DEUTZ EMR3 - Diagnostic trouble codes

Table 1: Errors sorted by functional group

Functional group Component /
Location

Accelerator pedal

Description (Error location)

Defined for Error ID

code
DCR DMV SERDIA

Cable break or short circuit, signal implausible compared to signal of idle

sensor (analog pedal)
Cable break or short circuit, bad PWM signal range or frequency (digital
pedal)
Bad PWM pulse-width repetition rate (digital pedal)
Voltage below target range
Cable break or short circuit
Cable break or short circuit
Cable break or short circuit
Cable break or short circuit (sensor 1)

Blink
code

12 APP1

2-2-6

91 2, 3, 4, 11

14 APPPwm

2-2-2

91

Cable break or short circuit (sensor 2)

Engine running with cam-shaft speed signal only

Speed signal from cam-shaft bad or missing

Speed signal from crank-shaft bad or missing
Speed signals of crank-shaft and cam-shaft are phase-shifted
Cable break or short circuit
Cable break or short circuit
Fuel temp. sensor: cable break or short circuit
Cable break or short circuit, signal implausible compared to signal of idle
sensor
Cable break or short circuit, input voltage outside target range (switch 1)
Cable break or short circuit, input voltage outside target range (switch 2)
Cable break or short circuit, input voltage outside target range (switch 3)
Cable break or short circuit

138 HdThrt

1-2-6

Oil temperature sensor

Override switch
Terminal 15
Terminal 50
Vehicle speed signal

Pressure value implausible low

Cable break or short circuit
Switch hangs
Ignition ON not detected
Engine start switch hangs
Speed above target range, signal missing or implausible

189
190
191
196
197
201
200
226
227
232

1-4-3
1-4-3
1-4-3
2-2-4
2-3-1
1-4-4
1-4-5
5-1-4
5-1-5
5-2-1

DEUTZ Service Information Systems

1/20

Customer-specific sensor

Engine speed sensor

Input monitoring

Fuel filter water level sensor

Fuel low pressure sensor
Fuel temperature sensor
Hand throttle

Multi state switch

Oil pressure sensor

FMI

15
22
32
149
55
136
139
75
76
77
78
87
90
133

Battery
Charge air pressure sensor
Charge air temperature sensor
Coolant temperature sensor

SPN

APPPwmPer
BattCD
BPSCD
IATSCD
CTSCD
GOTSCD
HOTSCD
EngMBackUp
EngMCaS1
EngMCrS1
EngMOfsCaSCrS
FlFCD
FlPSCD
FTSCD

MSSCD1
MSSCD2
MSSCD3
OPSCD
OPSCD1
OTSCD
OSwCD
T15CD
T50CD
VSSCD1

2, 8

2-2-2
3-1-8
2-2-3
1-2-8
2-2-5
1-3-3
3-1-4
2-1-2
2-1-2
2-1-2
2-1-3
2-2-8
2-1-6
2-2-7

91
8, 11
168 0, 1, 11
102
2, 3, 4
105 2, 3, 4, 11
110
2, 3, 4
- 2, 3, 4, 11
1638 3, 4, 11, 12
190
11, 12
190 8, 11, 12
190 8, 11, 12
190
2, 11
97 3, 4, 11
94 3, 4, 11
174 3, 4, 11
29 2, 3, 4, 11
523450
523451
523452
100
100
175
1237
158
523550
84

2, 3, 4, 11
2, 3, 4, 11
2, 3, 4, 11
0, 2, 3, 4
1, 11
2, 3, 4
2, 11
11, 12
11, 12
0, 8, 12, 14

Selfcuring1

z
z
z
z
z
z
z
z
z
z
z
z
z
z

z
z
z
z
z
z
z

03-Mar-2006

DEUTZ EMR3 - Diagnostic trouble codes

Functional group Component /
Location
Air heater magnetic valve
Air heater relay
Engine brake (internal)
Engine power output
Engine brake flap actuator
Fan actuator

Output monitoring Main relay

Reserve output

Start relay

DEUTZ Service Information Systems

Description (Error location)

Defined for Error ID

code
DCR DMV SERDIA

Cable break or short circuit

Cable break or short circuit
Cable break or wrong connection
Inoperable during shut-off
Internal engine brake: cable break or short circuit
Engine Power output: cable break or short circuit
Engine brake flap actuator: cable break or short circuit
Fan actuator: cable break or short circuit
Short circuit to Ubatt (relay 1)
Short circuit to ground (relay 1)
Short circuit to ground or emergency shut-off (relay 2)
Short circuit to ground or emergency shut-off (relay 3)
Short circuit to ground or emergency shut-off (relay 3)
Short circuit to Ubatt (output 1)
Short circuit to ground (output 1)
Cable break or ECU internal error (output 1)
Short circuit to Ubatt (output 2)
Short circuit to ground (output 2)
Cable break or ECU internal error (output 2)
Start relay (high side): short circuit
Start relay (low side): cable break or short circuit, disabled by ECU

2/20

18
17
19
20
52
74
82
83
182
183
186
187
188
57
58
59
60
61
62
223
224

ArHt2
ArHt1
ArHtCD_NoLd
ArHtCD_RlyErr
CRERCD
EngCDTrqCalcOut
ExFlCD
FanCD
MnRly1_SCB
MnRly1_SCG
MRlyCD
MRlyCDMnRly2
MRlyCDMnRly3
Dummy1CD_Max
Dummy1CD_Min
Dummy1CD_SigNpl
Dummy2CD_Max
Dummy2CD_Min
Dummy2CD_SigNpl
StrtCDHS
StrtCDLS

Blink
code
2-6-3
2-6-3
2-6-3
2-6-3
5-2-8
5-5-5
2-1-9
2-3-8
1-3-7
1-3-8
2-6-1
2-6-1
2-6-1
5-1-2
5-1-2

SPN
730
729
676
676
1072
923
1074
975
2634
2634
2634
563
2634
701
701
701
702
702
702
677
677

FMI

Selfcuring1

3, 4, 5, 11
3, 4, 5, 11
4, 11
2, 5, 11
3, 4, 5, 11
2, 3, 4, 5
3, 4, 5, 11
2, 3, 4, 5
3, 11
4, 11
7, 11, 12
7, 11, 12
7, 11, 12
11
11
11
11
11
11
3, 4, 11
3, 4, 5, 11

z
z

03-Mar-2006

DEUTZ EMR3 - Diagnostic trouble codes

Functional group Component /
Location
Air filter condition
Battery voltage
Charge air pressure
Charge air temperature
Coolant level
Coolant temperature
Customer-specific temperature
Fan speed
Engine protection Fuel low pressure
Fuel temperature
Misfire
Oil pressure
Oil pressure
Oil temperature
Overspeed
Overrun conditions
Shut-off request
Water level in fuel filter

Metering unit valve

Rail pressure limiting valve

Rail pressure sensor
High pressure
system monitoring

Rail pressure

DEUTZ Service Information Systems

Description (Error location)

Defined for Error ID

code
DCR DMV SERDIA

Pressure loss above target range with system reaction

Above target range with system reaction
Outside target range with system reaction
Above target range with system reaction
Outside target range with system reaction
Outside target range with system reaction

Outside target range with system reaction (temperature 1)

Outside target range with system reaction (temperature 2)
Above target range with system reaction
Below target range with system reaction
Above target range with system reaction
Misfire detected with system reaction
Above target range
Below target range
Below target range with system reaction
Engine overspeed with system reaction
Overrun conditions with system reaction
Shut-off request ignored by operator
Above target range
Flow rate outside target range
Not connected or output disabled
Short circuit to Ubatt
Short circuit to ground
Opening failure
Opening failure with system reaction
Cable break or short circuit
Deviation of signal during start or after-run above target range
Positive deviation (speed dependent) outside target range
Positive deviation (flow dependent) outside target range ( leakage!)
Negative deviation (flow dependent) outside target range
Negative deviation (speed dependent) outside target range
Pressure above target range
Implausible (leakage, injector needle blocked in open position)
Compression test active: rail-pressure monitoring is going to be disabled

3/20

z
z

z
z
z
z
z
z
z
z
z
z
z
z
z
z
z

11
23
33
150
37
56
137
140
86
91
134
47
198
199
203
79
80
48
89
176
177
178
179
208
236
209
210
211
212
213
214
215
216
175

