Академический Документы
Профессиональный Документы
Культура Документы
SPECIAL SPECIFICATION
THIS DOCUMENT IS OUR PROPERTY AND SHALL NOT BE USED NOR REPRODUCED WITHOUT OUR WRITTEN AUTHORIZATION
01.24
CE DOCUMENT EST NOTRE PROPRIETE ET NE DOIT ETRE NI UTILISE, NIREPRODUIT SANS NOTRE AUTORISATION ECRITE.
Date :
22/05/00
Rv./Amend.
0
Etablis./Establ.
Ph. SAINTE-FOI
Vrif/Check
MC. CAUSSIN
Projet/Project
EMISSION POUR/ISSUE FOR
Ph. PEZE
First issue
Approbat./Approval N RC291.SP.000.0300.0001
R. ORTIGER
Page 1/32
REVISION RECORD
Revision
Date
Established
Checked
Project
Approved
Issue for
22/05/00
PSF
MCC
PZE
ROR
First issue
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 2/32
CONTENTS
1.
GENERAL
1.1
PURPOSE
1.2
DEFINITION OF TERMS
1.3
DEFINITION OF SUPPLY
1.3.1
Duty
1.3.2
1.3.3
Fuel composition
1.3.4
Power
1.3.5
1.3.6
Installation
1.4
EXTENT OF SUPPLY
1.4.1
Option
1.4.2
Limits of supply
1.4.3
1.5
2.
3.
NOx, CO AND HC
4.
FACTORY TESTS
5.
TECHNICAL REQUIREMENTS
5.1
SKID
5.2
ENGINE REQUIREMENT
5.3
SYNCHRONOUS GENERATOR
5.3.1
General data
5.3.2
5.4
PROTECTIVE RELAYS
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 3/32
5.5
6.
ASSOCIATED SUPPLIES
7.
ASSOCIATED SERVICES
7.1
GENERAL
7.2
7.2.1
Documentation
7.2.2
SUPPLIER documentation
7.2.3
Reviewed documents
7.2.4
7.2.5
8.
WARRANTIES
8.1
8.2
PERIOD OF WARRANTIES
9.
QUALITY CONTROL
10.
OTHER INFORMATION
10.1
10.2
EARTHING SYSTEM
10.3
11.
APPENDICES
APPENDIX 1 -
GENERATOR
DATA
SHEET
APPENDIX 2 -
GENERATOR
DATA
SHEET
APPENDIX 3 -
APPENDIX 4 -
MAP
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 4/32
1.
GENERAL
1.1
PURPOSE
The purpose of this document is to provide the minimum technical requirement for
the supply of two gas engine-generator sets, and the associated supply and services.
The two gas engine generator sets shall be installed at two different sites :
- S3 station , at 2061 m elevation :
2000 kW
1500 kW.
DEFINITION OF TERMS
Within the context of this document, the following words shall have the meanings
stated :
- N.I.G.C.
- SHALL
- SHOULD
- CONTRACTOR
- SUPPLIER
- PACKAGE
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 5/32
1.3
DEFINITION OF SUPPLY
1.3.1
Duty
This generator set has a stand-by role. A prime power for electrical production is not
required. Grid outage may last as long as 8 hours. Cumulative grid outage is
presumably less than 500 hours a year.
Therefore, the generator set will be built as follows :
- temperature equilibrium : continuous running duty, S1 as per IEC 34-1 or
ISO 8528-1,
- engine wear : light duty,
- 10 %, 1 hour overload : yes.
1.3.2
S6 Station
2061 m
1373 m
- 19 C
- 14 C
+ 37 C
+ 43 C
32.2 C
37.8 C
35 C
40 C
Fuel composition
- Methane
: 88 %
- Nitrogen
: 4.8 %
- Ethane
: 4.8 %
- Carbon dioxide
: 0.3 %
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 6/32
1.3.4
Power
Power requirements are :
- 2000 kW for S3 station,
- 1500 kW for S6 station.
These ratings are understood as :
- after de-rating factor due to altitude,
- continuous running service,
- at generator terminals,
- at design temperature as specified (paragraph 1.3.2),
- fed by natural gas as above,
- 10 % overload 1 hour.
