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3
Ef
[(h-f/2)(h-f) t+t ]
(1-2) M R2
2
6
WHERE M =
(-1)
Ln
2
DISC SPRING AT FLAT:
In the flattened condition, the deflection f is equal to
the conical height h and the equation becomes:
E h t3
Pf =
(1-2) M R 2
SIMPLIFIED PROCEDURE
FOR APPROXIMATE LOAD CALCULATIONS
In the flattened condition the load formula is as follows:
3
(1)
Pf = E 2h t
(1- ) M R2
By simplification:
E
(2)
K=
(1-2) M R2
Where the K factor is dependent only on the diameters
and the material.
Hence:
Pf = K h t3
(3)
For a specific disc spring curvature c = h/t and h = c t.
The formula becomes by simplification:
Pf = K C t 4
(4)
By solving this equation for t (thickness), we obtain:
Pf
(5)
t=4
KC
To find the load for any deflection, multiply the load at flat
by a factor I, found in Table 1.
P = Pf I
(6)
With the above formulas we have a simple procedure for
determining the load at different deflections or calculating
the thickness for a given load:
1. Find value of constant M in Table 2
2. Solve for constant K
3. Choose C from Table 1
4. If load is given, solve for t (equation 5)
5. If thickness is given, solve for load (equation 4)
6. To find the load for different deflections (equation 6)
P=
D44
Table 1
To find the load at any intermediate point (between 10%
h and flat), multiply the load at flat by the constant I found
in Table 1 below.
C
f
S2 =
[C1 (h-f/2) - C2 t]
(1-2) M R2
Ef
S3 =
[T1 (h-f/2) + T 2 t]
(1-2) R2
Where M, C1 and C2 are from Table 2, E and from Table
3, and
( Ln) - (-1)
T1 =
L n
(-1)2
(.5)
T2 =
-1
= D/d and Ln = natural logarithm. Stress as given is psi
To calculate the load accurately, the following important
factors must be considered:
Also available
Series AK Disc
Springs for use with
BALL BEARINGS,
page D53.
Deflection in Percent of h
h/t
10
20
30
40
50
60
70
75
80
90
0.30
0.40
0.50
0.60
0.70
0.80
0.90
1.00
1.05
1.10
1.15
1.20
1.25
1.30
1.35
1.40
1.50
1.60
1.80
2.00
2.50
3.00
3.50
4.00
0.11
0.11
0.12
0.13
0.14
0.16
0.17
0.19
0.19
0.20
0.21
0.22
0.23
0.25
0.26
0.27
0.29
0.32
0.38
0.44
0.63
0.87
1.15
1.47
0.21
0.22
0.24
0.25
0.27
0.29
0.32
0.34
0.36
0.37
0.39
0.41
0.43
0.44
0.46
0.48
0.52
0.57
0.67
0.78
1.10
1.48
1.96
2.50
0.32
0.33
0.35
0.36
0.39
0.41
0.45
0.48
0.50
0.52
0.54
0.56
0.58
0.60
0.63
0.65
0.70
0.76
0.88
1.01
1.40
1.91
2.49
3.16
0.42
0.43
0.45
0.47
0.49
0.52
0.56
0.59
0.61
0.63
0.65
0.68
0.70
0.73
0.75
0.78
0.83
0.89
1.02
1.17
1.60
2.13
2.75
3.50
0.52
0.53
0.55
0.57
0.59
0.62
0.65
0.69
0.71
0.73
0.75
0.77
0.79
0.82
0.84
0.87
0.92
0.98
1.12
1.25
1.67
2.19
2.80
3.50
0.62
0.63
0.64
0.66
0.68
0.71
0.74
0.77
0.79
0.80
0.82
0.84
0.86
0.88
0.91
0.93
0.98
1.03
1.14
1.27
1.65
2.11
2.66
3.29
0.71
0.72
0.73
0.75
0.77
0.79
0.81
0.84
0.85
0.87
0.88
0.90
0.91
0.93
0.95
0.97
1.01
1.05
1.14
1.25
1.55
1.93
2.37
2.88
0.76
0.77
0.78
0.79
0.81
0.83
0.85
0.87
0.88
0.89
0.91
0.92
0.93
0.95
0.96
0.98
1.01
1.05
1.13
1.22
1.48
1.81
2.19
2.63
0.81
0.82
0.82
0.84
0.85
0.86
0.88
0.90
0.91
0.92
0.93
0.94
0.95
0.96
0.98
0.99
1.02
1.05
1.11
1.18
1.40
1.66
1.98
2.34
0.91
0.91
0.91
0.92
0.92
0.93
0.94
0.95
0.96
0.96
0.97
0.97
0.98
0.98
0.99
1.00
1.01
1.03
1.06
1.10
1.21
1.35
1.51
1.69
Table 2
Constant M, C1 and C2
OD/ID
C1
C2
1.10
1.15
1.20
1.25
1.30
1.35
1.40
1.45
1.50
1.60
1.70
1.80
1.90
2.00
.166
.232
.291
.342
.388
.428
.463
.495
.523
.571
.610
.642
.668
.689
.986
1.001
1.016
1.030
1.044
1.058
1.072
1.085
1.098
1.124
1.149
1.173
1.197
1.220
1.002
1.025
1.048
1.070
1.092
1.114
1.135
1.157
1.178
1.219
1.260
1.300
1.339
1.378
OD/ID
C1
C2
2.10
2.20
2.30
2.40
2.50
2.60
2.80
3.00
3.20
3.40
3.60
3.80
4.00
.706
.721
.733
.742
.750
.757
.767
.773
.776
.778
.778
.777
.775
1.242
1.264
1.286
1.307
1.328
1.348
1.388
1.426
1.464
1.500
1.535
1.570
1.604
1.416
1.453
1.490
1.527
1.563
1.599
1.669
1.738
1.806
1.873
1.938
2.003
2.067
Table 3
Modulus of elasticity and Poissons ratio for
different materials
Disc with theoretical sharp corners. If the disc spring is
made as in Fig. 2, which is unusual, then R = O.D./2. Most
disc springs are made as in Fig. 3.
Therefore, the load bearing radius is not equal to half of
the maximum outside diameter. To calculate R, the angle
B first has to be determined.
Material
Steel - 1075
Steel - 6150
Stainless 17/7 PH
Stainless 302
Inconel x -750
68F
30
30
29
28
31
x
x
x
x
x
106
106
106
106
106
29.5 x 106
29.8 x 106
N/A
N/A
30.8 x 106
28.5 x 106
N/A
26.5 x 106
29.5 x 106
26.5 x 106
28.3 x 106
Poissons
Ratio
0.30
0.30
0.34
0.30
0.29
CATALOG 13
Nomenclature
O.D. = Maximum outside dia. (upper surface)
I.D. = Minimum inside dia. (bottom surface)
h = Conical disc height (cone height)
O.H. = Overall height = Y + h
t = Actual thickness of disc
= Cone angle of disc
R = Radius from centreline to load bearing circle
(bottom surface)
M = Ratio factor
= Poissons ratio (.3 for steel)
E = Youngs modulus (30,000,000 for steel)
f = Deflection of disc
= Ratio of diameters (O.D./I.D.)
P = Load in lbs. at a given deflection
Pf = Load in lbs. at flat
X = Sin t
Y = Cos t
The load-deflection formula was developed by J. Almen
and A. Laszlo, and published in the Transactions of Amer.
Soc. of Mech. Engineers, May 1936, and is rendered as
follows:
LOAD IN LBS. AT A GIVEN DEFLECTION