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Operating and Service Manual

For

Mongoose PT Shaker
Per Assemblies
9671740-01
9671740-02
9671740-03
9671740-04
9671740-05
9671740-06
9671740-07
9671740-08

P. O. Box 42842
Houston, TX 77242-2842
Global Sales/Technical Support
Tel: 281-988-1866
Fax: 281-988-1889
Watts: 1-800-654-0660
Manual Part #: 90-90-767 (Rev. H)

DISCLAIMER
Recommendations made by MI Swaco are advisory only. MI Swaco shall not be
liable under any guarantees or warranties, expressed or implied, in any manner or
form, AND ALL WARRANTIES, EXPRESSED OR IMPLIED, ARE HEREBY
SPECIFICALLY EXCLUDED, and MI Swaco shall not be liable for the failure
to obtain any particular results from the use of any recommendation made by it or
from the use of this material. In no event shall MI Swaco be liable for incidental
or consequential damages.

Copyright 2005 MI-Swaco


Publication date: February 2005

All other products, brands, or trade names used in this publication are the trademarks or
registered trademarks of their respective owners.
All rights reserved. This publication is the property of, and contains information proprietary to
MI-Swaco. No part of this publication may be reproduced in any form or by any means,
including electronic, mechanical, or otherwise, without the prior written permission of MISwaco.
Information contained within this publication is subject to change without notice.

Table of Contents
Section 1:

Introduction

Page
1

1.1:
1.2:

1
2

Symbols
PPE's (Personal Protective Equipment)

Section 2:

Purpose

Section 3:

Description

2-3

3.1:

4
4
4
5
5
6
6
6
7
7
8
8
9
9
10
10
10
11
11
12
12
13
13

3.2:

3.3:
3.4:

3.5:
3.6:

Specifications
3.1.1: Two (2) Vibrator Motor Version 9671740-01, -05
3.1.2: Three (3) Vibrator Motor Version 9671740-02
3.1.3: Two (2) Vibrator Motor Version 9671740-03, -07
3.1.4: Three (3) Vibrator Motor Version 9671740-04
Mongoose PT Installation Drawings
Figure 1: Side Detail View 2 Motor Version
Figure 2: Top Detail View 2 Motor Version
Figure 3: Side Detail View 3 Motor Version
Figure 4: Top Detail View 3 Motor Version
Figure 5: Side Detail View 2 Motor w/ Bypass
Figure 6: Top Detail View 2 Motor w/ Bypass
Mongoose PT Installation
Figure 7: Typical Mongoose PT Installation Detail
Bypass Installation and Parts List
Figure 8:
Swaco Bypass Manifold P/N#: (9671734)
Figure 9:
Typical Bypass Installation Detail
Figure 9a:
Bypass Part List
Typical Trough and Shale Slide Installation
Shipping Brackets
Figure 10:
Shipping Bracket Locations
Figure 11:
Feed End Shipping Bracket Detail
Figure 12:
Discharge End Shipping Bracket Detail

3.7:
3.8:

Section 4:

Section 5:

Power Requirements and Supply


Counter Weight Adjustment
Figure 13:
Counter Weight Parts Identification
Figure 14:
Counter Weight Adjustment Detail
Figure 15:
Counter Weight Correct Adjustment Detail
Figure 16:
Vib. Motor Torque Requirements
3.9:
Motor Vibrator Bolt Torque Requirements
Operation
4.1:
Starting / Stopping the Shaker
Figure 17:
Starter Box Switches and
Buttons (2 Vib. Motors)
Figure 18:
Electrical Schematic (2 Vib. Motors)
Figure 19:
Starter Box Switches
and Buttons (3 Vib. Motors)
Figure 20:
Electrical Schematic (3 Vib. Motors), 460V
4.2:
Screen Selection Table
Figure 21:
Screen Selection Table
4.3:
Variable Deck Angle
Figure 22:
Deck Angle Adjustment
Maintenance
5.1:
General Maintenance
5.2:
Electrical System Maintenance
Figure 23:
Vib. Motor Starter Box
Parts List (3 Vib. Motors), 460V
Figure 24:
Vib. Motor Starter Box External
Detail (3 Vib. Motors) , 460V
Figure 25:
Vib. Motor Starter Box Internal
Detail (3 Vib Motors), 460V
Figure 23a:
Vib Motor Starter Box
Parts List (3 Vib. Motor), 380V
Figure 24a:
Vib. Motor Starter Box External and Internal
Detail (3 Vib. Motors), 380V
Figure 26:
Vib. Motor Starter Box External
Detail (2 Vib Motors)
Figure 27:
Vib. Motor Starter Box Internal
Detail (2 Vib Motors)
Figure 28:
Vib. Motor Starter Box
Parts List (2 Vib. Motors)
5.3:
Screen Installation and Removal
5.4:
Screen Gasket Replacement
5.5:
Vibrator Motor Maintenance
5.6:
Vibrator Motor Bolts / Torque Requirements

Page
14
15-16
16
16
16
17
17
17
17
18
18
19
19
20
20
21
21
22
22
22
22
23
23
24
24
25
25
25
26
27
27
28

ii

Section 6:

Troubleshooting

Page
29

Section 7:

Drawings and Parts List for Mongoose PT Assemblies


Figure 29:
Mongoose Assembly Side Detail
Figure 30:
Parts List for Assemblies
Table 1:
Parts List for Mongoose Configurations
7.1:
Control Assembly Kit (9670746 and 9671746-01)
Figure 31:
Control Assembly Kit (9671693 and 9671693-01)
Figure 32:
Parts List for (9671693 and 9671693-01)
Cable Routing View
7.2:
Control Assembly Kit (9670688)
Figure 33:
Control Assembly Kit (9671688)
Figure 34:
Parts List for (9671688)
Cable Routing View

30
30
30
30
31
31
31
32
33
33
33
34

Section 8:

Drawings and Parts List for Mongoose PT Assembly 9671735


Figure 35:
Parts List for 9671735

35
36

Section 9:

Drawings and Parts List for Mongoose PT Assembly 9671738


Figure 36:
Parts List for 9671738

37
38

Section 10:

Recommended Spare Parts

39-42

Appendix
A.:

43
Martin Motor Operation and Maintenance Manual

44

iii

Section 1:

Introduction

This manual contains installation, operation, and maintenance instructions for the
Mongoose PT Shaker built by M-I Swaco.
PT = Pre-Tensioned flat screen panels
A primary goal of effective solids control is to remove as many drill solids as possible.
The Mongoose Shaker design provides this preferred mud processing capability. The
unique balanced elliptical motion (3 vibrator motor version) along with a linear motion (2
motor version) together with four pretensioned flat screens permit increased solids
dryness and more even distribution of the mud on the screens and therefore more volume
capacity per foot of screen area compared to conventional hook strip screen shakers.
Screens are available in a wide variety of meshes in square, oblong, and triple layered
bonded.

1.1:

Symbols
Symbols in the operating manual which concern operating safety are emphasized as
follows:
This symbol draws attention to the safety measures which must be observed to
prevent personal injury.
ATTENTION!

This symbol draw attention to the safety measures which must be


observed to prevent damage to the equipment.

NOTE:

This symbol draws attention to general operating notes which


should be especially observed.

The symbols shown on the packing should be noted. Their significance is as follows:

1.2:

PPE's (Personal Protective Equipment)

PPE (Personal Protective Equipment) must be worn by all personnel working on or around the
Mongoose PT Shale Shaker. Below is a list of what should be worn by personnel unless Local
or National codes require different PPE's to be worn.
1.
2.
3.
4.
5.

Approved Hard Hat


Approved Safety Glass w/ Shields or a Face mask
Approved Gloves
Approved Safety Shoes
Approved outer garments

Check with Local or National Codes for additional requirements


Section 2:

Purpose

The Mongoose PT Shaker permits a high flow rate with maximum solids discharge
during the first stage of cuttings removal. A higher flow rate speeds drilling and proper
use of the Mongoose PT Shaker reduces mud costs and decreases pump maintenance.
Section 3:

Description

The MI Swaco Mongoose PT Shaker was especially designed for use in the drilling
industry. The Mongoose PT Shaker is a fine screen vibrating shale shaker with four
sections of screens in series. The deck angle is adjustable up 3 (degrees) or down 3
(degrees). This allows flexible control of the cuttings retention for a maximum
separation of liquids and solids.
The Mongoose PT Shaker has a new Flow Diverter System to enhance the solids
separation performance. The screening operation is improved when the forward
momentum or kinetic energy of the drilling fluid is reduced and applied to the beginning
of the feed screen.
The standard method for introducing drilling fluid onto a shaker screen in to use a
possum belly or tank. The fluid fill the possum belly from the bottom until it flows over
a weir. The weir is located such that the fluid falls on the beginning section of the feed
screen.
The new Flow Diverter System is mounted above the screen deck. The fluid is redirected
from the flow line through the diverter box into a half pipe that is welded to the back of
the screen deck. The flow enters the half pipe at the bottom and spins up and back
through the fluid stream. The fluids collide reducing the momentum of the fluid as it
enters the beginning of the feed screen.

Since the diverter box is mounted above the screen deck, no trap exists to collect solids.
As the fluid passes through the diverter box it sweeps the box clean.
The skid serves as a collecting area for the drilling mud after it passes through the screen.
A trough may be placed on either or both sides of the skid to direct the flow into the mud
tank.

The shaker is equipped with two (2) or three (3) explosion proof vibrator motors. The
unique mounting of these vibrator motors produce a balanced elliptical deck motion for a
three (3) motor version and a linear motion for the two (2) motor version. With the three
motor version, the motion is a unidirectional balanced ellipse slowing down the solids
conveyance resulting in much drier discharge. The three motor version provides a true
linear motion when the third motor is shut off. This should only be used when high solids
loading on the screens is experienced. With the third motor off, the G-force on the shaker
will be increased by 20%. The increased force and linear motion will result in shorter
screen life if used continuously. When all three motors are operation, the motion is a true
balanced elliptical motion providing increased screen life, dryer solids thus translating
into savings in drilling mud consumption. When a simple conventional linear motion
shaker is desired, the two motor version with can be used with simplified controls.

