Академический Документы
Профессиональный Документы
Культура Документы
For
Mongoose PT Shaker
Per Assemblies
9671740-01
9671740-02
9671740-03
9671740-04
9671740-05
9671740-06
9671740-07
9671740-08
P. O. Box 42842
Houston, TX 77242-2842
Global Sales/Technical Support
Tel: 281-988-1866
Fax: 281-988-1889
Watts: 1-800-654-0660
Manual Part #: 90-90-767 (Rev. H)
DISCLAIMER
Recommendations made by MI Swaco are advisory only. MI Swaco shall not be
liable under any guarantees or warranties, expressed or implied, in any manner or
form, AND ALL WARRANTIES, EXPRESSED OR IMPLIED, ARE HEREBY
SPECIFICALLY EXCLUDED, and MI Swaco shall not be liable for the failure
to obtain any particular results from the use of any recommendation made by it or
from the use of this material. In no event shall MI Swaco be liable for incidental
or consequential damages.
All other products, brands, or trade names used in this publication are the trademarks or
registered trademarks of their respective owners.
All rights reserved. This publication is the property of, and contains information proprietary to
MI-Swaco. No part of this publication may be reproduced in any form or by any means,
including electronic, mechanical, or otherwise, without the prior written permission of MISwaco.
Information contained within this publication is subject to change without notice.
Table of Contents
Section 1:
Introduction
Page
1
1.1:
1.2:
1
2
Symbols
PPE's (Personal Protective Equipment)
Section 2:
Purpose
Section 3:
Description
2-3
3.1:
4
4
4
5
5
6
6
6
7
7
8
8
9
9
10
10
10
11
11
12
12
13
13
3.2:
3.3:
3.4:
3.5:
3.6:
Specifications
3.1.1: Two (2) Vibrator Motor Version 9671740-01, -05
3.1.2: Three (3) Vibrator Motor Version 9671740-02
3.1.3: Two (2) Vibrator Motor Version 9671740-03, -07
3.1.4: Three (3) Vibrator Motor Version 9671740-04
Mongoose PT Installation Drawings
Figure 1: Side Detail View 2 Motor Version
Figure 2: Top Detail View 2 Motor Version
Figure 3: Side Detail View 3 Motor Version
Figure 4: Top Detail View 3 Motor Version
Figure 5: Side Detail View 2 Motor w/ Bypass
Figure 6: Top Detail View 2 Motor w/ Bypass
Mongoose PT Installation
Figure 7: Typical Mongoose PT Installation Detail
Bypass Installation and Parts List
Figure 8:
Swaco Bypass Manifold P/N#: (9671734)
Figure 9:
Typical Bypass Installation Detail
Figure 9a:
Bypass Part List
Typical Trough and Shale Slide Installation
Shipping Brackets
Figure 10:
Shipping Bracket Locations
Figure 11:
Feed End Shipping Bracket Detail
Figure 12:
Discharge End Shipping Bracket Detail
3.7:
3.8:
Section 4:
Section 5:
Page
14
15-16
16
16
16
17
17
17
17
18
18
19
19
20
20
21
21
22
22
22
22
23
23
24
24
25
25
25
26
27
27
28
ii
Section 6:
Troubleshooting
Page
29
Section 7:
30
30
30
30
31
31
31
32
33
33
33
34
Section 8:
35
36
Section 9:
37
38
Section 10:
39-42
Appendix
A.:
43
Martin Motor Operation and Maintenance Manual
44
iii
Section 1:
Introduction
This manual contains installation, operation, and maintenance instructions for the
Mongoose PT Shaker built by M-I Swaco.
PT = Pre-Tensioned flat screen panels
A primary goal of effective solids control is to remove as many drill solids as possible.
The Mongoose Shaker design provides this preferred mud processing capability. The
unique balanced elliptical motion (3 vibrator motor version) along with a linear motion (2
motor version) together with four pretensioned flat screens permit increased solids
dryness and more even distribution of the mud on the screens and therefore more volume
capacity per foot of screen area compared to conventional hook strip screen shakers.
Screens are available in a wide variety of meshes in square, oblong, and triple layered
bonded.
1.1:
Symbols
Symbols in the operating manual which concern operating safety are emphasized as
follows:
This symbol draws attention to the safety measures which must be observed to
prevent personal injury.
ATTENTION!
NOTE:
The symbols shown on the packing should be noted. Their significance is as follows:
1.2:
PPE (Personal Protective Equipment) must be worn by all personnel working on or around the
Mongoose PT Shale Shaker. Below is a list of what should be worn by personnel unless Local
or National codes require different PPE's to be worn.
1.
2.
3.
4.
5.
Purpose
The Mongoose PT Shaker permits a high flow rate with maximum solids discharge
during the first stage of cuttings removal. A higher flow rate speeds drilling and proper
use of the Mongoose PT Shaker reduces mud costs and decreases pump maintenance.
Section 3:
Description
The MI Swaco Mongoose PT Shaker was especially designed for use in the drilling
industry. The Mongoose PT Shaker is a fine screen vibrating shale shaker with four
sections of screens in series. The deck angle is adjustable up 3 (degrees) or down 3
(degrees). This allows flexible control of the cuttings retention for a maximum
separation of liquids and solids.
The Mongoose PT Shaker has a new Flow Diverter System to enhance the solids
separation performance. The screening operation is improved when the forward
momentum or kinetic energy of the drilling fluid is reduced and applied to the beginning
of the feed screen.
The standard method for introducing drilling fluid onto a shaker screen in to use a
possum belly or tank. The fluid fill the possum belly from the bottom until it flows over
a weir. The weir is located such that the fluid falls on the beginning section of the feed
screen.
The new Flow Diverter System is mounted above the screen deck. The fluid is redirected
from the flow line through the diverter box into a half pipe that is welded to the back of
the screen deck. The flow enters the half pipe at the bottom and spins up and back
through the fluid stream. The fluids collide reducing the momentum of the fluid as it
enters the beginning of the feed screen.
Since the diverter box is mounted above the screen deck, no trap exists to collect solids.
As the fluid passes through the diverter box it sweeps the box clean.
The skid serves as a collecting area for the drilling mud after it passes through the screen.
A trough may be placed on either or both sides of the skid to direct the flow into the mud
tank.
