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February 2001
Systems Operation
Testing and Adjusting
Vital Information Management
System (VIMS)
9YF1-Up (Machine)
7TJ1-Up (Machine)
5RK1-Up (Machine)
6HK1-Up (Machine)
7EK1-Up (Machine)
1HL1-Up (Machine)
5ZL1-Up (Machine)
7LL1-Up (Machine)
4AR1-Up (Machine)
7HR1-Up (Machine)
4CS1-Up (Machine)
1HW1-Up (Machine)
2BW1-302 (Machine)
3TZ1-Up (Machine)
4GZ1-Up (Machine)
i01097883
3
Table of Contents
Table of Contents
Systems Operation Section
General Information ................................................ 9
VIMS History ......................................................... 16
Normal Operation ................................................. 18
Service Operations ............................................... 19
Attachment Code - Configure ............................... 20
Calibration Mode - Enter ....................................... 21
Data Logger - Reset ............................................. 21
Data Logger - Start/Stop ....................................... 22
Display Backlighting - Set ..................................... 22
Display Contrast - Set ........................................... 23
Display Language - Set ........................................ 23
Display Units - Set ................................................ 23
Event - Configure .................................................. 23
Event Acknowledged - Show ................................ 25
Event List - Show .................................................. 25
Event Recorder - Start .......................................... 26
Event Statistics - Show ......................................... 27
Lubrication Interval - Set ....................................... 27
Lubrication Manual - Start .................................... 28
Machine Status - Show ......................................... 28
Odometer - Set ..................................................... 29
Resettable Totals - Reset ...................................... 30
Resettable Totals - Show ...................................... 30
Service Lamp - Reset ........................................... 31
Service Lamp - Set ............................................... 31
Snapshot Trigger - Configure ................................ 34
System Self Test ................................................... 36
Truck Payload - Calibrate ...................................... 38
Truck Payload - Configure ..................................... 38
Warning Operation ................................................ 39
Loader Payload System (LPS) General
Information .......................................................... 41
LPS Menu Functions Summary ............................ 42
LPS Calibration ..................................................... 43
Truck Payload System (TPS) General
Information .......................................................... 53
TPS Component Function .................................... 54
TPS On-Board Features ....................................... 55
TPS Off-Board Features ....................................... 57
TPS Normal Operation ......................................... 57
TPS Service Operation ......................................... 60
TPS Maximum Payload Speed Manager .............. 62
TPS Accuracy ....................................................... 67
Component Descriptions ...................................... 68
Main Module ......................................................... 69
Interface Module ................................................... 74
Display Modules .................................................... 76
Quad Gauge Module ............................................ 77
Speedometer/Tachometer Module ........................ 78
Message Center Module ....................................... 79
Keypad .................................................................. 85
Switches ............................................................... 89
Sensors ................................................................. 92
Data Connectors ................................................... 96
Action Lamp .......................................................... 97
Action Alarm ......................................................... 97
Payload Lamps ..................................................... 98
4
Table of Contents
5
Table of Contents
6
Table of Contents
7
Table of Contents
CID 0819 FMI 12 Display Data Link Failed Test ................................................................... 406
CID 0820 FMI 02 Keypad Data Link Incorrect Test ................................................................... 406
CID 0820 FMI 03 Keypad Data Link Voltage Above
Normal - Test ..................................................... 407
CID 0820 FMI 06 Keypad Data Link Current Above
Normal - Test ..................................................... 407
CID 0820 FMI 12 Keypad Data Link Failed Test ................................................................... 408
CID 0821 FMI 03 Display Power Supply Voltage
Above Normal - Test ......................................... 408
CID 0821 FMI 06 Display Power Supply Current
Above Normal - Test ......................................... 409
CID 0822 FMI 03 Display Backlighting Voltage Above
Normal - Test ..................................................... 409
CID 0822 FMI 05 Display Backlighting Current Below
Normal - Test ..................................................... 410
CID 0822 FMI 06 Display Backlighting Current Above
Normal - Test ..................................................... 410
CID 0823 FMI 03 Lamp (Service) Voltage Above
Normal - Test ..................................................... 411
CID 0823 FMI 05 Lamp (Service) Current Below
Normal - Test ..................................................... 412
CID 0823 FMI 06 Lamp (Service) Current Above
Normal - Test ..................................................... 413
CID 0824 FMI 03 Lamp (Green Payload) Voltage
Above Normal - Test ......................................... 414
CID 0824 FMI 05 Lamp (Green Payload) Current
Below Normal - Test .......................................... 414
CID 0824 FMI 06 Lamp (Green Payload) Current
Above Normal - Test ......................................... 415
CID 0825 FMI 03 Lamp (Red Payload) Voltage Above
Normal - Test ..................................................... 416
CID 0825 FMI 05 Lamp (Red Payload) Current Below
Normal - Test ..................................................... 417
CID 0825 FMI 06 Lamp (Red Payload) Current Above
Normal - Test ..................................................... 418
CID 0826 FMI 03 Temperature Sensor (Torque
Converter Oil) Voltage Above Normal - Test ..... 419
CID 0826 FMI 04 Temperature Sensor (Torque
Converter Oil) Voltage Below Normal - Test ...... 421
CID 0826 FMI 06 Temperature Sensor (Torque
Converter Oil) Current Above Normal - Test ..... 422
CID 0826 FMI 11 Temperature Sensor (Torque
Converter Oil) Failure Mode Not Identifiable Test ................................................................... 424
CID 0827 FMI 03 Temperature Sensor (Left Exhaust)
Voltage Above Normal - Test ............................. 424
CID 0827 FMI 04 Temperature Sensor (Left Exhaust)
Voltage Below Normal - Test ............................. 426
CID 0827 FMI 06 Temperature Sensor (Left Exhaust)
Current Above Normal - Test ............................ 427
CID 0827 FMI 08 Temperature Sensor (Left Exhaust)
Abnormal Signal - Test ...................................... 428
CID 0828 FMI 03 Temperature Sensor (Right
Exhaust) Voltage Above Normal - Test ............. 429
CID 0828 FMI 04 Temperature Sensor (Right
Exhaust) Voltage Below Normal - Test .............. 431
CID 0828 FMI 06 Temperature Sensor (Right
Exhaust) Current Above Normal - Test ............. 432
CID 0828 FMI 08 Temperature Sensor (Right
Exhaust) - Test .................................................. 434
8
Table of Contents
CID 1089 FMI 12 Analysis Control Module Failed Test ................................................................... 484
Alert Indicator - Troubleshoot .............................. 487
Chip Detector - Test ............................................ 490
Lift or Tilt Cylinder Sensor - Troubleshoot ........... 491
Suspension Cylinder Sensor - Troubleshoot ....... 495
Troubleshooting Electrical System Using Abbreviated
Procedures ........................................................ 502
Charging System - Test ...................................... 503
Pulse Width Modulated (PWM) Sensor - Test .... 512
Sensor Signal Voltage - Test ............................... 513
Sensor Dynamic Test .......................................... 516
Diode Assembly - Test ........................................ 519
Position Sensor (Lift Arm) - Adjust ...................... 520
Speed Sensor (Engine) - Adjust ......................... 520
Module - Replace ................................................ 521
Battery - Replace ................................................ 521
Cable Connections ............................................. 522
Off-Board Service Tool ........................................ 524
Glossary of Terms ............................................... 535
System Schematic .............................................. 546
Index Section
Index ................................................................... 573
9
Systems Operation Section
General Information
SMCS Code: 7601
Illustration 1
Typical Block diagram of the Vital Information Management System (VIMS)
g00480385
10
Systems Operation Section
Illustration 2
g00511864
Illustration 4
g00480392
The VIMS keypad module that is used on the Large Wheel Loaders
(13)
(14)
(15)
(16)
Gauge Key
Key pressed indicator
Backward arrow key
Forward arrow Key
g00511863
Gauge Key
Key pressed indicator
Backward arrow key
Forward arrow key
11
Systems Operation Section
Solenoids
Table 1
VIMS EVENTS
Warning lamps
Data Event(1)
Maintenance Event(2)
Warning alarms
Filters
Data Links
Temperature
Calibration
CAT Data Link This two wire serial data link allows
communication between the VIMS modules and
other machine control systems.
Display Data Link This four wire data link allows
communication between the VIMS main module and
all display components except the keypad.
Keypad Data Link This two wire data link allows
communication between the VIMS main module
and the keypad.
RS-232 Data Link (Service Tool) This three wire
serial data link allows communication between the
VIMS main module and the service tool (laptop
computer).
RS-232 Data Link (Broadcast) This three-wire
serial data link allows communication between the
VIMS main module and other off-board systems
(non service tool). Onboard data can be passed
from the machine hands free if a user supplied
system such as radio telemetry is connected to
this port. This port can be configured by the
configuration software on the large wheel loaders
as a payload printer port instead.
Data
The Vital Information Management System uses four
types of data. The four types of data are listed here:
Sensed Data is read from the sensors and
the switches. The sensors and the switches
communicate with the interface modules.
Internal The data is generated within the VIMS
main module. The date and time are examples of
internal data.
(2)
Feature Variations
Events
12
Systems Operation Section
Stored Data
13
Systems Operation Section
14
Systems Operation Section
Table 2
Recommended Service Meter Hour Download and Reset Times for Trends
On Board Software
(1)
(2)
LWL
OHT
LHEX
6.8X
N/A
7.0X
N/A
N/A
9.0X
N/A
9.3X
9.4X
N/A
9.5X
hours(2)
hours(2)
9.6X
The Trends are not correctly time stamped. The Trend data will be incorrect if the data is not downloaded and then reset in less than 500
hours. The roll over point is determined by the configuration software.
The trends are time stamped while being collected onboard. This ensures that the trend is correct any time that the trends are downloaded.
Roll over is determined by the configuration software. At roll over, the oldest Trends are covered up with new trend data.
15
Systems Operation Section
Table 3
Recommended Service Meter Hour Download and Reset Times for Cumulatives
On board Software
(1)
(2)
LWL
OHT
LHEX
6.8X
N/A
7.0X
N/A
N/A
9.0X
N/A
9.3X
9.4X
N/A
necessary.(2)
9.5X
No reset is
9.6X
No reset is necessary.(2)
No reset is
necessary.(2)
No reset is necessary.(2)
No reset is necessary.(2)
N/A
Cumulative data will begin to saturate at approximately 1000 hours. This means that a maximum number will be reached and then
increase no further.
The 9.5X or later on board software allows for the collection of lifetime cumulative records.
Recommended Service Meter Hour Download and Reset Times for Histograms
On Board Software
(1)
(2)
OHT
LWL
HEX
6.8X
DO NOT RESET.(1)
N/A
7.0X
N/A
9.0X
hours(2)
9.3X
hours(2)
9.4X
N/A
9.5X
9.6X
N/A
N/A
hours(2)
N/A
hours(2)
16
Systems Operation Section
i01306231
Table 6
VIMS History
Interface
Battery
2.0
3E-3666
115-0648
118-9636
124-6134
3E-3667
118-9634
123-8164
9X-5402
3.0
130-5131
165-8682
138-1756
144-7172
101-1785
Hardware
This manual describes the V2.0 and V3.0 versions
of VIMS hardware. The original V2.0 VIMS hardware
(main and interface modules) went into production
in the third quarter of 1994. In the third quarter
of 1996, V3.0 hardware began production.
The interface modules have the same physical
appearance. Part numbers are the only way to tell
the difference. V2.0 main modules have the backup
battery holder for stored data on the side of the
module. In order to access the battery, a black
knob needs to be unscrewed. V3.0 main modules
have an egg shaped cover on the top of the
module. In order to gain access to the battery, two
screws must be removed. The battery is flat with
four pin type contacts on the bottom. An L-shaped
tool is required to pry the battery out.