3.1:

Specifications

3.1.1: Two (2) Vibrator Motor 9671740-01, -05


Length: 116.88 inches [2969 mm]
Width: 63.00 inches [1600 mm]
Height: 55.57 inches [1411 mm] Approximate
Weight: 3600 lbs. [1632 Kg.] Approximate
Control Panel Primary Voltage Input: 460V, 60 Hz (9671740-01)
Control Panel Primary Voltage Input: 400V, 50 Hz (9671740-05)
Vibrator Motor: (2) 60 Hz., 3 Phase, 1800 RPM, 2 Hp (9671740-01)
OR
(2) 50 Hz., 3 Phase, 1500 RPM, 1.75 Hp (9671740-05)
Motor Current @: 60 Hz = 5.8/2.9 Amps
Motor Current @: 50 Hz = 5.4/3.1 Amps
Motor Voltage: 220-240/440-480 Volts, 60 Hz. --- (9671740-01)
OR
220-240/380-415 Volts, 50 Hz. --- (9671740-05)
Maximum Linear G Force: 6 G's
Maximum Estimated Flow Rate: 600 gpm
Inlet Size: 10 inch diameter
Nominal Screen Size and Number: 4 x 23 inches x 46 inches

3.1.2: Three (3) Vibrator Motor 9671740-02, -06


Length: 116.88 inches [2969 mm]
Width: 63.00 inches [1600 mm]
Height: 55.57 inches [1411 mm] Approximate
Weight: 3800 lbs. [1723 Kg.] Approximate
Control Panel Primary Voltage Input: 460V, 60 Hz (9671740-02)
Control Panel Primary Voltage Input: 380V, 50 Hz (9671740-06)
Vibrator Motor: (2) 60 Hz., 3 Phase, 1800 RPM, 2 Hp (9671740-02)
(1) 60 Hz, 3 Phase, 1800 RPM, 0.60 Hp
OR
(2) 50 Hz, 3 Phase, 1500 RPM, 1.75 Hp (9671740-06)
(1) 50 Hz, 3 Phase, 1500 RPM. 0.60 Hp
Motor Current @: 60 Hz = 5.8/2.9 Amps
Motor Current @: 50 Hz = 5.4/3.1 Amps
Motor Voltage: 220-240/440-480 Volts, 60 Hz. --- (9671740-02)
OR
220-240/380-415 Volts, 50 Hz. --- (9671740-06)
Maximum Elliptical G Force: 5 G's
Maximum Linear G Force: 6 Gs
Maximum Estimated Flow Rate: 600 gpm
Inlet Size: 10 inch diameter
Nominal Screen Size and Number: 4 x 23 inches x 46 inches

3.1.3: Two (2) Vibrator Motor 9671740-03,-07


Length: 134.14 inches [3406 mm]
Width: 63.00 inches [1600 mm]
Height: 55.57 inches [1411 mm] Approximate
Weight: 3800 lbs. [1723 Kg.] Approximate
Control Panel Primary Voltage Input: 460V, 60 Hz (9671740-03)
Control Panel Primary Voltage Input: 400V, 50 Hz (9671740-07)
Vibrator Motor: (2) 60 Hz., 3 Phase, 1800 RPM, 2 Hp (9671740-03)
OR
(2) 50 Hz., 3 Phase, 1500 RPM, 1.75 Hp (9671740-07)
Motor Current @: 60 Hz = 5.8/2.9 Amps
Motor Current @: 50 Hz = 5.4/3.1 Amps
Motor Voltage: 220-240/440-480 Volts, 60 Hz. --- (9671740-03)
OR
220-240/380-415 Volts, 50 Hz. --- (9671740-07)
Maximum Linear G Force: 6 G's
Maximum Estimated Flow Rate: 600 gpm
Inlet Size: 10 inch diameter
Nominal Screen Size and Number: 4 x 23 inches x 46 inches

3.1.4: Three (3) Vibrator Motor 9671740-04,-08


Length: 134.14 inches [3406 mm]
Width: 63.00 inches [1600 mm]
Height: 55.57 inches [1411 mm] Approximate
Weight: 4000 lbs. [1814 Kg.] Approximate
Control Panel Primary Voltage Input: 460V, 60 Hz (9671740-04)
Control Panel Primary Voltage Input: 380V, 50 Hz (9671740-08)
Vibrator Motor: (2) 60 Hz, 3 Phase, 1800 RPM, 2 Hp (9671740-04)
(1) 60 Hz, 3 Phase, 1800 RPM, 0.60 Hp
OR
(2) 50 Hz, 3 Phase, 1500 RPM, 1.75 Hp (9671740-08)
(1) 50 Hz, 3 Phase, 1500 RPM, 0.60 Hp
Motor Current @: 60 Hz = 5.8/2.9 Amps
Motor Current @: 50 Hz = 5.4/3.1 Amps
Motor Voltage: 220-240/440-480 Volts, 60 Hz. --- (9671740-08)
OR
220-240/380-415 Volts, 50 Hz. --- (9671740-05)
Maximum Elliptical G Force: 5 G's
Maximum Elliptical G Force: 6 Gs
Maximum Estimated Flow Rate: 600 gpm
Inlet Size: 10 inch diameter
Nominal Screen Size and Number: 4 x 23 inches x 46 inches

3.2:

Mongoose PT Installation Drawings

UNIT
NAMEPLATE

CONTROL PANEL
(ELECTRICAL CONNECTION)
APPROVE
LIFTING POINTS

ATEX / CE
NAMEPLATE

55.57
1412
APPROX.
49.20 (1250) @ +3O
APPROXIMATE 47.27
1201 @ 0O
44.60 (1133) @ -3O

29.00
737
WIER HEIGHT

21.79
553
APPROX. C.G.

11.50
292
BYPASS C/L
O 2.00
51

62.38
1584
APPROX. C.G.

(TYP.)

MUD OUTLET
BOTH SIDES
96.63
2454

32.06
814

116.88
2969

22.44
570

44.86
1139
APPROXIMATE

30.00
762
INLET C/L

EARTH
GROUNDING
LOCATION
(BOTH SIDES)

107.35
2727

Figure 1: Side Detail View 2 Motor Version


Note: Control Panel depicted may not be same as supplied
MOTOR 2 Hp, 230/460 VOLT
60 Hz, 3 PHASE, 1800 RPM
EXPLOSION PROOF
OR
MOTOR 2 Hp, 380/415 VOLT
50 Hz, 3 PHASE, 1500 RPM
EXPLOSION PROOF

INSPECTION
COVERS

31.50
800
10" [254]
BOLT FLANGE
CONNECTION

63.00
1600

31.50
800

31.19
792
APPROX. C.G.

Figure 2: Top Detail View 2 Motors Version

MOTOR 2 Hp, 230/460 VOLT


60 Hz, 3 PHASE, 1800 RPM
EXPLOSION PROOF
OR
MOTOR 1.75 Hp, 380/415 VOLT
50 Hz, 3 PHASE, 1500

MOTOR 0.60 Hp, 230/460 VOLT


60 Hz, 3 PHASE, 1800 RPM
EXPLOSION PROOF
OR
MOTOR 0.60 Hp, 380/415 VOLT
50 Hz, 3 PHASE, 1500

Figure 3: Side Detail View 3 Motor Version


Note: Control Panel depicted may not be same as supplied

Figure 4: Top Detail View 3 Motor Version


Note: Unit dimensional callouts are same as depicted on Figures 1 and 2 on page 6

MOTOR 2 Hp, 230/460 VOLT


60 Hz, 3 PHASE, 1800 RPM
EXPLOSION PROOF
OR
MOTOR 1.75 Hp, 380/415 VOLT
50 Hz, 3 PHASE, 1500

21.00
533
APPROX. C.G.

134.12
3407

72.81
1849
APPROX. C.G.

Figure 5: Side Detail View 2 Motor Version w/ Bypass


Note: All dimensional callouts will be same as Figure 1 and 2, except for what is shown
Note: For 9671-740-02, -04, -06, -08 an addition of a (3) motor is present. See Figure 3 and
4 for pictorial representation.

31.19
792
APPROX. C.G.

Figure 6: Top Detail View 2 Motor Version w/ Bypass


Note: All dimensional callouts will be same as Figure 1 and 2, except for what is shown
Note: For 9671-740-02, -04, -06, -08 an addition of a (3) motor is present. See Figure 3 and
4 for pictorial representation.

3.3:

Mongoose PT Installation
The shaker is normally mounted over the first compartment in the shale pit. It can be
either welded or bolted to the tank. Either way, it should be mounted as level as possible
or the shaker will not operate properly.

Remove
Discharge Gate

Typical Trough
Installation

Typical Shale Slide


Installation

Figure 7: Typical Mongoose PT Installation Details


Note: Unit may not be same as shown above

3.4:

Bypass Installation
Connect the optional bypass manifold (MI SWACO Part Number 9671734) as
shown, see Figure 8, see Figure 9 for typical installation. See Figure 9a for
Bypass Manifold Parts List.

11

10

Figure 8: M-I Swaco Bypass Manifold

OptionalBYPASS
BypassMANIFOLD
Manifold for Versions
OPTIONAL
FOR
VERSIONS -07 (2 Motor Version)
9671740-03,
9671600-01
MOTOR
9671740-04(2(3
MotorVERSION)
Version)
9671600-02 (3 MOTOR VERSION)

Figure 9: Typical Bypass Installation Detail


Note: Unit may not be same depicted in Figure 9

10

Item No.
1
2
3
4
5
6
7
8

Qty.
1
1
12
48
24
12
24
1

Description
Manifold Weldment
Valve Butrfly 10" Wafer Body w/ Handle
HHCS M24-3.0 x 180 mm Lg. Yellow Chromate, Grd. 8.8
Washer Flat M24
Washer Lock M24
HHCS M24 x 110 mm Lg. Yellow Chromate, Grd 8.8
Hex Nut M24
Gasket, Ring

Part Number
9671694
5644042
1493002
05-308
05-309
5644042
03-412
3916067

Figure 9a: Bypass Manifold Parts List

3.5:

Typical Trough and Shale Slide Installation


Place a trough at the desired fluid discharge on the skid and place a gate in the
unused outlet. It may be necessary for a welder to add an extension to the trough
for the fluid to flow from the discharge to the tank. (See Figure 7)
It is desirable to allow the cuttings to drop directly off the end of the screen, but if
this is not possible it will be necessary to connect a shale slide from the end of the
shaker skid to the shale sump. To aid the flow of the cuttings to the shale sump,
the slope of the slide should be as steep as possible. (See Figure 7)
It may be necessary to place a water spray on the shale slide to wash the cuttings
to the shale sump.
ATTENTION!
DO NOT ADD SHALE SLIDE TO THE SHAKER BASKET.
ATTACH ONLY TO THE SKID.

11

3.6:

Shipping Brackets

ATTENTION!
FAILURE TO REMOVE ALL FOUR (4) SHIPPING BRACKETS WILL
CAUSE DAMAGE TO THE SHAKER AND POSSIBLY CAUSE
PERSONAL INJURY.
1. Release all four brackets by loosening and remove the mounting bolts, see Figures
11 and 12. Place mounting bolts and hardware in a safe place for reuse.
2. Loosen and rotate each shipping bracket so that it clears the shaker basket during
operation.
3. Tighten shipping bracket bolts on skid to hold them in place.
See Figure 10, Figure 11 and Figure 12.
ATTENTION!
RE-SECURE THE SHIPPING BRACKETS BEFORE RIG DOWN OR
SHIPPING.

Feed
End
Feed End
Shipping Brackets
Shipping
(See Figure 13)
Brackets
(See Figure 11

Discharge
Discharge
endEnd
Shipping
Shipping
Brackets
(See
Figure 14)
Brackets
(See Figure 12
Figure 10: Shipping Bracket Locations
Note: Unit may not be the same as shown above,

12

MOUNTING
BOLT

SHIPPING
BRACKET

Figure 11: Feed End Shipping Bracket Detail

MOUNTING
BOLT
SHIPPING
BRACKET

Figure 12: Discharge End Shipping Bracket Detail

13

3.7:

Power Requirements And Supply


The standard M-I Swaco Mongoose PT Shaker is 230/460 volt, 60 Hz for two (2)
vibrator motors. Other voltages and frequencies are available. Total current draw
is 11.6 amps at 230 volts 60 Hz., 5.9 amps at 460 volts 60 Hz. The 3 motor
version has a current draw of 12.4 amps at 230 volts and 6.2 amps at 460 volts.
ATTENTION!
BEFORE MAKING ANY ELECTRICAL CONNECTIONS, MAKE
SURE THE POWER SOURCE IS DISCONNECTED AND THE
SHAKER CONTROL PANEL IS IN THE OFF POSITION.
The Mongoose PT Shaker comes equipped with an electrical control panel. It is
essential that the cover be properly tightened at all times with all the bolts. This
prevents liquids from entering the panel and corroding internal components, and
maintains the integrity of the hazardous location rating. The cover should be
inspected for damage and loose or missing bolts at every screen change.
ATTENTION!
IN ORDER TO OBTAIN THE CORRECT MOTION, THE
VIBRATOR MOTORS MUST ROTATE IN THE OPPOSITE
DIRECTION AND IN THE CORRECT DIRECTION. THEY HAVE
BEEN WIRED AT THE FACTORY FOR CORRECT ROTATION.
Remove the counter weight covers while the vibrator motors are stopped. With
the covers removed, pulse-start the vibrator motors to verify correct rotation. Use
extreme caution during this procedure, so that the counter weights do not
cause personal injury. The two main motors on the 2 motor and the 3 motor
version must counter rotate and the third motor must rotate clockwise when
viewed from the side of the shaker with the discharge end pointing to the left.
If rotation problems are observed, switching any two of the three leads to a motor
will reverse the motor rotation.

