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Research Article
Fatigue Damage Estimation in Existing Railway
Steel Bridges by Detailed Loading History Analysis
Alessio Pipinato, Carlo Pellegrino, and Claudio Modena
Department of Structural and Transportation Engineering, University of Padova, Via Marzolo 9, 35131 Padova, Italy
Correspondence should be addressed to Alessio Pipinato, alessio.pipinato@unipd.it
Received 6 February 2012; Accepted 2 April 2012
Academic Editors: Z. Li and I. Raftoyiannis
Copyright 2012 Alessio Pipinato et al. This is an open access article distributed under the Creative Commons Attribution
License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly
cited.
Fatigue life estimation of metal historical bridges is a key issue for managing cost-eective decisions regarding rehabilitation or
replacement of existing infrastructure. Because of increasing service loads and speeds, this type of assessment method is becoming
relevant. Hence there is a need to estimate how long these structures could remain in service. In this paper a method to estimate
fatigue damage in existing steel railway bridges by detailed loading history analysis is presented. The procedure is based on the
assumption that failure probability is a function of the number of predicted future trains and the probability of failure is related to
the probability of reaching the critical crack length.
1. Introduction
A relevant amount of the bridges in the European railway
networks are metal made and have been built during the
last 100 years. The increasing volume of trac and axle
weight of trains means that the current loads are much higher
than those envisaged when the bridge was designed. In this
context, issues as maintenance, assessment, rehabilitation,
and strengthening of existing bridges assume a significant
importance [1, 2]. The authors have developed some works
concerning assessment and fatigue behavior of metal railway
bridges by means of full-scale experimental testing. In particular in Pipinato et al. [3, 4] full-scale tests on dismantled
steel bridges have been developed, whereas assessment of
existing bridges and estimation of their remaining fatigue
life are shown in Pipinato and Modena [5] and Pipinato
et al. [6]. Moreover, a comprehensive method to assess the
reliability of existing bridges taking fatigue into account has
been recently published [7]. Among historical metal bridges,
riveted structures are the most common; the role of riveted
connections in the fatigue assessment is documented by
several researches, such as, in Bruhwiler et al. [8], Kulak
[9], Akesson and Edlund [10], Di Battista et al. [11], Bursi
et al. [12], Matar and Greiner [13], Boulent et al. [14],
2. Case Study
The Meschio bridge, a short span riveted flanged railway
bridge built in 1918, was taken out of service in 2005
(Figure 1). It has been used in the line Mestre-Cormons,
which is located in the North-eastern part of Italy. The
net span of the bridge was 12.40 m. The main horizontal
structure was made of two couples of twinned riveted composite flange beams. Wooden beams were located between
the coupled beams, with a net distance of 565 mm from web
to web of the beams, while the beam height was 838 mm.
In this open-deck riveted railway bridge, transversal short
shear diaphragms are riveted with double angles to both
webs carried the rails. Each twinned beam supported the
wooden elements of a single rail. The thickness of the main
beam plates was 11 mm. The web was reinforced by 1 m
spaced shear stieners, whereas the flanges were reinforced
with 10 mm thick plates. The plate thickness increased from
the abutment to the midspan. Each pair of twinned beams
was linked to the corresponding pair with transverse bracing
frames. The characteristics of the materials and more details
on the geometry are described in Pipinato et al. [3, 4], while
a typical cross section has been reported in Figure 2. Because
1.495
0.03
0.565
0.372
0.838 0.013
0.31
0.25
0.315
0.25
0.25
0.68
0.315
0.25
100
90
80
70
60
50
40
30
20
10
0
1900
1905
1910
1915
1920
1925
1930
1935
1940
1945
1950
1955
1960
1965
1970
1975
1980
1985
1990
(%)
Year
250
200
150
100
1900
1905
1910
1915
1920
1925
1930
1935
1940
1945
1950
1955
1960
1965
1970
1975
1980
1985
1990
1995
2000
2005
2010
2015
2020
50
Year
1% increment
2% increment
3% increment
UIC tendency
1
,
=1+
2 + 1/2
(1)
K
,
1 K + K4
K=
for L < 20 m,
160
K=
for L > 20 m,
47.16 L0.408
2
= 0.56 eL /100 ,
(2)
where:
=
Period
19001908
19091923
Train/day
34,3
17,2
17,2
47,2
23,6
Type
Tot.
Passenger
Freight
Tot.
Passenger
23,6
60,0
30,0
Freight
Tot.
Passenger
30,0
Freight
55,7
27,8
Tot.
Passenger
27,8
Freight
72,8
36,4
Tot.
