1]

I~M~~~

DATE

WPSNo.:

compositon

Diameter (mm)
Max.depositedweld

Product Form
Solid/metal/flux
Filler
Supplemental
Sup. Powder
Alloy elements

Or any other joint configuration

specified in fabriaction
Backing:
_ Yes For SMAW _
NO For GTAW
_
_

Yes

.p No.

Tol_

-=-_-,-~

Thickness Range qualified;;.;c:

__
plate thickness

pipe diameter

drawings

Group No I
Group No I

Any
Any

.==========A=n=y=========

IT Limit impact
IT/lIimits > 200 mm
It pass> 13 mm .

None
None
NO

Preheat Maintenance :

I
I
I
I

None
250 C

Interpass Temprature Max. :

cored

None
None
None
None
None

Temprature Range ( C ) :
Heating Raie :
Cooling Rate:
Free cooling. Temp.:

1st pa~s
2nd pass
3rd pass
4th pass(N'-1')
5th pass (N')

PROCESS

GTAW
GTAW
SMAW
SMAW
SMAW

FILLER METAL

POLARITY

AMP.

ER 70 S-6

2,4mm
2,4mm

DCEN
DCEN
DCEP
DCEP
DCEP

70-120
70-120
70-130
80-160
60-130

~ 2.5 or 3.25mm
2.5 or 3.25mm
2.5 or 3.25mm

Prepared by
Title

CURRENT

DIAMETER

E 7018
E 7018
E 7018

Any

ER70S-6

1.6 , 2.4 &3.2mm

2.5 ,3.25 & 4mm

16
NA
NA
N/A

8
solid wire
solid
With

NA
NA
NA
NA
NA
NA
N/A

None
NA

ALL
ALL

II
II
II

UP
String & Weave
Grinding &Brushing
None
None
None
N/A
N/A
No
None
NA
None
Multi
Single
N/A
N/A
6
EWTH 2%
N.A

2.4mm

N.A
N/A
N/A

None

Type & Composition

Single Argon
None
None

Shielding
. Backing
Trailing

CLASS.
ER 70 S-6

ESAB

None

~ Pulsing current

Holding Time Range:

5,1
E7018

NA
NA
NA

String 1 Weave
Cleaning
Backgouging
Peening
Oscillation
Closed to out chamber
Electrode Spacing
Use of thermal processes
Single 1 multi pass
Single 1 multi electrode
Orifice Igas cup size
Tungesten Electrode
Tunqesten Electrode size
Electrode wire feed speed

Preheat Temp. Min.( C ) :

WELD LAYER

12

5.18
ER70S-6

IGroove
JFiliet
IProgression

~mm to 24 mm

metal(t)

Flux
Alloy Flux
Flux Designation
Recrushed slag
Flux Type
Flux (brand name)
Consumable Insert
Flux Wire class

Weld metal
NO

I
I

P No.

WPS/2/2011

A No.lChemical

0 Base metal

7/11/2011

EXH.

SFA No.
AWS Class
Electrode brand name
F No.

~~=~+==~~

SUPPORTING PUR No.:PQR /2/2011

Type
:
Retainers:

REV.

~A~C~C~O~RD~I~NG~ro~A~SM~E~~

L;;I'~~(JiTtVJ{j\'IJ{lJ

1 OF 1

PAGE

WELDING PROCEDURE SPEcfFICATION (WPS)

VOLTAGE
RANGE

10-15
10-15 .
20-30
20-30
20-30

Flow rate (Umin.)

10-12
None
None

TRAVEL
SPEED(cmlmin)

ANY
ANY
ANY
- ANY
ANY

HEAT INPUT (kj/mm)

ANY
ANY
ANY
ANY
ANY

Approved by

Welding Engineer ()

Signature

<e-:

Date
I

T
I!

PROCEDURE QUALIFICATION

PAGE

10F2

DATE

7/11/2011

PQRNo.:

PQR/2/2011

EXH.

13

RECORD(PQR)

STOlALSOlUlION!

/1TGRl7FDSElJlCESI----------------------+---f-----i1

Process
Type
SFA

5.18

5.1

ER 70 S-6

E 7018

No.

AWS

Class

Electrode

brand

name

ESAB

ESAB

F No.

ER70S-6

A NO./Chemical compositon

Electrode

diameter

Deposited

weld

Product

Groova

angle (A)

Powder

NA

elements

NA

Flux

NA

3-4mm

Flux

DYes'

N/A

Alloy

(R)

Retainers:

None

Sup.

Root opening

Yes For SMAW.

Base metal

N/A

60-700

Alloy

N/A

Solid

cored

NA

2-3 mm

Type

8mm

Solid Wire

Flux

(F)

2.5 & 3.25mm

4mm

Supplemental

Root face

BacklOg:

2.4mm
(t)

Form

Solid/metal/flux

metal

NO For GTAW

Recrushed

Weld metal

Flux

NO

NA

slag

NA

Type

(btand

N/A

name)

Consumable
Flux

N/A

With

Filler

Flux

NA

Designation

None

Insert

Wire

N/A
NA

class

Material spec.
TO

Material spec.

