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Types:
E, S and A series VTPs in wet pit and suction barrel designs ranging in sizes from
50 mm (6 in.) to 1300 mm (52 in.) with a single or multiple stages. (This manual
does not cover VTPs fitted with thrust bearing assemblies and VTPs built for
cryogenic service).
CENTRIFUGAL PUMPS
USER INSTRUCTIONS:
INSTALLATION, OPERATION, MAINTENANCE
PCN = 71569224 10-04 (E)
(incorporating VTP-QS-0896)
ENGLISH 71569224
10-04
CONTENTS
PAGE
PAGE
6.8 Examination of parts......................................49
6.9 Assembly of pump and seal ..........................53
7 FAULTS; CAUSES AND REMEDIES..................54
8 PARTS LIST AND DRAWINGS...........................56
8.1 Cross section: Product lubricated VTP .........56
8.2 Cross section: Enclosed tube VTP................59
8.3 Cross section: Suction barrel VTP ................62
8.4 General arrangement drawing.......................65
9 CERTIFICATION .................................................65
10 OTHER RELEVANT DOCUMENTS AND
MANUALS........................................................65
10.1 Supplementary User Instructions .................65
10.2 Change notes ...............................................65
INDEX
PAGE
Alignment of shafting (see 4.3, 4.5 and 4.8)
CE marking and approvals (1.2) ................................3
Clearances (see 6.6)................................................49
Commissioning and operation (see 5) .....................32
Configurations (3.1)..................................................13
Direction of rotation (5.4)..........................................39
Dismantling (see 6.7, Disassembly).........................49
Duty conditions (1.5) ..................................................3
Electrical connections (4.7)......................................31
Examination of parts (6.8) ........................................49
Faults; causes and remedies (7.0)...........................54
General assembly drawings (see 8.0) .....................56
Grouting (4.4) ...........................................................27
Guarding (5.5) ..........................................................39
Handling (2.2).............................................................9
Hydraulic, mechanical and electrical duty (5.10) .....44
Lifting (2.3) .................................................................9
Location (4.1) ...........................................................19
Lubrication schedule (see 5.2, Pump lubricants).....32
Maintenance schedule (6.1).....................................46
Piping (4.6)...............................................................29
Priming and auxiliary supplies (5.6) .........................39
Reassembly (see 6.9) ..............................................53
Replacement parts (see 6.2 and 6.3).......................47
Safety, protection systems (see 1.6/4.9).........4
Sound level (see 1.8, Noise level) .............................8
Specific machine performance (1.9) ..........................9
Starting the pump (5.7) ............................................40
Stopping and shutdown (5.9) ...................................44
Storage (2.4) ............................................................13
Supplementary manuals or information sources .....65
Tools required (6.4)..................................................48
Torques for fasteners (6.5) ......................................48
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1.3 Disclaimer
1.4 Copyright
Page 3 of 66
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1.6 Safety
1.6.1 Summary of safety markings
These User Instructions contain specific safety
markings where non-observance of an instruction would
cause hazards. The specific safety markings are:
This symbol indicates electrical safety
instructions where non-compliance will involve a high
risk to personal safety or the loss of life.
This symbol indicates safety instructions where
non-compliance would affect personal safety and
could result in loss of life.
This symbol indicates hazardous and toxic fluid
safety instructions where non-compliance would affect
personal safety and could result in loss of life.
This symbol indicates safety
instructions where non-compliance will involve some
risk to safe operation and personal safety and would
damage the equipment or property.
This symbol indicates explosive atmosphere
zone marking according to ATEX. It is used in safety
instructions where non-compliance in the hazardous
area would cause the risk of an explosion.
This sign is not a safety symbol but
indicates an important instruction in the assembly
process.
1.6.2 Personnel qualification and training
All personnel involved in the operation, installation,
inspection and maintenance of the unit must be
qualified to carry out the work involved. If the
personnel in question do not already possess the
necessary knowledge and skill, appropriate training
and instruction must be provided.
If required, the operator may commission the
manufacturer/supplier to provide applicable training.
Always coordinate repair activity with operations and
health and safety personnel, and follow all plant
safety requirements and applicable safety and health
laws and regulations.
Page 4 of 66
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Page 5 of 66
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1.6.4.2 Marking
An example of ATEX equipment marking is shown
below. The actual classification of the pump will be
engraved on the nameplate.
II 2 GD c IIC 135 C (T4)
Equipment Group
I = Mining
II = Non-mining
Category
2 or M2 = High level protection
3 = normal level of protection
c = Constructional safety
(in accordance with prEn13463-5)
T6
T5
T4
T3
T2
T1
Maximum
surface
temperature
permitted
85 C (185 F)
100 C (212 F)
135 C (275 F)
200 C (392 F)
300 C (572 F)
450 C (842 F)
Temperature
class to
prEN 13464-5
Temperature limit of
liquid handled (*
depending on material
and construction
variant - check which is
lower)
Consult Flowserve
Consult Flowserve
115 C (239 F) *
180 C (356 F) *
275 C (527 F) *
400 C (752 F) *
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1.7.1 Nameplate
For details of nameplate, see the Declaration of
Conformity.
1.7.2 Warning labels
Motor
Frame
Size.