Main
Software
Table 5
(1)
Model Usage
Hardware
Version
6.X
LHEX/OHT
2.0
7.X
OHT
2.0
8.X(1)
LWL
3.0
9.X
LHEX/LWL
3.0
9.3X
LHEX/LWL/OHT
3.0
9.4X
LWL
3.0
9.5X
OHT/LHEX/LWL
3.0
9.6X
LWL/OHT
3.0
9.62X
LWL/OHT
3.0
17
Systems Operation Section
Approx.
VIMS
Source Production
Software
Class
Software
Pt. No.
Model Usage
Hardware
Version
VIMS-PC
Version
ISB
Version
6.X
7/93
9/94
122-4810
LHEX
OHT
2.0/3.0
1.2/2.0/2.1/2.2/2.3/2.4
1.0/1.1
7.X
11/95
130-1345
OHT
2.0/3.0
1.2/2.0/2.1/2.2/2.3/2.4
1.0/1.1
8.X(1)
6/95
132-1968
LWL
3.0
2.0/2.1/2.2/2.3/2.4
1.0/1.1
9.X
7/96
3/96
133-4304
LHEX
LWL
2.0/3.0
2.0/2.1/2.2/2.3/2.4
1.0/1.1
9.3X
12/96
140-9474
LHEX
OHT
LWL
2.0/3.0
2.1/2.2/2.3/2.4
1.0/1.1
9.4X
5/97
147-2046
LWL
2.0/3.0
2.3 or later
1.1
9.5X
3/98
151-1293
OHT
LHEX
LWL
2.0/3.0
2.3 or later
1.2
9.6X
3/99
157-2892
LWL
OHT
2.0/3.0
VIMSpc99
N/A(4)
9.62X
12/00
199-6528
LWL
OHT
2.0/3.0
VIMSpc99 (V2.0.3)
N/A(4)
(1)
(4)
18
Systems Operation Section
i01351829
Normal Operation
SMCS Code: 7601
Illustration 7
g00483761
Illustration 5
g00302063
Tachometer
Pictograph symbol
Ground speed readout
Transmission actual gear readout
g00485026
19
Systems Operation Section
Service Operations
SMCS Code: 7601
Numerous VIMS service operations can be initiated
by the operator or a service technician. A unique
service program code (SPC) is assigned to each
of the service operations. The service program
codes are entered through the VIMS keypad
module. Entering the service program code starts
the corresponding service operation. The service
operations are listed in Table 8.
20
Systems Operation Section
Table 8
ATTACH
288224
SERV
7378
DLRES
35737
DLOG
3564
BLT
258
CON
266
LA
52
UN
86
ESET(1)
3738
EACK
3225
ELIST
35478
EREC
3732
ESTAT
37828
LUBSET
582738
LUBMAN
582626
MSTAT
67828
Odometer - Set
ODO(1)
636
RESET
73738
TOT
868
SVCLIT
782548
SVCSET(1)
782738
ERSET(1)
37738
TEST
8378
PAYCAL(1)
729225
PAYCONF(1)
7292663
(1)
The service tool is required to be connected and communicating with the machine before this SPC is active.
i01351847
21
Systems Operation Section
i00952599
Illustration 10
Illustration 8
g00485849
g00485847
Illustration 9
g00485848
22
Systems Operation Section
Illustration 11
g00485813
Illustration 13
Illustration 12
g00529116
g00485814
23
Systems Operation Section
i00952590
Event - Configure
SMCS Code: 7601
The following information describes the service
program code: 3738 (ESET)
This service program code is available with the 9.6X
class of source software or later.
The event - configure (ESET) command allows the
service technician to modify a configuration with
the Information System Builder software program in
order to turn off the functions that are listed here:
Event Storage
Illustration 14
g00485815
Event Display
Service Lamp
i00952588
24
Systems Operation Section
Illustration 16
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
Illustration 15
g00510982
g00511040
25
Systems Operation Section
Illustration 19
g00485490
Procedure
i01306319
Illustration 17
g00511120
g00552273
i00952454
26
Systems Operation Section
Illustration 20
g00485804
Illustration 21
g00569208
Illustration 22
g00551525
Illustration 23
g00485808
27
Systems Operation Section
i01372780
g00485809
Illustration 25
g00485810
i00952456
Illustration 27
g00485800
Illustration 26
g00485803
28
Systems Operation Section
Illustration 28
g00549540
Illustration 29
g00485801
i01306305
Illustration 30
g00548354
29
Systems Operation Section
Illustration 31
g00485816
Illustration 36
g00485841
Choice of Language
Illustration 32
g00485817
Model Number
This message will display the model number of the
machine.
Illustration 37
g00485842
Configuration Type
This message will display VIMS or VIDS:
Illustration 33
g00550459
g00485843
Operator ID
Illustration 34
g00537449
Equipment Number
Note: The Equipment Number is assigned by the
customer.
Illustration 39
g00485844
i00952596
Illustration 35
Attachment Code
g00485840
Odometer - Set
SMCS Code: 7601
The following information describes the service
program code: 636 (ODO)
30
Systems Operation Section
i00952598
g00553642
TRAVEL TIME
FUEL USED
Illustration 41
g00553644
Illustration 42
g00485845
Off-Highway Trucks
The following information describes the service
program code: 868 (TOT)
31
Systems Operation Section
Illustration 43
g00485490
g00485491
32
Systems Operation Section
Illustration 45
g00549442
Illustration 46
g00487242
33
Systems Operation Section
Illustration 47
g00487243
Illustration 48
g00487244
Illustration 49
g00487245
Illustration 50
g00487244
34
Systems Operation Section
Table 9
Damage Event
Active Event
2nd Snapsot
Full
1st Snapshot
Full
Flashing
ON
Flashes Every
Five Minutes
Flashes Every
10 Minutes
2 Snapshots Full
Flashing
ON
Flashes Every
Five Minutes
OFF
No Snapshot Notice
Flashing
ON
OFF
OFF
Flashing
OFF
OFF
OFF
Never On
OFF
OFF
OFF
OFF
i00956097
Illustration 51
g00488913
Illustration 52
g00488914
Illustration 53
g00488915
35
Systems Operation Section
g00567782
Illustration 57
Illustration 54
g00488916
Illustration 55
g00567781
g00567782
Illustration 58
g00488913
36
Systems Operation Section
Illustration 59
g00488919
Illustration 60
g00488940
g00570104
Illustration 61
g00488915
Disconnecting VIMS-PC
37
Systems Operation Section
Illustration 64
g00548354
S Source
C Configuration
H Hardware
Illustration 63
g00485524
Illustration 65
g00485539
38
Systems Operation Section
g00485561
Illustration 67
g00485565
Illustration 68
g00485567
i00951029
39
Systems Operation Section
i01306360
Warning Operation
SMCS Code: 7601
Table 10
WARNING OPERATION
Warning Indications
Warning
Category
Alert
Indicator
Flashes (3)
(4)
2-S
(4)
(4)
(1)
(2)
(3)
(4)
(5)
(6)
Action
Lamp
Flashes(4)
(1)
Action
Alarm
Sounds
No harmful effects or no
damaging effects.
Severe damage to
components can occur.
(5)
(6)
Illustration 69
g00302063
Illustration 70
Speedometer/Tachometer Module
(3)
(4)
(5)
(6)
Tachometer
Pictograph symbol for engine speed
Ground speed readout
Readout of the actual Transmission gear
g00485026
40
Systems Operation Section
Illustration 71
g00515428
41
Systems Operation Section
Illustration 72
Block Diagram of the VIMS Loader Payload System
g00511354
42
Systems Operation Section
i00999364
F1/MENU
1 2
F1/MENU
1 3
F1/MENU
1 4
F1/MENU
1 5
F1/MENU
1 6
F1/MENU
2
F1/MENU
3
F1/MENU
4
F1/MENU
5 0
F1/MENU
5 1
F1/MENU
5 2
F1/MENU
5 3
F1/MENU
5 4
F1/MENU
5 5
F1/MENU
5 6
F1/MENU
6
STORE
F3/DELAY
F2/CLEAR
GAUGE
ID
Command
Description
F1/Menu
0
F1/MENU
1 0
F1/MENU
1 1
43
Systems Operation Section
i00999497
LPS Calibration
SMCS Code: 7494; 7601
The calibration functions are accessed through
the VIMS/LPS menus. The calibration functions are
grouped under a single sub-menu. This allows the
operator to perform the following tasks:
Illustration 73
g00511663
g00511666
Illustration 75
g00511667
Illustration 76
g00511668
calibration weight.
Illustration 77
g00511669
44
Systems Operation Section
g00511803
Illustration 78
Illustration 80
g00511811
Illustration 81
g00511812
Illustration 82
g00511815
g00511670
45
Systems Operation Section
Illustration 83
g00511817
Illustration 84
g00511818
Illustration 85
g00511819
Illustration 86
g00511820
Illustration 87
g00512107
Illustration 88
g00512109
46
Systems Operation Section
Illustration 89
g00512110
Illustration 90
g00512111
Illustration 92
Illustration 91
g00512113
g00512112
g00512121
47
Systems Operation Section
Illustration 95
g00512541
Illustration 96
g00512542
operation
Illustration 97
g00512543
g00512539
48
Systems Operation Section
Illustration 98
g00512544
Illustration 102
g00512569
Illustration 99
g00512545
Illustration 103
Illustration 104
Illustration 100
g00512566
g00512566
Illustration 101
g00512570
g00512567
Illustration 105
g00512571
49
Systems Operation Section
Table 12
Illustration 106
Diameter and
Length
Weight
992G
1.83 m 3.05 m
(6 ft 10 ft)
994
994D
1.83 3.05 m
(6 ft 16 ft)
g00512573
Illustration 109
Illustration 107
g00512576
g00513089
Illustration 108
g00512577
Illustration 110
g00512687
Illustration 111
Calibration weight in the bucket
g00512688
50
Systems Operation Section
Illustration 112
g00512578
Illustration 113
g00512579
Illustration 115
g00512582
Illustration 114
g00512580
Illustration 116
g00512566
Illustration 117
g00512567
51
Systems Operation Section
Illustration 118
g00512569
Illustration 122
g00512573
Illustration 123
g00512576
Illustration 119
g00512570
Illustration 124
g00512577
Illustration 120
g00512566
Illustration 121
g00512606
Illustration 125
g00512570
52
Systems Operation Section
Illustration 130
Illustration 126
g00512608
g00512610
g00512609
Illustration 128
g00512576
Illustration 129
g00512577
53
Systems Operation Section
i01488036
g00773228
Illustration 131
Block Diagram of the VIMS Off Highway Truck Payload System
Payload weight
54
Systems Operation Section
Loading time
Empty time
Loaded time
Loaded travel time
i01488191
55
Systems Operation Section
Illustration 132
g00771922
56
Systems Operation Section
a. Loading
c. Fully loaded
b. Last pass
57
Systems Operation Section
i01488300
b. VIMS Supervisor
i01488304
58
Systems Operation Section
Illustration 133
g00490540
Illustration 136
g00490542
g00490541
Illustration 137
g00490544
Illustration 135
g00490541
Illustration 138
g00490546
59
Systems Operation Section
Off-Board Communication
The payload information is stored in the VIMS
electronic control module during operation of the
truck. The payload information that is stored in
the on board memory can be analyzed after the
information is downloaded. The process of moving
data from the onboard memory to the off-board
service tool is called downloading.
