Condition Monitoring Systems

Internormen Product Line

Measurement,
Diagnostic,
and Analysis
Technology
for Monitoring
of Hydraulic
and Lubrication
Fluids

Eaton combines
sales, engineering,
manufacturing,
customer service,
and technical sales
support into one
focused business
objective: Provide
customers with
optimum filtration
solutions.

Hydraulic Filtration Product Families:

Hydraulic & Lubrication Systems
Hydraulic & Lubrication Filters
Condition Monitoring
Hydraulic Filter Accessories

Hydraulic System The Importance

of Cleanliness
Cleanliness
Cleanliness is the measure of
solid and liquid contamination
found in hydraulic systems.
Contamination is defined as
any substance not part of a
hydraulic systems working
fluid.

Provides maximum
efficient productivity
Improves control of spare
parts through preventive
maintenance and
monitoring
Reduces equipment
downtime through
scheduled inspections
Minimizes safety
hazards and prevents
contamination- related
failure

Eatons Filtration
business is a leader
in manufacturing
filtration products and
solutions that include
measurement,
diagnostic and
analysis technology.
Following a path
of continuous
improvement, Eaton
has maintained quality
as a fundamental
corporate strategy
and a hallmark of all
products and services.
Eatons Internormen
Product Line currently
includes more than
4,000 hydraulic filter
elements and
corresponding
filter housings.

Occurrence of
Contamination
There are three principal
means through which
contamination can occur in a
typical hydraulic system.
Incorporated during system
assembly
Generated during system
operation
Ingested by the system
during operation

Increases the life of

system components, which
both increases operating
profitability and decreases
maintenance costs
Reduces repair costs and
system downtime

Eaton
Filtration
Services
State-of-the-art testing
lab facilities
Equipment rentals
Field service
inspections, field trials,
start-up, repair,
replacement, and
maintenance
E
 xtensive network of sales
and service representatives
Worldwide technical
support
Product specialists
dedicated to providing
application engineering

Eaton
Sustainability
Commitment
Eaton is unwavering in
our commitment to
being sustainable by
designin the way we
operate, through the
design of our products,
and through the energy
and climate saving
benefits our products
deliver. Eaton issues a
Sustainability Report as
part of its Annual
Report, available on
www.eaton.com.

Particulate Contamination
Particulate contamination is
the most common reason
for failure and downtime of
hydraulic and lubrication
systems. Knowing the
precise level of contamination
can be essential for the
efficiency and functionality of
a system.
This knowledge enables the
operator to influence the
system or intervene with
appropriate counteractive
measures when necessary.

Effects of
Particulate
Contamination
Accelerated oil
aging
Shortened fluid lifetime
Failure of additives
Corrosion, cavitation,
abrasion, erosion
Increased system wear

Contamination
Monitoring
Systems
Immediate and precise
diagnosis of a hydraulic
systems condition
Monitoring of filter
performance so it can
be compared with the
standards required
for certain system
components
Accurate determination
of the optimal time for
performing filter element
changes
Reliable monitoring of the
running-in or start-up time
of new systems
Diagnosis of hydraulic
components, such as
pumps, bearings, or seals
Defining the condition of
new fluids during system
start up
Verification of effective
off-line filtration

Benefit from Immediate Diagnosis

Rapid results
Timely and appropriate corrective actions
Improved quality control
Less time waiting for lab results

Sensor Selection
Eatons Internormen particle counters operate with different
sensors. The CCS 4, CCM 01-Set, and CCT 01-Set are equipped
with laser sensors, which, based on the light blockade principle,
detect particles in a fluid. For example, the sensor integrated in
the CCS 4 determines the current particulate level of the
pressure or lubrication fluid in combination with an integrated
dosing system, which automatically adjusts the pressure of the
connected system. Both the CCM 01-Set and CCT 01-Set
generate results by an additional measurement of the volume
flow rate. The MPS sensors detect coarse metal particles using
an inductive measuring technique.

Record influence of
changed external
conditions on the particle
level in a hydraulic system

Particles like this in a hydraulic

system can be costly

Laser detector
operating on the
principle of light
barrier

Water-In-Oil Contamination
After particulate contamination,
water is the most common
reason for breakdowns and
failures of hydraulic and
lubrication systems.

Consequences
of Water in
Hydraulic Fluids

particle

Microscopic photo
of water in oil

Accelerated oil aging

Shortened fluid life
photodiode
laser diode
measuring channel

Deteriorated lubrication
performance
Loss of control characteristics
Reduced filterability
Increased component wear
Noise
Failure of polarizing additives
Increased acidity
Rust
Higher contamination levels