The shaker is equipped with two (2) or three (3) explosion proof vibrator motors. The
unique mounting of these vibrator motors produce a balanced elliptical deck motion for a
three (3) motor version and a linear motion for the two (2) motor version. With the three
motor version, the motion is a unidirectional balanced ellipse slowing down the solids
conveyance resulting in much drier discharge. The three motor version provides a true
linear motion when the third motor is shut off. This should only be used when high solids
loading on the screens is experienced. With the third motor off, the G-force on the shaker
will be increased by 20%. The increased force and linear motion will result in shorter
screen life if used continuously. When all three motors are operation, the motion is a true
balanced elliptical motion providing increased screen life, dryer solids thus translating
into savings in drilling mud consumption. When a simple conventional linear motion
shaker is desired, the two motor version with can be used with simplified controls.
3.1:
Specifications
3.2:
UNIT
NAMEPLATE
CONTROL PANEL
(ELECTRICAL CONNECTION)
APPROVE
LIFTING POINTS
ATEX / CE
NAMEPLATE
55.57
1412
APPROX.
49.20 (1250) @ +3O
APPROXIMATE 47.27
1201 @ 0O
44.60 (1133) @ -3O
29.00
737
WIER HEIGHT
21.79
553
APPROX. C.G.
11.50
292
BYPASS C/L
O 2.00
51
62.38
1584
APPROX. C.G.
(TYP.)
MUD OUTLET
BOTH SIDES
96.63
2454
32.06
814
116.88
2969
22.44
570
44.86
1139
APPROXIMATE
30.00
762
INLET C/L
EARTH
GROUNDING
LOCATION
(BOTH SIDES)
107.35
2727
INSPECTION
COVERS
31.50
800
10" [254]
BOLT FLANGE
CONNECTION
63.00
1600
31.50
800
31.19
792
APPROX. C.G.
21.00
533
APPROX. C.G.
134.12
3407
72.81
1849
APPROX. C.G.
31.19
792
APPROX. C.G.
3.3:
Mongoose PT Installation
The shaker is normally mounted over the first compartment in the shale pit. It can be
either welded or bolted to the tank. Either way, it should be mounted as level as possible
or the shaker will not operate properly.
Remove
Discharge Gate
Typical Trough
Installation
3.4:
Bypass Installation
Connect the optional bypass manifold (MI SWACO Part Number 9671734) as
shown, see Figure 8, see Figure 9 for typical installation. See Figure 9a for
Bypass Manifold Parts List.
11
10
OptionalBYPASS
BypassMANIFOLD
Manifold for Versions
OPTIONAL
FOR
VERSIONS -07 (2 Motor Version)
9671740-03,
9671600-01
MOTOR
9671740-04(2(3
MotorVERSION)
Version)
9671600-02 (3 MOTOR VERSION)
10
Item No.
1
2
3
4
5
6
7
8
Qty.
1
1
12
48
24
12
24
1
Description
Manifold Weldment
Valve Butrfly 10" Wafer Body w/ Handle
HHCS M24-3.0 x 180 mm Lg. Yellow Chromate, Grd. 8.8
Washer Flat M24
Washer Lock M24
HHCS M24 x 110 mm Lg. Yellow Chromate, Grd 8.8
Hex Nut M24
Gasket, Ring
Part Number
9671694
5644042
1493002
05-308
05-309
5644042
03-412
3916067
3.5:
11
3.6:
Shipping Brackets
ATTENTION!
FAILURE TO REMOVE ALL FOUR (4) SHIPPING BRACKETS WILL
CAUSE DAMAGE TO THE SHAKER AND POSSIBLY CAUSE
PERSONAL INJURY.
1. Release all four brackets by loosening and remove the mounting bolts, see Figures
11 and 12. Place mounting bolts and hardware in a safe place for reuse.
2. Loosen and rotate each shipping bracket so that it clears the shaker basket during
operation.
3. Tighten shipping bracket bolts on skid to hold them in place.
See Figure 10, Figure 11 and Figure 12.
ATTENTION!
RE-SECURE THE SHIPPING BRACKETS BEFORE RIG DOWN OR
SHIPPING.
Feed
End
Feed End
Shipping Brackets
Shipping
(See Figure 13)
Brackets
(See Figure 11
Discharge
Discharge
endEnd
Shipping
Shipping
Brackets
(See
Figure 14)
Brackets
(See Figure 12
Figure 10: Shipping Bracket Locations
Note: Unit may not be the same as shown above,
12
MOUNTING
BOLT
SHIPPING
BRACKET
MOUNTING
BOLT
SHIPPING
BRACKET
13
3.7:
14
3.8:
Counterweight Adjustment
Verify that the shaker is wired for the proper voltage and the electrical cable from
the power source is connected to the vibrator motor control panel switch box on
the shaker. Before running, set the weights to the desired setting as outlined
below.
WARNING!
BEFORE ADJUSTING ECCENTRIC WEIGHTS, TURN OFF AND
LOCK OUT/TAG OUT ENERGY SOURCE TO VIBRATOR
MOTORS.
1.
2.
3.
Turn off and lock out/tag out energy source to vibrator according
to ANSI standards.
Remove end cap.
Loosen screw (A), (See Figure 13) so adjustable weight (B) (See
Figure 13) will rotate around shaft (C).
NOTE!
THE FIXED WEIGHT IS ATTACHED TO THE SHAFT. THE
ADJUSTABLE WEIGHT ROTATES AROUND THE SHAFT. THE
WEIGHT ADJUSTMENT DISK WILL BE ATTACHED TO
EITHER THE FIXED OR THE ADJUSTABLE WEIGHT.
4.
CAUTION
ADJUST BOTH SETS OF ECCENTRIC WEIGHTS TO SAME
SETTING NUMBER (MIRROR IMAGES), OR FORCE OUTPUT
WILL BE UNEVEN AND DAMAGE VIBRATOR. (See Figure 14)
5.
CAUTION!
DO NOT OPERATE VIBRATOR MOTORS WITH END CAPS
REMOVED, DUST ACCUMULATING AROUND VIBRATOR
SHAFT COULD CAUSE UNIT TO FAIL.
15
6.
7.
16
Cap Screws
M6
M8
M10
M12
M14
M16
M18
M20
ft/lb (kgm)
7 (1)
16.5 (2.3)
35 (4.8)
58 (8)
94 (13)
137 (19)
195 (27)
275 (38)
Shaft Nuts
M13x1
M15x1
M20x1
M25x1
M30x1
M45x1.5
ft/lb (kgm)
22 (3)
36 (5)
72 (10)
.5 123 (17)
.5 246 (34)
360 (50)
Terminal Block
Nuts
M4
M5
M6
M8
M10
ft/lb (kgm)
0.87 (0.12)
1.45 (0.20)
2.17 (0.30)
4.70 (0.65)
9.80 (1.35)
Operation
Starting / Stopping The Shaker
The Mongoose PT Shaker (2 motor version) electrical control panel has one (1)
control switch, one (1) start/stop button and one (1) reset button. The reset buttons
can be used to reset the motor starters if they trip. The controls have a build-in
safety feature to shut down the other motor should one motor fail to operate.
