor K............................................. Detects the toner density in the developing unit K.
Right ID sensor ............................................ Measures image density for color calibration.
Left ID sensor............................................... Measures image density for color calibration.
Waste toner full sensor ................................ Detects the waste toner box being full.
Envelope switch ........................................... Detects the envelope mode setting.

2-2-3

http://www.manuals4you.com

2HL/2HM/2HN
21. Front cover open/close switch ..................... Detects open/close front cover.
22. Fuser thermistor........................................... Measures the heat roller temperature.

2-2-4

http://www.manuals4you.com

2HL/2HM/2HN
(3) Motors

15
23

11

12

14

13

22

16

10
9

24
17

18

4
3

1
20
21

19

Machine left
2

Machine inside
Machine right

Figure 2-2-3 Motors


1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.

Paper feed motor ......................................... Drives the paper feed section.


Lift motor ...................................................... Operates the bottom plate in the cassette.
Polygon motor MC ....................................... Drives the polygon mirror.
Polygon motor YK ........................................ Drives the polygon mirror.
Drum motor M .............................................. Drives drum unit M.
Drum motor C .............................................. Drives drum unit C.
Drum motor Y............................................... Drives drum unit Y.
Drum motor K............................................... Drives drum unit K.
Developing motor MCY................................ Drives developing unit M, C and Y.
Developing motor K ..................................... Drives developing unit K.
Toner motor M.............................................. Replenishes the developing unit M with toner.
Toner motor C .............................................. Replenishes the developing unit C with toner.
Toner motor Y .............................................. Replenishes the developing unit Y with toner.
Toner motor K .............................................. Replenishes the developing unit K with toner.
Fuser motor.................................................. Drives fuser section and paper exit section.
Duplex motor................................................ Drives duplex section.
Main charger cleaning motor ....................... Drives main charger wire cleaning system.
LSU cleaning motor ..................................... Drives LSU dust shield glass cleaning system.
Developing fan motor 1................................ Cools the image formation section, engine PWB, main PWB and high
voltage PWB.
20. Developing fan motor 2................................ Cools the image formation section, engine PWB, main PWB and high
voltage PWB.

2-2-5

http://www.manuals4you.com

2HL/2HM/2HN
21.
22.
23.
24.

Power source fan motor............................... Cools the power source PWB.


Fuser fan motor 1......................................... Cools the fuser section.
Fuser fan motor 2......................................... Cools the fuser section.
Ozone fan motor .......................................... The exhaust gas of ozone.

2-2-6

http://www.manuals4you.com

2HL/2HM/2HN
(4) Other electrical components

7
14
13

10

11
12

15
1
Machine left
Machine inside
Machine right

Figure 2-2-4 Other electrical components


1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.

Paper feed clutch ......................................... Controls the paper cassette paper feed.
Registration clutch ....................................... Controls the secondary paper feed.
Intermediate clutch....................................... Controls the paper conveying at the conveying section.
Duplex clutch ............................................... Controls the paper conveying at the duplex section.
Developing clutch......................................... Detaches the drive transmission of developing units other than developing unit K at the time of B/W printing.
MP paper feed solenoid ............................... Controls the MPF bottom plate of the MP tray.
Duplex solenoid ........................................... Operates the change guide.
ID solenoid ................................................... Operates the ID sensors cleaning system.
Eraser lamp M.............................................. Eliminates the residual electrostatic charge on the drum. (Magenta)
Eraser lamp C .............................................. Eliminates the residual electrostatic charge on the drum. (Cyan)
Eraser lamp Y .............................................. Eliminates the residual electrostatic charge on the drum. (Yellow)
Eraser lamp K .............................................. Eliminates the residual electrostatic charge on the drum. (Black)
Fuser heater lamp........................................ Heats the heat roller.
Fuser thermal cutout .................................... Shuts off the power source to the fuser heater lamp when the heat roller
reaches extremely high temperature.
AC inlet ........................................................ Connects the AC power source.

2-2-7

http://www.manuals4you.com

2HL/2HM/2HN

This page is intentionally left blank.

2-2-8

http://www.manuals4you.com

2HL/2HM/2HN
2-3 Operation of the PWBs

2-3-1

Power source PWB

YC102
1

YC103
1 YC101

Figure 2-3-1 Power source PWB silk-screen diagram


Connector
YC101
Connected
to the AC
inlet and
power
switch.

Pin
1

Signal
LIVE

I/O
I

NEUTRAL

YC102
Connected
to the fuser
heater lamp.

NEUTRAL

2
3

N.C.
LIVE

YC103
Connected
to the
engine
PWB.

1
2
3
4
5
6
7
8

HEATREM
N.C.
ZCROSS
SLEEPN
+24V3
GND
GND
GND

9
10
11
12
13

GND
+24V1
+24V1
+24V1
+24V1

Voltage
120 V AC
220 - 240 V AC
120 V AC
220 - 240 V AC

Description
AC power input
AC power input

I
O
I
I
-

120/0 V AC
220 - 240/0 V AC
120 V AC
220 - 240 V AC
24 V DC
0/3.3 V DC (pulse)
0/24 V DC
24 V DC
-

Fuser heater lamp: On/Off

Fuser heater lamp: On/Off


Not used
Zero-cross signal
Sleep mode signal: On/Off
24 V DC power source
Ground
Ground
Ground

O
O
O
O

24 V DC
24 V DC
24 V DC
24 V DC

Ground
24 V DC power source
24 V DC power source
24 V DC power source
24 V DC power source

Not used
AC power output

2-3-1

http://www.manuals4you.com

2HL/2HM/2HN

2-3-2

Engine PWB

YC9

YC7

1 4

YC10GY

11

10

YC20

YC21

2
6

YC12

22
21

YC32

6
7

22

2
1

YC29
YC30

21

YC41

YC1

YC31

YC14
A1
B1

YC13
YC43

2YC5 YC6
1
5 1
5
A20
B20
5

YC2
1

2
1

YC16
26
27

U4

3 YC41
2

YC42

13

YC26
YC18

15
1

2 YC17
YC40 3
11 2

4
BK
1

YC27 YC37YC36 13 YC34


1
2

1
2

2 16

YC44

YC33

9
10
1

1
2
12

YC3

YC39 YW

3
4

2 BE 1 2
6
1 YC25 YC24 BE YC11 YC38
2 RD
GY
12
12
1 2
12
1

YC22 YC23 3YC15 2


2

YC28

1
2
BK

1
YW

YC19
1

Figure 2-3-2 Engine PWB silk-screen diagram

2-3-2

http://www.manuals4you.com

1
2

1 14

13

2HL/2HM/2HN

Connector
YC3
Connected
to the paper
feed motor,
intermediate clutch
and duplex
clutch

Pin
1

Signal
FEMOTRDYN

I/O
I

Voltage
0/3.3 V DC

Description
Paper feed motor ready signal

2
3
4
5
6
7
8
9
10
1
2
3
4
1
2
3

SPEEDSEL
FEMOTCLK
FEMOTREN
GND
+24V3
MIDCLDRN
+24V3
DUCLDRN
+24V3
STFEBN
STFEAN
STFEB
STFEA
+5V1
LEDREFL
GND

O
O
O
O
O
O
O
O
O
O
O
O
O
O
-

0/3.3 V DC
0/3.3 V DC (pulse)
0/3.3 V DC
24 V DC
0/24 V DC
24 V DC
0/24 V DC
24 V DC
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
5 V DC
Analog
-

Paper feed motor speed switch signal


Paper feed motor clock signal
Paper feed motor: On/Off
Ground
24 V DC power source
Intermediate clutch: On/Off
24 V DC power source
Duplex clutch: On/Off
24 V DC power source
Paper feed motor drive control signal (_B)
Paper feed motor drive control signal (_A)
Paper feed motor drive control signal (B)
Paper feed motor drive control signal (A)
5 V DC power source
Left ID sensor control signal
Ground

4
5
1
2
3
4
5
1
2
3

VOPL
VOSL
+5V1
LEDREFR
GND
VOPR
VOSR
+3.3V2
GND
REGPAP

I
I
O
O
I
I
O
I

Analog
Analog
5 V DC
Analog
Analog
Analog
3.3 V DC
0/3.3 V DC

Left ID sensor detection signal


Left ID sensor detection signal
5 V DC power source
Right ID sensor control signal
Ground
Right ID sensor detection signal
Right ID sensor detection signal
3.3 V DC power source
Ground
Registration sensor: On/Off

YC9
Connected
to the cassette size
switch

1
2
3
4

CAS2
CAS1
COM
CAS0

I
I
I

0/3.3 V DC
0/3.3 V DC
0/3.3 V DC

Cassette size switch (SW2): On/Off


Cassette size switch (SW1): On/Off
Ground
Cassette size switch (SW0): On/Off

YC10
Connected
to the developing fan
motor 1

1
2

+24V1
DLPFANDRN

O
O

24 V DC
0/12/24 V DC

24 V DC power source
Developing fan motor 1: Full speed/Half speed/Off

YC11
Connected
to the ozone
fan motor

1
2

+24V1
OZFANDRN

O
O

24 V DC
0/12/24 V DC

24 V DC power source
Ozone fan motor: Full speed/Half speed/Off

YC12
Connected
to the waste
toner full
sensor

1
2
3
4

LEDA
LEDK
PTRE
PTRC

O
O
I
O

5 V DC
0/5 V DC (pulse)
Analog
5 V DC

5 V DC power source
Waste toner full sensor (emitter)
Waste toner full sensor (receiver)
5 V DC power source

YC4
Connected
to the paper
feed motor
YC5
Connected
to the left ID
sensor

YC6
Connected
to the right
ID sensor

YC7
Connected
to the registration sensor

2-3-3

http://www.manuals4you.com

2HL/2HM/2HN
Connector
YC13
Connected
to the interlock switch

Pin
1
2
3

YC14
Connected
to the left
cover switch

+24V3

24 V DC

2
3

N.C.
+24V4

24/0 V DC

Not used
24 V DC power source
Left cover switch: On/Off

YC16
Connected
to the high
voltage
PWB

1
2
3
4
5
6
7
8
9

GND
GND
HVCLKK
HVCLKY
HVCLKC
HVCLKM
T2RREMN
MKCNT
BKSCNT

O
O
O
O
O
O
O

0/3.3 V DC (pulse)
0/3.3 V DC (pulse)
0/3.3 V DC (pulse)
0/3.3 V DC (pulse)
0/3.3 V DC (pulse)
PWM
PWM

Ground
Ground
Developing bias clock signal (Black)
Developing bias clock signal (Yellow)
Developing bias clock signal (Cyan)
Developing bias clock signal (Magenta)
Secondary transfer bias reverse signal
Main charger high voltage control voltage (Black)
Developing sleeve bias control voltage (Black)

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
1
2
3
4

BKMCNT
MYCNT
BYSCNT
BYMCNT
MCCNT
BCSCNT
BCMCNT
MMCNT
BMSCNT
BMMCNT
CLCNT
T1MCNT
T1CCNT
T1YCNT
T1KCNT
T2CNT
+24V4
+24V4
STDUBN
STDUAN
STDUB
STDUA

O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O

PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
24 V DC
24 V DC
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)

Developing magnet bias control voltage (Black)


Main charger high voltage control voltage (Yellow)
Developing sleeve bias control voltage (Yellow)
Developing magnet bias control voltage (Yellow)
Main charger high voltage control voltage (Cyan)
Developing sleeve bias control voltage (Cyan)
Developing magnet bias control voltage (Cyan)
Main charger high voltage control voltage (Magenta)
Developing sleeve bias control voltage (Magenta)
Developing magnet bias control voltage (Magenta)
Cleaning bias control voltage
Primary transfer bias control voltage (Magenta)
Primary transfer bias control voltage (Cyan)
Primary transfer bias control voltage (Yellow)
Primary transfer bias control voltage (Black)
Secondary transfer bias control voltage
24 V DC power source
24 V DC power source
Duplex motor drive control signal (_B)
Duplex motor drive control signal (_A)
Duplex motor drive control signal (B)
Duplex motor drive control signal (A)

YC17
Connected
to the
duplex
motor

Signal
+24V1
N.C.
+24V2

I/O
O
I

Voltage
24 V DC
24/0 V DC

Description
24 V DC power source
Not used
24 V DC power source
Interlock switch: On/Off
24 V DC power source

2-3-4

http://www.manuals4you.com

2HL/2HM/2HN
Connector
YC18
Connected
to the drum
motor M/C/
Y/K

YC19
Connected
to the power
source PWB

YC20
Connected
to the paper
exit PWB

YC21
Connected
to the
duplex conveying sensor and MP
tray sensor
YC22
Connected
to the toner
motor K

Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1
2
3

Signal
STMBN
STMAN
STMB
STMA
STCBN
STCAN
STCB
STCA
STYBN
STYAN
STYB
STYA
STKBN
STKAN
STKB
STKA
HEATREM
N.C.
ZCROSS

I/O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
I

Voltage
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
24 V DC
0/3.3 V DC (pulse)

Description
Drum motor M drive control signal (_B)
Drum motor M drive control signal (_A)
Drum motor M drive control signal (B)
Drum motor M drive control signal (A)
Drum motor C drive control signal (_B)
Drum motor C drive control signal (_A)
Drum motor C drive control signal (B)
Drum motor C drive control signal (A)
Drum motor Y drive control signal (_B)
Drum motor Y drive control signal (_A)
Drum motor Y drive control signal (B)
Drum motor Y drive control signal (A)
Drum motor K drive control signal (_B)
Drum motor K drive control signal (_A)
Drum motor K drive control signal (B)
Drum motor K drive control signal (A)
Fuser heater lamp: On/Off
Not used
Zero-cross signal

4
5
6
7
8
9
10
11
12
13
1
2
3
4
5
6
7
8
9
10
1

SLEEPN
+24V3
GND
GND
GND
GND
+24V1
+24V1
+24V1
+24V1
+3.3V2
FTHERM
PDIRN
EXITPAP
GND
FDFUL
FEEDOPN
FUFANDRN
+24V1
DUREVDRN
+3.3V2

O
O
I
i
I
I
O
I
I
I
I
I
O
O
O
O

0/24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
3.3 V DC
Analog
0/3.3 V DC
0/3.3 V DC
0/3.3 V DC
0/3.3 V DC
0/12/24 V DC
24 V DC
0/24 V DC
3.3 V DC

Sleep mode signal: On/Off


24 V DC power source
Ground
Ground
Ground
Ground
24 V DC power source
24 V DC power source
24 V DC power source
24 V DC power source
3.3 V DC power source
Fuser thermistor detection voltage
Envelope switch: On/Off
Paper exit sensor: On/Off
Ground
Paper full sensor: On/Off
Front cover open/close switch: On/Off
Fuser fan motor 1: Full speed/Half speed/Off
24 V DC power source
Duplex solenoid: On/Off
3.3 V DC power source

2
3
4
5
6

GND
DUREGPAP
+3.3V2
GND
MPHANDS

I
O
I

0/3.3 V DC
3.3 V DC
0/3.3 V DC

Ground
Duplex conveying sensor: On/Off
3.3 V DC power source
Ground
MP tray sensor: On/Off

1
2

+24V3
TNMKDRN

O
O

24 V DC
0/24 V DC

24 V DC power source
Toner motor K: On/Off

2-3-5

http://www.manuals4you.com

2HL/2HM/2HN
Connector
YC23
Connected
to the toner
motor Y

Pin
1
2

Signal
+24V3
TNMYDRN

I/O
O
O

Voltage
24 V DC
0/24 V DC

Description
24 V DC power source
Toner motor Y: On/Off

YC24
Connected
to the toner
motor C

1
2

+24V3
TNMCDRN

O
O

24 V DC
0/24 V DC

24 V DC power source
Toner motor C: On/Off

YC25
Connected
to the toner
motor M

1
2

+24V3
TNMMDRN

O
O

24 V DC
0/24 V DC

24 V DC power source
Toner motor M: On/Off

DLPCLDRN

0/24 V DC

Developing clutch K: On/Off

2
3
4
5
6
7
8
9
10
11
12
13
1
2
3
4
5
6
7
1
2

+24V3
MOTKREV
DLPMOTKRDYN
SPEEDSEL
DLPMOTKCLK
DLPMOTKREN
GND
+24V3
REGCLDRN
+24V3
FEDCLDRN
+24V3
MOTREV
DLPMOTRDYN
SPEEDSEL
DLPMOTCLK
DLPMOTREN
GND
+24V3
LMOTDRN
GND

O
O
I
O
O
O
O
O
O
O
O
O
I
O
O
O
O
O
-

24 V DC
0/3.3 V DC
0/3.3 V DC
0/3.3 V DC
0/3.3 V DC (pulse)
0/3.3 V DC
24 V DC
0/24 V DC
24 V DC
0/24 V DC
24 V DC
0/3.3 V DC
0/3.3 V DC
0/3.3 V DC
0/3.3 V DC (pulse)
0/3.3 V DC
24 V DC
0/24 V DC
-

24 V DC power source
Developing motor K drive switch signal
Developing motor K ready signal
Developing motor K speed selection signal
Developing motor K clock signal
Developing motor K: On/Off
Ground
24 V DC power source
Registration clutch: On/Off
24 V DC power source
Paper feed clutch: On/Off
24 V DC power source
Developing motor MCY drive switch signal
Developing motor MCY ready signal
Developing motor MCY speed switch signal
Developing motor MCY clock signal
Developing motor MCY: On/Off
Ground
24 V DC power source
Lift motor: On/Off
Ground

YC26
Connected
to the developing clutch
K, developing motor K,
Registration
clutch and
paper feed
clutch

YC27
Connected
to the developing motor
MCY

YC28
Connected
to the lift
motor

2-3-6

http://www.manuals4you.com

2HL/2HM/2HN
Connector
YC29
Connected
to the APC
PWB Y,
APC PWB K
and polygon motor
YK

YC30
Connected
to the APC
PWB M,
APC PWB C
and polygon motor
MC

Pin
1

Signal
+3.3V1

I/O
O

Voltage
3.3 V DC

2
3
4
5
6
7
8
9

LONBYN
ENBYN
VDOYP
VDOYN
GND
VREFY
THERMY
PDYN

O
O
O
O
O
I
I

0/3.3 V DC
0/3.3 V DC
LVDS
LVDS
Analog
Analog

10
11
12
13
14
15
16
17

+3.3V1
LONBKN
ENBKN
VDOKP
VDOKN
GND
VREFK
PDKN

O
O
O
O
O
O
I

18

POLCLK1

19
20
21
22
1

POLRDYN1
POLONN1
GND
+24V3
+3.3V1

I
O
O
O

2
3
4
5
6
7
8
9

LONBMN
ENBMN
VDOMP
VDOMN
GND
VREFM
THERMM
PDMN

O
O
O
O
O
I
I

10
11
12
13
14
15
16
17

+3.3V1
LONBCN
ENBCN
VDOCP
VDOCN
GND
VREFC
PDCN

O
O
O
O
O
O
I

18

POLCLK0

19
20
21
22

POLRDYN0
POLONN0
GND
+24V3

I
O
O

Description
3.3 V DC power source

APC PWB Y sample/hold signal


APC PWB Y laser enable signal
APC PWB Y video data signal (+)
APC PWB Y video data signal (-)
Ground
APC PWB Y control signal
LSU thermistor detection voltage
0/3.3 V DC (pulse) Horizontal synchronization signal
3.3 V DC
3.3 V DC power source
0/3.3 V DC
APC PWB K sample/hold signal
0/3.3 V DC
APC PWB K laser enable signal
LVDS
APC PWB K video data signal (+)
LVDS
APC PWB K video data signal (-)
Ground
Analog
APC PWB K control signal
Horizontal
synchronization signal
0/3.3 V DC (pulse)
0/3.3 V DC (pulse)
0/3.3 V DC
0/3.3 V DC
24 V DC
3.3 V DC

