Академический Документы
Профессиональный Документы
Культура Документы
LONGYEAR
A PARTNERSHIP FOR PROGRESS
Index
Technical Specifications and Performance Curves
Operating Procedure
Machine Care
10
15
16
18
19
20
21
21
22
Accessory Equipment
22
23
:
:
:
Ext 4916
Ext 4841
Ext 4802 (Export Desk)
Ext 4773
:
:
Ext 4609
Ext 4602
Technical Advice:
Dave Curr
Diamond Bit Advice:
Martin Powell
Pat Boyton
WARNING
IMPORTANT: Before start up of drill follow the procedures listed below:
k
k
k
Technical Specifications
Rated Capacity
AQ rod vertically up
AQ rod horizontally
AQ rod vertically down
Rod Puller
200m
300m
200m
Piston diameter
80mm
Piston rod diameter
56mm
Stroke length
760mm
Capacity:
Pushing
7370kg @ 16mpa
Pulling
3761kg @ 16mpa
Gear
Fine
Medium
Coarse
Feed
(Rev/cm)
Advance at
1400 rev/min
(cm/min)
150
100
78
6.6
10.0
12.8
Weight
Drill
Bar clamp
Rod puller
TOTAL
125.3kg
24.4kg
77.1kg
226.4kg
Important Information
Be aware that any dirt will damage the hydraulic motor, so pay particular attention to
the hydraulic hoses before connecting up and, during transportation.
Protect the feedscrew with a hose cover to prevent damage to the threads.
Ensure the drill is correctly aligned as misalignment will cause vibration, break
age of the feed-screw and shorten the life of the drill.
Do not force the gear lever but rather rotate the drill slowly while applying
pressure on the lever to feel the engagement.
Do not run the chuck against the drill casing when reversing the feedscrew.
Keep the drill clean; the bolts tight and clean and service the chuck when
necessary.
Machine Care
n
Lubrication
Gearcase - grease all grease points 3 to 4 shots every shift. Use E.P.2 Grease.
Feedscrew - apply grease manually on feedscrew when stationary, as necessary
(minimum once per shift). Use E.P.2 Grease.
Major Repairs
To perform these repairs, you will require a light manually operated hydraulic workshop press
and a MetreEater maintenance kit (31881395).
Sub assemblies are subject to inspection and do not need stripping if they are in good order.
n
Note: The hydraulic press may be improvised with a solid steeltop work bench
incorporating the toolkit adaptor plate 32099810 which serves as a basic stripping/assy
tool.
n
Remove six bolts (123) holding chuck together which will release thrust plate
(119), body (118) and thrust washer (122) from back plate (117).
Loosen shaft nut (206) and remove washer. Slip off jaw assembly from piston
shaft.
Remove pin (193) and nut (204) -both bottom jaw (198) and top jaw (199) can
then be removed from the jaw body.
Thoroughly clean parts, inspect and replace worn parts.
Reverse above order for assembly.
Remove six end cover retaining bolts and washers (186)- slip end gland (187) from
piston shaft (194).
Remove seal (184), wiper (202). Seal (183) and wear strip (185).
Thoroughly clean parts, inspect and replace worn parts.
Reverse above order for assembly.
Clean and inspect cylinder tube section for wear and replace if necessary.
Lubricate seals on piston with light grease and slide piston shaft asssembly
into cylinder sleeve.
Lubricate shaft seal, end gland and shaft with SAE30 oil and slide end gland
assembly with new O ring (188) in position on to piston shaft.
Locate end gland spigot in cylinder sleeve bore.
Insert the six retaining bolts/washers/(186) and tighten.
Ensure that new O ring (188) is in position and lubricated.
Slide rod puller jaw assembly on to piston shaft, fit shaft nut with washer (206/
207) and tighten.
Remove two bolts and washer (99/98) releasing the complete hydraulic motor
assembly.
Unscrew - LH thread.
Clean and inspect for excessive wear, replace if worn.
Release lock of lock washer (41), unscrew retaining nut (40) using tube spanner
Tool No. 31830005.
Extract handwheel (6) and remove key (34).
Remove cover, bolts and washer (64/75) and extract rear cover (5).
Loosen feed selector locating screw (61) and slide feed selector assembly from
housing.
Unscrew selector retaining bolt (29), remove plunger (28) and spring (33).
Extract rear housing assembly with special puller Tool No. 31830006 mounted on
two M10 tapped holes provided in the housing.
(Spacer (30) will automatically be removed).
Using press dolly Tool No. 31830008 tap bearings (42) from housing.
Clean all parts, inspect and replace worn parts.
Reverse above order for assembly using same tooling.
NB:
n
Clean assembly and loosen three lock screws (74). Remove seal housing (10).
Extract bearing (43) using puller (41881842) and adaptor dolly Tool No.
31830012.
Place feed nut assembly vertically on press adaptor, (31830009) rear upwards,
and press gears from feed nut using the same adaptor dolly Tool No. 31830012.