1.3.5
1.3.6
Installation
The generator set will be installed indoor, inside a generator building (drawing in
Appendix 2). Generator buildings are identical at both sites.
The radiator will be outside the generator building.
Exhaust gas will be evacuated through the building roof.
[Continue on paragraph 4 : technical requirements]
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 7/32
1.4
EXTENT OF SUPPLY
The supply includes :
- two natural gas fueled engine-generator set built on skid :
. power as per dedicated paragraph,
. 400V / 230 V, 3 phases, 4 wires, 50 Hz,
- AVR :
. regulation range : from 360 V to 420 V,
- starting system : pneumatic or by battery per SUPPLIER's Standard,
- control panel with PLC and remote control feature,
- protective relays and current transformers,
- control cables and small power cables within generator set package,
- fuel gas inlet unit with flexible hose to the engine,
- outdoor radiator (if any) : warm and hot water piping network to the engine,
- exhaust system with flexible bellows and exhaust pipe to the building roof,
- generator circuit breakers :
. S3 Station : > 4200 A, 3 phases, 4 poles, 55 kA
. S6 Station : > 3200 A, 3 phases, 4 poles, 55 kA,
- factory routine test per IEC and ISO standards, witnessed by CONTRACTOR,
- site test when option is ordered,
- installation studies based on CONTRACTOR's generator building drawings,
- documentation,
- site commissioning if option is ordered and as built drawings,
- consumable for start-up (except fuel gas),
- list of spare parts for two years (1000 hours) of operation,
- sea worthy packing, SEI standard for thermal engine,
- packing list
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 8/32
1.4.1
Option
Associated optional supplies are :
- sound traps and louvers for sound attenuation to 75 dB outside building.
- capital spare parts (sensitive and hard to find parts for reparation when far away
from SUPPLIER factory),
- special tools for erection and for regular maintenance,
- erection supervision,
- site and acceptance test by SUPPLIER,
- training,
- fire and gas detection,
- load test in factory (see paragraph 4).
1.4.2
Limits of supply
The limits of supply are :
- Tie in point : fuel gas inlet flange of gas inlet unit, 150 Lbs, according to
ASME/ANSI B16.5 (raised face, stock finish).
- Tie out point : generator circuit breaker, outside connection pads.
- Heater : terminal box on engine.
- Remote control : control panel terminal blocks.
- Generator frame to earth : 2 earthing studs, minimum.
- Generator neutral : star point (star point formation by SUPPLIER).
- Neutral CT : supplied loose.
Within limits of supply, the generator set shall be :
- operational manually,
- operational when receives remote start / stop signals.
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 9/32
1.4.3
1.5
2.
- ISO 3046-1 to 7 :
engine
driven
- IEC 60034-9
- IEC 60034-22
- IEC 60947-2
for
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 10/32
3.
NOX, CO AND HC
At the exhaust, the maximal values for NOx, CO and HC shall not be greater than
the following :
- NOx
350 mg / Nm3
- CO
650 mg / Nm3
- HC
150 mg / Nm3
4.
FACTORY TESTS
- IEC and ISO routine tests.
- Standard SUPPLIER tests certificates.
- Load tests (optional) :
. 1 hour at 50 % nominal load,
. 1 hour at 785 % nominal load,
. 4 hours at 100 % nominal load,
. hour at 110 % nominal load,
. synchronizing simulation.
- Test report Witness with customer.
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 11/32
5.
TECHNICAL REQUIREMENTS
5.1
SKID
The gas engine generator sets shall be made of the following components :
- base frame, common for engine and generator, made of rugged structural steel,
- anti-vibrations mounts,
- flexible hoses, flexible bellows (for outside connections : fuel gas, exhaust gas,
coolant waters, lube oil drain, crank case breather filter drains),
- gas engine with built on governor,
- synchronous generator, brushless,
- flexible coupling engine / generator (torque damper),
- auxiliary generator with DC output to charge the starting battery,
- or else pneumatic starting system with air compressor and air reservoir,
- preheating system (the gas engine generator sets shall be ready to start at 40 C)
with resistance fed by normal AC source,
- generator set termination boxes, sensors, controls, heaters.