14

3.8:

Counterweight Adjustment
Verify that the shaker is wired for the proper voltage and the electrical cable from
the power source is connected to the vibrator motor control panel switch box on
the shaker. Before running, set the weights to the desired setting as outlined
below.
WARNING!
BEFORE ADJUSTING ECCENTRIC WEIGHTS, TURN OFF AND
LOCK OUT/TAG OUT ENERGY SOURCE TO VIBRATOR
MOTORS.
1.
2.
3.

Turn off and lock out/tag out energy source to vibrator according
to ANSI standards.
Remove end cap.
Loosen screw (A), (See Figure 13) so adjustable weight (B) (See
Figure 13) will rotate around shaft (C).

NOTE!
THE FIXED WEIGHT IS ATTACHED TO THE SHAFT. THE
ADJUSTABLE WEIGHT ROTATES AROUND THE SHAFT. THE
WEIGHT ADJUSTMENT DISK WILL BE ATTACHED TO
EITHER THE FIXED OR THE ADJUSTABLE WEIGHT.
4.

Rotate adjustable eccentric weight (See Figure 13) to proper


setting. To produce more force, move weight to higher setting
(i.e., higher number). When set, tighten cap screw according to
See Figure 16. The standard setting for all three motors is 100%
setting.

CAUTION
ADJUST BOTH SETS OF ECCENTRIC WEIGHTS TO SAME
SETTING NUMBER (MIRROR IMAGES), OR FORCE OUTPUT
WILL BE UNEVEN AND DAMAGE VIBRATOR. (See Figure 14)
5.

Check cover o-rings for damage. Replace if damaged.

CAUTION!
DO NOT OPERATE VIBRATOR MOTORS WITH END CAPS
REMOVED, DUST ACCUMULATING AROUND VIBRATOR
SHAFT COULD CAUSE UNIT TO FAIL.

15

6.
7.

Re-install end caps. Tighten per Figure 16.


Repeat steps 2 through 5 for second set of weights. Set both sets of
weights to same setting number so they are mirror images, as shown in
Figure 15.

Figure 13: Counter Weight Parts Identification

Figure 14: Counter Weight Correct Adjustment

Figure 15: Counterweight Correct Adjustment

16

Cap Screws
M6
M8
M10
M12
M14
M16
M18
M20

ft/lb (kgm)
7 (1)
16.5 (2.3)
35 (4.8)
58 (8)
94 (13)
137 (19)
195 (27)
275 (38)

Shaft Nuts
M13x1
M15x1
M20x1
M25x1
M30x1
M45x1.5

ft/lb (kgm)
22 (3)
36 (5)
72 (10)
.5 123 (17)
.5 246 (34)
360 (50)

Terminal Block
Nuts
M4
M5
M6
M8
M10

ft/lb (kgm)
0.87 (0.12)
1.45 (0.20)
2.17 (0.30)
4.70 (0.65)
9.80 (1.35)

Figure 16: Vibrator Hardware Torque Requirements


3.9: Motor Vibrator Bolt Torque Requirements
When a vibrator motor is replaced, or a single bolt is replaced, it must be
initially torqued to 320 ft-lb [430 N-m] (large motor) , 170 ft-lb [230 N-m]
(small motor) . After 4 to 8 hours of operation, all motors must be retorqued to torque values listed above. It is absolutely necessary to use a
torque wrench and apply proper torque. These bolts should be examined
every time the shaker screens are replaced.
Section 4:
4.1:

Operation
Starting / Stopping The Shaker
The Mongoose PT Shaker (2 motor version) electrical control panel has one (1)
control switch, one (1) start/stop button and one (1) reset button. The reset buttons
can be used to reset the motor starters if they trip. The controls have a build-in
safety feature to shut down the other motor should one motor fail to operate.
It is essential that the cover be properly tightened at all times with all the bolts.
This prevents liquids from entering the starter and corroding internal components,
and maintains the integrity of the hazardous location rating. The cover should be
inspected for damage and loose or missing bolts at every screen change.
The three motor version has an additional special feature controlling the operation
of the third motor. The control panel has a separate on/off switch and a reset
button for the third vibrator motor. In order to stop the third motor while the
shaker is in operation, a breaking function is required to stop the motor
otherwise the motion of the shaker would keep it running even without power. It
is not recommended to operate the shaker with the third motor not running for an
extended period due to an uneven loading against the bearings cause by nonrotating counter weights.

17

START

1
STOP

JBE 6124

Figure 17: Starter Box Switches and Buttons (2 Vib. Motors) (P/N: 01-2213), 60 Hz
1: Start Button
2: Stop Button
#10 AWG.
1
BLACK
M

OL1

OL1

OL1

T1

L1
T2

MOTOR

L2

480V

T3

L3
OL2

T1

OL2

T2

#12 AWG.
BLACK

MOTOR
OL2

F1

L1

L2

STOP

F1-2

OL1

OL2

F2-2
M

F1-1

F2

480V

START
F1-1

T3

F2-1
95

95
96

96

F1-2

NOTE: ALL CONTROL WIRES ARE #14 AWG. (RED) THHN.


1

Figure 18: Electrical Schematic (2 Vib. Motor), 60 Hz

18

Figure 19: Starter Box Switches and Buttons (3 Vib. Motors) (P/N: 7584916), 460V, 60 Hz
Note: Starter Box Switches and Buttons for Configurations 9671740-06 and -08 will be
Same as shown in Figure 19.
11:
12:
13:
14:

Enclosure
Stop Button
Selector Switch
Reset Button
L2

L1
1A
E-STOP

3A

480
VAC

1A

SW1 LEGEND
OFF
LINEAR
ELLIPTICAL

L
O
X
X

E
O
O
X

110
VAC

SW1
LINEAR
OFF

ELLIPTICAL
O X

MS1

MS4

LINEAR
X

ELLIPTICAL
O

OL MS1

O X

MS2

OL MS2

MS3
OL MS3
DAYTON
MS3

6
7
1

MECH.
INTERLOCK

MS3

MS4
2

OL MS4

Figure 20: Electrical Schematic (3 Vib. Motors)


Note: Electrical Schematic for Configurations 9671740-06, -08 will be the same as Figure
20, except for Transformer will be 380VAC/120VAC.

19

4.2:

Screen Selection
Part numbers for screens available for the Mongoose PT Shaker are provided in
the screen selection table (See Figure 21).

PART NO.
JMONMK020P
JMONMK060P
JMONMX084P
JMONMX110P
JMONMX140P
JMONMX175P
JMONMX210P
JMONMX250P

DESCRIPTION
SCREEN 10 MESH
SCREEN 60 MESH
SCREEN 84 MESH
SCREEN 110 MESH
SCREEN 140 MESH
SCREEN 175 MESH
SCREEN 210 MESH
SCREEN 250 MESH

Figure 21: Screen Selection Table

20

4.3:

Variable Deck Angle


The M-I Swaco Mongoose PT Shaker is equipped with a manual crank system
that allows the deck angle to be adjusted while the unit is in operation, up 3
degrees or down 3 degrees (See Figure 22). Deck angle adjustment bolt requires
a 1-1/4 manual ratchet.
There is a deck angle indicator plate located on both sides of the discharge end of
the shaker. The pointer is located on the spring support bracket to indicate deck
angle.
The solids capacity and or liquid capacity of the screen vary with different drilling
conditions. In practice, the smallest screen size that can be employed without
flooding should be used. The variable deck angle is very helpful in this goal, as
either a positive or negative deck angle will influence the liquid throughput of the
screens and possibly reduce the need to change screen mesh. Note that with finer
layered screens a wetter discharge will be experienced because of the increased
removal of fine solids. Periodic cleaning of the shaker deck will keep the unit
operating at top efficiency. The screens should be washed each time the shaker is
shut down.
Whenever possible, the entire inside of the shaker should be washed down
thoroughly to flush out caked and accumulated mud in the corners.
DECK ANGLE
ADJUSTMENT BOLT
DECK ANGLE
ADJUSTMENT INDICATOR

Figure 22: Deck Angle Adjustment and Indicator


NOTE: IT IS RECOMMENDED THAT A MANUAL RACHET BE USED
FOR ADJUSTMENT. ALSO, IT IS RECOMMENDED TO
ADJUST EACH SIDE OF BASKET NO MORE THAN 2
DEGREES AT A TIME. DO NOT ATTEMPT TO ADJUST JACK
BEYOND THE PREMARKED STROKE (UP OR DOWN).

21

Section 5:
5.1:

Maintenance
General Maintenance
The M-I Swaco Mongoose PT Shaker has been designed to minimize routine
maintenance. Periodic cleaning of the shaker will keep the unit at top efficiency.
Wash the screens each time the shaker is shut down. The screen bed gasketing
should be replaced when they show signs of cracking or hardening.

5.2: Electrical System Maintenance


ATTENTION!
BEFORE MAKING ANY ELECTRICAL CONNECTIONS, MAKE SURE
THE POWER SOURCE IS DISCONNECTED AND THE SHAKER
STARTER IS IN THE OFF POSITION.

ITEM NO.

QTY.

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

2
4
4
2
1
1
2
2
1
1
1
1
1
2
1
1
1
1

7518020
7150001
7150002
7150003
7150004
7518021
7152605
7152606
7518022
7790015
6019020
7573105
7573106
7573290
7150005
7117005
8265101
8016100

SHAWNUT FUSE
CUTLER-HAMMER CONTACTOR
CUTLER-HAMMER OVERLOAD BLOCK
CUTLER-HAMMER AUX. CONTACT
CUTLER-HAMMER REV. KIT
HAMMOND FUSE KIT
CUTLER-HAMMER OVERLOAD HEATERS
CUTLER-HAMMER OVERLOAD HEATERS
SHAWNUT FUSE
HAMMOND TRANSFORMER
ADALET BOX
ADALET EMERGENCY PUSH-PULL
ADALET SELECTOR SWITCH
ADALET RESET BUTTON
A&B POWER BLOCK
DAYTON TIMER
CORROSION INHIBITOR
ADALET BREATHER

Figure 23:

Start Box Component Detail Part #: 7584916 (3 Motor), 460V, 60 Hz

22

Figure 24: 3 Vib. Motor Starter Box External Detail, 460V, 60 Hz (7584916)

10
1

6
1

9
1

1
2

15
1

H2

X2

X1

16
1

FUSE

H1

FUSE

FROM
POWER SUPPLY

4
2

FUSE

2
4

L1 L2

L3 M1

L1 L2

T1 T2 T3 M1

MS 1

L3 M1

L1 L2

T1 T2 T3 M1

MS 2

L1 L2

T1 T2 T3 M1

MS 3

TO LINEAR TO LINEAR
MOTOR
MOTOR

8
2

L3 M1

L3 M1

5
1

T1 T2 T3 M1

MS 4

TO ELLIPTICAL
MOTOR

3
REF
LID AND BUTTONS REMOVED FOR CLARITY

3
4

7
2

Figure 25: 3 Vib. Motor Starter Box Internal Detail, 460V, 60 Hz (7584916)

23

ITEM NO.

QTY.