Test

coupon:

Thickness

tzrnm

pipe diameter

NA

Groove/Fillet

Groove

Progression

Up

String

I Weave

String
Grinding

Cleaning
Backgouging

T Limit impact

None

Peening

Tit limits>

None

Oscillation

t pass>

200 mm
13 mm

NO

to out chamber

Tungesten
Electrode

Interpass Temprature Max. :

N/A

NO

N/A
N/A
N/A

None

Spacing

Single I multi

None

EWTH2%

Electrode

Use of thermal

Preheat Maintenance

& Brushing
None
None

Closed

Preheat Temp. Mln.( C ) :

& Weave

processes

None

pass

Multi

None

Single

I multi electrode

Single

N/A

250 C

Orifice

Igas cup size

N.A

Tungesten

Electrode

wire feed speed

Current

Pulsing

2.4 mm

size

Electrode

N.A
N/A
N/A

None

Type & Composition

Flow rate (Umin.)

Heating Rate:

None

Shielding

Single Argon

10-12

Cooling Rate:

None

Backing

None

None

Free cooling Temp.:

None'

Trailing

None

None

,,>.

-.

WELD LAYER

.. ,
PROCESS

-.

t".j''''

':1,-

POSITION

CURRENT

RMETAL
CLASS.

DIAMETER POLARITY

AMP.

VOLTAGE
RANGE

TRAVEL
SPEED(cm/mln)

HEAT INPUT
(kj/mm) .

1st pass(Root)

GTAW

Vertical

Up

ER 70 S-6

2.4

DCEN

95

15

Not Recorded

Not Recorded

2nd pass

GTAVY

. Vertical

Up

ER 70 S-6

2.4

DC EN

90

15

Not Recorded

Not Recorded

3rd pass

SMAW

Vertical

Up

E 7018

2.5

DCEP

80

30

Not Recorded

Not Recorded

4th pass

SMAW

Vertical

Up

E 7018

3.25

DCEP

105

30

Not Recorded

Not Recorded

5th pass (cap)

SMAW

Vertical

Up

E 7018

3.25

DCEP

80

30

Not Recorded

Not Recorded

T.L:5!Om

PROCEDURE QUALIFICATIO!ll

WW1l0~

RECORD(PQR)

PAGE

2 OF 2

DATE

7/11/2011

PQRNo.:

PQR/2/2011
13

EXH.

l\TEG~jTED,lfRf7CF5

WELDING

GTAW&SMAW

PROCESS:

SPECIMEN

WIDTH

NO.

(mm)

NO~

Spcimen

No

THICKNESS

(mm)

19.4

11.7

19.1

11.8

TYPE

RESULT

side bend

No defect

side bend

No defect

SPECIMEN

TYPE:

Manual

ULTIMATE

AREA (mm2)

Size

STRESS

227

126.5

557

225

121

538

SPECIMEN

TYPE OF FAILURE

(N/mm2)

(KN)

& LOCATION
Ductile & Broken _
outside the weld

TYPE

RESULT

REMARKS

side bend

No defecl

Mandrel Diameter :38mm

side bend

No defect

Bend Angle: 180

NO.

Impact

Notch
location

ULTIMATE

LOAD

D Machine

D Auto

Semi-auto

value
Drop W. break(Y/N)

Test temperature
Shear %

ijouls)

Mils

Type of test
Deposit

analysis

Other
Welder

name

Test conducted

ADEL MAHMOUD
by

We certify that the statement

in this record are correct and that the test welds were prepared,
requirements of ASME IX

Prepared

Title

Signature

Date

Stamp

ELSAYED

S100

EI-nasr steel pipes & fitting company

Welding

by

Engineer

Approved

Quality

Control

by

Manager

welded, and tested in accordance

with the

~blli

..)l~~~~t

Ministry of investment
Metallurgical industries Co.
EI-Nasr Steel Pipes & Fittings Co

~..wt

u~u...att 4S~

l.6Ajt~J ~t..)-!:JJ't..,.tt ~u...at ~tt4S~

SIAI36

Test Carried Out To :

TOTAL SOLUTIONS
INTEGRATED sERVICES

Date: 5 / 3/

2011

Tests For PQR No.:

Ace. To

2/2011

Material

A 516 Gr 70

Thick:

12 mm

Description:UNIVERSAL

Process

GTAW & SMftW

Model

Position

3 G

Serial

Welder No:

100

AS ,m IX

TESTING ~i CHINE

No: UP};1 60
No: 60/38. KO.Ii.NR 32328

1.;.Tension Test: .
Tensile Strength
St
Ld KN
N/mm2

Width
mm

Thick
mm

Area

19.4

11.7

227

126.5

557

19.1

11 .8 .

225

121

538

Sample No.

2- Bend Test:
Sample

Side

mrrr'

Remarks
Break
Break

outThe Weld
n

The Weld

Bend:

Result

Sample

. Remarks

Result

No defect

. -2

No defect

No defect

No def'ect

Mandrel dia. : 38mm

1800

Bend angle

Gen.Lab.Manager

(y. y)

.'

YOOO""l''''

~\S

yooo,..,M - yooo""AV-i';'~

"t '"~~

.;,t~ i .

/ .;,t.P ~

Ein - Helwan - Helwan - Egypt - Tel.: 25553687 - 25553689 FAX: (202) 25553683,'
E-mail request@nasr-pipes.com ****Web.Site : http://www.nasr-pipes.com
/