Filtered rust particles

Monitoring Hydraulic and Lubrication Fluids

In-line Systems

Off-line Systems

Element Spectral Analysis Potential

Sources of Metals in Oil
Aluminium abrasives, aluminium mill, bauxite, bearing metal, catalyst, coal

contaminant, fly ash, foundry dust, granite, paint

Antimony journal bearings, solder
Arsenic
antioxidants, bactericide, mineral oil
Barium
engine additive, grease
Berylium aircraft construction, bearings, mineral oil
Bismuth
journal bearings
Boron
EP-additives, coolant inhibitor
Cadmium journal bearings, platings
Calcium
cement dust, detergent, fullers earth, grease, gypsum, hard water, lignite,
limestone, mining dust, oil additive, road dust, rubber, salt water, slag
Carbon
abrasives, carbides, carbon steel, graphite, hard metal, mineral oil,
soot, synthetic material
Chromium 
chrome plating, hardcoat, paint, ring plating, stainless steel, tooling steels
Cobalt
additives, hard metal, tooling steels
Hafnium
reactor technique
Iron
asbestos, cast iron, catalyst, cleaning detergent, fly ash, mill scale,
ore dust, paint, rust, talc, zeolit
Lead
babbit, bearing overlay, gasoline additive, solder, paint
Lithium
dust, grease, salt water
Magnesium alloy of aluminium, engine additives, fullers earth, hard water,
road dust, salt water, turbine
Mercury
bactericide, batteries
Molybdenum
alloying metal, EPadditives, MoS2, rings
Nickel
hard steel, plating, stainless steel, stellite
Niobum
turbine blades
Phosphorus AW/EP-additives, cleaning detergents, oil additives, surface finish
Platinum catalyst, mineral oil
Potassium additives, coolant inhibitor, fertilizer, fly ash, granite, paper mill dust
Scandium ICP-reference
Silicium
antifoam additives, asbestos, cement dust, coolant additives, fly ash,
foundry dust, glass, granite, limestone, mica, road dust, slag, steel,
synthetic lubricant, talc, wet clutch
Silver
bearing overlay, needle bearings, solder
Sodium
additives, base stocks, coolant inhibitor, dirt, fly ash, grease,
paper mill dust, road dust, salt, salt water
Sulphur
gypsum, mineral oil, MoS2, rubber
Tantal
hard metals, tooling steels
Tellur
mineral oil
Titanium
hard metal, paints, turbine bearings, turbine blades
Tungsten hard metal, tooling steels
Uranium
ore dust, road dust (some)
Vanadium mineral oil, turbine blades, valves
Yttrium
ICP-reference
Zinc
AW-additives, brass, galvanizing, grease, hard steel, oil additives,

plating, solder
Zirkon
abrasives, reactor technique

On-line Systems

Guidelines for Determining, Achieving, and Maintaining Target

Cleanliness Levels with High Performance Filtration (Beta Ratio 200)



Medium Pressure
High Pressure

Low Pressure
2030 to 3045 psi (140 to
over 3045 psi (210 bar)

Under 2030 psi (140 bar)
210 bar) or low pressure
or medium pressure

moderate conditions
plus severe conditions
sever conditions
Most Sensitive
ISO Filter ISO Filter ISO Filter
System Component
Target
Micron
Target
Micron
Target
Micron
Levels
Ratings 2
Levels Ratings2

Levels Ratings 2
PUMPS
Fixed External Gear

22/18/14

Vane

22/18/14 25VG

25VG

20/16/13 10VG

20/16/13

10VG

20/16/13

20/16/13 6VG

10VG

Fixed Piston

20/16/13 10VG

20/16/13 6VG

19/15/11 3VG

Variable Piston

20/16/13 6VG

19/15/11 3VG

18/14/10 3VG

VALVES
Check Valve

22/18/14 25VG

20/16/13 10VG

20/16/13 10VG

Directional (solenoid)

22/18/14 25VG

20/16/13 10VG

20/16/13 10VG

Standard Flow Control

22/18/14

20/16/13

20/16/13

Cartridge Valve

20/16/13 10VG

20/16/13 6VG

19/15/11 3VG

Proportional Valve

19/15/11

18/14/10

17/13/9

Servo Valve

18/14/10 3VG

25VG
3VG

10VG
3VG

17/13/9 3VG

10VG
3VG

16/12/8 3VG

ACTUATORS
Cylinders, Vane & Gear Motors

23/19/15

25VG

22/18/14

16 VG

20/16/13

6VG

Piston & Swash Plate Motors

20/16/13

10VG

20/16/13

6VG

19/15/11

6VG

Hydrostatic Drives

19/15/11

6VG

18/14/10

3VG

17/13/9

3VG

TEST STANDS

15/11/7 1VG

15/11/7 1VG

15/11/7 1VG

LUBRICATION OILS
Paper Machine Oils

20/16/13

10VG

NA

NA

NA

NA

Steam Turbine Oils

19/15/11

6VG

NA

NA

NA

NA

Diesel Engine

20/16/13
10VG NA NA

NA NA

Mobile Gear Box

20/16/13

10VG

NA

NA

NA

Industrial Gear Box

19/15/11

6VG

NA

NA

NA

NA
NA

Journal Bearing

19/15/11

6VG

NA

NA

NA

NA

Roller Bearing

18/14/10
3VG

NA NA

NA NA

Ball Bearing

17/13/9
3VG

NA NA

NA NA

Notes: 1 Severe conditions may include high flow surges, pressure spikes, frequent cold starts, extremely heavy duty
use or the presence of water. 2 Two or more system filters of the recommended rating may be required to achieve and
maintain the desired Target Cleanliness Level. For more details and accuracy, use our filter simulation software.

