Quality Procedure For Dual FBE Coating Rev.01

ABU DHABI GAS
DEVELOPMENT COMPANY LIMITED

SHAH GAS DEVELOPMENT(SGD)
PROGRAM
Contract Description: Tie in of 12 wells to the Gas Gathering
System
Agreement No: 13526801
SUPPLIER/VENDOR DOCUMENTATION
Purchase Order Number:
GG1213022
Equipment Description:
FUSION BOND EPOXY COATING
Vendor/Supplier Name:
BREDERO SHAW
Document Title:
Quality Procedure for Dual FBE Coating Rev.0
Vendor/Supplier Doc
Number:
GG1213022-1200-H02000003
Tag/Item Number(s):
DUAL LAYER FBE COATING OF PIPES
H02
SDRL Code
Vendor/Supplier
Revision: 01
Unit:
Vendor/Supplier Prepared By
Initials / Signature
Vendor/Supplier Checked
By
Vendor/Supplier Approved
By
A.G
S.K
P.D
Vend/Supp
Revision Date
18-Nov-14
Status of Submission (tick applicable box before submission)
Certified Final :
As-Built:
For Review/Info:
Purchaser signature below does not indicate responsibility or liability for accuracy or completeness of this
document, nor does it alter any contractual terms or conditions or relieve the Supplier/Vendor of his
contractual obligations.
CONTRACTOR AREA BELOW

Contract Namer: Consolidated Contracting
Engineering & Procurement S.A.L. Offshore (CCC)
Contractor Doc. No: N/A
(If applicable)
Contractor
Initials/Signature
Review Code and Status
Code 1
REJECTED - Vendor to revise and Resubmit.

Work cannot proceed
Code 2
Comments As Noted - Work May proceed,

subject to compliance with and incorporation
of comments
Code 3
No Comments - Work may proceed.
Code 4
Date
signed
Information only -Review not required.
Company Document Number:
Company Rev.:
PM00-DM-FRM-0022_Rev02_ SUPPLIER DOCUMENT TEMPLATE
1 of 39
01
Page 1 of 2
ABU DHABI GAS

DEVELOPMENT COMPANY LIMITED
SHAH GAS DEVELOPMENT(SGD)
PROGRAM
Contract Description: Tie in of 12 wells to the Gas Gathering
System
Agreement No: 13526801
REVISION RECORD:
Revision
No.
01
Reason for Revision
Issued for Approval
Date
Remarks
18-Nov-14
Company Document Number:
Company Rev.:
PM00-DM-FRM-0022_Rev02_ SUPPLIER DOCUMENT TEMPLATE
2 of 39
01
Page 2 of 2
Quality Procedure for

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS
GG12 - Tie - In of 12 Wells to

the Gas Gathering System
Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:
INDEX
Item
A
Description
Page
Technical Procedures
1. Introduction
4-5
2. References
5-7
3. Responsibilities
7-8
4. Coating system requirements
8-13
5. Inspection / Testing
13-17
6. Handling Transportation and storage
17-18
7. Laboratory quality control testing on incoming

raw material
18
8. Documents
18-38
3 of 39

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:
PROCESS FLOW DIAGRAM

1
Transportation of Bare Pipe from Stockpile to

Coating Plant
External Hot Water

Wash & Preheat
5
4
Foam Plug Inserted
Foam Plug Installation
Twin Blast Cleaning Operation
Inspection Racks & Internal

Blow-Out Station
Coupling
Insertion
Phosphoric Acid Wash &

High Pressure Rinse (where
necessary)
Coupling
10
12
11
Induction Heating
2Layer FBE Application
Water Quench
13
Holiday Detection and

Coating inspection
KEY:
Process
14
Cutback
Cleaning
Transportation to Stockpile/CWC Plant
15
I
Direction of Flow
4 of 39
Activity Number
Inspection Point

DLFBE Coating
1.0
Customer
Project
CCEP / AL HOSN GAS

Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:
INTRODUCTION
SCOPE
This Quality Plan /Procedure was prepared for the smooth run of Coating Process with usage of Dual FBE
Coating system using Duponts NapGard 2514 /2504 Dual Layer FBE material. It defines the application,
inspection, repair, handling and storage requirements of factory applied external Fusion Bonded Epoxy
powder based coatings for the anti-corrosion protection of steel line pipe. The coating system can be applied
to longitudinal welded, spiral welded and to seamless pipe for the construction of buried or submerged
pipelines.
The initial coating plan shall be prepared on the basis of all the following documentation such as Standards,
Test methods, Manufacturing Specifications and Control plans. Quality Plan shall be prepared according to
the entire requirement of production. The NapGard Dual Layer FBE coating shall be used to protect the pipe
lines as an anti-corrosion protection. Application and usage are given in following clauses.
1.1
DEFINITIONS
BSIBV
BREDERO SHAW INTERNATIONAL B.V.
TR / CONTRACTOR
CONSOLIDATED CONTRACTING ENGINEERING & PROCUREMENT S.A.L. OFFSHORE (CCEP)
AH / COMPANY
AL HOSN GAS
CUSTOMER
CCEP / AL HOSN GAS
TPI
Third Party Inspector, representing the Customer
CRA PIPE
Corrosion Resistant Alloy (CRA) Cladded Pipe. The CRA Pipe shall
be mentioned through-out the document as Pipe.
DLFBE / 2LFBE COATING
Dual-Layer Fusion Bonded Epoxy Coating
SMS
ShawCor Management System
DMP
Daily Management Process
QC INSPECTOR
A representative of the Quality Control department whose

function it is to witness, verify and document one or more
aspects of the process and to ensure that the minimum
specified requirements are complied with. The term QC Inspector
throughout this document shall be understood to mean Quality
Control Inspector.
OPERATIVES
Personnel charged with the responsibility to complete specific tasks.
MANUFACTURER
Manufacturer or Supplier of raw materials associated with the

coating process.
DESIGNEE
Designee is a person who is designated to carry out the

assignment on behalf of the responsible person. The designee shall
be trained and competent person, who shall be able to carry out the
assigned task.
5 of 39

DLFBE Coating
1.2
Customer
Project
CCEP / AL HOSN GAS

Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:
CUSTOMER SUPPLIED
CRA Pipes, provided by the Customer for the purpose of

application or installation of coating or any other service as may be
provided by BSIBV and throughout this document;
ACID WASH
A method by which contaminants are removed from the

