Gasoline based capacity selection

Specify:
Imports Data: from
Year
2008
2009
2010

jan 09- oct 10

Total imports (in MT) (ref: ocac.org.pk)
57033
507240
732061

Because some more refineries will come up in operation by 2013 which will
add more gasoline production to country's total gasoline production so analysing
present imports data we are considering:
wt% based capacity calculation:
Total imports of gasoline in specified years (approx. avg) :

500,000

%by wt of product the gasoline is :

50

Days in industrial year :

330

sp-gr of feed:

0.864

Total product =

1,000,000

MTY

Total feed =

1,000,000
3,030

MTY
MTD

22,063

BPD

Feed Equivalent barrels =

so

7.280
22,059.85

will come up in operation by 2013 which will

o country's total gasoline production so analysing

MTY
%
days

Capacity =

vol% based capacity calculations

Total imports of gasoline in specified years (approx. avg) :

500,000

%by vol of product the gasoline is :

% by vol of feed the product is :
Days in industrial year :

41.3
125.5
330

sp-gr of gasoline:

0.672

Imports in Equivalent barrels=

4,680,414

BPY

Total Product=

11332721
34342

BPY
BPD

Total Feed =

27363.808

BPD

25000 BPD

MTY

days

m= kg/hr

H=kJ/kg

mH = kJ/hr

adition of diff

addition of 7 $ 51

Line No.
Stream
Component
Atm oil =
H2 =
H2S =
NH3 =
C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
C=
H2O=
DEA =
NH4HS =
Total =
G.T =
T (K) =
P (kPa) =
severity+NS
Rec.mixed
loss
excess
quench

Fresh Feedstock
m
143124

143124

Pumped feed
H
104.07

104.07
323
101.3

mH
14894863

m
143124

143124

H
118.5

3
4
Mixed stream to H-Ex E-101
out stream from E-101 to F-101
cold
hot
mH
m
H
mH
m
H
mH
1.7E+07 143124
170
24330995 143124
813
116359405.5
3462
4876
16880233
3462
8572
29675421.98

1.7E+07 146585
4.12E+07
146585
1.4603.E+08

325
10130

345
10130
2617
845

600
10060

6
7
8
9
Reactor R-101 effluent to E-101
out stream from E-101 to
Washed stream to condensor
Partially condensed stream
hot
condensor (cold)
mH
m
H
mH
m
H
mH
m
H
mH
m
H
mH
151710910
85874
1162
99785704
85874
418.3
35921136
85874
418.3
35921136
85874
232
19922791.2
33358885.46
8682
10030
87084247
8682
5670
49229081
8682
5670
49229081
8682
5237
45469611.18
2083
701.3
1461047.4
2083
257.7
536877.09
2083
257.7
536877.09
2083
22.6
47083.5167
54
314
16916.993
54
-479.3 -25822.659
54
-479.3
-25822.659
54
-826.8
-44544.49047
297
1585
470383.55
297
641
190230.82
297
641
190230.82
297
547
162334.2594
1348
1296
1747257
1348
278.2
375067.05
1348
278.2
375067.05
1348
172.2
232158.6826
3065
1158
3549430.6
3065
242.2
742376.58
3065
242.2
742376.58
3065
157
481226.7684
2095
1279
2679774.7
2095
238.4
499498.26
2095
238.4
499498.26
2095
153
320567.2577
18430
1615
29764544
18430
558
10283973
18430
558
10283973
18430
441.5
8136870.802
33224
1359
45151494
33224
534.5
17758259
33224
534.5
17758259
33224
256
8505358.726
100
100
100
100

7156
497.9
3.563E+06
7156
413.8
2961225.215

1.851E+08
155253
2.717E+08 155253
1.669E+08 162409
1.677E+08 162409
8.61947E+07

out stream from F-101 to R-101

hot
m
143124
3462

146585

H
1060
9636

673
9990

688
9890

538
9820

403
9820

343
9750

(addition of 10 &25)