AirFltSysReac
BattCDSysReac
BPSCDSysReac
IATSCDSysReac
CLSCDSysReac
CTSCDSysReac
GOTSCDSysReac
HOTSCDSysReac
FanCDSysReac
FlPSCDSysReac
FTSCDSysReac
CmbChbSysReac
OPSCDSysReacHi
OPSCDSysReacLo
OTSCDSysReac
EngPrtSysReacFOC
EngPrtSysReacORC
CoEngShOffDemIgr
FlFCD_WtLvl
MeUnCD_ADC
MeUnCDNoLoad
MeUnCDSCBat
MeUnCDSCGnd
PRVMon
PRVMonSysReac
RailCD
RailCDOfsTst
RailMeUn0
RailMeUn1
RailMeUn2
RailMeUn3
RailMeUn4
RailMeUn7
InjVlvErrDet

Blink
code
1-3-6
3-1-8
2-2-3
2-3-3
2-3-5
2-3-2
1-3-3
3-1-4
2-3-8
2-1-6
2-3-7
2-4-1
2-3-1
2-3-1
1-4-4
2-1-4
2-1-4
3-4-1
2-2-8
1-3-5
1-3-5
1-3-5
1-3-5
1-4-6
1-4-6
1-4-7
1-4-7
1-3-4
1-3-4
1-3-4
1-3-4
1-3-4
1-3-4
5-5-5

SPN

FMI

107
0, 11
168
2, 11
102
2, 11
105
0, 11
111
1, 11
110
0, 11
2, 11
1638
2, 11
523602
2, 11
94
2, 11
174
0, 11
1346
0, 11
100
0, 11
100
1, 11
175
0, 11
190
0, 11
190
11, 14
1109
2, 11
97
11, 12
523615 3, 4, 11
523615 5, 11, 12
523615
11, 12
523615
11, 12
523470 2, 11, 12, 14
523470
11, 12
157 3, 4, 11
157 0, 1, 11
523613
0, 11
523613
0, 11
523613
0, 11
523613
1, 11
523613
0, 11
523613
2, 11
523370
11, 14

Selfcuring1
z
z
z
z
z
z
z
z
z
z
z
z
z
z

z
z
z
z
z
z
z

03-Mar-2006

DEUTZ EMR3 - Diagnostic trouble codes

Functional group Component /
Location
Multiple cylinders

Combustion monitoring
Single cylinder

DEUTZ Service Information Systems

Description (Error location)

Defined for Error ID

code
DCR DMV SERDIA

Misfire detected
Misfire detected (cylinder 1)
Misfire detected (cylinder 2)
Misfire detected (cylinder 3)
Misfire detected (cylinder 4)
Misfire detected (cylinder 5)
Misfire detected (cylinder 6)
Misfire detected (cylinder 7)
Misfire detected (cylinder 8)

z
z
z

4/20

46
38
39
40
41
42
43
44
45

CmbChbMisfireMul
CmbChbMisfire1
CmbChbMisfire2
CmbChbMisfire3
CmbChbMisfire4
CmbChbMisfire5
CmbChbMisfire6
CmbChbMisfire7
CmbChbMisfire8

Blink
code
2-4-1
2-4-1
2-4-1
2-4-1
2-4-1
2-4-1
2-4-1
2-4-1
2-4-1

SPN
1322
1323
1324
1325
1326
1327
1328
1450
1451

FMI

Selfcuring1

11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12

03-Mar-2006

DEUTZ EMR3 - Diagnostic trouble codes

Functional group Component /
Location

Begin of injection period

Multiple injectors

Injection system
monitoring

Single injector

EGR system moni- EGR actuator (external)

toring

DEUTZ Service Information Systems

Description (Error location)

Defined for Error ID

code
DCR DMV SERDIA

Outside target range or missing (cylinder 1)

Outside target range or missing (cylinder 2)

Outside target range or missing (cylinder 3)
Outside target range or missing (cylinder 4)
Outside target range or missing (cylinder 5)
Outside target range or missing (cylinder 6)
Outside target range or missing (cylinder 7)
Outside target range or missing (cylinder 8)

z
z
z
z
z
z
z

Short circuit (cylinder bank 1)

Cable break (cylinder bank 1)
Short circuit (cylinder bank 2)
Cable break (cylinder bank 2)

Short circuit (injector 1)

Cable break (injector 1)
Short circuit (injector 2)
Cable break (injector 2)
Short circuit (injector 3)
Cable break (injector 3)
Short circuit (injector 4)
Cable break (injector 4)
Short circuit (injector 5)
Cable break (injector 5)
Short circuit (injector 6)
Cable break (injector 6)
Short circuit (injector 7)
Cable break (injector 7)
Short circuit (injector 8)
Cable break (injector 8)

Short circuit to Ubatt

Short circuit to ground
Cable break or ECU internal error
Cable break or short circuit

z
z
z
z

5/20

24
25
26
27
28
29
30
31
153
154
155
156
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
69
70
71
72

BIPCyl1
BIPCyl2
BIPCyl3
BIPCyl4
BIPCyl5
BIPCyl6
BIPCyl7
BIPCyl8
InjVlvBnk1A
InjVlvBnk1B
InjVlvBnk2A
InjVlvBnk2B
InjVlvCyl1A
InjVlvCyl1B
InjVlvCyl2A
InjVlvCyl2B
InjVlvCyl3A
InjVlvCyl3B
InjVlvCyl4A
InjVlvCyl4B
InjVlvCyl5A
InjVlvCyl5B
InjVlvCyl6A
InjVlvCyl6B
InjVlvCyl7A
InjVlvCyl7B
InjVlvCyl8A
InjVlvCyl8B
EGRCD_Max
EGRCD_Min
EGRCD_SigNpl
EGRCDIntEGR

Blink
code

SPN

FMI

Selfcuring1

5-3-1
5-3-2
5-3-3
5-3-4
5-3-5
5-3-6
5-3-7
5-3-8
1-5-1
1-5-1
1-5-2
1-5-2
1-5-4
1-5-4
1-5-5
1-5-5
1-5-6
1-5-6
1-6-1
1-6-1
1-6-2
1-6-2
1-6-3
1-6-3
1-6-4
1-6-4
1-6-5
1-6-5
4-1-4
4-1-4
4-1-5
4-1-6

523561
523562
523563
523564
523565
523566
523567
523568
523350
523351
523352
523353
651
651
652
652
653
653
654
654
655
655
656
656
657
657
658
658
2791
2791
2791
2791

2
2
2
2
2
2
2
2
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
3, 11
4, 11
2, 5, 11
2, 3, 4, 5

z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z

03-Mar-2006

DEUTZ EMR3 - Diagnostic trouble codes

Functional group Component /
Location

Signal lamps
monitoring

Coolant temperature warning

lamp
Diagnostic lamp
Engine operating signal lamp
Oil pressure warning lamp
Preheating signal lamp

CAN message
CAN bus monitoring

CAN bus off-state

DEUTZ Service Information Systems

Description (Error location)

Defined for Error ID

code
DCR DMV SERDIA

Cable break or short circuit

Cable break or short circuit, disabled by ECU

Cable break or ECU internal error
Cable break or short circuit
Cable break or short circuit
Missing or value above target range (message "DecV1" = pseudo pedal)
Missing (message "FunModCtl" = function mode control)
Missing (message "EngPrt" = engine protection)
Missing (message "PrHtEnCmd" = preheat and engine command)
Missing (message "RxCCVS" = cruise control)
Missing (message "RxEngTemp" = engine temperature)
Missing (message "SwtOut" = switch outputs)
Missing (message "TCO1" = speedo signal)
Missing (message "TSC1-AE")
Missing (message "TSC1-AR")
Missing (message "TSC1-DE")
Missing (message "TSC1-DR")
Missing (message "TSC1-PE")
Missing (message "TSC1-TE")
Missing (message "TSC1-TR")
Missing (message "TSC1-VE")
Missing (message "TSC1-VR")
Time-out of at least one sended message
Cable break or short circuit, off-state (CAN bus A)
Cable break or short circuit, off-state (CAN bus B)
Cable break or short circuit, off-state (CAN bus C)