Remove key (35).
Clean parts, inspect and replace worn parts.
Reverse above order for assembly.
Main housing
To assemble the drill
NB:
It is important that all wearing parts such as bearings, gears, feednut and the
feed selector key (23) are properly inspected and replaced if significant wear is
evident.
All oil seals and O rings are to be renewed with every service.
The hand wheel nut (40) is to be finally tightened to 450 - 500 Nm using tube
spanner 31830005, locking tool 31881839 and torque wrench 41881843.
All sub assemblies/parts are to be properly and adequately lubricated on assem
bly with the correct lubricant (see lubrication under machine care). Check free
rotation as each part is added by hand turning.
The machine must be test run for approximately 10 minutes after service and
the correct operation of the gear lever must be checked.
Description of Operation
To be read in conjunction with circuit diagrams for Meter Eater Core Drill power unit.
The hydraulic circuit is shown in HYFLO drawing number 15 5 8 for the AQ system and
1648 for the BQ system. The drawing for the manifold block as used on the BQ system
as shown on HYFLO drawing 1644. All relevant drawing are shown in part 8 of this
document.
1.1
General Overview
The hydraulic power pack is built into a skid frame that could either be pulled on the
skid or be towed on wheels. The power pack consists of two sections, the main system
feeding the operator stand and the secondary system supplying oil to a secondary
operating system. Both pumps are driven by one electric motor and controlled by an
electric panel mounted on the skid frame.
1.2
Hydraulic power unit
The main stage pump is of type variable displacement and could run up to a pressure
of 2 1 0 bar continuous. This however is not required for this power pack unit. It is
protected by a Bosch pressure relief valve situated on the side of the tank. 5 metre
hydraulic hoses connects the power pack to the operator stand and another set of 5
metre hoses connect the stand to the drill. The stand consists of two hand levers. The
one operates the hydraulic motor on the drill while the other extends or retracts the
cylinder. The motor speed can be adjusted with the speed control on the operator
stand. A leak line will transport all the leak oil from the hydraulic motor back to tank.
The BQ system has an extra function that it builds up pressure to release a brake or a
clamp before it allows flow to the cylinder or motor. This enables the operator to operate
the equipment only when the brake or clamp is released under the required conditions.
The secondary pump is a fixed displacement gear pump. It is also protected by a
Bosch pressure relief valve situated on the side of the tank. Oil will pass through a flow
regulating valve to the equipment doing the secondary function. The flow regulating
valve will act as a speed control for the secondary equipment. A ball valve could be
used to dump the oil from the gear pump back to tank when not in use. This will prevent
heat build up.
All the oil returning to tank will pass through an oil - water heat exchanger and a tank
top mounted return line filter. A hand pump will be used to fill the power pack unit,
through the tank top filter.
10
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
3.2
11
4.
12
MAINTENANCE INSTRUCTIONS
4.1
Introduction
This section sets out the recommended minimum requirements for the
maintenance of a modem hydraulic system.
Reference to equipment not fitted to this system should be ignored.
4.2
Maintenance Levels
The extent and depth of any maintenance operation on a hydraulic system is
usually dictated by:
* Available manpower
* Skill levels of maintenance staff
* Experience and knowledge of maintenance staff Tooling and test facilities
* Acceptable downtime on production machines
* The most economic use of manpower and materials, with minimum
disruption to production can be best achieved by adopting the three level main
tenance system.
4.3
4.4
4.5
4.6
Monthly Inspection
(or concurrent with other scheduled maintenance) - As above in DAILY inspection.
- Check all components for security of attachment and signs of leakage.
- Inspect pipework for damage and inspect pipe connections for leakage.
- Check pipework for abrasion especially where pipes run through bulkheads or
close to other equipment.
Quarterly Inspection
(or concurrent with other scheduled maintenance)
- As above in DAILY and MONTHLY inspection. - Check system thoroughly for
security of attachment of all components and for any sign of leakage. - All filter
elements to be removed and cleaned or new elements fitted.
- Fluid sample to be drawn and sent for analysis.
4.7
4.8
4.9
4.10
4.11
13
4.12
p
p
p
p
p
p
14
Safety Precautions
Ensure that all hydraulic pressure is dissipated before commencing any maintenance
operations. (Discharge accumulators).
Know and thoroughly understand the operation and function of the machine and
hydraulic system before operating any control.
Always apply barrier cream to exposed skin before working with hydraulic fluids.
Allow system to cool before dismantling any part of the system. Systems operating
at normal temperatures can scald.
Ensure that fire extinguishers of the correct type (foam or powder) are near at hand.
Do not dismantle any part of the hydraulic system near naked flame.
Do not allow naked flame near a dismantled system. Put up Warning signs.
Alert fire brigade if you consider that any possibility of fire may exist.
Mop up spilt fluid immediately. (Fire and personnel hazard). Dispose of oil
soaked rags in the laid down manner.
Switch off electric power and attach warning signs to power switch before disman
tling any part of the hydraulic system.