On-/Off-line Measuring Systems

CCS 4 - Contamination
Control System
The CCS 4 mobile measuring system determines the exact
particle size distribution of the contamination plus water
saturation and fluid temperature.
Measurement results obtained by the CCS 4 are meant to
be a base for evaluating the wear condition of hydraulic
components, adherence to norms, and early detection of
damage.
It can be handled in on-line pressurized operating modes as
well as for depressurized samplings (e.g., tank sampling).

Features:
Optical particle counting performed by a laser sensor
Counting system: > 4 m(c), > 4.6 m(c), > 6.0 m(c),
> 6.4 m(c), > 10 m(c), >14 m(c), > 21 m(c), > 38 m(c)
Exact evaluation of contamination classes according to ISO
4406:99, ISO 4406:87, NAS 1638, and SAE AS 4059
Measurements are displayed as particle numbers according
to the above-mentioned contamination classes, water
saturation, and temperature; theoretical water content in ppm

Lab Quality Results

Technical Data
Power supply:

15 V DC

Power supply (external unit):

100 to 240 V AC/ + 15 V DC/ 3.5 A, 50-60 Hz

Protection class:

IP 67 (with closed cover)

Operating suction range:

-2.9 to 2.9 psi (-0.2 to 0.2 bar)

Operating pressure range:

22 to 6000 psi (1.5 to 420 bar)

Viscosity range:

45 to 1854 SUS (10 to 400 mm/s)

Output of current and saved measurement values by an

RS-232 interface

Fluid temperature range:

32 to 158 F (0 to 70 C)

Ambient temperature range:

32 to 122 F (0 to 50 C)

Output of saved measurements by a USB interface on a

USB flash drive (TXT file)

Calibration laser sensor:

ISO MTD in oil (ISO 11171:2000)

Volume flow rate:

1.7 oz/min (50 ml/min)

Data management using an external computer (export in

MS-Excel)

Water saturation range:

0 to 100%

Temperature range:

-22 to 158 F (-30 to 70 C)

Multiple measuring programs: special automatic measuring

and conditioning operations, such as: single, continuous,
cyclic, and off-line
Lithium-polymer rechargeable battery
Internal measurement storage (capacity of 4 x 100
measurements)

Data management using an external computer and the

LabVIEW Data Manager Software (export in MS-Excel)

Because external factors have extensive influence

on the lubricant during operation, knowing the
particle size distribution
of the contamination plus
water saturation and fluid
temperature enables the
user to evaluate the precise
condition of a system. This
information will help to
promptly initiate actions and
cost-saving measures before
any failures can occur.

LabVIEW
Data Manager
Software

RS-232 and USB

Interfaces

Wide Range of Accessories

On-/Off-line Measuring Systems

In-line Measuring Systems

OCM 01 - Oil Condition Monitor

IVS 01 - In-line Multifunction

Oil Condition Sensor

Features

Features

Mobile diagnostic system for determining the aging

condition of oil in hydraulic and lubrication systems
by measuring solid contamination, water saturation,
temperature, viscosity, and relative dielectricity

In-line multifunction sensor meant for oil condition

monitoring in hydraulic and lubrication systems

Theoretical water content in ppm

Applicable for both pressure and suction lines (can be used
when working with foamed oils in gears)
Enables the user to make a precise assessment of the
condition of a system and perform timely, cost-effective
maintenance

Able to determine the aging condition and evaluate the

kinds of mixtures in the oil by measuring and detecting
changes of viscosity, temperature, and relative dielectricity
before system failures can occur
Enables the user to program an automatic oil condition
monitoring function, make a precise assessment of the
condition of a system, and perform accurately timed
maintenance
Simple screw-in assembly (G 3/4 threaded)
Technical Data
Sensor measurement range:

Technical Data
Operating parameters:
Power supply:

90 to 230 V, 50/60 Hz

Dynamic viscosity:

5 to 1000 mPas

Operating pressure:

-2.9 to 580 psi (-0.2 to 40 bar)

Temperature:

-40 to 266 F (-40 to +130 C)

Viscosity:

92 to 3615 SUS (20 to 780 mm2/s)

Relative dielectricity constant: 1 to 10

Permitted oil temperature:

32 to 158 F (0 to 70 C)

Protection class:

Ambient temperature:

32 to 122 F (0 to 50 C)

Protection class:

IP 67 (with cover closed)

IP 67

Operating parameters:
Maximum pressure:

362 psi (25 bar)

Measurement parameters:
Particle counting according to ISO 4406:99, NAS 1638, SAE AS 4059

Ambient temperature:

32 to 158 F (0 to 70 C)

Connection:

G threaded

Automatic particle counting

in 8-channels:
37 m(c)

4.0 m(c), 4.6 m(c), 6.0 m(c),

6.4 m(c), 10 m(c), 14 m(c), 21 m(c),

Protection class:

IP 67

Power supply:

24 V DC

Coincidence limit:

10,000 particle/ml

Calibration:

ISO MTD in oil (ISO 11171:2000)

Output data:

4 x 4 to 20 mA (dyn. viscosity, temperature, relative

dielectric constant, oil quality) or CANopen

Accuracy:

+1 (contamination class)

Water saturation:

0 to 100%

Dynamic viscosity:

18 to 700 mPas

Temperature:

32 to 158 F (0 to 70 C)

Relative dielectricity constant:

1 to 10

In-line Measuring Systems

MPM 01
Display Unit

MPM 01-Set - Metal Particle

Monitor System
Features
Consists of a metal particle sensor (MPS) based on an
inductive measurement technique, and control and display
unit (MPM 01) for direct measurement survey
The MPM 01-Set can be delivered with the MPS 01.2,
MPS 02.1, or MPS 03.1 sensor
MPS 01.2 - Metal
Particle Sensor
MPS 03.1 - Metal
Particle Sensor

Designed as an inexpensive in-line monitoring solution for

stationary and permanent operations
Suitable for installation in new or existing systems
Internal storage of measurements
Automatic monitoring function with control signal output
if set thresholds are exceeded
RS-232 interface
Data transfer to an external PC
User-friendly data management using LabVIEW Data
Manager software
Alpha-numeric display
Sturdy case

MPS 01.2 - Metal Particle Sensor

Technical Data
Fluid compatibility:

Hydraulic and lubrication fluids, as well as synthetic esters

Features

Measuring principle:

Inductive method

Detection Limit:

200 m Fe

Metal particle sensor based on an inductive measurement

technique for hydraulic and lubrication fluids

Maximum detection rate: 100 particles/sec

Operating pressure:

290 psi (20 bar)

Ambient temperature:

-40 to 158 F (-40 to 70 C)

Fluid temperature:

-22 to 185 F (-30 to 85 C)**

Suitable for installation in new or existing systems

Survival temperature:

-40 to 185 F (-40 to 85 C)

Two output signals: counting impulses (24 V, 7 ms) and a

diagnostic signal

Max. volume flow:

13.2 gpm (50 l/min)

Min. volume flow:

2.64 gpm (10 l/min)

The MPS 01.2 can be used with or without the MPM 01

display unit

Power supply:

+24 V DC

Detects metal particles >200 m

Designed as an inexpensive in-line monitoring solution for
stationary and permanent operations

Elec. power consumption: 5 W (maximum)

Output data:

1x signal (24 V impulses ~ 7ms)

1x diagnostic output (24 V, if no malfunction)

Max. load on elec. outlet: 10 mA

**The minimum flow rate must be ensured

In-line Measuring Systems

MPS 02.1 Metal Particle Sensor

MPS 03.1 - Metal Particle Sensor

Features

Features

For detecting metal particles in moving hydraulic and lubricant

fluids

Inexpensive metal particle sensor for monitoring large-scale

gear boxes and detecting initial heavy wear by identifying an
increasing number of particles within a given time frame

Typical application areas: inexpensive, continuous monitoring

of large-scale gearboxes for incipient heavy wear with the
increasing number of particles per time unit, as well as monitoring component cleanliness e.g., on flushing test stands.
Technical data (EU metrics)
Detection limit:

260 m Fe

Max. detection rate:

100 particles/s

Operating pressure:

290 psi (20 bar)

Ambient temperature:

-40 to 158 F (-40 to 70 C)

Fluid temperature range:

-22 to 185 F (-30 to 85 C)**

Survival temperature range:

-40 to 185 F (-40 to 85 C)

Max. volume flow:

36.99 gpm (140 l/min)

Min. volume flow:

7.83 gpm (30 l/min)

Power supply:

+ 24 V DC

Electrical power consumption:

max. 5 W

Outputs:
1 x signal (24 V impulses ~ 7 ms)
1 x diagnostic output (24 V, if no malfunctions)
Max. load on electric output:

10 mA

Connection size:

SAE-flange 1

Also applicable for component cleanliness monitoring (e.g.,

on flushing test stands)
Accurately detects metal particles in moving hydraulic and
lubrication fluids, independent of size and metal type. The
defined minimum particle size, which can be detected is
an iron ball with a diameter of 350 m at a volume flow
(through the channel) of 15.8 gpm (60 l/min)
The sensor is permanently installed into the hydraulic or
lubrication circuit so that the monitored fluid flows through
the sensors measuring channel.
Technical Data
Detection limit:

350 m Fe

Maximum detection rate:

100 particles/sec

Operating pressure:

290 psi (20 bar)

Ambient temperature:

-40 to 158 F (-40 to 70 C)

Fluid temperature:

-22 to 185 F (-30 to 85 C)**

Survival temperature:

-40 to 185 F (-40 to 85 C)

Max. volume flow:

84.5 gpm (320 l/min)

Min. volume flow:

15.8 gpm (60 l/min)

Power supply:

+24 V DC

Electric power consumption:

5 W (max.)

Output data:

1x signal (24 V impulses ~ 7ms)

1x diagnostic output (24 V, If no malfunction)

Max. load on electric output:

10mA

Connection:

SAE flange 1-

**The minimum flow rate must be ensured
Note: The working temperature range of the MPS 0X also depends on the
VT behavior of the fluid. For applications with very high viscosity fluids,
regular operation of the sensor is only possible within a temperature range
in which sufficient oil flow (minimum volume flow) can be ensured.

