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Lifting mechanism tyle : Double action lifting jack.

Maximum load Q = 30500 N
Maximum elevation H = 245 mm

Fig 1.
1. Calculus of the main screw
1.1 Choosing the material
OL 50
1.2 Predimensioning Calculus
Load Calculus Qc
Qc = Q = 1,3 30500 = 39650 N
= 1,251,3
Interior diameter of thread, d3

c = 60..80 MPa
d3 will be taken as d3 = 25 mm
Choosing of the thread
Nominal
diameter
d1
32

Pace
p1
6

Medium
Diameter
d2=D2
29

Exterior
Diameter
D4
33

Interior Diameter
d3
25

D1
26
Table 1

1.3. Checking the autobreaking condition

Pitch angle of the screw, 2

Initial friction angle,

Condition 2 <
1.4. Verifying at stresses
Torsion moment which loads Mt screw, Nmm
Fig 2

Compression tension c , MPa

Tension Torsion c , MPa

Equivalent tension e , Mpa

79,78<80 Condition accomplished

1.5 Verifying at buckling

Coefficient
= 23,6
lf=Kl buckling length
k=0,5
l=Hl+m=245+50=295
m=50

lf= 0,5 295 = 147,5

Fig 3
Buckling domain
< 0 plastic buckling
=89 for OL50
23,6<89 Condition accomplished
Safety coefficient at buckling C

f=335-0,62 for OL50 -> f=335-0.6223.6 = 320,3

Ca=3..5

C Ca Condition accomplished

2. Calculus of the secondary screw

2.1 Choosing the material
OL50
2.2 Calculus of spire number of principal screw nut

z=9
pa=7..13

Fig 4
Length of the nut
Hph=zP=96=54 mm
2.3 Choosing the exterior thread
d3=D0+(8..10) mm = 37 + 8 = 45 mm
D0=D4+(4..6) mm = 33 + 4 = 37 mm
Choosing the standard thread
Trapezoidal thread standard, with normal pace STAS SR ISO 2904

Nominal diameter
d1
55

Pace
p1
9

Medium diameter
d2=D2
50

Exterior diameter
D4
56

Interior diameter
d3
D1
45
46
Table 2

2.4 Verifying the autobreaking condition

Inclination angle of the threads spira

2.5 Verifying at stresses

Tension Moment, Mt , Nmm
Effective compression tension, c , MPa

Torsion Tension

Equivalent Tension, e

ac = 60..80
ac

e Condition accomplished

3. Nut Calculus
3.1 Choosing the material
OL50
3.2 Nr. Of spirals

Length of the nut

Hph = zp = 96 =54 mm

Fig 5
3.3 Verifying the spiral
Bending moment

Fig 6

At Shearing

3.4 Choosing the nut dimensions

Exterior body diameter
Exterior neck diameter
Height of the neck

Fig 7
3.5 Verifying the nut
Effective traction torsion

Effective torsion tension

Equivalent tension

3.6 Verifying the neck

Verifying at crushing
Mpa

Verifying at shearing

3.7 Choosing and verifying threaded beak which holds the nut in the lifting mechanism body
M5x25 mm
Thread
t
n
c1
d4
c3
d1
m
M5
1.6
0.8
1.2
3.5
3
2.5
2
Table 3

Fig 8
Friction moment on the beads surface Mg, Nmm

Moment which loads the bead

4. Body calculation

Fig 9
Choosing dimensions
Dei=De+(2..6) mm = 65+5=70 mm
=5..7 => =6
=10..12 => =11
Dbe= DB i+ (30..50) mm
H1 = HII + (30..50) = 280 mm
HII=H=245
Hc=H1 + Hph hg + (0..10) = 280+48-10+10=328 mm
Dbi = 124 mm
Dbe = 174 mm
Verifying at compression

Verifying at crushing

5. Cup calculus
5.1 Cup of the double action telescopic lifting jack
Choosing the beak which puts in place the principal screw
ds=(0,15..0,25)dc = 7
dc=d+(2..4) mm= 32+3 =35
d=nominal diameter of the principal screw
Verifying the beak
At shearing

At crushing : Beak - cup

: Beak- head of the screw

Fig 10

Verifying the shrinked section of the head of the screw at stresses

Condition accomplished
6. The efficiency of the double action lifting jack

d2I = 29
d2II=50
tg 2I=0.065
tg 2II=0.057

The efficiency of the double action lifting jack is 32 % .

The action mechanism with horizontal socket

1 .Sketch of the mechanism

Fig. 11

2 .The length calculus of the crank

Total bending moment

The force with which a worker acts , Fm

Length of calculus of the crank

Length of the crank , L

3. Calculus of the attachement

Length of the attachement , Lp

Diameter of the attachement , dpe

Attachement made of pipe

I choose Commercial Pipe 32x1/OL 50

4. Calculus of the sockets wheel
Choosing the material : OL50
4.2 Choosing dimensions

Fig 12
4.2 Verifying the wheel at loads
Verifying the theet at bending

Verifying the theet at shearing

Verifying the contact surface of the theet at crushing

Verifying the assembling on the polygonal boundary at crushing

4.3 Calculus of the socket

Choosing the material : OL60 STAS 500/2
Choosing dimensions

The dimensions of the socket , mm :

h=10,16
l2= l1 +
Verifying the socket at crushing

4.4

Th

l ulu

Choosing the material

OL50 STAS 5754/2/OL50
Verifying the bolt at loads
Verifying at shearing

b l

mm

Verifying the bolt at crushing

Verifying the bolt at bending