A service tool (laptop computer) that is running the
VIMSpc99 off-board software is used in order to
download the payload information. The service tool
is connected to the onboard system via a RS-232
service port. The downloaded payload information
can be analyzed with the VIMSpc99 off-board
software.
Note: Refer to the VIMSpc99 User Manual,
FEBJ0047 for additional information on the
VIMSpc99 off-board software.
Illustration 139
g00490547
Illustration 140
g00490548
60
Systems Operation Section
i01382827
Payload Calibration
The payload system must be calibrated if the
VIMS-PC software is used to assign a new serial
number to the main module. The payload system
must also be calibrated after the replacement of
the VIMS backup battery (disconnect switch open),
the VIMS main module, the interface module, the
suspension cylinders, the suspension cylinder
pressure sensors, etc.
Security
1. This service program code only functions while
the service tool (VIMSpc99) is connected.
Illustration 141
g00490352
Illustration 143
g00490356
Illustration 144
g00490360
Payload Configuration
The following information describes the service
program code: 7292663 (PAYCONF)
Illustration 142
g00490354
61
Systems Operation Section
Procedure
Procedure
1. Stop the truck and verify that the body is empty.
Then, enter 7292663 (PAYCONF) and press the
OK key. The message area will show the target
payload weight.
Illustration 147
Illustration 145
g00490429
g00583038
Illustration 148
g00490430
Illustration 146
g00490392
Illustration 149
g00583043
62
Systems Operation Section
Illustration 150
g00583040
63
Systems Operation Section
Response
64
Systems Operation Section
g00739639
Illustration 151
Maximum Payload Speed Manager setup for a 793C Off-Highway Truck
Target payload
The target payload setting is used during payload
operations in order to control the operation of
the external payload lamps. The target payload
setting is adjustable from zero to the target
weight of the truck that is being setup. The target
weight is the maximum weight of payload that is
determined from the GMW of the machine. The
target payload setting is stored in the onboard
memory of the VIMS ECM. The target payload
setting is programmed via the keypad.
The service operation of Payload Configuration
(PAYCONF) is used to set this value. Refer to the
Systems Operation, Truck Payload - Configure
section of this manual for instruction on entering
this information into the system.
65
Systems Operation Section
Illustration 152
g00742484
Illustration 153
g00742500
66
Systems Operation Section
Illustration 154
g00742540
Illustration 155
g00742543
67
Systems Operation Section
g00742546
Illustration 156
i00962462
TPS Accuracy
SMCS Code: 7494; 7601
Weight Measurements
The accuracy of the data that is stored by the VIMS
Truck Payload System will be within 5% on 95%
of the payloads. There are some conditions that
could affect the accuracy of the VIMS truck payload
system weighing process. Some of these conditions
are listed here:
2917
2915
68
Systems Operation Section
i01112805
Component Descriptions
Time Measurements
The smallest increment of the real time clock
measurements are 1 second. The recorded times
and dates of the real time clock will aid in identifying
the causes of any unusual cycle data.
Distance Measurements
The accuracy of the distance measurement will
depend on the actual effective rolling radius of
the tires. The VIMS Truck Payload System does
not distinguish between tires of different sizes,
manufacturers or tread depth. The VIMS Truck
Payload System distance measurements are
calculated on the average tire size for each model
of truck. Distance measurements are recorded to
the nearest .16 km (0.1 miles).
Hardware
This manual describes the version 2.0 and version
3.0 of VIMS hardware. The version 2.0 hardware
relates to the original VIMS modules (main module
and interface modules) that went into production
in the third quarter1994. In the third quarter of
1996, version 3.0 hardware began production.
The version 2.0 Interface modules and version
3.0 interface modules have the same physical
appearance. Part numbers are the only way to tell
the difference. The backup battery holder for the
V2.0 main modules are located on the side of the
module. In order to access the battery, a black
knob needs to be unscrewed. V3.0 main modules
have an egg shaped cover on the top of the
module. In order to gain access to the battery, two
screws must be removed. This battery is flat with
four pin-type contacts on the bottom. An L-shaped
tool is required to pry the battery out.
All modules can be mixed and matched with the
exception of the 144-7172 VIMS Interface Module.
The 9.X or later class of onboard software must be
used with version 3.0 modules to gain all benefits
and features. The new interface modules should
not be mixed with the former interface modules on
machines that use 9.X or later class of onboard
configuration software. If an 144-7172 VIMS
Interface Module is replaced by a older version of
interface module, the interface module will function.
However, this interface module could also cause
the diagnostic type of maintenance events to be
incorrectly displayed by using old diagnostic codes
or incorrect diagnostic codes.
69
Systems Operation Section
i01306364
Main Module
SMCS Code: 7601-EK2; 7610
Illustration 157
g00568328
Illustration 158
g00568367
Type of configuration
Odometer
limited
application
Date
Time
Payload calibration (OHT and Large Wheel
Loaders)
70
Systems Operation Section
VIMS Machine Information that is Changed by the Installation of New Source Software or New Configuration Software
Machine Information
NO
NO
NO
NO
NO
NO
NO
NO(1)
YES(2)
YES(3)
Odometer
NO
NO
Date
NO
NO
Time
NO
NO
Payload Calibration
NO(4)
YES
YES(5)
Language Setting
YES
YES
Unit Setting
YES
YES
YES
YES
Autolube Setting
YES
YES
Configuration Type
(1)
(2)
(3)
(4)
(5)
Installation of a new configuration does not change the attachment code unless there is a special code given in a configuration that is
required by that configuration.
Installation of configuration software (new or the same one) clears the configuration type.
First configuration installation after a new source software update determines the the configuration type for future uploads.
Valid with 9.5X or later classes of onboard software
Except cumulative data in 9.5X or later classes of onboard software
71
Systems Operation Section
Table 15
Connector(1)
Function
Type
Internal calculations
Power Input
(Memory)
Frame Ground
Ground(3)
Output
Input/Ouput
Input/Ouput
Input/Ouput
Input/Ouput
Input(4)
Sensor(5)
Speedometer/tachometer module
16
Output
17
Input
18
Input
Service lamp
19
Output
20
Action Lamp
Output
21
Service Lamp
Output
22
Output
23
Output
24
Action Alarm
Output
25
Output
26
Display Clock
Output
27
Display Data
Output
Input/Output
28
Display Load
Output
29
Keypad Data
Input
37
Ground(6)
(1)
(2)
(3)
(4)
(5)
(6)
Action alarm
72
Systems Operation Section
73
Systems Operation Section
g00481904
V2.0
V3.0
(1)
(2)
Illustration 160
g00481903
Recommended Battery
Replacement
74
Systems Operation Section
Interface Module
SMCS Code: 7601
g00568237
Illustration 161
Table 17
Function
PWM 3
Switch 1
Uncommitted
Switch Input
Switch 2
Uncommitted
Switch Input
Unused
10
PWM 4
11
PWM 5
12
Switch 3
Uncommitted
Switch Input
13
Frequency 3
Programmable
Sensor Input
(Frequency)
14
PWM 6
15
PWM 7
16
PWM 8
17
Switch 4
Uncommitted
Switch Input
18
Switch 5
Uncommitted
Switch Input
19
Switch 6
Uncommitted
Switch Input
20
Switch 7
Uncommitted
Switch Input
21
Input/Output
22
Input /Output
23
Input/Output
24
Input/Output
25
Switch 8
Uncommitted
Switch Input
26
Output
27
Output
28
Frequency 1
Sensor Input
(Frequency)
29
Frequency 2
Programmable
Sensor Input
(Frequency)
31
Solenoid 1
Driver
Output
32
Switch 9
Switch Input
24 VDC
Function
Type
Power Input
Ground
Ground
PWM 1
PWM 2
Type
(continued)
75
Systems Operation Section
Connector(1)
No.
Type
Function
33
Solenoid 2
Driver
Output
37
Harness Code 0
Switch Input
(programming)
38
Harness Code 1
Switch Input
(programming)
39
Harness Code 2
Switch Input
(programming)
40
Harness Code 3
Switch Input
(programming)
(1)
Pressure Switches
Temperature Switches
Flow Switches
Level Switches
Position Switches
The input of the interface module is either open
(floating) or the input is connected to ground
through the switch.
76
Systems Operation Section
Solenoid Output
i00947611
Display Modules
SMCS Code: 7450
The contact description for all display modules are
listed in the following table.