NEMA
RPM
180
3600
1800
1200 & slower
3600
1800
1200 & slower
3600
1800
1200 & slower
3600
1800
1200 & slower
3600
1800
1200 & slower
3600
1800
1200 & slower
3600
1800
1200 & slower
3600
1800
1200 & slower
1800
1200 & slower
3600
1800
1200 & slower
3600
1800
1200 & slower
1800
1200 & slower
1800
1200 & slower
210
250
280
320
360
400
440
6800
8000
Sound
Pressure
(dBA )
(WP- I
enclosure)
70.0
60.0
55.0
70.0
60.0
55.0
75.0
70.0
60.0
75.0
70.0
60.0
75.0
65.0
65.0
75.0
65.0
65.0
80.0
70.0
65.0
80.0
70.0
70.0
85.0
80.0
90.0
85.0
80.0
90.0
90.0
80.0
90.0
85.0
90.0
85.0
Sound
Power
(dBA )
(WP- I
enclosure
78.0
68.0
63.0
78.2
68.2
63.2
83.4
78.4
68.4
83.8
78.8
68.8
84.0
74.0
74.0
84.2
74.2
74.2
89.5
79.5
74.5
90.0
80.0
80.0
97.8
92.8
102.8
97.8
92.8
103.7
103.7
93.7
103.9
98.8
104.7
99.7
Page 8 of 66
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2.2 Handling
CAST HEAD
UNASSEMBLED
EYE BOLTS
2.3 Lifting
To avoid distortion, the pump unit
should be lifted by using lifting equipment certified to
local standards.
The pumps are generally very heavy
therefore, size/shape factors will have to be
considered before attempting to lift them. It is
strongly recommended to attempt lifting from a safe
distance to prevent any injury or loss of life.
Consulting with experts is recommended.
PIN
Page 9 of 66
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FABRICATED WITH
2 POINT LIFTING
"L"
50 mm (2in.) HOLE
CAST HEAD
WITH PUMP
ATTACHED
Pin
Dia.
L
L is approximate length
PIN
Pin
Dia.
L
300
(12)
38
(1.5)
1520
(60)
L is approximate length
Page 10 of 66
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Examples shown here are for illustration only. See section 2.3 1~2.3.6 for specific lifting
instructions based on design variations. The pumps vary in weight, length and physical appearances from the
types shown here. Therefore, before lifting is attempted, exercise caution to prevent any injuries or loss of life.
Pump must be supported at
least two places when lifted.
Do not use chains to wrap around.
Page 12 of 66
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2.4 Storage
3 DESCRIPTION
3.1 Configurations
DRIVER
DISCHARGE
HEAD
ASSEMBLY
Page 13 of 66
COLUMN
ASSEMBLY
BOWL
ASSEMBLY
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3.2 Nomenclature
DRIVER
DISCHARGE
HEAD
ASSEMBLY
COLUMN
ASSEMBLY
SUCTION
BARREL
(CAN)
BOWL
ASSEMBLY
10 HF 20
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3.3.6 Impellers
VTPs are supplied with enclosed, open or semi open
impeller types. Impellers are low, medium and high
capacity type designed for maximum coverage of all
VTP applications. Impellers are cast and machined
to match each order and to provide required surface
finish to achieve hydraulic characteristics. Impellers
are dynamically balanced and held in position on the
shaft by a tapered lock collet or split ring and key.
3.3.7 Stuffing box
Some VTPs are fitted with stuffing boxes. In such
cases, stuffing boxes are normally adequate for
working pressures up to 20.7 bar (300 psi). Refer to
stuffing box User Instructions for specifications.
3.3.7.1 Low pressure stuffing box
This type of packing box is fitted on to an open
lineshaft for pressures less than 6.5 bar (100 psi) and
used only on W-type discharge heads (see Section
3.2.2.1 to see for W type discharge head detail).
a) Slip-on strainer
SLINGER (346)
(17) PACKING GLAND
(354) STUD
STUD (326A)
HEX NUT (327A)
O-RING (347)
b) Clip-on strainer
c) Cone strainer
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(347) O-ring
(117) PRESSURE REDUCING
BUSHING
(371) O-ring
(370) SLEEVE
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4 INSTALLATION
Equipment operated in hazardous locations
must comply with the relevant explosion protection
regulations. See section 1.6.4, products used in
potentially explosive atmospheres.
Inspection prior to installation
Six months prior to the scheduled installation date, a
Flowserve Pump Division representative is to be
employed to conduct an inspection of the equipment
and the facility. If any deterioration of equipment is
noticed, the Flowserve Pump Division representative
may require a partial or complete dismantling of the
equipment including restoration and replacement of
some components.
4.1 Location
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i)
Page 22 of 66
MOTOR SHAFT
ENGLISH 71569224
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MOTOR SHAFT
MOTOR SHAFT
(42) DRIVER COUPLING
HALF
(314) SPACER
(364) CAP SCREW
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4.3 Foundation
There are many methods of installing
pump units to their foundations. The correct method
depends on the size of the pump unit, its location and
noise vibration limitations. Non-compliance with the
provision of correct foundation and installation may
lead to failure of the pump and, as such, would be
outside the terms of the warranty.