It is essential that the cover be properly tightened at all times with all the bolts.
This prevents liquids from entering the starter and corroding internal components,
and maintains the integrity of the hazardous location rating. The cover should be
inspected for damage and loose or missing bolts at every screen change.
The three motor version has an additional special feature controlling the operation
of the third motor. The control panel has a separate on/off switch and a reset
button for the third vibrator motor. In order to stop the third motor while the
shaker is in operation, a breaking function is required to stop the motor
otherwise the motion of the shaker would keep it running even without power. It
is not recommended to operate the shaker with the third motor not running for an
extended period due to an uneven loading against the bearings cause by nonrotating counter weights.
17
START
1
STOP
JBE 6124
Figure 17: Starter Box Switches and Buttons (2 Vib. Motors) (P/N: 01-2213), 60 Hz
1: Start Button
2: Stop Button
#10 AWG.
1
BLACK
M
OL1
OL1
OL1
T1
L1
T2
MOTOR
L2
480V
T3
L3
OL2
T1
OL2
T2
#12 AWG.
BLACK
MOTOR
OL2
F1
L1
L2
STOP
F1-2
OL1
OL2
F2-2
M
F1-1
F2
480V
START
F1-1
T3
F2-1
95
95
96
96
F1-2
18
Figure 19: Starter Box Switches and Buttons (3 Vib. Motors) (P/N: 7584916), 460V, 60 Hz
Note: Starter Box Switches and Buttons for Configurations 9671740-06 and -08 will be
Same as shown in Figure 19.
11:
12:
13:
14:
Enclosure
Stop Button
Selector Switch
Reset Button
L2
L1
1A
E-STOP
3A
480
VAC
1A
SW1 LEGEND
OFF
LINEAR
ELLIPTICAL
L
O
X
X
E
O
O
X
110
VAC
SW1
LINEAR
OFF
ELLIPTICAL
O X
MS1
MS4
LINEAR
X
ELLIPTICAL
O
OL MS1
O X
MS2
OL MS2
MS3
OL MS3
DAYTON
MS3
6
7
1
MECH.
INTERLOCK
MS3
MS4
2
OL MS4
19
4.2:
Screen Selection
Part numbers for screens available for the Mongoose PT Shaker are provided in
the screen selection table (See Figure 21).
PART NO.
JMONMK020P
JMONMK060P
JMONMX084P
JMONMX110P
JMONMX140P
JMONMX175P
JMONMX210P
JMONMX250P
DESCRIPTION
SCREEN 10 MESH
SCREEN 60 MESH
SCREEN 84 MESH
SCREEN 110 MESH
SCREEN 140 MESH
SCREEN 175 MESH
SCREEN 210 MESH
SCREEN 250 MESH
20
4.3:
21
Section 5:
5.1:
Maintenance
General Maintenance
The M-I Swaco Mongoose PT Shaker has been designed to minimize routine
maintenance. Periodic cleaning of the shaker will keep the unit at top efficiency.
Wash the screens each time the shaker is shut down. The screen bed gasketing
should be replaced when they show signs of cracking or hardening.
ITEM NO.
QTY.
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
2
4
4
2
1
1
2
2
1
1
1
1
1
2
1
1
1
1
7518020
7150001
7150002
7150003
7150004
7518021
7152605
7152606
7518022
7790015
6019020
7573105
7573106
7573290
7150005
7117005
8265101
8016100
SHAWNUT FUSE
CUTLER-HAMMER CONTACTOR
CUTLER-HAMMER OVERLOAD BLOCK
CUTLER-HAMMER AUX. CONTACT
CUTLER-HAMMER REV. KIT
HAMMOND FUSE KIT
CUTLER-HAMMER OVERLOAD HEATERS
CUTLER-HAMMER OVERLOAD HEATERS
SHAWNUT FUSE
HAMMOND TRANSFORMER
ADALET BOX
ADALET EMERGENCY PUSH-PULL
ADALET SELECTOR SWITCH
ADALET RESET BUTTON
A&B POWER BLOCK
DAYTON TIMER
CORROSION INHIBITOR
ADALET BREATHER
Figure 23:
22
Figure 24: 3 Vib. Motor Starter Box External Detail, 460V, 60 Hz (7584916)
10
1
6
1
9
1
1
2
15
1
H2
X2
X1
16
1
FUSE
H1
FUSE
FROM
POWER SUPPLY
4
2
FUSE
2
4
L1 L2
L3 M1
L1 L2
T1 T2 T3 M1
MS 1
L3 M1
L1 L2
T1 T2 T3 M1
MS 2
L1 L2
T1 T2 T3 M1
MS 3
TO LINEAR TO LINEAR
MOTOR
MOTOR
8
2
L3 M1
L3 M1
5
1
T1 T2 T3 M1
MS 4
TO ELLIPTICAL
MOTOR
3
REF
LID AND BUTTONS REMOVED FOR CLARITY
3
4
7
2
Figure 25: 3 Vib. Motor Starter Box Internal Detail, 460V, 60 Hz (7584916)
23
ITEM NO.
QTY.
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
2
1
4
1
1
1
2
2
1
4
2
2
1
2
1
7573290
7573106
8071702
7573105
7790016
7117005
7150014
7150001
6930009
7150002
7152605
7152606
7519002
7518020
7515022
Reset Buttons
Selector Switch
Mechanical Push Rod
E-Stop Push Pull
Transformer 380V
Timer
Power Distribution Block
Contactors- Non-Rev.
Contactor-Reversing
Overload Blocks
Overload Heaters
Overload Heaters
Fuse Block
Fuse
Fuse
Figure 23a:
14
DOOR IS SHOWN OPEN
15
13
7
9
4
Figure 24a:
MS1
MS2
MS4
MS3
10
10
10
10
12
12
11
11
3 Vib. Motor Starter Box External and Internal Detail (6930007) 380V, 50 Hz
24
START
1
STOP
JBE 6124
Figure 26: 2 Vib. Motor Starter Box External Detail , 460V, 60 Hz (01-2213)
GOULD
2 POLE
FUSE BLK
5 6
Figure 27: 2 Vib. Motor Starter Box Internal Detail, 460V, 60 Hz (01-2213)
ITEM NO.
QTY.
PART NO.