6/20

54 CTLpCD
225
81
195
53
94
95
106
110
112
113
117
118
120
121
122
123
124
125
126
127
128
131
192
193
194

SysLamp
ESLpCD
OPLpCD
CSLpCD
FrmMngDecV1
FrmMngFunModCtl
FrmMngTOEngPrt
FrmMngTOPrHtEnCmd
FrmMngTORxCCVS
FrmMngTORxEngTemp
FrmMngTOSwtOut
FrmMngTOTCO1
FrmMngTOTSC1AE
FrmMngTOTSC1AR
FrmMngTOTSC1DE
FrmMngTOTSC1DR
FrmMngTOTSC1PE
FrmMngTOTSC1TE
FrmMngTOTSC1TR
FrmMngTOTSC1VE
FrmMngTOTSC1VR
FrmMngTxTO
NetMngCANAOff
NetMngCANBOff
NetMngCANCOff

Blink
code

SPN

1-2-3

704

5-1-3
1-4-2
1-3-5
3-2-8
5-2-6
5-2-7
3-3-3
3-3-7
1-1-1
1-1-2
1-1-5
1-1-6
1-1-8
1-1-9
1-1-8
1-1-9
1-1-8
1-1-8
1-1-9
1-1-8
1-1-9
2-7-1
2-7-1
2-7-1
2-7-1

624
703
705
1081
523239
523240
523212
523216
523218
523604
523238
523222
523605
523606
523607
523608
523609
898
520
523610
523611
523500
639
1231
1235

FMI

Selfcuring1

11
2, 3, 4, 5
2, 3, 4, 5
2, 3, 4, 5
2, 3, 4, 5
2, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 14
11, 14
11, 14

z
z
z
z
z
z
z
z

z
z
z
z

03-Mar-2006

DEUTZ EMR3 - Diagnostic trouble codes

Functional group Component /
Location

ECU internal error

ECU self-test

ECU internal hardware monitoring

Description (Error location)

Defined for Error ID

code
DCR DMV SERDIA

Ambient pressure sensor defective

Communication with chip CJ 940 disturbed
EEPROM memory access
Injector power stage A
Injector power stage B
Watchdog counter exceeds maximum
Redundant shut-off conditions detected
Wrong voltage of internal 5V reference source 1
Wrong voltage of internal 5V reference source 2
Wrong voltage of internal 5V reference source 3
Time processing unit (TPU) defective
Serial communication interface defective
A recovery occurred which is stored as protected

16
141
142
157
158
184
218
219
221
222
228
235
143

A recovery occurred which is not stored

144

A recovery occurred which is visible in the error memory

Overvoltage
Undervoltage

145
146
147

APSCD
HWEMonCom
HWEMonEEPROM
InjVlvChipA
InjVlvChipB
Montr
SOPTst
SSpMon1
SSpMon2
SSpMon3
TPUMon
WdCom
HWEMonRcyLocked
HWEMonRcySuppressed
HWEMonRcyVisible
HWEMonUMaxSupply
HWEMonUMinSupply

Blink
code
2-9-2
5-5-5
2-8-1
1-5-3
1-5-3
1-3-9
1-4-9
2-8-2
2-8-2
2-8-2
5-5-5
5-5-5
5-5-5

SPN

FMI

Selfcuring1

108 2, 3, 4, 11
523617
11, 12
630
11, 12
523354 2, 3, 12, 14
523355
12
523420
11, 14
523490 3, 4, 11, 12
1079 3, 4, 11
1080 3, 4, 11
523601 3, 4, 11
523550
2, 11
523600
11, 12
523612
11, 14

5-5-5 523612

11, 14

5-5-5 523612
5-5-5 523612
5-5-5 523612

11, 14
3, 11
4, 11

z
z
z

Non-self-curing errors remain active at least up to the next ECU reset.

Abbreviations: DCR = DEUTZ Common Rail system, DMV = DEUTZ Magnetic Valve system (Pump-Line-Injector), SPN = Suspect Parameter Number, FMI = Failure Mode Identifier
The following basic steps should be performed to fix an error:
a.
b.
c.
d.

Check the cabling for a short circuit/cable break; repair/replace cables if necessary.
Check the particular component for a damage or the need of maintenance; repair/replace it if necessary.
Reset the ECU by switching ignition off, waiting until the ECU has shut off and switching ignition on again. Check if the error is still active.
In the case of a detected misfire additionally check the condition of the fuel system and the engine mechanics (valves, pistons).

DEUTZ Service Information Systems

7/20

03-Mar-2006

DEUTZ EMR3 - Diagnostic trouble codes

Table 2: Errors sorted by SPN number
SPN

Component /
Location

29 Hand throttle
84 Vehicle speed signal
91 Accelerator pedal
91
91
94
94
97
97
100
100
100
100
102
102
105
105
107
108
110
110
111
157
157
158
168
168
174
174
175
175
190

Accelerator pedal
Accelerator pedal
Fuel low pressure sensor
Fuel low pressure
Fuel filter water level sensor
Water level in fuel filter
Oil pressure sensor
Oil pressure sensor
Oil pressure
Oil pressure
Charge air pressure sensor
Charge air pressure
Charge air temperature sensor
Charge air temperature
Air filter condition
ECU internal error
Coolant temperature sensor
Coolant temperature
Coolant level
Rail pressure sensor
Rail pressure sensor
Terminal 15
Battery
Battery voltage
Fuel temperature sensor
Fuel temperature
Oil temperature sensor
Oil temperature
Engine speed sensor

DEUTZ Service Information Systems

Description (Error location)

Defined for Error ID

code
DCR DMV SERDIA

Cable break or short circuit, signal implausible compared to signal of idle sensor
Speed above target range, signal missing or implausible
Cable break or short circuit, signal implausible compared to signal of idle sensor (analog
pedal)
Cable break or short circuit, bad PWM signal range or frequency (digital pedal)
Bad PWM pulse-width repetition rate (digital pedal)
Cable break or short circuit
Below target range with system reaction
Cable break or short circuit
Above target range
Cable break or short circuit
Pressure value implausible low
Above target range
Below target range
Cable break or short circuit
Outside target range with system reaction
Cable break or short circuit
Above target range with system reaction
Pressure loss above target range with system reaction
Ambient pressure sensor defective
Cable break or short circuit
Outside target range with system reaction
Outside target range with system reaction
Cable break or short circuit
Deviation of signal during start or after-run above target range
Ignition ON not detected
Voltage below target range
Above target range with system reaction
Fuel temp. sensor: cable break or short circuit
Above target range with system reaction
Cable break or short circuit
Below target range with system reaction
Engine running with cam-shaft speed signal only
8/20

z
z
z

138 HdThrt
232 VSSCD1
12 APP1
14
15
90
91
87
89
196
197
198
199
32
33
149
150
11
16
55
56
37
209
210
226
22
23
133
134
201
203
75

APPPwm
APPPwmPer
FlPSCD
FlPSCDSysReac
FlFCD
FlFCD_WtLvl
OPSCD
OPSCD1
OPSCDSysReacHi
OPSCDSysReacLo
BPSCD
BPSCDSysReac
IATSCD
IATSCDSysReac
AirFltSysReac
APSCD
CTSCD
CTSCDSysReac
CLSCDSysReac
RailCD
RailCDOfsTst
T15CD
BattCD
BattCDSysReac
FTSCD
FTSCDSysReac
OTSCD
OTSCDSysReac
EngMBackUp

Blink
code

FMI

1-2-6 2, 3, 4, 11
5-2-1 0, 8, 12, 14
2-2-6

2, 3, 4, 11

2-2-2
2-2-2
2-1-6
2-1-6
2-2-8
2-2-8
2-2-4
2-3-1
2-3-1
2-3-1
2-2-3
2-2-3
1-2-8
2-3-3
1-3-6
2-9-2
2-2-5
2-3-2
2-3-5
1-4-7
1-4-7
5-1-4
3-1-8
3-1-8
2-2-7
2-3-7
1-4-4
1-4-4
2-1-2

2, 8
8, 11
3, 4, 11
2, 11
3, 4, 11
11, 12
0, 2, 3, 4
1, 11
0, 11
1, 11
2, 3, 4
2, 11
2, 3, 4, 11
0, 11
0, 11
2, 3, 4, 11
2, 3, 4
0, 11
1, 11
3, 4, 11
0, 1, 11
11, 12
0, 1, 11
2, 11
3, 4, 11
0, 11
2, 3, 4
0, 11
11, 12