5.2
ENGINE REQUIREMENT
- Power rating
. Combustible
. Temperature
:
:
:
- Service
- Over load
- Noise limit
- Cycle
- Casing
mono block.
- Speed
1500 rpm.
- Governor accuracy
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 12/32
- AVR accuracy
- Generator
- Starting system
. Store energy
. Alternate system
:
:
:
pneumatic
6 complete starting sequences
DC motor
Air compressor (or battery charger) shall
be supplied including adequate air
reservoir (or maintenance free lead acid
battery capacity)
- Sparking system :
. Principle
. Spark
. Coil
:
:
:
electronic
one per cylinder
one per head cylinder
:
:
:
:
:
:
:
- Exhaust system
. Exhaust
. Noise limit
. Silencer
. Flexible bellows
. Exhaust conduit
. Safety
:
:
:
:
:
:
CONTRACTOR.
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 13/32
- Lubrication
. System
. Main pump
. Pre lube oil pump
. Post oil pump
. Oil cooling
. Filter
. Preheating
. Oil consumption
. Oil (tank)
. Oil refilling during running
. Temperature metering
. Pressure metering
:
:
:
:
:
:
:
:
:
:
:
:
under pressure
crankshaft driven
if any
not required
standard of SUPPLIER
required
standard of SUPPLIER
0.5 g / kWh maximum
in the crankcase
not required
2 steps (alarm + fault)
2 steps (alarm + fault)
- Cooling system
. Principle
. Main pump
. Other pump
. Preheating
. Temperature metering
:
:
:
:
:
:
water
air coolers, closed circuit
direct driven or belt driven
electric driven if any
standard of SUPPLIER
2 steps (alarm + fault)
- Air coolers
. Location
. Water pipes
:
:
:
standard of SUPPLIER
outside generator building
by SUPPLIER's installation study
- Additional mechanical meters for oil and water on the engine itself
. Water cooling system
:
temperature only
. Oil cooling system
:
temperature and pressure
- Temperature sensors
. In the exhaust
. Cylinder head
01.02
Rv.
Date
0
Amend.
:
:
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 14/32
5.3
SYNCHRONOUS GENERATOR
5.3.1
General data
The minimum requirements of the synchronous generator shall be as follows :
- rated power, 3 phases, 50 Hz :
. S3 station, after de-rating
:
2500 kVA, pf 0.8
. S6 station after de-rating
:
1875 kVA, pf 0.8
At sea level altitude, catalogue rating must be above these figures.
5.3.2
- frame
- efficiency
96 %
- rated voltage
- operating voltage :
phase to phase
380 V, + 10 % / 10 %
- phase winding
- insulation
. stator
. rotor
:
:
class H
class H
class F
- number of bearings
S6 Station
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 15/32
S3 Station
- transversal synchronous reactance : Xq %
- reverse reactance : X2 %
- direct resistance : R1 %
- Number of probes
. PT 100 embedded in the winding
. Bearing, thermocouple
:
:
S6 Station
The following drawings, graphs, data sheets and descriptive bulletins shall be
provided :
- outline dimension drawing,
- voltage, excitation curve,
- V curve,
- P / Q graph,
- generator data sheet,
- governor data sheet,
- AVR data sheet,
- protection relays descriptive bulletin,
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 16/32
5.4
PROTECTIVE RELAYS
One multifunction digital relay will be provided.
The relay shall be programmable.
Multi-threshold must be available by program for each of the following protective
functions :
- generator differential
87
- overload
49
- reversed power
32
51 V
51 N
- over-voltage
59
- under-voltage
27
- loss of excitation
78
- over-frequency
80 O
- under-frequency
80 U
Being alone, distance relay 21 (out of step) and negative sequence current relay 46
are not required.
The relay will be also a metering device.
Through a key board, electrical quantities may be read at any time with an accuracy
of 0.2 % :
- phase current
I1, I2, I3
- phase voltage
- neutral voltage
V1, V2, V3
- active power
- reactive power
- power factor
pf
- active energy
kWh
- reactive energy :
Kvarh
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 17/32
This device shall have serial port for link to the DCS (RS 485 and other protocols)
transmitted signals are : measurements, relay operation signals, status signals, circuit
breaker control commands, etc.