DESCRIPTION
1
2
3
4
5
6
1
1
2
1
1
1
7573333
7573334
7518023
715008
7152003
7152004
Green Pushbutton, 1 NO
Red Pushbutton, 1 NC
1/2 Amp Fuse
Contact, 460V Coil
Overload
Overload Mounting Base
Figure 28: P/N# 01-2213 Vib. Motor Starter Box Component Detail (2 Vib. Motors, 60 Hz)
25
5.3:
3.
4.
5.
6.
7.
8.
9.
26
5.4:
27
5.6:
ATTENTION!
UNDER NO CIRCUMSTANCES SHOULD THE VIBRATOR
MOTOR BE RUN WITH ONE OR MORE ATTACHMENT BOLTS
MISSING OR NOT TORQUED PROPERLY. IF A MOTOR
VIBRATOR BOLT IS GONE, THE SHAKER MUST
IMMEDIATELY BE SHUT DOWN AND NEW BOLTS
INSTALLED AND TORQUED ACCORDING TO THE
PROCEDURE OUTLINED BELOW. FAILURE TO FOLLOW
THIS PROCEDURE CAN RESULT IN THE MOTOR VIBRATOR
COMING OFF AND CAUSING EXTENSIVE DAMAGE.
Each large size vibrator motor is secured to the shaker with four M20-1.5
x 120 mm, grade 10.9 bolts and hardened washers. The third vibrator
motor (small size) is secured to the shaker with four M16-1.5, grade 10.9
bolts and hardened washers. These bolts have been torqued to exact
specifications. It is recommended that this torque be verified every 672
hours or 1 month of operation.
When a vibrator motor is replaced, or a single bolt is replaced, it must be
initially torqued to 320 ft-lb [430 N-m] (large motor), 170 ft-lb [230 N-m]
(small motor). After 4 to 8 hours of operation, all motors must be retorqued to torque values listed above. It is absolutely necessary to use a
torque wrench and apply proper torque. These bolts should be examined
every time the shaker screens are replaced.
28
Section 6:
Troubleshooting
PROBLEM
Screen wedge comes loose
PROBABLE CAUSE
Wedge not properly installed
SUGGESTED REMEDY
Ensure wedge is hammered in
with adequate force
Solids under screen or wedge Remove wedges and screen
and clean screen bed, screen
and wedges
One vibrator motor not
Check vibrator and starter
running
panel
One vibrator rotating to wrong Reverse rotation
direction
Both vibrators rotating to
Reverse rotation of both
wrong direction (2 motor
vibrators
version)
Third motor rotating to wrong Reverse rotation
direction
Wedge or wedges loose
Vibrator bearings worn
Clogged with caked mud.
Clogged with mud.
Gate bent.
Gate holder bent.
Bearing out of grease.
Bearing worn out.
Screen mesh too small.
Screen loose.
Discharge gate not fully open.
Caked mud around gates.
Third motor not rotating in
correct direction
Screen cloth tension loose on
screen panel
29
Section 7:
2
4
Qty
1
1
2
1
1
Description
Mongoose PT Less Motors (See Section 9)
Control Assembly Kit For Mongoose PT
Motor Linear
Motor Elliptical
Bypass Assembly Mongoose PT
Part Number
9671735
See Table 1
See Table 1
See Table 1
See Table 1
Item #2
9671693
9671688
9671693
9671688
9671693-01
9671688-02
9671693-01
9671688-02
Item #3
EM3C00011
EM3C00011
EM3C00011
EM3C00011
EM3C00010
EM3C00010
EM3C00010
EM3C00010
Item #4
6912002
6912002
6905003
6905003
Item #5
9671734
9671734
9671734
9671734
Configuration Description
PT, 2 Motor, 460V, 60 Hz
PT, 3 Motor, 460V, 60 Hz
PT, 2 Motor, w/ Bypass,460V, 60 Hz
PT, 3 Motor, w/ Bypass, 460v, 60 Hz
PT, 2 Motor, 400V, 50 Hz
PT, 3 Motor, 380V, 50 Hz
PT, 2 Motor, w/ Bypass, 50 Hz
PT, 3 Motor, w/ Bypass, 380V, 50 Hz
30
1 12
8
8
11
ON BOTTOM OF ITEM 1
ON BOTTOM OF ITEM 1
4
2
7
5
3
8
6
8
Item Number
1
2
3
4
5
6
7
8
9
10
11
**12
Qty
Description
1
Starter 230/460V, 60 Hz
4
Lockwasher, 1
4
Conduit Locknut, NPT
4
Cord Grip Straight
4
Reducer Bushing, MPT x FPT
4
Cable Connector, NPT .51-.81 Armored
2
Conduit Elbow, 90 Deg. MPT x FPT
4
Decal Label Rotation
40 ft.
Cable Armored 4 Conductor, UL Approved
n/a
n/a
n/a
n/a
1
Starter 380V, 50 Hz
Figure 32: Parts List for (9671693 and 9671693-01)
Part Number
01-2213
05-110
01-184
01-106
5008937
6560030
5030937
9650367
7906218
n/a
n/a
01-2293
** = Item Numbers 2 thru 9 are same for Control Assembly Kits 9671693 and 9671693-01.
Control Assembly Kit 9671693-01 (380/415V, 50 Hz) uses Item 12.
31
For proper supporting of motor cable see Cable Routing View and Table 1 below
CABLE #1
APPROX. LENGTH: 46" LG. FROM
TOWER CABLE GRIP TO MOTOR
A
CABLE #2
APPROX. LENGTH: 44" LG. FROM
TOWER CABLE GRIP TO MOTOR
Cable Routing View
Note: Grounding wire not shown
CABLE #2
CABLE #1
7
7
6.5
8
7
11.5
7
6.5
8
7
MOTOR TO A A TO B B TO C
C TO D
D TO TOWER
APPROX. LENGTH OF CABLE (INCHES)
Table 1
32
11
2
15 14
11
8
13
2x
16
7
8
8
6
6
8
ON BOTTOM OF ITEM 2
11
11
10
12
9
11
11
12
12
5
6
6
Qty
Description
1
Plate, Control Panel Mounting Adapter
1
Starter Assembly 460 V, 60 Hz
1
Starter Assembly 380 V, 50 Hz
4
Mount Vibration Donut
6
Lockwasher, 1
6
Conduit Locknut, NPT
6
Cord Grip Straight
6
Reducer Bushing, MPT x FPT
6
Cable Connector, NPT .51-.81 Dia. Armored
2
Conduit Elbow, 90 Deg. x FPT
n/a
n/a
6
Decal, Arrow Rotation
60 ft.