In-line Measuring Systems

CCM 01 Display
Unit

PFS 01 Laser Sensor

CCM 01-Set - Contamination

Control Monitor System

PFS 01 - Laser Sensor

Features

Features

Particle counter with a laser sensor for hydraulic and

lubrication fluids (PFS 01) and a monitoring and display unit
(CCM 01)

Consists of two sensor elements: a laser sensor for particle

counting and a flow sensor for volume flow measurements

Designed as an inexpensive in-line monitoring solution for

stationary and permanent operations

Advantages of the thermal volume flow sensor: no mobile

component parts, no abrasion, simple electronic evaluation
procedures, insensitive to contamination

Reliable determination of contamination classes according

to ISO 4406:99 or NAS 1638 (switchable)

Integrated laser sensor operates on the principle of light

blockage

CAN-interface according to ISO 11898, CAN 2.0A; CANopen

compatible

Advantages over precision sensors: compact construction,

lower costs, applicable for permanent or periodic monitoring

Suitable for installation in new or existing systems

Calibrated according to ISO 11171:99

Results displayed immediately

Suitable for installation in new or existing systems

Internal measurement storage

The PFS 01 sensor cannot be used without a display unit

(CCM 01 or CCT 01)

Automatic monitoring function with control signal output if

set thresholds are exceeded
RS-232 interface
Data transfer to an external PC
Data management using LabVIEW Data Manager software
User-friendly and easy to learn software
Alpha-numeric display
Sturdy case
Technical Data
Fluid compatibility: Hydraulic and lubrication fluids, and synthetic esters

Technical Data
Calibration:

ISO MTD in oil (ISO 11171:2000)

Laser:

Coincidence limit:

10,000 particles/ml

Counting channels: 4; sizes (switchable): 4 m(c), 6 m(c), 14 m(c), 21 m(c)

or 6.4 m(c), 14 m(c), 21 m(c), 37 m(c)

Operating pressure:

725 psi (50 bar)

Max. oil temperature (short term):

158 F (70 C)

Accuracy:

650 nm

1 (contamination class)

Viscosity:

46 to 1854 SUS (10 to 400 mm/s)

Operating pressure: up to 725 psi (50 bar)

Ambient temperature:

32 to 158 F (0 to 70 C)

Temperature:

32 to 158 F (0 to 70 C)

Maximum volume flow:

13.2 gpm (50 l/min)

Calibration:

ISO MTD in oil

Minimum volume flow:

0.13 gpm (500 ml/min)

Connection:

1 or pipes

Connection:

1 or pipe

Power supply:

24 V DC

Protection class:

IP 65

Weight:

3.3 lbs (1.5 kg)

In-line Measuring Systems

CSM 02

CCT 01-Set - Contamination

Control Transmitter System

CSM 02 Contamination
Sensor Monitor
Features
Use as a stationary or mobile oil condition monitoring system

Features
Particle counter with the PFS 01 laser sensor for hydraulic and
lubrication fluids
Consists of the contamination class transmitter (CCT 01) with
an integrated three-channel particle counter, combined with
the particle flow sensor (PFS 01)

Operates off-line, independent of the system being measured

Analyzes the amount and size of solid contamination in
hydraulic and lubrication fluids
Easily upgraded with additional sensor modules to measure
other important fluid parameters

Contamination monitoring at different test stands for hydraulic

components, filter service devices, wind energy plants, and a
variety of mobile and stationary hydraulic systems

Measures foamed oils accurately

Inexpensive and reliable in-line system for contamination class

control

Useful for quality control, maintenance, and during initial

operations

CAN-interface according to ISO 11898, CAN 2.0A; CANopen

compatible

Software updatable through SD card

When used as a contamination class transmitter, the CCT

01 transforms measurement signals received from the laser
sensor into contamination classes displayed as analog outputs

Graphic display of stored measurements

Reliable determination of contamination classes according to

ISO 4406:99
Measurements can be saved in user-defined intervals (up to
1000 measurements)
May be PC-configured using a USB interface; calibration
values can be set, and current or saved particle numbers
transmitted to a PC
Technical Data
Particle size:

>4 m(c), >6 m(c), >14 m(c)

Representation of the
contamination class:

ISO 4406 (4 - 25)

Accuracy:

1 (contamination class)