The device shall not be sensitive to CT saturation phenomena. Matching CTs for
differential protection shall not be required.
One set of 3 CTs, ring core type, In/5A, 10 VA 10P10 will be provided for overcurrent and differential protection.
One set of 3 CTs, ring core type, In/5A 10VA 10P10 will be provided on neutral side
of phase windings for differential protection.
One set of 3 CTs, ring core type, In/5A class 0.2 will be provided for discrete
components of the control panel.
(In = 4000 A of S3 for S3 Station and 3000 A for S6 Station).
One CT, ring core type, provided loose for site mounting, 250/5 5VA 10P10, for
ground fault detection.
5.5
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 18/32
Control of gas
the engine
(mechanical)
Gas engine
Synchronous
generator
Air cooler
Breaker
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 19/32
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 20/32
6.
ASSOCIATED SUPPLIES
The intent of this specification is a complete gas engine generator package. All
relevant items not mounted on the skid shall be supplied. They are :
- starting system :
. pneumatic : complete skid with an electric air compressor, air reservoir
30 bars, the skid is complete by itself including air pipe.
Electrical wire to motor box is out of supply, paragraph 10.1)
. DC starter : fully integrated on the skid including auxiliary charging
generator.
- noise limiting device :
sound trap will be proposed as an option based on generator building drawing in
Appendix 2. Louvers for air entrance shall be proposed.
- Fuel gas intake :
Fuel gas intake unit shall be included in the supplies (paragraph 5.2). External
fuel gas pipe will be arranged by CONTRACTOR up to generator building wall.
Remaining supply all the way up to the engine is part of associated supplies.
7.
ASSOCIATED SERVICES
7.1
GENERAL
The SUPPLIER shall provide engineering standards, mounting instructions including
correct quantities of pipes, cables and accessories.
Examples of installation engineering are :
- linking pipes from engine to radiator (outdoor), warm water, hot water,
- exhaust pipes from engine to the building roof,
- interface with fuel gas arrival,
- other loose supplies and site mounted equipment such as neutral CT,
- heater cable from distribution panel to engine box,
- radiator cables from distribution panel to fans,
- cable list,
Engineering studies will be based on CONTRACTOR's information and drawings.
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 21/32
In case erection is also carried out by SUPPLIER, SUPPLIER will provide as built
drawings.
7.2
7.2.1
Documentation
English is the contractual language.
The drawings shall be under hard copy (paper) and electronic copy (Microstation, Email or diskette).
No definitive drawing shall be issued before the corresponding first reviewed issue is
reviewed, and no assembly started before construction drawings are approved, unless
notified justification of the SUPPLIER to meet contractual delivery schedule.
The documents shall be up to date for construction (as built) and shall include the
installation, user and maintenance manuals.
7.2.2
SUPPLIER documentation
All part of the generator set shall be fully documented. They include the following :
- The complete gas engine,
- the complete generator set,
- all components of the generator set (engine, generator, air coolers, starter, etc.)
- power connections drawings,
- terminal assembly drawings,
- detailed drawings,
- cable book,
- system hardware list (if any),
- system software list,
- list of application programs (if any)
- programs (if any)
- factory acceptance test procedures,
- site acceptance test procedure (if applicable),
- project schedule,
- data sheets in appendices (paragraph 11).
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 22/32
7.2.3
Reviewed documents
These documents shall be submitted by the SUPPLIER after the supply contract, for
review prior to fabrication.
No fabrication is allowed without the documents having first been reviewed by the
CONTRACTOR.
Documents, which are part of the bid proposal, are not considered as reviewed
documents.
The SUPPLIER shall submit its design, study reports, analysis, workshop drawings
with bills of equipment and documents as listed in the requisition to the
CONTRACTOR for review.
The CONTRACTOR shall return one print with comments and / or review.
7.2.4
7.2.5
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 23/32
8.
WARRANTIES
In this document the effect of the warranties are limited to the technical warranty.
The SUPPLIER shall provide his generator set in full operation order.
The SUPPLIER shall ensure that all sub-suppliers comply with all applicable parts
of this specification and related documents, standards and code and the selected
quality level.
Compliance with the provisions of this specification does not relieve SUPPLIER of
the responsibility of supplying equipment and accessories of the proper design.