Selfcuring1

z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z

z
z
z
z
z
z
z
z

03-Mar-2006

DEUTZ EMR3 - Diagnostic trouble codes

SPN
190
190
190
190
190
520
563
624
630
639
651
651
652
652
653
653
654
654
655
655
656
656
657
657
658
658
676
676
677
677
701
701
701
702

Component /
Location

Description (Error location)

Engine speed sensor

Engine speed sensor
Engine speed sensor
Overspeed
Overrun conditions
CAN message
Main relay
Diagnostic lamp
ECU internal error
CAN bus off-state
Single injector
Single injector
Single injector
Single injector
Single injector
Single injector
Single injector
Single injector
Single injector
Single injector
Single injector
Single injector
Single injector
Single injector
Single injector
Single injector
Air heater relay
Air heater relay
Start relay
Start relay
Reserve output
Reserve output
Reserve output
Reserve output

Speed signal from cam-shaft bad or missing

Speed signal from crank-shaft bad or missing
Speed signals of crank-shaft and cam-shaft are phase-shifted
Engine overspeed with system reaction
Overrun conditions with system reaction
Missing (message "TSC1-TR")
Short circuit to ground or emergency shut-off (relay 3)
Cable break or short circuit, disabled by ECU
EEPROM memory access
Cable break or short circuit, off-state (CAN bus A)
Short circuit (injector 1)
Cable break (injector 1)
Short circuit (injector 2)
Cable break (injector 2)
Short circuit (injector 3)
Cable break (injector 3)
Short circuit (injector 4)
Cable break (injector 4)
Short circuit (injector 5)
Cable break (injector 5)
Short circuit (injector 6)
Cable break (injector 6)
Short circuit (injector 7)
Cable break (injector 7)
Short circuit (injector 8)
Cable break (injector 8)
Cable break or wrong connection
Inoperable during shut-off
Start relay (high side): short circuit
Start relay (low side): cable break or short circuit, disabled by ECU
Short circuit to Ubatt (output 1)
Short circuit to ground (output 1)
Cable break or ECU internal error (output 1)
Short circuit to Ubatt (output 2)

DEUTZ Service Information Systems

Defined for Error ID

code
DCR DMV SERDIA

9/20

z
z
z
z
z

76
77
78
79
80
126
187
225
142
192
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
19
20
223
224
57
58
59
60

EngMCaS1
EngMCrS1
EngMOfsCaSCrS
EngPrtSysReacFOC
EngPrtSysReacORC
FrmMngTOTSC1TR
MRlyCDMnRly2
SysLamp
HWEMonEEPROM
NetMngCANAOff
InjVlvCyl1A
InjVlvCyl1B
InjVlvCyl2A
InjVlvCyl2B
InjVlvCyl3A
InjVlvCyl3B
InjVlvCyl4A
InjVlvCyl4B
InjVlvCyl5A
InjVlvCyl5B
InjVlvCyl6A
InjVlvCyl6B
InjVlvCyl7A
InjVlvCyl7B
InjVlvCyl8A
InjVlvCyl8B
ArHtCD_NoLd
ArHtCD_RlyErr
StrtCDHS
StrtCDLS
Dummy1CD_Max
Dummy1CD_Min
Dummy1CD_SigNpl
Dummy2CD_Max

Blink
code

FMI

Selfcuring1

2-1-2
2-1-2
2-1-3
2-1-4
2-1-4
1-1-9
2-6-1
5-1-3
2-8-1
2-7-1
1-5-4
1-5-4
1-5-5
1-5-5
1-5-6
1-5-6
1-6-1
1-6-1
1-6-2
1-6-2
1-6-3
1-6-3
1-6-4
1-6-4
1-6-5
1-6-5
2-6-3
2-6-3
5-1-2
5-1-2
-

8, 11, 12
8, 11, 12
2, 11
0, 11
11, 14
11, 12
7, 11, 12
2, 3, 4, 5
11, 12
11, 14
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
4, 11
2, 5, 11
3, 4, 11
3, 4, 5, 11
11
11
11
11

z
z

z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z

03-Mar-2006

DEUTZ EMR3 - Diagnostic trouble codes

SPN
702
702
703
704
705
729
730
898
923
975
1072
1074
1079
1080
1081
1109
1231
1235
1237
1322
1323
1324
1325
1326
1327
1328
1346
1450
1451
1638
1638
2634
2634
2634

Component /
Location

Description (Error location)

Reserve output
Reserve output
Engine operating signal lamp
Coolant temperature warning lamp
Oil pressure warning lamp
Air heater relay
Air heater magnetic valve
CAN message
Engine power output
Fan actuator
Engine brake (internal)
Engine brake flap actuator
ECU internal error
ECU internal error
Preheating signal lamp
Shut-off request
CAN bus off-state
CAN bus off-state
Override switch
Multiple cylinders
Single cylinder
Single cylinder
Single cylinder
Single cylinder
Single cylinder
Single cylinder
Misfire
Single cylinder
Single cylinder
Customer-specific sensor
Customer-specific temperature
Main relay
Main relay
Main relay

Short circuit to ground (output 2)

Cable break or ECU internal error (output 2)
Cable break or ECU internal error
Cable break or short circuit
Cable break or short circuit
Cable break or short circuit
Cable break or short circuit
Missing (message "TSC1-TE")
Engine Power output: cable break or short circuit
Fan actuator: cable break or short circuit
Internal engine brake: cable break or short circuit
Engine brake flap actuator: cable break or short circuit
Wrong voltage of internal 5V reference source 1
Wrong voltage of internal 5V reference source 2
Cable break or short circuit
Shut-off request ignored by operator
Cable break or short circuit, off-state (CAN bus B)
Cable break or short circuit, off-state (CAN bus C)
Switch hangs
Misfire detected
Misfire detected (cylinder 1)
Misfire detected (cylinder 2)
Misfire detected (cylinder 3)
Misfire detected (cylinder 4)
Misfire detected (cylinder 5)
Misfire detected (cylinder 6)
Misfire detected with system reaction
Misfire detected (cylinder 7)
Misfire detected (cylinder 8)
Cable break or short circuit (sensor 2)
Outside target range with system reaction (temperature 2)
Short circuit to Ubatt (relay 1)
Short circuit to ground (relay 1)
Short circuit to ground or emergency shut-off (relay 2)

DEUTZ Service Information Systems

Defined for Error ID

code
DCR DMV SERDIA

10/20

z
z
z
z

61
62
81
54
195
17
18
125
74
83
52
82
219
221
53
48
193
194
200
46
38
39
40
41
42
43
47
44
45
139
140
182
183
186

Dummy2CD_Min
Dummy2CD_SigNpl
ESLpCD
CTLpCD
OPLpCD
ArHt1
ArHt2
FrmMngTOTSC1TE
EngCDTrqCalcOut
FanCD
CRERCD
ExFlCD
SSpMon1
SSpMon2
CSLpCD
CoEngShOffDemIgr
NetMngCANBOff
NetMngCANCOff
OSwCD
CmbChbMisfireMul
CmbChbMisfire1
CmbChbMisfire2
CmbChbMisfire3
CmbChbMisfire4
CmbChbMisfire5
CmbChbMisfire6
CmbChbSysReac
CmbChbMisfire7
CmbChbMisfire8
HOTSCD
HOTSCDSysReac
MnRly1_SCB
MnRly1_SCG
MRlyCD

Blink
code

FMI

11
11
1-4-2 2, 3, 4, 5
1-2-3
11
1-3-5 2, 3, 4, 5
2-6-3 3, 4, 5, 11
2-6-3 3, 4, 5, 11
1-1-8
11, 12
5-5-5 2, 3, 4, 5
2-3-8 2, 3, 4, 5
5-2-8 3, 4, 5, 11
2-1-9 3, 4, 5, 11
2-8-2
3, 4, 11
2-8-2
3, 4, 11
3-2-8 2, 3, 4, 5
3-4-1
2, 11
2-7-1
11, 14
2-7-1
11, 14
1-4-5
2, 11
2-4-1
11, 12
2-4-1
11, 12
2-4-1
11, 12
2-4-1
11, 12
2-4-1
11, 12
2-4-1
11, 12
2-4-1
11, 12
2-4-1
0, 11
2-4-1
11, 12
2-4-1
11, 12
3-1-4 3, 4, 11, 12
3-1-4
2, 11
1-3-7
3, 11
1-3-8
4, 11
2-6-1 7, 11, 12