Table 18
(1)
Function
Type
+9 DCV
Input - Power
Ground
Ground Power/Signal
Display Clock
Input - Signal
Display Data
Input - Signal
Display Load
Input - Signal
Harness Code
Input(1)
77
Systems Operation Section
g00701010
Illustration 162
Quad Gauge Module
(1) Harness Connector
78
Systems Operation Section
i01324686
Speedometer/Tachometer
Module
SMCS Code: 7450
g00701138
Illustration 163
Speedometer/Tachometer module
(1) Tachometer
(2) Pictograph symbol
79
Systems Operation Section
i01324730
g00701180
Illustration 164
Message Center Module
(7) Alert Indicator
(8) Data logging indicator
(9) Message area
Time of day
Odometer (9.3X class of software or later)
Total machine hours. The total machine hours are
80
Systems Operation Section
Abbreviation
AESC
AESC
Absolute
AB
Accept
ACCEPT
Accumulator
ACUM
Action
ACTION
Actuator
ACTR
Actual
ACT
ADEM
After
AFTR
Aftercooler
AFTCLR
Air
AIR
Air Horn
AIR HORN
Alarm
ALARM
Ambient
AMB
Amperes
AMPS
And
AND
Angle
ANGLE
Arm
ARM
Attachment
ATTACH
Atmospheric
ATMOS
Table 19
Automatic
AUTO
Auto Lube
AUTO LUBE
ARC
Auxiliary
AUX
Available
AVAILABLE
Average
AVG
Average No. 1
AVG1
Average No. 3
AVG3
Average No. 5
AVG5
Axle
AXLE
Bevel
BVL
Back
BACK
Backup
BKUP
Table 20
Battery
BATT
Between
BETWEEN
Body
BODY
Boom
BM
V2.0
V3.0
Onboard
Software Prior
to 9.X
9.X or Later
Onboard
Software
No contrast
or backlight
adjustment
Adjustable
backlighting only
No contrast
or backlight
adjustment
Adjustable
backlighting and
contrast
Abbreviation
A
(continued)
(continued)
81
Systems Operation Section
Basic Word
Abbreviation
Basic Word
Abbreviation
Boost
BOOST
Component ID
CIDs
Bottom
BTM
Conditions
CONDITIONS
Bottom-Front
BTM F
Console
CONSOLE
Bottom-Right
BTM R
Continue
CONTINUE
Box
BOX
Control
CTRL
Brake
BRK
Coolant
COOL
Brake Cooler
BRKC
Cooler
COOLR
Broadcast
BROADCAST
Count
COUNT
Blocker
BLKR
Cumulative
CUM
Bucket
BKT
Current
CUR
Cab
CAB
Crank
CRANK
Calibrate
CAL
Crankcase
CNKCASE
Calibrated
CALIBRATED
Cylinder
CYL
Calibration
CAL
Cylinder Rod
CYLRD
Call
CALL
Data
DATA
Cancel
CNCL
Data Link
DATA LINK
Carry Back
CARRYBK
Data Logger
DLOGR
Case
CASE
Dead
DEAD
Case Drain
CDRN
Decelerator
DECEL
CAT
CAT
Degress Celcius
DEG C
Center
CTR
Degrees Fahrenheit
DEG F
Change
CHNG
Derate
DERATE
Channel
CHNL
Deviation
DEV
Charge
CHRG
Differ
DIFFER
Chassis Control
CC
Differential
DIFF
Check
CHECK
Digital
DIGITAL
Chip
CHIP
Direction
DIR
Circuit
CRT
Directional
DIRECTIONAL
Clear
CLR
Disabled
DISABLD
Close
CLOSE
Display
DISP
Closed
CLSD
Distance
DISTANCE
Cluster
CLUSTR
Down
DWN
Clutch
CLTCH
Downshift
DOWNSHIFT
Code
CODE
Drain
DRN
Collapsed
CLPSD
Drag
DRAG
Command
CMD
Drive
DRIVE
Communicate
COMM
Dual
DUAL
Completed
COMPLETED
Dump
DUMP
(continued)
(continued)
82
Systems Operation Section
Basic Word
Abbreviation
Basic Word
Abbreviation
Electric Horn
ELEC HORN
Haul
HAUL
Electronic
ELEK
Head
HD
ECM
High
HI
EPTC
High Pressure
HIPRES
Empty
EMPTY
HIPLT
Enable
ENABL
Hoist
HOIST
Engine
ENG
Hold
HOLD
English
ENGLISH
Hour
HOUR
Enter
ENTER
Hydraulic
HYD
Error
ERR
Identification
ID
Event Recorder
EREC
Impeller
IMPLR
Ether
ETHER
Idle
IDLE
Event
EVENT
Implement
IMPL
Event Configure
ESET
Incorrect
INCORRECT
Exhaust
EXH
Indicator
INDICATOR
Exit
EXIT
Inhibit
INHIB
Factor
FACTOR
Injector
INJ
Fan
FAN
Injection
INJEC
Filter
FLTR
Inlet
IN
Filtered
FLTRD
Inputs
INPUTS
Final
FNL
Interface Module
I/M
Fixed
FIXED
Intermittent
INTM
Float
FLOAT
Invalid
INVALID
Flow
FLOW
Junk
JUNK
Front
Key
KEY
FELA
Keypad
KPAD
From
FROM
Kickout
KO
Fuel
FUEL
Known
KNOWN
Fully
FULLY
Ladder
LADDER
Function
FUNCTION
Latch
LATCH
Gauge
GAUGE
Lamp
LAMP
Gate
GATE
Last
LAST
Gear
GEAR
Left
LT
Good
GOOD
Left - Front
LTF
Green
GN
Left - Rear
LTR
Ground
GND
Level
LVL
Harness
HRNES
Lever
LVR
(continued)
(continued)
83
Systems Operation Section
Basic Word
Abbreviation
Basic Word
Abbreviation
Lift
LFT
No
NO
Lighting
LIGHTING
Nominal
NOM
Limit
LIMIT
Not
NOT
Limited
LIMITED
Off
OFF
Link
LINK
Oil
OIL
Linkage
LNKG
On
ON
List
LIST
Open
OPEN
Load
LOAD
Operator
OPERATOR
Loaded
LOADED
Operating
OPRG
Loading
LOADING
Out
OUT
Lock
LCK
Outlet
OUT
Lockout
LCKOUT
Output
OUTPUT
Lockdown
LOCKDN
Over
OVER
Lockup
LCKUP
Overstroke
STROKE
Loss
LOSS
Parameters
PARAMETERS
Low
LO
Park
PRK
Lower
LOWER
Parking
PRKG
Lubrication
LUBE
Parking Brake
PARKBK
Machine
MACH
Pass
PASS
Machine Control
M/C
Payload
PAYLOAD
Main
MAIN
Peak
PEAK
Manual
MANUAL
Pedal
PDL
Maximum
MAX
Percent
Measure
MEASURE
Perform
PERFORM
Message
MSG
Personality
PRSNALTY
Mile
MILE
Pilot
PLT
Mismatch
MISMATCH
Pitch
PITCH
Mode
MODE
PITCH/SEC
Modified
MODIFIED
Plugged
PLGD
Modulate
MODULATE
Port
PORT
Module
MODUL
Position
POS
Motor
MTR
Power
POWER
Moving
MOV
Power Shift
PS
Movement
MVMT
Power train
PT
Must
MUST
Prepare
PREPARE
Neutral
NTRL
Press
PRESS
Neutralizer
NTLRZR
Pressure
PRES
New
NEW
Pressure-Front
PRESF
(continued)
(continued)
84
Systems Operation Section
Basic Word
Abbreviation
Basic Word
Abbreviation
Pressure-Rear
PRESR
Review
REVIEW
Previous
PREVIOUS
Ride
RIDE
Primary
PRI
Right
RT
Right-Front
RTF
Programmable
PROG
Right-Rear
RTR
Proportional
PROP
Rimpull
RIMPULL
Pull
PULL
Rod
RO
Pump
PMP
Run
RUN
Purge
PURGE
Scale
SCALE
Quickshift
QUICKSHIFT
Screen
SCREEN
RPM
SPD
Second
SEC
Rack
RACK
Secondary
SEC
RACK/SEC
Select
SELECT
Rackback
RKBCK
Sensor
SNSR
Raise
RAISE
Service
SERV
Range
RANGE
Set
SET
Rate
RATE
Shift
SHIFT
Rated
RATED
Shop
SHOP
Rear
Short
SHORT
Rear Inside
RI
Shorted
SHORTED
Recorder
RECORDER
Shutdown
SHUTDN
Red
RD
Signal
SIG
Reel
REEL
Slip
SLIP
Relay
RELAY
Slowly
SLOWLY
Relief
RLF
Snapshot
SNAPSHOT
Renewal
RENEWAL
Solenoid
SOL
Remote
REMOTE
Speed
SPD
Report
REPORT
Speedometer/Tachometer
SPDOM/TACH
Request
REQ
Start
START
Required
REQD
Starter
STARTER
Resolver
RESOLVER
Status
STATUS
Response
RESPONSE
Steer
STR
Restart
RESTART
Steering
STRG
Restrictor
RESTR
Steering Pump
STRPMP
Retarder
RETRDR
Stop
STOP
Retarder
RETARDER
Stroke
STROKE
Return
RTN
Subtracted
SUBTRACTED
(continued)
(continued)
85
Systems Operation Section
Basic Word
Abbreviation
Basic Word
Abbreviation
Supply
SUPPLY
User
USER
Suspension
SUSP
Valve
VLV
Swing/Implement
SWG/IMP
Variable
VAR
Swing
SWG
VIDS
Switch
SW
VIMS
System
SYS
Voltage
VOLTAGE
TPMS
TPMS
Wastegate
WASTEGATE
Tank
TANK
Weigh
WT
Temperature
TEMP
Weight
WT
This
THIS
Without
W/O
The
THE
Yes
YES
Then
THEN
Throttle
THROTTL
Tilt
TLT
Time
TIME
Timing
TIMING
Tire
TIRE
Ton
TON
To
TO
Too
TOO
Top
TOP
Top - Front
TOP F
Top - Left
TOP LT
Top - Rear
TOP R
Top - Right
TOP RT
Torque Converter
TC
Torque
TORQ
Trailer
TRL
TRLBRKC
Transmission
TRN
Travel
TRVL
TPMS
Turbo
TRBO
Uncalibrated
UNCALIBRATED
Unfiltered
UF
Unknown
UNKNOWN
Update
UPD
Upshift
UPSHIFT
i01324776
Keypad
SMCS Code: 7450
Table 21
(continued)
Function
Type
+9 DCV
Input
Ground
Ground
Keypad Data
Output
Unused
86
Systems Operation Section
g00701204
Illustration 165
Keypad
(1) Gauge key
(2) Key pressed indicator
(5) F1 key
(6) Harness connector
OK Key
The OK key is used to complete keypad entries
and the OK key is used to acknowledge events.
Examples of the operations of the OK key are
listed below:
Numeric Keys (0 - 9)
These keys are used to enter numeric information.
Some example of numeric information is listed here:
operator identification number, service program
codes, requested operator responses, and selection
of individual gauge parameters.
ID Key
This key is used by the operator to enter a
identification number. This number is stored with
all event information that may follow, until a new
identification number is entered. Printed reports
show this number with each event. The Operator
ID is not required to operate the machine. This
is the same Operator ID that may be entered
via the menu of the loader payload system. Refer
to the Systems Operation, LPS Menu Functions
Summary section of this manual for additional
information.
The following message is displayed on the message
area after the ID key is first pressed.
87
Systems Operation Section
Illustration 166
g00484268
Illustration 168
g00484272
Illustration 167
g00484271
GAUGE Key
The GAUGE key is used to request parameter
information. The information will be displayed on
the universal gauge and the message area of the
message center module. The key may be used in
two different ways.
Illustration 169
g00484275
g00484276
88
Systems Operation Section
Illustration 173
g00484278
g00484277
DATA EVENTS
F1 Key
Illustration 174
g00569889
DIAGNOSTIC EVENTS
When a diagnostic type of maintenance event is
displayed on the message center, pressing the F1
key will access additional diagnostic information.
The diagnostic information is shown on the second
line of the message area.
Illustration 175
g00569901
Illustration 172
g00569871
89
Systems Operation Section
Illustration 176
g00484280
F2 Key
The F2 key is not used with applications prior
to 9.X software on any VIMS machines. The F2
key is used with wheel loader payload. Refer to the
Systems Operation, LPS Menu Function Summary
section of this manual.
F3 Key
The F3 key is not used with applications prior
to 9.X software on any VIMS machines. For 9.X or
later class of on board software and LWL payload,
refer to the Systems Operation, LPS Menu Function
Summary section of this manual.
Illustration 177
g00482124
Switches
SMCS Code: 1435; 7332
Note: The switches that are listed in this section
may NOT be used on all machines.
Switches provide an open, a ground or a +battery
signal to the switch inputs of the VIMS modules. A
switch can be open or a switch can be closed.
Illustration 178
Pump Inlet Valve Limit Switch
(1) Switch
(2) Schematic symbol
g00482127
90
Systems Operation Section
g00482137
g00482136
Illustration 181
Filter Bypass Switch
(1) Switch
(2) Schematic symbol
g00482139
91
Systems Operation Section
Illustration 183
g00482162
Illustration 182
g00482160
Switch
Typical schematic symbol
Filter inlet port
Filter outlet port
Illustration 184
g00482164
92
Systems Operation Section
Frequency Sensors
Frequency sensors produce a sine wave signal or
square wave signal that varies in frequency (Hz) as
the condition changes.
Illustration 186
Illustration 185
g00527779
g00482617
Sensors
SMCS Code: 1408-NS
Note: The sensors that are listed in this section may
NOT be used on all machines.
Sensors provide the VIMS modules with input
information about changing conditions. The sensors
provide information such as speed and temperature.
The sensor signal changes in a proportional manner
in order to reflect the changing condition. The types
of sensor signals that are recognized by the VIMS
modules are listed here:
Frequency The sensor produces an AC signal that
varies in frequency (Hz) as the condition changes.
93
Systems Operation Section
Resistive Sensors
Speed Sensor
Illustration 187
g00482515
Speed Sensor
Illustration 189
g00482519
Illustration 190
g00482523
g00482517
94
Systems Operation Section
Illustration 193
g00482655
g00482644
Illustration 194
Engine Exhaust Gas Temperature Sensor
(1) Schematic symbol
(2) Sensor
Illustration 192
g00482601
g00482659
95
Systems Operation Section
Pressure Sensor
Illustration 195
g00482680
Pressure Sensor
(1) Schematic symbol
(2) Sensor
Illustration 197
Illustration 196
Coolant Loss Sensor
(1) Sensor
(2) Schematic symbol
(3) Plastic sleeve
g00482683
g00482241
96
Systems Operation Section
Data Connectors
SMCS Code: 1408-CY; 7553
Illustration 198
g00482602
Schematic symbol
Float
Guide tube
Sensor
Illustration 199
RS-232 Port For Downloading
9D-3374 Connector
g00482691
97
Systems Operation Section
i01385587
Action Alarm
SMCS Code: 7407
Illustration 200
g00482692
g00583116
Action Alarm
(1) Schematic symbol
(2) Action alarm
Illustration 201
g00482693
8D-9537 Cap
i00946469
Action Lamp
SMCS Code: 7431
Illustration 202
g00304970
98
Systems Operation Section
i01385592
i01385600
Payload Lamps
Service Lamp
Illustration 204
g00551434
Illustration 205
g00551483
Service Lamp
(1) Service Lamp
(2) Schematic
99
Systems Operation Section
i01385611
Related Components
SMCS Code: 1408
Machine Batteries, Alternator And Electrical
System
The main module monitors the voltage of the
machine electrical system. The control measures
the system voltage. The control then determines
whether the system voltage is within specified limits.