Ambient temperature:

32 to 158 F (0 to 70 C)

Power supply:
Output data:
Max. burden:

450

Protection class:

IP 65

Storage capacity:

up to 1000 measurements

Interfaces:

Effective for early detection of changes in fluid cleanliness and

oil composition as well as contamination increases

Remote control via Internet or Intranet

Storage capacity 8 x 100 measurement results
English and German languages available

Technical Data:
Voltage supply:

230 V, 50 Hz / 110 V, 60 Hz

Pressure operating range:

-2.9 to 2.9 psi (-0.4 to 0.5 bar)

Viscosity:

92.7 to 4635 SUS (20 to 1000 mm2/s)

Max. oil temperature:

32 to 158 F (0 to 70 C)

Ambient temperature:

32 to 122 F (0 to 50 C)

Protection class:

IP 54

24 V DC

Output signals:

Two alarm signals; limit values programmable

RS232 / RS485 output, USB, Ethernet
Alarm through e-mail via Internet
Measurement results displayed on monitor
Printing function with optional thermal printer

3 x 4 to 20 mA

Operation:

On touch-screen

Measuring Parameters:
Particle counting:

Contamination classes - acc. to ISO 4406:99

4 to 20 mA (3x)
CAN: ISO 11898, CAN 2.0A, CANopen compatible
USB

Water saturation:

0 to 100%

Temperature:

32 to 158 F (0 to 70 C)

Dynamic viscosity:

9 to 900 mPas

Dimensions (mm):

7.91 in x 3.35 in x 1.38 in (201 mm x 85 mm x 35 mm)

Relative dielectric constant:

1 to 10

Weight:

.83 lbs (380 g)

Weight:

72.8 lbs (33 kg) approximately

Laboratory Analysis and Measurement Systems

LPC 02-Set - Laboratory
Particle Counter

Features
The LPC 02 - Set is meant for counting solid contaminants
and precise determination of contamination classes in
hydraulic and lubrication oils
Consists of the Laboratory Particle Counter (LPC 02), the
Laser Sensor (LS 01), and Bottle Sampling System (BSS 2)
4096 easily selectable counting channels are available for
determining particle size progression
Integrated evaluation software enables the user to
obtain data analysis and graphic diagrams of performed
measurements
Compatible with MS-Excel

Technical Data (LS 01)

Measuring principle:

Light blockage

Operating pressure:

1.45 to 725 psi (0.1 to 50 bar)

Viscosity:

0.2 to .62 in/s (130 to 400 mm/s) pressure 58 psi (4 bar)

Maximum flow rate:

0.05 gpm (20 to 200 ml/min)

Coincidence limit:

24,000 particles/ml

Calibration:

ISO MTD in oil (ISO 11171:2000)

Technical Data (LPC 02)

Output data:
Particle numbers; contamination classes according to

ISO 4406:99, NAS 1638, and SAE AS 4059
Counting system:

Theoretical 4096 channels, 12 Bit

Operating pressure:

0 to 58 psi (0 to 4 bar)

Viscosity:

603 to 1854 SUS (130 to 400 mm/s) pressure 58 psi (4 bar)

Volume of measurement: 0.34 oz (10 ml)

Engineering precision, technological innovation,

manufacturing know-how, and customer focus
come together to create solutions that are:
accurate and immediate
mobile and stationary
fluid monitoring and particle counting
according to ISO, NAS, and SAE standards
...to help keep your systems operating at
maximum capacity.

Connection:

1 x mini measuring screwed joint M 16 x 2

1 x plug-in coupling for hose DN 6

Power supply:

External adaptor; 100 to 250 VAC 50-60 Hz / 12 V DC

Interface:

USB

Weight:

8.2 lbs (3.7 kg) approximate

Dimensions:
mm)

12.6 in x 6.90 in x 7.87 in (320 mm x 175.2 mm x 200

Laboratory Analysis and

Measurement Systems
Static Sampling
Vacuum pump, tubes, and telescopic stick for
static sampling out of tanks or packing drums

One-way Pipette
For static sampling of heavily contaminated
fluids

Dynamic Sampling
Mini-measuring connections and tubes for
dynamic sampling out of pressurized pipes

PAS 01 - Sampling and

Oil Analysis Kit
For on-site vendor inspection and condition
control of operating fluids

Vacuum
Filtration Set
Includes an electric vacuum
pump to prepare membrane
samples for microscopic
particle counting (with the
attached micro pocket lens),
analysis of contamination
types, or gravimetric analysis

Supplementary Sets for

Oil Analysis
Bottle Sampling Set
2 high-purity glass bottles (8 oz) with
self-adhesive labels and shipping box

Drop-ball Viscosimeter

WAS 01 - Water
Analysis Kit
Uses the calcium hydride method to
determine the content of water in mineral oils