Pipes surface by washing the pipe with phosphoric or other acids.
pH
The negative log to the base 10 of the hydrogen ion concentration. i.e
being either acidic or alkaline in nature.
PRE-HEATING
Applying heat to the pipe before a necessary process step, when

increased pipe temperature will serve a useful purpose.
HOLIDAY
A coating defect penetrating through the coating to the steel pipe

surface of such as dimensions that it is detectable using a high
voltage search electrode.
ITP
Inspection and Testing Plan, the document is outline the extent of

witness inspection and its reporting. The minimum requirement of the
activities for quality control and inspection of the coating process
UNIT OF PRODUCTION
A unit of production is a set of pipes coated in one production run on

the same coating line, using the same coating technique, having the
same nominal pipe diameter and wall thickness and coated with the
same coating products. Breaks in production caused by equipment or
plant breakdown, factory shut down or any break in production
exceeding three days shall be the end of a production run.
Subsequent start-up constitutes a new unit of production
REVISION STATUS
Clause revision shall be identified by the symbol in the margin

column of
the document
COATING SYSTEM DESCRIPTION

The coating system described in this document shall be coating application using Fusion Bonded Epoxy
Powder as the main coating material, using suitable surface preparation and application techniques to obtain
the coating properties required for its intended installation and operating conditions.
2.0
REFERENCES
American Society for Testing and Materials (ASTM):
ASTM D570
Standard Test Method for Water Absorption of Plastics.
ASTM B490 09
Standard Practice for Micrometer Bend Test for Ductility of
Electrodeposits
ASTM D2240
Standard Test Method for Rubber Property Durometer Hardness.
ASTM D3417
Standard Test Method for Enthalpies of Fusion and Crystallization of
Polymers by Differential Scanning Calorimetry (DSC).
ASTM D3418
Standard Test Method for Transition Temperatures of Polymers by
Differential Scanning Calorimetry.
ASTM F372
Standard Test Method for Water Vapour Transmission Rate of
Flexible Barrier Materials Using an Infrared Detection Technique.
ASTM G14
Standard Test Method for Impact Resistance of Pipeline Coatings
(Falling Weight Test).
ASTM G17
Standard Test Method for Penetration Resistance of Pipeline
Coatings (Blunt Rod).
6 of 39

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

ASTM G95
ASTM E-29
Canadian Standards Association:
CAN/CSA Z245.20
Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:
Test Method for Cathodic Disbonding of Pipeline Coatings (Attached

Cells Method)
Using significant digits in test data to determine conformance with
specifications.
External Fusion Bonded Epoxy Coating for Steel Pipe.
Deutsches Institut fr Normung (DIN):

DIN EN 10204
Metallic products - Types of Inspection Documents.
International Standards Organization (ISO):
ISO 9001:2008
Quality Management System Requirements
ISO 9004
Quality Management Systems - Guidelines for Performance
Improvement.
ISO 10474
Steel and Steel Products Inspection Documents.
ISO 2808
Paint and varnishes Determination of film thickness.
ISO 4624
Paint and varnishes Pull off test for adhesion.
ISO 129447
Execution and supervision.
ISO-8501-1
Preparation of steel substrates before application of paints and
related products Visual assessment of surface cleanliness Part 1:
Rust grades and preparation grades of uncoated steel substrates and
steel substrates after overall removal of previous coatings.
ISO 8503-1
Preparation of steel substrates before application of paints and
related products- Surface roughness characteristics of blast cleaned
steel substrates.
ISO 8503-4
Preparation of steel substrates before application of paints or related
products surface roughness characteristics of blast cleaned
substrates part 4: Methods for the calibration of ISO surface profile
comparators and for the determination of surface profile stylus
instrument procedure.
ISO 21809-2, 2007 Rev1
Petroleum and natural gas industries External coatings for buried
or submerged pipelines used in pipeline transportation systems
Part 2: Fusion Bonded Epoxy Coatings.
National Association of Corrosion Engineers (NACE International):
NACE SP0394
Application, Performance, and Quality Control of Plant- Applied,
Fusion-Bonded Epoxy External Pipe Coating.
NACE SP0490
Holiday Detection of FBE External Pipeline Coatings of 250 to 760
micrometers (10 to 30 mil).
SHELL DEP Specification:
DEP 31.40.30.32-Gen.
External FBE Power Coating for Line Pipe (2003)
The Society for Protective Coatings (SSPC):
SSPC-SP1
Solvent Cleaning.
SSPC-PA2 (1991)
Measurement of dry paint thickness with magnetic gauges.
SSPC-SP5
White metal blast cleaning.
SSPC-SP10
Near-white metal blast cleaning
SSPC-AB1
Mineral and Slag Abrasives.
SSPC-AB2
Cleanliness of Recycled Ferrous Metallic Abrasives.
SSPC-AB3
Ferrous Metallic Abrasive.
SSPC Publication 91-12 (1991)
Coating & lining inspection manual.
The Customer Specification:
GG01-0100-95-SPE-0019 Rev.2
Single and Dual Layer FBE Pipeline Coatings