Selfcuring1

z
z

z
z

z
z
z

z
z

03-Mar-2006

DEUTZ EMR3 - Diagnostic trouble codes

SPN
2634
2791
2791
2791
2791
523212
523216
523218
523222
523238
523239
523240
523350
523351
523352
523353
523354
523355
523370
523420
523450
523451
523452
523470
523470
523490
523500
523550
523550
523561
523562
523563
523564
523565

Component /
Location

Description (Error location)

Main relay
EGR actuator (external)
EGR actuator (external)
EGR actuator (external)
EGR actuator (external)
CAN message
CAN message
CAN message
CAN message
CAN message
CAN message
CAN message
Multiple injectors
Multiple injectors
Multiple injectors
Multiple injectors
ECU internal error
ECU internal error
Rail pressure
ECU internal error
Multi state switch
Multi state switch
Multi state switch
Rail pressure limiting valve
Rail pressure limiting valve
ECU internal error
CAN message
Terminal 50
ECU internal error
Begin of injection period
Begin of injection period
Begin of injection period
Begin of injection period
Begin of injection period

Short circuit to ground or emergency shut-off (relay 3)

Short circuit to Ubatt
Short circuit to ground
Cable break or ECU internal error
Cable break or short circuit
Missing (message "EngPrt" = engine protection)
Missing (message "PrHtEnCmd" = preheat and engine command)
Missing (message "RxCCVS" = cruise control)
Missing (message "TCO1" = speedo signal)
Missing (message "SwtOut" = switch outputs)
Missing or value above target range (message "DecV1" = pseudo pedal)
Missing (message "FunModCtl" = function mode control)
Short circuit (cylinder bank 1)
Cable break (cylinder bank 1)
Short circuit (cylinder bank 2)
Cable break (cylinder bank 2)
Injector power stage A
Injector power stage B
Compression test active: rail-pressure monitoring is going to be disabled
Watchdog counter exceeds maximum
Cable break or short circuit, input voltage outside target range (switch 1)
Cable break or short circuit, input voltage outside target range (switch 2)
Cable break or short circuit, input voltage outside target range (switch 3)
Opening failure
Opening failure with system reaction
Redundant shut-off conditions detected
Time-out of at least one sended message
Engine start switch hangs
Time processing unit (TPU) defective
Outside target range or missing (cylinder 1)
Outside target range or missing (cylinder 2)
Outside target range or missing (cylinder 3)
Outside target range or missing (cylinder 4)
Outside target range or missing (cylinder 5)

DEUTZ Service Information Systems

Defined for Error ID

code
DCR DMV SERDIA

11/20

z
z
z

z
z
z
z
z
z

188
69
70
71
72
106
110
112
118
117
94
95
153
154
155
156
157
158
175
184
189
190
191
208
236
218
131
227
228
24
25
26
27
28

MRlyCDMnRly3
EGRCD_Max
EGRCD_Min
EGRCD_SigNpl
EGRCDIntEGR
FrmMngTOEngPrt
FrmMngTOPrHtEnCmd
FrmMngTORxCCVS
FrmMngTOTCO1
FrmMngTOSwtOut
FrmMngDecV1
FrmMngFunModCtl
InjVlvBnk1A
InjVlvBnk1B
InjVlvBnk2A
InjVlvBnk2B
InjVlvChipA
InjVlvChipB
InjVlvErrDet
Montr
MSSCD1
MSSCD2
MSSCD3
PRVMon
PRVMonSysReac
SOPTst
FrmMngTxTO
T50CD
TPUMon
BIPCyl1
BIPCyl2
BIPCyl3
BIPCyl4
BIPCyl5

Blink
code

FMI

2-6-1
4-1-4
4-1-4
4-1-5
4-1-6
3-3-3
3-3-7
1-1-1
1-1-6
1-1-5
5-2-6
5-2-7
1-5-1
1-5-1
1-5-2
1-5-2
1-5-3
1-5-3
5-5-5
1-3-9
1-4-3
1-4-3
1-4-3
1-4-6
1-4-6
1-4-9
2-7-1
5-1-5
5-5-5
5-3-1
5-3-2
5-3-3
5-3-4
5-3-5

7, 11, 12
3, 11
4, 11
2, 5, 11
2, 3, 4, 5
11, 12
11, 12
11, 12
11, 12
11, 12
2, 12
11, 12
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
2, 3, 12, 14
12
11, 14
11, 14
2, 3, 4, 11
2, 3, 4, 11
2, 3, 4, 11
2, 11, 12, 14
11, 12
3, 4, 11, 12
11, 12
11, 12
2, 11
2
2
2
2
2

Selfcuring1

z
z
z
z
z
z
z
z
z
z
z

z
z
z

z
z
z
z
z

03-Mar-2006

DEUTZ EMR3 - Diagnostic trouble codes

SPN
523566
523567
523568
523600
523601
523602
523604
523605
523606
523607
523608
523609
523610
523611
523612

Component /
Location

Description (Error location)

Defined for Error ID

code
DCR DMV SERDIA

Begin of injection period

Begin of injection period
Begin of injection period
ECU internal error
ECU internal error
Fan speed
CAN message
CAN message
CAN message
CAN message
CAN message
CAN message
CAN message
CAN message
ECU internal hardware monitoring

Outside target range or missing (cylinder 6)

Outside target range or missing (cylinder 7)
Outside target range or missing (cylinder 8)
Serial communication interface defective
Wrong voltage of internal 5V reference source 3
Above target range with system reaction
Missing (message "RxEngTemp" = engine temperature)
Missing (message "TSC1-AE")
Missing (message "TSC1-AR")
Missing (message "TSC1-DE")
Missing (message "TSC1-DR")
Missing (message "TSC1-PE")
Missing (message "TSC1-VE")
Missing (message "TSC1-VR")
A recovery occurred which is stored as protected

29
30
31
235
222
86
113
120
121
122
123
124
127
128
143

z
z
z

523612 ECU internal hardware monitoring

A recovery occurred which is not stored

144

523612
523612
523612
523613
523613
523613
523613
523613
523613
523615
523615
523615
523615
523617
-

A recovery occurred which is visible in the error memory

Overvoltage
Undervoltage
Positive deviation (speed dependent) outside target range
Positive deviation (flow dependent) outside target range ( leakage!)
Negative deviation (flow dependent) outside target range
Negative deviation (speed dependent) outside target range
Pressure above target range
Implausible (leakage, injector needle blocked in open position)
Flow rate outside target range
Not connected or output disabled
Short circuit to Ubatt
Short circuit to ground
Communication with chip CJ 940 disturbed
Cable break or short circuit (sensor 1)
Outside target range with system reaction (temperature 1)

145
146
147
211
212
213
214
215
216
176
177
178
179
141
136
137

ECU internal hardware monitoring

ECU internal hardware monitoring
ECU internal hardware monitoring
Rail pressure
Rail pressure
Rail pressure
Rail pressure
Rail pressure
Rail pressure
Metering unit valve
Metering unit valve
Metering unit valve
Metering unit valve
ECU internal error
Customer-specific sensor
Customer-specific temperature

DEUTZ Service Information Systems

12/20

z
z
z
z
z
z
z
z
z
z
z

BIPCyl6
BIPCyl7
BIPCyl8
WdCom
SSpMon3
FanCDSysReac
FrmMngTORxEngTemp
FrmMngTOTSC1AE
FrmMngTOTSC1AR
FrmMngTOTSC1DE
FrmMngTOTSC1DR
FrmMngTOTSC1PE
FrmMngTOTSC1VE
FrmMngTOTSC1VR
HWEMonRcyLocked
HWEMonRcySuppressed
HWEMonRcyVisible
HWEMonUMaxSupply
HWEMonUMinSupply
RailMeUn0
RailMeUn1
RailMeUn2
RailMeUn3
RailMeUn4
RailMeUn7
MeUnCD_ADC
MeUnCDNoLoad
MeUnCDSCBat
MeUnCDSCGnd
HWEMonCom
GOTSCD
GOTSCDSysReac

Blink
code

FMI

Selfcuring1

5-3-6
5-3-7
5-3-8
5-5-5
2-8-2
2-3-8
1-1-2
1-1-8
1-1-9
1-1-8
1-1-9
1-1-8
1-1-8
1-1-9
5-5-5

2
2
2
11, 12
3, 4, 11
2, 11
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 12
11, 14

5-5-5

11, 14

5-5-5
5-5-5
5-5-5
1-3-4
1-3-4
1-3-4
1-3-4
1-3-4
1-3-4
1-3-5
1-3-5
1-3-5
1-3-5
5-5-5
1-3-3
1-3-3

11, 14
3, 11
4, 11
0, 11
0, 11
0, 11
1, 11
0, 11
2, 11
3, 4, 11
5, 11, 12
11, 12
11, 12
11, 12
2, 3, 4, 11
2, 11

z
z
z
z
z

z
z
z
z
z
z

z
z

03-Mar-2006

DEUTZ EMR3 - Diagnostic trouble codes

1

Non-self-curing errors remain active at least up to the next ECU reset.