Passenger
36,4
Freight
102,8
51,4
Tot.
Passenger
51,4
Freight
120,0
60,0
Tot.
Passenger
60,0
Freight
19241938
19391953
19541968
19691983
19841990
2, 16
+ 0, 73
L 0, 2
(3)
UIC ref.
A03
A04
100%
100%
17,2
17,2
A05
A06
A07
60%
40%
100%
14,1
9,4
23,6
A08
A09
A07
A10
60%
40%
60%
40%
18,0
12,0
18,0
12,0
A11
A12
A10
A13
50%
50%
60%
40%
13,9
13,9
16,7
11,1
A14
A15
A17
A18
A16
A20
25%
17%
33%
25%
40%
60%
9,1
6,2
12,0
9,1
14,6
21,9
A14
A18
A19
A20
A21
28%
36%
36%
40%
60%
14,4
18,5
18,5
20,6
30,9
S01
S02
S03
S04
S05
S06
56%
44%
37%
37%
13%
13%
33,6
26,4
22,2
22,2
7,8
7,8
(4)
(5)
5
Table 2: Trac type for the period 19912000.
Train type
Name
Train/day Axle/day
IC
1
20
Wagon number
20,25
2.6-6.4-2.6
C1
15
2.56-16.44-2.56
C2
12,75
2.56-16.44-2.56
20
2.85-2.35-2.85-2.35-2.85
C1
14,25
2.56-16.44-2.56
C2
12
2.56-16.44-2.56
20
2.85-2.35-2.85-2.35-2.85
C1
14,25
10
2.56-16.44-2.56
C2
12
2.56-16.44-2.56
18,6
2.85-2.35-2.85-2.35-2.85
C1
10,675
10
2.4-16.6-2.4
20
3-9-3
C1
11,6
10
3-17.3-3
18,7
2.85-2.35-2.85-2.35-2.85
C1
20
15
1.8-12.8-1.8
18,7
2.85-2.35-2.85-2.35-2.85
C1
20
15
1.8-13.06-1.8
20
2.85-2.35-2.85-2.35-2.85
C1
22,5
16
1.8-4.65-1.8
18,7
2.85-2.35-2.85-2.35-2.85
C1
16
24
960
10
340
Eurocity
EXPR
t/axle
Intercity
EC
Locomotive (L)
and carriages (Ci)
15
990
Express
DIR
30
1380
10
480
Direct
5
ETR
Eurostar
TEC
15
Container
freight
Merci
acciaio
Steel
freight
Treno
merci
tipo D4
D4
freight
Treno
merci
misto
Mixed
freight
990
10
720
380
270
250 kN
250 kN
qvk = 80 kN/m
(1)
Wagon type
qvk = 80 kN/m
0.8 m
1.6 m
1.6 m
1.6 m
0.8 m
(1)
fE (x)R (x)dx,
(6)
(7)
x dx
x + dx
(8)
E
= fE (x)dx.
2
2
As a consequence, the probability of failure could be expressed as:
P
Pf =
0
fG (G)dG,
(9)
Period
19001983
19841990
19912000
2001:
Train type
Passenger/freight
Passenger
Passenger
Freight
Freight
Freight
Freight
Passenger
Passenger
Passenger
Passenger
Passenger
Freight
Freight
Freight
Freight
Fatigue load
Train name
A03/A21
S01
S02
S03
S04
S05
S06
IC
EC
EXPR
DIR
ETR
TEC
Merci
Treno merci
Treno merci
LM 71
Speed [km/h]
100
125
140
80
80
80
80
200
160
150
140
250
120
100
100
120
Code ref.
UIC
UIC
UIC
UIC
UIC
UIC
UIC
Instr.44/f
Instr.44/f
Instr.44/f
Instr.44/f
Instr.44/f
Instr.44/f
Instr.44/f
Instr.44/f
Instr.44/f
EN1991-2
Nc
di
Ri
di Ri
2,0E + 06
2,0E + 06
2,0E + 06
0,0000000097
0,0000000097
0,0000000097
0,0E + 00
0,0E + 00
0,0E + 00
0,000
0,000
0,000
2,0E + 06
2,0E + 06
2,0E + 06
0,0000001823
0,0000001823
0,0000001823
0,0E + 00
0,0E + 00
0,0E + 00
0,000
0,000
0,000
2,0E + 06
2,0E + 06
2,0E + 06
2,0E + 06
2,0E + 06
0,0000003146
0,0000003193
0,0000003235
0,0000003305
0,0000003385
6,2E + 04
6,2E + 04
1,2E + 05
1,9E + 05
2,8E + 05
0,019
0,020
0,040
0,061
0,094
2,0E + 06
2,0E + 06
2,0E + 06
2,0E + 06
2,0E + 06
2,0E + 06
0,0000004895
0,0000004896
0,0000004896
0,0000004897
0,0000004897
0,0000004897
4,1E + 04
4,1E + 04
2,1E + 04
2,1E + 04
4,1E + 04
5,0E + 05
0,020
0,020
0,010
0,010
0,020
0,243
mG
mR mE
=
.