(adition of 50 & 18

10

m
85874
236

297
1348
3065
2095
18430
33224
100

144670

11

H
232
5237

mH
19922791
1238332

547
172
157
153
441.5
256

162334
231889
481227
320567
8136871
8505359

3.900.E+07
343
9750

m
85874
473

742
3370
7663
5238
46075
83060
100

232596

12

H
418.3
5526

mH
35921136
2613337.5

611.1
240.6
213.1
209.3
639
488

453393.35
810937.56
1632952.6
1096319.1
29442018
40533350

7.549E+07
390
9750

m
85874
473

742
3370
7663
5238
46075
83060
100

232596

13

H
256
4344

mH
21983769.6
2054350

526.6
-5.144
-7.42
-15.25
325
302.1

390700.2787
-17337.75063
-56858.32199
-79879.91308
14974422.48
25092469.44

6.434.E+07
308
273

m
85874
6

158
1939
5871
4299
46075
83060
100

14

H
256
4344

mH
21983770
26454.96

526.6
-5.144
-7.42
-15.25
325
302.1

83213.332
-9971.644
-43559.11
-65565.85
14974422
25092469

227382

6.204E+07
308
273

m
85874
0

158
1939
5871
4299
46075
83060
0

15

H
632
7845

mH
54272431
0

1125
891
868
893
669
753

177773
1727204
5095594
3839364
30824273
62544288

3102

16

mH

17

mH

1976

227276

20985
12218

20985
12218

1.585.E+08
388
203

-3.927E+08
303
8000

-3.904E+08
313
8000

m
85874

85874

H
543.5

18

mH
46672573.35

4.67.E+07
500
200

m
85874

85874

H
560

505
10130

19

mH
48089496

m
85874
4331

4.81E+07

90205

H
546
6249

mH
46887259
27065836

7.13E+07
440
10130

20

m
85874
4331

H
1038
9300

90205

21

mH
89137316
40280408

1.294E+08
650
10060

m
85874
4331

90205

H
1139
10030

22
Reactor R-102 effluent to E-103
mH
97810599.9
43442203.66

1.41.E+08
700
9990

7455

445
2022
4598
3143
27645
49836

95144

23

24

25

mH

mH

mH

10500

78279279.5

6104

45506354

43351811

753652.3796
2829181.158
6289664.514
4346514.877
33174105.2
57311499.23

729
400
336
331
604
383.4

324520.13
808915.27
1544829.9
1040272.2
16697633
19107155

7455

445
2022
4598
3143
27645
49836

95144.31

5815

1693
1399
1368
1383
1200
1150

7455

445
2022
4598
3143
27645
49836

95144.31

671.4
319
273
268
581
349

298879
645109.9
1255174
842274.8
16061796
17392794

236

445
2022
4598
3143
27645
49836

87926

1.830.E+08
730
9890

1.249E+08
430
9820

7.98E+07
410
9750

26

mH

671.4
319.3
272.4
268.3
581
349

298879.04
645716.61
1252415.7
843217.6
16061796
17392794

3.649E+07
410
9750

46075

418.3

27

mH

19273234

46075

189.6

28

mH

1.927E+07
350
200

46075

8.74E+06
300
130

mH

30

mH

mH

158
3877
11741
8599

517
-19.2
-19.89
-27.95

81696.34
-74438.4
-233528.49
-240336.46

1500

2499

3748500

8735848
83060

46075

29

1288.2

83060

1.07E+08

1.07E+08
400
200

83060

465

83060

38622967

3.86E+07
300
130

25875

3.282E+06
303
200

31

32

mH

158
3877
11741
8599

492.2
-54.44
-51.63
-60.36

77777.44
-211063.9
-606187.8
-519023.6

1500

71.47

107205

25875

-1.15E+06
290
130

3877
11741
8599

-54.44
-51.63
-60.36

24217
290
130

33

mH

-211064
-606188
-519024

1939
5871
4299

-1336275

12108

-54.44
-51.63
-60.36

290
130

34

mH

-105532
-303094
-259512

3877
11741
8599

-668138

24217

-54.44
-51.63
-60.36

290
130

35

mH

-211064
-606188
-519024

1939
5871
4299

-1336275

12108.4

30.64
23.05
15.58

36

mH

38

39

mH

mH

mH

6226

4559

28386472

6226

6226

5280

32875757

2617

2617

5280

13818359

59396
135315
66985

2.62.E+05
290
130

37

6226

2.839E+07
323
500

3.29E+07
353
10130

1.382.E+07
353
10130

3609

3609

40

mH

5280

19057397

1.906E+07
353
10130

8578
1976

10554

41

mH

5237
22.6

44925203
44648

4.497.E+07
343
8000

8598

mH

5237

45026448

8598

4.503E+07
338
7000

42

8446

8446

43

mH

5453

46054883.59

4.6055E+07
358
10130

7601

7601

44

mH

5453

41448253

4.145E+07
358
10130

845

845

45

mH

5453

4606630.595

4,606,631
358
10130

3462

3462

46

47

mH

mH

5381

18,628,493

7219

5815

41976805

1.863.E+07
355
10130

7219

4.20E+07
410
9750

7219

7219

48

49

50

51

mH

mH

mH

mH

5959

43016300

6497

5959

38714670

722

5959

4301630

4331

5367

23245694

52

mH

53

mH

108
54

22.55
-826.8

2429.7974
-44544.49

54

55

mH

mH

5217

526.6

2747166.9

158

554

87495.674

56

57

mH

mH

1500

3023

4.535E+06

1500

71.47

107205

4.535E+06

1500

0
7156

4.30E+07
420
10130

6497

3.871E+07
420
10130

722

4.30E+06
420
10130

4331

2.32E+07
390
10130

113.9

7156
298
9820

8.151E+05

7156

413.8

2961225.2

162
7479

17.28

8.151E+05

2.793.E+03
2.922E+06

343
9750

5217

2.747E+06
308
273

158

8.750.E+04
290
130

1500
550
300

107205
290
130

500
200

mH

assumptions

T=
P=

298 K
101.3 kPa

F=

25000 BPD
315250 lb / hr
143124 kg / hr

2
1

T=
P=

pump

F=

(sheet1)

298 K
10130 kPa

143124 kg / hr

(sheet1)

46.60% 50% H2 to stg-1 =

T=
P=

298 K
101.3 kPa

makeup
H2 =
7432

T=
P=
F=

scf/bbl
lb / hr
kg / hr

298 K
10130 kPa
143124 kg / hr

3
6

T=
P=

37
com

(sheet1)
(sheet1)

53.40% 50% H2 to stg-2 =

from pump

38
T=
P=

298 K
10130 kPa

298 K
10130 kPa

45

from compressor division

check

stg-1

later

T=
P=

298
10130

makeup
H2=

3462 kg / hr

Rich H2
stream =
recycle H2
linked to some later calc

T=
P=
Rec. H2 =

K
kPa
kg / hr

3462

assumptions
1st-stg reactor T =
stream 3 T =
Difference =
In
H-EX-1 Temperature rise =
furnace Temperature rise =

(linked to 1)
100 times inc

3
T:

50% H2 to stg-1 =

3462 kg / hr

38
(linked to 3)
100 times inc

39
50% H2 to stg-2 =

3970 kg / hr

(dictated by 45)

T=
P=

298 K
10130 kPa

to H-ex

m=
K
kPa

(wiil change after loop)

146586 kg / hr

298

kg / hr

1st-stg reactor T =
stream 3 T =

673 K
298 K

Difference =

375

H-EX-1 Temperature rise =

furnace Temperature rise =

75 K
300 K

E01

(assume)

(assume)
(assume)

F-1
373 K

5
673 K

H2 in Hydrocarbon Feed=
(S&N2 free)
H2 as severity =
(required for hydrocrkng)
(include loss also)
E-01

Excess (of severity) =

H2 req.for S & N2 =

total in
total severity=
h2 in

Uncon feed =
H2 =

total in =

H2 in Hydrocarbon Feed=
(S&N2 free)
H2 as severity =
(required for hydrocrkng)

Excess =
H2 req.for S & N2 =

total in =
(from R-101)
(from R-102)

Recycle unconv =

Quench H2 =

(kg/hr)
143124
3462
146586

atm oil =
H2 =
total in =

from overall balnc along reactors

kg/hr

HYDROCRACKIN
G
REACTOR
R-101

1961
44
100

S=
N2 =
C=

T= 700K
P =9990kPa

147346
(kg/hr)
16793

H2 in Hydrocarbon Feed=

760

40 %
conversion per
pass

2485
(required for hydrocrkng)
19278
Excess (of severity) =

845

34%

H2S =
NH3 =
C=
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
C1,C2 =
Total
Unconv Feed =

2083
54
100
1348
3065
2095
18430
33224
297
60697
85874
146571
1081

H2 leaving=
H2 going out in
unconverted hydrocarbons =
H2 going out
in converted
hydrocarbons =

