David B.

Wiley
1313 Rushmore Blvd. W. Indianapolis, IN 46234 (731) 298-1381 (cell)
email address: davidbwiley@gmail.com

SR. MECHANICAL ENGINEERING DESIGNER

Over 25 years of design experience. combine 3D CAD design skills for Aerospace;, Marine, Army combat vehicles
structures & Aircraft structures; Primary, Secondary, Sheet metal design, Electronic Packaging Design, Avionics
Racks, enclosures systems, Mechanical design, GD&T, Y14.5, Capable of designing products from concept through
design up to final production. Completion Center Coordination; with customers, vendors, company departments,
manufacturing machine shops and Government agencies.

Summary of Experience:
SOFTWARE:
CatiaV5 (2.000 Hrs)
Proe/Creo2.0 (40.000 Hrs)
Solidworks 2008 (2.000 Hrs)
Pro/Cable-Diagram, Harness
Inventor (5.000 Hrs)
Windchill V 9 (5,000 hrs)
Teamcenter (1000 hours)

MECHANICAL:
Primary, Secondary Aircraft structures
Frame/Bulkheads/avionics racks/shelves
Flight Simulators, Composites airframes
Electronic Packaging Design, Enclosures
Payload, Analysis, Aircraft Interior Design
Integration, Modification
Space reservation, Equipment Installation

ELECTRICAL/NSTRUMENTATION:
Power distribution, Loop diagrams
M.C.C. , One line, three Phase, P&ID
Electrical controls-PLC controls
AC/DC, Panel layouts
Schematics, connectors, wiring
diagrams, Wiring harness layout
Wiring, Harness, Cable Routing

Misc:
Drawing, Pro-Surface, Pro-Cable, Layout, Mechanica, Intra-link, Mechanism, Ansys

Tools
Simplified Reps, Shrink-wraps, Copy and Published Geometry, Advanced Surfacing, Family Tables, Relations,
Skeletons, 3-D Datum Curves, Variable Section Sweeps, Patterns,

Courses taught
Top Down Methodology, Correct Part modeling practices, Correct Assembly practices;
Basic Surfacing, Advanced Surfacing, Surface Trouble shooting

Certifications
PTC Basic Pro-E Training
Rand Advanced Pro-e Training

Published documents
Top Down Methodology (2000)

Products
Tooling, airframe structures, valves, pumps and fixtures, piping, RMS/RMMV, M1 tank fuel system., CV Helo
Helicopter, avionics test station, GC-5 Rocket Motor, FCS Soil and Spade Test Rig, ATM machines, Air Force wind
tunnel, wireless gas meter monitor, electrical bus-ways, circuit breaker enclosures and dual and single flex connecter,
Semi Truck charge air cooler, General Dynamics. armored vehicle. FMTV armored truck, Porter Cable miter saws,
Genesis (Peritoneal) dialysis machine, Atlantis phase I and phase II washing machines, Genesis coffee maker.
Harley Davidson aluminum cast wheels and sprockets for the model year 2000 Blue platform motorcycle, Armored
Vehicle Design on the Crusader/ATR military programs, E-Drive type military vehicle and armored tanks, Magnavox
ssw-53b and d sonobuoys, Teledyne E-Drive type military vehicle and armored tanks, pneumatic and hydraulic
systems

Industries
Military, Aerospace, Aircraft, Appliances, Medical, Automotive, Industrial, Electrical Systems, Cell Phone, Commercial
Products, Agricultural, Instrumentations

Engineering
Ability to conceive a product and engineer it to retail or manufacturing, Tolerance Studies,
Manage Vendor contact and scheduling, Project Lead Experience,

Specifications
ANSI Y-14.5M, DOD-STD-100, DOD-STD-1000, MIL-1553B, United Labs and
Metrics. Six Sigma

Materials
Injection Molded Plastic, ABS, Teflon, Cast and Machined Steel, sheet metal, Aluminum, Copper, Titanium, Gold,

Manufacturing and Testing

Stereo lithography 3-d Printing and Rapid Prototyping, NC programming, Pro-e part generated manufacturing, Life
Test, Cycle Test, Stress Test, FEA

Employment History
Airtex Fairfield IL August 2013 to present
Product Engineering: Created part and assembly models and drawings using Pro-E R5 and Wind-chill for several
commercial vehicle gas pump modules. Component materials consisted of injection molded plastics, sheet metal and
various hoses and wire harnesses. All work was performed in accordance with current ANSI standards and
geometric dimensioning and tolerancing was utilized.
Industrial & Manufactering Engineering: Created part and assembly models and drawings using Autodesk
Inventor for several commercial manufacturing fixtures that install support and convoluted tubes, perform various leak
test and various fixtures that assist in different stages of the assembly process for vehicle gas pump modules.