sG
s2R + s2E
P f = Pfat (1 Pdet ),
(11)
7
limit) starting from a number of future trains Nfut (as from
2005); this relation could be used for any influence lengths
[28], commissioning time, and freight trac fraction.
According to the same model, a value of 0.04 may be taken as
standard deviation of the required operational load factors,
resulting from the assumed fuzziness of the trac model
[28]. Adopting the following notation and assumption:
60
(MPa)
50
y = 0.2792x 6.9057
40
30
20
10
0
160
(Nfut ) =
170
180
190
200
210
220
(MPa)
50
y = 0.2206x 0.0127
30
20
10
0
105
125
145
165
185
P (kN)
205
225
245
265
system has been used on the bridge [27, 28]. The probability
of failure can also be expressed with the reliability index
according to the normal standard distribution. Finally the
reliability of a structural element is compared to the target
value:
fail target ,
(12)
C,req
,
(Qfat )
s2R + s2E
(14)
230
P (kN)
40
mR mE (Nfut )
(13)
(15)
K = Y (a) a,
(16)
Period
Train
19001908
A03
kN/axle
140,00
120,00
100,00
50,00
n axles
3
2
1
3
F [kN]
420
240
100
900
1660
n carriage Axles/day
1
51,5
1
34,3
1
17,2
6
308,9
Tot.
411,8
n Axles/year
1,9E + 04
1,3E + 04
6,3E + 03
1,1E + 05
1,5E + 05
Table 6: Model adopted for the damage calculation (e.g., UIC A03 train, from 19001908).
62,0
60,0
22,0
11,0
1,245
1,245
1,245
1,245
77,19
74,70
27,45
13,72
th
73,70
73,70
73,55
73,51
m
3
3
3
3
c,req
100
100
100
100
D = di
0,00E + 00
6,12E 03
7,67E 03
7,67E 03
Nc
2,0E + 06
2,0E + 06
2,0E + 06
2,0E + 06
di
3,62E 08
1,38E 08
0,00E + 00
0,00E + 00
Ri
1,7E + 05
1,1E + 05
5,6E + 04
1,0E + 06
di Ri
0,006
0,002
0,000
0,000
being
f (D) =
Y (a0 ) a0
.
Y (a) a
(19)
(20)
B = C Y m m m/2 ,
(21)
da
= B am/2 .
dN
(22)
and taking
Detail 1
Detail 2
a0
(17)
th = D f (D)
(18)
da =
B dN,
(23)
da
m
= C K m Kth
.
dN
(24)
Kth = Y (a) th a.
(25)
It follows that
acrit
a0
Ni
Y (a0 ) a0
.
Y (a) a
m/2
da
m
m/2
= C Y (a) ( a)
dN
m
m th
Y (a)m am/2 da =
N
0
m
C m/2 m th
dN
m
N.
= C m/2 m th
(26)
(a)
(b)
(a)
(b)
Figure 10: Riveted connection of the short-shear diaphragm (a) and typical failure (b).
Y (a)m am/2 da
.
C m/2
(27)
It follows that
m
m th
N = constant
m
m
Nk
Ni = km th
im th
1
di =
.