7 of 39

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:
Quality Plan & Inspection Test Plan BSIBV RAK Site Specific:
BSIBV QP 01
Quality Plan for Handling, Receipt and Dispatch of pipes.
BSIBV ITP 05-1
Inspection Test Plan for External Dual Layer Fusion Bonded Epoxy Coating
Material Data Sheet
NapGard 2514 /2504 Dual Layer FBE Material Data Sheet
3.0
RESPONSIBILITIES
3.1
Plant Manager is responsible for ensuring that production activities are carried out on time to the required
specification, at the required level of quality and for ensuring that all relevant Managers / Dept. heads are
implemented company policy and procedures at all times.
3.2
Project Manager has overall responsibility of the Project. He shall ensure that all services and coating related
materials are available for the successful and timely completion of the project. The Project Manager shall also
communicate to Customer; act as BSIBV interface with the Customer throughout the duration of the Project.
3.3
The QA/QC Manager shall supervise and undertake technical responsibility, develop recommend and
implement Quality Plans to ensure that manufactured products are of acceptable quality and produced in
accordance with specifications and company quality standards. Shall develop initial plan and preparation of
QP & ITP of the Project, the same shall be submitted for review and approval. In addition the QA/QC Manager
has the authority to halt production if products have been identified non-conforming as per this quality Plan.
3.4
The Regional Quality / Technical Manager shall provide general technical support to the projects as and
when required. He supervises and undertakes technical responsibility, develop recommend and implement
the Quality department to ensure that manufactured products are process as per the specifications and
company quality standards.
3.5
The Operations Manager shall be responsible for all workforce and equipment necessary for the required
operation. He shall also ensure that the operations are performed in a safe manner and that the product
meets the requirements specified herein.
3.6
HSE Manager shall responsible to ensure that all workers are versed in safety procedures and, colour coding
is used for lifting tackles such as hooks and slings. And he shall make sure that all workers are provided with
all required PPE.
3.7
The Facility Maintenance Manager shall ensure all the Plant machineries/equipments, Rolling Stock including
cranes and front end loaders used for pipe handling and storage are regularly maintained and kept in a safe
condition at all times.
3.8
SMS Coordinator shall make sure the Standard Operating Procedure (SOP), Process Failure Mode
Evaluation Analysis report (PFMEA), Control Plan (CP) prior to start of the Project. The set parameters shall
be recorded and kept for further reference.
3.9
QA/QC Supervisor is responsible for organizing the QC Inspectors and coordinating their activities in
conjunction with production and contract requirements. Ensure that the QC Inspectors inspect and control the
quality of the product in accordance with this document. Also perform inspection equipment calibration on a
Daily basis at the QP/ITP Requirement. Carry out necessary liaison between the Production/Quality Control
Department and Customers site representative.
3.10
Project Engineer shall ensure that all services and coating related materials are available for the successful
and timely completion of the project. The Project Engineer shall also act as BSIBV interface (in the absence of
the Project Manager) with the material manufacturer throughout the duration of the project.
3.11
QC Supervisor shall be responsible for all inspections and documentation required to ensure each pipe
processed complies with specified contract/purchase order requirements. In addition, he shall train QC
8 of 39

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:
Inspectors to be responsible for inspection, documentation and marking required ensuring full traceability of
each pipe.
3.12
QA Engineer shall assist QA/QC Manager in preparation and implementation of all relevant Quality
Assurance documentation necessary to maintain the certification of ISO 9001-2008. He shall monitor Internal
Quality Audit Schedule, Quality Objectives and Corrective Actions.
3.13
Tally Coordinator shall be responsible for all matters relating to the arrangements of bare pipes, efficient
identification and data input of pipes received, coated and loaded out. The tally coordinator shall also be
responsible for tracking data related to production and quality control for records and invoicing purpose of
pipes, and other related products applicable. The tally coordinator will also take the responsibility of tracking
the entire process data reports and shall ensure that the same are filed and documented in a proper manner.
3.14
Laboratory Supervisor shall ensure all laboratory tests are performed in accordance with BSIBV procedures
and customer specifications. Ensure incoming raw materials meet specification. Test daily production samples
to ensure quality according to BSIBV and relevant standards as per the Project document.
3.15
Field Supervisor shall be responsible for the correct storage and handling of all pipes and the execution of
pipe movement from load in receipt, within the yard, and for dispatch. He shall also be responsible for the
maintenance and upkeep of the storage areas.
4.0
COATING SYSTEM REQUIREMENTS
4.1
Manufacturers blasting and coating material data sheets shall be submitted to the customer prior to start of
Production. Production will not commence until the proposed coating materials are approved by the customer.
Each new batch of material certificate shall be submitted to Customers representative prior to the release of
the material for Production. The materials used will be FBE powder - Dual FBE DuPont's NapGard Gold -72514 / 7-2504 Material.
4.2
PRE-QUALIFICATION TRIAL (PQT)

Previous record of Prequalification test results shall be submitted if required.
4.3
INCOMING RACKS PIPE RECEIPT

Pipes have been previously accepted by the load-in inspector in accordance with BSIBV QP 01 Procedure for
Receipt and Dispatch shall be transported from the storage area by means of a front-end loader or by flatbed
truck or pole trailer unit, and off loaded by front-end loader onto the incoming racks. Bevel protectors if fitted
shall be removed prior to coating and shall be reinserted once coating is completed. All pipes shall be visually
inspected by QC/ Tally Inspector and incoming rack operatives for surface contamination by oil, grease and
bevel damages etc. and they shall remove any debris from inside the pipe. Pipe with such contamination shall
be identified, cleaned, or removed as per SSPC SP 1, from the racks when necessary. All the lifting
equipments are certified by third party and detailed risk assessment and job procedure for all pipe handling
activities are in place. The Pre-inspection pipe numbers are recorded QF 001 Pipe incoming Pre-inspection
report (Appendix 1). The pipe identity shall be maintained throughout the process using various inspection
report form on each inspection area. The pipe traceability records shall be kept in Tally documentation by hard
and soft copies. The same shall be handover to customer once the entire project handed over. A water break
test shall be performed on the surface of the pipe. Clean water poured on a metal surface should form a thin,
unbroken film. Formation of droplets shall be considered evidence of contamination.
9 of 39

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

4.3.1
Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:
END PLUGS
End plugs shall be placed inside both ends of the pipe to prevent the ingress of abrasive material during
the blast cleaning process. These shall be removed immediately after blasting, at which time any dust or
abrasive accumulating inside the bore of the pipe shall be removed by clean dry compressed air.
While inserting end-plugs, operator shall ensure that the CRA surface is not damaged.
Attached are examples of the type of end plugs used:
4.4
SURFACE PREPARATION
4.4.1
Solvent Cleaning (If required)

Solvent washing in accordance with the method described in SSPC SP-1 shall remove contaminants such
as oil or grease. Self-inspecting operatives shall ensure that the contaminants/propriety solvent is
completely removed prior to abrasive blasting.
4.4.2
Hot Water bath

