Академический Документы
Профессиональный Документы
Культура Документы
16/12/2011
Rev - 0
CONTENTS
1.0
INTRODUCTION
2.0
BASIS OF DESIGN
3.0
DESIGN STANDARDS
4.0
SCOPE OF SUPPLY
5.0
X-RAY ANALYSER
5.1.2.
6.0
7.0
8.0
9.0
10.0
DELIVERY SCHEDULE
ANICPL
Page # 1
16/12/2011
Rev - 0
1.0 INTRODUCTION
M/s Abhijeet New India Cement Pvt.Limited, are setting up a 1.5 MTPA Green Field Cement
grinding Plant at Nagpur (Maharashtra). For Site Conditions & other information General
Conditions of Supply shall be referred. General condition shall be furnished to selected Bidder.
2.2 STANDARDISATION OF EQUIPMENT AND ITS COMPONENTS TO REDUCE THE NECESSARY STOCK OF
SPARE PARTS.
2.3 ALL ELECTRICAL EQUIPMENT SHALL BE DESIGNED FOR OPERATION AT THE REQUIRED CAPACITY IN
2.4 THE DESIGN SHALL INCLUDE THE NECESSARY PROVISIONS FOR THE SAFETY OF MAN, MACHINE AND
ENVIRONMENT.
2.5 THE VOLTAGE, FREQUENCY AND SYMMETRICAL SHORT CIRCUIT LEVELS FOR SUPPLY AND
2.5.2
3 PH, 11 KV 10%, 50 HZ 3%
2.5.3
MV FAULT LEVEL
40 KA AT 11KV
2.5.4
MV SYSTEM OF EARTHING
NON-EFFECTIVELY EARTHED
2.5.5
2.5.6
2.5.7
WELDING OUTLETS
415 V, 3PH + E + N, 50 HZ
2.5.8
EMERGENCY POWER
415V, 3 PH +E + N, 50HZ
2.6.2 MCC
4-20MA
2.6.10 ALL VARIABLE SPEED MOTORS SHALL BE SQUIRREL CAGE WITH VVVF DRIVE.
ANICPL
Page # 2
16/12/2011
ENVIRONMENT CONDITIONS
2.7.1
Rev - 0
MIN. 06C
Max. 49C
2.7.2
MIN. 06C
MAX. 49 C
2.7.3
IP4X
2.7.4
IP55
2.7.5
IP65
2.7.6
IP65
2.8
Hardwire/ Profibus
Profibus
Profibus/ Hardwire
Hardwire
1.1.7.
Profibus/ Hardwire
3.0
SCOPE OF WORK
The scope of supply and services shall include design, engineering, manufacturing, software
development, testing, documentation and handing over the complete Laboratory Equipments.
The detailed scope of work is as per Annex-IV-B-4 enclosed with the specifications.
ANICPL
Page # 3
16/12/2011
Rev - 0
The System shall include suitable compact instruments, incorporating latest technology
with solid-state modular plug-in construction.
02
The Scope shall include necessary companion flanges and other accessories to make the
system complete and operational. Any device not included in the specification but
considered necessary for proper erection, mounting and operation of the equipment shall
be deemed to be within the scope of supply under this specification.
03
To reduce inventory, as far as possible, standard equipment in standard sizes and ratings
shall be supplied. The purchaser reserves the right to select the equipment of a particular
manufacturer and the Supplier shall supply equipment of that particular make, if so
required.
04
The openings for ventilation and forced draft etc. shall be suitably protected with screens.
When screens are provided on top of the equipment, means shall be provided to protect
them from falling objects.
05
06
The equipment shall be sturdy and continuous duty type. The instruments must retain
their guaranteed accuracy / sensitivity / repeatability under the conditions existing in a
cement plant.
07
The equipment shall be tropicalised and given protective dips to prevent any damage due
to fungus, mildew etc.
08
Power shall be made available at 415V + 10%, 3 phase, 50 Hz + 5%. For other voltages,
adequately rated step down transformers / power supply units shall be provided by the
supplier. 220 V AC UPS supply for Electronics & other critical items shall be provided at
one point.
5.1.1
X-RAY ANALYSER
01
The X-Ray fluorescence spectrometer will be applied for off-line chemical analysis of raw
materials like fly ash, gypsum, clinker, cement etc.
02
The facilities for sample preparation, pressed powder tablets shall be included
ANICPL
Page # 4
16/12/2011
Rev - 0
External air/water or water/water cooler system for close circuit water cooling Xray spectrometer.
Operational supplies such as counter gas, sample rings etc. for approximately 2
years.
04 Standard samples for calibration for X-ray analyser shall be the part of the supply.
5.1.2
: Laser Diffraction
Calibration
The particle analyser shall be applied for particle size analysis of cement.
The particle size range analysed with the instrument shall be 0.3 micron to 300-1000 micron. The
instrument shall be fully automatic. The switchover shall be in less than a minute.
The measurement shall be displayed on a computer. The computer shall be with the following
minimum configuration:
512 MB RAM
ANICPL
Page # 5
80 GB HDD
SVGA graphics
Ethernet adapter
DVD writer
16/12/2011
Rev - 0
by user
Software configuration
The software shall be Windows2000/XP based to be compatible with plant DCS. The complete
instrument operation and control should be simple along with full range of analysis and data
interpretation facilities. The system software shall have compatibility to integrate with QCX Lab
Automation system.
The software measurement control should have operator alarms of incorrect actions/conditions. It
should have controlled access providing the security of operation.
Sampler
5.1.3
DCS
A suitable designed process controller shall be provided for operation and control of X-ray analyser,
particle size analyser. The process controller shall be modular and open in architecture. The details of
process controller shall be furnished
6.0
ANICPL
Page # 6
16/12/2011
Rev - 0
The drawings/documents in six (6) sets shall be submitted for scrutiny /approval. Six sets of final
approved drgs./documents including up dated and as built shall be provided to the purchaser.
Three sets of complete documentation as mentioned above including as built drawings and
documents should be provided as soft copy. All drawings, GA, circuits, loop diagrams, system
architecture etc. shall be in Auto cad format and other documents in PDF/ HTML / XML as
applicable
8.0 TRAINING OF PLANT PERSONNEL:
The Supplier shall provide the following training to the two engineers for trouble free operation
and maintenance of the equipment.
8.1
8.2
8.3
TRAINING SCHEDULE
The training at the Manufacturer's Works/design office / OEMs works shall be arranged for two
engineers.
ANICPL
Page # 7
16/12/2011
Rev - 0
The training schedule shall be worked out in consultation with the purchaser's representative that
the personnel are mobilised for training at the appropriate stage of manufacturing and design.
9.0
ANICPL
Page # 8