17770
H2 req.for S & N2 =

132
20255

H2 loss in solution =
H2 going out
in NH3 &H2S =

send in makeup=

2617
H2 for recycle =

236791
total out
234260
6094
7793
7432-total excess-for S & N2 = severity for hC & loss
quench =

H2 consumed for Hydrocracking =

H2 for S & N2 =
H2 dissolved in porducts =

649.684

kg/hr

from overall balnc along reactors

85874
4331

kg/hr
H2S =

90205

HYDROCRACKING
REACTOR
R-102

(kg/hr)
10076

H2 in Hydrocarbon Feed=

3609
(required for hydrocrkng)
13685

T= 720K
P =9990kPa

60 %
conversion per
pass

722
H2 req.for S & N2 =

0
14407

NH3 =
C=
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
C1,C2 =
Total
Unconv Feed =

0
0
2022
4598
3143
27645
49836
445
87689
0
87689
958

H2 leaving=
H2 going out in
unconverted hydrocarbons =
H2 going out
in converted
hydrocarbons =
H2 loss in solution =
H2 going out
in NH3 &H2S =
H2 for recycle =

10798

kg/hr
(linkled to up R-1

144434
87689
232123

FRACTIONATOR
FR-102

P =203 kPa

Debutanozed gasoline =

Naphtha =

C=

kg/hr
85874 (link to R-1)

(from overall sheet)

H2 req (kg/hr)
123
10
245
528
361
2949
4817
65
9098

148413
10076 kg/hr

8966 kg/hr
236 kg/hr
19278
132 kg/hr
19410 kg/hr
845
20255

6094
132
473

(from overall sheet)

H2 req (kg/hr)
0

total H2 in-(severity+H2 for S & N2) =loss +excess = H2 leaving

total in (feed+ H2+quench) -total out(products+unconv+h2 leave)

0
0
368
793
542
4423
7226
97
13449

88647
0 kg/hr

13449 kg/hr
236 kg/hr
13685
0 kg/hr
13685 kg/hr
722
14407

Off gases =

C3,C4 =

Debutanozed gasoline =

742

kg/hr

16271

kg/hr

4400 BPD

46075

kg/hr

10325 BPD

101487.1 LB/HR
2416.36 FT3/HR
10328.21 bpd

Naphtha =

C=

83060

100
Total out =

232123

kg/hr

16650 BPD

products+unconv+h2 leave)

HS1
HS2
R
quench
R-1 in
R-1 out
total of components =
diff=

144670
87926
8449
7604
146586
154190
155257 (more)
1067

R
quench
0
R-2 in
89844
R-2 out
89844
total of components =
diff=

MW
46
44
58
58
82.47
124.63
2

7219
6497
90205
96702
95144
1558

(more)

Stream 6

T=

kg/hr
H2S (v)=
NH3 (v) =
C1(v) =
C2 (v)=
C3 (v) =
i-C4 (v)=
n-C4 (v)=
Gasoline (l) =
Naphtha =
unconv. Feed=
H2 leaving =

MW

2083
54
104
193
1348
3065
2095
18430
33224
85874
8814
155285

61.1
3.2
6.5
6.4
30.6
52.7
36.0
222.7
268.7
327.0
4363.4
5378.363726

T=

kg/hr
H2S (v)=
NH3 (v) =
C1(v) =
C2 (v)=
C3 (v) =
i-C4 (v)=
n-C4 (v)=
Gasoline (l) =
Naphtha =
unconv. Feed=
H2 leaving =

MW

2083
54
104
193
1348
3065
2095
18430
33224
85874
8814
155285

cst
AGO
Gasoline
Naphtha

kmol/hr

34.1
17
16
30
44.0965
58.1234
58.1234
82.77
123.63
262.58
2.02

Stream 7

688
9890

34.1
17
16
30
44.0965
58.1234
58.1234
82.77
123.63
262.58
2.02

cm2/s
0.328
0.167
0.217

0.00328
0.00167
0.00217

wt.fr
0.013416246
0.000346948
0.000669736
0.001242876
0.008682051
0.019738797
0.013492682
0.118685394
0.213955391
0.553009717
0.05676016
1

538
9820

kmol/hr
61.1
3.2
6.5
6.4
30.6
52.7
36.0
222.7
268.7
327.0
4363.4
5378.4

density (g/cm3)
0.864
0.672
0.751

wt.fr
0.013416246
0.000346948
0.000669736
0.001242876
0.008682051
0.019738797
0.013492682
0.118685394
0.213955391
0.553009717
0.05676016
1

gm cm-1 s-1
0.00283392
0.00112224
0.00162967

avg.viscosity (cp)
0.333

avg.density(kg/m3)
843.6

avg.Cp (kJ/kg K)
3.04

avg.viscosity (cp)
2.75

avg.density(kg/m3)
843.6

avg.Cp (kJ/kg K)
2.42

K
kpa

415C
9789 kpaa

mol.fr
viscosity(cp) density (kg/m3)
0.0113594
0
60.25
0.0005892
0.025
30
0.0012085
0.02152
26.76
0.0011962
0.02079
51.53
0.0056846
0.02044
78.54
0.009805
0.02036
108
0.0067023
0.02074
110.3
0.0414003
0.08803
672
0.0499665
0.122
751
0.0608066
0.2445
864
0.8112814
0.0158
0.085
1

K
kpa

0.283392
0.112224
0.162967

1.2
0.68
3.578
3.285
3.22
3.214
3.19
3.53
3.3941
2.998
14.6

avg. MW
0.387355998
0.010017131
0.019336736
0.03588452
0.250669569
0.569901704
0.389562875
3.426703619
6.177354158
15.9665847
1.638788384
28.8721594

avg.viscosity
0
8.67369E-06
1.44127E-05
2.58394E-05
0.000177461
0.000401882
0.000279838
0.010447875
0.026102558
0.135210876
0.000896811
0.173566226

avg. MW
0.387355998
0.010017131
0.019336736
0.03588452
0.250669569
0.569901704
0.389562875
3.426703619
6.177354158
15.9665847
1.638788384
28.8721594

avg.viscosity
0
6.98059E-06
1.2658E-05
2.24215E-05
0.000164438
0.000433464
0.000313165
0.013316501
0.034874729
0.240835732
0.000757748
0.290737837