Cable Armored 4 Conductor, UL Approved
8
Flatwasher, M12 Regular, SST
4
Lockwasher, M12 Regular, SST
4
Hex Nut, M12, SST
4
HHCS, M12 x 80 mm Lg., SST
Figure 34: Control Assembly Kit 9671688, 9671688-02
Part Number
9671689
7584916
6930007
5859378
05-110
01-184
01-106
5008937
6560030
5030937
n/a
9650367
7906218
05-305
05-306
03-415
04-1147
* = Starter Assembly is for 9671688-02 only, Items 1, 3-16 will the same for both
Configurations.
33
For proper supporting of motor cable see Cable Routing View and Table 1 below
CABLE #3
A
CABLE #1
25
REF
CABLE #2
CABLE #3
CABLE #2
CABLE #1
5.5
13.5
15
MOTOR TO
A
6
6
6
7
4.5
6
6
6
7
6.5
6
6
6
7
6
A TO
B TO
C TO
D TO
E TO
B
C
D
E
TOWER
APPROXIMATE LENGTH OF CABLE (INCHES)
35
45
46
TOTAL
LENGTH
Table 1
34
Section 8: Drawings and Parts List For Mongoose PT Assembly (9671735 Shaker
Assembly Less Motors and Controls)
35
NOTES:
ISO VIEW
BILL OF MATERIAL
CONFIDENTIAL
THIS DRAWING AND / OR SPECIFICATION EMBODIES
CONFIDENTIAL INFORMATION OF SWACO, A DIVISION
OF M-I L.L.C., IN THE ABSENCE OF EXPRESS WRITTEN
PERMISION. SWACO HAS LOANED THIS COPY WITH THE
UNDERSTANDING THAT (A) IT WILL NOT BE REPRODUCED
(B) IT WILL NOT BE USED FOR ANY PURPOSE EXCEPT
THAT FOR WHICH IT WAS LOANED AND (C) IT WILL BE
RETURNED ON DEMAND OR UPON COMPLETION OF
THE CONTRACTED WORK, WHICH EVER COMES FIRST.
ACKNOWLEDGED: ______________ DATE: _____________
SIGNATURES
DRAWN
DATE
JAM
3/22/04
BSC
4/7/04
CHECKED
5950 NORTH COURSE DRIVE, HOUSTON, TEXAS 77072
ENGINEER
APPROVED
9671740
9671740
NEXT ASSY
TOP ASSY
SCALE
1 OF 3 NTS
SIZE
DRAWING NO.
REV
9671735
42
42
17
D
D
42
42
36
25
28
26
13
36
38
13
33
37
35
37
34
33
DETAIL K
DETAIL E
34
37
16
37
35
38
14
24
SECTION D-D
30
DETAIL C
27
SECTION G-G
SECTION J-J
5950 NORTH COURSE DRIVE, HOUSTON, TEXAS 77072
SCALE
SHEET
SIZE
NTS
2 OF 3
REV
DRAWING NO.
9671735
19
12
15
12
11
11
31
18
14
2
20
10
32
16
13
DETAIL F
DETAIL B
B
A
20
43
2
18
39
40
29
RIGHT SIDE
20
23 41
14
17
3
29
13
15
2
20
5
DETAIL A
1
5
19
18
DETAIL H
14
18
33
21
43
40
39
8
1
LEFT SIDE
13
39
19
18
DETAIL L
5950 NORTH COURSE DRIVE, HOUSTON, TEXAS 77072
SCALE
SHEET
SIZE
NTS
3 OF 3
REV
DRAWING NO.
9671735
Section 8, cont.
Item Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Qty
1
1
1
16
2
8
8
2
4
8
8
8
32
24
2
16
2
2
2
1
1
8
4
8
8
4
4
4
8
4
1
4
2
2
24
24
48
24
4
2
4
4
2
Description
Weldment, Skid Mongoose
Assembly, Mongoose Basket
Weldment, Header Box
HHCS M12 x 45 mm Lg.
Jack, Elevator
Nut, Hex M20-1.5, Grd 10.9, Yellow Chromate
HHCS M20-1.5 x 120 mm Lg., Grd. 10.9
Gate, Skid Slide
Bracket, Shipping (ATEX, CE)
Flatwasher, M20
Lockwasher, M20
HHCS M20-2.5 x 70 mm Lg.
Flatwasher, M12 Reg.
Lockwasher, 12 Reg.
Decal, Swaco
Hex, Nut M12
10 Inspection Cover
Spring Spool Weldment
Indicator Pointer
Plate, Right Indicator
Plate, Left Indicator
HHCS M12 x 30 Lg.
Spring Coil
Lockwasher Schnorr M20 Martin #513014
Motor Washer
Washer, 16 mm Motor
Lockwasher Schnorr M16
HHCS M16 x 1.5 x 100 mm Lg.
Washer, Spring Isolation
Nut, Hex M16-1.5, Yellow Chromate
Unit Tag
Pop Rivet, 1/8
Cover, Weld Flange 10, MS
Gasket, Ring ANSI Flange RF, 150 LB, 10
HHCS M24-3.0 x 90 mm, Yellow Chromate
Hex, Nut M24
Flatwasher, M24
Lockwasher, M24
Label, Lift Point
Label, PE Protective Earth
Boot, Spring
Decal Shipping Bracket
Cover, Plug-I/O 6 inch Dia. Nitrile
Part Number
9671770
9671738-01
9671810
04-1270
9671681
1305055
1407169
9671779
9671742
05-296
05-307
04-1629
05-305
05-306
8420202
03-415
S48B00829
9671679
9671683
9671744
9671745
04-1157
9360007
05-244
BM6S80043-01
9671682
05-248
1407144
5895002
1305040
9650360
07-409
9671652-01
3916067
1493003
03-412
05-308
05-309
BM6K80098
BMK80097
5804004
9650511
S48K00827-NL
Section 9: Drawings and Parts List For Mongoose PT Basket Assembly (9671738-01 thru -03)
37
1
2
4
7 24
E
9
A
D
D
4
7 24
ISO VIEW
NOTES:
1. USE SUPERFLEX TM RED RTV SILICONE ADHESIVE (MI-Swaco P/N: 00-1589 OR EQUIVALENT ON THE
FEED END SKIRT IF REMOVED OR REPLACED.
2. USE FOOD GRADE ANTI-SEIZE (LOCTITE 51168) ON ALL BOLTS AND SCREWS IF REMOVED.
9671738-01
BASKET ASSEMBLY, MS BASKET AND 304SS HARDW ARE
CONFIGURATION
DESCRIPTION
BILL OF MATERIAL
CONFIDENTIAL
THIS DRAWING AND / OR SPECIFICATION EMBODIES
CONFIDENTIAL INFORMATION OF SWACO, A DIVISION
OF M-I L.L.C., IN THE ABSENCE OF EXPRESS WRITTEN
PERMISION. SWACO HAS LOANED THIS COPY WITH THE
UNDERSTANDING THAT (A) IT WILL NOT BE REPRODUCED
(B) IT WILL NOT BE USED FOR ANY PURPOSE EXCEPT
THAT FOR WHICH IT WAS LOANED AND (C) IT WILL BE
RETURNED ON DEMAND OR UPON COMPLETION OF
THE CONTRACTED WORK, WHICH EVER COMES FIRST.