Polygon motor YK clock signal


Polygon motor YK ready signal
Polygon motor YK: On/Off
Ground
24 V DC power source
3.3 V DC power source

0/3.3 V DC
0/3.3 V DC
LVDS
LVDS
Analog
Analog

APC PWB M sample/hold signal


APC PWB M laser enable signal
APC PWB M video data signal (+)
APC PWB M video data signal (-)
Ground
APC PWB M control signal
LSU thermistor detection voltage
0/3.3 V DC (pulse) Horizontal synchronization signal
3.3 V DC
3.3 V DC power source
0/3.3 V DC
APC PWB C sample/hold signal
0/3.3 V DC
APC PWB C laser enable signal
LVDS
APC PWB C video data signal (+)
LVDS
APC PWB C video data signal (-)
Ground
Analog
APC PWB C control signal
Horizontal
synchronization signal
0/3.3 V DC (pulse)
0/3.3 V DC (pulse)
0/3.3 V DC
0/3.3 V DC
24 V DC

Polygon motor MC clock signal


Polygon motor MC ready signal
Polygon motor MC: On/Off
Ground
24 V DC power source

2-3-7

http://www.manuals4you.com

2HL/2HM/2HN
Connector
YC31
Connected
to the main
PWB

YC32
Connected
to the operation panel
PWB

Pin
A1

Signal
VDOMP

I/O
I

Voltage
LVDS

APC PWB M video data signal (+)

Description

A2
A3
A4
A5
A6

VDOMN
VDOYP
VDOYN
GND
PDMN

I
I
I
O

LVDS
LVDS
LVDS
-

APC PWB M video data signal (-)


APC PWB Y video data signal (+)
APC PWB Y video data signal (-)
Ground

A7

PDYN

A8
A9
A10
A11
A12
A13

GND
FPDATA
FPDIR
+3.3V1
+3.3V1
SO

I/O
I
O
O
O

A14
A15
A16
A17
A18
A19
A20
B1
B2
B3
B4
B5
B6

SDIR
EGIRN
+5V1
+5V1
+5V1
RESETN
GND
VDOCP
VDOCN
VDOCP
VDOCN
GND
PDCN

O
O
O
O
O
O
I
I
I
I
O

B7

PDKN

B8
B9
B10
B11
B12
B13

GND
N.C.
FPCLK
FPRSTN
+3.3V1
SI

I
I
O
O

B14

SCLN

B15
B16
B17

SBSY
VSYNC
EEDAT

O
O
I/O

B18

EECLK

Main PWB busy signal


PD mask control signal
0/3.3 V DC (pulse) EEPROM data signal
0/3.3 V DC (pulse) EEPROM clock signal

B19
B20
1
2
3
4
5
6
7

GND
GND
GND
FPCLK
FPDIR
FPDATA
+3.3V1
FPRSTN
+5V

O
O
I/O
O
O
O

0/3.3 V DC (pulse)
0/3.3 V DC
0/3.3 V DC
3.3 V DC
0/3.3 V DC
5 V DC

0/3.3 V DC (pulse) Horizontal synchronization signal


0/3.3 V DC (pulse) Horizontal synchronization signal
0/3.3 V DC
0/3.3 V DC
3.3 V DC
3.3 V DC

Ground
Operation panel PWB data signal
Operation panel PWB communication direct signal
3.3 V DC power source
3.3 V DC power source
0/3.3 V DC (pulse) Main PWB serial communication data signal
0/3.3 V DC
Main PWB communication direction signal
0/3.3 V DC
Engine interrupt signal
5 V DC
5 V DC power source
5 V DC
5 V DC power source
5 V DC
5 V DC power source
0/3.3 V DC
Main PWB reset signal
Ground
LVDS
APC PWB C video data signal (+)
LVDS
APC PWB C video data signal (-)
LVDS
APC PWB K video data signal (+)
LVDS
APC PWB K video data signal (-)
Ground
0/3.3 V DC (pulse) Horizontal synchronization signal
0/3.3 V DC (pulse)
0/3.3 V DC
0/3.3 V DC
3.3 V DC

Horizontal synchronization signal

Ground
Not used
Operation panel PWB clock signal
Operation panel reset signal
3.3 V DC power source
0/3.3 V DC (pulse) Main PWB serial communication data signal
0/3.3 V DC (pulse) Main PWB clock signal
0/3.3 V DC
0/3.3 V DC

Ground
Ground
Ground
Operation panel PWB clock signal
Operation panel PWB communication direct signal
Operation panel PWB data signal
3.3 V DC power source
Operation panel reset signal
5 V DC power source

2-3-8

http://www.manuals4you.com

2HL/2HM/2HN
Connector
YC33
Connected
to the option
paper feeder

Pin
1
2
3

Signal
GND
OPSCLK
OPRDYN

I/O
O
I

Voltage
0/5 V DC (pulse)
0/5 V DC

4
5
6
7
8
9
10
11
1
2
3
4
5
6
7

OPSDI
OPSDO
OP5V
GND
OPSEL0
OPSEL1
OPSEL2
OP24
ERASEMDR
TNSENM
ERASECDR
TNSENC
ERASEYDR
TNSENY
EECLK

I
O
O
O
O
O
O
O
I
O
I
O
I
O

0/5 V DC (pulse)
0/5 V DC (pulse)
5 V DC
0/5 V DC
0/5 V DC
0/5 V DC
24 V DC
0/24 V DC
Analog
0/24 V DC
Analog
0/24 V DC
Analog

8
9

GND
EEDATA

I/O

10
11
12
13
14
1
2

+3.3V1
ERASEKDR
+3.3V2
TNSENK
DLPTHERM
MCHMOTA
MCHMOTB

O
O
O
I
I
O
O

Ground
0/3.3 V DC (pulse) EEPROM data signal
3.3 V DC
3.3 V DC power source
0/24 V DC
Eraser lamp K: On/Off
3.3 V DC
3.3 V DC power source
Analog
Toner sensor K detection voltage
Analog
Developing thermistor detection voltage
24/0 V DC
Main charger cleaning motor: Fwd/Stop/(Rev)
24/0 V DC
Main charger cleaning motor: Rev/Stop/(Fwd)

YC37
Connected
to the LSU
cleaning
motor

1
2

LSUMOTA
LSUMOTB

O
O

24/0 V DC
24/0 V DC

LSU cleaning motor: Fwd/Stop/(Rev)


LSU cleaning motor: Rev/Stop/(Fwd)

YC38
Connected
to the power
source fan
motor

1
2

+24V1
PSFANDRN

O
O

24 V DC
0/12/24 V DC

24 V DC power source
Power source fan motor: Full speed/Half speed/Off

YC39
Connected
to the fuser
motor

1
2
3
4
1
2

STFUBN
STFUAN
STFUB
STFUA
+24V3
MPSOLDRN

O
O
O
O
O
O

0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
24 V DC
0/24 V DC

Fuser motor drive control signal (_B)


Fuser motor drive control signal (_A)
Fuser motor drive control signal (B)
Fuser motor drive control signal (A)
24 V DC power source
MP paper feed solenoid: On/Off

YC34
Connected
to the drum
relay signal

YC36
Connected
to the main
charger
cleaning
motor

YC40
Connected
to the MP
paper feed
solenoid

Description
Ground
Paper feeder clock signal
Paper feeder ready signal

Paper feeder serial communication data signal


Paper feeder serial communication data signal
5 V DC power source
Ground
Paper feeder selection signal
Paper feeder selection signal
Paper feeder selection signal
24 V DC power source
Eraser lamp M: On/Off
Toner sensor M detection voltage
Eraser lamp C: On/Off
Toner sensor C detection voltage
Eraser lamp Y: On/Off
Toner sensor Y detection voltage
0/3.3 V DC (pulse) EEPROM clock signal

2-3-9

http://www.manuals4you.com

2HL/2HM/2HN
Connector
YC41
Connected
to the developing fan
motor 2

Pin
1
2

Signal
+24V1
DLPFANDRN

I/O
O
O

Voltage
24 V DC
0/12/24 V DC

Description
24 V DC power source
Developing fan motor 2: Full speed/Half speed/Off

YC43
Connected
to the ID
solenoid

1
2

+24V3
IDSOLDRN

O
O

24 V DC
0/24 V DC

24 V DC power source
ID solenoid: On/Off

YC44
Connected
to the fuser
fan motor 2

1
2

+24V3
SUBFANDRN

O
O

24 V DC
0/12/24 V DC

24 V DC power source
Fuser fan motor 2: Full speed/Half speed/Off

2-3-10

http://www.manuals4you.com

2HL/2HM/2HN

2-3-3

Drum relay PWB

1
YC13
4
YC11
1
2
1

7
8
3
YC12
1
YC10
4

1
2
1

YC8

7
8
3

YC9
1
YC7
2
4 1
YC1
14
13

YC5
1
7
2
8
1
3
YC6
1

YC4
4
YC2
1
2
1

7
8
3
YC3

Figure 2-3-3 Drum relay PWB silk-screen diagram

2-3-11

http://www.manuals4you.com

2HL/2HM/2HN

Connector
YC1
Connected
to the
engine
PWB.

YC2
Connected
to the drum
PWB K

YC3
Connected
to the drum
PWB K
YC4
Connected
to the developing PWB
K
YC5
Connected
to the drum
PWB Y

YC6
Connected
to the drum
PWB Y
YC7
Connected
to the drum
PWB C

Pin
1
2
3
4
5
6
7

Signal
ERASEMDR
TNSENM
ERASECDR
TNSENC
ERASEYDR
TNSENY
EECLK

I/O
I
O
I
O
I
O
I

Voltage
0/24 V DC
Analog
0/24 V DC
Analog
0/24 V DC
Analog

Description
Eraser lamp M: On/Off
Toner sensor M detection voltage
Eraser lamp C: On/Off
Toner sensor C detection voltage
Eraser lamp Y: On/Off
Toner sensor Y detection voltage

8
9

GND
EEDATA

I/O

10
11
12
13
14
1
2
3

+3.3V1
ERASEKDR
+3.3V2
TNSENK
DLPTHERM
EEDATA
ERASEDR
EECLK

I
I
I
O
O
I/O
O
O

4
5
6
7
8
1
2
3

GND
+3.3V1
N.C.
DA1
DA0
GND
ERASEKDR
N.C.

O
O
O
O
-

3.3 V DC power source


Eraser lamp K: On/Off
3.3 V DC power source
Toner sensor K detection voltage
Developing thermistor detection voltage
EEPROM data signal
Eraser lamp K: On/Off
0/3.3 V DC (pulse) EEPROM clock signal
Ground
3.3 V DC
3.3 V DC power source
Not used
0/3.3 V DC
Data address signal
0/3.3 V DC
Data address signal
Ground
0/24 V DC
Eraser lamp K: On/Off
Not used

1
2
3
4

GND
TNSENK
+3.3V2
TH_DLP

I
O
I

Analog
3.3 V DC
Analog

1
2
3

EEDATA
ERASEDR
EECLK

I/O
O
O

0/3.3 V DC (pulse) EEPROM data signal


0/24 V DC
Eraser lamp Y: On/Off
0/3.3 V DC (pulse) EEPROM clock signal

4
5
6
7
8
1

GND
+3.3V1
N.C.
DA1
DA0
GND

O
O
O
-

3.3 V DC
0/3.3 V DC
0/3.3 V DC
-

Ground
3.3 V DC power source
Not used
Data address signal
Data address signal
Ground

2
3

ERASEYDR
N.C.

O
-

0/24 V DC
-

Eraser lamp Y: On/Off


Not used

1
2
3
4

GND
TNSENY
+3.3V2
N.C.

I
O
-

Analog
3.3 V DC
-

Ground
Toner sensor Y detection voltage
3.3 V DC power source
Not used

0/3.3 V DC (pulse) EEPROM clock signal


Ground
0/3.3 V DC (pulse) EEPROM data signal
3.3 V DC
0/24 V DC
3.3 V DC
Analog
Analog
0/3.3 V DC (pulse)
0/24 V DC

Ground
Toner sensor K detection voltage
3.3 V DC power source
Developing thermistor detection voltage

2-3-12

http://www.manuals4you.com

2HL/2HM/2HN
Connector
YC8
Connected
to the drum
PWB C

Pin
1
2
3

Signal
EEDATA
ERASEDR
EECLK

I/O
I/O
O
O

Voltage
Description
0/3.3 V DC (pulse) EEPROM data signal
0/24 V DC
Eraser lamp C: On/Off
0/3.3 V DC (pulse) EEPROM clock signal

YC9
Connected
to the drum
PWB C
YC10
Connected
to the developing PWB
C
YC11
Connected
to the drum
PWB M

4
5
6
7
8
1
2
3

GND
+3.3V1
N.C.
DA1
DA0
GND
ERASECDR
N.C.

O
O
O
O
-

3.3 V DC
0/3.3 V DC
0/3.3 V DC
0/24 V DC
-

Ground
3.3 V DC power source
Not used
Data address signal
Data address signal
Ground
Eraser lamp C: On/Off
Not used

1
2
3
4

GND
TNSENC
+3.3V2
N.C.

I
O
-

Analog
3.3 V DC
-

Ground
Toner sensor C detection voltage
3.3 V DC power source
Not used

1
2

EEDATA
ERASEDR

I/O
O

0/3.3 V DC (pulse) EEPROM data signal


0/24 V DC
Eraser lamp M: On/Off

3
4
5
6
7
8
1
2
3

EECLK
GND
+3.3V1
N.C.
DA1
DA0
GND
ERASMCDR
N.C.

O
O
O
O
O
-

0/3.3 V DC (pulse)
3.3 V DC
0/3.3 V DC
0/3.3 V DC
0/24 V DC
-

EEPROM clock signal


Ground
3.3 V DC power source
Not used
Data address signal
Data address signal
Ground
Eraser lamp M: On/Off
Not used

1
2
3
4

GND
TNSENM
+3.3V2
N.C.

I
O
-

Analog
3.3 V DC
-

Ground
Toner sensor M detection voltage
3.3 V DC power source
Not used

YC12
Connected
to the drum
PWB M
YC13
Connected
to the developing PWB
M

2-3-13

http://www.manuals4you.com

2HL/2HM/2HN

YC4

Paper exit PWB

WE

2-3-4

YC6
PH1

WE

WE

YC2

PH2

YC3

WE

BE

10
1

YC1
YC5

Figure 2-3-4 Paper exit PWB silk-screen diagram


Connector
YC1
Connected
to the
engine
PWB.

YC2
Connected
to the fuser
fan motor 1
YC3
Connected
to the
duplex solenoid

Pin
1
2
3
4
5
6
7
8
9
10
1
2

Signal
+3.3V2
FTHERM
PDIRN
EXITPAP
GND
FDFUL
FEEDOPN
FUFANDRN
+24V1
DUREVDRN
+24V1
FUFANDRN

I/O
I
O
O
O
O
O
I
I
I
O
O

Voltage
3.3 V DC
Analog
0/3.3 V DC
0/3.3 V DC
0/3.3 V DC
0/3.3 V DC
0/12/24 V DC
24 V DC
0/24 V DC
24 V DC
0/12/24 V DC

Description
3.3 V DC power source
Fuser thermistor detection voltage
Envelope switch: On/Off
Paper exit sensor: On/Off
Ground
Paper full sensor: On/Off
Front cover open/close switch: On/Off
Fuser fan motor 1: Full speed/Half speed/Off
24 V DC power source
Duplex solenoid: On/Off
24 V DC power source
Fuser fan motor 1: Full speed/Half speed/Off

1
2

+24V1
DUREVDRN

O
O

24 V DC
0/24 V DC

24 V DC power source
Duplex solenoid: On/Off

2-3-14

http://www.manuals4you.com

2HL/2HM/2HN
Connector
YC4
Connected
to the fuser
thermistor

Pin
1
2

Signal
+3.3V1
FTHERM

I/O
O
I

Voltage
3.3 V DC
Analog

Description
3.3 V DC power source
Fuser thermistor detection voltage

YC5
Connected
to the front
cover open/
close switch

1
2

FEEDOPN
GND

I
-

0/3.3 V DC
-

Front cover open/close switch: On/Off


Ground

YC6
Connected
to the envelope switch

1
2
3

GND
PDIRN
+3.3V2

I
O

0/3.3 V DC
3.3 V DC

Ground
Envelope switch: On/Off
3.3 V DC power source

2-3-15

http://www.manuals4you.com

2HL/2HM/2HN

This page is intentionally left blank.

2-3-16

http://www.manuals4you.com

http://www.manuals4you.com
2-4-1
AC inlet
2 NEUTRAL

2
YC101

1 LIVE

Power source PWB

Power switch

YC103
1
2
3
4
5
6
7
8
9
10
11
12
13

YC19

1
2
3
4
5
6
7
8
9
10
11
12
13

YC18

HEATREM
NC
ZCROSS
SLEEPN
+24V3
GND
GND
GND
GND
+24V1
+24V1
+24V1
+24V1

STYA
12
STYB
11
STYAN
10
STYBN
9

12
11
10
9

ASTK
16
STKB
15
STKAN
14
STKBN
13

16
15
14
13

STCA
STCB
STCAN
STCBN

YC102

LIVE
3
2 NEUTRAL
1

YC38

Duplex
solenoid

1 1
2 2
3 3

Fuser
thermistor

Fuser heater lamp


Fuser thermal cutout

YC21

YC22 YC23

Front cover
open/close switch
Fuser zener PWB

YC6

YC5

Paper full sensor

Paper exit sensor

YC40

Engine PWB

Discharger brush

YC2

YC4

Paper exit PWB

YC1

YC20

YC26

YC3

Paper sensor 2

Paper sensor 1

YC17

4
3
2
1

4
3
2
1

STMA
4
STMB
3
STMAN
2
STMBN
1

4
3
2
1

8
7
6
5

8
7
6
5

9
8
7
6
5
4
3

9
8
7
6
5
4
3

2 2
1 1

STDUA
STDUB
STDUAN
STDUBN

ASTK
STKB
STKAN
STKBN
STYA
STYB
STYAN
STYBN
STCA
STCB
STCAN
STCBN
STMA
STMB
STMAN
STMBN
STDUA
STDUB
STDUAN
STDUBN

1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4

1 1
2 2

1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4

Paper feed
clutch

1 1 Registration
2 2 clutch

+24V3
GND
DLPMOTKREN
DLPMOTKCLK
SPEEDSEL
DLPMOTKRDYN
MOTKREV
+24V3
DLPCLDRN

1
2
3
4
5
6
7

1
2
3
4
5
6
7

Developing
motor K

10
9
8
7
6
5
4
3
2
1

+24V3
1 1 MPSOLDRN
2 2

Duplex
motor

+24V1
1 1
PSFANDRN
2 2

+24V3
13 13 FEDCLDRN
12 12
+24V3
11 11
10 10 REGCLDRN

DUREVDRN
+24V1
FUFANDRN
FEEDOPN
FDFUL
GND
EXITPAP
PDIRN
FTHERM
+3.3V2

Developing
clutch K

1 1
2 2

MP paper
feed solenoid

1 1
2 2

YC24

Toner motor C

+24V3
1 1 TNMCDRN
2 2

Toner motor Y

+24V3
1 1
2 2 TNMYDRN

Toner motor K

+24V3
1 1
TNMKDRN
2 2

Cassette
size switch

YC9

YC7

Toner motor M

+24V3
1 1
TNMMDRN
2 2

YC39

YC11

Waste toner
full sensor

YC10

Lift limit
sensor

YC27

1
2
3
4
5
6
7
1
2
3
4

1
2
3
4
5
6
7

Left cover
switch

Transfer roller unit

STFEA
4
STFEB
3
STFEAN
2
1 STFEBN

1
2
3
4

1
2
3
4

21/23 ppm (500-sheet) model/


26/28 ppm (500-sheet) model
1 1
2 2

LMOTDRN
GND

High voltage PWB

YC3

Transfer cleaning unit

YC16

+24V3
10 10 DUCLDRN
9 9
8 8
7 7
6
5
4
3
2
1

6
5
4
3
2
1

+24V3
MIDCLDRN
+24V3
GND
FEMOTREN
FEMOTCLK
SPEEDSEL
FEMOTRDYN

Lift motor

1 1
2 2

Duplex clutch
Intermediate
clutch

1 1
2 2

Paper feed motor

27/26
25/24
23/22
21/20
19/18
17/16
15/14
13/12
11/10
9/8
7/6
5/4
3/2
1

1
2
3
4
5
6
7

1
2
3
4
5
6
7

26/28 ppm (500-sheet) model

+24V4/+24V4
T2CNT/T1KCNT
T1YCNT/T1CCNT
T1MCNT/CLCNT
BMMCNT/BMSCNT
MMCNT/BCMCNT
BCSCNT/MCCNT
BYMCNT/BYSCNT
MYCNT/BKMCNT
BKSCNT/MKCNT
T2RREMN/HVCLKM
HVCLKC/HVCLKY
HVCLKK/GND
GND