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

2
1
4
1
1
1
2
2
1
4
2
2
1
2
1

7573290
7573106
8071702
7573105
7790016
7117005
7150014
7150001
6930009
7150002
7152605
7152606
7519002
7518020
7515022

Reset Buttons
Selector Switch
Mechanical Push Rod
E-Stop Push Pull
Transformer 380V
Timer
Power Distribution Block
Contactors- Non-Rev.
Contactor-Reversing
Overload Blocks
Overload Heaters
Overload Heaters
Fuse Block
Fuse
Fuse

Figure 23a:

Start Box Component Detail Part #: 6930007 (3 Motor), 380V, 50 Hz

14
DOOR IS SHOWN OPEN

15

13
7

3/4" NPT POWER IN

9
4

Figure 24a:

MS1

MS2

MS4

MS3

10

10

10

10

12

12

11

11

3 Vib. Motor Starter Box External and Internal Detail (6930007) 380V, 50 Hz

24

START

1
STOP

JBE 6124

Figure 26: 2 Vib. Motor Starter Box External Detail , 460V, 60 Hz (01-2213)

GOULD
2 POLE
FUSE BLK

5 6

Figure 27: 2 Vib. Motor Starter Box Internal Detail, 460V, 60 Hz (01-2213)

ITEM NO.

QTY.

PART NO.

DESCRIPTION

1
2
3
4
5
6

1
1
2
1
1
1

7573333
7573334
7518023
715008
7152003
7152004

Green Pushbutton, 1 NO
Red Pushbutton, 1 NC
1/2 Amp Fuse
Contact, 460V Coil
Overload
Overload Mounting Base

Figure 28: P/N# 01-2213 Vib. Motor Starter Box Component Detail (2 Vib. Motors, 60 Hz)

25

5.3:

Screen Installation and Removal


The Mongoose Shaker is designed for pretensioned screens with wedge mounting
system.
There are four (4) pretensioned screens and eight (8) wedges, four (4) per side on
the Mongoose Shaker. The screens are placed on the screen bed and the wedges
are driven between each screen edge and support bars on the shaker side walls.
The screen bed is slightly crowned at the center causing the screen frames to bow
when the wedges are forced in place. This prevents the screens from whipping
up and down during shaker operation.
Screen installation requires little time and effort. However, if you do not follow
these basic steps, the results can be poor screen life and solids by-passing into the
active system.
1.
2.

3.
4.

5.

6.
7.
8.

9.

Stop the flow of drilling fluid to the shaker.


While shaker is running, wash down the screens. Clean all
cuttings and solids build up around the inside of deck and the
wedges.
Shut down shaker. Follow proper lockout / tagout procedures for
power source.
Each screen is secured in place by two (2) wedges, one per side. A
hammer is required to remove the wedges. The wedges can be
removed by a hammer blow to the end or to the top handle section.
Remove screen panel. Screen panels should be removed and
installed one at a time. The following instructions apply to a single
screen panel and must be repeated for each additional panel.
Note that the wedges for the second screen from the feed end are
reversed for easier installation.
Wash down panel area prior to installing new screen. Replace any
deck rubber if worn, cracked or that may have become hard.
Lay new screen into shaker deck. Position one wedges between the
screen edge and the support bar above on the shaker side wall then
position the other wedge on the opposite side in the same manner
and hammer tight. Caution: Both wedges must be in position
prior to hammering them tight. Failure to due so will prevent
the second wedge from being started.
Water down a new screen prior to actual use with drilling mud.

The above procedure applies to all screen panels.

26

5.4:

Screen Gasket Replacement


Should the screen bed gaskets need replacing, follow the procedure below:
1.
2.
3.
4.
5.
6.

Remove all screen panels from the shaker


Wash the screen bed areas thoroughly all around
Remove the screws along the screen gasket bars
Carefully remove the gasket bar weldments avoiding to bend them
Remove the old rubber gasketing from the bed
Carefully remove the crown bars and the side bars. These bars can
break if handled improperly.
7. Wash the screen bed area thoroughly to prevent any accumulated mud
or solids from being trapped under the screen bed assembly
8. Wash all screen crown bars and side bars and place them over the
supports
9. Place new rubber gaskets over the bed
10. Place stainless steel screen bar weldment on the gasket and replace
screws (it is necessary to force the screws through the rubber)
11. Repeat this to all screen sections
5.5:

Vibrator Motor Maintenance


The vibrator motor requires no daily or weekly maintenance. Once every 4,000 to
5,000 operating hours the motor bearing must be lubricated. In effect this is twice
a year maintenance. Since this maintenance is performed only twice a year it is
imperative that this task be done. Refer to Appendix A for proper service
procedures.
M-I Swaco suggests that this maintenance be accomplished in a shop where
adequate tools are available.
In order to preserve the warranty only those locations listed in Appendix A should
be used for motor/vibrator repairs. Detailed disassembly instructions can be
found in the vibrator motor in Appendix A.
ATTENTION!
IT IS IMPERATIVE THAT THE FOLLOWING STRICT GREASE
REQUIREMENTS ARE FOLLOWED:
ONLY KLUBER ISOFLEX TOOPAS NB52 SHOULD BE USED
FOR BEARINGS.

27

5.6:

Vibrator Motor Mounting Bolts / Torque Requirments

ATTENTION!
UNDER NO CIRCUMSTANCES SHOULD THE VIBRATOR
MOTOR BE RUN WITH ONE OR MORE ATTACHMENT BOLTS
MISSING OR NOT TORQUED PROPERLY. IF A MOTOR
VIBRATOR BOLT IS GONE, THE SHAKER MUST
IMMEDIATELY BE SHUT DOWN AND NEW BOLTS
INSTALLED AND TORQUED ACCORDING TO THE
PROCEDURE OUTLINED BELOW. FAILURE TO FOLLOW
THIS PROCEDURE CAN RESULT IN THE MOTOR VIBRATOR
COMING OFF AND CAUSING EXTENSIVE DAMAGE.
Each large size vibrator motor is secured to the shaker with four M20-1.5
x 120 mm, grade 10.9 bolts and hardened washers. The third vibrator
motor (small size) is secured to the shaker with four M16-1.5, grade 10.9
bolts and hardened washers. These bolts have been torqued to exact
specifications. It is recommended that this torque be verified every 672
hours or 1 month of operation.
When a vibrator motor is replaced, or a single bolt is replaced, it must be
initially torqued to 320 ft-lb [430 N-m] (large motor), 170 ft-lb [230 N-m]
(small motor). After 4 to 8 hours of operation, all motors must be retorqued to torque values listed above. It is absolutely necessary to use a
torque wrench and apply proper torque. These bolts should be examined
every time the shaker screens are replaced.

28

Section 6:

Troubleshooting

PROBLEM
Screen wedge comes loose

Solids are migrating to one


side of basket or not
discharging properly

Shaker makes unusual loud


noise
By-pass valve stuck.
Discharge gate wont close
fully.
Vibrator overheating (70
degrees over ambient).
Mud builds up on screen, or
too much spills over
discharge.
Mud spills over sides of skid.
Mud builds up at back edge of
screen.

PROBABLE CAUSE
Wedge not properly installed

SUGGESTED REMEDY
Ensure wedge is hammered in
with adequate force
Solids under screen or wedge Remove wedges and screen
and clean screen bed, screen
and wedges
One vibrator motor not
Check vibrator and starter
running
panel
One vibrator rotating to wrong Reverse rotation
direction
Both vibrators rotating to
Reverse rotation of both
wrong direction (2 motor
vibrators
version)
Third motor rotating to wrong Reverse rotation
direction
Wedge or wedges loose
Vibrator bearings worn
Clogged with caked mud.
Clogged with mud.
Gate bent.
Gate holder bent.
Bearing out of grease.
Bearing worn out.
Screen mesh too small.
Screen loose.
Discharge gate not fully open.
Caked mud around gates.
Third motor not rotating in
correct direction
Screen cloth tension loose on
screen panel

Check and reinstall wedges


Replace bearings
Clean out valve with water.
Clean out gate with water.
Straighten gate.
Straighten gate holder.
Service bearings.
Replace bearings.
Adjust screen angle, or change
to a larger mesh screen.
Re-tension screen.
Fully open gate.
Flush out obstruction.
Reverse rotation
Replace screen panel

29

Section 7:

Drawings and Parts List for Mongoose PT Assemblies

2
4

Figure 29: Mongoose Assembly Side Detail


Note: Item 2 shown above may not be the same as supplied
Item Number
1
2
3
4
5

Qty
1
1
2
1
1

Description
Mongoose PT Less Motors (See Section 9)
Control Assembly Kit For Mongoose PT
Motor Linear
Motor Elliptical
Bypass Assembly Mongoose PT

Part Number
9671735
See Table 1
See Table 1
See Table 1
See Table 1

Figure 30: Parts List for Mongoose Assemblies


Configurations
9671740-01
9671740-02
9671740-03
9671740-04
9671740-05
9671740-06
9671740-07
9671740-08

Item #2
9671693
9671688
9671693
9671688
9671693-01
9671688-02
9671693-01
9671688-02

Item #3
EM3C00011
EM3C00011
EM3C00011
EM3C00011
EM3C00010
EM3C00010
EM3C00010
EM3C00010

Item #4
6912002
6912002
6905003
6905003

Item #5
9671734
9671734
9671734
9671734

Configuration Description
PT, 2 Motor, 460V, 60 Hz
PT, 3 Motor, 460V, 60 Hz
PT, 2 Motor, w/ Bypass,460V, 60 Hz
PT, 3 Motor, w/ Bypass, 460v, 60 Hz
PT, 2 Motor, 400V, 50 Hz
PT, 3 Motor, 380V, 50 Hz
PT, 2 Motor, w/ Bypass, 50 Hz
PT, 3 Motor, w/ Bypass, 380V, 50 Hz

Table 1: Parts List for Mongoose Configurations

30

Section 7.1: Control Assembly Kit (9671693 and 9671693-01)

SEE CABLE ROUTING VIEW

1 12

8
8

11

ON BOTTOM OF ITEM 1

ON BOTTOM OF ITEM 1

4
2

7
5

3
8

6
8

Figure 31: Control Assembly Kit (9671693 and 9671693-01)

Item Number
1
2
3
4
5
6
7
8
9
10
11
**12

Qty
Description
1
Starter 230/460V, 60 Hz
4
Lockwasher, 1
4
Conduit Locknut, NPT
4
Cord Grip Straight
4
Reducer Bushing, MPT x FPT
4
Cable Connector, NPT .51-.81 Armored
2
Conduit Elbow, 90 Deg. MPT x FPT
4
Decal Label Rotation
40 ft.
Cable Armored 4 Conductor, UL Approved
n/a
n/a
n/a
n/a
1
Starter 380V, 50 Hz
Figure 32: Parts List for (9671693 and 9671693-01)

Part Number
01-2213
05-110
01-184
01-106
5008937
6560030
5030937
9650367
7906218
n/a
n/a
01-2293

** = Item Numbers 2 thru 9 are same for Control Assembly Kits 9671693 and 9671693-01.
Control Assembly Kit 9671693-01 (380/415V, 50 Hz) uses Item 12.