The foundation may consist of material that will afford
permanent, rigid support to the discharge head and
will absorb expected stresses that may be
encountered in service.
Concrete foundations should have anchor bolts
installed in sleeves that are twice the diameter of the
bolt to allow alignment and has holes in the mounting
plate as illustrated in the detail below.
When a suction barrel is supplied as in the case of the
type "TF" discharge head, the suction vessel must
provide permanent, rigid support for the pump and
motor. It should be mounted on a firm foundation.
Page 25 of 66
ENGLISH 71569224
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MOUNTING PLATE
25mm (1in.)
GROUT
10 X '
'
D"
4X "D" SQUARE
PLATE
6 mm(0.25 in.)
CONCRETE
101
304
372
373
CONCRETE
FOUNDATION
Page 26 of 66
DISCHARGE
HEAD FLANGE
23
SOLE
PLATE
101
ENGLISH 71569224
10-04
DISCHARGE
HEAD FLANGE
372
304
373
DISCHARGE
HEAD FLANGE
23
SOLE
PLATE
374
CONCRETE
FOUNDATION
315
101
4.4 Grouting
372
373
374
315
101
Page 27 of 66
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a)
Angular offset
Axial offset
b)
c)
Parallel offset
Parallel
Angular
ENGLISH 71569224
10-04
piping.
4.6 Piping
before use.
DISCHARGE
SUCTION
Page 29 of 66
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4.6.2.1 Table of maximum forces and moments allowed on VTP pump flanges
Head
Type
Forces &
Moments
Fx
Fy
Fz
Mx
My
Mz
Fx
Fy
HF
Fz
Mx
My
Mz
Fx
Fy
LF
Fz
Mx
My
Mz
Fx
(1)
TF
Fy
Fz
Mx
My
Mz
UF
Fx
Fy
Fz
Mx
My
Mz
150
(6)
0.80
(180)
1.00
(225)
0.67
(150)
0.75
(550)
0.39
(285)
0.57
(425)
1.60
(360)
2.00
(450)
1.36
(300)
1.49
(1100)
0.77
(570)
1.15
(850)
1.60
(360)
2.00
(450)
1.34
(300)
1.49
(1100)
0.77
(570)
1.15
(850)
1.60
(360)
2.00
(450)
1.34
(300)
1.49
(1100)
0.77
(570)
1.15
(850)
200
(8)
1.13
(255)
1.47
(330)
0.94
(210)
1.06
(780)
0.53
(390)
0.77
(570)
2.27
(510)
2.94
(660)
1.87
(420)
2.11
(1560)
1.06
(780)
1.54
(1140)
2.27
(510)
2.94
(660)
1.87
(420)
2.11
(1560)
1.06
(780)
1.54
(1140)
2.27
(510)
2.94
(660)
1.87
(420)
2.11
(1560)
1.06
(780)
1.54
(1140)
255
(10)
1.47
(330)
1.83
(410)
1.22
(275)
1.37
(1015)
0.67
(495)
1.04
(770)
2.94
(660)
3.65
(820)
2.45
(550)
2.75
(2030)
1.34
(990)
2.09
(1540)
2.94
(660)
3.65
(820)
2.45
(550)
2.75
(2030)
1.34
(990)
2.09
(1540)
2.94
(660)
3.65
(820)
2.45
(550)
2.75
(2030)
1.34
(990)
2.09
(1540)
305
(12)
1.67
(375)
2.00
(450)
1.34
(300)
1.52
(1125)
0.74
(550)
1.15
(850)
3.34
(750)
4.00
(900)
2.67
(600)
3.05
(2250)
1.49
(1100)
2.30
(1700)
3.34
(750)
4.00
(900)
2.67
(600)
3.05
(2250)
1.49
(1100)
2.30
(1700)
3.34
(750)
4.00
(900)
2.67
(600)
3.05
(2250)
1.49
(1100)
2.30
(1700)
355
(14)
1.78
(400)
2.23
(500)
1.45
(325)
1.59
(1175)
0.78
(575)
1.18
(875)
3.56
(800)
4.45
(1000)
2.89
(650)
3.18
(2350)
1.56
(1150)
2.37
(1750)
3.56
(800)
4.45
(1000)
2.89
(650)
3.18
(2350)
1.56
(1150)
2.37
(1750)
3.56
(800)
4.45
(1000)
2.89
(650)
3.18
(2350)
1.56
(1150)
2.37
(1750)
400
(16)
460
(18)
508
(20)
610
(24)
760
(30)
915
(36)
4.23
(950)
5.12
(1150)
3.34
(750)
3.66
(2700)
1.83
(1350)
2.71
(2000)
4.23
(950)
5.12
(1150)
3.34
(750)
3.66
(2700)
1.83
(1350)
2.71
(2000)
4.23
(950)
5.12
(1150)
3.34
(750)
3.66
(2700)
1.83
(1350)
2.71
(2000)
4.90
(1100)
5.79
(1300)
4.00
(900)
4.06
(3000)
2.03
(1500)
3.05
(2250)
4.90
(1100)
5.79
(1300)
4.00
(900)
4.07
(3000)
2.03
(1500)
3.05
(2250)
4.90
(1100)
5.79
(1300)
4.00
(900)
4.07
(3000)
2.03
(1500)
3.05
(2250)
5.34
(1200)
6.23
(1400)
4.45
(1000)
4.47
(3300)
2.51
(1850)
3.39
(2500)
5.34
(1200)
6.23
(1400)
4.45
(1000)
4.47
(3300)
2.51
(1850)
3.39
(2500)
5.34
(1200)
6.23
(1400)
4.45
(1000)
4.47
(3300)
2.51
(1850)
3.39
(2500)