The pipes shall be immersed in the hot water preheat station where dirt deposits and soluble surface salts
shall be removed prior to blasting. The final preheat temperature of the pipe is controlled by the water
temperature and duration of hot water washing. The process shall be such as to ensure that the surface
temperature shall maintain a minimum of 3C above dew point, for the remainder of surface preparation
stages.
4.4.3
Pipe Preheat
The inspector shall determine the suitability of the climatic conditions prior to the commencement of
abrasive blast cleaning.
4.4.4
In the event of inclement weather, the preheat system shall be used to ensure the pipe surface
temperature is within the specified range 40C to 70C.The temperature shall be monitored by use of an
infra-red temperature gauge/pyrometer.
4.4.5
Abrasive shall be such that the specified degree of cleanliness and a clean angular surface profile are
achieved. The abrasive shall be capable to attain the required surface profile on the blast cleaned surface.
BSIBV shall submit material Manufacturers Data Sheet to the customers representative.
4.4.6
Blast Cleaning
Rotating pipe shall be conveyed into the centrifugal blaster(s) where it is blast cleaned using dry abrasive
techniques. The blast media/abrasive is continually fed through the system. All fines and debris from the
pipe surface and system shall be removed by the extraction system into the dust collector. The blaster
10 of 39

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:
shall be frequently topped up with small additions of fresh abrasive to maintain the desired surface profile
and visual finish.
4.5
4.6
4.4.7
When the pipe has exited the blast cabinet, residual abrasive/dust shall be removed from the pipe surface
by means of an air knife, wire brush or other suitable means.
4.4.8
The operator shall transfer the pipe to the inspection/grinding station.
INSPECTION AND DRESSING OF METAL DEFECTS

4.5.1
When the pipe is situated on the inspection station pipe rotation wheels to facilitate the dressing of metal
defects the operator shall rotate the pipe to blow out any abrasive material from inside the pipe with clean
dry compressed air and to facilitate the dressing of metal defects.
4.5.2
Metal defects such as surface slivers, laminations, scabs, burrs or other defects likely to have a
detrimental effect on the coating shall be removed by manual cosmetic grinding or filing.
4.5.3
In the event that the pipe has not achieved the specified degree of surface cleanliness, or found to have
excessive metal defects, the inspector shall direct the pipe be dispatched from the incoming rack and the
pipe shall be re-blasted or set aside for the customers evaluation.
4.5.4
When the pipe has been accepted, high temperature tape shall be applied on the cut back area of the
blast cleaned pipe for easy removal of coating at outbound. The pipe shall then be transferred to the
coupling installation station to install couplings.
4.5.5
Operatives shall install a coupling into one end of the pipe, ensuring that it is clean and free of oils and
lubricants. While inserting couplings, operator shall ensure that the CRA surface is not damaged.
PHOSPHORIC ACID PRETREATMENT

4.6.1
On exit from the abrasive blast inspection station, pipes are conveyed, in-line through the acid wash
station where they are treated with phosphoric acid.
4.6.2
The elapsed time between blast cleaning and phosphoric acid wash shall not exceed the limits listed in
the following table.
Relative humidity (%)
>85
>80 < 85
70<80
60<70
50<60
<50
Max. Elapsed time (Hours)

Process shall be stopped
0.5
1.0
1.5
1.75
2.0
Any pipe showing signs of flash rusting shall be re-blasted even if the above conditions have not been
exceeded.
4.6.3
Pipes are conveyed through the acid wash station where they are treated with a phosphoric acid wash.
Phosphoric acid is directed at the pipe surface and applied through spray tips ensuring full coverage. After
the appropriate dwell time, the operator shall activate the fresh water pumps to rinse of the residual acid.
The minimum water pressure shall be 1000 psi at ambient temperature.
11 of 39

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

4.6.4
4.7
Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:
Air knives, which are used to dry the pipe prior to heating, are situated immediately after the water rinse
booth and both the angle of the air knives and air pressure shall be adjusted so that the maximum drying
effect is achieved.
INDUCTION HEATING SYSTEM

4.7.1
Prepared pipe are then conveyed through the induction coil(s) that are pre-set to heat the pipes to the
application temperature recommended by the Manufacturer.
Air knives, steel brush and /or vacuum system (dust removal) shall clean the pipe prior to the coating
booth. The recommended coating application temperature of pipes is 232 to 2390C. Pipe temperature
0
shall not be allowed to exceed 275 C
4.7.2
The first pipe on the conveyor line shall be used to establish the surface temperature of the pipe for
coating application, which shall be in accordance with the material manufacturers recommendations.
4.7.3
The surface temperature of the first pipe shall be determined by the plant operator using surface
pyrometer, infra-red gun or melt sticks that may be applied anywhere on the pipes surface.
4.7.4
The operator shall continue to monitor the surface temperature throughout the coating process using
surface pyrometers and/or infra-red guns, which continually monitor the pipe surface temperature
4.7.5
The operator shall ensure the line travel speed of the pipe is in accordance with parameters as
determined by pipe size and required coating thickness.
4.8 QUENCH STATION

Coated pipe shall then be conveyed to quenching station where pipe is cooled by a drenching flood of
cooling water to allow further handling. Pipe shall not be directly quenched before 180 seconds after the
powder application. The cooling (quenching) requirement shall be altered in accordance with FBE
Manufactures recommendations for proper curing of FBE coating. Pipe temperature on exit from quench
shall not exceed 80C.
Air will be blown inside the pipes to remove excessive water from inside the pipes. The pipe is then lifted
onto inspection racks.
4.9
COOLING AND INSPECTION RACKS

As coated pipe is rolled and set on cooling racks, cutback ends will be cleaned of all excess coating material.
Electrical test (holiday detection) will be carried out at a travel speed of no more than 0.3 m/sec and
inspection voltage shall be as set and calibrated at a frequency as dictated by the Inspection and Test plan
below. All detected holidays shall be clearly marked and the number of holidays detected on each pipe shall
be written at the end of the pipe.
Immediately after holiday detection, pipes shall be inspected for dry film thickness, uniform finish,
adhesion...etc., as required in the Inspection and Test plan. At the same time Stencil marking shall be applied
in accordance to the contractual requirement. If Stencil marking required, marking will be applied
approximately foot away from the pipe end.
4.10
CUTBACK BRUSHING
The high temperature tape applied on both ends of the cut back area of blast cleaned pipe shall be
removed at outgoing rack. The pipes applied with tapes at cut back area from mid rack is conveyed
12 of 39