YC28

Intermediate transfer unit

Interlock
switch

YC14

YC4

YC13

21/23 ppm (250-sheet) model/


21/23 ppm (500-sheet) model
4
3
2
1

Paper feed
motor

YC12

7
6
5
4
3
2
1

7
6
5
4
3
2
1

1
2
3
4

Fuser
motor

21/23 ppm (500-sheet) model/


26/28 ppm (500-sheet) model

YC37

Main charger
cleaning motor

MCHMOTA
1 1
MCHMOTB
2 2

YC25 YC36

EEPROM

LSU cleaning
motor

LSUMOTA
1 1
LSUMOTB
2 2
+24V3
GND
DLPMOTREN
DLPMOTCLK
SPEEDSEL
DLPMOTRDYN
MOTREV

STFUA
4 STFUB
3 STFUAN
2
STFUBN
1

4
3
2
1

Developing
motor MCY

1
2
3
4

1
2
3
4

Drum
motor M

+24V1 1 1
DUREVDRN
2 2

10
9
8
7
6
5
4
3
2
1

4
3
2
1

1 1
2 2
3 3

Drum
motor C

+3.3V1
1 1
FTHERM
2 2

1 1 FEEDOPN 1 1
GND 2 2
2 2

REGPAP
3 3
GND
2 2
+3.3V2 1 1
CAS0
COM
CAS1
CAS2

1 1
2 2
3 3

Drum
motor M

+24V1 1 1
FUFANDRN
2 2

GND
1 1
PDIRN
2 2
+3.3V2
3 3

3 3
2 2
1 1

MPHANDS
6 6
GND
5 5
+3.3V2 4 4

1 1
2 2
3 3

MP tray
sensor

1 1
2 2
3 3

4
3
2
1

1
2
3
4

+24V1
1 1
DLPFANDRN 2 2

Developing
fan motor 1

+24V1
+24V2

+24V3
+24V4

Drum
motor M

Power source
fan motor

Fuser fan
motor 1

Envelope
switch

DUREGPAP
GND 3 3
+3.3V2 2 2
1 1

1 1
2 2
3 3

Duplex
conveying
sensor

Registration
sensor

1
2
3
4

+24V1
1 1
OZFANDRN 2 2

Ozone fan
motor

LEDA
LEDK
PTRE
PTRC

1/2
3/4
5/6
7/8
9/10
11/12
13/14
15/16
17/18
19/20
21/22
23/24
25/26
27

(1) Wiring diagram

2-4-1

Appendixes

2-4 Appendixes

2HL/2HM/2HN

YC30

YC29

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

YC5

YC3

YC4

YC1

PD PWB M

YC2

YC2

Main PWB

PD PWB C

Memory card
socket

YC2

APC PWB C

YC1

1
2
3
4

+3.3V1
1
PDN(M)
2
3
GND
4

APC PWB M

YC1

USB
memory
slot (HOST)

Optional
interface
(KUIO)

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

+3.3V1
LONBMN
ENBMN
VDOMN
VDOMP
GND
VREFM
THERMC
PDMN

YC1

YC2

APC PWB K

YC1

YC2

APC PWB Y

+3.3V1
LONBYN
ENBYN
VDOYN
VDOYP
GND
VREFY

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

PDYN

1
2
3
4
5
6
7
8
9

+3.3V1
1
1
PDN(Y)
2
2
THERM1
3
3
GND
4
4

PD PWB K

+3.3V1
PDN(K) 1
2
GND 3
4

+3.3V1
LONBCN
ENBCN
VDOCN
VDOCP
GND
VREFC

Polygon
motor YK

1
2
3
4
5

1
2
3
4
5

POLCLK1
POLRDYN1
POLONN1
GND
+24V3

1
2
3
4

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

+3.3V1
LONBKN
ENBKN
VDOKN
VDOKP
GND
VREFK
THERMK
PDKN

10
11
12
13
14
15
16

10
11
12
13
14
15
16

10
11
12
13
14
15
16

17 17

17 17

PDCN

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

+3.3V1
1 PDN(C) 1
2 THERM2 2
3
3
GND
4
4

Expand memory
socket (DIMM)

Thermistor

ID solenoid

Left ID sensor

YC5

YC1

Right ID sensor

YC6

GND/GND
GND/RESETN
EECLK /+5V1
EEDAT /+5V1
VSYNC /+5V1
SBSY / EGIRN
SCKN/SDIR
SI/SO
+3.3V1/+3.3V1
FPRSTN/+3.3V1
FPCLK/FPDIR
N.C/FPDATA
GND/GND
PDKN/PDYN
PDCN/PDMN
GND/GND
VDOKN/VDOYN
VDOKP/VDOYP
VDOCN/VDOMN
VDOCP/VDOMP

2
1

B1 / A1
B2 / A2
B3 / A3
B4 / A4
B5 / A5
B6 / A6
B7 / A7
B8 / A8
B9 / A9
B10/A10
B11/A11
B12/A12
B13/A13
B14/A14
B15/A15
B16/A16
B17/A17
B18/A18
B19/A19
B20/A20

YC6

1
2

+24V1
INSFANDRN

+24V1
SUBFANDRN

Developing
fan motor 2

Fuser fan motor 2

Polygon
motor MC

YC2

YC43

1 1 +24V3
2 2 IDSOLDRN

YC41

1
2
3
4

YC32

Engine PWB

Temperature
sensor

Humidity
sensor

YC15

Operation panel PWB

GND/GND
RESETN/GND
+5V1/EECLK
+5V1/EECLK
+5V1/VSYNC
EGIRN/SBSY
SDIR/SCKN
SO/SI
+3.3V1/+3.3V1
+3.3V1/FPRSTN
FPDIR/FPCLK
FPDATA/N.C +24V3
GND/GND
PDYN/PDKN
PDMN/PDCN
GND/GND
VDOYN/VDOKN +5V1
VDOYP/VDOKP
VDOMN/VDOCN
VDOMP/VDOCP

YC31

1
2

YC44

1
2
3
4

YC35

1
2

A20/B20
A19/B19
A18/B18
A17/B17
A16/B16
A15/B15
A14/B14
A13/B13
A12/B12
A11/B11
A10/B10
A9 / B9
A8 / B8
A7 / B7
A6 / B6
A5 / B5
A4 / B4
A3 / B3
A2 / B2
A1 / B1

1
2

1
2

1
2
3
4
5

18
19
20
21
22

1
2
3
4
5

+3.3V1
DBTXD
DBRXD
DBLKC
GND

18
19
20
21
22

18
19
20
21
22

18
19
20
21
22

POLCLK0
POLRDYN0
POLONN0
GND
+24V3

1
2
3
4
5

1
2
3
4
5

1
2
3
4
5
+5V1
LEDREFL
GND
VOPL
VOSL
1
2
3
4
5

7
6
5
4
3
2
1
+5V1
FPRSTN
+3.3V1
FPDATA
FPDIR
FPCLK
GND
OP5V

OP24V

11
10
9
8
7
6
5
4
3
2
1

YC33

1
2
3
4
5
6
7
8
9
10
11
12
13
14

YC34

7
6
5
4
3
2
1

1
2
3
4
+3.3V2
GND
RFDATA
RFCLK
4
3
2
1
4
3
2
1

+5V1
LEDREFR
GND
VOPR
VOSR
1
2
3
4
5

1
2
3
4
5
6
7
+3.3V1
VPP
WRSO
WRSI
WRSCK
RESETN
GND

10
11
12
13
14
15
16

USB
interface

http://www.manuals4you.com

Network
interface
(LAN)

2-4-2
11
10
9
8
7
6
5
4
3
2
1

OP24V
OPSEL2
OPSEL1
OPSEL0
GND
OP5V
OPSDO
OPSDI
OPRDYN
OPSCLK
GND

ERASEMDR
TNSENM
ERASECDR
TNSENC
ERASEYDR
TNSENY
EECLK
GND
EEDATA
+3.3V1
ERASEKDR
+3.3V2
TNSENK
DLPTHERM

Drum relay PWB

12
11
10
9
8
7
6
5
4
3
2
1

1
2
3
1
8
1
2
3

3
2
1
8
1
3
2
1

GND
TNSEN1
+3.3V2
TH_DLP

GND 1 1
TNSENC 2 2
+3.3V2 3 3
4 4
YC13
GND 1 1
TNSENM 2 2
+3.3V2 3 3
4 4

YC10

1
2
3
4

Developing unit M

Developing unit C

Toner sensor K

Drum unit K

Eraser
lamp K

(Without developing thermistor)

Toner sensor Y

(With developing thermistor)

+3.3V2
1
TNSEN1
2
GND
3
4
Developing unit K

1
2
3
4

1
2

Zener
PWB K

GND
1
ERASEDR1
2

+3.3V2
1
TNSEN1
2
GND
3
TH_DLP
4
Developing unit K

Developing
PWB K

Drum unit M

Drum unit C

Drum unit Y

1
2

21/23 ppm (250-sheet) model

GND 1 1 GND
TNSENY 2 2 TNSEN1
+3.3V2 3 3 +3.3V2 Developing
PWB Y
4 4

YC7

1
2
3
4

1
2
3
4

1
2
3

3
2
1

Grid
21/23 ppm
EEDAT
(500-sheet) model/
ERASEDR
26/28 ppm
EECLK
(500-sheet) model
GND
+3.3V1
EEPROM
N.C
1 1
DA1
2 2
DA0
Drum PWB K

1 GND
2 ERASEDR1
Drum PWB K
3

1
2
3
4
5
6
7
8

YC4

YC12

YC11

YC9

YC8

YC6

YC5

GND
TNSENK
+3.3V2
TH_DLP

21/23 ppm (250-sheet)


model only

EEPROM

1 YC1
2
3
4
5
6
7
8
9
10
11
12
13
14

1
2
3
4
5
6
7
8

YC3
GND 3
ERASEKDR 2
1

EEDAT
ERASEDR
EECLK
GND
+3.3V1
N.C
DA1
DA0

YC2

Paper feeder
(Option)

PD PWB Y

2HL/2HM/2HN

2HL/2HM/2HN
(2) Repetitive defects gauge

First occurrence of defect

31 mm (1 1/4") Rear registration roller

50 mm (1 15/16") Front registration roller


50 mm (1 15/16") Developing roller
59 mm (2 5/16") Transfer roller

79 mm (3 1/8") Press roller


82 mm (3 1/4") Heat roller*1

98 mm (3 7/8") Drum
98 mm (3 7/8") Heat roller*2

*1: 26/28 ppm (500-sheet) model


*2: 21/23 ppm (250-sheet) model
21/23 ppm (500-sheet) model

2-4-3

2HL/2HM/2HN

This page is intentionally left blank.

2-4-4

FS-C5100DN
FS-C5200DN
FS-C5300DN
PARTS LIST
Published in July 2008
2HNPL070
First Edition

NOTES
1. Indicate parts number and parts description together with the machine model name when placing an order.
e.g.

Parts Number
302HL94040

Parts Name

FS-C5100DN

FS-C5200DN

FS-C5300DN

COVER FRONT SUB ASSY


(21/23ppm 500sheet)

302HN94290

Quantity

COVER FRONT SUB ASSY


(21/23ppm 250sheet)

302HM94020

Machine Model

COVER FRONT SUB ASSY


(26/28ppm 500sheet)

2. Symbols in the "Parts Number" column.


Parts with "" are component parts or sub-assemblies of the assembly appearing immediately above them.
e.g.

Parts Number

Parts Name

Parts Number

Parts Name

302HL94030

COVER LEFT REAR SP

302HN04310

SPONGE LEFT COVER

302HN04320

LABEL USB

Parts with "" indicate regular maintenance parts.

http://www.manuals4you.com

CONTENTS
FIG. 1

Covers 1 (21/23ppm 250sheet) ..........................................................2

FIG. 1

Covers 1 (21/23ppm 500sheet, 26/28ppm 500sheet) ........................4

FIG. 2

Covers 2 .............................................................................................6

FIG. 3

Frames 1 ............................................................................................8

FIG. 4

Frames 2 (21/23ppm 250sheet) .......................................................10

FIG. 4

Frames 2 (21/23ppm 500sheet, 26/28ppm 500sheet) .....................12

FIG. 5

Paper Cassettes (21/23ppm 250sheet) ............................................14

FIG. 5

Paper Cassettes (21/23ppm 500sheet, 26/28ppm 500sheet) ..........16

FIG. 6

Paper Feed Section 1 .......................................................................18

FIG. 7

Paper Feed Section 2 .......................................................................20

FIG. 8

Paper Conveying Section .................................................................22

FIG. 9

Image Formation Section .................................................................24

FIG. 10

Developing Section ..........................................................................26

FIG. 11

Fuser Section ...................................................................................28

FIG. 12

Drive Section (21/23ppm 250sheet, 21/23ppm 500sheet) ...............30

FIG. 12

Drive Section (26/28ppm 500sheet) .................................................32

FIG. 13

Exit Section ......................................................................................34

FIG. 14

Electrical Components ......................................................................36


INDEX .............................................................................................38

-1-

http://www.manuals4you.com

FIG. 1 Covers 1 (21/23ppm 250sheet)

2HL/2HM/2HN

101

1
4

17
24

15

10

25

14

18

26
101

13
11

19

9
12

15
20

101

21

22

101

11

16

A01

12
23

101

13

-2-

http://www.manuals4you.com

14

FIG. 1 Covers 1 (21/23ppm 250sheet)


Ref.
No.


















1
2
3
4
5
6
7
A01
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

Part.No.
302HN04010
302HN04190
302HL04030
302HN04300
302HN04130
302HN04090
302HN04340
302HL94030
302HN04310
302HN04320
302HN04060
302HN04210
302HN04250
302HN04260
302HN04200
302HN04230
302HL04040
302HN04290
302HN04140
302HN04100
302HL04020
302HN04280
302HN04050
302HN04240
302HN04330
302HN04350
302HN04360

Alternative.
2HN04010
2HN04190
2HL04030
2HN04300
2HN04130
2HN04090
2HN04340
2HL94030
2HN04310
2HN04320
2HN04060
2HN04210
2HN04250
2HN04260
2HN04200
2HN04230
2HL04040
2HN04290
2HN04140
2HN04100
2HL04020
2HN04280
2HN04050
2HN04240
2HN04330
2HN04350
2HN04360

2HL/2HM/2HN
Quantity

Description

120 230

COVER TOP
STOPPER EXIT
COVER LEFT FRONT
SPRING LEFT LEVER
LEVER FRONT COVER LEFT
COVER UPPER LEFT
LABEL WASTE BOTTLE
COVER LEFT REAR SP
SPONGE LEFT COVER
LABEL USB
COVER SIDE
HOOK SIDE COVER
SPRING SIDE COVER
SPRING SIDE LEVER
LEVER SIDE COVER
HOOK TOP COVER
COVER RIGHT FRONT
SPRING RIGHT LEVER
LEVER FRONT COVER RIGHT
COVER UPPER RIGHT
COVER RIGHT REAR
SPRING RIGHT LID
LID RIGHT COVER
SPRING LEFT COVER
LABEL FUSER CAUTION
SHEET LEVER RIGHT A
SHEET LEVER RIGHT B

1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1

Parts with "" are component parts or sub-assemblies of the


assembly appearing immediately above them.
Parts with "" indicate regular maintenance parts.

1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1

Ref.
No.

Part.No.

101

5MBTPB4010PW++R

-3-

http://www.manuals4you.com

Alternative.
B1A64100

Description
BIND T.T SCREW(+) / M4 X 10 CRFREE P-T

Quantity
120 230

FIG. 1 Covers 1 (21/23ppm 500sheet, 26/28ppm 500sheet)

2HL/2HM/2HN

101

1
4

17
24

15

10

25

14

18

26
101

13
11

19

9
12

15
20

101

21

22

101

11

16

A01

12
23

101

13

-4-

http://www.manuals4you.com

14

FIG. 1 Covers 1 (21/23ppm 500sheet, 26/28ppm 500sheet)


Ref.
No.


















1
2
3
4
5
6
7
A01
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

Part.No.
302HN04010
302HN04190
302HN04070
302HN04300
302HN04130
302HN04090
302HN04340
302HN94210
302HN04310
302HN04320
302HN04060
302HN04210
302HN04250
302HN04260
302HN04200
302HN04230
302HN04080
302HN04290
302HN04140
302HN04100
302HN04040
302HN04280
302HN04050
302HN04240
302HN04330
302HN04350
302HN04360

Alternative.
2HN04010
2HN04190
2HN04070
2HN04300
2HN04130
2HN04090
2HN04340
2HN94210
2HN04310
2HN04320
2HN04060
2HN04210
2HN04250
2HN04260
2HN04200
2HN04230
2HN04080
2HN04290
2HN04140
2HN04100
2HN04040
2HN04280
2HN04050
2HN04240
2HN04330
2HN04350
2HN04360

2HL/2HM/2HN
Quantity

Description

120 230

COVER TOP
STOPPER EXIT
COVER LEFT FRONT
SPRING LEFT LEVER
LEVER FRONT COVER LEFT
COVER UPPER LEFT
LABEL WASTE BOTTLE
COVER LEFT REAR ASSY SP
SPONGE LEFT COVER
LABEL USB
COVER SIDE
HOOK SIDE COVER
SPRING SIDE COVER
SPRING SIDE LEVER
LEVER SIDE COVER
HOOK TOP COVER
COVER RIGHT FRONT
SPRING RIGHT LEVER
LEVER FRONT COVER RIGHT
COVER UPPER RIGHT
COVER RIGHT REAR
SPRING RIGHT LID
LID RIGHT COVER
SPRING LEFT COVER
LABEL FUSER CAUTION
SHEET LEVER RIGHT A
SHEET LEVER RIGHT B

1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1

Parts with "" are component parts or sub-assemblies of the


assembly appearing immediately above them.
Parts with "" indicate regular maintenance parts.

1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1

Ref.
No.

Part.No.