Should electric power be required whilst a part of the system is isolated, ensure
that all bare wires are correctly insulated.
General Assembly
15
16
PART NO.
DESCRIPTION
31800010
31801005
31801010
31081015
47016412
31801020
31801025
31801030
31801035
31801041
31801045
31801050
31801055
31801060
31801065
31801070
31801075
31801080
31801086
31801090
31897737
31801100
31801105
31801110
31801115
31801120
31801125
31801130
31801135
31801140
31801145
31801150
31801155
41801160
31801165
31801170
31801175
31801181
31801185
31801189
31801195
47050031
46107215
46106216
46106208
47014351
47014352
46106206
47016409
47016410
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
2
1
1
1
1
1
ITEM
51
52
53
54
55
57
58
59
60
61
62
63
64
65
66
67
68
71
72
73
74
75
76
PART NO.
47050025
47050026
47050027
31881617
31801205
47050029
47000075
47000130
47006620
31881124
47006420
47050030
47021040
47021042
47021070
31801220
46105206
47006598
46726544
41897435
47021060
47006488
47000040
DESCRIPTION
Lock Nut
Locking Washer
Bush "Glacier"
Thrust Washer
Spacer - Counter Shaft
Locknut
Circlip External
Circlip Internal
Key "Woodruff"
Scew Locking
Nut Hex Gr 8.8
Lock Washer
Bolt Hex Gr 8.8
Bolt Hex Gr 8.8
Screw Hex Set Gr 8.8
Feed Screw
Bearing
Grease Nipple M10x1
Plug - Welsh Cup Type
Screw Special
Screw Socket Set Gr 8.8
Washer Spring
Circlip External
QTY
1
1
2
2
1
1
2
1
1
1
1
1
25
1
6
1
1
9
1
1
3
25
2
17
18
Description
Qty
Gear Motor
1
Key Motor 8x7x43
1
Hydraulic Motor - Eaton
1
Hyd Eaton Motor Adaptor Hsg
1
Spacer
1
Coupling Shaft - Eaton 74315 Motor
1
Washer Flat
1
Split Pin
1
Castle Nut M24
1
Brg. D.G Ball
2
Circlip Internal
1
Bolt Hex M12x35 GR 8.8
3
Wsh Spr. FL. MD
3
Bolt Hex Gr 8.8
4
Wsh. FL. MD.
4
117
118
119
120
121
122
123
124
125
126
127
128
129
130
32057100
32040080
32090020
32090010
42040180
42040160
32090030
47021050
47006414
42040040
47006489
47019003
42090300
31899434
46741000
1
1
1
3
3
1
6
6
1
6
2
1 set
1
1
Options Chuck
42040460
41801270
41801291
42041500
41801290
41899431
41881342
31881343
19
"EQ"
"A"
"E"
"LTK46"
1 set
1
1 set
1
1 set
1
1 set
1
20
Qty
42045080
41801280
42045020
41880428
42045060
41880430
41881345
41881344
42045040
41801282
1
1
1
1
1
1
1
1
41840032
41840030
41840028
47006359
41840006
41840026
41801282
31898370
41898371
31898375
31898376
41840008
41840010
41840012
41840014
31897799
42045040
41840024
41840022
41840020
41840018
47006407
47021075
47006446
47006575
32045420
Rod Seal
Piston Seal
Wear Strip
Capscrew
Gland
Gland O-ring C/W backup
Jaw Body
Clevis
Spacer
Cam
Latch Pin
Piston Rod
Barrel Assembly
Cushion Piston
Spacer
Jaw Bottom BQ
Clamp Jaw BQ
Piston
Piston O-Ring C/W 2 backups
Rod Wiper
Nut
Nut Hex. Nylock M8
SCR. CSK. Slotted
Lock Nut M38
Spring Disc Washer
Pin
1
1
1
6
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1 Set
1
1
1
1
2
1
1
ITEM
PART NO.
167
168
169
170
171
172
31881983
47006420
47021002
47006205
47006420
47021002
47006196
DESCRIPTION
QTY
2
2
2
2
4
2
21
DESCRIPTION
TOOL NO.
32099810
31830009
31830003
31830002
31830004
31830012
31830005
31830006
31830008
32099878
31881838
31881839
31881840
31881841
41881845
41881843
140
141
142
143
144
145
146
147
149
150
151
152
153
154
156
157
31800020
31801300
31801305
31899079
31801310
32025440
47006057
31801315
31899086
31899087
31899088
42025450
31899082
31899080
31899089
47006598
47006130
1
2
1
1
2
2
1
4
2
2
1
1
1
4
2
2
12358235
12358234
31882007
31882008
43381984
41800000
PART NO.
34550030
34550020
34550010
16745789
33900300
33981594
33535040
15643173
15643172
15644426
16728247
16725317
41800000
DIAMOND TOOLS
A full range of diamond drill bits and reaming shells is available to suit all rock types.
23