The voltage is measured at contact 1 (+battery) of
the main module.
Diode Assemblies
Solenoids
Illustration 207
g00482941
Illustration 206
g00482940
(1) Solenoid
(2) Schematic symbol
100
Systems Operation Section
g00482942
Illustration 208
Service Key Switch
(1) Key switch
(2) Schematic symbol
Parameters
SMCS Code: 7601-NQ
Table 22
VIMS
Abbreviated
Name
99
THROTTL LCK
ENABL
100
101
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
Throttle Lock
Enable Switch
36
Calculated
ENG SPD
Engine Speed
36/57/58
Frequency
TRBO IN PRES
Turbo Inlet
Pressure
36
Analog
101
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
102
LT TRBO IN
PRES
Left
Turbocharger
Inlet Pressure
36
Analog
103
RT TRBO IN
PRES
Right
Turbocharger
Inlet Pressure
36
Analog
104
PEAK AIR
FLTR
36
Calculated
104
AIR FLTR
Air Filter
(Restriction)
36
Calculated
105
BOOST PRES
Boost Pressure
36
Analog
106
LT EXH TEMP
Left Exhaust
Temperature
36/57/58
PWM
107
RT-LT EXH
TEMP
Right Minus
Left Exhaust
Temperature
49
Calculated
102
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
108
RT EXH TEMP
Right Exhaust
Temperature
36/57/58
PWM
109
TRBO OUT
PRES
Turbocharger
Outlet Pressure
36
Analog
110
AFTCLR
TEMP
Aftercooler
Temperature
(Coolant)
36/57
PWM
111
F AFTRCLR
TEMP
Front
Aftercooler
Temperature
(Coolant)
36/57
PWM
112
R AFTRCLR
TEMP
Rear Aftercooler
Temperature
(Coolant)
36/57
PWM
or
Analog
113
START AID SW
36
Switch
114
WASTEGATE
POS
Position of
the Wastegate
Valve
36
Analog
Source
Module(s)
Signal
Type
Parameter Description
(continued)
103
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
115
COOL FAN
SPD
Speed of the
Cooling Fan
36
Frequency
116
ENG COLD
MODE
Cold Mode
Status
36
Calculated
117
ENG DERATE
Engine
Power Derate
Percentage
36
Calculated
118
AIR FLTR
36
Calculated
119
ETHER INJEC
Ether Injection
36
Calculated
120
FUEL POS
Fuel Position
36
Calculated
121
ENG LOAD
Engine Load
36
Calculated
122
FUEL FLTR
Fuel Filter
(Bypass)
36/57/58
Switch
104
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
123
FUEL LVL
Fuel Level
57/58/50
PWM
124
THROTTL SW
POS
Throttle Switch
Position
36
Switch
125
THROTTL POS
Throttle Position
36
PWM
126
FUEL FLOW
Fuel Flow
36
Calculated
127
FUEL FLOW
ENGL
Fuel Flow
(English Units)
36
Calculated
128
FUEL PRES
Fuel Pressure
Filtered
(Primary)
57/58
PWM
129
ENG FUEL
RATE
Engine Fuel
Rate
36
Calculated
130
36/57/58
Switch
105
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
131
Engine Oil
Pressure
36/58
Analog
132
Engine Oil
Pressure
(Absolute)
36
Analog
133
CNKCASE
PRES
Crankcase
Pressure
36
Analog
134
ENG COOL
FLOW
Engine Coolant
Flow
57/58
Switch
135
ENG COOL
TEMP
Engine Coolant
Temperature
36/58
PWM
136
HYD COOLR
BLKR
Hydraulic
Cooler Blocker
49
Switch
137
AFTRCLR LVL
Aftercooler
(Coolant) Level
57/58/50
Switch
Source
Module(s)
Signal
Type
Parameter Description
(continued)
106
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
138
ENG COOL
LVL
Engine Coolant
Level
57/58
Switch
140
SYS VOLTAGE
System Voltage
49
Calculated
141
MAIN PILOT
PRES
Main Pilot
Pressure
49
PWM
142
IMPL PRES
Implement Pilot
Oil Pressure
58
PWM
143
IMPL PRES
SW
Implement
Pressure Switch
58
Switch
144
UNFLTR OIL
PRES
Unfiltered Oil
Pressure
36
Analog
145
HI BOOST
PRES
Boost Pressure
Front or Rear
High
49
Calculated
146
LO BOOST
PRES
Boost Pressure
Front or Rear
Low
49
Calculated
147
CNKCASE
PRES
Crankcase
Air Pressure
(Gauge)
36
PWM
149
COLD CYL
CUTOUT
Cold Cylinder
Cutout
36
Calculated
150
AVE CYL
TEMP
Engine Cylinder
No. 1 Exhaust
Temperature
36
Analog
107
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
151
INJ-CYL 1
TEMP
Engine Cylinder
No. 1 Exhaust
Temperature
36
Analog
152
INJ-CYL 2
TEMP
Engine Cylinder
No. 2 Exhaust
Temperature
36
Analog
153
INJ-CYL 3
TEMP
Engine Cylinder
No. 3 Exhaust
Temperature
36
Analog
154
INJ-CYL 4
TEMP
Engine Cylinder
No. 4 Exhaust
Temperature
36
Analog
155
INJ-CYL 5
TEMP
Engine Cylinder
No. 5 Exhaust
Temperature
36
Analog
156
INJ-CYL 6
TEMP
Engine Cylinder
No. 6 Exhaust
Temperature
36
Analog
157
INJ-CYL 7
TEMP
Engine Cylinder
No. 7 Exhaust
Temperature
36
Analog
158
INJ-CYL 8
TEMP
Engine Cylinder
No. 8 Exhaust
Temperature
36
Analog
159
INJ-CYL 9
TEMP
Engine Cylinder
No. 9 Exhaust
Temperature
36
Analog
160
INJ-CYL 10
TEMP
Engine Cylinder
No. 10 Exhaust
Temperature
36
Analog
161
INJ-CYL 11
TEMP
Engine Cylinder
No. 11 Exhaust
Temperature
36
Analog
162
INJ-CYL 12
TEMP
Engine Cylinder
No. 12 Exhaust
Temperature
36
Analog
163
INJ-CYL 13
TEMP
Engine Cylinder
No. 13 Exhaust
Temperature
36
Analog
164
INJ-CYL 14
TEMP
Engine Cylinder
No. 14 Exhaust
Temperature
36
Analog
165
INJ-CYL 15
TEMP
Engine Cylinder
No. 15 Exhaust
Temperature
36
Analog
166
INJ-CYL 16
TEMP
Engine Cylinder
No. 16 Exhaust
Temperature
36
Analog
108
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
167
ENG
PRELUBE
36
Calculated
168
LT AIR FLTR
RES
36
Calculated
169
RT AIR FLTR
RES
36
Calculated
171
Engine Oil
Pressure Status
36/34/33
Calculated
172
CRNK WO INJ
ST
Crank Without
Injection Status
36/34/33
Switch
173
THROTTL SW1
ST
Throttle Switch
No. 1 Status
36
Switch
174
THROTTL SW2
ST
Throttle Switch
No. 2 Status
36
Switch
175
THROTTL SW3
ST
Throttle Switch
No. 3 Status
36
Switch
176
THROTTL SW4
ST
Throttle Switch
No. 4 Status
36
Switch
177
RT AIR FLTR
36
Switch
178
LT AIR FLTR
36
Switch
109
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
179
AIR FLTR
STATUS
Air Filter
Restriction
Status
36
Switch
180
ENG STATUS
Overall Truck
Engine Status.