6.01
(1350)
7.12
(1600)
4.90
(1100)
5.42
(4000)
2.71
(2000)
4.07
(3000)
6.00
(1350)
7.12
(1600)
4.90
(1100)
5.42
(4000)
2.71
(2000)
4.07
(3000)
6.00
(1350)
7.12
(1600)
4.90
(1100)
5.42
(4000)
2.71
(2000)
4.07
(3000)
7.12
(1600)
8.46
(1900)
5.56
(1250)
6.50
(4800)
3.25
(2400)
4.88
(3600)
7.12
(1600)
8.46
(1900)
5.56
(1250)
6.50
(4800)
3.25
(2400)
4.88
(3600)
7.12
(1600)
8.46
(1900)
5.56
(1250)
6.50
(4800)
3.25
(2400)
4.88
(3600)
8.46
(1900)
9.79
(2200)
6.23
(1400)
7.59
(5600)
3.80
(2800)
5.70
(4200)
8.46
(1900)
9.79
(2200)
6.23
(1400)
7.59
(5600)
3.79
(2800)
5.69
(4200)
Units: Force (F) in Kilo Newtons (lbf); Moments (M) in Kilo-Newton meters (lbfft)
Forces and moments shown for TF head are for the discharge flange. For the suction flange, use the
values for the next large size head.
Loads shown are maximum allowable for standard construction. Contact Flowserve if higher values are
required or temperatures are higher than ambient
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5 COMMISSIONING, STARTUP,
OPERATION AND SHUTDOWN
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TANK
PIPING MUST BE
KEPT TO LENGTH AS
MINIMUM
POSSIBLE
GATE VALVE SHOULD
MAX.
W ITHSTAND
DISCHARGE
PRESSURE
1" MIN PIPE
LINE
PRESSURE
GAGE
Pre-lubrication recommended tank volume for pumps started at rated RPMs for all cases of pre-lubrication
methods suggested in this section
Depth to water level
(at the time of starting the
pump) m (ft)
More than
Upto
0
9 (30)
9 (30)
30 (100)
30 (100)
60 (200)
60 (200)
150 (500)
Pre-Lubrication tank
3
size.m (US gal)
Page 33 of 66
0
0.19 (50)
0.38 (100)
0.75 (200)
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Example (b)
LUBRICATION
TANK
VENT
LEVEL
GAUGE
MAX
LEVEL
STARTUP
LEVEL
25 mm (1in.) MIN
PIPE LINE
DRAIN
PLUG
Example (c)
LEVEL
SWITCH
VENT
MAX
LEVEL
LUBRICATION
TANK
STARTUP
LEVEL
DRAIN
PLUG
Page 34 of 66
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Example (d)
FLOAT
LEVEL
LEVEL
GAUGE
VENT
MAX
LEVEL
LUBRICATION
TANK
STARTUP
LEVEL
DRAIN
PLUG
Page 35 of 66
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Conoco Inc.
Exxon Company
Teresstic- GT 32
Chevron Lubricants
BP
Energol HL-C 32
Texaco, Inc.
Exxon Company
Exxon-DTE-FM32
Cassida HF 32
Page 36 of 66
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Setting for
enclosed
impellers
3~4 mm
(0.13~0.15 in.)
6~7 mm
(0.25~0.27 in.)
Head
Shaft size
mm
(in.)
25 (1.0)
32 (1.25)
38 (1.50)
43 (1.69)
43 (1.69)
50 (1.94)
55 (2.19)
62 (2.44)
68 (2.69)
75 (2.94)
Page 37 of 66
Threads
per every
25 mm
(1 in.)
length of
the shaft
14
12
10
8
Lateral adjustment
mm (in.)
One complete
Each face of
turn of nut will
nut
result in shaft
movement of
1.81
0.30
(0.070)
(0.012)
2.11
(0.080)
0.35
(0.014)
2.54
(0.100)
0.40
(0.016)
3.17
(0.120)
0.53
(0.020)
ENGLISH 71569224
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RIGID BRACKET
DIAL INDICATOR
STUFFING BOX
EXTENSION
DIAL
INDICATOR #1
IF NEEDED
INSERT
PACKING
PIECES/WEDGES
ALL AROUND
TO CENTER
THE SHAFT
DIAL
INDICATOR #2
MECHANICAL
SEAL
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5.5 Guarding
Guarding is supplied fitted to the pump set. If
this has been removed or disturbed ensure that all the
protective guards around the pump coupling and
exposed parts of the shaft are securely fixed.
Machinery to be protected at all times by Flowserve
provided safety guards or per applicable local or
national standard. Compliance is mandatory for some
regions of the world and in explosive environments.
Page 39 of 66
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d)
First
stage imp.
eye location.