Abbreviations: DCR = DEUTZ Common Rail system, DMV = DEUTZ Magnetic Valve system (Pump-Line-Injector), SPN = Suspect Parameter Number, FMI = Failure Mode Identifier
The following basic steps should be performed to fix an error:
a.
b.
c.
d.

Check the cabling for a short circuit/cable break; repair/replace cables if necessary.
Check the particular component for a damage or the need of maintenance; repair/replace it if necessary.
Reset the ECU by switching ignition off, waiting until the ECU has shut off and switching ignition on again. Check if the error is still active.
In the case of a detected misfire additionally check the condition of the fuel system and the engine mechanics (valves, pistons).

DEUTZ Service Information Systems

13/20

03-Mar-2006

DEUTZ EMR3 - Diagnostic trouble codes

Table 3: Errors sorted by SERDIA error code
Error Component /
code Location

Description (Error location)

Defined for ID
DCR DMV

SERDIA

11 Air filter condition

12 Accelerator pedal
14
15
16
17
18
19
20
22
23
24
25
26
27
28
29
30
31
32
33
37
38
39
40
41
42
43
44
45
46
47

Accelerator pedal
Accelerator pedal
ECU internal error
Air heater relay
Air heater magnetic valve
Air heater relay
Air heater relay
Battery
Battery voltage
Begin of injection period
Begin of injection period
Begin of injection period
Begin of injection period
Begin of injection period
Begin of injection period
Begin of injection period
Begin of injection period
Charge air pressure sensor
Charge air pressure
Coolant level
Single cylinder
Single cylinder
Single cylinder
Single cylinder
Single cylinder
Single cylinder
Single cylinder
Single cylinder
Multiple cylinders
Misfire

DEUTZ Service Information Systems

Pressure loss above target range with system reaction

Cable break or short circuit, signal implausible compared to signal of idle sensor (analog
pedal)
Cable break or short circuit, bad PWM signal range or frequency (digital pedal)
Bad PWM pulse-width repetition rate (digital pedal)
Ambient pressure sensor defective
Cable break or short circuit
Cable break or short circuit
Cable break or wrong connection
Inoperable during shut-off
Voltage below target range
Above target range with system reaction
Outside target range or missing (cylinder 1)
Outside target range or missing (cylinder 2)
Outside target range or missing (cylinder 3)
Outside target range or missing (cylinder 4)
Outside target range or missing (cylinder 5)
Outside target range or missing (cylinder 6)
Outside target range or missing (cylinder 7)
Outside target range or missing (cylinder 8)
Cable break or short circuit
Outside target range with system reaction
Outside target range with system reaction
Misfire detected (cylinder 1)
Misfire detected (cylinder 2)
Misfire detected (cylinder 3)
Misfire detected (cylinder 4)
Misfire detected (cylinder 5)
Misfire detected (cylinder 6)
Misfire detected (cylinder 7)
Misfire detected (cylinder 8)
Misfire detected
Misfire detected with system reaction
14/20

Blink
code

SPN

Selfcuring1

0, 11

AirFltSysReac

1-3-6

APP1

2-2-6

91 2, 3, 4, 11

APPPwm
APPPwmPer
APSCD
ArHt1
ArHt2
ArHtCD_NoLd
ArHtCD_RlyErr
BattCD
BattCDSysReac
BIPCyl1
BIPCyl2
BIPCyl3
BIPCyl4
BIPCyl5
BIPCyl6
BIPCyl7
BIPCyl8
BPSCD
BPSCDSysReac
CLSCDSysReac
CmbChbMisfire1
CmbChbMisfire2
CmbChbMisfire3
CmbChbMisfire4
CmbChbMisfire5
CmbChbMisfire6
CmbChbMisfire7
CmbChbMisfire8
CmbChbMisfireMul
CmbChbSysReac

2-2-2
2-2-2
2-9-2
2-6-3
2-6-3
2-6-3
2-6-3
3-1-8
3-1-8
5-3-1
5-3-2
5-3-3
5-3-4
5-3-5
5-3-6
5-3-7
5-3-8
2-2-3
2-2-3
2-3-5
2-4-1
2-4-1
2-4-1
2-4-1
2-4-1
2-4-1
2-4-1
2-4-1
2-4-1
2-4-1

91
2, 8
91
8, 11
108 2, 3, 4, 11
729 3, 4, 5, 11
730 3, 4, 5, 11
676
4, 11
676 2, 5, 11
168 0, 1, 11
168
2, 11
523561
2
523562
2
523563
2
523564
2
523565
2
523566
2
523567
2
523568
2
102
2, 3, 4
102
2, 11
111
1, 11
1323
11, 12
1324
11, 12
1325
11, 12
1326
11, 12
1327
11, 12
1328
11, 12
1450
11, 12
1451
11, 12
1322
11, 12
1346
0, 11

z
z
z
z
z
z
z
z
z

z
z
z

z
z

107

FMI

z
z
z
z
z

z
z
z
z
z
z
z
z
z
z
z
z

03-Mar-2006

DEUTZ EMR3 - Diagnostic trouble codes

Error Component /
code Location

Description (Error location)

Defined for ID
DCR DMV

SERDIA

48
52
53
54
55
56
57
58
59
60
61
62
69
70
71
72
74
75
76
77
78
79
80
81
82
83
86
87
89
90
91
94
95
106

Shut-off request
Engine brake (internal)
Preheating signal lamp
Coolant temperature warning lamp
Coolant temperature sensor
Coolant temperature
Reserve output
Reserve output
Reserve output
Reserve output
Reserve output
Reserve output
EGR actuator (external)
EGR actuator (external)
EGR actuator (external)
EGR actuator (external)
Engine power output
Engine speed sensor
Engine speed sensor
Engine speed sensor
Engine speed sensor
Overspeed
Overrun conditions
Engine operating signal lamp
Engine brake flap actuator
Fan actuator
Fan speed
Fuel filter water level sensor
Water level in fuel filter
Fuel low pressure sensor
Fuel low pressure
CAN message
CAN message
CAN message

DEUTZ Service Information Systems

Shut-off request ignored by operator

Internal engine brake: cable break or short circuit
Cable break or short circuit
Cable break or short circuit
Cable break or short circuit
Outside target range with system reaction
Short circuit to Ubatt (output 1)
Short circuit to ground (output 1)
Cable break or ECU internal error (output 1)
Short circuit to Ubatt (output 2)
Short circuit to ground (output 2)
Cable break or ECU internal error (output 2)
Short circuit to Ubatt
Short circuit to ground
Cable break or ECU internal error
Cable break or short circuit
Engine Power output: cable break or short circuit
Engine running with cam-shaft speed signal only
Speed signal from cam-shaft bad or missing
Speed signal from crank-shaft bad or missing
Speed signals of crank-shaft and cam-shaft are phase-shifted
Engine overspeed with system reaction
Overrun conditions with system reaction
Cable break or ECU internal error
Engine brake flap actuator: cable break or short circuit
Fan actuator: cable break or short circuit
Above target range with system reaction
Cable break or short circuit
Above target range
Cable break or short circuit
Below target range with system reaction
Missing or value above target range (message "DecV1" = pseudo pedal)
Missing (message "FunModCtl" = function mode control)
Missing (message "EngPrt" = engine protection)
15/20