36
Calculated
181
ALTERNATOR
#1
Alternator No.1
50
Frequency
182
ALTERNATOR
#2
Alternator No.2
87
Frequency
184
THROTTL
BYPASS
Throttle Bypass
36
Switch
188
TURBO INLET
TEMP
Turbo Inlet
Temperature
36
Analog
230
FNL LUBE
PRES
116
Switch
231
BVL DIFF
FLTR
Diferential
(Bevel Gear)
Filter Status
116
Switch
232
BVL PMP
PRES
Differential
(Bevel Gear)
Lube Pressure
116
PWM
110
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
233
FNL LUBE
FLTR
116
Switch
234
Differential Oil
Level
116
Switch
235
DIFF TEMP
Differential Oil
Temperature
116
PWM
240
GND LVL
SHUTDN R
Ground Level
Shutdown
Signal Rear
36
Switch
250
GND LVL
SHUTDN F
Ground Level
Shutdown
Signal Front
33
Switch
251
ENG DERATE
F
Engine Derate
Percentage
Front
33
Analog
252
GOV STATUS
F
Slave
Governing
Status Front
Engine
34
Calculated
253
F AFTRCLR
TEMP
Front
Aftercooler
Temperature
(Coolant)
33
PWM
255
BOOST PRES
F
Engine Outlet
(Boost)
Pressure Front
33
Analog
256
CNKCASE
PRES F
Engine
Crankcase
Pressure Front
33
PWM
258
F ENG LOAD
Engine Load
Front
33
Analog
259
33
PWM
260
33
Switch
111
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
261
Engine Oil
Pressure Front
33
Analog
262
F ENG
STATUS
Engine Status
Front
33
Calculated
263
F WASTEGATE
POS
Front
Wastegate
Position
33
Analog
264
F FUEL FLTR
Engine Fuel
Filter Status
Front
33
Switch
265
BOOST PRES
HI F
High Boost
Pressure Front
49
Analog
266
OIL PRES F
LO
Low Oil
Pressure Front
49
Calculated
267
Engine Left
Front Turbo
Exhaust
Temperature
33
PWM
(continued)
112
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
268
EXH TEMP
RTF
Engine Right
Front Turbo
Exhaust
Temperature
33
PWM
269
F RT- F LT EXH
TEMP
Front Right
Minus Front
Left Exhaust
Temperature
49,50
Calculated
270
ENG FUEL
RATE F
Engine Fuel
Rate Front
33
Calculated
271
ENG SPD F
Engine Speed
Front
33
Frequency
273
F TRBO IN
PRES
Engine Turbo
Inlet Pressure
Front
33
Analog
274
F LO BOOST
PRES
Low Boost
Pressure Front
49
Calculated
275
ENG DERATE
R
Rear Engine
Power Derate
percentage
34
Analog
276
GOV STAT R
Slave
Governing
Status Rear
Engine
34
Calculated
277
R AFTRCLR
TEMP
Rear Aftercooler
Temperature
34
PWM
278
BOOST PRES
R
Engine Turbo
Outlet (Boost)
Pressure Rear
34
Analog
279
ENG LOAD R
Engine Load
Rear
34
Analog
280
Engine Oil
Pressure Rear
34
Analog
281
ENG STATUS
R
Engine Status
Rear
34
Calculated
282
WASTEGATE
POS R
Wastegate
Position Rear
34
Analog
113
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
283
FUEL FLTR R
Engine Fuel
Filter Status
Rear
34
Switch
300
GEAR BOX
TEMP
Gear Box
Temperature
36/58
PWM
301
GEAR BOX
PRES
Gear Box
Pressure
57/58
PWM
302
GEAR BOX
CHIP
58
Switch
303
PT OIL FLTR
57/58
Switch
305
TRN GEAR
Transmission
Gear
81
Switch
306
GEAR
SELECT
Transmission
Cane Select
81
Calculated
Source
Module(s)
Signal
Type
Parameter Description
(continued)
114
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
310
TC FLTR
Torque
Converter Filter
(Bypass)
58/81
Switch
311
TC OUT SPD
Torque
Converter
Output Speed
27/57/81
Frequency
312
TC SCREEN
Torque
Converter
Screen
57/58/ 81
Switch
313
TC OUT TEMP
Torque
Converter
Outlet
Temperature
57/81
PWM
314
TC TEMP
Torque
Converter
Temperature
57
PWM
115
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
315
TC OUT PRES
Torque
Converter
Outlet Pressure
58
PWM
316
TC PDL POS
Torque
Converter Pedal
Position
81
Calculated
320
TC CTRL
Torque
Converter
Control
58
CDL
322
QUICKSHIFT
SW
Quickshift
Switch Position
81
Calculated
323
LUC ENABLE
Lockup Clutch
Enable Switch
Position
81
Switch
324
PMP DRIVE
TEMP
81
PWM
325
DIFF TEMP
Differential
Temperature
(Oil)
58
PWM
Source
Module(s)
Signal
Type
Parameter Description
(continued)
116
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
326
DIFF CHIP
Differential Chip
(Detector)
59
Switch
327
DIFF FLTR SW
Differential Filter
Switch (Bypass)
30/58/116
Switch
328
DIFF LUBE
PRES
Differential Lube
Pressure
30/58/116
PWM
329
TRN P1 PRES
Transmission
Pressure P1
81
PWM
330
TRN P2 PRES
Transmission
Pressure P2
81
PWM
331
IMPLR CLTCH
PRES
Impeller Clutch
Pressure
81
PWM
332
Lockup Clutch
Current (Amp)
Percentage
81
Calculated
333
RIMPULL
STATUS
Reduced
Rimpull Status
81
Switch
337
TRN IN SPD
Transmission
Input Speed
81
Frequency
117
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
338
TRN INTRMED
SPD
Transmission
Intermediate
Speed
81
Frequency
339
TRN LATCH
PRES
Transmission
Latching
Pressure
81
Frequency
340
TRN LCKOUT
ST
Transmission
Lockout Status
81
Calculated
341
Transmission
Oil Level
81
PWM
342
Transmission
Oil Pressure
81
PWM
343
TRN LCKOUT
SW
Transmission
Lockout Switch
81
Calculated
346
TRN COLD
MODE
Transmission
Cold Mode
81
Calculated
347
Transmission
Output Speed 2
81
Frequency
349
TRN GEAR
Transmission
Gear
27/81
Switch
350
TRN LUBE
TEMP
Transmission
Lube
Temperature
58/81
PWM
351
GEAR
SELECT
27/81
Switch
118
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
352
ACT GEAR
Gear Code
Actual Gear
(Transmission)
31
Calculated
353
GEAR CODE
Transmission
Gear
27/81
Switch
354
PREVIOUS
GEAR
Previous Gear
27
Calculated
No longer used.
355
Transmission
Out Speed
81
Frequency
355
TRN OUT
SPD1
Transmission
Output Speed 1
81
Frequency
356
TRN CHRG
FLTR
Transmission
Charge Filter
(Bypass)
57/58/81
Switch
357
TRN LUBE
FLTR
Transmission
Lube Filter
(Bypass)
58
Switch
119
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
358
TRN SLIP
Transmission
Slip (OHT)
27
Calculated
359
LCKUP SLIP
Lockup Slip
27
Calculated
360
GEAR CHNG
CODE
Gear Change
Code
31
Calculated
361
GEAR MVMT
TIME
Gear Movement
Time
31
Calculated
362
TRN LUBE
TEMP
Transmission
Lube
Temperature
58
PWM
364
TRN PMP
PRES
Transmission
(Oil) Pump
Pressure
58
PWM
120
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
365
TRN FLTR
Transmission
Filter (Bypass)
58
Switch
366
NTRL SW
Neutral Switch
57
Switch
369
NTLRZR SW
Neutralizer
Pressure Switch
Position
81
Switch
370
RIMPULL %
Controlled
Rimpull
Percentage
81
Calculated
371
IMPLR CLCH
CUR
Impeller Clutch
Current (Amp)
Percentage
81
Calculated
372
RIMPULL
SELECT2
Reduced
Rimpull
Selection
Switch Position
81
Switch
373
RIMPULL
STATUS 2
Reduced
Rimpull
ON/OFF Switch
Position
81
Switch
374
PARKBK
Parking Brake
Pressure Switch
Status
81
Switch
121
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
376
BRK PRES SW
Braking System
Pressure Switch
116
Switch
377
BRK PUMP
SPD
Braking Cooling
Pump Speed
116
Sensor
378
BRK COOL
FLTR F
Front Brake
Cooling Filter
Bypass
87
Switch
379
PARKBK DR
STATUS
Parking Brake
Dragging Status
116
Calculated
380
RETRDR
Retarder
83/116
Switch
381
BRK COOL
FLTR R
Brake Cooling
Filter Bypass
Rear
116
Switch
382
BRK LOCKDN
Remote Park
Brake Set
116
Switch
400
LT DRIVE CHIP
59
Switch
401
RT DRIVE
CHIP
58
Switch
415
SERV BRK
PEDAL
Service Brake
Pedal Position
Status
36
Switch
Source
Module(s)
Signal
Type
Parameter Description
(continued)
122
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
416
PARKBK PRES
LTR
Left Rear
Parking Brake
Oil Pressure
116
PWM
417
PARKBK PRES
RTR
Right Rear
Parking Brake
Oil Pressure
116
PWM
418
LTR WHEEL
SPD
27/116
Frequency
419
RTR WHEEL
SPD
Right Rear
Wheel Speed
27/116
Frequency
436
RTR-RTF BRK
TEMP
Right Rear
Minus Right
Front Brake
Temperature
49
Calculated
437
LTR-LTF BRK
TEMP
49
Calculated
438
STRG OIL
PRES
Steering Pump
Oil Pressure
Sensor
58
PWM
440
STRG OIL
PRES
Steering Pump
Pressure
57
Switch
441
LO STRG
PRES
Low Steering
Pressure
50/57/58
Switch
442
HI STRG PRES
High Steering
Pressure
57/50
Switch
123
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
444
STRG OIL
TEMP
Steering Oil
Temperature
50/57
PWM
445
STRG OIL
FLTR
Steering Oil
Filter
57
Switch
446
STRG PILOT
PRES
Steering Pilot
Pressure
39
PWM
447
STRG OIL
LEVEL
Steering Oil
Level
58/50
Switch
448
STRG/TRN
LCK
Steering/
Transmission
Lock
51
Switch
124
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
449
PRI STRG
PRES
Primary
Steering
Pressure
57
Switch
450
F BRK OIL
TEMP
58
PWM
451
R BRK OIL
TEMP
58
PWM
452
BRK/AIR
PRES
Brake Air
Pressure
39
PWM
453
PARKBK
Parking Brake
57/59/81/
116
Switch
454
BRK FLTR
Brake Filter
57
Switch
455
BRK TEMP
Brake
Temperature
58
PWM
125
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
456
BRK STROKE
Brake Stroke
58
Switch
457
Primary Brake
Pressure
57/58
Switch
458
SEC BRK
PRES
Secondary
Brake Pressure
57/58
Switch
460
LTF BRK
TEMP
58/116
PWM
461
LTR BRK
TEMP
58/116
PWM
462
RTF BRK
TEMP
Right Front
Brake
Temperature
58/116
PWM
463
RTR BRK
TEMP
Right Rear
Brake
Temperature
58/116
PWM
Source
Module(s)
Signal
Type
Parameter Description
(continued)
126
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
464
RTF-LTF BRK
TEMP
Right Front
Minus Left
Front Brake
Temperature
49
Calculated
465
RTR-LTR BRK
TEMP
Right Rear
Minus Left
Rear Brake
Temperature
49
Calculated
466
PARKBK PRES
SW
Parking Brake
Filter Switch
57
Switch
467
BRK COOL
FLTR F
Front Brake
Cooling Filter
Status
59
Switch
468
BRK COOL
FLTR R
Rear Brake
Cooling Filter
Status
59
Switch
470
F BRK OIL
PRES
58
PWM
471
R BRK OIL
PRES
58
PWM
127
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
472
F BRK ACUM
PRES
Front Brake
Accumulator
Pressure
57
Switch
473
R BRK ACUM
PRES
Rear Brake
Accumulator
Pressure
57
Switch
474
F AXLE OIL
TEMP
57
PWM
475
R AXLE OIL
TEMP
57
PWM
476
PARKBK CAB
SW
Parking Brake
Cab Switch
81
Switch
477
BRK ACUM
PRES
Brake
Accumulator
Pressure
57
Switch
478
RT TRL BRK
TEMP
Right Trailer
Brake (Oil)
Temperture
59
PWM
128
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
479
LT TRL BRK
TEMP
Left Trailer
Brake (Oil)
Temperature
59
PWM
480
TRLBRKC IN
TEMP
Trailer Brake
Cooler (Oil) Inlet
Temperature
59
PWM
481
TRLBRKC OUT
TEMP
Trailer Brake
Cooler
(Oil) Outlet
Temperature
59
PWM
482
TRL FLTR
Trailer Filter
Plug
59
Switch
483
TRL BRK
STROKE
Trailer Brake
Stroke
59
Switch
484
STRG TEMP
SW
Steering Oil
Temperature
Switch
58
Switch
485
Engine Oil
Filter Differential
Pressure
36
Switch
129
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
486
RT STRPMP
PRES
Right Steering
Pump Pressure
58
PWM
487
LT STRPMP
PRES
Left Steering
Pump Pressure
58
PWM
488
STG COOL
FLTR
Steering
Cooling Filter
Status
57
Switch
490
STRG RTRN
FLTR
Steering Return
to Tank Filter
Status
58
Switch
491
LT STRG
CASEDRN
Left Steering
Case Drain
Pump
Temperature
58
PWM
492
RT STRG
CDRN
Right Steering
Case Drain
Pump
Temperature
58
PWM
493
PARKBK FLTR
Parking Brake
Oil Filter Status
116
Switch
130
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
494
LT STRG
CDRN
Left Steering
Case Drain Oil
Filter Status
58
Switch
495
RT STRG
CDRN
Right Steering
Case Drain Oil
Filter Status
58
Switch
496
PARKBK DRAG
27
Switch
498
F HI PRES
FLTR
Front High
Pressure Filter
58
Switch
499
R HI PRES
FLTR
Rear High
Pressure Switch
58
Switch
131
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
500
Hydraulic Oil
Temperature
36/39/58
PWM
501
PMP IN VALVE
Pump Inlet
Valve
57
Switch
502
Hydraulic Oil
Level
57
Switch
503
CASE DRN
FLTR
Case Drain
Filter
57
Switch
504
HI PRES FLTR
High Pressure
Filter
58
Switch
505
HOIST
SCREEN
Hoist Screen
58
Switch
Source
Module(s)
Signal
Type
Parameter Description
(continued)
132
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