ACKNOWLEDGED: ______________ DATE: _____________
SIGNATURES
DRAWN
JAM
DATE
03/22/04
CHECKED
Swaco, A Division of M - I
APPROVED
L.L.C.
ENGINEER
BSC
04/7/04
BASKET ASSEMBLY,
MONGOOSE FLAT PANEL
SHEET
NEXT ASSY
TOP ASSY
SCALE
1 OF 2 NTS
SIZE
DRAWING NO.
9671738-01
REV
8
6
4
10
11
7
14
2
7
12
DETAIL C
DETAIL E
DETAIL F
10
11
14
13
5
5
4
9
6
2
7
24
SECTION D-D
H
7
DETAIL B
DETAIL H
SECTION G-G
15
1
3
1
12
SECTION A-A
Swaco, A Division of M - I
L.L.C.
SHEET
SIZE
NTS
2 OF 2
DRAWING NO.
9671738-01
REV
Item
#
1
2
3
4
5
6
7
8
9
10
11
12
13
-01
9674610
9671637-02
5895001
05-277
04-1103
05-270
03-229
9671638-02
5873004
5837001
9671640
9671925
07-415
Configurations
-02
9671610-01
9671637-01
5895001
05-317
04-1213
05-316
03-300
9671638-01
5873004
5837001
9671640-01
9671925
07-415
-03
9671610-02
9671637-02
5895001
05-277
04-1103
05-270
03-229
9671638-02
5837004
5837001
9671640
9671925
07-415
14
1441471
1441471
1441471
15
BM6K80100
BM6K80100
BM6K80100
24
05-217
05-217
05-217
Description
Qty
1
1
8
38
30
30
30
1
1
4
4
1
32
32
1
2
38
Section 10:
39
Figure No. /
Item No.
21 / n/a
21 / n/a
21 / n/a
21 / n/a
21 / n/a
21 / n/a
21 / n/a
21 / n/a
30 / 3
30 / 4
30 / 5
4 / 12
Qty
Part Number
Description
1
1
1
1
1
1
1
1
2
1
2
JMONMKO2OP
JMONMKO6OP
JMONMXO84P
JMONMX110P
JMONMX140P
JMONMX175P
JMONMX210P
JMONMX250P
EM3C00011
6912002
EM3C00010
32 / 6
6560030
4 / 13
32 / 9
40 ft.
7906218
5 / 14
34 / 8
6560030
5 / 15
34 / 12
60 ft.
7906218
n/a / 16
35 / 5
9671681
n/a / 17
35 / 6
1305055
n/a / 18
35 / 7
1407169
n/a / 19
n/a / 20
35 / 17
35 / 23
2
4
S48B00829
936007
n/a / 21
35 / 24
05-244
n/a / 22
6 / 23
6 / 24
6 / 25
n/a / 26
6 / 27
n/a / 28
35 / 25
35 / 26
35 / 27
35 / 28
35 / 29
35 / 30
35 / 41
8
4
4
4
8
4
4
BM6S80043-01
9671682
05-248
1407144
5895002
1305040
5804004
Screen 10 Mesh
Screen 60 Mesh
Screen 60 Mesh
Screen 110 Mesh
Screen 140 Mesh
Screen 175 Mesh
Screen 210 Mesh
Screen 250 Mesh
Motor 2 Hp, 230/460 V, 60 Hz
Motor 0.60 Hp, 230/460 V, 60 Hz
Motor 2 Hp, 380/415 V, 50 Hz
Cable Connector 1/2 NPT .51-.81
Armored
Cable Armored 4 Conductor, UL
Approved
Cable Connector 1/2 NPT .51-.81
Armored
Cable Armored 4 Conductor, UL
Approved
Jack, Elevator
Nut Hex M20-1.5, Grd. 10.9, Yellow
Chromate
HHCS M20-1.5 x 120 mm Lg., Grd
10.9
10 Inspection Cover
Spring Coil
Lockwasher Schnorr M20 Martin
#513014
Motor Washer
Washer, M16 Motor
Lockwasher Schnorr M16
HHCS M16-1.5 x 100 mm Lg.
Washer, Spring Isolation
Nut Hex M16-1.5, Yellow Chromate
Boot Spring
40
Figure No. /
Item No.
36 / 3
36 / 9
36 / 10
36 / 12
36 / 13
34
36 /13
7 / 35
7 / 36
7 / 37
7 / 38
7 / 39
7 / 40
7 / 41
7 / 42
7 / 43
7 / 44
7 / 46
7 / 47
7 / 48
7 / 49
7 / 50
8 / 51
8 / 52
8 / 53
8 / 54
8 / 55
8 / 56
23 / 1
23 / 2
23 / 3
23 / 4
23 / 5
23 / 6
23 / 7
23 / 8
23 / 9
23 / 10
23 / 12
23 / 13
23 / 14
23 / 15
23 / 16
28 / 1
28 / 2
28 / 3
28 / 4
28 / 5
28 / 6
Qty
Part Number
Description
8
1
4
1
32
32
5895001
5873004
5837001
9671925
07-415
1441471
2
4
4
2
1
1
2
2
1
1
1
1
2
1
1
1
1
2
1
1
1
7518020
7150001
7150002
7150003
7150004
7518021
7152605
7152606
7518022
7790015
7573105
7573106
7573290
7150005
7117005
7573333
7573334
7518023
7150008
7152003
7152004
41
Figure No. /
Item No.
23a / 1
23a / 2
23a / 3
23a / 4
23a / 5
23a / 6
23a / 7
23a / 8
23a / 9
23a / 10
23a / 11
23a / 12
23a / 13
23a / 14
23a / 15
Qty
Part Number
2
1
4
1
1
1
2
2
1
4
2
2
1
2
1
7573290
7573106
8071702
7573105
7790016
7117005
7150014
7150001
6930009
7150002
7152605
7152606
7519002
7518020
7515022
Description
Reset Button
Selector Switch
Mechanical Push Rod
E-Stop Push Pull
Transformer 380V
Timer
Power Distribution Block
Contactors Non-Rev.