Min.distance
from the sump floor.
Page 40 of 66
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j)
G UARDS
INSTALLED
Page 41 of 66
ENGLISH 71569224
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ENGLISH 71569224
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SUCTION
SOURCE
SEALING LIQUID
Page 43 of 66
ENGLISH 71569224
10-04
a short time.
Page 44 of 66
ENGLISH 71569224
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6 MAINTENANCE
General
It is the plant operator'
s responsibility to ensure
that all maintenance, inspection and assembly work
is carried out by authorized and qualified personnel
who have adequately familiarized themselves with
the subject matter by studying this manual in detail.
(See also section 1.6.2.)
Page 45 of 66
ENGLISH 71569224
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ENGLISH 71569224
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Grease types
Unirex N2
BP
Energrease LS2
Mobil
Mobilux 2
Shell
Alvania No.2
Texaco
Multitak 20
Esso
Beacon 2
Packing Dimensions
Shaft size
Outside diameter of
packing
mm (in.)
25 (1.00)
32 (1.25)
38 (1.50)
43 (1.69)
49 (1.93)
56 (2.20)
62 (2.44)
68 (2.68)
75 (2.95)
82 (3.22)
89 (3.50)
95 (3.75)
102 (4.00)
114 (4.50)
mm (in.)
9.65 (0.38)
9.65 (0.38)
11.17 (0.44)
12.70 (0.50)
12.70 (0.50)
12.70 (0.50)
12.70 (0.50)
12.70 (0.50)
12.70 (0.50)
12.70 (0.50)
15.74 (0.62)
15.74 (0.62)
15.74 (0.62)
15.74 (0.62)
mm (in.)
44.4 (1.75)
50.8 (2.00)
60.4 (2.38)
68.3 (2.68)
74.6 (2.93)
81.0 (3.19)
87.3 (3.43)
93.7 (3.69)
100.0 (3.93)
107.9 (4.24)
120.6 (4.74)
127.0 (5.00)
133.3 (5.24)
146.0 (5.74)
Page 47 of 66
ENGLISH 71569224
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Page 48 of 66
Fastener size
Torque
mm (in.)
NM (lbft)
6 (0.25)
7 (5)
8 (0.31)
14 (10)
10 (0.37)
23 (17)
11 (0.43)
37 (27)
12 (0.5)
54 (40)
15 (0.56)
81 (60)
16 (0.62)
114 (84)
19 (0.74)
183 (135)
22 (0.87)
346 (255)
25 (1.00)
502 (370)
28 (1.12)
678 (500)
32 (1.25)
902 (665)
38 (1.50)
1322 (975)
ENGLISH 71569224
10-04
Flange diameter
mm (in.)
111 or 137
(4.4 or 5.4)
156, 187 213
(6.0, 7.4, 8.4)
250
(10.0)
NM
(lbft)
122
(90)
237
(175)
424
(313)
6.7 Disassembly
Refer to section 1.6, Safety, before
dismantling the pump.
Page 49 of 66
ENGLISH 71569224
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25.40
(1.000)
31.75
(1.250)
38.10
(1.500)
42.86
(1.690)
49.21
(1.940)
55.56
(2.190)
61.91
(2.440)
68.26
(2.690)
74.61
(2.940)
82.55
(3.250)
88.90
(3.500)
95.25
(3.750)
101.60
(4.000)
114.30
(4.500)
127.00
(5.000)
ROLLERS
Shaft
Diameter/Tolerance
Min Dia- Max Dia
mm
(in.)
25.35
25.40
(0.998)
(1.000)
31.70
31.75
(1.248)
(1.250)
38.05
38.10
(1.498)
(1.500)
42.81
42.86
(1.685)
(1.687)
49.16
49.21
(1.935)
(1.937)
55.51
55.56
(2.185)
(2.187)
61.86
61.91
(2.435)
(2.437)
68.21
68.26
(2.685)
(2.687)
74.56
74.61
(2.935)
(2.937)
82.47
82.55
(3.247)
(3.250)
88.82
88.90
(3.497)
(3.500)
95.17
95.25
(3.747)
(3.750)
101.58
101.60
(3.997)
(4.000)
114.22
114.30
(4.497)
(4.500)
126.92
127.00
(4.997)
(5.000)
Bearing
Clearance
(Max/Min)
mm
(in.)