506
HYD RTN
FLTR
Hydraulic
Return Filter
57
Switch
507
LT F PMP CHIP
58
Switch
508
LT R PMP
CHIP
58
Switch
509
RT F PMP
CHIP
Right Front
Pump Chip
58
Switch
133
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
510
RT R PMP
CHIP
Right Rear
Pump Chip
58
Switch
511
HYD SYS
PRES
Hydraulic
System
Pressure
58
Switch
513
Differential Oil
Level
58
Switch
515
Hydraulic Oil
Level
58
Switch
516
Hydraulic Oil
Temperature
36/57
PWM
517
Hydraulic Oil
Filter
57/58
Switch
518
HYD PILOT
PRES
Hydraulic Oil
Pilot Pressure
58
PWM
134
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
519
ENG FAN
BYPASS
Engine Fan
Bypass
36/49
Calculated
520
Engine Fan
Speed
36/39
Frequency
521
Hydraulic Fan
Speed
36/39
Frequency
524
DIFF FAN
Differential Fan
30
Calculated
525
HYD FAN
BYPASS
Hydraulic Fan
Bypass
36/49
Calculated
526
LT HYD CDRN
Left Hydraulic
Case Drain
Temperature
59
PWM
527
CTR HYD
CDRN
Center
Hydraulic
Case Drain
Temperature
59
PWM
528
RT HYD CDRN
Right Hydraulic
Case Drain
Temperature
59
PWM
529
HYD LUBE
FLTR
Hydraulic Lube
Pump Filter
59
Switch
135
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
530
F SWG OIL
LVL
39
Switch
531
LT R SWG OIL
LVL
39
Switch
532
RT R SWG OIL
LVL
Right Rear
Swing Oil Level
39
Switch
533
LT SWG OIL
LVL
57
Switch
534
RT SWG OIL
LVL
57
Switch
535
DUAL PRES
RLF
Dual Pressure
Relief Solenoid
39
Switch
540
Swing Drive
Motor Oil Level
39
Switch
541
SWG PMP
CHIP
Swing Pump
Chip
58
Switch
136
Systems Operation Section
VIMS
Full
Name
542
LT SWG MTR
CHIP
Left Swing
Motor Chip
57
Switch
543
RT SWG MTR
CHIP
Right Swing
Motor Chip
57
Switch
544
IMPL PILOT
FLTR
Implement Pilot
Filter
39
Switch
545
LT HYD CDRN
ST
Left Hydraulic
Case Drain Oil
Filter Status
58
Switch
546
Center
Hydraulic Case
Drain Oil Filter
Status
58
Switch
547
HYD CDRN ST
RT
Right Hydraulic
Case Drain Oil
Filter Status
58
Switch
550
System Air
Pressure
50/57/58
PWM
Parameter
Number
Source
Module(s)
Signal
Type
Parameter Description
(continued)
137
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
555
HYD LOOP
FLTR
Hydraulic Circuit
Filter Status
58
Switch
560
LT LADDER
POS
Left Ladder
Position
39
Switch
561
SWG BRK
Swing Brake
39
Solenoid
562
TRVL BRK
Travel Brake
39
Solenoid
563
AUTO LUBE
(CDL)
39
Calculated
564
HYD PMP
CDRN
Hydraulic Pump
Case Drain
Filter Switch
58
Switch
565
RT LADDER
POS
Right Ladder
Position
39
Switch
570
LFT CYLHD
PRES
Lift Cylinder
Head Pressure
57
Frequency
571
TLT CYLRD
PRES
Tilt Cylinder
Rod Pressure
58
Frequency
138
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
572
Lift Linkage
Position
57/58/82
PWM
573
Tilt Linkage
Position
57/82
PWM
574
Lift Lever
Position
82
PWM
575
Tilt Lever
Position,
82
PWM
576
LFT RAISE
SOL1
Lift Raise
Solenoid
Number 1
82
Solenoid
577
LFT LOWER
SOL1
Lift Lower
Solenoid
Number 1
82
Solenoid
578
Tilt Dump
Solenoid
Number 1
82
Solenoid
Source
Module(s)
Signal
Type
Parameter Description
(continued)
139
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
579
TLT RACK
SOL1
Tilt Rack
Solenoid
Number 1
82
Solenoid
580
VAR PMP
TORQ
Variable Pump
Torque
82
Calculated
581
HYD LCK
Hydraulic Lock
82
Switch
582
VAR PMP
PRES
Variable
Hydraulic Pump
Pressure
82
PWM
583
FIXED PMP
PRES
Hydraulic Pump
Pressure
57/82
PWM
584
LFT LINK
SNSR
Lift Linkage
Sensor
82
PWM
585
TLT LINK
SNSR
Tilt Linkage
Sensor
82
PWM
586
Lift Lever
Sensor
82
PWM
140
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
587
Tilt Lever
Sensor
82
PWM
588
TOP F PMP
CHIP
59
Switch
589
TOP R PMP
CHIP
59
Switch
590
RTF SWG
CHIP
Right Front
Swing (Motor)
Chip
59
Switch
Source
Module(s)
Signal
Type
Parameter Description
(continued)
141
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
591
RTR SWG
CHIP
Right Rear
Swing (Motor)
Chip
59
Switch
592
BTM F PMP
CHIP
Bottom Front
Pump Chip
59
Switch
593
BTM R PMP
CHIP
Bottom Rear
Pump Chip
59
Switch
595
LFT CYLHD
PRES
Lift Cylinder
Head Pressure
57/58
Frequency
596
TLT CYLRD
PRES
Tilt Cylinder
Rod Pressure
58
Frequency
598
BOOM UP PLT
Boom Raise
Pilot Pressure
Switch
49
Switch
142
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
599
SWG HIPLT
39
Switch
600
IMPL HIPRES
FLTR
Implement High
Pressure Filter
58
Switch
601
PMP DRIVE
FLTR
Front Pump
Drive Filter
57
Switch
704
Differential Fan
Relay
49
Switch
705
ATMOS PRES
R
Atmospheric
Pressure Rear
Engine
34
Analog
706
HOIST ROD
PRES
87
PWM
707
HOIST HD
PRES
87
PWM
708
BODY ANGLE
Body Position
Sensor
87
PWM
709
TLT CYLHD
PRES
Tilt Cylinder
Head Pressure
58
Frequency
710
RTF-LTF SUSP
CYL
Right Front
Minus Left Front
Suspension
Cylinder
49
Calculated
143
Systems Operation Section
VIMS
Full
Name
711
RTR-LTR SUSP
CYL
Right Rear
Minus Left Rear
Suspension
Cylinder
49
Calculated
712
HOIST
SCREEN
Hoist Screen
Bypass
87
Switch
720
Left Front
Suspension
Cylinder
57
Frequency
721
Left Rear
Suspension
Cylinder
58
Frequency
722
RTF SUSP
CYL
Right Front
Suspension
Cylinder
50/57
Frequency
723
RTR SUSP
CYL
Right Rear
Suspension
Cylinder
58/50
Frequency
724
BODY ANGLE
Body Position
Angle
27
PWM
725
GND SPD
Ground Speed
27/81
Frequency
Parameter
Number
Source
Module(s)
Signal
Type
Parameter Description
(continued)
144
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
726
BODY POS
Body Position
27
Switch
727
BODY LVR
Body Lever
27
Switch
728
PAYLOAD
Payload
49
Calculated
729
PAYLOAD
STATUS
Payload Status
49
Calculated
730
HAUL
DISTANCE
Haul Distance
49
Calculated
731
RT TRL SUSP
CYL
Right Trailer
Suspension
Cylinder
Pressure
59
Frequency
732
LT TRL SUSP
CYL
Left Trailer
Suspension
Cylinder
Pressure
59
Frequency
145
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
733
TRL DOOR
POS
Trailer Door
Position
59
PWM
734
TLT CYLHD
PRES
Tilt Cylinder
Head Pressure
58
Frequency
737
GND SPD
Ground Speed
81
Calculated
742
USER
SHUTDN
User Shutdown
36
Switch
743
SHUTDN SW
Shutdown
Switch
36
Switch
747
SWG HIPRES
FLTR
Swing High
Pressure Filter
58
Switch
749
AUTO LUBE
PRES
Auto Lube
Pressure
57/58
PWM
146
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
750
AUTO LUBE
PRES
Auto Lube
Pressure
39/57/58
PWM
751
AUTO LUBE
Auto Lube
(Status)
49
Calculated
752
Engine Fan
Pump Pressure
36
Analog
753
HORN SW
Horn Switch
39
Switch
754
SYS VOLTAGE
System Voltage
49
Calculated
755
BUCKET WT
Bucket Weight
49
Calculated
756
TRUCK WT
Truck Weight
49
Calculated
757
SWG PLT
PRES
Swing Pilot
Pressure
39
Switch
758
SWG PMP
PRES
Swing Pump
Pressure
39
PWM
147
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
759
Hydraulic Oil
Pressure
39/57
PWM
760
SWG/IMP PRES
SW
Swing/
Implement Pilot
Pressure
39
Switch
761
TRVL PLT
PRES
Travel Pilot
Pressure
39
Switch
763
TRVL ALRM
CNCL
Travel Alarm
Cancel
39
Switch
764
BOOM FLOAT
PRES
Boom Float
Pressure
39
Switch
765
BOOM FLOAT
SW
Boom Float
Switch
39
Switch
766
BKT OPEN SW
Bucket Open
Switch
39
Switch
767
BKT CLOSE
SW
Bucket Close
Switch
39
Switch
768
HORN SW
Horn Switch
39
Switch
770
SERVICE
CONSOLE
Service
Console
39
Switch
771
HORN
Horn
39
Solenoid
772
BOOM FLOAT
Boom Float
39
Solenoid
773
BKT OPEN
Bucket Open
39
Solenoid
Source
Module(s)
Signal
Type
Parameter Description
(continued)
148
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
774
BKT CLOSE
Bucket Close
39
Solenoid
775
TRVL ALARM
Travel Alarm
39
Switch
776
BOOM
LOWER
Boom Lower
39
Solenoid
777
BOOM LOWER
SW
Boom Lower
Switch
39
Switch
778
ETHER INJECT
SW
Ether Injection
Switch
36
Switch
779
AESC
Automatic
Engine Speed
Control
36
Switch
780
START RELAY
Start Relay
51
Switch
781
KEY START
SW
51
Switch
782
AESC ENABL
SW
AESC ENABLE
SW(HEX)
Automatic
Engine Speed
Control Enable
Switch
36/49
Switch
783
AESC CTRL
LINE
Automatic
Engine Speed
Control Line
36/39
Switch
785
PAYLOAD SW
Payload Switch
39
Switch
149
Systems Operation Section
VIMS
Full
Name
786
HOIST OVER
CTR
Hoist Over
center
87
Calculated
787
HOIST POS
CC
Hoist Lever
Position from
Chassis Control
87
Analog
788
HOIST STATUS
CC
Hoist Status
from Chassis
Control
87
Analog
790
ATMOS PRES
Atmospheric
Pressure
36
Analog
791
AMB AIR
TEMP
Ambient Air
Temperature
57
PWM
792
MACHINE
PITCH
Machine Pitch
49
Calculated
793
MACHINE
RACK
Machine Rack
49
Calculated
794
ATMOS PRES
F
Engine
Atmospheric
Pressure Front
33
Analog
Parameter
Number
Source
Module(s)
Signal
Type
Parameter Description
(continued)
150
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
795
REEL LUBE
SW
Reel Lube
Switch
57
Switch
798
Hoist Level
Position
49
Calculated
799
HOIST
STATUS
Desired Hoist
Status
27
Calculated
800
VIMS EVENT
LIST
49
Calculated
801
PAYLOAD
DATA
Payload Data
49
Calculated
802
VIMS
SNAPSHOT
VIMS Snapshot
49
Calculated
803
PAYLOAD
MEMORY
Payload
Memory
49
Calculated
151
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
804
PWR SHIFT
PRES
Power Shift
Pressure
36
PWM
805
VIDS EVENT
LIST
49
Calculated
806
PWR SHIFT
Power Shift
36
Calculated
850
MAX PITCH/
SEC
Maximum Pitch
Per Second
49
Calculated
851
MAX RACK/
SEC
Maximum Rack
Per Second
49
Calculated
852
CURRENT
FELA
Current FELA
49
Calculated
853
MOV AVG1
FELA
Moving Average
Number 1 FELA
49
Calculated
854
MOV AVG2
FELA
Moving Average
Number 2 FELA
49
Calculated
855
MOV AVG 3
FELA
Moving Average
Number 3 FELA
49
Calculated
856
RUN AVG
FELA
Running
Average FELA
49
Calculated
857
CUM FELA
UPD
Cumulative
FELA Update
49
Calculated
860
MANUAL
EREC
Manual Event
Recorder
49
Switch
862
CUR R FELA
Current Rear
FELA
87
Calculated
863
MOV AVG1 R
FELA
Moving Average
Number 1 Rear
FELA
87
Calculated
864
MOV AVG3 R
FELA
Moving Average
Number 3 Rear
FELA
87
Calculated
865
MOV AVG5 R
FELA
Moving Average
Number 5 Rear
FELA
87
Calculated
866
RUN AVG R
FELA
Running
Average Rear
FELA
87
Calculated
152
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
875
ATTACH
CODE
Attachment
Code
39
Calculated
876
Exhaust
Temperature
Deviation Left
Front
49
Calculated
877
Exhaust
Temperature
Deviation Left
Rear
49
Calculated
878
Exhaust
Temperature
Deviation Right
Front
49
calculated
879
Exhaust
Temperature
Deviation Right
Rear
49
Calculated
900
LOADING
TIME
Loading Time
49
Calculated
901
STOP EMPTY
TIME
Stopped Empty
Time
49
Calculated
902
TRVL EMPTY
TIME
Travel Empty
Time
49
Calculated
903
STOP LOADED
TIME
Stop Loaded
Time
49
Calculated
904
TRVL LOADED
TIME
Travel Loaded
Time
49
Calculated
905
THROTTL LCK
SPD
Throttle Lock
Speed
36
Calculated
907
LOW OIL
PRES
Low Oil
Pressure
36
Switch
153
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
910
LT FNL DRV
CHIP
50
Switch
912
RT FNL DR
CHIP
Right Final
Drive Chip
Detector Level
50
Switch
913
LT FNL DRV
TEMP
49/50
PWM
914
RT FNL DRV
TEMP
Right
Final Drive
Temperature
49/50
PWM
7107
INJ DISABLD
Engine Injection
Disalbled
36
Calculated
7108
OIL PRES F
SHTDN
Oil Pressure
Front Shutdown
Status
33
Calculated
7109
Transmission
Oil Pressure
Low
116
Calculated
7110
Transmission
Oil Pressure
High
116
Calculated
154
Systems Operation Section
VIMS
Abbreviated
Name
VIMS
Full
Name
Source
Module(s)
Signal
Type
Parameter Description
7112
OIL PRES R
SHUTDN
Oil Pressure
Rear Shutdown
Status
34
Calculated
7701
RETRDR LVR
Retarder Lever
Position
116
PWM
7738
AUTO RETRDR
SW
Automatic
Retarder
Pressure Switch
Status
116
Switch
573
Index Section
Index
A