Contactor-Reversing
Overload Blocks
Overload Heaters
Overload Heaters
Fuse Block
Fuse
Fuse
42
Appendix
43
44
*#.'*#-'4 .'%64+%+$4#614
+8+5+101(g XTTT
Section
Page
List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Before Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Mounting vibrator onto structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Nut and cap screw torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Markings on Vibrators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Thermistors and thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installing overload, short-circuit, and ground-fault protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
After Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Checking shaft rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Adjusting eccentric weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Initial start-up/checking line current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Lubricating vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Repairing vibrator and replacing bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Inspecting vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Table of Contents
Table of Contents
List of Figures/Tables
List of Figures
Figure
1
2
3
4
5
6
7
8a
8b
9a
9b
10a
10b
11a
11b
Title
Page
List of Tables
Table
Title
Page
II
III
ii
General
References
The following documents are referenced in this manual:
The National Electrical Code (NEC), National Fire Protection Association,
1 Batterymarch Park, P.O. Box 9101, Quincy MA 02269-9101.
American National Standards Institute (ANSI) z244.1-1982, American
National Standard for Personnel Protection - Lockout/Tagout of Energy
Sources - Minimum Safety Requirements, American National Standards
Institute, Inc., 1430 Broadway, New York, NY 10018.
Code of Federal Regulation (CFR) 29, Part 1910, Control of Hazardous
Energy Source (Lockout/Tagout); Final Rule, Department of Labor,
Occupational Safety and Health Administration (OSHA), 32nd Floor,
Room 3244, 230 South Dearborn Street, Chicago, IL 60604.
CFR 29, Part 1910.15, Occupational Noise Exposure, Department of Labor,
OSHA, 32nd Floor, Room 3244, 230 South Dearborn Street,
Chicago, IL 60604.
Safety
All safety rules defined in the above documents and all owner/employer
safety rules must be strictly followed when working on the vibrator.
Storage
Store vibrator in an ambient temperature not less than 41F (5C) with a
relative humidity not more than 60%. If the vibrator has been stored for 2 or
more years, remove bearings, wash them, and repack them with new grease
(see Lubricating Vibrator).
Introduction
Introduction
Before Installation
Installation
Installing Vibrator
CAUTION
Use only new Grade 5 bolts (or metric equivalent) and lock
nuts to install vibrator. Old fasteners can break and cause
damage to vibrator or structure.
Do not use split lock washers to install vibrator onto mount.
Damage to vibrator could result.
Tighten mounting bolts in sequence shown in Figure 1. If not
tightened in order, vibrator casting could be damaged.
1. Before installing vibrator onto mount, apply thread sealing compound to
all bolts.
2. Install vibrator onto mount with new lock nuts, compression washers, and
bolts according to Table I. Tighten bolts in order given in Figure 1 to
avoid damaging vibrator casting. (Contact fastener manufacturer for
specific information regarding bolt torque.)
4 Bolts
6 Bolts
Installation
Frame Size*
Bolt Size
(Gr 5)
Metric
Dry Torque
(ft-lb)
Bolt Size
Dry Torque
(kgm)
CDX
30
137
M16
19
CDX
50, 60
288
M20
38
VMX
70
288
M20
38
*Torque specifications are for reference only. Contact fastener manufacturer for specific information
regarding bolt torque.
After removing any nuts or cap screws from vibrator assembly, re-install to
the torque values specified in Table II.
ft/lb (kgm)
Terminal
Block Nuts
ft/lb (kgm)
M6
7 (1)
M4
0.87 (0.12)
M8
16.5 (2.3)
M5
1.45 (0.20)
M10
35 (4.8)
M6
2.17 (0.30)
M12
58 (8)
M8
4.70 (0.65)
M14
94 (13)
M10
9.80 (1.35)
M16
137 (19)
M18
195 (27)
M20
275 (38)
Stainless Nameplate
Installation
Markings on
Vibrators
Wiring
WARNING
WARNING
6-lead, 3-phase
W2 U2
P1 P2
P1 P2
Installation
V2
W2
U2
U1
V1
W1
U1
V2
W1
V1
Cable Entry
Y - High Voltage
s - Low Voltage
CAUTION
IMPORTANT
When wiring vibrator, leave slack in electrical cable so that
cable does not become taut during vibration cycle and cause
Wire
connector
Flat
washers
WARNING
Installation
Installation
WARNING
Thermistors and
thermostats
IMPORTANT
A thermistor or thermostat control circuit will be provided. It
is required that these circuits be connected to the motor
control circuit. However, these devices are optional for units
marked with a 55C ambient rating.
NOTE
The thermistor terminals are identified as T1 and T2.
1. For vibrators having a thermistor circuit, wire thermistor to control
module in accordance with Figure 4. (Other suitable control modules may
be used.)
T1
T2
NOTE
The thermostat terminals are identified as P1 and P2 (Figure
5). The thermostat circuit is rated 600 Vac maximum and 720
VA. A manual momentary start switch must be used.
Motor
Motor Starter
Line
Motor
V
2
Windings
P1
Start
Starter
Coil
Stop
P2
Starter
Overload
Contacts
Installing
overload, shortcircuit, and
ground-fault
protection
CAUTION
CAUTION
Installation
After Installation
Checking shaft
rotation
WARNING
CAUTION
WARNING
10
Adjusting
eccentric weights
IMPORTANT
For the most efficient operation, vibrator eccentric weights
should be adjusted to the lowest force setting required to move
the material. This will increase vibrator life and reduce energy
costs.
!
WARNING
A.
B.
C.
D.
Screw
Adjustable weight
Shaft
Fixed weight
NOTE
The fixed weight is attached to the shaft. The adjustable
weight rotates around the shaft. The weight adjustment disk
will be attached to either the fixed or the adjustable weight.
4. See Figure 10. Rotate adjustable eccentric weight to proper setting. To
produce more force, move weight to higher setting (i.e., higher number).
When set, tighten cap screw according to Table II.
5. Check o-rings for damage. Replace if damaged.
11
After Installation
NOTE
After Installation
CAUTION
CAUTION
Initial start-up/
checking line
current
WARNING
12
CAUTION
13
After Installation
Maintenance
Maintenance
Lubricating
vibrator
IMPORTANT
Read entire section before beginning work. Allow vibrator to
cool to ambient temperature before working on it.
NOTE
All vibrators are lubricated at the factory.
!
CAUTION
Quantity
g
Frequency
hrs.
30
N/A
Life
50
16
2000
60
25
3000
70
40
2000
Repairing vibrator
and replacing
bearings
CAUTION
WARNING
15
Maintenance
Inspecting
vibrator
Part Numbers
Part Numbers
Frame Size 30
CDX Part Numbers:
601149
16
Part Numbers
Part Numbers
Model CDX18-2100
P/N 601149
Item
Part No.