101

5MBTPB4010PW++R

-5-

http://www.manuals4you.com

Alternative.
B1A64100

Description
BIND T.T SCREW(+) / M4 X 10 CRFREE P-T

Quantity
120 230

FIG. 2 Covers 2

2HL/2HM/2HN

23

35

12

31

29
1

34

37

30

26

38

26
14

101

34

10

26
34

35
11

26

5
23

36

102

27

33

23

32

20

27

24

18

21

27

25

17
28

102

16

40

19
3

15

42

22

39

43
44
A01

13
41

4
103

-6-

http://www.manuals4you.com

FIG. 2 Covers 2
Ref.
No.

Part.No.

2HL/2HM/2HN
Alternative.

1
2

302F908300
302HL94040

2F908300
2HL94040

302HM94020

2HM94020

302HN94290

2HN94290



















3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
A01
39
40
41
42
43
44

5MVG127DH001
7YBFG0509001H01
302HN04110
302HN04120
302HN04150
302HN04160
302HN04170
302HN04180
302HN04220
302HN04270
302HN46320
302HN46480
302HN08010
302HN08020
302HN08030
302HN08050
302HN08060
302HN08140
302HN08150
302HN08160
302HN29010
302HN29020
302HN29030
302HN29040
302HN29050
302HN29060
302HN29070
302HN29080
302HN29100
302HN29130
302HN29140
302HN29150
302HN29160
302HN29170
302HN29180
302HN29190
302HN94240
302HN01030
302HN05020
302HN05030
302HN05040
302HN05050
302HN05060

2B700380
YB055270
2HN04110
2HN04120
2HN04150
2HN04160
2HN04170
2HN04180
2HN04220
2HN04270
2HN46320
2HN46480
2HN08010
2HN08020
2HN08030
2HN08050
2HN08060
2HN08140
2HN08150
2HN08160
2HN29010
2HN29020
2HN29030
2HN29040
2HN29050
2HN29060
2HN29070
2HN29080
2HN29100
2HN29130
2HN29140
2HN29150
2HN29160
2HN29170
2HN29180
2HN29190
2HN94240
2HN01030
2HN05020
2HN05030
2HN05040
2HN05050
2HN05060

Quantity

Description

120 230

SPRING LOCK MPF


COVER FRONT SUB ASSY
(21/23ppm 250sheet)
COVER FRONT SUB ASSY
(21/23ppm 500sheet)
COVER FRONT SUB ASSY
(26/28ppm 500sheet)
GEAR MANUAL /40301X1013 A4
FERRITE CORE
COVER LOWER LEFT
COVER LOWER RIGHT
GUIDE FRONT COVER RELEASE LEFT
SHAFT FRONT COVER RELEASE
STOPPER FRONT COVER RIGHT
STOPPER FRONT COVER LEFT
GUIDE FRONT COVER RELEASE RIGHT
SPRING FRONT COVER
CONN.CORD ASSY S03285
CONN.CORD ASSY S03386
BASE MPF
COVER MPF
TRAY MPF TOP
GUIDE MPF L
GUIDE MPF R
LUTCH
LINK LEVER MPF L
LINK LEVER MPF R
ROLLER DU
ROLLER DU FEED
BASE DU
PULLEY P24 S2M DU
BUSH DU
GEAR Z23L DU FEED
HOOK DU RELEASE LEFT
HOOK DU RELEASE RIGHT
COVER INNER DU
SPRING DU EARTH A
SPRING DU EARTH B
BELT DU
HOOK CONVEYING
SPRING DU EARTH C
SHEET DU UP
SHEET BASE DU
KEY BORAD ASSY SP
P.W.BOARD ASSY LCD CONT
MOUNT LCD UPPER
MOUNT LCD LOWER
BUTTON A
BUTTON B
BUTTON C

Parts with "" are component parts or sub-assemblies of the


assembly appearing immediately above them.
Parts with "" indicate regular maintenance parts.

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
4
3
1
1
1
1
1
1
3
2
1
2
1
1
1
1
1
1
1
1

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
4
3
1
1
1
1
1
1
3
2
1
2
1
1
1
1
1
1
1
1

Ref.
No.

Part.No.

101
102
103

BAA63080
5MBTPB3008PW++R
B1A54080

-7-

http://www.manuals4you.com

Alternative.
BAA63080
B1A63080
B1A54080

Description
+TP TAP-TITE P SCREW M3X08
BIND T.T SCREW(+) / M3 X 8 CRFREE P-T
+BIND TAP-TITE S SCREW M4X08

Quantity
120 230

FIG. 3 Frames 1

2HL/2HM/2HN

102

42

36

10

102

41

43
40

102

39

44

102

38
102

18

102

35

34

15

19
12

102

15

11

3
101

37

13

17

13

14

14

13

14

13

14
20

16

16

16
16

21

47
48

27

31
45

33

102

102

45

46

46

102

24
102

32

22

26

25

26

28

26

28

23

26
30
102

-8-

http://www.manuals4you.com

29

102

FIG. 3 Frames 1
Ref.
No.


























1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

Part.No.
302HN02210
302HN94110
302HN03430
302HN03450
302HN03440
302HN03410
302HN94060
302HN94070
302HN94080
302HN94090
302HN02050
302HN02170
302HN02700
302HN02710
302HN02150
302HN02190
302HN15030
302HN15020
302HN15040
302HN02200
302HN02230
302HN44020
302HN03340
302HN94100
302HN03310
302HN03320
302HN03360
302HN03330
302HN02530
302HN03350
302HN02680
302HN02670
302HN02300
302HN02160
302HN02180
302HN02720
302HN02130
302HN02140
302HN15070
302HN15080
302HN15090
302HN15110
302HN02730
302HN02850
302HN02870
302HN02860
302HN15160
302HN15170

2HL/2HM/2HN
Alternative.
2HN02210
2HN94110
2HN03430
2HN03450
2HN03440
2HN03410
2HN94060
2HN94070
2HN94080
2HN94090
2HN02050
2HN02170
2HN02700
2HN02710
2HN02150
2HN02190
2HN15030
2HN15020
2HN15040
2HN02200
2HN02230
2HN44020
2HN03340
2HN94100
2HN03310
2HN03320
2HN03360
2HN03330
2HN02530
2HN03350
2HN02680
2HN02670
2HN02300
2HN02160
2HN02180
2HN02720
2HN02130
2HN02140
2HN15070
2HN15080
2HN15090
2HN15110
2HN02730
2HN02850
2HN02870
2HN02860
2HN15160
2HN15170

Quantity

Description

120 230

HOLDER RFID
DC MOTOR ASSY LSU SP
GEAR Z63R-Z25R
GEAR Z54S
GEAR Z70L-Z17S
MOUNT GLASS CLN DRIVE
DC MOTOR ASSY K SP
DC MOTOR ASSY Y SP
DC MOTOR ASSY C SP
DC MOTOR ASSY M SP
FRAME REAR
RACK TONER SUPPLY R
ACTUATOR CONTAINER
SPRING ACT CONT
GEAR Z16S HINGE
CAM TONER SUPPLY
GEAR Z20S-Z26L
GEAR Z50S
SPRING JOINT
HOLDER HARNESS
DUCT RIGHT
FAN MOTOR
HOLDER MCH CLN MOTOR
DC MOTOR ASSY MCH SP
GEAR Z16L
GEAR Z14R
SHAFT MCH CLN
GEAR Z16S-Z14R
OZONE FILTER
HOLDER MCH CLN DRIVE GEAR
PLATE CONTAINER C
PLATE CONTAINER K
ROD INTERLOCK
RACK TONER SUPPLY L
RATCHET CONTAINER
SEAL SQUARE 25-20
HINGE LEFT
HINGE RIGHT
GUIDE CONTAINER K
GUIDE CONTAINER Y
GUIDE CONTAINER C
GUIDE CONTAINER M
SEAL CIRCLE 12
SHEET FRAME REAR
SHEET SARCON
BLOCK HEAT CONDUCT
SPRING P CONT C
SPRING P CONT K

1
1
1
5
1
1
1
1
1
1
1
1
4
4
2
4
4
4
4
1
1
1
1
1
1
4
1
4
1
1
3
1
1
1
4
1
1
1
1
1
1
1
1
1
2
2
3
1

Parts with "" are component parts or sub-assemblies of the


assembly appearing immediately above them.
Parts with "" indicate regular maintenance parts.

1
1
1
5
1
1
1
1
1
1
1
1
4
4
2
4
4
4
4
1
1
1
1
1
1
4
1
4
1
1
3
1
1
1
4
1
1
1
1
1
1
1
1
1
2
2
3
1

Ref.
No.

Part.No.

101
102

7BB001303H
5MBTPB3006TW++R

-9-

http://www.manuals4you.com

Alternative.
BB063500
B1A53060

Description
PAN HEAD SCREW M3X3
BIND T.T SCREW(+)/M3 X6 CRFREE S-T

Quantity
120 230

FIG. 4 Frames 2 (21/23ppm 250sheet)

2HL/2HM/2HN

103

27

28

26

25

15
B

31
C

17

12

16

18

19
24

20

20

103

21
30

14
23

11

29

9
103

102

103

13

32

22

101

103

A01

34

33

10

1
35

101

8
7

1
3

- 10 -

http://www.manuals4you.com

FIG. 4 Frames 2 (21/23ppm 250sheet)

















Ref.
No.

Part.No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
A01
23
24
25
26
27
28
29
30
31
32
33
34
35

302HN02740
302HL02080
302HN02610
302HL02540
302HN46350
302HN00050
302HL02550
302HN02620
302HN02630
302HN02780
302HL02070
302HN94030
302HN94040
302HN00060
302HN94020
302HN02590
302HN02320
302HN02330
302HN02340
302HN02350
302HN02250
302HN94010
302HN93170
302HN00130
302HN02500
302HN02580
302HN02810
302HN02220
302HN02840
302HN94050
302HN02490
302HN44010
302HN02770
302HN93180
7YZM610007++H01
302HL02090

Alternative.
2HN02740
2HL02080
2HN02610
2HL02540
2HN46350
2HN00050
2HL02550
2HN02620
2HN02630
2HN02780
2HL02070
2HN94030
2HN94040
2HN00060
2HN94020
2HN02590
2HN02320
2HN02330
2HN02340
2HN02350
2HN02250
2HN94010
2HN93170
2HN00130
2HN02500
2HN02580
2HN02810
2HN02220
2HN02840
2HN94050
2HN02490
2HN44010
2HN02770
2HN93180
YZ023340
2HL02090

2HL/2HM/2HN
Quantity

Description

120 230

RAIL CASSETTE
HINGE FEED LEFT
FOOT
BRACKET SWITCH
CONN.CORD ASSY S03290
INLET ASSY
BRACKET BASE
BRACKET HARNESS
BRACKET HARNESS L
LOCK CASSETTE
COVER REAR
BRACKET HV K ASSY
CASE CONTACT HV K ASSY SP
SIDE SW ASSY
BRACKT HV C ASSY SP
BRACKET GEAR
GEAR Z25S WASTE
GEAR Z17S WASTE
GEAR Z20S WASTE
GEAR Z14L-Z17S WASTE
BRACKET FRONT
BRACKET HV TC ASSY SP
PARTS WASTE TONER
TONER FULL DETECT ASSY
SPRING LOCK DRUM
INNER COVER
SEAL DUCT A
DUCT LEFT
SEAL DUCT D
BAR CLEANERED ID ASSY SP
SPRING CLEANER ID
FAN MOTOR
SPRING LOCK CASSETTE
WT-560
ACCESS.SADDLE
HINGE FEED RIGHT

4
1
2
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
2
1
1
1
1
4
1
6
1
1
1
1
1
1
1
1
1

Parts with "" are component parts or sub-assemblies of the


assembly appearing immediately above them.
Parts with "" indicate regular maintenance parts.

4
1
2
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
2
1
1
1
1
4
1
6
1
1
1
1
1
1
1
1
1

Ref.
No.

Part.No.

101
102
103

5MBTPB3008PW++R
B1A54080
5MBTPB3006TW++R

- 11 -

http://www.manuals4you.com

Alternative.
B1A63080
B1A54080
B1A53060

Description
BIND T.T SCREW(+) / M3 X 8 CRFREE P-T
+BIND TAP-TITE S SCREW M4X08
BIND T.T SCREW(+)/M3 X6 CRFREE S-T

Quantity
120 230

FIG. 4 Frames 2 (21/23ppm 500sheet, 26/28ppm 500sheet)

2HL/2HM/2HN

103

27

28

26

25

15
B

31
C

17

12

16

18

19
24

20

20

103

21
30

14
23

11

29

9
103

102

13

103

32

22
103

101
C

A01

33

34
3

10

8
1

7 4

- 12 -

http://www.manuals4you.com

FIG. 4 Frames 2 (21/23ppm 500sheet, 26/28ppm 500sheet)

















Ref.
No.

Part.No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
A01
23
24
25
26
27
28
29
30
31
32
33
34

302HN02740
302HN02080
302HN02610
302HN02540
302HN46350
302HN00050
302HN02550
302HN02620
302HN02630
302HN02780
302HN02070
302HN94030
302HN94040
302HN00060
302HN94020
302HN02590
302HN02320
302HN02330
302HN02340
302HN02350
302HN02250
302HN94010
302HN93170
302HN00130
302HN02500
302HN02580
302HN02810
302HN02220
302HN02840
302HN94050
302HN02490
302HN44010
302HN02770
302HN93180
7YZM610007++H01

Alternative.
2HN02740
2HN02080
2HN02610
2HN02540
2HN46350
2HN00050
2HN02550
2HN02620
2HN02630
2HN02780
2HN02070
2HN94030
2HN94040
2HN00060
2HN94020
2HN02590
2HN02320
2HN02330
2HN02340
2HN02350
2HN02250
2HN94010
2HN93170
2HN00130
2HN02500
2HN02580
2HN02810
2HN02220
2HN02840
2HN94050
2HN02490
2HN44010
2HN02770
2HN93180
YZ023340

2HL/2HM/2HN
Quantity

Description

120 230

RAIL CASSETTE
HINGE FEED LEFT
FOOT
BRACKET SWITCH
CONN.CORD ASSY S03290
INLET ASSY
BRACKET BASE
BRACKET HARNESS
BRACKET HARNESS L
LOCK CASSETTE
COVER REAR
BRACKET HV K ASSY
CASE CONTACT HV K ASSY SP
SIDE SW ASSY
BRACKT HV C ASSY SP
BRACKET GEAR
GEAR Z25S WASTE
GEAR Z17S WASTE
GEAR Z20S WASTE
GEAR Z14L-Z17S WASTE
BRACKET FRONT
BRACKET HV TC ASSY SP
PARTS WASTE TONER
TONER FULL DETECT ASSY
SPRING LOCK DRUM
INNER COVER
SEAL DUCT A
DUCT LEFT
SEAL DUCT D
BAR CLEANERED ID ASSY SP
SPRING CLEANER ID
FAN MOTOR
SPRING LOCK CASSETTE
WT-560
ACCESS.SADDLE

4
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
2
1
1
1
1
4
1
6
1
1
1
1
1
1
1
1

Parts with "" are component parts or sub-assemblies of the


assembly appearing immediately above them.
Parts with "" indicate regular maintenance parts.

4
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
2
1
1
1
1
4
1
6
1
1
1
1
1
1
1
1

Ref.
No.

Part.No.

101
102
103

5MBTPB3008PW++R
B1A54080
5MBTPB3006TW++R

- 13 -

http://www.manuals4you.com

Alternative.
B1A63080
B1A54080
B1A53060

Description
BIND T.T SCREW(+) / M3 X 8 CRFREE P-T
+BIND TAP-TITE S SCREW M4X08
BIND T.T SCREW(+)/M3 X6 CRFREE S-T

Quantity
120 230

FIG. 5 Paper Cassettes (21/23ppm 250sheet)

2HL/2HM/2HN

16

22
24

A01

11
27
12

18

19
14

20
15

23

3
10

26
17

22

13

24
8

21

4
9

25

- 14 -

http://www.manuals4you.com

FIG. 5 Paper Cassettes (21/23ppm 250sheet)


Ref.
No.
 A01

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

16
17
18
19
20
21
22
23
24
25
26
27

Part.No.
302HL93130
302F909170
302F909180
302F909200
302HL09010
302HL09020
302HL09030
302HL09040
302HL09050
302HL09060
302HL09070
302HL09080
302HL09090
302HL09100
302HL09110
302HL09120
302HL94020
302HN09050
302HN09090
302HN09100
302HN09120
302HN09130
302HN09190
302HN09230
302HN09240
302HN09250
302HN09400
5MVG127DN071

Alternative.
2HL93130
2F909170
2F909180
2F909200
2HL09010
2HL09020
2HL09030
2HL09040
2HL09050
2HL09060
2HL09070
2HL09080
2HL09090
2HL09100
2HL09110
2HL09120
2HL94020
2HN09050
2HN09090
2HN09100
2HN09120
2HN09130
2HN09190
2HN09230
2HN09240
2HN09250
2HN09400
2A807050

2HL/2HM/2HN
Quantity

Description

120 230

CT-500
RETARD ROLLER ASSY
HOLDER RETARD
SPRING RETARD
BASE CASSETTE
COVER CASSETTE TOP
SPRING CASSETTE
MARKER INDICATOR
LOCK BOTTOM
SPRING LOCK BOTTOM R
SPRING LOCK BOTTOM L
CURSOR LEFT
CURSOR RIGHT
CURSOR END
LEVER BOTTOM LOCK L
LEVER BOTTOM LOCK R
PLATE BOTTOM ASSY SP
DIAL CASSETTE
LEVER GUIDE SIDE
SPRING GUIDE SIDE
LEVER STOPPER
SPRING STOPPER
SPRING FIX
GUIDE RETARD
SIZE FIX
LABEL DIAL
SPRING DIAL
GEAR CASSETTE /A-49 CASSETTE A4

Parts with "" are component parts or sub-assemblies of the


assembly appearing immediately above them.
Parts with "" indicate regular maintenance parts.

1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1

1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1

- 15 -

http://www.manuals4you.com

FIG. 5 Paper Cassettes (21/23ppm 500sheet, 26/28ppm 500sheet)

2HL/2HM/2HN

30

10
A01
11

32
12
21
23

25
2

22

15

31
14

29

26

21

13

23

27

16

28
9
5
24
8
19

1
7

7
17

- 16 -

http://www.manuals4you.com

20
18

FIG. 5 Paper Cassettes (21/23ppm 500sheet, 26/28ppm 500sheet)


Ref.
No.
 A01
1

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

30
31
32

Part.No.
302HN93160
302F909160
302F909170
302F909180
302F909200
302HN09010
302HN09020
302HN09030
302HN09040
302HN09050
302HN09070
302HN09090
302HN09100
302HN09110
302HN09120
302HN09130
302HN09140
302HN09150
302HN09160
302HN09170
302HN09180
302HN09190
302HN09230
302HN09240
302HN09250
302HN09350
302HN09370
302HN09390
302HN09400
302HN09410
302HN94190
303K809420
5MVG127DB046

Alternative.
2HN93160
2F909160
2F909170
2F909180
2F909200
2HN09010
2HN09020
2HN09030
2HN09040
2HN09050
2HN09070
2HN09090
2HN09100
2HN09110
2HN09120
2HN09130
2HN09140
2HN09150
2HN09160
2HN09170
2HN09180
2HN09190
2HN09230
2HN09240
2HN09250
2HN09350
2HN09370
2HN09390
2HN09400
2HN09410
2HN94190
3K809420
2B700190

2HL/2HM/2HN
Quantity

Description

120 230

CT-501
BUSH LIFT 6
RETARD ROLLER ASSY
HOLDER RETARD
SPRING RETARD
BASE CASSETTE
COVER CASSETTE TOP
GEAR Z20S-Z17S INDICATOR
MARKER INDICATOR
DIAL CASSETTE
CURSOR LEFT
LEVER GUIDE SIDE
SPRING GUIDE SIDE
CURSOR END
LEVER STOPPER
SPRING STOPPER
WORKPLATE LIFT
SHAFT WORKPLATE
GEAR Z50S LIFT
GEAR Z13S JOINT
COVER LIFT GEAR
SPRING FIX
GUIDE RETARD
SIZE FIX
LABEL DIAL
CURSOR LEFT B
SPRING EARTH
SPRING EARTH SIDE
SPRING DIAL
SPRING EARTH C
PLATE BOTTOM ASSY SP
CURSOR RIGHT PF
GEAR CASSETTE /FS-1200 A4

1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1

Parts with "" are component parts or sub-assemblies of the


assembly appearing immediately above them.
Parts with "" indicate regular maintenance parts.