Graduated tube with integrated thermometer,

3 measuring balls, mirror, and electronic
stop-watch

Supplementary Sets for Oil Analysis

Consumables and Reagents
Product
.
Membrane Filters

0.45 m

5 m

Other Consumables

Of equal weight

Transparent fluid

Microscope

Petri slides

Equipped with eyepiece

micrometer, 3 lenses (40, 100,
400 x magnification),
transmitted light source, and
compound table for
microscopic particle counting

For WAS 01

Reagent A and B

Cleaning spray

Contamination Monitoring Accessories

BSS 2 - Bottle Sampling System
Features
Optional auxiliary unit for the CCS 4 measuring system;
ensures optimal bottle sampling processing and sample
preparation to obtain lab-quality results
Essential degasification performed by generating a vacuum
Variable adjustable pressure can be applied to feed the fluid
to the CCS 4 system
Technical Data
Pressure:

0 to 58 psi (0 to 4 bar)

Suction:

0 to 13.8 psi (0 to -0.95 bar) (-95 kPa)

External supply pressure:

72 to 145 psi (5 to 10 bar)

(air volume Q min = 10.6 gpm (40 l/min))

Supply pressure connection: Quick-coupling NW 7.2

Hose connection:

Miniature measuring connection with screw

coupling M16x2

Power supply:

110 to 230 V AC, 12 V DC

Optional compressor available

Secondary Calibration
CALSUS 01 +
CALSOFT 01
Features
This set, in combination with the BSS 2, allows a secondary
calibration of the CCS 4 laser sensor according to ISO
11171:99
Necessary solutions and certificates are included
Calibration can be performed automatically using CALSOFT
01 software

Water Contamination
Diagnostic Technology

Protection Layer
Polymer Film

How Water Enters

a System

Electrodes

Inappropriate storage

Ceramic Substrate

Residue from cleaning

Humidity/condensation
Through bearings or permeable spots (e.g.,
hairline cracks, caps, defective seals, etc.)

Types of Water in
a System
Dissolved (up to the saturation limit of a fluid)
Emulsified and free water (above the saturation
limit of a fluid)

WSH 01 with colored LED display

Measuring Principle
Oil sample
with 100 ppm

Oil sample
with 600 ppm

Eatons Internormen WSPS systems are capacitive sensors

and utilize a polymer foil as a dielectric between two
electrodes. This foil is capable of absorbing water molecules
due to its microporous structure. The absorption changes the
capacity of the sensor element, altering the frequency of the
resonant circuit. The frequency change is detected, converted
to data, and displayed.

Water content (ppm)

What is being measured

The WSPS sensors measure the relative humidity of a fluid.
The result is the saturation level of the fluid with water as a
percentage. A result of 100% means total saturation and the
presence of dangerous free water in a fluid.
The WSPS result is different from water content analysis using
the Karl Fischer Method, which calculates the total amount of
free and dissolved water in the fluid.

Temperature (C)

A theoretic relation to the ppm (mg/kg) water content

(determined by the Karl-Fischer method) can be made if both
the characteristic curve of the saturation level and the
temperature of the fluid being measured are known.
Characteristic curves for various fluids are pre-programmed in
the WSTM 01 display unit. When operated with the WSPS 05,
results also can be displayed in ppm. Characteristic curves for
additional oils can also be implemented.

Water-In-Oil Monitoring and Diagnostic Solutions

WSPS 01 Sensor WSPS 05 Sensor WSH 01 - Set

The WSPS 01 is a monitoring
and diagnostic sensor used
for hydraulic and lubrication
fluids. It is designed for
quick and reliable off-line
measurements of saturated
water in oil. It provides analog
output of water saturation in
volts. The unit is simple to use
and easy to clean.
Technical Data
Measuring range:

0 to 100%

Accuracy:

2%

Ambient temperature: -40 to +176 F

(-40 to +80 C)
Flow velocity:

79/s (2 m/s) max

Power supply:

6 to 30 V DC

Analog output:

0 to 1 V

Cable length:

59 (1.5 m)

Protection class:

IP 67

Recommended display unit: WSH 01 with

colored LED display for mobile off-line
applications

The WSPS 05 is an effective

diagnostic system for
determining the saturation
level of water in oil. The
sensor detects the presence
of free or emulsified water in
hydraulic or lubrication
systems, thereby enabling
the user to prevent
accelerated oil aging,
increased wear, malfunctions,
and failure of components.
The saturation of the fluid
with water is shown as a
percentage. An indication of
100% means the fluid is
completely saturated.
Saturation values of fluid are
influenced by temperature.
The WSPS 05 includes an
integrated thermal sensor,
which determines the exact
temperature of the fluid
during a measurement.
Technical Data
Measuring range
Saturation level:
Temperature:

Accuracy
Saturation level:
Temperature:
Operating pressure:

0 to 100%
-13 to 212 F
(-25 to +100 C)
2%
0.4%
0 to 363 psi (25 bar)

Flow velocity:
79/s (2 m/s)
Ambient temperature: -13 to +185 F

(-25 to +85 C)
Temp. range of fluid: -40 to +194 F
(temporary 212 F (100 C)) (-40 to +90 C)
Power supply:
12 to 30 VDC
Analog outputs:
2 x 4 to 20 mA
Protection class:
IP 65

WSSB
Water sensor sample bottle for
direct measurements when
using the Contamination
Control System (CCS).