The SUPPLIER is responsible of the following :
- manufacture, procurement of his components, supply, factory acceptance test,
packing,
- when applicable : transportation, site acceptance tests, precommissioning,
commissioning, start-up of all equipment and materials include in the supply,
- the warranties against faulty design and construction of the generator set,
- the performance warranties for the consumption of one generator set shall be not
greater than the following table.
Load
50 %
60 %
65 %
70 %
75 %
80 %
85 %
90 %
95 % 100 %
100
100
100
100
100
100
100
100
100
100
Total a + b
105
105
105
105
105
105
105
105
105
105
c) Not acceptable
consumption in %
2.5
1.5
1.5
1.5
107.5
107
107
107
106
106
106
a) Typical value
b) Acceptable in %
as per ISO
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 24/32
8.1
Consequences
Replacement of the
complete engine
For
the
generator
Replacement of the
complete generator
Replacement by up graded
material
Replacement by up graded
material
For the
general
8.2
synchronous
installation
in
PERIOD OF WARRANTIES
The periods of warranties are per the following :
- Duration as per purchasing conditions or 2500 hours (500 h of operation per year)
whichever occurs the first.
This duration applies to all parts :
- gas engine parts,
- synchronous generator parts,
- PLC,
- control panel.
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 25/32
9.
QUALITY CONTROL
The SUPPLIER shall implement a Quality assurance Program in accordance with
ISO 9001. This Quality assurance program shall be submitted to CONTRACTOR
for approval in writing. SUPPLIER's general Quality assurance and Quality Control
Procedures shall be available at the time requested in the requisition. They shall
include namely the Quality Objectives.
SUPPLIER shall submit the details of the proposed Quality Assurance Program to be
followed for the work. It shall include all raw materials, active and passive
components, fabricated assemblies, wiring, interconnections, enclosures, and
software. SUPPLIER shall obtain and forward the Quality Assurance Program for
equipment / work / software supplied by his sub-suppliers.
CONTRACTOR may assign quality control personnel to SUPPLIER's
manufacturing facilities / offices, who will work with SUPPLIER's quality control
personnel in witnessing tests and control measures.
CONTRACTOR representative shall have the right to inspect and test each piece of
equipment at all stages of production and commissioning of the system. The
inspection and testing shall include but not be limited to raw materials, components,
sub-assemblies, prototypes, produced units, guaranteed performance specifications,
software, etc.
During all inspection periods, SUPPLIER shall provide all items necessary for
CONTRACTOR's quality control personnel. These items include space, test
equipment, and SUPPLIER's quality control and technical personnel for consultation
and for test performance.
CONTRACTOR's representative shall have free access and entry to any parts of
SUPPLIER's manufacturing facility as it relates to the production of the equipment /
work / software provided under this specification.
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 26/32
It shall be explicitly understood by all parties, that under non circumstances, any
approval of CONTRACTOR representative shall relieve SUPPLIER of
responsibility for material, design, quality assurance and guaranteed performance of
the equipment / work / software supplied under this specification.
SUPPLIER shall notify to CONTRACTOR's representative of the date equipment /
work/ software is ready for testing. Notification, required manuals, approved
drawings, test procedures and other pertinent documents shall be made available in
sufficient time to allow contractor's representative to prepare for participation in the
test.
10.
OTHER INFORMATION
10.1
10.2
EARTHING SYSTEM
The TNC-S scheme shall be used (20/0.4 kV transformers).
The neutral point of generator shall also be directly connected to the earth.
The maximal resistance value of the electrical earth mat will be no more than
5 ohms. The earthing system will be built by others.
10.3
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 27/32
11.
APPENDICES
APPENDIX 1 -
GENERATOR
DATA
SHEET
APPENDIX 2 -
GENERATOR
DATA
SHEET
APPENDIX 3 -
APPENDIX 4 -
MAP
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 28/32
APPENDIX 1
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 29/32
APPENDIX 2
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 30/32
APPENDIX 3
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 31/32
APPENDIX 4
GEOGRAPHIC MAP
01.02
Rv.
Date
0
Amend.
22/05/00
Date
N RC291.SP.000.0300.0001
Page : 32/32