1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1

- 17 -

http://www.manuals4you.com

FIG. 6 Paper Feed Section 1

2HL/2HM/2HN

A01

16

37

101

22

102

13

15
25
11

23
38

26

24

7
A

102

14
39

10

31

34

32

27

13
17

4
33

19

20

102

36

A02

18

21

28
29
30
35

- 18 -

http://www.manuals4you.com

102

12
102

8
102

FIG. 6 Paper Feed Section 1


Ref.
No.

Part.No.

Alternative.

1
2
3
4
5
6
7

302HN44180
302HN02470
302HN46130
302HN06160
2C921040
302HN24230
302HL24010

2HN44180
2HN02470
2HN46130
2HN06160
2C921040
2HN24230
2HL24010

302HN24030

2HN24030

302HL24020

2HL24020

302HN24080

2HN24080

9
10
11
12

2BG22970
2BG22960
5MVX111DN003
5MVX111DN003

2BG22970
2BG22960
2A806250
2A806250

13
14
15
 A01
16
17

302HN24060
302HN24350
302HN24410
302HN94130
302HN24160
5AAVCLTCH018

2HN24060
2HN24350
2HN24410
2HN94130
2HN24160
2A806910

18
19

20
21

22
23
24
25
26
27
28
29
 A02

302HN24120
302HN24240
7NXSG2481+++H01
302HN46120
302HN44020
302HN24430
302HN24260
302HN24420
302HN24320
302HN02450
302HN06030
302HN31590
302HL94010

2HN24120
2HN24240
NX052600
2HN46120
2HN44020
2HN24430
2HN24260
2HN24420
2HN24320
2HN02450
2HN06030
2HN31590
2HL94010

 A02

302HN94200

2HN94200

30
31
32
33
34

302F906030
302F906230
302F906271
302F906280
302HL06010

2F906030
2F906230
2F906271
2F906280
2HL06010

34

302HN06010

2HN06010

2HL/2HM/2HN
Quantity

Description

Ref.
No.

120 230

SWITCH SIZE
PLATE EARTH SIZE
CONN.CORD ASSY S03266
GUIDE HOUSING
PULLEY FEED SHIFT
SPRING MIDDLE
ROLLER MIDDLE B
(21/23ppm 250sheet, 21/23ppm 500sheet)
ROLLER MIDDLE
(26/28ppm 500sheet)
GEAR Z27R MIDDLE B
(21/23ppm 250sheet, 21/23ppm 500sheet)
GEAR Z27R MIDDLE
(26/28ppm 500sheet)
BUSH 6 EW
BUSH 6
RING STOPPER /A-49 FEED A4
RING STOPPER /A-49 FEED A4
(21/23ppm 250sheet, 21/23ppm 500sheet)
GEAR Z19L REG REAR
BUSH REGIST CL
BUSH REGIST EW
ROLLER REG REAR SP
SHEET REGIST FRONT
ONE WAY CLUTCH /A-49 MPF A4
(21/23ppm 250sheet, 21/23ppm 500sheet)
ACTUATOR REGIST
SPRING REG ACT
SENSOR OPT.
CONN.CORD ASSY S03265
FAN MOTOR
HIGH MEG R ASSY
SPRING REG EARTH A
SPRING REG EARTH B
SPRING MID EARTH
SPRING CONTACT HV TC
SHAFT FEED R
BUSH DRIVE
HOLDER FEED ASSY SP
(21/23ppm 250sheet)
HOLDER FEED ASSY SP
(21/23ppm 500sheet, 26/28ppm 500sheet)
GEAR FEED Z26H
PULLEY FEED ASSY
SHAFT FEED L
GEAR FEED Z30H
HOLDER FEED 250
(21/23ppm 250sheet)
HOLDER FEED
(21/23ppm 500sheet, 26/28ppm 500sheet)

Parts with "" are component parts or sub-assemblies of the


assembly appearing immediately above them.
Parts with "" indicate regular maintenance parts.

1
1
1
1
2
2

1
1
1
1
2
2

1
1
1
1

1
1
1
1

1
2
1
1
1
2

1
2
1
1
1
2

1
1
1
1
1
1
1
1
1
1
1
1
1

1
1
1
1
1
1
1
1
1
1
1
1
1

1
1
1
1
1

1
1
1
1
1

35
36
37
38
39

101
102

Part.No.
302HN06080
302F906110
7SP01000001+H01
302HN24360
302HN06040

Alternative.
2HN06080
2F906110
SP044290
2HN24360
2HN06040

5MBTPB3023WW++R B1B73230
5MBTPB3006TW++R B1A53060

- 19 -

http://www.manuals4you.com

Description
PULLEY PICKUP ASSY
PIN FEED ROLL
SW.PUSH
SPONGE A
SPRING PICKUP
(21/23ppm 500sheet, 26/28ppm 500sheet)

BIND T.T SCREW(+) / M3 X 23 CRFREE B-T


BIND T.T SCREW(+)/M3 X6 CRFREE S-T

Quantity
120 230
1
1
1
1

1
1
1
1

FIG. 7 Paper Feed Section 2

2HL/2HM/2HN

102

102

1
3
2
4

5
8

6
101
103
101

- 20 -

http://www.manuals4you.com

FIG. 7 Paper Feed Section 2


Ref.
No.

Part.No.

Alternative.

1
2
3
4
5
6
7
8
9

302HN94150
302HN94160
302HN08080
302HN08090
302HN08100
302HN08110
302HN08180
302HN08210
302HL93230

2HN94150
2HN94160
2HN08080
2HN08090
2HN08100
2HN08110
2HN08180
2HN08210
2HL93230

302HN93060

2HN93060




2HL/2HM/2HN
Quantity

Description

120 230

PLATE BOTTOM MPF ASSY SP


SEPARATOR MPF ASSY SP
SP BOTTOM MPF L
SP BOTTOM MPF R
SPRING SEPARATOR
FRAME MPF LOW
LEVER CAM MPF
HOLDER SEPARATOR MPF
TR-540
(21/23ppm 250sheet)
TR-560
(21/23ppm 500sheet, 26/28ppm 500sheet)

Parts with "" are component parts or sub-assemblies of the


assembly appearing immediately above them.
Parts with "" indicate regular maintenance parts.

1
1
1
1
1
1
1
1

1
1
1
1
1
1
1
1

Ref.
No.

Part.No.

101
102
103

5MBTPB4010TW++R
5MBTPB4016PW++R
5MBTPB4010PW++R

- 21 -

http://www.manuals4you.com

Alternative.
B1A54100
B1B64160
B1A64100

Description
BIND T.T SCREW(+) / M4 X 10 CRFREE S-T
BIND T.T SCREW(+) / M4 X 16 CRFREE P-T
BIND T.T SCREW(+) / M4 X 10 CRFREE P-T

Quantity
120 230

FIG. 8 Paper Conveying Section

2HL/2HM/2HN

37
35
A02

33
32

34

38

39
36

11

A01

12

41

11
17

18

12

10

101

19
21

23

22
23

16

22 25
26
22

40

20

101

15

14

27

23
13
24

28
29

20
30

31

- 22 -

http://www.manuals4you.com

42

FIG. 8 Paper Conveying Section









Ref.
No.

Part.No.

1
2
3
4
A01
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A02
32
33
34
35
36
37
38
39
40
41
42

302HN24110
302HN24190
302HN24150
302HN24180
302HN94170
302HN24160
302HN06150
302HN24070
302HN24040
302HN25350
302HN24090
302HN24370
302HN24210
302HN06170
302HN24250
302HN24430
302HN24280
302HN24380
302HN24270
302HN46110
7NXSG2481+++H01
302HN24050
302HN24400
302HN24290
302HN24360
302HN24140
302HN24300
302HN06100
302HN06120
302HN06130
5AAVR0LL+051
302HN06110
302HN93240
302HN22010
302HN22020
302HN22030
302HN22050
302HN22060
302HN22070
302HN22080
302HN22110
302HN24460
302HN24390
302HN24470

Alternative.
2HN24110
2HN24190
2HN24150
2HN24180
2HN94170
2HN24160
2HN06150
2HN24070
2HN24040
2HN25350
2HN24090
2HN24370
2HN24210
2HN06170
2HN24250
2HN24430
2HN24280
2HN24380
2HN24270
2HN46110
NX052600
2HN24050
2HN24400
2HN24290
2HN24360
2HN24140
2HN24300
2HN06100
2HN06120
2HN06130
2CL16130
2HN06110
2HN93240
2HN22010
2HN22020
2HN22030
2HN22050
2HN22060
2HN22070
2HN22080
2HN22110
2HN24460
2HN24390
2HN24470

2HL/2HM/2HN
Quantity

Description

120 230

BUSH REG R
SPRING REG R
STOPPER BUSH REG
SPRING REG L
ROLLER REG FRONT SP
SHEET REGIST FRONT
GEAR Z30S MPF
GEAR Z31R REG FRONT
FRAME CONVEYING
LABEL EXIT
PLATE EARTH GUIDE
STOPPER TC SPRING
SPRING TC L
SPRING MPF B
SPRING EARTH FEED
HIGH MEG R ASSY
SPRING GUIDE EARTH
SPRING GUIDE EARTH B
SPRING SEP EARTH A
CONN.CORD ASSY S03264
SENSOR OPT.
GUIDE FEED DU
PULLEY PA
SPRING DU
SPONGE A
ACTUATOR DU
SPRING ACT DU
FRAME MPF UP
ACTUATOR MPF
ACTUATOR MPF B
ROLLER M/P ASSY /43487B0027 A4
SHAFT FEED MPF
PARTS TRANSFER ASSY
ROLLER TRANSFER
PAPER CHUTE
HOLDER BRUSH
BUSH TRANS L
BUSH TRANS R
GEAR Z22L TC ROLL
SPRING SEP EARTH B
SHEET PAPER CHUTE
DISCHARGER TRANS
SPRING EARTH B
PLATE DISCHARGER

2
1
2
1
1
2
1
1
1
1
1
2
2
1
1
1
1
1
1
1
2
1
6
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Parts with "" are component parts or sub-assemblies of the


assembly appearing immediately above them.
Parts with "" indicate regular maintenance parts.

2
1
2
1
1
2
1
1
1
1
1
2
2
1
1
1
1
1
1
1
2
1
6
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Ref.
No.

Part.No.

101

5MBTPB4010PW++R

- 23 -

http://www.manuals4you.com

Alternative.
B1A64100

Description
BIND T.T SCREW(+) / M4 X 10 CRFREE P-T

Quantity
120 230

FIG. 9 Image Formation Section

2HL/2HM/2HN

A01
A01
A01
A01

1
1
1
1

- 24 -

http://www.manuals4you.com

FIG. 9 Image Formation Section


Ref.
No.

Part.No.

Alternative.

 A01

302HL93050

2HL93050

 A01

302HM93010

2HM93010

 A01

302HN93050

2HN93050

302HL93200

2HL93200

2HL/2HM/2HN
Quantity

Description

120 230

DK-540
(21/23ppm 250sheet)
DK-550
(21/23ppm 500sheet)
DK-560
(26/28ppm 500sheet)
MC-560

Parts with "" are component parts or sub-assemblies of the


assembly appearing immediately above them.
Parts with "" indicate regular maintenance parts.

4
4

4
4

- 25 -

http://www.manuals4you.com

FIG. 10 Developing Section

2HL/2HM/2HN

4
3
2
1

- 26 -

http://www.manuals4you.com

FIG. 10 Developing Section


Ref.
No.

Part.No.

Alternative.

302HL93010

2HL93010

302HN93010

2HN93010

302HL93020

2HL93020

302HN93020

2HN93020

302HL93030

2HL93030

302HN93030

2HN93030

302HL93040

2HL93040

302HN93040

2HN93040

2HL/2HM/2HN
Quantity

Description

120 230

DV-540(K)
(21/23ppm 250sheet)
DV-560(K)
(21/23ppm 500sheet, 26/28ppm 500sheet)
DV-540(Y)
(21/23ppm 250sheet)
DV-560(Y)
(21/23ppm 500sheet, 26/28ppm 500sheet)
DV-540(C)
(21/23ppm 250sheet)
DV-560(C)
(21/23ppm 500sheet, 26/28ppm 500sheet)
DV-540(M)
(21/23ppm 250sheet)
DV-560(M)
(21/23ppm 500sheet, 26/28ppm 500sheet)

Parts with "" are component parts or sub-assemblies of the


assembly appearing immediately above them.
Parts with "" indicate regular maintenance parts.

- 27 -

http://www.manuals4you.com

FIG. 11 Fuser Section

2HL/2HM/2HN

27

A01

32
54

33
30

20

33

62

105

57

34

37

58

49

102

17

18

101

8
48

12

43
39

101

62

45
7

102

50

44

36

35

101

5
47

10

43

41

101

15

56

52

63

53

103

51

46

55

64

101

16

14

26

28

42

31

59

23

25

40

32

42

24

19

11

29
41

61
60

3
1

21

13
101

22

38
104

101

- 28 -

http://www.manuals4you.com

FIG. 11 Fuser Section


Ref.
No.
 A01

Part.No.
302HL93160

2HL/2HM/2HN
Alternative.
2HL93160

 A01

302HL93150

2HL93150

 A01

302HN93080

2HN93080

 A01

302HN93070

2HN93070

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

302D925020
302F325070
302FZ25300
302GJ25560
302HN01240
302HN25010
302HN25020
302HN25030
302HN25040
302HN25050
302HN25060
302HN25070
302HN25080
302HN25090
302HN25110
302HN25120
302HN25130
302HN25140
302HN25150
302HN25160
302HN25170
302HN25180
302HN25190
302HN25200
302HN25210
302HN25220
302HN25230
302HN25240
302HN25250
302HN25260
302HN25270
302HN25280
302HN25290
302HN25350
302HN25380
302HN25410
302HN25420
302HN25430
302HN25440
302HN25450
302HN25460
302HN25470

2D925020
2F325070
2FZ25300
2GJ25560
2HN01240
2HN25010
2HN25020
2HN25030
2HN25040
2HN25050
2HN25060
2HN25070
2HN25080
2HN25090
2HN25110
2HN25120
2HN25130
2HN25140
2HN25150
2HN25160
2HN25170
2HN25180
2HN25190
2HN25200
2HN25210
2HN25220
2HN25230
2HN25240
2HN25250
2HN25260
2HN25270
2HN25280
2HN25290
2HN25350
2HN25380
2HN25410
2HN25420
2HN25430
2HN25440
2HN25450
2HN25460
2HN25470












Quantity

Description

Ref.
No.

120 230

FK-540(U)
(21/23ppm 250sheet)
FK-540(E)
(21/23ppm 250sheet)
FK-560(U)
(21/23ppm 500sheet, 26/28ppm 500sheet)
FK-560(E)
(21/23ppm 500sheet, 26/28ppm 500sheet)
RING STOP
PULLEY EXIT
BEARING 20 32
THERMISTOR FUSER
P.W.BOARD ASSY FUSER ZENER
ROLLER HEAT
ROLLER PRESS
FRAME FUSER UP
FRAME FUSER LOW
PLATE SIDE L
PLATE SIDE R
PLATE STAY
COVER SIDE R
GUIDE EXIT
ACTUATOR FUSER LINK
SPRING ACTUATOR
SHAFT EXIT
SPRING EXIT
SPRING EXIT EARTH
GEAR Z23S EXIT
GEAR Z19S IDLE
GEAR Z34S INPUT
ROLLER EXIT
SHAFT DU
SPRING DU
ACTUATOR FUSER
LEVER RELEASE
PLATE PRESS L
PLATE PRESS R
PLATE TENSION L
PLATE TENSION R
GUIDE SPRING
SPRING PRESS
LABEL EXIT
LEVER ENVELOPE
SEPARATOR ASSY
SPRING SEPARATOR L
LEVER LOCK ENVELOPE
SPRING SEPARATOR R
BUSH EXIT
BEARING PRESSURE
GUIDE EXIT FUSER

Parts with "" are component parts or sub-assemblies of the


assembly appearing immediately above them.
Parts with "" indicate regular maintenance parts.

1
1
1

2
5
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
2
2

1
2
5
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
2
2








43
44
45
46
47
48
49
50
51
52
53
54
55
55
56
57
57
58
59
60
61
62
63
64

101
102
103
104
105

Part.No.
302HN25480
302HN25490
302HN25500
302HN25540
302HN25550
302HN25560
302HN25570
302HN25580
302HN25590
302HN25600
302HN25610
302HN25620
302HN44140
302HN44190
302HN44170
302HN46220
302HN46230
302HN46550
5MMS111SL002
5MVG138XN010
5MVG154XN001
5MVM180XN002
5MVVL611WN06
7NXTLP1255++H01

5MBTPB3006TW++R
5MBTPB3008TW++R
5MBSP43006NW++R
5MBTPB4010PW++R
B1A54080

- 29 -

http://www.manuals4you.com

Alternative.

Description

2HN25480
2HN25490
2HN25500
2HN25540
2HN25550
2HN25560
2HN25570
2HN25580
2HN25590
2HN25600
2HN25610
2HN25620
2HN44140
2HN44190
2HN44170
2HN46220
2HN46230
2HN46550
2BY20050
2FV20090
2D920020
2D920030
2FV20100
NX046610

SCREW ADJUSTMENT
SHEET FUSER L
SHEET FUSER R
SPRING EXIT L
SPRING EARTH
DISCHARGER FUSER
SPRING EXIT B
SPRING EARTH A
PLATE EARTH
SHEET DISCHARGER
SPACER THERMOSTAT
SPRING LEVER RELEASE
HEATER LAMP 240V
HEATER LAMP 120V
THERMOSTAT 250V190C
CONN.CORD ASSY S03275
CONN.CORD ASSY S03276
CONN.CORD ASSY S03404
NUT FUSER A /FS-1800/3800 A4
GEAR IDLE Z25
GEAR HEAT Z43S /A-80 A4
BUSH FUSER /A-80 A4
LABEL FUSER CAUTION
SENSOR OPT.