265C
9719 kpaa

mol.fr
viscosity(cp) density (kg/m3)
0.0113594
0
82.69
0.0005892
0.02012
41.4
0.0012085
0.0189
34.37
0.0011962
0.01804
69.81
0.0056846
0.01894
116.6
0.009805
0.02196
180.2
0.0067023
0.02321
194.7
0.0414003
0.1122
672
0.0499665
0.163
751
0.0608066
0.4355
864
0.8112814
0.01335
0.085
1

cp

Cp (kj/kg K)

Cp (kj/kg K)
1.11
0.606
3.021
2.73
2.68
2.69
2.687
3.2857
2.7988
2.998
14.53

shell side

tube side
avg.viscosity (cp) avg.density(kg/m3)
0.174
723.44

avg.Cp (kJ/kg K)
0.13123

avg.viscosity (cp)
0.291

avg.Cp (kJ/kg K)
0.125

E-101

shell side
avg.density(kg/m3)
726.7

stream 15
avg.density avg.Cp (kJ/kg K)
0.80832883
0.016099495
0.01040843
0.000235924
0.01792215
0.002396317
0.06404541
0.004082848
0.68188831
0.027956205
2.13179012
0.063440495
1.48824286
0.043041657
79.7565849
0.418959441
160.680499
0.726185993
477.800396
1.657923132
0.00482461
0.828698335
723.44493
0.131234377

avg.density avg.Cp (kJ/kg K)

1.1093894
0.014892033
0.01436364
0.00021025
0.02301884
0.002023274
0.08676519
0.003393052
1.01232718
0.023267897
3.55693129
0.053097365
2.62702525
0.036254837
79.7565849
0.3899646
160.680499
0.598818349
477.800396
1.657923132
0.00482461
0.824725123
726.672125
0.124845872

DEA
H2O

T
P
kg/hr
wt.fr
12218 0.36799
20985 0.63201
33203
1

stream 16

DEA
H2O
H2S=

kg/hr
12218
20985
1956
35159

T
P
wt.fr
0.347519
0.596852
0.055628
1

30
8000kpa
viscosity density
avg.viscosity avg.density
553
203.49847
0.8194
997.44 0.517868994
204.016339

40C
8000kpa
viscosity density
avg.viscosity avg.density
195.5
0.671
997.44
0.1059
741

T
P

components
C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
unconv. Feed=

LK (97% RECOV AT TOP )

HK (99.5% RECOV AT BOTTOM

C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
unconv. Feed=

105 C
304 kpa

kmol/h
3.4268
43.9604
101.0006
73.9702
556.6648
671.8446
327.0398
1777.91

Xfi

MW
0.001927459
0.024725927
0.056808718
0.041605213
0.313101157
0.377885055
0.183946471
1

F (kmol/h)
B( kmol/h)
Top (kmol/h)
3.426843973
0
3.426843973
43.96040502
0
43.96040502
101.0006297
0
101.0006297
73.97020821
0
73.97020821
556.6648073
0
556.6648073
671.8445669
20.15533701
651.6892299
327.0397593
325.4045605
1.635198797
1777.90722
345.5598975
1432.347323

ESTIMATION OF TOP TEMPERATURE

by dew point calculations
T
P

LK
Hk

components
C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
unconv. Feed=

Xdi
0.0023925
0.0306912
0.0705141
0.0516426
0.3886381
0.4549799
0.0011416
1.0000000

100
13
VP

Ki

288.5
28.7
0.018

147.5
32
18
17
22.1923
2.2077
0.0014

ESTIMATION OF BOTTOM TEMPERATURE

bybubble point calculations
T
P

200
30

LK
HK

components
C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
unconv. Feed=

Xbi

VP

0
0
0
0
0
0.058326609
0.941673391
1

Ki

390.75
2.846

13.025
0.094866667

GILLILAND RELATIONSHIP
Rmin =

0.3

Nmin =
R
0.5

(R-Rmin)/(R+1)^.566 (N-Nmin)/(N+1)
0.320
0.510

xf

viscosity (cp)
0.18395
0.0022
0.31310
0.0088
0.37789
0.0068

Ago
Gasoline
Naphtha

Eo=51-32.5(logavgaavg)
Eo=

54.41756439

Feed Location

selected T

105

VP

Ki

60
13
6
5
326.505 1.074029605
34.007 0.111865132
0.004 1.31579E-05

Xfi

Xbi
0.001927459
0
0.024725927
0
0.056808718
0
0.041605213
0
0.313101157
0
0.377885055 0.0583266
0.183946471 0.9416734
1
1

C
kpa
ai
106527.7778
23111.11111
13000
12277.77778
16027.77778
1594.444444
1

C
kpa

ai
4560000
988000
456000
380000
81626.25
8560
1

Xdi
0.002392467
0.030691163
0.070514063
0.051642648
0.388638146
0.454979892
0.001141622
1

selected T

90

selected T

200

Yi/Ki
1.62E-05
9.59E-04
3.92E-03
3.04E-03
1.75E-02
2.06E-01
8.25E-01
1.06E+00

KiXfi
0.115648
0.321437
0.340852
0.208026
0.33628
0.042272
2.42E-06
1.364517

ai

KiXbi

137.2979621 0.7597041
1 0.0893334
0.8490375

N (theoretical)
15.335

avg viscosit at 293F

0.000404682
0.00275529
0.002569618
0.005729591

N (actual)
28.179383

1.225
(ai*Xfi)/(ai-) underwood eqn 1
0.00192746
0.024725958
0.05680887
0.041605347
0.313105856
0.37793914
-0.817539872
-0.00142724

(ai*Xdi)/(ai-)
0.002392495
0.03069279
0.070520708
0.051647801
0.388667851
0.455329718
-0.005073874
0.994177489

aavg

1232.866

Rmin=
Ract=

0.3
0.45

Ropt =

0.5

137

Feedstock :

Atm gas oil

Basis =

25000 BPD
1041.66667 bbl / hr

Severity =

1,133,538

2431 scf / bbl

Feed Analysis :

type 1
atm gas oil
100
32.2
0.86
1.37
0.031
0.07
0.07

vol %
API =
sp-gr =
S%=
N2 % =
C residue % =
ramsbottom :
conradson :
Aromatics (vol) % =
Aniline point (oF)
Pour point (oF)

type 2

(not fill)

174

79 C

Viscosity, SUS @130

ASTM distillation :
(oF)
0
554
0
627
0
707
0

(recoverd vol %)