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:
through acid treatment, pre-heating, coating application process until pipes are kicked off from coating
conveyor to Outgoing rack.
4.13
CALIBRATION
4.13.1
The QC Inspector at the start of the shift and thereafter every four hours during production shall calibrate
all dry film thickness gauges used by the inspector in accordance with SSPC, The Society for Protective
Coatings Paint Application Standard No. 2. The result shall be recorded on form QF 500-1 (Appendix1).
4.13.2
The QC Inspector shall calibrate the holiday detector at the start of the shift by use of a calibrated
voltmeter and thereafter every four hours. Maximum Holiday detector voltage shall be 1750 volts. The
Holiday detector shall be set to 5 V for each micro meter of nominal coating thickness. The detector shall
be calibrated at least once every working shift (to a maximum of 12 h). By referring to the relevant
specification, the inspector shall ensure that specific requirements such as test voltage 4.0 Kv (Avg DFT
810 m, 5V per m). The holiday detection shall be as per Table 1 of NACE RP 0490 - Holiday Detection
of Fusion Bonded Epoxy External Pipeline Coatings or clause 10.2.3.6 of ISO/DIS 21809-2 Standard; the
result shall be recorded on form QF 500-1.
4.13.3
The QC Supervisor or designee shall calibrate the micrometer used to check the surface profile twice per
shift, by use of a calibrated thickness standard of the surface profile range. The result shall be recorded
on form QF 500-1.
4.13.4
The QC Supervisor or designee shall calibrate the Digital Contact Thermometer with calibrated Digital
Master Thermometer.
4.14
REPAIRS
4.14.1
The maximum number of holidays allowed to be repaired shall be as per ITP.

The holiday acceptance criteria shall be as per clause 15.9 Table 8 of Doc. No. GG01-0100-95-SPE0019. Areas less than 625mm shall be repaired with the FBE Manufacturers recommended or the
recommended repair material as mentioned in ITP. The maximum total surface area per pipe that may be
repaired is 40 cm.
Each repaired area shall be holiday tested in accordance with Section 15.8 of Doc. No. GG01-0100-95SPE-0019. If the FBE coated pipes affected with repair area exceeds 625mm, excessive holidays than
mentioned above and the maximum total surface area per pipe exceeds 40 cm. Such pipes shall be
stripped and recoated.
4.14.2
All holidays or coating damage shall be appropriately marked (with ink marker). Slivers, scabs or other
loose materials shall be removed by scraper, file or pencil grinder. This area shall then be cleaned and
roughened by sandpaper or file. Cleaning solvent may be used when necessary. All edges of prepared
area shall be smooth and chamfered. The surface shall be cleaned to St 3 or equivalent. Patching
compound shall be mixed and applied as per the Manufacturers instruction.
Repair material shall cover the surrounding chamfered coating. Tape may be used to mask the sides of
the area when repairing large or difficult areas to achieve a neat finish. The area to be repaired shall be
prepared by filing and /or grinding or a combination of both ensuring the parent coating is abraded for a
minimum distance of 25mm.
4.14.3 The repair material shall be mixed and applied as per the Manufacturer instructions.
4.14.4 On completion of cure the repair area shall be holiday detected as per clause 5.3.11, the repair shall be
holiday free.
13 of 39

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

4.15
Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:
MARKINGS
4.15.1 Each pipe shall have identification marking on the internal surface of both ends of pipes. Stencil shall be
applied on one end of accepted 2LFBE coated pipes only, within two meters from the open end. The
stencil marking may rub off while transporting or handling the coating pipe, the coater shall not be
responsible for such issues. The marking matter shall be approved by the Customer.
4.15.2 After completion of marking, the end-caps supplied with the bare pipes shall then be reapplied to the
coated pipes to protect the CRA surface.
4.16
STORAGE AND HANDLING
4.16.1 Rope separators are put on finished coated pipes at three equidistant location (one on either ends and
one in the middle)
4.16.2 The finished coated pipe shall then be transported by crane and truck and / or by forklift/front loader with
padded forks to a designated area for storage, and stacked on sand berms covered with polyethylene
sheet, which shall be a minimum of 150mm high from the ground to prevent surface water entering during
the storage period. The End Cap shall be reinstalled after the pipes are inspected and prior to the
transportation to the storage yard.
4.16.3 All other storage, handling, and load out requirement shall be as per BSIBV Quality Procedure QP-01.
4.16.4 The number of tiers in the pipe stack shall be limited to a safe working height of 4.0 meters.
4.17
STRIPPING OF REJECT PIPE
4.17.1 Prior to stripping the QC inspector shall ensure the pipe has been rejected, and shall mark the pipe
number on the external surface of the pipe. The FBE coated reject pipe shall be transported to stripping
area. The rejected FBE coated pipe shall be subject to heating using LPG or similar method which shall
be safe and appropriate to use.
The heating shall be done through external surface using blow torch, the pipe and hose used for same
shall be approximately half inch. The FBE coated pipe shall be heated to approximately 220C and make
sure the coating is soft enough to scrape-off the coating. Ensure the temperature shall not exceed 275C
as per Doc No. GG01-0100-95-SPE-0019.
The heated reject coating shall be removed by a scraper. Once the require temperature obtained the FBE
coating shall be stripped off. The residue FBE coated material shall be removed in blast cleaning process.
Stripped and re-blasted pipes surface shall be checked with magnifying glass (X30) to conform no
residues of FBE remain in the anchor pattern valleys. All pipes to be recoated shall be subject to all of the
processes starting at the incoming inspection rack. The process shall be recorded on QF01-3 form.
5.0
INSPECTION/TESTING
5.1
ABRASIVE BLAST
5.1.1
The inspector shall determine the suitability of the climatic conditions prior to the commencement of
production and thereafter every two hours. Pipe temperature shall be 3C above the dew point. The
process shall be stopped if relative humidity greater than 85% and pipe temperature is less than 3C
above dew point. Pre-heat if pipe temperature is less than the required level. The result shall be
recorded on form QF 05-2B (Appendix1). The surface chloride test shall be carried-out in the incoming
rack as per ITP. A water break test shall be performed on the surface of the pipe. Clean water poured on
14 of 39