31

For proper supporting of motor cable see Cable Routing View and Table 1 below

CABLE #1
APPROX. LENGTH: 46" LG. FROM
TOWER CABLE GRIP TO MOTOR

A
CABLE #2
APPROX. LENGTH: 44" LG. FROM
TOWER CABLE GRIP TO MOTOR
Cable Routing View
Note: Grounding wire not shown
CABLE #2
CABLE #1

7
7
6.5
8
7
11.5
7
6.5
8
7
MOTOR TO A A TO B B TO C
C TO D
D TO TOWER
APPROX. LENGTH OF CABLE (INCHES)

Table 1

32

Section 7.2: Control Assembly Kit (9671688 and 9671688-02)


1

SEE CABLE ROUTING VIEW

11

2
15 14

11
8

13
2x

16
7

8
8
6

6
8

ON BOTTOM OF ITEM 2

11

11

10
12

9
11

11

12
12

5
6
6

Figure 33: Control Assembly Kit (9671688)


Item Number
1
2
*2a
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Qty
Description
1
Plate, Control Panel Mounting Adapter
1
Starter Assembly 460 V, 60 Hz
1
Starter Assembly 380 V, 50 Hz
4
Mount Vibration Donut
6
Lockwasher, 1
6
Conduit Locknut, NPT
6
Cord Grip Straight
6
Reducer Bushing, MPT x FPT
6
Cable Connector, NPT .51-.81 Dia. Armored
2
Conduit Elbow, 90 Deg. x FPT
n/a
n/a
6
Decal, Arrow Rotation
60 ft.
Cable Armored 4 Conductor, UL Approved
8
Flatwasher, M12 Regular, SST
4
Lockwasher, M12 Regular, SST
4
Hex Nut, M12, SST
4
HHCS, M12 x 80 mm Lg., SST
Figure 34: Control Assembly Kit 9671688, 9671688-02

Part Number
9671689
7584916
6930007
5859378
05-110
01-184
01-106
5008937
6560030
5030937
n/a
9650367
7906218
05-305
05-306
03-415
04-1147

* = Starter Assembly is for 9671688-02 only, Items 1, 3-16 will the same for both
Configurations.

33

For proper supporting of motor cable see Cable Routing View and Table 1 below

CABLE #3
A

CABLE #1

25
REF

CABLE #2

Cable Routing View

CABLE #3
CABLE #2
CABLE #1

5.5
13.5
15
MOTOR TO
A

6
6
6
7
4.5
6
6
6
7
6.5
6
6
6
7
6
A TO
B TO
C TO
D TO
E TO
B
C
D
E
TOWER
APPROXIMATE LENGTH OF CABLE (INCHES)

35
45
46
TOTAL
LENGTH

Table 1

34

Section 8: Drawings and Parts List For Mongoose PT Assembly (9671735 Shaker
Assembly Less Motors and Controls)

See Following Drawing

35

NOTES:

1. WHEN A BY-PASS ASSEMBLY IS BOLTED TO 9671735, THEN ITEM NUMBERS


#33-#38 ARE TO BE SHIPPED LOOSE WITH THE SHAKER.
2. IF THE .60 HP MOTOR IS NOT USED, THEN ITEM NUMBERS #26, #27, #28 AND #30
ARE TO BE SHIPPED LOOSE WITH THE SHAKER.
3. USE FOOD GRADE ANTI-SIEZE (LOCTITE 51168) ON ALL BOLTS AND SCREWS
EXCEPT MOTOR MOUNTING HARDWARE (ITEMS #7 & #28).
4. ITEM 41 NOT SHOWN.

ISO VIEW

BILL OF MATERIAL

FILE NAME: Swaco D Machined

UNLESS OTHERWISE SPECIFIED:


DIMENSIONS ARE IN INCHES
MILLIMETERS ARE IN BRACKETS
DO NOT SCALE PRINTS
REMOVE BURS AND SHARP EDGES
SURFACE ROUGHNESS 125MICRO INCHES RMS
TOLERANCES PER ANSI Y14.5M
THIRD ANGLE PROJECTION
TOLERANCES ON:

.XXX +/- .005


.XX +/- .015
.X
+/- .031

FRAC +/- 1/32


ANG +/- 1/2 DEG
CONCEN .005 DIA

CONFIDENTIAL
THIS DRAWING AND / OR SPECIFICATION EMBODIES
CONFIDENTIAL INFORMATION OF SWACO, A DIVISION
OF M-I L.L.C., IN THE ABSENCE OF EXPRESS WRITTEN
PERMISION. SWACO HAS LOANED THIS COPY WITH THE
UNDERSTANDING THAT (A) IT WILL NOT BE REPRODUCED
(B) IT WILL NOT BE USED FOR ANY PURPOSE EXCEPT
THAT FOR WHICH IT WAS LOANED AND (C) IT WILL BE
RETURNED ON DEMAND OR UPON COMPLETION OF
THE CONTRACTED WORK, WHICH EVER COMES FIRST.
ACKNOWLEDGED: ______________ DATE: _____________

SIGNATURES
DRAWN

DATE

JAM

3/22/04

BSC

4/7/04

CHECKED
5950 NORTH COURSE DRIVE, HOUSTON, TEXAS 77072

ENGINEER
APPROVED

9671740

9671740

NEXT ASSY

TOP ASSY

SHAKER, MONGOOSE PT LESS


MOTORS AND CONTROLS
W/ BOLT ON FLANGES
SHEET

SCALE

1 OF 3 NTS

SIZE

DRAWING NO.

REV

9671735

42

42

17

D
D
42

42

36

25

28

26

13

36

38

13

FILE NAME: Swaco D 2

33

37

35

37

34

33

DETAIL K
DETAIL E

34

37

16

37

35

38

14

24

SECTION D-D

30

DETAIL C

27

SECTION G-G
SECTION J-J
5950 NORTH COURSE DRIVE, HOUSTON, TEXAS 77072
SCALE

SHEET

SIZE

NTS

2 OF 3

REV

DRAWING NO.

9671735

19

12
15

12

11

11
31

18

14
2

20

10

32

16

13

DETAIL F

DETAIL B

LIFTING LUG HIDDEN FOR CLARITY

B
A

20

43
2
18
39

40

29

RIGHT SIDE

ITEMS 33-38 HIDDEN FOR CLARITY


22

20

23 41
14

17
3

29

13

15
2

20
5

DETAIL A

1
5

19

18

DETAIL H

14

ITEM 41 NOT SHOWN


16
21

18

33
21

43
40
39

8
1

FILE NAME: Swaco D 2

LEFT SIDE

13
39

19

18

DETAIL L
5950 NORTH COURSE DRIVE, HOUSTON, TEXAS 77072
SCALE

SHEET

SIZE

NTS

3 OF 3

REV

DRAWING NO.

9671735

Section 8, cont.
Item Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

Qty
1
1
1
16
2
8
8
2
4
8
8
8
32
24
2
16
2
2
2
1
1
8
4
8
8
4
4
4
8
4
1
4
2
2
24
24
48
24
4
2
4
4
2

Description
Weldment, Skid Mongoose
Assembly, Mongoose Basket
Weldment, Header Box
HHCS M12 x 45 mm Lg.
Jack, Elevator
Nut, Hex M20-1.5, Grd 10.9, Yellow Chromate
HHCS M20-1.5 x 120 mm Lg., Grd. 10.9
Gate, Skid Slide
Bracket, Shipping (ATEX, CE)
Flatwasher, M20
Lockwasher, M20
HHCS M20-2.5 x 70 mm Lg.
Flatwasher, M12 Reg.
Lockwasher, 12 Reg.
Decal, Swaco
Hex, Nut M12
10 Inspection Cover
Spring Spool Weldment
Indicator Pointer
Plate, Right Indicator
Plate, Left Indicator
HHCS M12 x 30 Lg.
Spring Coil
Lockwasher Schnorr M20 Martin #513014
Motor Washer
Washer, 16 mm Motor
Lockwasher Schnorr M16
HHCS M16 x 1.5 x 100 mm Lg.
Washer, Spring Isolation
Nut, Hex M16-1.5, Yellow Chromate
Unit Tag
Pop Rivet, 1/8
Cover, Weld Flange 10, MS
Gasket, Ring ANSI Flange RF, 150 LB, 10
HHCS M24-3.0 x 90 mm, Yellow Chromate
Hex, Nut M24
Flatwasher, M24
Lockwasher, M24
Label, Lift Point
Label, PE Protective Earth
Boot, Spring
Decal Shipping Bracket
Cover, Plug-I/O 6 inch Dia. Nitrile

Part Number
9671770
9671738-01
9671810
04-1270
9671681
1305055
1407169
9671779
9671742
05-296
05-307
04-1629
05-305
05-306
8420202
03-415
S48B00829
9671679
9671683
9671744
9671745
04-1157
9360007
05-244
BM6S80043-01
9671682
05-248
1407144
5895002
1305040
9650360
07-409
9671652-01
3916067
1493003
03-412
05-308
05-309
BM6K80098
BMK80097
5804004
9650511
S48K00827-NL

Figure 35: Parts List for (9671735)

* = Item is not shown for clarity


*** = Are shipped loose with shaker if third (3) motor arrangement is not used.
36

Section 9: Drawings and Parts List For Mongoose PT Basket Assembly (9671738-01 thru -03)

See Following Drawing

37

1
2
4

7 24

SEE SECTION G-G


ON SHEET 2

E
9

A
D

D
4

7 24

SEE SECTION G-G


ON SHEET 2

ISO VIEW

NOTES:
1. USE SUPERFLEX TM RED RTV SILICONE ADHESIVE (MI-Swaco P/N: 00-1589 OR EQUIVALENT ON THE
FEED END SKIRT IF REMOVED OR REPLACED.
2. USE FOOD GRADE ANTI-SEIZE (LOCTITE 51168) ON ALL BOLTS AND SCREWS IF REMOVED.

9671738-01
BASKET ASSEMBLY, MS BASKET AND 304SS HARDW ARE
CONFIGURATION
DESCRIPTION

BILL OF MATERIAL

FILE NAME: Swaco D Machined

UNLESS OTHERWISE SPECIFIED:


DIMENSIONS ARE IN INCHES
MILLIMETERS ARE IN BRACKETS
DO NOT SCALE PRINTS
REMOVE BURS AND SHARP EDGES
SURFACE ROUGHNESS 125MICRO INCHES RMS
TOLERANCES PER ANSI Y14.5M
THIRD ANGLE PROJECTION
TOLERANCES ON:

.XXX +/- .005


.XX +/- .015
.X
+/- .031

FRAC +/- 1/32


ANG +/- 1/2 DEG
CONCEN .005 DIA

CONFIDENTIAL
THIS DRAWING AND / OR SPECIFICATION EMBODIES
CONFIDENTIAL INFORMATION OF SWACO, A DIVISION
OF M-I L.L.C., IN THE ABSENCE OF EXPRESS WRITTEN
PERMISION. SWACO HAS LOANED THIS COPY WITH THE
UNDERSTANDING THAT (A) IT WILL NOT BE REPRODUCED
(B) IT WILL NOT BE USED FOR ANY PURPOSE EXCEPT
THAT FOR WHICH IT WAS LOANED AND (C) IT WILL BE
RETURNED ON DEMAND OR UPON COMPLETION OF
THE CONTRACTED WORK, WHICH EVER COMES FIRST.
ACKNOWLEDGED: ______________ DATE: _____________

SIGNATURES
DRAWN

JAM

DATE

03/22/04

CHECKED

Swaco, A Division of M - I

APPROVED

L.L.C.

5950 NORTH COURSE DRIVE, HOUSTON, TEXAS 77072

ENGINEER

BSC

04/7/04

BASKET ASSEMBLY,
MONGOOSE FLAT PANEL
SHEET

NEXT ASSY

TOP ASSY

SCALE

1 OF 2 NTS

SIZE

DRAWING NO.

9671738-01

REV

8
6

4
10

11

7
14

2
7

12

DETAIL C

DETAIL E

DETAIL F

ADD HIGH TEMP RED


SILICONE AROUND
THE PERIMETER OF
THE REMOVABLE
COVER

10

11

14

13

5
5
4

9
6

2
7

24

SECTION D-D

H
7

ADD HIGH TEMP RED


SILICONE AROUND
THE PERIMETER OF
THE REMOVABLE
COVER

DETAIL B

DETAIL H

SECTION G-G
15
1

3
1

FILE NAME: Swaco D 2

12

SECTION A-A

Swaco, A Division of M - I

L.L.C.