0%
10%
30%
50%
70%
90%
100%
total non-zero values =

(oR)
0
1014
0
1087
0
1167
0

Product Analysis:
No.
1
2
3
4
5
6
7
328671
8
326841
9
10
11
12
for wt % given

f
p
-1830
2431

Yields:
H2S (wt %)
NH3 (wt %)
C (wt%)

vol. %

API

C3
i-C4
n-C4
Gasoline
Naphtha
Methane & ethane(wt%)

4
8.2
5.4
41.3
66.6
0.5

147.2
119.8
110.6
79
56.8

(add more u want)

Total vol %

(change formula each time)

Gasoilne

125.5

ASTM distillation :
(oF)
96
119
0
146
0
184
200

(recoverd vol %)

0% (initial )
10%
30%
50%
70%
90%
100% (EP)
total non-zero values =

(oR)
556
579
0
606
0
644
660

Naphtha
ASTM distillation :

(oF)
240
266
0
286
0
340
386

(recoverd vol %)

0% (initial )
10%
30%
50%
70%
90%
100% (EP)
total non-zero values =

MW =

259

RI =

1.2

RINT (astm) =
CN =

sp-gr
-

0.74
-10.01868382

(oR)
700
726
0
746
0
800
846

0.508
0.563
0.584
0.672
0.751

Compressor set point=

Pump set point =
sheet 3 link
sheet 3 link

10130 kPa
10130 kPa

Severity in reator 1
severity in reactor 2

T=
P=
m=

673
9990
146585

3462
4331

atm
H2
quench

K
kPa
kg/hr

143124
3462
7601
154187

(sheet3)

atm oil
H2

kg/hr
143124
3462

H (kJ/kg)
976
9616

mH (KJ)
1.40E+08
3.33E+07

total Hreactants

1.73E+08

146571
H2 Balance
IN
27856
Diff

out
27857
-0.97997

T=
P=
m=
avg Density
atm oil =
H2

viscosity
0.2834
0.01556

673
9990
146585

K
kPa
kg/hr

avg viscosity
Surface tension (kg/m)
0.276707712 0.0005323
0.000367491
0

843.599265

0.277075203

(70 kPa drop)

(73 T rise)

3.056 liq Cp
2.76 vap Cp
avg Density
atm oil =
H2

F-101
viscosity
0.3404
0.0144

Cp kJ/kmol K
2.76
14.6

avg viscosity avg Cp (kJ/kg K)

0.3323617
2.694833987
0.00034009
0.344818365
0.33270179
3.04

843.599265

T=
P=
m=

1.8737 Kj/kg K vap Cp of ago

2.1275 Kj/kg K liq Cp of ago
MW
262.58
2.02

atm oil =
H2

kmol/hr
545
1714
2259

mol.fr
0.241294255
0.758705745

viscosity(cp)
2.815
0.009847

density (kg/m3)
864
0.085

Cp (kj/kg K)
2.1275
14.4

m
143124
3461.9
146585

atm oil =
H2

changes wich can be made

si units from overall diagram
english from top intital calc.
m=mass flowrate
F=liquid flowrate

T=
P=
Atm.oil =

323
101.3
25000
315250
143124

(2 rise for T)

set point=

K
kPa

10130 kPa

T=
P=
m=

BPD

lb/hr
kg/hr

P-101
(wt%)
1.37
0.031
0.07

S=
N2 =
C=

T=
P=
H2 =
(shet 3 link)

(kg/hr)
1961
44
100

323 K
500 kPa
scf / bbl
lb/hr
6226 kg/hr

set point =
36

10130

kPa

37

C-101

36

37

C-101

factor
lb/day
kg/day

7579707.24
3441187.09

BPD

25000
1042 BBL/hr
0.864
54 lb/ft3
303.18829 lb/bbl
315821.135
143382.795

VABP :
MTY

SG
density
lb/hr
kg/hr
factor

12.63

Feed:

feed
Product:
gasoline
Naphtha

(oF)
629.3

(oR)
1089.3

K
1960.8

149
303.6

609
763.6

1096.2
1374.48

watson factor
C
332 feed
Product:
65 gasoline
151 Naphtha

12.6

Kw
11.90
12.61
12.16

TOTAL BALANCE

Component

vol %

BPD

API

(lb/hr) / BPD
(factor)
(from apendix)

32.2
0

12.61

lb / hr

wt % S

lb/hr S

wt % N2

lb / hr N2

lb / hr C
residue

(linked)

atm gas oil

100
0

25000
0
25000

H2 (scf/bbl)

Products:

2431

315250
0
315250

1.37
0

4319
0

0.031
0

98
0

220.675
0

13421
328671

(linked to data input)

1
2
3
4
5
6
7
8
9
10
11
12
for wt % given

H2S (wt %)
NH3 (wt %)
C (wt%)
C3
i-C4
n-C4
Gasoline
Naphtha
Methane & ethane(wt%)

4
8.2
5.4
41.3
66.6
0.5

4589 *
119 * *
220.675

147.2
119.8
110.6
79
56.8
-

1000
2050
1350
10325
16650

(calculated)

7.42
8.23
8.55
9.83
10.99

31375

(wt%.avoid to * by vol

7424
16879
11538
101487
182952
1634
326841 ***

4319
-

98
220.675

kg/hr
3370.48
7662.847
5238.027
46075.15
83060.14
741.9299
148386

2083.341
53.87577
100.1865
40%
1348.192
3065.139
2095.211
18430.06
33224.06
296.772
60596.65

60%
2022.288176
4597.707978
3142.816252
27645.08766
49836.08629
445.1579324

58459.43 h2s nh3 exclude

H2 BALANCE
(linked to up)

wt % H2

lb / hr

lb / hr H2

kg/hr

40% this is the associated h2 with 40%cracked compunds

out:

(not specify isomers)

from fig.9.7
(approx)
Assume

1
2
3
4
5
6
7
8
9
10
11
12

H2S (wt %)
NH3 (wt %)
C (wt%)
C3
i-C4
n-C4
Gasoline
Naphtha
Methane & ethane(wt%)
H2 in soln (1 lb/bbl feed)

5.9
17.65

4589
119
221

these are the

associated amounts of

18.2
17.2
17.2
16.0
14.5
21.7

wt % H2

270 ****
21

hydrogens going
alongwith
individual compounds

(elemental balnc)