CoEngShOffDemIgr
CRERCD
CSLpCD
CTLpCD
CTSCD
CTSCDSysReac
Dummy1CD_Max
Dummy1CD_Min
Dummy1CD_SigNpl
Dummy2CD_Max
Dummy2CD_Min
Dummy2CD_SigNpl
EGRCD_Max
EGRCD_Min
EGRCD_SigNpl
EGRCDIntEGR
EngCDTrqCalcOut
EngMBackUp
EngMCaS1
EngMCrS1
EngMOfsCaSCrS
EngPrtSysReacFOC
EngPrtSysReacORC
ESLpCD
ExFlCD
FanCD
FanCDSysReac
FlFCD
FlFCD_WtLvl
FlPSCD
FlPSCDSysReac
FrmMngDecV1
FrmMngFunModCtl
FrmMngTOEngPrt

Blink
code
3-4-1
5-2-8
3-2-8
1-2-3
2-2-5
2-3-2
4-1-4
4-1-4
4-1-5
4-1-6
5-5-5
2-1-2
2-1-2
2-1-2
2-1-3
2-1-4
2-1-4
1-4-2
2-1-9
2-3-8
2-3-8
2-2-8
2-2-8
2-1-6
2-1-6
5-2-6
5-2-7
3-3-3

SPN

FMI

1109
2, 11
1072 3, 4, 5, 11
1081 2, 3, 4, 5
704
11
110
2, 3, 4
110
0, 11
701
11
701
11
701
11
702
11
702
11
702
11
2791
3, 11
2791
4, 11
2791 2, 5, 11
2791 2, 3, 4, 5
923 2, 3, 4, 5
190
11, 12
190 8, 11, 12
190 8, 11, 12
190
2, 11
190
0, 11
190
11, 14
703 2, 3, 4, 5
1074 3, 4, 5, 11
975 2, 3, 4, 5
523602
2, 11
97 3, 4, 11
97
11, 12
94 3, 4, 11
94
2, 11
523239
2, 12
523240
11, 12
523212
11, 12

Selfcuring1

z
z

z
z
z

z
z
z
z
z
z
z

03-Mar-2006

DEUTZ EMR3 - Diagnostic trouble codes

Error Component /
code Location

Description (Error location)

Defined for ID
DCR DMV

SERDIA

110
112
113
117
118
120
121
122
123
124
125
126
127
128
131
133
134
136
137
138
139
140
141
142
143

CAN message
CAN message
CAN message
CAN message
CAN message
CAN message
CAN message
CAN message
CAN message
CAN message
CAN message
CAN message
CAN message
CAN message
CAN message
Fuel temperature sensor
Fuel temperature
Customer-specific sensor
Customer-specific temperature
Hand throttle
Customer-specific sensor
Customer-specific temperature
ECU internal error
ECU internal error
ECU internal hardware monitoring

Missing (message "PrHtEnCmd" = preheat and engine command)

Missing (message "RxCCVS" = cruise control)
Missing (message "RxEngTemp" = engine temperature)
Missing (message "SwtOut" = switch outputs)
Missing (message "TCO1" = speedo signal)
Missing (message "TSC1-AE")
Missing (message "TSC1-AR")
Missing (message "TSC1-DE")
Missing (message "TSC1-DR")
Missing (message "TSC1-PE")
Missing (message "TSC1-TE")
Missing (message "TSC1-TR")
Missing (message "TSC1-VE")
Missing (message "TSC1-VR")
Time-out of at least one sended message
Fuel temp. sensor: cable break or short circuit
Above target range with system reaction
Cable break or short circuit (sensor 1)
Outside target range with system reaction (temperature 1)
Cable break or short circuit, signal implausible compared to signal of idle sensor
Cable break or short circuit (sensor 2)
Outside target range with system reaction (temperature 2)
Communication with chip CJ 940 disturbed
EEPROM memory access
A recovery occurred which is stored as protected

144 ECU internal hardware monitoring

A recovery occurred which is not stored

145
146
147
149
150
153
154

A recovery occurred which is visible in the error memory

Overvoltage
Undervoltage
Cable break or short circuit
Above target range with system reaction
Short circuit (cylinder bank 1)
Cable break (cylinder bank 1)

ECU internal hardware monitoring

ECU internal hardware monitoring
ECU internal hardware monitoring
Charge air temperature sensor
Charge air temperature
Multiple injectors
Multiple injectors

DEUTZ Service Information Systems

16/20

FrmMngTOPrHtEnCmd
FrmMngTORxCCVS
FrmMngTORxEngTemp
FrmMngTOSwtOut
FrmMngTOTCO1
FrmMngTOTSC1AE
FrmMngTOTSC1AR
FrmMngTOTSC1DE
FrmMngTOTSC1DR
FrmMngTOTSC1PE
FrmMngTOTSC1TE
FrmMngTOTSC1TR
FrmMngTOTSC1VE
FrmMngTOTSC1VR
FrmMngTxTO
FTSCD
FTSCDSysReac
GOTSCD
GOTSCDSysReac
HdThrt
HOTSCD
HOTSCDSysReac
HWEMonCom
HWEMonEEPROM
HWEMonRcyLocked
HWEMonRcySuppressed
HWEMonRcyVisible
HWEMonUMaxSupply
HWEMonUMinSupply
IATSCD
IATSCDSysReac
InjVlvBnk1A
InjVlvBnk1B

Blink
code
3-3-7
1-1-1
1-1-2
1-1-5
1-1-6
1-1-8
1-1-9
1-1-8
1-1-9
1-1-8
1-1-8
1-1-9
1-1-8
1-1-9
2-7-1
2-2-7
2-3-7
1-3-3
1-3-3
1-2-6
3-1-4
3-1-4
5-5-5
2-8-1
5-5-5

SPN

523216
11, 12
523218
11, 12
523604
11, 12
523238
11, 12
523222
11, 12
523605
11, 12
523606
11, 12
523607
11, 12
523608
11, 12
523609
11, 12
898
11, 12
520
11, 12
523610
11, 12
523611
11, 12
523500
11, 12
174 3, 4, 11
174
0, 11
- 2, 3, 4, 11
2, 11
29 2, 3, 4, 11
1638 3, 4, 11, 12
1638
2, 11
523617
11, 12
630
11, 12
523612
11, 14

5-5-5 523612
5-5-5
5-5-5
5-5-5
1-2-8
2-3-3
1-5-1
1-5-1

FMI

Selfcuring1
z
z
z
z
z

z
z
z
z
z
z
z

11, 14

523612
11, 14
523612
3, 11
523612
4, 11
105 2, 3, 4, 11
105
0, 11
523350 3, 4, 11, 13
523351
5, 13

z
z
z
z

03-Mar-2006

DEUTZ EMR3 - Diagnostic trouble codes

Error Component /
code Location

Description (Error location)

Defined for ID
DCR DMV

SERDIA

155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
182
183
184
186
187
188
189
190
191

Multiple injectors
Multiple injectors
ECU internal error
ECU internal error
Single injector
Single injector
Single injector
Single injector
Single injector
Single injector
Single injector
Single injector
Single injector
Single injector
Single injector
Single injector
Single injector
Single injector
Single injector
Single injector
Rail pressure
Metering unit valve
Metering unit valve
Metering unit valve
Metering unit valve
Main relay
Main relay
ECU internal error
Main relay
Main relay
Main relay
Multi state switch
Multi state switch
Multi state switch

DEUTZ Service Information Systems

Short circuit (cylinder bank 2)