B1A53060
B1A53080
B4A03060
B1A64100
B1A54080

BIND T.T SCREW(+)/M3 X6 CRFREE S-T


BIND T.T SCREW(+) / M3 X 8 CRFREE S-T
TP HEAD SCREW(+) / M3 X 6 DRFREE
BIND T.T SCREW(+) / M4 X 10 CRFREE P-T
+BIND TAP-TITE S SCREW M4X08

Quantity
120 230
2
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
2
1
1

2
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
2
1
1

FIG. 12 Drive Section (21/23ppm 250sheet, 21/23ppm 500sheet)

2HL/2HM/2HN

4
101

102

3
53
53

104

53
40

32

35
46

31

53

19

46

14

29

46

37
46

37
37

18

56

61

43
12

101

43 43

63
58

43

15

44

43

105

51

http://www.manuals4you.com

102

50
22

47

45
23

36

- 30 -

11

103

A03

41

52

43

43

103

39

26

16

48

62

17

20

57

54

51

8
43

38
43

103

17
49

28
51

17

103

43

A02

27

42

24

37

59

104

10

13
60

55

46

37

30

104

33

37
34

25

104

102

A01

43

102

21

102
102

FIG. 12 Drive Section (21/23ppm 250sheet, 21/23ppm 500sheet)


Ref.
No.
 A01

Part.No.
302HL93180

Alternative.
2HL93180

 A01

302HM93060

2HM93060

1
2
3
4
5
A02

302HN31070
302HN31080
302HN31090
302HN31100
302HN44070
302HL93170

2HN31070
2HN31080
2HN31090
2HN31100
2HN44070
2HL93170

 A02

302HM93050

2HM93050

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

2FB17260
302HL31010
302HL31040
302HL44010
302HL44020
302HN31110
302HN31120
302HN31130
302HN31140
302HN31150
302HN31160
302HN31170
302HN31180
302HN31190
302HN31200
302HN31210
302HN31220
302HN31240
302HN31250
302HN31260
302HN31270
302HN31280
302HN31290
302HN31300
302HN31311
302HN31320
302HN31330
302HN31340
302HN31350
302HN31360
302HN31370
302HN31380
302HN31390
302HN31410
302HN31430
302HN31450
302HN31560

2FB17260
2HL31010
2HL31040
2HL44010
2HL44020
2HN31110
2HN31120
2HN31130
2HN31140
2HN31150
2HN31160
2HN31170
2HN31180
2HN31190
2HN31200
2HN31210
2HN31220
2HN31240
2HN31250
2HN31260
2HN31270
2HN31280
2HN31290
2HN31300
2HN31311
2HN31320
2HN31330
2HN31340
2HN31350
2HN31360
2HN31370
2HN31380
2HN31390
2HN31410
2HN31430
2HN31450
2HN31560




































2HL/2HM/2HN
Quantity

Description

120 230

DR-540B
(21/23ppm 250sheet)
DR-550B
(21/23ppm 500sheet)
PLATE DRIVE
GEAR Z74R-Z35L
GEAR Z54R
GEAR Z33L
MOTOR DRIVE M
DR-540A
(21/23ppm 250sheet)
DR-550A
(21/23ppm 500sheet)
BELT FEED HANDLE
GEAR Z35R CL
PLATE MOTOR FEED
MOTOR FEED
MOTOR FUSER
HOLDER FEED DRIVE A
HOLDER FEED DRIVE B
GEAR Z77R-Z25R
GEAR Z39L
GEAR Z32R IDLE
GEAR Z30L
GEAR Z32L CL FEED
GEAR Z28R INPUT DU
GEAR Z31R-Z26R INPUT REGIST
GEAR Z35L
GEAR Z36R-Z22S
GEAR Z28S
GEAR Z36S MPF CAM
CAM MPF
GEAR Z62R-P32
GEAR Z30L-P30
GEAR Z32R CL DLP
GEAR Z33L INPUT DLP
GEAR Z81R-Z35L
GEAR Z70R
GEAR Z70L
GEAR Z38L
GEAR Z38R INPUT MT
GEAR Z72L-Z26S
GEAR Z40S INPUT FUSER
SHAFT CLUTCH FEED
PIN DRIVE A
PIN DRIVE DLP
SPRING FEED
SPRING MID TRANSFER
PIN DRIVE B
PLATE MOTOR FUSER

Parts with "" are component parts or sub-assemblies of the


assembly appearing immediately above them.
Parts with "" indicate regular maintenance parts.

1
1
3
3
3
1

1
1
3
3
3
1

1
1
2
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
1
1
1

1
1
2
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
1
1
1


















Ref.
No.

Part.No.

43
44
45
46
47
48
49
50
51
52
53
A03

302HN31590
302HN31620
302HN31630
302HN31640
302HN31650
302HN31660
302HN44070
302HN44160
302HN44200
7YCC02B1003+H01
302HN44050
302HN94180

2HN31590
2HN31620
2HN31630
2HN31640
2HN31650
2HN31660
2HN44070
2HN44160
2HN44200
YC013860
2HN44050
2HN94180

302HN00260
302HN02610
302HN31010
302HN31020
302HN31030
302HN31040
302HN31050
302HN31060
302HN31540
302HN31550

2HN00260
2HN02610
2HN31010
2HN31020
2HN31030
2HN31040
2HN31050
2HN31060
2HN31540
2HN31550

BUSH DRIVE
GEAR Z36S INPUT MPF A
GEAR Z36S INPUT MPF B
PIN DRIVE MT
SPRING INPUT MPF
JOINT SHAFT CASSETTE
MOTOR DRIVE M
SOLENOID MPF
CLUTCH FEED L
CONNECTOR 292254-2
MOTOR DRUM
DRIVE LIFT ASSY SP
(21/23ppm 500sheet)
DC MOTOR ASSY LIFT
FOOT
BRACKET DRIVE LIFT
COVER GEAR LIFT
GEAR Z36L-Z20S
GEAR Z46S-Z13S
GEAR Z13S
GEAR Z35S-Z13S
GEAR Z34S
SPRING DRIVE LIFT

B1B03040
B1A64100
B1A63080
B1A53060
B1A54080

+BIND SCREW M3X04(TRIVALENT CHROMATING)


BIND T.T SCREW(+) / M4 X 10 CRFREE P-T
BIND T.T SCREW(+) / M3 X 8 CRFREE P-T
BIND T.T SCREW(+)/M3 X6 CRFREE S-T
+BIND TAP-TITE S SCREW M4X08

54
55
56
57
58
59
60
61
62
63

101
102
103
104
105

B1B03040
5MBTPB4010PW++R
5MBTPB3008PW++R
5MBTPB3006TW++R
B1A54080

- 31 -

http://www.manuals4you.com

Alternative.

Description

Quantity
120 230
11
1
1
5
1
1
1
1
3
1
4

11
1
1
5
1
1
1
1
3
1
4

1
1
1
1
1
1
1
1
1
1
1

1
1
1
1
1
1
1
1
1
1
1

FIG. 12 Drive Section (26/28ppm 500sheet)

2HL/2HM/2HN

4
101

102

3
51
51

104

51
36

28

51

31
42

27

15

42

10

25

42

33
42

33
33

14

54

59

39
8

101

56

39
49

11

49

40
39

105

102

48

49

- 32 -

http://www.manuals4you.com

18
43

41
19

32

A03

50

39

16

44
35

37

103

101

60

22

12

39

39 39

13

45

55

52

49

39

61

34
39

103

13
46

24
49

13

103

39

A02

23

38

20

33

57

104

47

9
58

53

42

33

26

104

29

33
30

21

104

102

A01

39

102

17

102
102

FIG. 12 Drive Section (26/28ppm 500sheet)


Ref.
No.
 A01
1

2

3

4

5
 A02

6
7
8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31
32
33
34
35
36
37
38
39

40

41
42
43

44

45

46

47

48

Part.No.
302HN93210
302HN31070
302HN31080
302HN31090
302HN31100
302HN44080
302HN93200
2FB17260
302HN31110
302HN31120
302HN31130
302HN31140
302HN31150
302HN31160
302HN31170
302HN31180
302HN31190
302HN31200
302HN31210
302HN31220
302HN31240
302HN31250
302HN31260
302HN31270
302HN31280
302HN31290
302HN31300
302HN31311
302HN31320
302HN31330
302HN31340
302HN31350
302HN31360
302HN31370
302HN31380
302HN31390
302HN31410
302HN31430
302HN31450
302HN31560
302HN31590
302HN31620
302HN31630
302HN31640
302HN31650
302HN31660
302HN44070
302HN44080
302HN44090
302HN44160

Alternative.
2HN93210
2HN31070
2HN31080
2HN31090
2HN31100
2HN44080
2HN93200
2FB17260
2HN31110
2HN31120
2HN31130
2HN31140
2HN31150
2HN31160
2HN31170
2HN31180
2HN31190
2HN31200
2HN31210
2HN31220
2HN31240
2HN31250
2HN31260
2HN31270
2HN31280
2HN31290
2HN31300
2HN31311
2HN31320
2HN31330
2HN31340
2HN31350
2HN31360
2HN31370
2HN31380
2HN31390
2HN31410
2HN31430
2HN31450
2HN31560
2HN31590
2HN31620
2HN31630
2HN31640
2HN31650
2HN31660
2HN44070
2HN44080
2HN44090
2HN44160

2HL/2HM/2HN
Quantity

Description

120 230

DR-560B
PLATE DRIVE
GEAR Z74R-Z35L
GEAR Z54R
GEAR Z33L
MOTOR DRIVE H
DR-560A
BELT FEED HANDLE
HOLDER FEED DRIVE A
HOLDER FEED DRIVE B
GEAR Z77R-Z25R
GEAR Z39L
GEAR Z32R IDLE
GEAR Z30L
GEAR Z32L CL FEED
GEAR Z28R INPUT DU
GEAR Z31R-Z26R INPUT REGIST
GEAR Z35L
GEAR Z36R-Z22S
GEAR Z28S
GEAR Z36S MPF CAM
CAM MPF
GEAR Z62R-P32
GEAR Z30L-P30
GEAR Z32R CL DLP
GEAR Z33L INPUT DLP
GEAR Z81R-Z35L
GEAR Z70R
GEAR Z70L
GEAR Z38L
GEAR Z38R INPUT MT
GEAR Z72L-Z26S
GEAR Z40S INPUT FUSER
SHAFT CLUTCH FEED
PIN DRIVE A
PIN DRIVE DLP
SPRING FEED
SPRING MID TRANSFER
PIN DRIVE B
PLATE MOTOR FUSER
BUSH DRIVE
GEAR Z36S INPUT MPF A
GEAR Z36S INPUT MPF B
PIN DRIVE MT
SPRING INPUT MPF
JOINT SHAFT CASSETTE
MOTOR DRIVE M
MOTOR DRIVE H
MOTOR FUSER
SOLENOID MPF

1
1
3
3
3
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
1
1
1
11
1
1
5
1
1
1
1
1
1

Parts with "" are component parts or sub-assemblies of the


assembly appearing immediately above them.
Parts with "" indicate regular maintenance parts.

1
1
3
3
3
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
1
1
1
11
1
1
5
1
1
1
1
1
1












Ref.
No.

Part.No.

49
50
51
A03
52
53
54
55
56
57
58
59
60
61

302HN44200
7YCC02B1003+H01
302HN44050
302HN94180
302HN00260
302HN02610
302HN31010
302HN31020
302HN31030
302HN31040
302HN31050
302HN31060
302HN31540
302HN31550

101
102
103
104
105

B1B03040
5MBTPB4010PW++R
5MBTPB3008PW++R
5MBTPB3006TW++R
B1A54080

- 33 -

http://www.manuals4you.com

Alternative.

Description

2HN44200
YC013860
2HN44050
2HN94180
2HN00260
2HN02610
2HN31010
2HN31020
2HN31030
2HN31040
2HN31050
2HN31060
2HN31540
2HN31550

CLUTCH FEED L
CONNECTOR 292254-2
MOTOR DRUM
DRIVE LIFT ASSY SP
DC MOTOR ASSY LIFT
FOOT
BRACKET DRIVE LIFT
COVER GEAR LIFT
GEAR Z36L-Z20S
GEAR Z46S-Z13S
GEAR Z13S
GEAR Z35S-Z13S
GEAR Z34S
SPRING DRIVE LIFT

B1B03040
B1A64100
B1A63080
B1A53060
B1A54080

+BIND SCREW M3X04(TRIVALENT CHROMATING)


BIND T.T SCREW(+) / M4 X 10 CRFREE P-T
BIND T.T SCREW(+) / M3 X 8 CRFREE P-T
BIND T.T SCREW(+)/M3 X6 CRFREE S-T
+BIND TAP-TITE S SCREW M4X08

Quantity
120 230
5
1
4
1
1
1
1
1
1
1
1
1
1
1

5
1
4
1
1
1
1
1
1
1
1
1
1
1

FIG. 13 Exit Section

2HL/2HM/2HN

104

A01
10

101

14

25

21

11

23

101

29

31

19

14

28

27

33

23

25

3
103

30

14

24

16

8
101

101
101

14

12

18
5

13

17

22

32

15

101

22

20

105

102
101

26

- 34 -

http://www.manuals4you.com

FIG. 13 Exit Section


Ref.
No.
 A01

Part.No.
302HL93140

2HL/2HM/2HN
Alternative.
2HL93140

 A01

302HN93140

1
2
3
4

2FM02210
302F325010
302F925060
302HM28010

5MVM274DN002
2F325010
2F925060
2HM28010

302HN28050

2HN28050

302HN28010
302HN28020
302HN28030
302HN28060
302HN28070
302HN28080
302HN28090
302HN28100
302HN28110
302HN28120
302HN28130
302HN28140
302HN28150
302HN28160
302HN28170
302HN28180
302HN28190
302HN28200
302HN28210
302HN28220
302HN29050
302HN44100
302HN94140
5MVVL611WN06
302HN01150
302HN46570
302HN46180
302HN44210
302HG44110

2HN28010
2HN28020
2HN28030
2HN28060
2HN28070
2HN28080
2HN28090
2HN28100
2HN28110
2HN28120
2HN28130
2HN28140
2HN28150
2HN28160
2HN28170
2HN28180
2HN28190
2HN28200
2HN28210
2HN28220
2HN29050
2HN44100
2HN94140
2FV20100
2HN01150
2HN46570
2HN46180
2HN44210
2HG44110














5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

2HN93140

Quantity

Description

120 230

PARTS EXIT ASSY(20)


(21/23ppm 250sheet, 21/23ppm 500sheet)
PARTS EXIT ASSY(25)
(26/28ppm 500sheet)
PULLEY MID /B-11 FRAME A4
STUD SCREW M3
ACTUATOR SOL
GEAR Z76R-Z17R
(21/23ppm 250sheet, 21/23ppm 500sheet)
GEAR Z55R-Z17R
(26/28ppm 500sheet)
HOUSING EXIT
ROLLER FD
ROLLER REVERSE
GEAR Z23S FD
GEAR Z20L REVERSE
ACTUATOR FULL
GUIDE EXIT UP
GUIDE CHANGE
SPRING SOLENOID
SPRING PULLEY A
PLATE MOTOR A
GUIDE CORRUGATION
SPRING EARTH EXIT A
SPRING EARTH EXIT B
SPRING EARTH EXIT C
STAY FRONT
SPRING EARTH EXIT D
GEAR Z28S IDLE
DISCHARGER FD
SEAL ACTUATOR
BUSH DU
MOTOR REVERSE
SOLENOID FD ASSY SP
LABEL FUSER CAUTION
P.W.BOARD ASSY EXIT
CONN.CORD ASSY S03400
CONN.CORD ASSY S03271
FAN MOTOR
FAN MOTOR 50

Parts with "" are component parts or sub-assemblies of the


assembly appearing immediately above them.
Parts with "" indicate regular maintenance parts.

1
4
2
1

1
4
2
1

1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
2
2
1
2
1
1
1
1
1
1
1
1

1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
2
2
1
2
1
1
1
1
1
1
1
1

Ref.
No.
101
102
103
104
105

Part.No.
5MBTPB3008PW++R
5MBTPB3006TW++R
E0025140
5MBTPB3023WW++R
5MBTPB3020TW++R

- 35 -

http://www.manuals4you.com

Alternative.
B1A63080
B1A53060
E0025140
B1B73230
B1A53200

Description
BIND T.T SCREW(+) / M3 X 8 CRFREE P-T
BIND T.T SCREW(+)/M3 X6 CRFREE S-T
SPRING PIN 2.5X14
BIND T.T SCREW(+) / M3 X 23 CRFREE B-T
BIND T.T SCREW(+) / M3 X 20 CRFREE S-T

Quantity
120 230

FIG. 14 Electrical Components

2HL/2HM/2HN

26

106

3
2
37
101

40

43

101

B
A

48

106

18

49

19

22
104

42

101

20

50

21

105
103

101

17
25

106
106

41

38
39

106

27

106

102

101
102

101

15

102

102

102

23

36

101

24

B
A

32

10
47

16
28

107

33

102

34 35

44
107

46

109

30

101

108
D

29

101

14
11

12

13
31

- 36 -

http://www.manuals4you.com

107

45
108

108

FIG. 14 Electrical Components


Ref.
No.

Part.No.

Alternative.




1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

302HN46310
302HN01200
302HN46440
302HN46340
302HN46210
302HN46580
7SM010104+++H01
302HN46150
302HN00040
302HN39040
302HN39050
302HN39080
302HN94230
7ZGSTG15C050H01
302HN45010
302HN46450
302HN39010
302HN94140
302HL01070

2HN46310
2HN01200
2HN46440
2HN46340
2HN46210
2HN46580
SM055200
2HN46150
2HN00040
2HN39040
2HN39050
2HN39080
2HN94230
ZG000470
2HN45010
2HN46450
2HN39010
2HN94140
2HL01070

19

302HM01050

2HM01050

19

302HN01180

2HN01180







20

302HL39060

2HL39060

20

302HN39070

2HN39070

21

302HN06050

2HN06050

22

302HN06060

2HN06060

23
24
25
26

302HN46290
302HN46300
302HN02660
302HL93060

2HN46290
2HN46300
2HN02660
2HL93060

26

302HM93030

2HM93030




26

302HN93090

2HN93090

27

302HL93070

2HL93070

27

302HM93040

2HM93040

27

302HN93100

2HN93100

28
29
30

302HN39020
303BH26021
5MMT263SN012++R

2HN39020
3BH26021
2D903100

2HL/2HM/2HN
Quantity

Description

Ref.
No.

120 230

CONN.CORD ASSY S03284


P.W.BOARD ASSY RFID WITH SOFTWARE
CONN.CORD ASSY S03300
CONN.CORD ASSY S03287
CONN.CORD ASSY S03274
CONN.CORD ASSY S03436
SW.MICRO
CONN.CORD ASSY S03268
ID SENSOR ASSY
SHIELD HV
DUCT CONTROLLER
BRACKET HV PWB
FAN PS ASSY SP
SHIELD GASKET
HIGH VOLTAGE UNIT
CONN.CORD ASSY S03301
PLATE ENGINE
SOLENOID FD ASSY SP
P.W.BOARD ASSY ENGINE WITH SOFTWARE(E)
(21/23ppm 250sheet)
P.W.BOARD ASSY ENGINE WITH SOFTWARE(E)
(21/23ppm 500sheet)
P.W.BOARD ASSY ENGINE WITH SOFTWARE(E)
(26/28ppm 500sheet)
ACTUATOR CASSETTE
(21/23ppm 250sheet)
ACTUATOR CASSETTE
(21/23ppm 500sheet, 26/28ppm 500sheet)
ACTUATOR PICKUP
(21/23ppm 500sheet, 26/28ppm 500sheet)
SPRING PICK ACT
(21/23ppm 500sheet, 26/28ppm 500sheet)
CONN.CORD ASSY S03282
CONN.CORD ASSY S03283
LINK LEVER
LK-540 A
(21/23ppm 250sheet)
LK-550 A
(21/23ppm 500sheet)
LK-560 A
(26/28ppm 500sheet)
LK-540 B
(21/23ppm 250sheet)
LK-550 B
(21/23ppm 500sheet)
LK-560 B
(26/28ppm 500sheet)
PLATE CONTROLLER
PLATE,OPTION
SCREW OP / M3 X 8 CRFREE A4

Parts with "" are component parts or sub-assemblies of the


assembly appearing immediately above them.
Parts with "" indicate regular maintenance parts.

1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1

1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1

Part.No.

Alternative.