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:
a metal surface should form a thin, unbroken film. Formation of droplets shall be considered evidence of
contamination QF 01-3 (Appendix1).
5.1.2
The QC Supervisor or designee shall perform a contamination test in accordance with procedure 7.3 of
SSPC Publication 91-12 on the re-circulated abrasive used in the blast cleaning machines. Result shall be
recorded on form QF 05-1 (Appendix 1).
5.1.3
Start of the normal production, the QC Supervisor or designee shall test the compressed air supply for the
presence of oil or water in accordance with ASTM D 4285-83. In the event that oil or water is detected the
inspector shall inform the plant Supervisor who shall stop the operation and ensure remedial action is
taken. Result shall be recorded on form QF 021 (Appendix1)
5.1.4
The inspector shall check the surface of pipes, in the normal production first 3 pipes and after every hour
in accordance with ISO 8502-3 for dust contamination at one location on the pipe. The dust level on the
blast cleaned pipe shall be < class 2 in accordance with ISO 8502-3. The inspector shall record the result
on report form QF 05-1. The Inspector shall attach the clear tape test strips to form QF 05-10 (Appendix 1)
from the tested pipe.
5.1.5
The inspector shall ensure the degree of is a near white metal finish equal to Sa2 as per ISO 85011/SIS SS05-5900 (1988) or SSPC-SP10/ NACE No.2. Result shall be recorded on form QF 05-1.
5.1.6
Surface profile shall be as per ITP. Digital Profile gauge (calibrated) shall be used by the inspector to
obtain the surface profile of blast cleaned pipe. The test shall be carried out in accordance with ISO 85034 or 8503-5. For regular production, measurement shall be made on the first 3 pipes at the start of the
shift during production and thereafter one pipe every two hours to determine the surface profile (anchor
pattern) of the blast cleaned surface. The surface profile/roughness results shall be recorded on form QF
05-2B
5.1.7
In the event that a pipe has not achieved the specified degree of surface cleaning and /or profile, the
inspector shall direct that the pipe be dispatched from the inspection7 / grinding station and returned to
the incoming rack for evaluation and /or re-blasting.
5.1.8
On completion of abrasive cleaning the surface shall be inspected for metal defects. The repair of defects,
which can be repaired by filing or grinding, and the location of such repairs when the size is 625mm and
if it is more the pipe shall be reblasted.
5.1.9
Pipe with serious defects such as laminations, excessive slivers etc. shall be set aside for the customers
evaluation. Grinding shall only be used for minor defects and. Should a defect be found where
subsequent grinding might infringe minimum pipe wall thickness as per API 5L the pipe shall be passed
through the system uncoated and shall be quarantined. A non-conformance report, RF 002 (Appendix1)
shall be raised and submitted to the customers representative.
5.1.10 The pipe shall be tested for the presence of residual chlorides by use of an Elcometer 130 SCM 400 salt
meter, such test method as recommended by ISO 8502-2. Result shall be recorded on form QF 05-1.
Residual external surface chlorides of the bare pipes prior to washing shall be checked and results
recorded. Result shall be recorded on form QF 05-1.
5.1.11 In the event of a failure the pipe shall be retested; if the test fails all pipes that were blast cleaned after
the contaminated pipe shall be tested until three (3) in a row pass the test. As the pipes are subsequently,
phosphoric acid washed prior to coating application to remove all surface contaminants, all pipes coated
before the failed test shall be acceptable. The abrasive material shall be tested for conductivity by use of a
calibrated conductivity meter. Result shall be recorded on form QF01-3.
5.1.12 Conductivity of the blasting media shall be checked for conformance and also if the contamination of the
15 of 39

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:
surface occurs. The conductivity shall be as per ITP. If the conductivity of the blasting material is greater
than the requirement shall be as per clause 13.4 of Doc No. GG01-0100-95-SPE-0019., process shall be
stopped and the blasting materials shall be replaced. The conductivity test shall be carried out in
laboratory and result shall be as per Clause 7.11 of DEP 31.40.30.32 Gen, the results shall be recorded
on QF 01-3 (Appendix 1).
5.2
PHOSPHORIC ACID TREATMENT & WATER RINSE

5.2.1 The pH of acid mixture shall be as per ITP. The pH level shall be checked with pH indicating paper. The pH
of the residual acid shall be checked on the first three pipes coated and every one hour thereafter.
Phosphoric acid contact time shall be > 20 seconds at a pipe temperature of 43C to 65C. For every
degree centigrade below 43C the acid contact time shall be increased by one (1) second. Result shall be
recorded on form QF 023 (Appendix 1) The Acid pH shall be tested once per day in Laboratory and result
shall be recorded on QF 01-3(Appendix 1).
5.2.2
5.3
The pH of the high-pressure potable rinse water shall be as per ITP. The pH level shall be checked with pH
indicating paper. The pH of the residual rinse water shall be checked on the first three pipes coated and
every hour thereafter. The test shall be recorded on report form QF023. The pH of water shall be checked
in the Laboratory at once per shift. The test shall be recorded on report form QF 01-3 (Appendix 1).
FINAL INSPECTION
5.3.1
Prior to the start of inspection, the inspector shall ensure that the holiday detector being used is in
accordance with the Table 1 of NACE RP 0490 and that the electrode covers 100% of the pipe surface.
5.3.2
The QA/QC Supervisor shall ensure that all dry film thickness gauges to be used by the inspector during
the shift are in accordance with the relevant specification.
5.3.3
Type 2 dry film thickness gauges (electronic) will be used as defined by SSPC, The Society for Protective
Coatings,". The QC Supervisor or designee shall carry out the calibration of the gauges in accordance
with paragraph 2.3 of the referenced specification.
5.3.4
A coating sample for DSC analysis shall be taken from the FBE Coated surface, the frequency and
requirement of test shall be mentioned in the ITP. DSC analysis shall be performed in accordance with
CAN CSA Z 245 20 Standard. Result shall be recorded on form QF 024 (Appendix 1).
5.3.5
The inspector shall check the FBE Cross cut adhesion as per ITP. Test Procedure: With a sharp knife,
two incisions (approximately 13mm long) shall be made in the form of an X through to the metal substrate.
At the intersection of the X an attempt shall be made to force the coating from the steel substrate with the
knife point. Refusal of the coating to disbond from the substrate shall be recorded as a pass. A pass shall
also be recorded where the coating fails cohesively. Disbondment at the point of the intersection is
common due to the action of marking the X cut. Therefore for 2 mm away from the tip of the intersection
any disbondment shall be ignored. Result shall be recorded on form QF 05-3
5.3.6
The inspector shall measure the cut-back distance of the FBE coating to ensure that the end cut-back is
as per ITP the measuring shall be taken from the bevel end as per clause 14.3 of Doc. No. GG01-010095-SPE-0019.; result shall be recorded on form QF 05-3.
5.3.7
When the pipe is positioned on the final inspection bench, the inspector shall visually inspect to ensure
that the coating is uniform, free of pin holes, fish-eyes, blisters, imperfections, irregularities and
mechanical damage. The Longitudinal welds no excessive height beads. The inspector shall ensure
minimum thickness requirement are met. . Excessive water and other contaminants to be blown out of the
pipes prior to reattaching of end caps.
16 of 39