Cable break (cylinder bank 2)
Injector power stage A
Injector power stage B
Short circuit (injector 1)
Cable break (injector 1)
Short circuit (injector 2)
Cable break (injector 2)
Short circuit (injector 3)
Cable break (injector 3)
Short circuit (injector 4)
Cable break (injector 4)
Short circuit (injector 5)
Cable break (injector 5)
Short circuit (injector 6)
Cable break (injector 6)
Short circuit (injector 7)
Cable break (injector 7)
Short circuit (injector 8)
Cable break (injector 8)
Compression test active: rail-pressure monitoring is going to be disabled
Flow rate outside target range
Not connected or output disabled
Short circuit to Ubatt
Short circuit to ground
Short circuit to Ubatt (relay 1)
Short circuit to ground (relay 1)
Watchdog counter exceeds maximum
Short circuit to ground or emergency shut-off (relay 2)
Short circuit to ground or emergency shut-off (relay 3)
Short circuit to ground or emergency shut-off (relay 3)
Cable break or short circuit, input voltage outside target range (switch 1)
Cable break or short circuit, input voltage outside target range (switch 2)
Cable break or short circuit, input voltage outside target range (switch 3)
17/20

z
z
z
z
z

z
z
z
z
z

InjVlvBnk2A
InjVlvBnk2B
InjVlvChipA
InjVlvChipB
InjVlvCyl1A
InjVlvCyl1B
InjVlvCyl2A
InjVlvCyl2B
InjVlvCyl3A
InjVlvCyl3B
InjVlvCyl4A
InjVlvCyl4B
InjVlvCyl5A
InjVlvCyl5B
InjVlvCyl6A
InjVlvCyl6B
InjVlvCyl7A
InjVlvCyl7B
InjVlvCyl8A
InjVlvCyl8B
InjVlvErrDet
MeUnCD_ADC
MeUnCDNoLoad
MeUnCDSCBat
MeUnCDSCGnd
MnRly1_SCB
MnRly1_SCG
Montr
MRlyCD
MRlyCDMnRly2
MRlyCDMnRly3
MSSCD1
MSSCD2
MSSCD3

Blink
code

SPN

FMI

Selfcuring1

1-5-2
1-5-2
1-5-3
1-5-3
1-5-4
1-5-4
1-5-5
1-5-5
1-5-6
1-5-6
1-6-1
1-6-1
1-6-2
1-6-2
1-6-3
1-6-3
1-6-4
1-6-4
1-6-5
1-6-5
5-5-5
1-3-5
1-3-5
1-3-5
1-3-5
1-3-7
1-3-8
1-3-9
2-6-1
2-6-1
2-6-1
1-4-3
1-4-3
1-4-3

523352
523353
523354
523355
651
651
652
652
653
653
654
654
655
655
656
656
657
657
658
658
523370
523615
523615
523615
523615
2634
2634
523420
2634
563
2634
523450
523451
523452

3, 4, 11, 13
5, 13
2, 3, 12, 14
12
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
3, 4, 11, 13
5, 13
11, 14
3, 4, 11
5, 11, 12
11, 12
11, 12
3, 11
4, 11
11, 14
7, 11, 12
7, 11, 12
7, 11, 12
2, 3, 4, 11
2, 3, 4, 11
2, 3, 4, 11

z
z

z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z

z
z
z

03-Mar-2006

DEUTZ EMR3 - Diagnostic trouble codes

Error Component /
code Location

Description (Error location)

Defined for ID
DCR DMV

SERDIA

192
193
194
195
196
197
198
199
200
201
203
208
209
210
211
212
213
214
215
216
218
219
221
222
223
224
225
226
227
228
232
235
236

CAN bus off-state

CAN bus off-state
CAN bus off-state
Oil pressure warning lamp
Oil pressure sensor
Oil pressure sensor
Oil pressure
Oil pressure
Override switch
Oil temperature sensor
Oil temperature
Rail pressure limiting valve
Rail pressure sensor
Rail pressure sensor
Rail pressure
Rail pressure
Rail pressure
Rail pressure
Rail pressure
Rail pressure
ECU internal error
ECU internal error
ECU internal error
ECU internal error
Start relay
Start relay
Diagnostic lamp
Terminal 15
Terminal 50
ECU internal error
Vehicle speed signal
ECU internal error
Rail pressure limiting valve

DEUTZ Service Information Systems

Cable break or short circuit, off-state (CAN bus A)

Cable break or short circuit, off-state (CAN bus B)
Cable break or short circuit, off-state (CAN bus C)
Cable break or short circuit
Cable break or short circuit
Pressure value implausible low
Above target range
Below target range
Switch hangs
Cable break or short circuit
Below target range with system reaction
Opening failure
Cable break or short circuit
Deviation of signal during start or after-run above target range
Positive deviation (speed dependent) outside target range
Positive deviation (flow dependent) outside target range ( leakage!)
Negative deviation (flow dependent) outside target range
Negative deviation (speed dependent) outside target range
Pressure above target range
Implausible (leakage, injector needle blocked in open position)
Redundant shut-off conditions detected
Wrong voltage of internal 5V reference source 1
Wrong voltage of internal 5V reference source 2
Wrong voltage of internal 5V reference source 3
Start relay (high side): short circuit
Start relay (low side): cable break or short circuit, disabled by ECU
Cable break or short circuit, disabled by ECU
Ignition ON not detected
Engine start switch hangs
Time processing unit (TPU) defective
Speed above target range, signal missing or implausible
Serial communication interface defective
Opening failure with system reaction

18/20

z
z
z
z
z
z
z
z
z
z

NetMngCANAOff
NetMngCANBOff
NetMngCANCOff
OPLpCD
OPSCD
OPSCD1
OPSCDSysReacHi
OPSCDSysReacLo
OSwCD
OTSCD
OTSCDSysReac
PRVMon
RailCD
RailCDOfsTst
RailMeUn0
RailMeUn1
RailMeUn2
RailMeUn3
RailMeUn4
RailMeUn7
SOPTst
SSpMon1
SSpMon2
SSpMon3
StrtCDHS
StrtCDLS
SysLamp
T15CD
T50CD
TPUMon
VSSCD1
WdCom
PRVMonSysReac

Blink
code

SPN

FMI

Selfcuring1

2-7-1
2-7-1
2-7-1
1-3-5
2-2-4
2-3-1
2-3-1
2-3-1
1-4-5
1-4-4
1-4-4
1-4-6
1-4-7
1-4-7
1-3-4
1-3-4
1-3-4
1-3-4
1-3-4
1-3-4
1-4-9
2-8-2
2-8-2
2-8-2
5-1-2
5-1-2
5-1-3
5-1-4
5-1-5
5-5-5
5-2-1
5-5-5
1-4-6

639
1231
1235
705
100
100
100
100
1237
175
175
523470
157
157
523613
523613
523613
523613
523613
523613
523490
1079
1080
523601
677
677
624
158
523550
523550
84
523600
523470

11, 14
11, 14
11, 14
2, 3, 4, 5
0, 2, 3, 4
1, 11
0, 11
1, 11
2, 11
2, 3, 4
0, 11
2, 11, 12, 14
3, 4, 11
0, 1, 11
0, 11
0, 11
0, 11
1, 11
0, 11
2, 11
3, 4, 11, 12
3, 4, 11
3, 4, 11
3, 4, 11
3, 4, 11
3, 4, 5, 11
2, 3, 4, 5
11, 12
11, 12
2, 11
0, 8, 12, 14
11, 12
11, 12

z
z
z
z
z
z
z
z
z
z

z
z
z
z
z
z
z
z
z
z

03-Mar-2006

DEUTZ EMR3 - Diagnostic trouble codes

1

Non-self-curing errors remain active at least up to the next ECU reset.

Abbreviations: DCR = DEUTZ Common Rail system, DMV = DEUTZ Magnetic Valve system (Pump-Line-Injector), SPN = Suspect Parameter Number, FMI = Failure Mode Identifier
The following basic steps should be performed to fix an error:
a.
b.
c.
d.

Check the cabling for a short circuit/cable break; repair/replace cables if necessary.
Check the particular component for a damage or the need of maintenance; repair/replace it if necessary.
Reset the ECU by switching ignition off, waiting until the ECU has shut off and switching ignition on again. Check if the error is still active.
In the case of a detected misfire additionally check the condition of the fuel system and the engine mechanics (valves, pistons).

DEUTZ Service Information Systems

19/20

03-Mar-2006

DEUTZ EMR3 - Diagnostic trouble codes

Table 4: FMI codes
FMI
0
1
2
3
4
5
6
7

Description
Data valid but above normal operational range
Data valid but below normal operational range
Data erratic, intermittent, or incorrect
Voltage above normal or shorted high
Voltage below normal or shorted low
Current below normal or open circuit
Current above normal or grounded circuit
Mechanical system not responding properly

DEUTZ Service Information Systems

FMI
8
9
10
11
12
13
14
15

Description
Abnormal frequency, pulse width,or period
Abnormal update rated
Abnormal rate of change
Failure mode not identifiable
Bad intelligent device or component
Out of Calibration
Special Instructions
Reserved

20/20

03-Mar-2006