0.28/0.13
(0.011/0.005)
0.35/0.15
(0.012/0.006)
0.33/0.18
(0.013/0.007)
0.36/0.18
(0.014/0.007)
0.38/0.23
(0.015/0.008)
0.41/0.23
(0.016/0.009)
0.41/0.23
(0.016/0.009)
0.43/0.23
(0.017/0.009)
0.43/0.23
(0.017/0.009)
0.46/0.25
(0.018/0.010)
0.48/0.28
(0.019/0.011)
0.53/0.35
(0.021/0.012)
0.56/0.33
(0.022/0.013)
0.58/0.35
(0.023/0.014)
0.61/0.38
(0.024/0.015)
SHAFT
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ENGLISH 71569224
Galled
0.330/0.229
(0.013/0.009)
0.356/0.229
(0.014/0.009)
0.381/0.279
(0.015/0.011)
0.406/0.305
(0.016/0.012)
0.406/0.305
(0.016/0.012)
0.432/0.330
(0.017/0.013)
0.457/0.356
(0.018/0.014)
0.457/0.356
(0.018/0.014)
0.457/0.356
(0.018/0.014)
0.457/0.356
(0.018/0.014)
0.508/0.356
(0.020/0.014)
0.508/0.356
(0.020/0.014)
0.508/0.356
(0.020/0.014)
0.559/0.406
(0.022/0.016)
0.559/0.406
(0.022/0.016)
0.610/0.457
(0.024/0.018)
0.610/0.457
(0.024/0.018)
0.610/0.457
(0.024/0.018)
0.660/0.508
(0.026/0.020)
0.660/0.508
(0.026/0.020)
0.660/0.508
(0.026/0.020)
0.660/0.508
(0.026/0.020)
0.660/0.508
(0.026/0.020)
0.660/0.508
(0.026/0.020)
0.660/0.508
(0.026/0.020)
0.533/0.432
(0.021/0.017)
0.635/0.483
(0.025/0.019)
0.635/0.533
(0.025/0.021)
0.660/0.559
(0.026/0.022)
0.686/0.584
(0.027/0.023)
0.711/0.610
(0.028/0.024)
0.737/0.635
(0.029/0.025)
0.762/0.660
(0.030/0.026)
0.788/0.686
(0.031/0.027)
0.813/0.711
(0.032/0.028)
0.890/0.737
(0.035/0.029)
0.914/0.762
(0.036/0.030)
0.940/0.788
(0.037/0.031)
0.965/0.813
(0.038/0.032)
0.990/0.838
(0.039/0.033)
1.010/0.864
(0.040/0.034)
1.041/0.889
(0.041/0.035)
1.070/0.914
(0.042/0.036)
1.092/0.934
(0.043/0.037)
1.118/0.965
(0.044/0.038)
1.143/0.990
(0.045/0.039)
1.168/1.020
(0.046/0.040)
1.194/1.041
(0.047/0.041)
1.220/1.066
(0.048/0.042)
1.244/1.092
(0.049/0.043)
Bowl ring
interference fit
Impeller ring
interference fit
mm (in.)
0.101/0.050
(0.004/0.002)
0.127/0.050
(0.005/0.002)
0.152/0.076
(0.006/0.003)
0.178/0.076
(0.007/0.003)
0.178/0.076
(0.007/0.003)
0.203/0.076
(0.008/0.003)
0.254/0.102
(0.010/0.004)
0.254/0.102
(0.010/0.004)
0.254/0.102
(0.010/0.004)
0.280/0.102
(0.011/0.004)
0.280/0.102
(0.011/0.004)
0.305/0.102
(0.012/0.004)
0.305/0.127
(0.012/0.005)
0.305/0.127
(0.012/0.005)
0.305/0.127
(0.012/0.005)
0.305/0.127
(0.012/0.005)
0.330/0.406
(0.013/0.016)
0.330/0.406
(0.013/0.016)
0.356/0.152
(0.014/0.006)
0.356/0.152
(0.014/0.006)
0.356/0.152
(0.014/0.006)
0.381/0.179
(0.015/0.007)
0.406/0.179
(0.016/0.007)
0.406/0.203
(0.016/0.008)
0.406/0.203
(0.016/0.008)
Page 52 of 66
0.076/0.025
(0.003/0.001)
0.102/0.025
(0.004/0.001)
0.127/0.038
(0.005/0.002)
0.127/0.038
(0.005/0.002)
0.127/0.038
(0.005/0.002)
0.152/0.051
(0.006/0.002)
0.178/0.051
(0.007/0.002)
0.229/0.051
(0.009/0.002)
0.229/0.076
(0.009/0.003)
0.229/0.076
(0.009/0.003)
0.229/0.076
(0.009/0.003)
0.254/0.102
(0.010/0.004)
0.254/0.102
(0.010/0.004)
0.254/0.102
(0.010/0.004)
0.254/0.102
(0.010/0.004)
0.254/0.102
(0.010/0.004)
0.279/0.127
(0.011/0.005)
0.279/0.127
(0.011/0.005)
0.305/0.127
(0.012/0.005)
0.304/0.127
(0.012/0.005)
0.304/0.127
(0.012/0.005)
0.330/0.152
(0.013/0.006)
0.330/0.152
(0.013/0.006)
0.356/0.179
(0.014/0.007)
0.356/0.179
(0.014/0.007)
10-04
Page 53 of 66
ENGLISH 71569224
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ENGLISH 71569224
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Motor Overloaded
I n s u f f i c i e n t c a pa c i t y d e l i v e r e d
PROBABLE CAUSES
A. SYSTEM PROBLEMS
Pump not submerged.
Consult Flowserve.
Consult Flowserve.
B. MECHANICAL PROBLEMS
Misalignment due to pipe strain.
POSSIBLE REMEDIES
Bearings worn.
Replace bearings.
Page 54 of 66
ENGLISH 71569224
10-04
FAULT SYMPTOM
P u m p o v e r h e a ts a n d s e i z e s
Motor Overloaded
I n s u f f i c i e n t c a pa c i t y d e l i v e r e d
PROBABLE CAUSES
Shaft sleeve worn, scored, or running off
center.