5950 NORTH COURSE DRIVE, HOUSTON, TEXAS 77072


SCALE

SHEET

SIZE

NTS

2 OF 2

DRAWING NO.

9671738-01

REV

Item
#
1
2
3
4
5
6
7
8
9
10
11
12
13

-01
9674610
9671637-02
5895001
05-277
04-1103
05-270
03-229
9671638-02
5873004
5837001
9671640
9671925
07-415

Configurations
-02
9671610-01
9671637-01
5895001
05-317
04-1213
05-316
03-300
9671638-01
5873004
5837001
9671640-01
9671925
07-415

-03
9671610-02
9671637-02
5895001
05-277
04-1103
05-270
03-229
9671638-02
5837004
5837001
9671640
9671925
07-415

14

1441471

1441471

1441471

15

BM6K80100

BM6K80100

BM6K80100

24

05-217

05-217

05-217

Description

Qty

Weldment, Mongoose Basket


Cover, Removable
Wedge, Mongoose Screen
Flatwasher, M10
HHCS M10 x 30 mm Lg.
Lockwasher, M10
Hex Nut M10
Bar, Skirt Retainer
Skirt, Feed End
Gasket, Mongoose PT Screen
Weldment, Screen Bar
Drip Lip Mongoose PT
Grommet Screw .273 Sq. Panel Hole
#8 Flat Head Sheet Metal Screw w/ Sq.
Drive
Label, Crush Hands
Flatwasher 1/2 304 SS 1.38 O.D 1/2 I.D
x 12 GA Thk.

1
1
8
38
30
30
30
1
1
4
4
1
32
32
1
2

Figure 36: 9671738-01 thru -03 Parts List

38

Section 10:

Recommended Spare Parts

Note: Spares are for one (1) unit only


Note 1:
Note 2:
Note 3:
Note 4:
Note 5:
Note 6:
Note 7:
Note 8:
Note 9:

Item 9 is only required if Configurations 9671740-01 thru -04 are supplied.


Item 10 is only required if Configurations 9671740-02, -04 are supplied.
Item 11 is only required if Configurations 9671740-05, -07 are supplied.
Item 12 and 13 are only required if Configurations 9671740-01, -03, -05, -07 are supplied.
Item 14 and 15 are only required if Configurations 9671740-02, -04 are supplied.
Items 23 thru 25 and 27 are only required if Configurations 9671740-02, -04 are supplied.
Items 35 thru 50 are only required if Configurations 9671740-02, -04, -07 are supplied.
Items 51 thru 56 are only required if Configurations 9671740-01, -03, -05 are supplied.
Items 57 thru 70 are only required if Configurations 9671740-06, -08 are supplied.

39

Section 10, cont.


See Note /
Item
n/a / 1
n/a / 2
n/a / 3
n/a / 4
n/a / 5
n/a / 6
n/a / 7
n/a / 8
1/9
2 / 10
3 / 11

Figure No. /
Item No.
21 / n/a
21 / n/a
21 / n/a
21 / n/a
21 / n/a
21 / n/a
21 / n/a
21 / n/a
30 / 3
30 / 4
30 / 5

4 / 12

Qty

Part Number

Description

1
1
1
1
1
1
1
1
2
1
2

JMONMKO2OP
JMONMKO6OP
JMONMXO84P
JMONMX110P
JMONMX140P
JMONMX175P
JMONMX210P
JMONMX250P
EM3C00011
6912002
EM3C00010

32 / 6

6560030

4 / 13

32 / 9

40 ft.

7906218

5 / 14

34 / 8

6560030

5 / 15

34 / 12

60 ft.

7906218

n/a / 16

35 / 5

9671681

n/a / 17

35 / 6

1305055

n/a / 18

35 / 7

1407169

n/a / 19
n/a / 20

35 / 17
35 / 23

2
4

S48B00829
936007

n/a / 21

35 / 24

05-244

n/a / 22
6 / 23
6 / 24
6 / 25
n/a / 26
6 / 27
n/a / 28

35 / 25
35 / 26
35 / 27
35 / 28
35 / 29
35 / 30
35 / 41

8
4
4
4
8
4
4

BM6S80043-01
9671682
05-248
1407144
5895002
1305040
5804004

Screen 10 Mesh
Screen 60 Mesh
Screen 60 Mesh
Screen 110 Mesh
Screen 140 Mesh
Screen 175 Mesh
Screen 210 Mesh
Screen 250 Mesh
Motor 2 Hp, 230/460 V, 60 Hz
Motor 0.60 Hp, 230/460 V, 60 Hz
Motor 2 Hp, 380/415 V, 50 Hz
Cable Connector 1/2 NPT .51-.81
Armored
Cable Armored 4 Conductor, UL
Approved
Cable Connector 1/2 NPT .51-.81
Armored
Cable Armored 4 Conductor, UL
Approved
Jack, Elevator
Nut Hex M20-1.5, Grd. 10.9, Yellow
Chromate
HHCS M20-1.5 x 120 mm Lg., Grd
10.9
10 Inspection Cover
Spring Coil
Lockwasher Schnorr M20 Martin
#513014
Motor Washer
Washer, M16 Motor
Lockwasher Schnorr M16
HHCS M16-1.5 x 100 mm Lg.
Washer, Spring Isolation
Nut Hex M16-1.5, Yellow Chromate
Boot Spring

40

Section 10, cont.


See Note /
Item
29
30
31
32
33

Figure No. /
Item No.
36 / 3
36 / 9
36 / 10
36 / 12
36 / 13

34

36 /13

7 / 35
7 / 36
7 / 37
7 / 38
7 / 39
7 / 40
7 / 41
7 / 42
7 / 43
7 / 44
7 / 46
7 / 47
7 / 48
7 / 49
7 / 50
8 / 51
8 / 52
8 / 53
8 / 54
8 / 55
8 / 56

23 / 1
23 / 2
23 / 3
23 / 4
23 / 5
23 / 6
23 / 7
23 / 8
23 / 9
23 / 10
23 / 12
23 / 13
23 / 14
23 / 15
23 / 16
28 / 1
28 / 2
28 / 3
28 / 4
28 / 5
28 / 6

Qty

Part Number

Description

8
1
4
1
32
32

5895001
5873004
5837001
9671925
07-415
1441471

2
4
4
2
1
1
2
2
1
1
1
1
2
1
1
1
1
2
1
1
1

7518020
7150001
7150002
7150003
7150004
7518021
7152605
7152606
7518022
7790015
7573105
7573106
7573290
7150005
7117005
7573333
7573334
7518023
7150008
7152003
7152004

Wedge Mongoose Screen


Skirt, Feed End
Gasket, Mongoose PT Screen
Drip Lip Mongoose PT
Grommet Screw .73 Sq Panel Hole
#8 Flat Head Sheet Metal Screw w/ Sq.
Drive
Shawmut Fuse
Cutler-Hammer Contactor
Cutler-Hammer Overload Block
Cutler-Hammer Aux. Contact
Cutler-Hammer Rev. Kit
Hammond Fuse Kit
Cutler-Hammer Overload Heaters
Cutler-Hammer Overload Heaters
Shawmut Fuse
Hammond Transformer
Adalet Emergency Push-Pull
Adalet Selector Switch
Adalet Reset Button
A&B Power Block
Dayton Timer
Green Pushbutton
Red Pushbutton
1/2 amp Fuse
Contact, 460 V
Overload
Overload Mounting Base

41

Section 10, cont.


See Note /
Item
9 / 57
9 / 58
9 / 59
9 / 60
9 / 61
9 / 62
9 / 63
9 / 64
9 / 65
9 / 66
9 / 67
9 / 68
9 / 69
9 / 70
9 / 71

Figure No. /
Item No.
23a / 1
23a / 2
23a / 3
23a / 4
23a / 5
23a / 6
23a / 7
23a / 8
23a / 9
23a / 10
23a / 11
23a / 12
23a / 13
23a / 14
23a / 15

Qty

Part Number

2
1
4
1
1
1
2
2
1
4
2
2
1
2
1

7573290
7573106
8071702
7573105
7790016
7117005
7150014
7150001
6930009
7150002
7152605
7152606
7519002
7518020
7515022

Description
Reset Button
Selector Switch
Mechanical Push Rod
E-Stop Push Pull
Transformer 380V
Timer
Power Distribution Block
Contactors Non-Rev.
Contactor-Reversing
Overload Blocks
Overload Heaters
Overload Heaters
Fuse Block
Fuse
Fuse

42

Appendix

43

Appendix A: Motor Manual

44

*#.'*#-'4 .'%64+%+$4#614

 

+8+5+101(g XTTT

Section

Page

List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Before Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Mounting vibrator onto structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Nut and cap screw torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Markings on Vibrators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Thermistors and thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installing overload, short-circuit, and ground-fault protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
After Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Checking shaft rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Adjusting eccentric weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Initial start-up/checking line current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Lubricating vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Repairing vibrator and replacing bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Inspecting vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

  


    

Table of Contents

Table of Contents

List of Figures/Tables

List of Figures
Figure
1
2
3
4
5
6
7
8a
8b
9a
9b
10a
10b
11a
11b

Title

Page

Mounting Bolt Tightening Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3


Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installing Wire Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Thermistor Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Manual Reset Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Adjusting Eccentric Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Setting Eccentric Weights to Mirror Images . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Model CDX18-2100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Model CDX18-2100 Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Model CDX18-5100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Model CDX18-5100 Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Model CDX18-5900 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Model CDX18-5900 Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Models VMX18-6100 and VMX18-8340. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Models VMX18-6100 and VMX18-8340 Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . 23

List of Tables
Table

Title

Page

Mounting Bolts and Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

II
III

Vibrator Nut and Cap Screw Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4


Lubrication Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

  


ii

    

General

SWACO Explosion-proof Shale Shaker Electric Vibrators are designed and


manufactured to ensure the best performance and reliability in severe-duty
applications. These vibrators have an ambient temperature rating including
mounting surface temperature of -4 to 131 F (-20 to 55 C). If operating the
vibrator in environments beyond these temperatures, call SWACO, as the
vibrator may require rating reduction, more frequent lubrication, or
lubrication substitution.
These explosion-proof vibrators have been tested and approved by a European
Notified Body (DEMKO) and Underwriters Laboratories Incorporated (UL)
for U.S. and Canadian installations. All frame sizes are approved for use in
Class I, Groups C and D, and Class II, Groups E, F, and G hazardous locations
along with the flame-proof rating of EEx d IIB 120 C (gas and dust-Zone 21)
for Gas Group IIB for a maximum ambient of 40C (104F). Frame sizes 50,
60, and 70 are also available for use in Class I, Group C and D hazardous
locations along with the flame-proof rating of EEx d IIB 160C (gas) for Gas
Group IIB for a maximum ambient of 55C (131F).

References
The following documents are referenced in this manual:
The National Electrical Code (NEC), National Fire Protection Association,
1 Batterymarch Park, P.O. Box 9101, Quincy MA 02269-9101.
American National Standards Institute (ANSI) z244.1-1982, American
National Standard for Personnel Protection - Lockout/Tagout of Energy
Sources - Minimum Safety Requirements, American National Standards
Institute, Inc., 1430 Broadway, New York, NY 10018.
Code of Federal Regulation (CFR) 29, Part 1910, Control of Hazardous
Energy Source (Lockout/Tagout); Final Rule, Department of Labor,
Occupational Safety and Health Administration (OSHA), 32nd Floor,
Room 3244, 230 South Dearborn Street, Chicago, IL 60604.
CFR 29, Part 1910.15, Occupational Noise Exposure, Department of Labor,
OSHA, 32nd Floor, Room 3244, 230 South Dearborn Street,
Chicago, IL 60604.