7424
16879
11538
101487
182952
1634

formula applies here

1989
16238
26528
355
1042
50413

lb / hr (S & N2 free)

in:

1351

i.e req.H2 to make compound

2910

123
10
0
0
0
0
0
613
1321
903
7372
12044
161
473
22887

245.371
528.4299
361.2143
2948.809
4817.488
64.51822
189.1667
9154.998

368
793
542
4423
7226
97
13449

lb / hr H2

(yani S ad N2 free feed (remaining hydrocarbon) feed k sath associated H2

atm gas oil

11.9
0

H2

100

310833
0
13421

(ya feed ka H2content)

Added H2
Actual severity Requirement :

added H2 =

total severity =

Results:

12087 scf /day

0.48349299 scf /bbl feed
2431 scf /bbl feed

H2 consumed for Hydrocracking =

H2 for S & N2 =
H2 dissolved in porducts =

lb/hr
13421
291
1042

kg/hr
6093
132
473

Total non-recycled H2 =

14754

6698

36989
0
13421
50410.314
2.6692842
50413

16793.08 6717.233 10075.84946

0
6093.2
22886.28
1.211855
22887

atm oil =
H2 =
total in =

143124 kg/hr
6093 kg/hr
149217 kg/hr

Total yield =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
C1,C2 =
H2S =
NH3 =
C=

1961 kg/hr
44 kg/hr
100 kg/hr

S=
N2 =
C=

H2 Elemental Balance IN
H2 in Hydrocarbon Feed=
(S&N2 free)

16793 kg/hr

H2 as severity =
(required for hydrocrkng)

6093 kg/hr
22886

H2 req.for S & N2 =

132 kg/hr
23018

148386 kg/hr
3370
7663
5238
46075
83060
742
2083
54
100

kg/hr
kg/hr
kg/hr
kg/hr
kg/hr
kg/hr
kg/hr
kg/hr
kg/hr

H2 Elemental Balance OUT

H2 going out
in converted
hydrocarbons =
H2 loss in solution =

172235

H2 going out
in NH3 &H2S =

H2 going out
in converted
hydrocarbons +

10130 kPa
T=
P=
Rec.H2 =

42

T=
P=
Rec.H2 =

802.0136351
wt.fr
0.928249463
0.022453255
0.049297282
T=
P=
Quench =

Reactor T(K)= 673

Reator P(kPa)= 9990

132 kg/hr
23020 kg/hr

171406

C-102

864
0.085
0.085

473 kg/hr

H2 loss in solution =

set point =

density

22415 kg/hr

avg den
802.0075363
0.001908527
0.004190269
358
10130
7601

K
kPa
kg/hr

358
10130
8446

K
kPa
kg/hr

338
7000
8446

K
kPa
kg/hr

(15 T rise)

(90% of rec)

43

T=
P=
m=

688
9890
154186

K
kPa
kg/hr

44

(15 T rise)
(100 P drop)

(from up)

H2S =
NH3 =
C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
C=
unconv. Feed=

(loss) =
(excess) =
(quench) =
(for flare) =
H2 leaving =

kg/hr
2083
54
297
1348
3065
2095
18430
33224
100
85874
8682
236
845
7601
132
8814

155385
diff =
1198.7781
excess should be 55 %

H (kJ/kg)
697
313.2
1585.5
1296
1263
1279
1124.5
1008.4
1038.6
10030

mH (KJ)
1.45E+06
1.69E+04
4.71E+05
1.75E+06
3.87E+06
2.68E+06
2.07E+07
3.35E+07
0.00E+00
8.92E+07
0.00E+00
8.71E+07

conversion
kmol/m3
wt %
3.5
36.80

2.41E+08

Density (kg/m3)
984.2
Viscosity (cp)
103.4
enthalpy (kJ/h)
-3.930E+08
kj/kg
-11840
T=
303
K
P=
8000 kPa
15
m=
33203 kg/hr
Lean amine
(50% sloution)
Stream 15
total 36.8% amine
(DEA) solution =
33203 kg/hr
(5 kmol/m3)
DEA =
12218 kg/hr
H2O =
20985 kg/hr
16

Rich amine

T=
P=
Rec.H2 =

358
10130
845

K
kPa
kg/hr

Density (kg/m3)
Viscosity (cp)
enthalpy (kJ/h)
kj/kg

972.6
48.27
-3.9280E+08
-11170

T=
P=
m=
stream 16

kg/hr
DEA
H2O
H2S=

600
10060
146586

K
kPa
kg/hr

T=
P=
m=

688
9890
154186

K
kPa
kg/hr
T=
P=
m=

298
9820
7156 kg/hr

(5% ofatm oil feed)

WASH
WATER=
(70 kPa drop)

E-101

(255 T rise

51

150 T drop)

12218
20985
1956
35159

H2S =
NH3 =
C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
C=
unconv. Feed=
H2 =
H2O =

(60 T drop)

E-102

7
avg. MW
63.35904556
1.532585604
64.89163117

avg.viscosity avg.density
2.748525787 843.597258
0.000232563
0.0020075
2.748758351 843.599265

avg.Cp (kJ/kg K)
2.077260608
0.340094826
2.42

T=
P=
m=

538
9820
154186

K
kPa
kg/hr

T=
P=
m=

9
403
9820
161343

(10 T drop)

kPa
kg/hr

T=
P=
m=

3
H kJ/kg
170
4876

kJ/hr
24330995
16880233.03

T=
P=
m=

345
10130
146585

K
kPa
kg/hr

(avg.of 2 mixing streams)

44

325 K
10130 kPa
143124 kg/hr

(sheet 3 link R-1)

T=
P=
H2 =

355
K
10130 kPa
3462 kg/hr

T=
P=
H2 =

353 K
10130 kPa
2617 kg/hr

% age going in R-101

(avg.of 2 mixing streams)

45

(includes only severity and N2,Srequirement.excess would be added from top

42.03

38

T=
P=
H2 =

353 K
10130 kPa
6226 kg/hr

(30 rise for T)

% age going in R-102

57.97
39

39

Kw

11.90

12.61
12.16

this is the associated h2 with 40%cracked compunds

8965.83113

41

(sweet gas)