Action Alarm .......................................................... 97
Action Lamp........................................................... 97
Alert Indicator - Troubleshoot .............................. 487
Troubleshooting The Action Lamp ................... 489
Attachment Code - Configure ................................ 20
B
Battery - Replace................................................. 521
Procedure ........................................................ 521
C
Cable Connections .............................................. 522
Connections of the Radio Telemetry System
(Broadcast) .................................................... 523
Data Connections (OHT) ................................. 524
Power Connections (OHT) ............................... 524
Printer Cable (Payload) for Large Wheel Loader
....................................................................... 522
Calibration Mode - Enter........................................ 21
Charging System - Test ....................................... 503
Alternator Specifications .................................. 511
Initial Troubleshooting Procedure..................... 503
T1 Alternator Output - Test .............................. 505
T2a - Test For Machines Equipped With A Main
Disconnect Switch.......................................... 506
T2b - Test For Any Machine ............................. 506
T3 Charging System - Test .............................. 507
T4 Alternator Drive System - Check ................ 508
T5 Alternator Current - Test ............................. 508
T6 Residual Magnetism Restoration................ 508
T7 Identifying Source Of Current Draw - Test .. 509
T8a- Alternator Overcharging - Test................. 509
T8b - Alternator Overcharging - Test
(Continued) .................................................... 510
Chip Detector - Test............................................. 490
CID 0041 FMI 03 Sensor Power Supply (8 DCV)
Voltage Above Normal - Test ............................. 209
CID 0041 FMI 04 Sensor Power Supply (8 DCV)
Voltage Below Normal - Test.............................. 210
CID 0041 FMI 06 Sensor Power Supply (8 DCV)
Current Above Normal - Test ............................. 211
CID 0075 FMI 03 Temperature Sensor (Steering Oil)
Voltage Above Normal - Test ............................. 212
CID 0075 FMI 04 Temperature Sensor (Steering Oil)
Voltage Below Normal - Test.............................. 214
CID 0075 FMI 06 Temperature Sensor (Steering Oil)
Current Above Normal - Test ............................. 215
CID 0096 FMI 03 Level Sensor (Fuel) Voltage Above
Normal - Test ..................................................... 217
CID 0096 FMI 04 Level Sensor (Fuel) Voltage Below
Normal - Test ..................................................... 218
CID 0096 FMI 06 Level Sensor (Fuel) Current Above
Normal - Test ..................................................... 220
574
Index Section
575
Index Section
576
Index Section
577
Index Section
578
Index Section
23
25
25
26
27
I
Important Safety Information ................................... 2
Interface Module.................................................... 74
K
Keypad...................................................................
F1 Key ............................................................
F2 Key ............................................................
F3 Key ............................................................
FORWARD and BACKWARD Arrow Keys .........
GAUGE Key.....................................................
ID Key .............................................................
Numeric Keys (0 - 9) .........................................
OK Key...............................................................
85
88
89
89
88
87
86
86
86
L
Lift or Tilt Cylinder Sensor - Troubleshoot ........... 491
Lift or Tilt Cylinder Sensor Dynamic - Test....... 494
Lift or Tilt Cylinder Sensor Signal Voltage Test................................................................. 491
Loader Payload System (LPS) General
Information........................................................... 41
LPS Calibration...................................................... 43
Check Calibration Information............................ 43
Check the Weigh Range .................................... 44
Enter the Calibration Weight ............................. 46
Enter the Carryback Weight............................... 45
Set the Weigh Range......................................... 44
Start a New Calibration...................................... 47
LPS Menu Functions Summary............................. 42
Lubrication Interval - Set ....................................... 27
Lubrication Manual - Start ..................................... 28
M
Machine Status - Show.......................................... 28
Main Module .......................................................... 69
Message Center Module ....................................... 79
Message Center Abbreviations.......................... 80
Module - Replace ................................................ 521
Procedure ........................................................ 521
N
Normal Operation .................................................. 18
O
G
Odometer - Set ...................................................... 29
General Information......................................... 9, 155
Quick Reference .............................................. 156
Glossary of Terms ............................................... 535
579
Index Section
524
526
526
528
P
Parameters .......................................................... 100
Payload Lamps ...................................................... 98
Position Sensor (Lift Arm) - Adjust ...................... 520
Pulse Width Modulated (PWM) Sensor - Test ..... 512
Identification of Sensor Wire and Contacts ..... 512
Procedure ........................................................ 513
Q
Quad Gauge Module ............................................. 77
R
Related Components............................................. 99
Diode Assemblies .............................................. 99
Service Key Switch .......................................... 100
Solenoids ........................................................... 99
Resettable Totals - Reset ...................................... 30
Resettable Totals - Show ....................................... 30
Large Hydraulic Excavators ............................... 30
Off-Highway Trucks ............................................ 30
S
Sensor Dynamic Test........................................... 516
Procedure ........................................................ 518
Sensor Signal Voltage - Test ............................... 513
Procedure ........................................................ 515
Sensors ................................................................. 92
Frequency Sensors ............................................ 92
Pulse Width Modulated Sensors (PWM)............ 94
Resistive Sensors .............................................. 93
Service Lamp ........................................................ 98
Service Lamp - Reset............................................ 31
Service Lamp - Set................................................ 31
Service Operations................................................ 19
Service Tools ....................................................... 156
Snapshot Trigger - Configure ................................ 34
Speed Sensor (Engine) - Adjust .......................... 520
Speedometer/Tachometer Module ........................ 78
Suspension Cylinder Sensor - Troubleshoot ....... 495
Payload System - Troubleshoot ....................... 498
Switches ................................................................ 89
Automatic Lubrication Grease Level Switch
(LWL)................................................................ 92
Chip Detector Switch (LHEX) ............................ 90
Coolant Flow Switch .......................................... 91
Filter Indicator Switches..................................... 90
Oil Level Switch.................................................. 89
Pump Inlet Valve Switch (LHEX)........................ 89
Steering Flow Switches...................................... 90
Steering Pressure Switch .................................. 91
System Schematic............................................... 546
5130 and 5230 VIMS Interface Module No. 1 .. 560
5130 and 5230 VIMS Interface Module No. 2 .. 561
5130 and 5230 VIMS Main Module ................. 559
5130B VIMS Interface Module No. 1................ 557
5130B VIMS Interface Module No. 2................ 558
5130B VIMS Main Module ............................... 556
785B, 789B and 793B VIMS Interface Module No.
1 .................................................................... 554
785B, 789B and 793B VIMS Interface Module No.
2 .................................................................... 555
785B, 789B and 793B VIMS Main Module ..... 553
785C and 789C VIMS Interface Module No. 1.. 551
785C and 789C VIMS Interface Module No. 2
....................................................................... 552
785C and 789C VIMS Main Module ............... 550
793C VIMS Interface Module No. 1 ................. 548
793C VIMS Interface Module No. 2 ................ 549
793C VIMS Main Module Schematic ............... 547
992G VIMS Interface Module No. 1 ................ 563
992G VIMS Interface Module No. 2 ................ 564
992G VIMS Main Module ................................ 562
994 VIMS Interface Module No. 1 ................... 566
994 VIMS Interface Module No. 2 ................... 567
994 VIMS Main Module ................................... 565
994D VIMS Interface Module No. 1 ................ 569
994D VIMS Interface Module No. 2 ................ 570
994D VIMS Main Module ................................ 568
VIMS 9.0X or Later Class of Onboard Software
Update Worksheet ......................................... 571
System Self Test.................................................... 36
Systems Operation Section ..................................... 9
T
Table of Contents..................................................... 3
Testing and Adjusting .......................................... 155
Testing and Adjusting Section ............................. 155
TPS Accuracy........................................................ 67
Distance Measurements .................................... 68
Time Measurements .......................................... 68
Weight Measurements ....................................... 67
TPS Component Function ..................................... 54
TPS Maximum Payload Speed Manager............... 62
Operation of the Maximum Payload Speed
Manager ........................................................... 62
Setup of the Maximum Payload Speed
Manager ........................................................... 64
2001 Caterpillar
All Rights Reserved
Printed in U.S.A.