Safety

All safety rules defined in the above documents and all owner/employer
safety rules must be strictly followed when working on the vibrator.

Storage

Store vibrator in an ambient temperature not less than 41F (5C) with a
relative humidity not more than 60%. If the vibrator has been stored for 2 or
more years, remove bearings, wash them, and repack them with new grease
(see Lubricating Vibrator).

  


    

Introduction

Introduction

Before Installation

Before Installing Vibrator


1. Make sure mounting surface is strong and flat, 0.010 in. (0.25 mm) across
vibrator feet. (This will minimize internal stress to vibrator casting when
tightening mount bolts. Welding in the area of the mounting surface could
affect flatness.)
2. Make sure mounting surface and bottom of vibrator feet are clean and free
of debris, paint, and oxidation.

  


    

Installation

Installing Vibrator

CAUTION

Use only new Grade 5 bolts (or metric equivalent) and lock
nuts to install vibrator. Old fasteners can break and cause
damage to vibrator or structure.
Do not use split lock washers to install vibrator onto mount.
Damage to vibrator could result.
Tighten mounting bolts in sequence shown in Figure 1. If not
tightened in order, vibrator casting could be damaged.
1. Before installing vibrator onto mount, apply thread sealing compound to
all bolts.
2. Install vibrator onto mount with new lock nuts, compression washers, and
bolts according to Table I. Tighten bolts in order given in Figure 1 to
avoid damaging vibrator casting. (Contact fastener manufacturer for
specific information regarding bolt torque.)

4 Bolts

6 Bolts

Figure 1. Mounting Bolt Tightening Sequence


3. After the vibrator has been operated for 10 to 20 minutes, check bolt
torque. Tighten if necessary.

  


    

Installation

Table I. Mounting Bolts and Torque Requirements*


English
Vibrator Type

Frame Size*

Bolt Size
(Gr 5)

Metric

Dry Torque
(ft-lb)

Bolt Size

Dry Torque
(kgm)

CDX

30

5/8 in. 11NC

137

M16

19

CDX

50, 60

3/4 in. -10NC

288

M20

38

VMX

70

3/4 in. -10NC

288

M20

38

*Torque specifications are for reference only. Contact fastener manufacturer for specific information
regarding bolt torque.

Nut and cap screw


torque

After removing any nuts or cap screws from vibrator assembly, re-install to
the torque values specified in Table II.

Table II. Vibrator Nut and Cap Screw


Torque Requirements
Cap Screws

  


ft/lb (kgm)

Terminal
Block Nuts

ft/lb (kgm)

M6

7 (1)

M4

0.87 (0.12)

M8

16.5 (2.3)

M5

1.45 (0.20)

M10

35 (4.8)

M6

2.17 (0.30)

M12

58 (8)

M8

4.70 (0.65)

M14

94 (13)

M10

9.80 (1.35)

M16

137 (19)

M18

195 (27)

M20

275 (38)

    

The following nameplates are attached to the vibrators:

Stainless Nameplate

Alternate Stainless Nameplate

Stainless Nameplate for


Explosion-proof Vibrators
P/N 518377-SW

Caution Disconnect Stainless Nameplate


for CDX Vibrators, P/N 518147

Alternate Stainless Nameplate

Alternate Stainless Nameplate

*Stainless Warning Nameplate


P/N 518334

*Frame Size 30 is not marked with nameplate P/N 518334.

  


    

Installation

Markings on
Vibrators

Wiring

WARNING

The wiring described below is for hazardous locations


classified by Divisions only. Hazardous locations classified by
Zones shall utilize EEx d flameproof wiring components.
!

WARNING

Wire vibrator in accordance with National Electrical Code


(Articles 430, 500, 501, and 502, as appropriate) and all
applicable local codes. Have wiring installed by a qualified
electrician only.
Wire vibrators according to wiring diagram in Figure 2.

6-lead, 3-phase

W2 U2

P1 P2

P1 P2

Installation

V2

W2

U2

U1

V1

W1

U1

V2
W1

V1

Cable Entry
Y - High Voltage

s - Low Voltage

Figure 2. Wiring Diagram


!

CAUTION

Before running cord to vibrator, make sure cord voltage


rating equals or exceeds the voltage at which you will be
operating the vibrator. It must have a minimum temperature
rating of 222F (105C).
1. Remove wiring cover, O-ring, and rubber compression block. Install
elbow or conduit fitting as appropriate. Install cord so that cord jacket
extends into wiring compartment approximately 1 inch. Complete
installation of fittings in accordance with their installation instructions.

IMPORTANT
When wiring vibrator, leave slack in electrical cable so that
cable does not become taut during vibration cycle and cause

  


    

2. Trim conductors and strip insulation approximately 1/4 inch. Wire


vibrator according to wiring diagram inside terminal box or see Figure 2.
Use closed loop wire connectors only.

Wire
connector
Flat
washers

Figure 3. Installing Wire Connector


3. Install wire connector between the two flat washers. See Figure 3.
!

WARNING

Vibrator must be grounded using the power supply ground


wire (or other if specified in the NEC). Failure to properly
ground vibrator can cause severe injury or death.
4. Connect power supply ground wire (or other if specified in the NEC) to
ground terminal. Use closed loop wire connector only.

  


    

Installation

stress on wire connections. Leave enough slack in power cable


to prevent moisture from running down cable into vibrator.

Installation

WARNING

Thermistors and thermostats are intended for motor winding


protection or to limit external motor surface temperatures.
They do not replace overload protection. Always install
overload protection. Failure to do so could result in severe
injury or death.

Thermistors and
thermostats

IMPORTANT
A thermistor or thermostat control circuit will be provided. It
is required that these circuits be connected to the motor
control circuit. However, these devices are optional for units
marked with a 55C ambient rating.

NOTE
The thermistor terminals are identified as T1 and T2.
1. For vibrators having a thermistor circuit, wire thermistor to control
module in accordance with Figure 4. (Other suitable control modules may
be used.)

T1

T2

Figure 4. Thermistor Wiring Diagram

NOTE
The thermostat terminals are identified as P1 and P2 (Figure
5). The thermostat circuit is rated 600 Vac maximum and 720
VA. A manual momentary start switch must be used.

  


    

Motor

Motor Starter

Line

Motor
V

2
Windings

P1

Start
Starter
Coil

Stop
P2
Starter
Overload
Contacts

Figure 5. Manual Reset Connections


3. Reassemble wiring cover, o-ring, and rubber compression block, taking
care not to pinch the o-ring.

Installing
overload, shortcircuit, and
ground-fault
protection

CAUTION

Install overload protection for vibrator. If vibrator is not


protected from overload, vibrator can be damaged and
warranty will be void. Determine size of overload protection
according to NEC Article 430, and have it installed by a
qualified electrician only.
1. Determine overload, short-circuit, and ground-fault protection according
to NEC Article 430.
2. Have qualified electrician install overload, short-circuit, and ground-fault
protection.
3. If overload trips during operation, fix problem before resetting.
!

CAUTION

The vibrator control circuit must be arranged so that if one


vibrator becomes de-energized, the other vibrator will
automatically and immediately become de-energized. Failure
to properly interlock vibrators could result in damage to
equipment if one vibrator fails.
4. Interlock the two vibrators and install separate overload protection for
each.

  


    

Installation

2. For vibrators with a thermostat circuit, wire thermostats to control circuit.


See Figure 5.

After Installation

After Installing Vibrator


IMPORTANT
Read entire section before beginning work.

Checking shaft
rotation

1. Remove one weight cover.


!

WARNING

Before checking shaft rotation, make sure area is known to be


non-hazardous.
!

CAUTION

DO NOT run vibrator with eccentric weights removed.


Running vibrator with eccentric weights removed will
damage bearings.
!

WARNING

When checking shaft rotation with weight cover removed,


keep hands away from swinging weights. Weights can crush
fingers.
2. Start vibrator(s) only for a few seconds, then stop.
3. Observe direction of vibrator rotation. If vibrator is not rotating in correct
direction, lock out/tag out energy source and reverse rotation. To reverse
rotation of three-phase vibrator, reverse any two of the three power
supply wires.
4. Replace weight cover, taking care not to pinch o-ring.

  


10

    

Adjusting
eccentric weights

All Vibrators have one set of eccentric weights on each end of


shaft. Eccentric weights are set at 0% at factory. See Figure 6.
The percentage increments on the weight adjustment disks
are percentages of the total force pounds listed on the
nameplate. For example, if the nameplate shows 6000 lb,
setting the weights to 50% would produce 3000 pounds of
force.

IMPORTANT
For the most efficient operation, vibrator eccentric weights
should be adjusted to the lowest force setting required to move
the material. This will increase vibrator life and reduce energy
costs.
!

WARNING

Before adjusting eccentric weights, turn off and lock out/tag


out energy source to vibrator.
1. Turn off and lock out/tag out energy source to vibrator according to ANSI
standards (see References).
2. Remove weight cover.
3. Loosen screw (A, Figure 6) so adjustable weight (B) will rotate around
shaft (C).
A
C

A.
B.
C.
D.

Screw
Adjustable weight
Shaft
Fixed weight

Figure 6. Adjusting Eccentric Weights

NOTE
The fixed weight is attached to the shaft. The adjustable
weight rotates around the shaft. The weight adjustment disk
will be attached to either the fixed or the adjustable weight.
4. See Figure 10. Rotate adjustable eccentric weight to proper setting. To
produce more force, move weight to higher setting (i.e., higher number).
When set, tighten cap screw according to Table II.
5. Check o-rings for damage. Replace if damaged.

  


11

    

After Installation

NOTE

After Installation

CAUTION

Do not operate vibrator with weight covers removed. Dust


accumulating around vibrator shaft could cause unit to fail.
6. Replace weight covers.
!

CAUTION

Adjust both sets of eccentric weights to same setting number


(mirror images), or force output will be uneven and damage
vibrator.
7. Repeat steps 2 through 5 for second set of weights. Set both sets of
weights to same setting number so they are mirror images, as shown in
Figure 7.

Figure 7. Setting Sets of Eccentric Weights to Mirror Images

Initial start-up/
checking line
current

1. Close power supply disconnect switch and allow vibrator(s) to operate.


2. If vibrator makes unusual or excessive noise, make sure mounting bolts
are tight and mount welds are not damaged.
!

WARNING

Vibrator may produce loud noise during operation when


mounted on structure. See OSHA 1910.95 for guidelines. If
required, wear ear protection to avoid impairment or loss of
hearing.
3. Check decibel level of vibrator noise during operation. See OSHA
1910.95 to determine whether noise exceeds safe limits. If required, wear
ear protection to avoid impairment or loss of hearing.

  


12

    

CAUTION

If vibrator is operated continuously with line current above


nameplate rating, vibrator can be damaged.
4. After a few hours of operation, check each line current. If reading is
higher than nameplate rating, check for correct phase voltage ensuring
that it is correct and balanced. If phase voltages are correct ( 10% of
nameplate rating) and balanced, recheck wiring, ensure that mounting
bolts are correctly installed, or contact SWACO for assistance. After
making adjustments, check line current again to ensure line current does
not exceed nameplate rating.
5. After first 8 hours of use and periodically thereafter, check mounting bolt
torque and tighten if necessary.

  


13

    

After Installation

Maintenance

Maintenance
Lubricating
vibrator

IMPORTANT
Read entire section before beginning work. Allow vibrator to
cool to ambient temperature before working on it.