31

302HL01050

2HL01050

31

302HM01030

2HM01030

31

302HN01160

2HN01160

32
33
34
35
36
37
38

302HN39060
302HN46400
302HN46410
302HN46420
302HN46430
302HN46020
302HL46010

2HN39060
2HN46400
2HN46410
2HN46420
2HN46430
2HN46020
2HL46010

38

302HN46380

2HN46380

39
40
41
42
43
44
44
45
46
47
48

302HN46500
302HN46090
302HN46010
302HN46560
302HN46490
302HN45030
302HN45020
302HN39030
302F939090
302HN39090
302HL39110

2HN46500
2HN46090
2HN46010
2HN46560
2HN46490
2HN45030
2HN45020
2HN39030
2F939090
2HN39090
2HL39110

48

302HN39110

2HN39110

49
50

302FV45020
3019527401

2FV45020
19527401

P.W.BOARD ASSY MAIN WITH SOFTWARE(E)


(21/23ppm 250sheet)
P.W.BOARD ASSY MAIN WITH SOFTWARE(E)
(21/23ppm 500sheet)
P.W.BOARD ASSY MAIN WITH SOFTWARE(E)
(26/28ppm 500sheet)
RAIL OPTION
CONN.CORD ASSY S03296
CONN.CORD ASSY S03297
CONN.CORD ASSY S03298
CONN.CORD ASSY S03299
CONN.CORD ASSY S03254
CONN.CORD ASSY S03262
(21/23ppm 250sheet, 21/23ppm 500sheet)
CONN.CORD ASSY S03293
(26/28ppm 500sheet)
CONN.CORD ASSY S03388
CONN.CORD ASSY S03261
CONN.CORD ASSY S03253
CONN.CORD ASSY S03431
CONN.CORD ASSY S03387
SWITCHING REGULATOR 230V
SWITCHING REGULATOR 120V
SHIELD POWER
CAP NETWORK
SPRING HV PT
SPRING ACTUATOR
(21/23ppm 250sheet)
SPRING ACTUATOR
(21/23ppm 500sheet, 26/28ppm 500sheet)
AC CORD ASSY
POWER CORD(120)

5MBTPB3006TW++R
5MBTPB3008PW++R
BAB53060
B4A03030
5MBP2518WXSP
B1B03080
B1A54080
5MBTPB4010PW++R
5MBSPP3006NW++R

B1A53060
B1A63080
BAB53060
B4A03030
E0025180
B1B03080
B1A54080
B1A64100
B0B03060

BIND T.T SCREW(+)/M3 X6 CRFREE S-T


BIND T.T SCREW(+) / M3 X 8 CRFREE P-T
+TP TAP-TITE S SCREW M3X06
+TP-A SCREW M3X03(TRIVALENT CHRO MATING)
SPRING PIN /M2.5 X 18 S-BLK
+BIND SCREW M3X08
+BIND TAP-TITE S SCREW M4X08
BIND T.T SCREW(+) / M4 X 10 CRFREE P-T
PAN HEAD SCREW(+) / M3 X 6 CRFREE




1
1
1
1

1
1
1
1

1
1
1
2

1
1
1
2

Description

101
102
103
104
105
106
107
108
109

- 37 -

http://www.manuals4you.com

Quantity
120 230
1

1
1
1
1
1
1
1

1
1
1
1
1
1
1

1
1
1
1
1
1

1
1
1
1
1
1
1

1
1
1
5

1
1
5

1
1

INDEX

2HL/2HM/2HN
Part.No.














2BG22960
2BG22970
2C921040
2FB17260
2FM02210
3019527401
302D925020
302F325010
302F325070
302F906030
302F906110
302F906230
302F906271
302F906280
302F908300
302F909160
302F909170
302F909180
302F909200
302F925060
302F939090
302FV45020
302FZ25300
302GJ25560
302HG44110
302HL01050
302HL01070
302HL02070
302HL02080
302HL02090
302HL02540
302HL02550
302HL04020
302HL04030
302HL04040
302HL06010
302HL09010
302HL09020
302HL09030
302HL09040
302HL09050
302HL09060
302HL09070
302HL09080
302HL09090
302HL09100
302HL09110
302HL09120
302HL24010
302HL24020

Alternative.
2BG22960
2BG22970
2C921040
2FB17260
5MVM274DN002
19527401
2D925020
2F325010
2F325070
2F906030
2F906110
2F906230
2F906271
2F906280
2F908300
2F909160
2F909170
2F909180
2F909200
2F925060
2F939090
2FV45020
2FZ25300
2GJ25560
2HG44110
2HL01050
2HL01070
2HL02070
2HL02080
2HL02090
2HL02540
2HL02550
2HL04020
2HL04030
2HL04040
2HL06010
2HL09010
2HL09020
2HL09030
2HL09040
2HL09050
2HL09060
2HL09070
2HL09080
2HL09090
2HL09100
2HL09110
2HL09120
2HL24010
2HL24020

Description

Fig.No.

BUSH 6
BUSH 6 EW
PULLEY FEED SHIFT
BELT FEED HANDLE
PULLEY MID /B-11 FRAME A4
POWER CORD(120)
RING STOP
STUD SCREW M3
PULLEY EXIT
GEAR FEED Z26H
PIN FEED ROLL
PULLEY FEED ASSY
SHAFT FEED L
GEAR FEED Z30H
SPRING LOCK MPF
BUSH LIFT 6
RETARD ROLLER ASSY
HOLDER RETARD
SPRING RETARD
ACTUATOR SOL
CAP NETWORK
AC CORD ASSY
BEARING 20 32
THERMISTOR FUSER
FAN MOTOR 50
P.W.BOARD ASSY MAIN WITH SOFTWARE(E)
P.W.BOARD ASSY ENGINE WITH SOFTWARE(E)
COVER REAR
HINGE FEED LEFT
HINGE FEED RIGHT
BRACKET SWITCH
BRACKET BASE
COVER RIGHT REAR
COVER LEFT FRONT
COVER RIGHT FRONT
HOLDER FEED 250
BASE CASSETTE
COVER CASSETTE TOP
SPRING CASSETTE
MARKER INDICATOR
LOCK BOTTOM
SPRING LOCK BOTTOM R
SPRING LOCK BOTTOM L
CURSOR LEFT
CURSOR RIGHT
CURSOR END
LEVER BOTTOM LOCK L
LEVER BOTTOM LOCK R
ROLLER MIDDLE B
GEAR Z27R MIDDLE B

6
6
6
12
13
14
11
13
11
6
6
6
6
6
2
5
5
5
5
13
14
14
11
11
13
14
14
4
4
4
4
4
1
1
1
6
5
5
5
5
5
5
5
5
5
5
5
5
6
6

Part.No.












































302HL31010
302HL31040
302HL39060
302HL39110
302HL44010
302HL44020
302HL46010
302HL93010
302HL93020
302HL93030
302HL93040
302HL93050
302HL93060
302HL93070
302HL93130
302HL93140
302HL93150
302HL93160
302HL93170
302HL93180
302HL93200
302HL93230
302HL94010
302HL94020
302HL94030
302HL94040
302HM01030
302HM01050
302HM28010
302HM93010
302HM93030
302HM93040
302HM93050
302HM93060
302HM94020
302HN00040
302HN00050
302HN00060
302HN00130
302HN00260
302HN01030
302HN01150
302HN01160
302HN01180
302HN01200
302HN01240
302HN02050
302HN02070
302HN02080
302HN02130

Parts with "" indicate regular maintenance parts.

- 38 -

http://www.manuals4you.com

Alternative.
2HL31010
2HL31040
2HL39060
2HL39110
2HL44010
2HL44020
2HL46010
2HL93010
2HL93020
2HL93030
2HL93040
2HL93050
2HL93060
2HL93070
2HL93130
2HL93140
2HL93150
2HL93160
2HL93170
2HL93180
2HL93200
2HL93230
2HL94010
2HL94020
2HL94030
2HL94040
2HM01030
2HM01050
2HM28010
2HM93010
2HM93030
2HM93040
2HM93050
2HM93060
2HM94020
2HN00040
2HN00050
2HN00060
2HN00130
2HN00260
2HN01030
2HN01150
2HN01160
2HN01180
2HN01200
2HN01240
2HN02050
2HN02070
2HN02080
2HN02130

Description
GEAR Z35R CL
PLATE MOTOR FEED
ACTUATOR CASSETTE
SPRING ACTUATOR
MOTOR FEED
MOTOR FUSER
CONN.CORD ASSY S03262
DV-540(K)
DV-540(Y)
DV-540(C)
DV-540(M)
DK-540
LK-540 A
LK-540 B
CT-500
PARTS EXIT ASSY(20)
FK-540(E)
FK-540(U)
DR-540A
DR-540B
MC-560
TR-540
HOLDER FEED ASSY SP
PLATE BOTTOM ASSY SP
COVER LEFT REAR SP
COVER FRONT SUB ASSY
P.W.BOARD ASSY MAIN WITH SOFTWARE(E)
P.W.BOARD ASSY ENGINE WITH SOFTWARE(E)
GEAR Z76R-Z17R
DK-550
LK-550 A
LK-550 B
DR-550A
DR-550B
COVER FRONT SUB ASSY
ID SENSOR ASSY
INLET ASSY
SIDE SW ASSY
TONER FULL DETECT ASSY
DC MOTOR ASSY LIFT
P.W.BOARD ASSY LCD CONT
P.W.BOARD ASSY EXIT
P.W.BOARD ASSY MAIN WITH SOFTWARE(E)
P.W.BOARD ASSY ENGINE WITH SOFTWARE(E)
P.W.BOARD ASSY RFID WITH SOFTWARE
P.W.BOARD ASSY FUSER ZENER
FRAME REAR
COVER REAR
HINGE FEED LEFT
HINGE LEFT

Fig.No.
12
12
14
14
12
12
14
10
10
10
10
9
14
14
5
13
11
11
12
12
9
7
6
5
1
2
14
14
13
9
14
14
12
12
2
14
4
4
4
12
2
13
14
14
14
11
3
4
4
3

2HL/2HM/2HN
Part.No.











302HN02140
302HN02150
302HN02160
302HN02170
302HN02180
302HN02190
302HN02200
302HN02210
302HN02220
302HN02230
302HN02250
302HN02300
302HN02320
302HN02330
302HN02340
302HN02350
302HN02450
302HN02470
302HN02490
302HN02500
302HN02530
302HN02540
302HN02550
302HN02580
302HN02590
302HN02610
302HN02620
302HN02630
302HN02660
302HN02670
302HN02680
302HN02700
302HN02710
302HN02720
302HN02730
302HN02740
302HN02770
302HN02780
302HN02810
302HN02840
302HN02850
302HN02860
302HN02870
302HN03310
302HN03320
302HN03330
302HN03340
302HN03350
302HN03360
302HN03410

Alternative.
2HN02140
2HN02150
2HN02160
2HN02170
2HN02180
2HN02190
2HN02200
2HN02210
2HN02220
2HN02230
2HN02250
2HN02300
2HN02320
2HN02330
2HN02340
2HN02350
2HN02450
2HN02470
2HN02490
2HN02500
2HN02530
2HN02540
2HN02550
2HN02580
2HN02590
2HN02610
2HN02620
2HN02630
2HN02660
2HN02670
2HN02680
2HN02700
2HN02710
2HN02720
2HN02730
2HN02740
2HN02770
2HN02780
2HN02810
2HN02840
2HN02850
2HN02860
2HN02870
2HN03310
2HN03320
2HN03330
2HN03340
2HN03350
2HN03360
2HN03410

Description
HINGE RIGHT
GEAR Z16S HINGE
RACK TONER SUPPLY L
RACK TONER SUPPLY R
RATCHET CONTAINER
CAM TONER SUPPLY
HOLDER HARNESS
HOLDER RFID
DUCT LEFT
DUCT RIGHT
BRACKET FRONT
ROD INTERLOCK
GEAR Z25S WASTE
GEAR Z17S WASTE
GEAR Z20S WASTE
GEAR Z14L-Z17S WASTE
SPRING CONTACT HV TC
PLATE EARTH SIZE
SPRING CLEANER ID
SPRING LOCK DRUM
OZONE FILTER
BRACKET SWITCH
BRACKET BASE
INNER COVER
BRACKET GEAR
FOOT
BRACKET HARNESS
BRACKET HARNESS L
LINK LEVER
PLATE CONTAINER K
PLATE CONTAINER C
ACTUATOR CONTAINER
SPRING ACT CONT
SEAL SQUARE 25-20
SEAL CIRCLE 12
RAIL CASSETTE
SPRING LOCK CASSETTE
LOCK CASSETTE
SEAL DUCT A
SEAL DUCT D
SHEET FRAME REAR
BLOCK HEAT CONDUCT
SHEET SARCON
GEAR Z16L
GEAR Z14R
GEAR Z16S-Z14R
HOLDER MCH CLN MOTOR
HOLDER MCH CLN DRIVE GEAR
SHAFT MCH CLN
MOUNT GLASS CLN DRIVE

Fig.No.
3
3
3
3
3
3
3
3
4
3
4
3
4
4
4
4
6
6
4
4
3
4
4
4
4
4,12
4
4
14
3
3
3
3
3
3
4
4
4
4
4
3
3
3
3
3
3
3
3
3
3

Part.No.























302HN03430
302HN03440
302HN03450
302HN04010
302HN04040
302HN04050
302HN04060
302HN04070
302HN04080
302HN04090
302HN04100
302HN04110
302HN04120
302HN04130
302HN04140
302HN04150
302HN04160
302HN04170
302HN04180
302HN04190
302HN04200
302HN04210
302HN04220
302HN04230
302HN04240
302HN04250
302HN04260
302HN04270
302HN04280
302HN04290
302HN04300
302HN04310
302HN04320
302HN04330
302HN04340
302HN04350
302HN04360
302HN05020
302HN05030
302HN05040
302HN05050
302HN05060
302HN06010
302HN06030
302HN06040
302HN06050
302HN06060
302HN06080
302HN06100
302HN06110

Parts with "" indicate regular maintenance parts.

- 39 -

http://www.manuals4you.com

Alternative.
2HN03430
2HN03440
2HN03450
2HN04010
2HN04040
2HN04050
2HN04060
2HN04070
2HN04080
2HN04090
2HN04100
2HN04110
2HN04120
2HN04130
2HN04140
2HN04150
2HN04160
2HN04170
2HN04180
2HN04190
2HN04200
2HN04210
2HN04220
2HN04230
2HN04240
2HN04250
2HN04260
2HN04270
2HN04280
2HN04290
2HN04300
2HN04310
2HN04320
2HN04330
2HN04340
2HN04350
2HN04360
2HN05020
2HN05030
2HN05040
2HN05050
2HN05060
2HN06010
2HN06030
2HN06040
2HN06050
2HN06060
2HN06080
2HN06100
2HN06110

Description
GEAR Z63R-Z25R
GEAR Z70L-Z17S
GEAR Z54S
COVER TOP
COVER RIGHT REAR
LID RIGHT COVER
COVER SIDE
COVER LEFT FRONT
COVER RIGHT FRONT
COVER UPPER LEFT
COVER UPPER RIGHT
COVER LOWER LEFT
COVER LOWER RIGHT
LEVER FRONT COVER LEFT
LEVER FRONT COVER RIGHT
GUIDE FRONT COVER RELEASE LEFT
SHAFT FRONT COVER RELEASE
STOPPER FRONT COVER RIGHT
STOPPER FRONT COVER LEFT
STOPPER EXIT
LEVER SIDE COVER
HOOK SIDE COVER
GUIDE FRONT COVER RELEASE RIGHT
HOOK TOP COVER
SPRING LEFT COVER
SPRING SIDE COVER
SPRING SIDE LEVER
SPRING FRONT COVER
SPRING RIGHT LID
SPRING RIGHT LEVER
SPRING LEFT LEVER
SPONGE LEFT COVER
LABEL USB
LABEL FUSER CAUTION
LABEL WASTE BOTTLE
SHEET LEVER RIGHT A
SHEET LEVER RIGHT B
MOUNT LCD UPPER
MOUNT LCD LOWER
BUTTON A
BUTTON B
BUTTON C
HOLDER FEED
SHAFT FEED R
SPRING PICKUP
ACTUATOR PICKUP
SPRING PICK ACT
PULLEY PICKUP ASSY
FRAME MPF UP
SHAFT FEED MPF

Fig.No.
3
3
3
1
1
1
1
1
1
1
1
2
2
1
1
2
2
2
2
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
2
2
2
2
6
6
6
14
14
6
8
8

2HL/2HM/2HN
Part.No.







302HN06120
302HN06130
302HN06150
302HN06160
302HN06170
302HN08010
302HN08020
302HN08030
302HN08050
302HN08060
302HN08080
302HN08090
302HN08100
302HN08110
302HN08140
302HN08150
302HN08160
302HN08180
302HN08210
302HN09010
302HN09020
302HN09030
302HN09040
302HN09050
302HN09070
302HN09090
302HN09100
302HN09110
302HN09120
302HN09130
302HN09140
302HN09150
302HN09160
302HN09170
302HN09180
302HN09190
302HN09230
302HN09240
302HN09250
302HN09350
302HN09370
302HN09390
302HN09400
302HN09410
302HN15020
302HN15030
302HN15040
302HN15070
302HN15080
302HN15090

Alternative.
2HN06120
2HN06130
2HN06150
2HN06160
2HN06170
2HN08010
2HN08020
2HN08030
2HN08050
2HN08060
2HN08080
2HN08090
2HN08100
2HN08110
2HN08140
2HN08150
2HN08160
2HN08180
2HN08210
2HN09010
2HN09020
2HN09030
2HN09040
2HN09050
2HN09070
2HN09090
2HN09100
2HN09110
2HN09120
2HN09130
2HN09140
2HN09150
2HN09160
2HN09170
2HN09180
2HN09190
2HN09230
2HN09240
2HN09250
2HN09350
2HN09370
2HN09390
2HN09400
2HN09410
2HN15020
2HN15030
2HN15040
2HN15070
2HN15080
2HN15090

Description
ACTUATOR MPF
ACTUATOR MPF B
GEAR Z30S MPF
GUIDE HOUSING
SPRING MPF B
BASE MPF
COVER MPF
TRAY MPF TOP
GUIDE MPF L
GUIDE MPF R
SP BOTTOM MPF L
SP BOTTOM MPF R
SPRING SEPARATOR
FRAME MPF LOW
LUTCH
LINK LEVER MPF L
LINK LEVER MPF R
LEVER CAM MPF
HOLDER SEPARATOR MPF
BASE CASSETTE
COVER CASSETTE TOP
GEAR Z20S-Z17S INDICATOR
MARKER INDICATOR
DIAL CASSETTE
CURSOR LEFT
LEVER GUIDE SIDE
SPRING GUIDE SIDE
CURSOR END
LEVER STOPPER
SPRING STOPPER
WORKPLATE LIFT
SHAFT WORKPLATE
GEAR Z50S LIFT
GEAR Z13S JOINT
COVER LIFT GEAR
SPRING FIX
GUIDE RETARD
SIZE FIX
LABEL DIAL
CURSOR LEFT B
SPRING EARTH
SPRING EARTH SIDE
SPRING DIAL
SPRING EARTH C
GEAR Z50S
GEAR Z20S-Z26L
SPRING JOINT
GUIDE CONTAINER K
GUIDE CONTAINER Y
GUIDE CONTAINER C

Fig.No.
8
8
8
6
8
2
2
2
2
2
7
7
7
7
2
2
2
7
7
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
3
3
3
3
3
3

Part.No.