Mechanical seal improperly installed.
POSSIBLE REMEDIES
Consult Flowserve.
C. MOTOR/ELECTRICAL PROBLEMS
Wrong direction of rotation.
Page 55 of 66
ENGLISH 71569224
10-04
SEE
SECTION
8.1.1
FOR PART
DETAILS
SEE
SECTION
8.1.2
FOR PART
DETAILS
Page 56 of 66
ENGLISH 71569224
10-04
304
349
131
354
418
355
417
347
326A
416
327A
117
416
348
431
327
307
326
39
14
366
12A
325
327
101
307
39
14
366
Description
SHAFT-TOP
SLEEVE-LINESHAFT
BEARING-SLEEVE-LINESHAFT
COLUMN-PIPE-REG
BEARING-SLEEVE-THROTTLE BUSHING
GUARD-COUPLING
HEAD-DISCHARGE
RETAINER-BEARING
SPACER-FLANGED
SCREW-CAP-HEX HEAD
STUD-THREADED
STUD-THREADED
NUT-HEX
327A
347
348
349
354
355
366
416
417
418
424
425
431
471
Page 57 of 66
NUT-HEX
O-RING-STUFFING BOX
HOUSING-THROTTLE BUSHING
SEAL-MECHANICAL
STUD-THREADED
NUT-HEX
SCREW-SET
PLUG-PIPE
SCREW-CAP-HEX HEAD
WASHER
NAMEPLATE-FLS
DRIVE SCREW FOR SERIAL PLATE
O-RING
ASSEMBLY, MOTOR TO PUMP COUPLING
ENGLISH 71569224
10-04
101
70
6
361
320
360
309
321
337
357
356
310
311
369
Ref no.
2
6
55
64
70
101
125
309
310
311
316
320
321
323
328
337
356
357
358
360
361
369
422
2
310
358
311
2
310
358
311
2
55
358
64
422
328
323
316
125
Page 58 of 66
Description
IMPELLER
SHAFT-PUMP
BELL-SUCTION
COLLAR-PROTECTIVE
COUPLING-SHAFT-THREADED
COLUMN-PIPE-REG
PLUG-GREASE
CASE-DISCHARGE
BOWL
COLLET-DRIVE
STRAINER
BEARING-THREADED-DISCHARGE CASE
BEARING-SLEEVE-DISCHARGE CASE
BEARING-SLEEVE-BELL
SCREW-SET
PLUG-PIPE
SCREW-CAP-HEX HEAD
NUT-HEX
SCREW-CAP-HEX HEAD
SCREW-CAP-HEX HEAD
NUT-HEX
RING-FLOW
SCREW-CAP-HEX HEAD
ENGLISH 71569224
10-04
S E E S E C T IO N 8 .2 .1 F O R
P A R T S D E T IA L S
S E E S E C T IO N 8 .2 .2 F O R
P A R T S D E T A IL S
Page 59 of 66
ENGLISH 71569224
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8.2.1 Parts identification: Typical enclosed shaft and oil lube connections
Typical enclosed tube/oil lubricated VTP
(ASSEMBLY)
382
ELECTRIC MOTOR
384
383
469
381
77
(ASSEMBLY)
REF. NO. 471
79
386
385
304
343
341
131
425
418
342
424
417
89
301
39
(ASSEMBLY)
388
414
387
389
(ASSEMBLY)
REF. NO. 344
397
13
396
354
302
12A
85
103
374
327
431
326
307
85
103
85
Ref no.
12A
13
39
77
79
85
89
103
131
301
302
304
307
326
327
341
342
343
354
Description
SHAFT-TOP
PACKING SET
BEARING-SLEEVE-LINESHAFT
OIL TANK
BRACKET
ENCLOSING TUBE
SEAL-OIL
BEARING-THREADED-LINE SHAFT
GUARD-COUPLING
ENCLOSING TUBE NUT
TUBE-TENSION
HEAD-DISCHARGE
RETAINER-BEARING
STUD-THREADED
NUT-HEX
VALVE-SHUTOFF
REGULATOR-SIGHT FEED
ELBOW-VENT
STUD-THREADED
374
381
382
383
384
385
386
387
388
389
396
397
414
417
418
424
425
431
469
Page 60 of 66
O-RING-BARREL
SCREW-CAP-HEX HEAD
NUT-HEX
CAP
BAND
STOVE BOLT
NUT-HEX
LUBRICATION LINE
FITTING-ELBOW
FITTING-ADAPTER
CLIP-SAFETY
SCREW-CAP-HEX HEAD
PLUG-PIPE
SCREW-CAP-HEX HEAD
WASHER
SERIAL PLATE-FLOWSERVE TANEYTOWN
DRIVE SCREW FOR SERIAL PLATE
O-RING
SCREW-CAP-HEX HEAD
ENGLISH 71569224
10-04
103
101
103
85
431
361
309
354
89
427
357
321
430
354
310
426
369
6
312
(ASSEMBLY)
REF. NO. 492
26
32
430
310
357
429
358A
319
426
428
322
312
(ASSEMBLY)
REF. NO. 492
(ASSEMBLY)
REF. NO. 491
26
430
32
55
429
357
319
358A