SC-101
15

16

313
8000
35159

kg/hr
2083
54
297
1348
3065
2095
18430
33224
100
85874
8814
7156
162541

343
9750
161343

let
*
H2S:
H2
2

lb

S
32

H2S
34

(wt%* Y)+( total lb/hr without wt%fraction) = Y

Y=

for
for

32
4319

lb/hr S ,H2 req

2
270

lb/hr H2 will prod

lb S, H2 req

2
270

lb/hr

H2S prod
lb H2 produces

34
4589

lb H2S

lb/hr H2S

NH3:
3H2
6

lb

N2
28

2NH3
34

lb N2, H2 req

6
21

h2 req
for
for

28
98

lb/hr N2 ,H2 req

6
21

lb/hr H2 will prod

lb/hr

NH3 prod

the associated h2 with 40%cracked compunds

Differences Product - feed =

-1830

H2 in - H2 out =

-3

lb H2 produces

34
119

Total yield of Product

percentage by wt of methane and ethane

then

h2 req

**

Y=
wt% =

lb NH3

lb/hr NH3

****

326841 ***

T=
P=
Rec.H2 =

338
7000
8598

H2 =
H2S =
Density (kg/m3)
Viscosity (cp)
enthalpy (kJ/h)
kj/kg

T=
P=
flare =

338
7000
152.0

kg/hr

H2=
H2S=

132
20

kg/hr
kg/hr

K
kPa
kg/hr
8578
20

kg/hr
kg/hr
4.844
0.01046
5.084E+06
591.4

Heat of Absorption =.1853M-.6870T-435.2 =

-499.81645 Btu/lb H2S absorbed

-1161.467742 kJ/kg H2S absorbed
-2.29E+06 kJ/hr

SC-101
(sour treat gas)

specify:
H2S loading =
0.5
(H2S moles/DEA moles)
mass of H2S
per unit mass
of DEA =
K
kPa
kg/hr

0.16168918

Density (kg/m3)
Viscosity (cp)
enthalpy (kJ/h)
kj/kg
T=
P=
m=

H2S=

6.576
0.0105
4.6530E+06
440.9
343 K
8000 kPa
10553 kg/hr
kg/hr
1976

T=
P=
m=
mo/hr

y
58

p (kPa)
p(psia)
0.01356781 108.5425 15.75098

H2=

8578

4224.5
4283

0.98643219 7891.458 1145.157

H2=

(sheet 3)

H (kJ/kg)

mH (KJ)
40

(loss+excess+quench)

HS-101

(more)

NH3
17

kg
K
kPa
kg/hr

H2S

NH4HS

34

51

NH4HS prod
17
54

kg/hr NH3 will prod

17
54

kg/hr NH3, H2S req

34
108

kg/hr

H (kJ/kg)

mH (KJ)

kg NH3 produces

51
162

kg NH4HS

kg/hr NH4HS

H2S req
52

T=
P=
m=

343
9750
7318

for
for

kg/hr
H2O =
NH4HS =
H2S=
NH3 =

kg NH3, H2S req

10

7156
162
108
54

Sour water

C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
C=
unconv. Feed=
loss H2 =

297
1348
3065
2095
18430
33224
100
85874
236
144670

sheet 3

T=
P=
m=

L=

343 K
9750 kPa
144670 kg/hr

T=
P=
m=

11

1176.52

T=
P=
m=
C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
C=
unconv. Feed=
loss H2 =
total =

kg/hr
742
3370
7663
5238
46075
83060
100
85874
473
232596

MW
46
44
58
58
82.77
123.63
262.58
2

410
9750
87926

kmol/hr (Ni)
16.1289106
76.6018248
132.118045
90.3108118
556.664807
671.844567

y
VP (kpa) K
0.007654
20000 73.26007
0.036353 1302.06 4.769451
0.062699
502 1.838828
0.042859
356.08 1.304322
0.264177
39.13 0.143333
0.318838
1.67 0.006117
0 N/A
327.039759 0.155204
0
0
236.458333 0.112216 N/A
2107.16706
1

390
(avg.of 2 mixing streams)
9750
232596
Denominator Li =Ni/denom mol % in Liq
Vi = Ni - Li
-72.1978048 -0.223398906 -0.018988155
16.35231
-3.76539669 -20.34362677 -1.729139813 96.945452
-0.8372649 -157.7971861 -13.41222978 289.91523
-0.30321372 -297.8454035 -25.31585695 388.15622
0.85678849
649.7108804
55.22323835 -93.046073
0.99388798
675.9761444
57.4556974 -4.1315775
1
0
0
0
1
327.0397593
27.79727895
0
1
0 236.45833
1176.517169
100
12
V-102
(82 T drop)
(9477 P drop)

(sheet 3 link)

T=
P=
H2 =

353 K
10130 kPa
3609 kg/hr

Start of iteration
set point =
T=
P=
m=

10130 kPa

410
9750
7219

T=
P=
m=

420
10130
7219

C-103
47

46

48

T=
P=
m=

kg/hr
H2S =
NH3 =
C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
C=
unconv. Feed=
H2 leaving =
(loss) =
(excess) =
(quench) =
T=
P=
m=
410
9750
7219

420
10130
722

total =

49

diff=

0
0
445
2022
4598
3143
27645
49836
0
0
7455
236
722
6497
95144
1558

420
10130
6497

H (kJ/kg)
697
313.2
1585.5
1296
1263
1279
1124.5
1008.4
1038.6
10030

mH (KJ)
0.00E+00
0.00E+00
7.06E+05
2.62E+06
5.81E+06
4.02E+06
3.11E+07
5.03E+07
0.00E+00
0.00E+00
0.00E+00
7.48E+07
1.69E+08

T=
P=
m=

22

7219

46

20

C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
H2 =

445
2022
4598
3143
27645
49836
7455
95144

(300 T drop)

(AW179)
T=
P=
m=

HS-102

410
9750
96702

T=
P=
m=

(20 T drop)

430
9820
96702

24

E-103
23

(more)

25

C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
loss H2 =

kg/hr
445
2022
4598
3143
27645
49836
236
87926

MW

19

46
44
58
58
82.47
124.63
2

49

T=
P=
m=

420
10130
722

T=
P=
m=

50

T=
P=
m=

T=
P=
m=

308
273
5217

Off Gases
53

LS-101
Flash conditions
T=
308
P=
273
m=
232596

390
10130
4331

(avg of 2 mixing)

353
10130
3609

39

C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
C=
unconv. Feed=
loss H2 =
total =