Lionbridge LLC - Indianapolis IN

June 2013 Ug. 2013
Title: Senior Designer/Checker
Created and checked Creo models, assemblies and drawing using Creo 2.0. Types of model materials included
Forgings/Castings, various steel alloys. sheet metal and several plastics All work govenerned by Geometric
Dimensioning and Tolerancing.
NABI Oxford AL
January 2013 - June 2013
Created and processed engineering change requests, orders and notices, thru the compnies release cycle. Most
work utilized Pro-Sheet Metal. Used Creo 1.0 to create models, assembies and drawing and Windchill to secure and
manage files.

Eaton Corp., Auburn IN 8/2012-12-2012

Title: Mechanical Engineer II
Duties and Tasks: Created new part, assembly models and documentation in Pro-e for the 400 Push Clutch. Utilized
Ansys to perform vartious finite elemnt analysis studies to determine potential material failure areas. Used design info
with GD&T to create several tolerance studies for fit and part movement.
Lockeed Martin, Riviera Beach, FL 10/2011 to 5/2012
Title: Design Engineer for the RMMV for NAVSEA
Duties and Tasks: Cable harness design and routing for the Propulsion and VDSDR sections. Designed cable
support brackets and cable moldings. Asst. to project lead. Delegated work and task assignments to other personnel,
Tracked model and drawing completion progress. Communicated progress to other depts. on the design team. Setup
drafting preparation and protocol fro all cable brackets and cable bracket assemblies. Checked drawings for design
intent and clarity prior to being sent to drafting.
Mercury Marine, Saint Cloud, FL 05/2011 to 10/2011
Plastics Engineer
Part and assembly design and modeling of test fixtures, electronic packaging and detail part creation. Created
drawings and manufacturing documentation. Worked closely with manufacturing engineering to achieve all design
manufacturing processes..
WEBER AIRCRAFT, Gainesville, TX 06/2010 to 03/2011)
Electro-mechanical design Engineer: Responsible for Harness design and routing for aircraft (Boeing
747,767,777,787 and AIRBUS 300 series) avionics systems, aircraft interior cabin, seat structure assemblies and

console structures, IFE installation (In Flight Entertainment), Electronic boxes power & Data, cable Harnesses, cable
routing, cable installation, connectors, wiring block diagrams, grounding hardware. FWD and AFT avionic installation,
integration of Electrical system. To floor airframe stations, body structures, Utilizing Proe Wildfire 4.0 and
Pro/CABLE for solid Modeling and 2D layout for complex B.O.M. of sub-assemblies of structures, mechanical and
electrical aerospace related hardware. To comply with Air framer specs, (BOEING and AIRBUS,ARINC). avionics
vendors (Nastronic, Matsushita-Panasonics). Also utilized Cata V5 and Autocad.
BAE Systems York PA 07-07 thru 05-09
Sr. Designer for FCS and FRMV programs
Project lead on Soil and Spade Test Rig. Recovery vehicle. Design support on the ARV recovery vehicle. Procured
materials, created Pro-E models, assemblies and drawings. Performed design tasks for structures, hydraulic cable
routing, layouts/presentations, electronic packaging and 2d applications. Negotiated with the military for potential test
sites at various locations. Composed documents such as test specifications and other misc. design documentation
Diebold Inc. North Canton OH 02-07 thru 07-07
Part and assembly modeling for several ATM machines. Used sheet metal, wire and cabling routing and various
plastics and rubbers to procure design.
Arnold Engineering Silver Spring MD 10-06 thru 02-07
Modeling and detailing of components, sub-systems and top level assembly of wind tunnel to simulate and test wind
and air flow on the nose of various aircraft and the space shuttle in a simulated environment
Laird Electronics, Lincoln NE 8-06 thru 10-06
Prepared models and drawings for a 6 cell rechargeable battery pack.
Modeled several assorted antennas and drawings for several cell phone programs
Routed wires through housings and prepared layouts and 2d drawings.
Updated various ECOs on several wireless programs.
Franklin Elec., Bluffton IN 6-06 thru 8-06
Design and detailing of injection molded plastic housing and its covers for a hydraulic pump.
Performed maintenance and updates on upper level pump assembly and sub-assemblies.
Electronically packaged entire enclosure and routed wiring from components to corresponding components.
Itron Inc, Waseca MN 3-06 thru 4-06
Modeled and assembled, components for wireless gas meter monitor.
Created 2-d documentations when requested.
Square D, Oxford OH 6-05 thru 3-06
Created Assemblies and Sheet Metal components for electrical busways, circuit breaker enclosures and dual and
single flex connecters. Prepared detail drawings of all modeled components and assemblies.
Behr Heat Transfer, N. Charleston SC 2-05 thru 6-05
Responsible for all charge air cooler component models and drawings as well as surge tank and shroud design.
Utilized Pro-Surface extensively. Worked closely with Finite Element group to study components high stress areas.
Helped out in procuring prototypes from vendors and did analysis on all their models.
Thinkpath Engineering, Warren MI 11-04 thru 02-05
Second shift design leader/Manager. Distributed task to designers and detailers. Monitored design effort, checking
and assisted in maintaining design schedule.. Prepared models, drawings and shrinkwraps of armored vehicles for
General Dynamics. Created training scenarios for all new 2nd shift designers.
Stewart & Stevenson, Sealy TX 11-03 thru 6-04
Design, modeling and 2d documentation for the FMTV armored truck series for use in Iraq.
Checked and made parameter corrections for several programs. Promoted ECP's into Intra-link Commonspace on
several programs.
Thinkpath Engineering, Warren MI 5-03 thru 11- 03
Second shift design leader. Distributed task to designers and detailers. Monitored design effort, checking and
assisted in maintaining design schedule.. Prepared models, drawings and shrink-wraps of armored vehicles for
General Dynamics.