NOTE
All vibrators are lubricated at the factory.
!

CAUTION

Use only prescribed grease in vibrator. If a different grease is


used, vibrator can be damaged and warranty will be void.
Use only prescribed amount of grease to lubricate vibrator.
Too much grease will cause bearings to overheat and result in
premature bearing failure.
1. Lubricate the vibrator with Kluber Isoflex Topas NB 52 grease according
to Table III.
Table III. Lubrication
Frame
Size

Quantity
g

Frequency
hrs.

30

N/A

Life

50

16

2000

60

25

3000

70

40

2000

2. Lubricate with Kluber Isoflex Topas NB 52 grease only. Lubricate as


follows:
a. Clean vibrator at each pipe plug in housing to remove dirt and debris.
Remove pipe plug. Insert 1/8 in. NPT grease fitting. Add grease.
Remove grease fittings; tightly replace pipe plugs. (Use anti-seize
compound on threads.)

Repairing vibrator
and replacing
bearings
  


CAUTION

Repairing vibrator yourself during the warranty period may


void the warranty. Contact SWACO if motor needs repair.
If vibrator needs repair or if bearings need to be replaced, call your local
representative or SWACO for instructions.
14

    

At least quarterly, inspect cable and connections as follows:


!

WARNING

Before inspecting vibrator, turn off and lock out/tag out


energy source to vibrator.
1. Turn off and lock out/tag out energy source to vibrator according to ANSI
standards (see References).
2. Inspect cable for damage including cuts and abrasions. Replace if
damaged.
3. Inspect ground connection. Make sure resistance from ground connection
to vibrator enclosure does not exceed 0.1 ohm. Ensure screw on ground
terminal is tightened to proper torque (see Table I).
4. Make sure all nuts on connections on terminal block are tightened to
proper torque. Do not overtighten (see Table I).
5. Check mounting bolt torque. See Table I: Mounting Bolts and Torque
Requirements.

  


15

    

Maintenance

Inspecting
vibrator

Part Numbers
Part Numbers

  

Frame Size 30
CDX Part Numbers:
601149

16
    

Figure 8a. Model CDX18-2100 Part Numbers

Part Numbers

Part Numbers
Model CDX18-2100

S90 Vibrator (CDX)


Description

P/N 601149

Item

Part No.

Case

300177

Flange

301148

Screw

515507

Washer, Schnorr

513004

O-Ring

508560

Shaft

400214

Bearing

10

506531

Key

13

506029

Screw

16

516556

Washer, Schnorr

17

513004

Washer, Brass

18

513514

Disc, Weight Adj Right

19

518156

Disc, Weight Adj Left

19

518157

Ring, Snap

20

500041

O-Ring

22

508576

Cover, Weight

23

306076

Screw

24

515505

Washer, Schnorr

25

513003

Terminal Block

26

510501

Screw

27

515501

Washer, Schnorr

28

513002

Screw, Ground

29

516555

Washer, Schnorr

30

513003

Tag, Ground

31

518026

Cushion, Foam

32

514021

O-Ring

33

508620

Cover, Wiring Box

34

309031

Screw

35

515509

Washer, Schnorr

36

513004

Protector, Lead

39

514022

Thermostat, Term. Block

49

510510

Screw, Terminal Block

50

515605

Screw Insert

51

509056

Figure 8b. Model CDX18-2100 Part Numbers

  


17

    

Part Numbers

Part Numbers
22
23
25

28

26

13
32

27
4
5

22
23
25

33

19

30

31

20
21

17
3
18

34
15

14

36

16
12
13
6

2
11

10

9
1

35

4
5

Figure 9a. Model CDX18-5100 Part Numbers

  


18

    

Item

Qty.

Description

Part No.

Case

300436

Flange

301254

16

Screw SHC MB x 25

515508

16

Washer Schnorr DB

513004

Shaft

400367

Roller Bearing

506538

V-Ring

502059

Key 10 x 8 x 22

506044

12

Screw SHC M10 x 45

515559

13

Washer Schnorr D10

513005

14

Weight Adjustment Disk Right

518174

15

Weight Adjustment Disk Left

518175

16

Snap Ring

500055

17

O-Ring

508621

18

Weight Cover

517055

19

Terminal Block 6 Post 56 x 36

510501

20

Screw SHC M5 x 14

515501

21

Washer Schnorr DS

513002

22

Screw HHC M6 x 14

516555

23

Washer Schnorr D6

513003

24

Rubber Block

514039

25

Washer Ground D6

518026

26

Terminal Block 2 Post

510510

27

Adapter M6 to M3

515605

28

Screw SHC M3 x 25

509056

29

Cable Protection Sheath

514031

30

Terminal Box Cover

309037

31

O-Ring

508671

32

Screw SHC M10 x 30

515538

33

Plug 1/8 NPT

509059

34

Bearing Cover

303080

35

Snap Ring Internal

500076

36

Plug M8 x 10

509010

Figure 9b. Model CDX18-5100 Part Numbers

  


19

    

Part Numbers

Model CDX18-5100, P/N 601292

Part Numbers

23
24
26

4
5

33

19
20

23
24
26

28
29

22
24

21

27
31

3
8

32
36

15

14

17
18

34
12
13

16

11

2
10

35

4
5

7
9

Figure 10a. Model CDX18-5900 Part Numbers

  


20

    

Item

Qty.

Description

Part No.

Case

300437

Flange

301254

12

Screw SHC M10 x 30

515538

12

Washer Schnorr D10

513005

Shaft

400368

Roller Bearing

506563

V-Ring

502084

Key 10 x 8 x 22

506044

12

Screw SHC M12 x 45

515612

13

Washer Schnorr D12

513006

14

Weight Adjustment Disk Right

518174

15

Weight Adjustment Disk Left

518175

16

Snap Ring

500058

17

O-Ring

508619

18

Weight Cover

517349

19

Screw SHC M8 x 25

515508

20

Washer Schnorr D8

513004

21

Terminal Block 6 Post 70 x 45

518502

22

Screw SHC M6 x 20

515504

23

Screw HHC M6 x 14

516555

24

Washer Schnorr D6

513003

25

Rubber Block

514036

26

Washer Ground D6

518026

27

Terminal Block 2 Post

510510

28

Adapter M6 to M3

515605

29

Screw SHC M3 x 25

509056

30

Cable Protection Sheath

514031

31

Terminal Box Cover

309038

32

O-Ring

508548

33

Plug 1/8 NPT

509059

34

Bearing Cover

303081

35

Snap Ring Internal

500008

36

Plug M10 x 10

509008

Figure 10b. Model CDX18-5900 Part Numbers

  


21

    

Part Numbers

Model CDX18-5900, P/N 601293

Part Numbers

19
20
22

31

27
28

15
16

24
25

23

19
20
22

18
20
17
29
34

30

13
3

14

5
11

12

9
2
10

32

33

4
5

Figure 11a. Models VMX18-6100 and VMX18-8340 Part Numbers

  


22

    

Item

Qty.

Description

Part No.

Case

300243

Flange

301256

Screw SHC M12x 35

515558

12

Washer Schnorr D12

513006

Shaft

400369

Roller Bearing

506518

V-Ring

502069

Key 14 x 9 x 25

506046

11

Screw SHC M12 x 55

515588

12

Snap Ring

500063

13

O-Ring

508629

14

Weight Cover

517062

15

Screw SHC M8 x 25

515508

16

Washer Schnorr D8

513004

17

Terminal Block 6 Post 70 x 45

510502

18

Screw SHC M6 x 20

515504

19

Screw HHC M4 x 14

516555

20

Washer Schnorr D6

513003

21

Rubber Block

514036

22

Washer Ground D6

518026

23

Terminal Block 2 Post

510510

24

Adapter M6 to M3

515605

25

Screw SHC M3 x 25

509056

26

Cable Protection Sheath

514031

27

Screw SHC M10 x 30

515538

28

Washer Schnorr D10

513005

29

Terminal Box Cover

309038

30

O-Ring

508548

31

Plug 1/8 NPT

509059

32

Bearing Cover

303081

33

Snap Ring Internal

500008

34

Plug M12 x 12

509008

Figure 11b. Models VMX18-6100 and VMX18-8340 Part Numbers

  


23

    

Part Numbers

Models VMX18-6100 and VMX18-8340, P/N 601298

PO Box 721110
Houston, TX 77272 USA
Phone: 281-988-1866 or 800-654-0660
FAX: 281-988-1888
http:\www.swaco.midf.com
Form No. M3637SW-11/02

VIBRATOR TECHNICAL DATA SHEET


CDX18-5900 230/460V 60Hz 3PH
MECHANICAL CHARACTERISTICS
Weight:
200 lb
(91 kg)
Rpm:
1800
Protection: Class I, Groups C,D
IP66
EExd IIB 160C

Martin P/N:
Ital. code:
Frame Size:
UL/cUL File:
ATEX #

C601293-5900
601293*
60X
E129825
01ATEX0135585

Working moment:
129.0 in.-lb
(148.8 kg-cm)
Max. Static moment: 64.6 in.-lb
(74.4 kg-cm)
Weight
Unbalance
Centrifugal Force
Bearing Life (hrs)
Position
in.-lb
kg-cm
lb
kg
kN
w/1.3 Load Factor
100%
64.6
74.4
5954
2700
26.5
15,859
90%
58.1
67.0
5358
2430
23.8
22,532
80%
51.7
59.5
4763
2160
21.2
33,366
70%
45.2
52.1
4167
1890
18.5
52,073
60%
38.7
44.6
3572
1620
15.9
87,051
50%
32.3
37.2
2977
1350
13.2
159,849
40%
25.8
29.8
2381
1080
10.6
336,313
30%
19.4
22.3
1786
810
7.9
877,416
20%
12.9
14.9
1191
540
5.3
3,389,820
10%
6.5
7.4
595
270
2.6
34,167,246
Bearing:
NJ2310E.TVP2.C4.QP51
Dynamic Factor:
91.9
(3.62 /mm)
Dynamic Load:
72248 lb
(32840 kg)
Lubrication:
Kluber Isoflex Topas NB52
Lube schedule:
Every 3000 working hours use,
1.0 oz
(25 grams) per bearing

A: 22.52 in. (572)


B: 12.28 in. (312)
C: 10.63 in. (270)
Service length required per side
Mounting bolts:
Mounting bolt torque:

D:
E:
F:

6.10 in. (155)


8.86 in. (225)
2.05 in. (52)

G:
H:
M:

0.87 in.
5.31 in.
7.87 in.

(22)
(135)
(200)

5.75 in.
(146 mm)
3/4"-10NC Gr 5 (M20)
270 ft-lb
(366 N-m)

9/22/2004

VIBRATOR TECHNICAL DATA SHEET


CDX18-5900 230/460V 60Hz 3PH
ELECTRICAL CHARACTERISTICS

Nominal input voltage:


Nominal current (amps):
Start current (amps):
Start/nom current ratio:
Input power (watts):
Output power (hp-watts):
Efficiency:
Slip:
Power factor (cos phi):
Phase resist. (ohms @ 20 C):
Insulation class:
Locked Rotor Code:
Nominal torque:
Start torque:
Maximum torque:
Start/nom torque ratio:
Max./nom torque ratio:
Starting time (sec):
Duty cycle:
Max. Ambient Temp.:
Operating Temp. Code:

230 / 460
5.8 / 2.9
45 / 22.5
7.8
1650
1.99 -1485
90%
2.0%
0.69
3.41
F
L (9.01)
64 in.-lb
(7.2
332 in.-lb (37.5
304 in.-lb (34.3
5.2
4.8
0.72
continuous
131 F
(55
T2C

N-m)
N-m)
N-m)

C)

9/22/2004

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