584
1431.4
1795
938.7
0
0
0
0
467.7
5216.8

13

kg/hr
C1,C2 =
158
C3 =
1939
i-C4 =
5871
n-C4 =
4299
Gasoline =
46075
Naphtha =
83060
C=
100
unconv. Feed= 85874
loss H2 =
6
total =
227382

T=
P=
m=

308
273
227382
13

39

39

T=
P=
m=

Reactor T(K)=
Reator P(kPa)=

K
700
9990

C1,C2 =
C3 =
i-C4 =
n-C4 =
H2=
H2O =

700
9990
90205

C
427
unconv. oil
H2

kg/hr
H (kJ/kg)
85874
976
4331
9616
90205

mH (KJ)
wt fr
8.38E+07 0.951988
4.16E+07 0.048013

density
825
0.085

AVG. Density
785.3903054
0.004081093
785.3943865

96702

(30 T rise)
(100 P drop)

730
9890
96702
Avg Mol.Wt
0.088879779
1.090326862
3.301915832
2.418236425
25.91538275
46.71792929

molfr avg
0.08888
1.090327
3.301916
2.418236
25.91538
46.71793
0
48.30066
0
127.8333

48.3006644
0
127.8333353

T=
P=
m=
21

700
9990
90205

C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
C=
unconv. Feed=
loss H2 =
total =

14

(242 T rise)
(70kPa P drop)

T=
P=
m=

388
203
227382

kg/hr
158
1939
5871
4299
46075
83060
0
85874
0
227276

F-103

(50T rise)

F-102

T=
P=
m=

650
10060
90205
13

(70 kPa drop)

(210 T rise

E-103

T=
P=
m=

440
10130
90205

(avg of 2 mixing)

19

T=
P=
m=

505
10130
85874

18

T=
P=
m=

308
273
227382

13

T=
P=
m=

308
273
227382

C1,C2 =
C3 =
i-C4 =
n-C4 =
Gasoline =
Naphtha =
C=
unconv. Feed=
loss H2 =
total =

kg/hr
158
1939
5871
4299
46075
83060
100
85874
6
227382

Off gases

T=
P=
m=
kg/hr
158
3877
11741
8599
0
1500
25875

303
200
25875

T=
P=
m=

(13 T drop)
(70 P drop)
31

T=
P=
m=

290
130
25875

290
130
158

54

Vn
D
30

Reflux Ratio =

1
RD-101

T=
P=
m=

290
130
12108

C3 =
i-C4 =
n-C4 =

kg/hr
1939
5871
4299
12108

C3 =
i-C4 =
n-C4 =

3877
11741
8599
24217

32

Ln

34

T=
P=
m=

35

290
130
25717

33

350
200
46075

(50 T drop)
(70 P drop)

26

MW
46.1124
44.0965
58.1234
58.1234
82.77
123.63
12.011
262.58
2.0159

kmol/hr
3.426844
43.96041
101.0006
73.97021
556.6648
671.8446
0
327.0398
0
1777.907

x
0.0006953
0.0085293
0.0258298
0.0189171
0.2027279
0.3654597
0
0.3778409
0
1

y
0.001927
0.024726
0.056809
0.041605
0.313101
0.377885
0
0.183946
0
1

400
200
83060

28

57

T=
P=
m=
115 C

T=
P=
m=

300
130
46075

Gasoline

T=
P=
m=

300
130
83060

Naphtha

27

T=
P=
m=

500
200
0

(100 T drop)
(70 P drop)
29

C3,C4
T=
P=
m=

P-102

T=
P=
m=

T=
P=
m=

56

290
130
12108

Steam

55

T=
P=
m=

T=
P=
m=

T=
P=
m=

500
200
85874

T=
P=
m=

500
200
85874

308
273
227382
17

T=
P=
m=

505 (5 T drop)
10130
85874

P-102
set point =

10130

550
300
1500

water
290
130
1500

C3 =
i-C4 =
n-C4 =

kg/hr
1939
5871
4299
12108

Reactor 1
Feed Rate (kg/hr)=
Avg Density (kg/m3) =
LHSV (hr-1) =
Bed Porousity =
L/D =
%age of reactor volume =
the catalyst volume is
Catalyst density (kg/m3) =
CALCULATIONS
Vol. Feed Rate (m3/hr) =
Catalyst volume (m3) =
Actual Catalyst volume (m3) =

154187
802
2
0.2
6
70

Dp (m) =
liquid viscosity (Pa-s) =

881
192.25
96.13
115

(accounting porousity)

Volume of Reactor (m3) =

165

Dr (m) =
Lr (m) =

3.3
19.6

Remaining volume (m3) =

Catalyst weight (kg) =

49.4

101625

Define No. of beds =

A (% by wt of catalyst )
B (% by wt of catalyst )
C (% by wt of catalyst )
D (% by wt of catalyst )

A
B
C
D

Lc (m) =

30
40
30
0
wt (kg)
30487
40650
30487
0

Pressure Drop
Reactor cross sectional area S (m2)=
Mass velocity G (kg/s m2)

8
5.100

pressure drop per length (pa/m)=

4294

V (m3)
34.61
46.14
34.61
0

Lci (m)
4
5
4
0

Reactor 1

liquid viscosity (Pa-s) =

0.003
0.000283

Feed Rate (kg/hr)=

Avg Density (kg/m3) =
LHSV (hr-1) =
Bed Porousity =
L/D =
%age of reactor volume =
the catalyst volume is
Catalyst density (kg/m3) =
CALCULATIONS
Vol. Feed Rate (m3/hr) =
Catalyst volume (m3) =
Actual Catalyst volume (m3) =

96702
785
0.9
0.2
7.0
70
881
123.19
136.87
164

(accounting porousity)

Volume of Reactor (m3) =

14

Dr (m) =
Lr (m) =
Remaining volume (m3) =

Catalyst weight (kg) =

Define No. of beds =
A (% by wt of catalyst )
B (% by wt of catalyst )
C (% by wt of catalyst )
D (% by wt of catalyst )
delta P (Pa)
17693
23591
17693
0
58978

A
B
C
D

235
3.5
24.5
70

144704
4
20
30
30
20
wt (kg)
28941
43411
43411
28940.79

Reactor cross sectional area S (m2)=

Mass velocity G (kg/s m2) =

10
2.800

pressure drop per length (pa/m)=

1931

17

V (m3)
32.85
49.27
49.27
32.84994

Lci
3
5
5
3

delta P (Pa)
6612.61167
9918.91751
9918.91751
6612.61167
33063.0584