Ni
(28)
m
im th
1
,
m
m
k th
Nk
(29)
10
Year
2005
2010
2015
2020
2025
2030
2035
2040
2045
Nfut
2,09E + 05
5,36E + 05
8,76E + 05
1,23E + 06
1,59E + 06
1,96E + 06
2,35E + 06
2,74E + 06
3,14E + 06
max
3,1
3,1
3,1
3,1
3,1
3,1
3,1
3,1
3,1
min
2,3
2,3
2,3
2,3
2,3
2,3
2,3
2,3
2,3
(Nfut )
2,71
2,65
2,59
2,54
2,48
2,42
2,37
2,32
2,26
Status
In service
In service
In service
In service
In service
In service
In service
In service
Out of service in 2043
Nfut
2,09E + 05
5,36E + 05
8,76E + 05
1,23E + 06
1,59E + 06
1,96E + 06
2,35E + 06
2,74E + 06
3,14E + 06
3,55E + 06
max
3,1
3,1
3,1
3,1
3,1
3,1
3,1
3,1
3,1
3,1
min
2,3
2,3
2,3
2,3
2,3
2,3
2,3
2,3
2,3
2,3
(Nfut )
2,57
2,48
2,41
2,36
2,34
2,34
2,34
2,34
2,32
2,29
Status
In service
In service
In service
In service
In service
In service
In service
In service
In service
Out of service in 2049
Nfut
2,09E + 05
5,36E + 05
8,76E + 05
1,23E + 06
1,59E + 06
max
3,1
3,1
3,1
3,1
3,1
min
2,3
2,3
2,3
2,3
2,3
(Nfut )
2,80
2,63
2,46
2,31
2,17
Status
In service
In service
In service
In service
Out of service in 2021
Nfut
2,09E + 05
5,36E + 05
8,76E + 05
1,23E + 06
1,59E + 06
1,96E + 06
max
3,1
3,1
3,1
3,1
3,1
3,1
min
2,3
2,3
2,3
2,3
2,3
2,3
(Nfut )
2,65
2,52
2,43
2,36
2,32
2,28
Status
In service
In service
In service
In service
In service
Out of service in 2027
11
4.5
4.5
3.5
3.5
2.5
2.5
1.5
1.5
0.5
0.5
0
min
max
0
2005 2010 2015 2020 2025 2030 2035 2040 2045 2050 2055
2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3
3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1
2.71 2.65 2.59 2.54 2.48 2.42 2.37 2.32 2.26 2.22 2.17
min
max
4.5
4.5
3.5
3.5
3
2.5
2.5
1.5
1.5
0.5
0.5
0
max
min
2005 2010 2015 2020 2025 2030 2035 2040 2045 2050 2055
2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3
3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1
2.8 2.63 2.46 2.31 2.17 2.05 1.96 1.89 1.85 1.84 1.83
2055
3.1
2.29
2.3
number of future trains (Nfut ), the value of max and min , the
decreasing value of (Nfut ), and the bridge status according to
this analysis; moreover, the precise value of the out of service
year is reported at the end of the bridge damage lifecycle.
According to these values, the reliability index trends are
plotted (Figures 11, 12, 13, and 14). Moreover, the hypothesis
to repair the detail 2 has been analyzed: the precise time
interval has been identified in the average value = 2, 70 =
(max min )/2 (Figure 15). Results have highlighted that
the detail 1, assuming the load model A, will reach the out
of service in 2043, while the same detail loaded with the
model B terminates in 2049; the detail 2, the hot spot of this
structure, based on the load model A will be the out of service
in 2021, while the same detail loaded with the model B goes
out of service in 2027: by repairing the more damaged detail
3. Conclusions
This work deals with the estimation of the fatigue damage in
existing railway metal bridges and the remaining fatigue life
according to a detailed loading history analysis. The method
is then applied to a real case study. In terms of loadings,
a detailed loading history analysis has been performed by
adopting two dierent load methods, A and B: the historical
loadings have been assumed according to UIC 779-1 [21];
from 1991 to 2000, the trac spectrum has been based on
the Instruction 44/F [25]; from 2001 up to now, loads refer
to LM71 load model (method A) or to Instruction 44/F
12
[6]
[7]
[8]
[9]
Figure 15: Reliability trend, detail 2, load model B, repair hypothesis.
[10]
Acknowledgment
[11]
[12]
[13]
[14]
[15]
[16]
[17]
[18]
References
[19]
[1] C. Pellegrino, A. Pipinato, and C. Modena, A simplified management procedure for bridge network maintenance,
Structure and Infrastructure Engineering, vol. 7, no. 5, pp. 341
351, 2011.
[2] A. Pipinato, C. Pellegrino, and C. Modena, Fatigue assessment of highway steel bridges in presence of seismic loading,
Engineering Structures, vol. 33, no. 1, pp. 202209, 2010.
[3] A. Pipinato, C. Pellegrino, O. S. Bursi, and C. Modena, Highcycle fatigue behavior of riveted connections for railway metal
bridges, Journal of Constructional Steel Research, vol. 65, no.
12, pp. 21672175, 2009.
[4] A. Pipinato, M. Molinari, C. Pellegrino, O. Bursi, and C.
Modena, Fatigue tests on riveted steel elements taken from
a railway bridge, Structure and Infrastructure Engineering, vol.
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[5] A. Pipinato and C. Modena, Structural analysis and
fatigue reliability assessment of the paderno bridge, Practice
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