Connection:

G threaded

Recommended display unit: WSTM 01

numeric 4-row display for stationary
in-line applications results may be
displayed in ppm for certain fluids

The WSH 01 - Set is a

convenient handheld
measuring device consisting
of a WSPS 01 sensor and a
WSH 01 unit with a colored
LED display.
It is used for quick, simple,
and reliable mobile off-line
measurements of saturated
water in oil.
The unit is battery powered
and easy to clean.

WSTM 01 - Set
The WSTM 01 - Set is
designed for reliable,
stationary in-line
measurements of saturated
water in oil. It also measures
the fluids temperature.
The set consists of a WSPS
05 sensor and a WSTM 01
display unit with an alphanumeric display and a simple
menu. Results can be shown
in either percent saturation
level or theoretical ppm.
The WSTM - Set features an
RS-232 serial interface and a
CAN-bus interface according
to ISO 11898, CAN 2.0A;
CANopen compatible.

MSS 01
This device allows up to eight
WSPS sensors to operate
with one WSTM 01 display
unit.

Fluid compatibility of Eaton sensors

include mineral oil-based fluids as
well as synthetic fluids such as:
hydraulic, lubrication, transformer,
and ester-based oils.
Pre-programmed fluids in the WSTM
01 include: HLP 22 (Shell), HLP 46
(Shell), HLP 68 (Shell), MIL-H 5606
(Shell), CLP 220 (Shell), and HEES
46 (Fuchs)

Measurement, Diagnostic, and Analysis Technology

Laboratory Analysis
and Measurement Systems
Particle Counter
LCP 02
Oil Analysis

Sensors

Metal Particles

Drop-ball Viscosimeter

CCM 01-Set

MPS 02.1

CCT 01-Set

MPS 03.1

WAS 01

CSM 02
MPM 01-Set

Water Contamination
WSPS 01
% saturation

Water Analysis

Particle Counter

MPS 01.2

PAS 01
Microscope Set

In-line Measuring Systems

WSPS 05

% saturation,
temperature

metal particle counter

On-line/Off-line
Measuring Systems
Particle Counter
CCS 2
CCS 4
Accessories
BSS 2
bottle sampling system

TSS 1
Water Contamination
WSTM 01

% saturation, water content, ppm,

temperature

tank sampling system

WSSB
water saturation bottle

MWS 01/02
mini web server

Oil Condition

Secondary Calibration

IVS 01

viscosity, temperature,
relative dielectricity

Multi-analysis Systems
OCM 01

particle counting, viscosity,

water content, % saturation,
temperature, relative dielectricity

Accessories
BSS 2
bottle sampling system

Water Contamination
WSH 01
% saturation

Calibration Services
Performance tests
Secondary calibration
Exchange worn mechanical
components
Print paper and ink ribbon
exchanges
Equipment cleaning
Software updates
24-hour test runs
Calibration certification

Laboratory Services
Performed by certified
experts
Employing the latest
measuring and testing
equipment
Determination of
contamination classes
Contamination analysis
Oil condition analysis

North America - HQ
44 Apple Street,
Tinton Falls, NJ 07724
Toll Free: 800 656-3344
(North America only)
Voice: +1 732 212-4700

Brazil
Av. Julia Gaioli, 474 - Bonsucesso
07251-500 - Guarulhos
Brazil
Voice: +55 11 2465 8822

For more information, please e-mail us at filtration@eaton.com

Europe/Africa/Middle East
Auf der Heide 2
53947 Nettersheim, Germany
Voice: +49 2486 809-0

China
No. 7, Lane 280, Linhong Road
Changning District, 200335
Shanghai, P.R. China
Voice: +86 21 5200 0099

2012 Eaton Corporation. All rights reserved. All trademarks and registered trademarks are
the property of their respective owners. Printed in Germany.

Internormen Product Line

Friedensstrae 41
68804 Altlussheim, Germany
Voice: +49 6205 2094-0
Begerow Product Line
An den Nahewiesen 24
55450 Langenlonsheim, Germany
Voice: +49 6704 204-0

Singapore
4 Loyang Lane #04-01/02
Singapore 508914
Voice: +65 6825 1668

Visit us online at eaton.com/filtration for a complete list of Eatons

filtration products

All information and recommendations appearing in this brochure concerning the use of
products described herein are based on tests believed to be reliable. However, it is the users
responsibility to determine the suitability for his own use of such products. Since the actual
use by others is beyond our control, no guarantee, expressed or implied, is made by Eaton as
to the effects of such use or the results to be obtained. Eaton assumes no liability arising out of
the use by others of such products. Nor is the information herein to be construed as absolutely
complete, since additional information may be necessary or desirable when particular or
exceptional conditions or circumstances exist or because of applicable laws or government
regulations.

EFINCMS-4-6-12