302HN15110
302HN15160
302HN15170
302HN22010
302HN22020
302HN22030
302HN22050
302HN22060
302HN22070
302HN22080
302HN22110
302HN24030
302HN24040
302HN24050
302HN24060
302HN24070
302HN24080
302HN24090
302HN24110
302HN24120
302HN24140
302HN24150
302HN24160
302HN24180
302HN24190
302HN24210
302HN24230
302HN24240
302HN24250
302HN24260
302HN24270
302HN24280
302HN24290
302HN24300
302HN24320
302HN24350
302HN24360
302HN24370
302HN24380
302HN24390
302HN24400
302HN24410
302HN24420
302HN24430
302HN24460
302HN24470
302HN25010
302HN25020
302HN25030
302HN25040

Parts with "" indicate regular maintenance parts.

- 40 -

http://www.manuals4you.com

Alternative.
2HN15110
2HN15160
2HN15170
2HN22010
2HN22020
2HN22030
2HN22050
2HN22060
2HN22070
2HN22080
2HN22110
2HN24030
2HN24040
2HN24050
2HN24060
2HN24070
2HN24080
2HN24090
2HN24110
2HN24120
2HN24140
2HN24150
2HN24160
2HN24180
2HN24190
2HN24210
2HN24230
2HN24240
2HN24250
2HN24260
2HN24270
2HN24280
2HN24290
2HN24300
2HN24320
2HN24350
2HN24360
2HN24370
2HN24380
2HN24390
2HN24400
2HN24410
2HN24420
2HN24430
2HN24460
2HN24470
2HN25010
2HN25020
2HN25030
2HN25040

Description
GUIDE CONTAINER M
SPRING P CONT C
SPRING P CONT K
ROLLER TRANSFER
PAPER CHUTE
HOLDER BRUSH
BUSH TRANS L
BUSH TRANS R
GEAR Z22L TC ROLL
SPRING SEP EARTH B
SHEET PAPER CHUTE
ROLLER MIDDLE
FRAME CONVEYING
GUIDE FEED DU
GEAR Z19L REG REAR
GEAR Z31R REG FRONT
GEAR Z27R MIDDLE
PLATE EARTH GUIDE
BUSH REG R
ACTUATOR REGIST
ACTUATOR DU
STOPPER BUSH REG
SHEET REGIST FRONT
SPRING REG L
SPRING REG R
SPRING TC L
SPRING MIDDLE
SPRING REG ACT
SPRING EARTH FEED
SPRING REG EARTH A
SPRING SEP EARTH A
SPRING GUIDE EARTH
SPRING DU
SPRING ACT DU
SPRING MID EARTH
BUSH REGIST CL
SPONGE A
STOPPER TC SPRING
SPRING GUIDE EARTH B
SPRING EARTH B
PULLEY PA
BUSH REGIST EW
SPRING REG EARTH B
HIGH MEG R ASSY
DISCHARGER TRANS
PLATE DISCHARGER
ROLLER HEAT
ROLLER PRESS
FRAME FUSER UP
FRAME FUSER LOW

Fig.No.
3
3
3
8
8
8
8
8
8
8
8
6
8
8
6
8
6
8
8
6
8
8
6,8
8
8
8
6
6
8
6
8
8
8
8
6
6
6,8
8
8
8
8
6
6
6,8
8
8
11
11
11
11

2HL/2HM/2HN
Part.No.











302HN25050
302HN25060
302HN25070
302HN25080
302HN25090
302HN25110
302HN25120
302HN25130
302HN25140
302HN25150
302HN25160
302HN25170
302HN25180
302HN25190
302HN25200
302HN25210
302HN25220
302HN25230
302HN25240
302HN25250
302HN25260
302HN25270
302HN25280
302HN25290
302HN25350
302HN25380
302HN25410
302HN25420
302HN25430
302HN25440
302HN25450
302HN25460
302HN25470
302HN25480
302HN25490
302HN25500
302HN25540
302HN25550
302HN25560
302HN25570
302HN25580
302HN25590
302HN25600
302HN25610
302HN25620
302HN28010
302HN28020
302HN28030
302HN28050
302HN28060

Alternative.
2HN25050
2HN25060
2HN25070
2HN25080
2HN25090
2HN25110
2HN25120
2HN25130
2HN25140
2HN25150
2HN25160
2HN25170
2HN25180
2HN25190
2HN25200
2HN25210
2HN25220
2HN25230
2HN25240
2HN25250
2HN25260
2HN25270
2HN25280
2HN25290
2HN25350
2HN25380
2HN25410
2HN25420
2HN25430
2HN25440
2HN25450
2HN25460
2HN25470
2HN25480
2HN25490
2HN25500
2HN25540
2HN25550
2HN25560
2HN25570
2HN25580
2HN25590
2HN25600
2HN25610
2HN25620
2HN28010
2HN28020
2HN28030
2HN28050
2HN28060

Description
PLATE SIDE L
PLATE SIDE R
PLATE STAY
COVER SIDE R
GUIDE EXIT
ACTUATOR FUSER LINK
SPRING ACTUATOR
SHAFT EXIT
SPRING EXIT
SPRING EXIT EARTH
GEAR Z23S EXIT
GEAR Z19S IDLE
GEAR Z34S INPUT
ROLLER EXIT
SHAFT DU
SPRING DU
ACTUATOR FUSER
LEVER RELEASE
PLATE PRESS L
PLATE PRESS R
PLATE TENSION L
PLATE TENSION R
GUIDE SPRING
SPRING PRESS
LABEL EXIT
LEVER ENVELOPE
SEPARATOR ASSY
SPRING SEPARATOR L
LEVER LOCK ENVELOPE
SPRING SEPARATOR R
BUSH EXIT
BEARING PRESSURE
GUIDE EXIT FUSER
SCREW ADJUSTMENT
SHEET FUSER L
SHEET FUSER R
SPRING EXIT L
SPRING EARTH
DISCHARGER FUSER
SPRING EXIT B
SPRING EARTH A
PLATE EARTH
SHEET DISCHARGER
SPACER THERMOSTAT
SPRING LEVER RELEASE
HOUSING EXIT
ROLLER FD
ROLLER REVERSE
GEAR Z55R-Z17R
GEAR Z23S FD

Fig.No.
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
8,11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
13
13
13
13
13

Part.No.























302HN28070
302HN28080
302HN28090
302HN28100
302HN28110
302HN28120
302HN28130
302HN28140
302HN28150
302HN28160
302HN28170
302HN28180
302HN28190
302HN28200
302HN28210
302HN28220
302HN29010
302HN29020
302HN29030
302HN29040
302HN29050
302HN29060
302HN29070
302HN29080
302HN29100
302HN29130
302HN29140
302HN29150
302HN29160
302HN29170
302HN29180
302HN29190
302HN31010
302HN31020
302HN31030
302HN31040
302HN31050
302HN31060
302HN31070
302HN31080
302HN31090
302HN31100
302HN31110
302HN31120
302HN31130
302HN31140
302HN31150
302HN31160
302HN31170
302HN31180

Parts with "" indicate regular maintenance parts.

- 41 -

http://www.manuals4you.com

Alternative.
2HN28070
2HN28080
2HN28090
2HN28100
2HN28110
2HN28120
2HN28130
2HN28140
2HN28150
2HN28160
2HN28170
2HN28180
2HN28190
2HN28200
2HN28210
2HN28220
2HN29010
2HN29020
2HN29030
2HN29040
2HN29050
2HN29060
2HN29070
2HN29080
2HN29100
2HN29130
2HN29140
2HN29150
2HN29160
2HN29170
2HN29180
2HN29190
2HN31010
2HN31020
2HN31030
2HN31040
2HN31050
2HN31060
2HN31070
2HN31080
2HN31090
2HN31100
2HN31110
2HN31120
2HN31130
2HN31140
2HN31150
2HN31160
2HN31170
2HN31180

Description
GEAR Z20L REVERSE
ACTUATOR FULL
GUIDE EXIT UP
GUIDE CHANGE
SPRING SOLENOID
SPRING PULLEY A
PLATE MOTOR A
GUIDE CORRUGATION
SPRING EARTH EXIT A
SPRING EARTH EXIT B
SPRING EARTH EXIT C
STAY FRONT
SPRING EARTH EXIT D
GEAR Z28S IDLE
DISCHARGER FD
SEAL ACTUATOR
ROLLER DU
ROLLER DU FEED
BASE DU
PULLEY P24 S2M DU
BUSH DU
GEAR Z23L DU FEED
HOOK DU RELEASE LEFT
HOOK DU RELEASE RIGHT
COVER INNER DU
SPRING DU EARTH A
SPRING DU EARTH B
BELT DU
HOOK CONVEYING
SPRING DU EARTH C
SHEET DU UP
SHEET BASE DU
BRACKET DRIVE LIFT
COVER GEAR LIFT
GEAR Z36L-Z20S
GEAR Z46S-Z13S
GEAR Z13S
GEAR Z35S-Z13S
PLATE DRIVE
GEAR Z74R-Z35L
GEAR Z54R
GEAR Z33L
HOLDER FEED DRIVE A
HOLDER FEED DRIVE B
GEAR Z77R-Z25R
GEAR Z39L
GEAR Z32R IDLE
GEAR Z30L
GEAR Z32L CL FEED
GEAR Z28R INPUT DU

Fig.No.
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
2
2
2
2
2,13
2
2
2
2
2
2
2
2
2
2
2
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12

2HL/2HM/2HN
Part.No.






























302HN31190
302HN31200
302HN31210
302HN31220
302HN31240
302HN31250
302HN31260
302HN31270
302HN31280
302HN31290
302HN31300
302HN31311
302HN31320
302HN31330
302HN31340
302HN31350
302HN31360
302HN31370
302HN31380
302HN31390
302HN31410
302HN31430
302HN31450
302HN31540
302HN31550
302HN31560
302HN31590
302HN31620
302HN31630
302HN31640
302HN31650
302HN31660
302HN39010
302HN39020
302HN39030
302HN39040
302HN39050
302HN39060
302HN39070
302HN39080
302HN39090
302HN39110
302HN44010
302HN44020
302HN44050
302HN44070
302HN44080
302HN44090
302HN44100
302HN44140

Alternative.
2HN31190
2HN31200
2HN31210
2HN31220
2HN31240
2HN31250
2HN31260
2HN31270
2HN31280
2HN31290
2HN31300
2HN31311
2HN31320
2HN31330
2HN31340
2HN31350
2HN31360
2HN31370
2HN31380
2HN31390
2HN31410
2HN31430
2HN31450
2HN31540
2HN31550
2HN31560
2HN31590
2HN31620
2HN31630
2HN31640
2HN31650
2HN31660
2HN39010
2HN39020
2HN39030
2HN39040
2HN39050
2HN39060
2HN39070
2HN39080
2HN39090
2HN39110
2HN44010
2HN44020
2HN44050
2HN44070
2HN44080
2HN44090
2HN44100
2HN44140

Description
GEAR Z31R-Z26R INPUT REGIST
GEAR Z35L
GEAR Z36R-Z22S
GEAR Z28S
GEAR Z36S MPF CAM
CAM MPF
GEAR Z62R-P32
GEAR Z30L-P30
GEAR Z32R CL DLP
GEAR Z33L INPUT DLP
GEAR Z81R-Z35L
GEAR Z70R
GEAR Z70L
GEAR Z38L
GEAR Z38R INPUT MT
GEAR Z72L-Z26S
GEAR Z40S INPUT FUSER
SHAFT CLUTCH FEED
PIN DRIVE A
PIN DRIVE DLP
SPRING FEED
SPRING MID TRANSFER
PIN DRIVE B
GEAR Z34S
SPRING DRIVE LIFT
PLATE MOTOR FUSER
BUSH DRIVE
GEAR Z36S INPUT MPF A
GEAR Z36S INPUT MPF B
PIN DRIVE MT
SPRING INPUT MPF
JOINT SHAFT CASSETTE
PLATE ENGINE
PLATE CONTROLLER
SHIELD POWER
SHIELD HV
DUCT CONTROLLER
RAIL OPTION
ACTUATOR CASSETTE
BRACKET HV PWB
SPRING HV PT
SPRING ACTUATOR
FAN MOTOR
FAN MOTOR
MOTOR DRUM
MOTOR DRIVE M
MOTOR DRIVE H
MOTOR FUSER
MOTOR REVERSE
HEATER LAMP 240V

Fig.No.
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
6,12
12
12
12
12
12
14
14
14
14
14
14
14
14
14
14
4
3,6
12
12
12
12
13
11

Part.No.



























302HN44160
302HN44170
302HN44180
302HN44190
302HN44200
302HN44210
302HN45010
302HN45020
302HN45030
302HN46010
302HN46020
302HN46090
302HN46110
302HN46120
302HN46130
302HN46150
302HN46180
302HN46210
302HN46220
302HN46230
302HN46290
302HN46300
302HN46310
302HN46320
302HN46340
302HN46350
302HN46380
302HN46400
302HN46410
302HN46420
302HN46430
302HN46440
302HN46450
302HN46480
302HN46490
302HN46500
302HN46550
302HN46560
302HN46570
302HN46580
302HN93010
302HN93020
302HN93030
302HN93040
302HN93050
302HN93060
302HN93070
302HN93080
302HN93090
302HN93100

Parts with "" indicate regular maintenance parts.

- 42 -

http://www.manuals4you.com

Alternative.
2HN44160
2HN44170
2HN44180
2HN44190
2HN44200
2HN44210
2HN45010
2HN45020
2HN45030
2HN46010
2HN46020
2HN46090
2HN46110
2HN46120
2HN46130
2HN46150
2HN46180
2HN46210
2HN46220
2HN46230
2HN46290
2HN46300
2HN46310
2HN46320
2HN46340
2HN46350
2HN46380
2HN46400
2HN46410
2HN46420
2HN46430
2HN46440
2HN46450
2HN46480
2HN46490
2HN46500
2HN46550
2HN46560
2HN46570
2HN46580
2HN93010
2HN93020
2HN93030
2HN93040
2HN93050
2HN93060
2HN93070
2HN93080
2HN93090
2HN93100

Description
SOLENOID MPF
THERMOSTAT 250V190C
SWITCH SIZE
HEATER LAMP 120V
CLUTCH FEED L
FAN MOTOR
HIGH VOLTAGE UNIT
SWITCHING REGULATOR 120V
SWITCHING REGULATOR 230V
CONN.CORD ASSY S03253
CONN.CORD ASSY S03254
CONN.CORD ASSY S03261
CONN.CORD ASSY S03264
CONN.CORD ASSY S03265
CONN.CORD ASSY S03266
CONN.CORD ASSY S03268
CONN.CORD ASSY S03271
CONN.CORD ASSY S03274
CONN.CORD ASSY S03275
CONN.CORD ASSY S03276
CONN.CORD ASSY S03282
CONN.CORD ASSY S03283
CONN.CORD ASSY S03284
CONN.CORD ASSY S03285
CONN.CORD ASSY S03287
CONN.CORD ASSY S03290
CONN.CORD ASSY S03293
CONN.CORD ASSY S03296
CONN.CORD ASSY S03297
CONN.CORD ASSY S03298
CONN.CORD ASSY S03299
CONN.CORD ASSY S03300
CONN.CORD ASSY S03301
CONN.CORD ASSY S03386
CONN.CORD ASSY S03387
CONN.CORD ASSY S03388
CONN.CORD ASSY S03404
CONN.CORD ASSY S03431
CONN.CORD ASSY S03400
CONN.CORD ASSY S03436
DV-560(K)
DV-560(Y)
DV-560(C)
DV-560(M)
DK-560
TR-560
FK-560(E)
FK-560(U)
LK-560 A
LK-560 B

Fig.No.
12
11
6
11
12
13
14
14
14
14
14
14
8
6
6
14
13
14
11
11
14
14
14
2
14
4
14
14
14
14
14
14
14
2
14
14
11
14
13
14
10
10
10
10
9
7
11
11
14
14

2HL/2HM/2HN
Part.No.









































Alternative.

302HN93140
302HN93160
302HN93170
302HN93180
302HN93200
302HN93210
302HN93240
302HN94010
302HN94020
302HN94030
302HN94040
302HN94050
302HN94060
302HN94070
302HN94080
302HN94090
302HN94100
302HN94110
302HN94130
302HN94140
302HN94150
302HN94160
302HN94170
302HN94180
302HN94190
302HN94200
302HN94210
302HN94230
302HN94240
302HN94290
303BH26021
303K809420
5AAVCLTCH018
5AAVR0LL+051
5MMS111SL002
5MMT263SN012++R
5MVG127DB046
5MVG127DH001
5MVG127DN071
5MVG138XN010
5MVG154XN001
5MVM180XN002
5MVVL611WN06
5MVX111DN003
7NXSG2481+++H01
7NXTLP1255++H01
7SM010104+++H01
7SP01000001+H01
7YBFG0509001H01
7YCC02B1003+H01

2HN93140
2HN93160
2HN93170
2HN93180
2HN93200
2HN93210
2HN93240
2HN94010
2HN94020
2HN94030
2HN94040
2HN94050
2HN94060
2HN94070
2HN94080
2HN94090
2HN94100
2HN94110
2HN94130
2HN94140
2HN94150
2HN94160
2HN94170
2HN94180
2HN94190
2HN94200
2HN94210
2HN94230
2HN94240
2HN94290
3BH26021
3K809420
2A806910
2CL16130
2BY20050
2D903100
2B700190
2B700380
2A807050
2FV20090
2D920020
2D920030
2FV20100
2A806250
NX052600
NX046610
SM055200
SP044290
YB055270
YC013860

Description
PARTS EXIT ASSY(25)
CT-501
PARTS WASTE TONER
WT-560
DR-560A
DR-560B
PARTS TRANSFER ASSY
BRACKET HV TC ASSY SP
BRACKT HV C ASSY SP
BRACKET HV K ASSY
CASE CONTACT HV K ASSY SP
BAR CLEANERED ID ASSY SP
DC MOTOR ASSY K SP
DC MOTOR ASSY Y SP
DC MOTOR ASSY C SP
DC MOTOR ASSY M SP
DC MOTOR ASSY MCH SP
DC MOTOR ASSY LSU SP
ROLLER REG REAR SP
SOLENOID FD ASSY SP
PLATE BOTTOM MPF ASSY SP
SEPARATOR MPF ASSY SP
ROLLER REG FRONT SP
DRIVE LIFT ASSY SP
PLATE BOTTOM ASSY SP
HOLDER FEED ASSY SP
COVER LEFT REAR ASSY SP
FAN PS ASSY SP
KEY BORAD ASSY SP
COVER FRONT SUB ASSY
PLATE,OPTION
CURSOR RIGHT PF
ONE WAY CLUTCH /A-49 MPF A4
ROLLER M/P ASSY /43487B0027 A4
NUT FUSER A /FS-1800/3800 A4
SCREW OP / M3 X 8 CRFREE A4
GEAR CASSETTE /FS-1200 A4
GEAR MANUAL /40301X1013 A4
GEAR CASSETTE /A-49 CASSETTE A4
GEAR IDLE Z25
GEAR HEAT Z43S /A-80 A4
BUSH FUSER /A-80 A4
LABEL FUSER CAUTION
RING STOPPER /A-49 FEED A4
SENSOR OPT.
SENSOR OPT.
SW.MICRO
SW.PUSH
FERRITE CORE
CONNECTOR 292254-2

Fig.No.

Part.No.

13
5
4
4
12
12
8
4
4
4
4
4
3
3
3
3
3
3
6
13,14
7
7
8
12
5
6
1
14
2
2
14
5
6
8
11
14
5
2
5
11
11
11
11,13
6
6,8
11
14
6
2
12

7YZM610007++H01
7ZGSTG15C050H01

Parts with "" indicate regular maintenance parts.

- 43 -

Alternative.
YZ023340
ZG000470

Description
ACCESS.SADDLE
SHIELD GASKET

Fig.No.
4
14