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:
5.3.8
In the event that the cut back is not in accordance with the relevant specification or the coating is not
uniform, and has coating defects, the inspector shall direct that the pipe be placed on hold in a quarantine
area for evaluation or rework and inform the production supervisor.
5.3.9
The inspector shall record the result of the visual inspection on report form QF 05-3. In the event that the
pipe is rejected, the reason for the rejection shall be noted in the comments column of the report form.
5.3.10 The inspector shall measure the total thickness of the coating (all pipes) in accordance with ISO 2808.
The total coating thickness shall be based on the two layers of FBE combined and Measurements shall be
made at 12 points uniformly spaced over the length of pipe, that is, three each at the 12, 3, 6 and 9
oclock positions with 12 oclock being taken as the longitudinal weld. At least 3 points shall be measured
on longitudinal welds. The coating thickness shall be mentioned in ITP. Individual readings less than the
requirement shall be cause for the pipe to be rejected. The inspector shall record the results on report
form QF 05-3.
5.3.11 The inspector shall ensure that the holiday detection is carried out at a speed of approximately 30 cm/sec
with a spring electrode and/or conductive rubber electrode. For inspection, the direct current potential of
the Holiday detector shall be set to 5 V for each micrometre of nominal coating thickness. The detector
shall be calibrated at least once every working shift (to a maximum of 12 h). By referring to the relevant
specification, the inspector shall ensure that specific requirements such as test voltage as per ITP. The
holiday detection shall be carried out as per Table 1 of NACE RP 0490 - Holiday Detection of Fusion
Bonded Epoxy External Pipeline Coatings or clause 10.2.3.6 of ISO/DIS 21809-2 Standard, "External
coating for buried or submerged pipelines used in pipeline transportation systems - Part 2: Fusion Bonded
Epoxy Coatings". Coated pipe having holidays shall be repaired in accordance with the requirements of
11.2 of ISO/DIS 21809-2 Standard and clause 4.13 of the mentioned procedure.
5.3.12 The maximum number of holidays allowed to be repaired shall be mentioned in ITP. The holiday
acceptance criteria shall be as per 15.9 Table of Doc. No. GG01-0100-95-SPE-0019. The maximum total
surface area per pipe shall be less than 40 cm. The repair material shall be Duponts 7-1854 two part
putty epoxy patch compound or equivalent approved by company. Any pipe observes more than the
mentioned requirement shall be stripped and recoated. Results of the holiday detection process shall be
recorded on form QF 05-3, and in the event that the recorded results are not in accordance with the
specified requirements, the inspector shall direct that the coated pipe be placed on hold for repairs and/or
rejected.
5.3.13 The frequency and acceptance criteria for the Cathodic Disbondment test shall be as per the agreed ITP.
The voltage shall be -1.5 volts. The sample shall be 125 mm x 125 mm (5 inch x 5 inch) or larger panel is
cut from the production coated ring sample. A 6 mm holiday is drilled through the coating to the steel. The
result shall be recorded on report form QF 05-6 (Appendix 1) Note: the pipe requires to be cut to perform
the test. The test sample shall be free of holidays and blisters. The testing shall be carried out as per
clause 15.9 and Appendix 3 of Doc. No. GG01-0100-95-SPE-0019.
5.3.14 The Impact test shall be performed as per ASTM G 14, and the test shall be carried out as per ITP. The
pipe sample shall be cut and kept inside to attain the required test temperatures.
5.3.15 Foaming level shall be tested on one pipe at start of the project; FBE sample shall be examined for Crosssection Porosity and Interface Porosity examination of the coating under a 40 X-power magnification shall
be as per ISO 21809-2. The test shall be carried as per Appendix 2 of of Doc. No. GG01-0100-95-SPE0019 but with the acceptance criteria based on ISO 21809-2.
5.3.16 The Flexibility test (bend test) shall be performed on 6 Specimens. The test shall be carried out at room
temperature (23 +/-2C) > =3PDL strain shall be induced in the coating of the sample. The sample
coupons shall be 200mm x 25mm x WT mm shall be cut from the coated pipe in the longitudinal direction
of the pipe. The sample shall be free of holidays at the respective voltage. The samples shall be bending
17 of 39

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:
by means of a mandrel; the completing the bending with 30 seconds. On completion of bending the bend
test coupons shall be visually inspected for cracks, tears in the coating, and disbonding of the coating
after the specimens have warmed to room temperature. The presence of such defect within 2.5 mm of the
strap edge or with 12 mm of support pin does not constitute a failure. The presence of strain marks alone
does not constitute a failure. The Flexibility test method as per CAN CSA Z 245 20 Standard, NACE RP
0394 or ISO/DIS 21809-2.
The test shall be carried as per Appendix 1 of of Doc. No. GG01-0100-95-SPE-0019.
5.3.17 Each pipe should be tied with minimum 3 nylon rope or similar rope rings.
5.3.18 The inspector shall ensure that repairs carried out by repair personnel are in accordance with the relevant
specification, and to manufacturer recommendations.
5.3.19 In the event of a test failure, BSIBV shall propose and agree with the customer a test programme to
identify suspect pipe. Further testing shall involve inspection and testing similar to the original failed test.
5.3.20 In such occasions that a pipe has been rejected, the inspector shall ensure that the rejected pipe is
marked R on the external coated surface and/ red colour band sprayed around the pipe, removed to a
quarantine area and is not stacked with accepted pipes.
5.3.21 Inspection release Note shall be issued for accepted pipes and signed by all parties for release of coated
pipes for shipment. Final Documentation shall be submitted to TPI, by BSIBV once all the testings are
completed.
6.0
HANDLING, TRANSPORTATION & STORAGE
6.1
MATERIAL
Material used for production coating shall be checked upon receiving. Packaging secure, marking containing
batch number and expiry date shall be legible.
Coating material shall be stored in dry room, protected from UV light, with temperature below 30C or as
manufacturer recommendation.
Shelf life of material shall be controlled; the first in first out order shall be applied. Any deterioration shall be
reported.
6.2
HANDLING
After coating, pipes shall be rolled on padded racks for inspection/repair. Pipe shall be transferred from
outgoing racks to trucks by means of crane with belts or loader fitted with suitable padding.
6.3
TRANSPORTATION
Flatbed trucks or pole trailers with suitably padded supports to prevent damage to the coating shall transport
coated pipes. Front-end fork loaders may also be used providing the lifting cradle is lined with soft rubber or
foam.
6.4
STORAGE
Coated pipe shall be stored on sand berms comprising of two baulks of sand, 50 cm high with a bearing
surface 1m wide, each approximately 6m apart. Sand berms shall be inspected for suitability prior to use.
Sand berms shall be covered with polythene sheeting, to ensure no pipe contact with the Berm.
All pipes shall be stored in stacks segregating the pipe by source, grade, diameter, and wall thickness, coating
type. Pipes shall be positioned clear of the ground. Pipe interiors shall be kept clean and free from mud
18 of 39