Case
300177
Flange
301148
Screw
515507
Washer, Schnorr
513004
O-Ring
508560
Shaft
400214
Bearing
10
506531
Key
13
506029
Screw
16
516556
Washer, Schnorr
17
513004
Washer, Brass
18
513514
19
518156
19
518157
Ring, Snap
20
500041
O-Ring
22
508576
Cover, Weight
23
306076
Screw
24
515505
Washer, Schnorr
25
513003
Terminal Block
26
510501
Screw
27
515501
Washer, Schnorr
28
513002
Screw, Ground
29
516555
Washer, Schnorr
30
513003
Tag, Ground
31
518026
Cushion, Foam
32
514021
O-Ring
33
508620
34
309031
Screw
35
515509
Washer, Schnorr
36
513004
Protector, Lead
39
514022
49
510510
50
515605
Screw Insert
51
509056
17
Part Numbers
Part Numbers
22
23
25
28
26
13
32
27
4
5
22
23
25
33
19
30
31
20
21
17
3
18
34
15
14
36
16
12
13
6
2
11
10
9
1
35
4
5
18
Item
Qty.
Description
Part No.
Case
300436
Flange
301254
16
Screw SHC MB x 25
515508
16
Washer Schnorr DB
513004
Shaft
400367
Roller Bearing
506538
V-Ring
502059
Key 10 x 8 x 22
506044
12
515559
13
513005
14
518174
15
518175
16
Snap Ring
500055
17
O-Ring
508621
18
Weight Cover
517055
19
510501
20
Screw SHC M5 x 14
515501
21
Washer Schnorr DS
513002
22
Screw HHC M6 x 14
516555
23
Washer Schnorr D6
513003
24
Rubber Block
514039
25
Washer Ground D6
518026
26
510510
27
Adapter M6 to M3
515605
28
Screw SHC M3 x 25
509056
29
514031
30
309037
31
O-Ring
508671
32
515538
33
509059
34
Bearing Cover
303080
35
500076
36
Plug M8 x 10
509010
19
Part Numbers
Part Numbers
23
24
26
4
5
33
19
20
23
24
26
28
29
22
24
21
27
31
3
8
32
36
15
14
17
18
34
12
13
16
11
2
10
35
4
5
7
9
20
Item
Qty.
Description
Part No.
Case
300437
Flange
301254
12
515538
12
513005
Shaft
400368
Roller Bearing
506563
V-Ring
502084
Key 10 x 8 x 22
506044
12
515612
13
513006
14
518174
15
518175
16
Snap Ring
500058
17
O-Ring
508619
18
Weight Cover
517349
19
Screw SHC M8 x 25
515508
20
Washer Schnorr D8
513004
21
518502
22
Screw SHC M6 x 20
515504
23
Screw HHC M6 x 14
516555
24
Washer Schnorr D6
513003
25
Rubber Block
514036
26
Washer Ground D6
518026
27
510510
28
Adapter M6 to M3
515605
29
Screw SHC M3 x 25
509056
30
514031
31
309038
32
O-Ring
508548
33
509059
34
Bearing Cover
303081
35
500008
36
Plug M10 x 10
509008
21
Part Numbers
Part Numbers
19
20
22
31
27
28
15
16
24
25
23
19
20
22
18
20
17
29
34
30
13
3
14
5
11
12
9
2
10
32
33
4
5
22
Item
Qty.
Description
Part No.
Case
300243
Flange
301256
515558
12
513006
Shaft
400369
Roller Bearing
506518
V-Ring
502069
Key 14 x 9 x 25
506046
11
515588
12
Snap Ring
500063
13
O-Ring
508629
14
Weight Cover
517062
15
Screw SHC M8 x 25
515508
16
Washer Schnorr D8
513004
17
510502
18
Screw SHC M6 x 20
515504
19
Screw HHC M4 x 14
516555
20
Washer Schnorr D6
513003
21
Rubber Block
514036
22
Washer Ground D6
518026
23
510510
24
Adapter M6 to M3
515605
25
Screw SHC M3 x 25
509056
26
514031
27
515538
28
513005
29
309038
30
O-Ring
508548
31
509059
32
Bearing Cover
303081
33
500008
34
Plug M12 x 12
509008
23
Part Numbers
PO Box 721110
Houston, TX 77272 USA
Phone: 281-988-1866 or 800-654-0660
FAX: 281-988-1888
http:\www.swaco.midf.com
Form No. M3637SW-11/02
Martin P/N:
Ital. code:
Frame Size:
UL/cUL File:
ATEX #
C601293-5900
601293*
60X
E129825
01ATEX0135585
Working moment:
129.0 in.-lb
(148.8 kg-cm)
Max. Static moment: 64.6 in.-lb
(74.4 kg-cm)
Weight
Unbalance
Centrifugal Force
Bearing Life (hrs)
Position
in.-lb
kg-cm
lb
kg
kN
w/1.3 Load Factor
100%
64.6
74.4
5954
2700
26.5
15,859
90%
58.1
67.0
5358
2430
23.8
22,532
80%
51.7
59.5
4763
2160
21.2
33,366
70%
45.2
52.1
4167
1890
18.5
52,073
60%
38.7
44.6
3572
1620
15.9
87,051
50%
32.3
37.2
2977
1350
13.2
159,849
40%
25.8
29.8
2381
1080
10.6
336,313
30%
19.4
22.3
1786
810
7.9
877,416
20%
12.9
14.9
1191
540
5.3
3,389,820
10%
6.5
7.4
595
270
2.6
34,167,246
Bearing:
NJ2310E.TVP2.C4.QP51
Dynamic Factor:
91.9
(3.62 /mm)
Dynamic Load:
72248 lb
(32840 kg)
Lubrication:
Kluber Isoflex Topas NB52
Lube schedule:
Every 3000 working hours use,
1.0 oz
(25 grams) per bearing
D:
E:
F:
G:
H:
M:
0.87 in.
5.31 in.
7.87 in.
(22)
(135)
(200)
5.75 in.
(146 mm)
3/4"-10NC Gr 5 (M20)
270 ft-lb
(366 N-m)
9/22/2004
230 / 460
5.8 / 2.9
45 / 22.5
7.8
1650
1.99 -1485
90%
2.0%
0.69
3.41
F
L (9.01)
64 in.-lb
(7.2
332 in.-lb (37.5
304 in.-lb (34.3
5.2
4.8
0.72
continuous
131 F
(55
T2C
N-m)
N-m)
N-m)
C)
9/22/2004