(ASSEMBLY)
REF. NO. 493
428
426
64
422
328
316
323
125
Description
IMPELLER
SHAFT-PUMP
RING-WEAR-IMPELLER
SCREW-CAP SOCKET HEAD
KEY-STRAIGHT
BEARING-SLEEVE-LINESHAFT
BELL-SUCTION
COLLAR-PROTECTIVE
ENCLOSING TUBE
SEAL-OIL
COLUMN-PIPE-REG
BEARING-THREADED-LINE SHAFT
PLUG-GREASE
CASE-DISCHARGE
BOWL
COLLET-DRIVE
RING-THRUST-SPLIT-IMPELLER
RING-THRUST-SPLIT-COUPLING
316
319
319*
321
322
323
328
354
357
358A
361
369
422
426
427
428
429
430
431
Page 61 of 66
STRAINER
RING-WEAR-BOWL
RING-WEAR-BOWL
BEARING-SLEEVE-DISCHARGE CASE
BEARING-SLEEVE-BOWL
BEARING-SLEEVE-BELL
SCREW-SET
STUD-THREADED
NUT-HEX
STUD-THREADED
NUT-HEX
RING-FLOW
SCREW-CAP-HEX HEAD
SCREW-CAP-HEX HEAD
SCREW-CAP-HEX HEAD (JACKING LUG)
PIN-ROLL
PIN-ROLL
O-RING
O-RING
ENGLISH 71569224
10-04
SEE
SECTION
8.3.1
FOR PART
DETAILS
SEE
SECTION
8.3.2
FOR PART
DETAILS
Page 62 of 66
ENGLISH 71569224
381
304
131
425
418
424
417
349
326A
354
327A
355
347
416
117
348
372
412
373
413
374
23
431
327
307
326
39
101
Ref no.
23
39
101
117
131
304
307
326
326A
327
327A
347
348
349
354
Description
PLATE-SOLE
BEARING-SLEEVE-LINESHAFT
COLUMN-PIPE-REG
BEARING-SLEEVE-THROTTLE BUSHING
GUARD-COUPLING
HEAD-DISCHARGE
RETAINER-BEARING
STUD-THREADED
STUD-THREADED
NUT-HEX
NUT-HEX
O-RING-STUFFING BOX
HOUSING-THROTTLE BUSHING
SEAL-MECHANICAL
STUD-THREADED
355
372
373
374
381
382
412
413
416
417
418
424
425
431
Page 63 of 66
NUT-HEX
STUD-THREADED
NUT-HEX
O-RING-BARREL
SCREW-CAP-HEX HEAD
NUT-HEX
STUD-THREADED
NUT-HEX
PLUG-PIPE
SCREW-CAP-HEX HEAD
WASHER
DISPLAY NAMEPLATE-FLS
DRIVE SCREW FOR SERIAL PLATE
O-RING
10-04
ENGLISH 71569224
327
326
354
430
355
309
426
8*
(ASSEMBLY)
REF. NO. 492
6
430
428
310
*
319
429
32
430
355
310
354
429
426
319
322
8*
(ASSEMBLY)
REF. NO. 492
(ASSEMBLY)
REF. NO. 491
428
428
(ASSEMBLY)
REF. NO. 491
*
319
429
430
32
310
429
355
319
354
(ASSEMBLY)
REF. NO. 491
428
426
322
26
312
(ASSEMBLY)
REF. NO. 492
430
55
32
429
319
355
(ASSEMBLY)
REF. NO. 493
428
354
426
323
26
315
*
312
312
Page 64 of 66
10-04
ENGLISH 71569224
10-04
Description
IMPELLER
SHAFT-PUMP
RING-WEAR-IMPELLER
SCREW-CAP SOCKET HEAD
KEY-STRAIGHT
BEARING-SLEEVE-LINESHAFT
BELL-SUCTION
CASE-DISCHARGE
BOWL
RING-THRUST-SPLIT-IMPELLER
RING-THRUST-SPLIT-COUPLING
BARREL
RING-WEAR-BOWL
BEARING-SLEEVE-BOWL
BEARING-SLEEVE-BELL
STUD-THREADED
NUT-HEX
STUD-THREADED
NUT-HEX
SCREW-CAP-HEX HEAD
PIN-ROLL
PIN-ROLL
O-RING
ASSEMBLY, BOWL
ASSEMBLY, WEARING RING
ASSEMBLY, SUCTION BELL & WEAR RING
9 CERTIFICATION
Certificates determined from the Contract
requirements are provided with these instructions
where applicable. Examples are certificates for CE
marking and ATEX markings etc. If required, copies
of other certificates sent separately to the Purchaser
to be retained along with these User instructions.
Page 65 of 66
ENGLISH 71569224
10-04
FLOWSERVE
REGIONAL SALES OFFICES
USA and Canada
Flowserve Corporation (Head Quarters)
5215, North O Connor Blvd. Suite 2300
Irving, TX 75039, USA
Asia Pacific
Flowserve Pte Ltd (Pump Division)
200 Pandan Loop, 06-03/04
Pantech 21, Singapore 128388
Tel +65 775 3003
Fax +65 779 4607
Page 66 of 66