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:
splashing or dirt deposits during storage. Pipe will be stacked with due consideration to impact effects.
Separation between coated pipe joints in a stack shall be provided by use of PE, Nylon or other plastic rope
secured sufficiently to prevent slippage. The rope separators shall be placed within 1.5m of each pipe end and
at 3m spacing along the pipe length. The diameter of the rope separator shall not be less than 19mm for pipe
of diameter up to and including 324mm and 25mm for larger diameter pipe.
7.0
LABORATORY QUALITY CONTROL TESTING ON INCOMING RAW MATERIALS

Laboratory testing on incoming raw materials is controlled by BSIBV form TRNM 001
Test Requirement Notification Memorandum for Incoming Raw Materials.
Each batch of FBE powder shall be tested for:
Moisture content
Gel Time
Thermal Analysis (DSC)
Raw materials shall be stored as per the manufacturers recommendations.
Raw material batches or lots shall not be used until released by the laboratory and the manufacturers
certificate of conformance is received.
8.0
DOCUMENTS
RF 033
TF 001
QF 001
QF01-3
QF 05-1
RF 002
QF 05-2b
QF 021
QF 05-7
QF 023
QF 028
QF 05-3
TF 005
QF 024
QF 05-6
QF 05-4
QF 05-9
QF 026
QF 500-1
QF 032
Material Received & Inspection Reports

Load In Tally Report
Pipe incoming Pre-inspection report
General Report Form
Surface Preparation Report
Non Conformances / Concession Request Report
Environment & Profile Report
Compressed Air Blotter Test Report
Dust Contamination Test Sample Retention Report
Phosphoric Acid Treatment Report
Pipe Pre-coat Temperature Report Form
Final Inspection Report
FBE/DLFBE Coating Tally Report
Differentials Scanning Calorimetric Report
Laboratory Test Report
FBE Coating Impact Test Report
FBE Coating Repair Report
Stripping Report
Daily Instrument Calibration report
Residual Magnetic Intensity Report form
19 of 39

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

20 of 39
Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

21 of 39
Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

22 of 39
Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

23 of 39
Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

24 of 39
Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

25 of 39
Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

26 of 39
Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

27 of 39
Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

28 of 39
Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

29 of 39
Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

30 of 39
Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

31 of 39
Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

32 of 39
Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

33 of 39
Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

34 of 39
Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

35 of 39
Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

36 of 39
Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

37 of 39
Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

38 of 39
Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:

DLFBE Coating
Customer
Project
CCEP / AL HOSN GAS

39 of 39
Document No:
BSIBV QP 05-1
Revision No:
Revision Date:
18th Nov 2014
BSIBV Project No:

Quality Procedure For Dual FBE Coating Rev.01

Загружено:

Сведения о документе

Исходное описание:

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

Quality Procedure For Dual FBE Coating Rev.01

Загружено:

Авторское право:

Доступные форматы

ABU DHABI GAS

DEVELOPMENT COMPANY LIMITED

Agreement No: 13526801

FUSION BOND EPOXY COATING

Quality Procedure for Dual FBE Coating Rev.0

DUAL LAYER FBE COATING OF PIPES

Status of Submission (tick applicable box before submission)

CONTRACTOR AREA BELOW

Review Code and Status

REJECTED - Vendor to revise and Resubmit.

Comments As Noted - Work May proceed,

No Comments - Work may proceed.

Information only -Review not required.

Company Document Number:

PM00-DM-FRM-0022_Rev02_ SUPPLIER DOCUMENT TEMPLATE

ABU DHABI GAS

Agreement No: 13526801

Reason for Revision

Issued for Approval

Company Document Number:

Quality Procedure for

CCEP / AL HOSN GAS

GG12 - Tie - In of 12 Wells to

18th Nov 2014

BSIBV Project No:

4. Coating system requirements

6. Handling Transportation and storage

7. Laboratory quality control testing on incoming

Quality Procedure for

CCEP / AL HOSN GAS

GG12 - Tie - In of 12 Wells to

18th Nov 2014

BSIBV Project No:

PROCESS FLOW DIAGRAM

Transportation of Bare Pipe from Stockpile to

External Hot Water

Foam Plug Inserted

Foam Plug Installation

Twin Blast Cleaning Operation

Inspection Racks & Internal

Phosphoric Acid Wash &

2Layer FBE Application

Holiday Detection and

Transportation to Stockpile/CWC Plant

Quality Procedure for

CCEP / AL HOSN GAS

GG12 - Tie - In of 12 Wells to

18th Nov 2014

BSIBV Project No:

BREDERO SHAW INTERNATIONAL B.V.

CONSOLIDATED CONTRACTING ENGINEERING & PROCUREMENT S.A.L. OFFSHORE (CCEP)

CCEP / AL HOSN GAS

Third Party Inspector, representing the Customer

DLFBE / 2LFBE COATING

Dual-Layer Fusion Bonded Epoxy Coating

ShawCor Management System

Daily Management Process

A representative of the Quality Control department whose

Personnel charged with the responsibility to complete specific tasks.

Manufacturer or Supplier of raw materials associated with the

Designee is a person who is designated to carry out the

Quality Procedure for