Porter-Cable, Jackson TN 6-02 thru 05-03

Modeled major components for 2 miter saws. Set up all assemblies in Top Down Methodology. Performed tolerance
studies and product comparison surveys. Did break down and re-assembly of several product lines.
Electro-Tec, Blacksburg VA 1-02-04-02
Wrote Top Down Methodology procedure document and course. Served on Pro-Intra-link Conversion Team, Drawing
Release Cycle Improvement Team and on Check/Fit Evaluation Team. Performed various modeling and detail task of
several Slip Ring technologies Laid out several schematic diagrams.
Baxter Health Group, Tampa FL 4/01-12/01
Design and detail of components for prototype of the Genesis (Peritoneal) dialysis. Created and prepared
Skeleton model using Top Down Methodology for Chicago and Tampa facilities. Assisted in preparing Industrial
design version of the machine. Designed and modeled several pneumatic based systems for the prototype. Stress
analysis utilizing Pro-Mechanica
Maytag, Newton, Des Moines IA 10/00-4/01
Layout and assembly of the Atlantis phase I and phase II washing machines. Preformed various new design
Changes on several other programs including, Titan and Saturn models.
Whirlpool/Kitchen-Aid, St. Joseph MI 4/00-10/00
Lead Designer on the Genesis coffee maker. Prepared complex shapes an d freeform slope design utilizing extensive
surfacing. Prepared the modeling and interior packaging for the project. Assisted techs and engineering with test and
performance issues. Was instrumental as a design liaison between Purchasing and Industrial Design.
CDI Engineering Group/GE Appliance, Louisville KY 7/99 - 4/00
Wrote and taught Pro/Engineer courses in Top Down Methodology and Basic & Advance Pro/Surface for lead GEA
engineers and designers. Performed some System Administration duties. Lead designer on Roper stove top
program. Modeled stove parts and assembled them into the assembly. Delegated part modeling to lower level
designers for detailing.
Saturn Electronics, Oxford MI 6/99 - 7-99
Basic modeling and detailing of a Ford fuel product.
Thomas and Betts Corp., Clinton Township MI 4/98 - 5-99
Prepared modeling, details and laid out tolerance study documentation for Daimler-Chrysler BCM and NGC
programs.
IDAC Cad Services, Wauwatosa WI 9/97 - 4/98
Performed design, modeling and detailing for Badger Meter. Assembles and detailed thermostat for Johnson
Controls. Designed and detailed cookery, handles and knobs for Regal Ware.
Harley Davidson, Wauwatosa WI 8/97 - 1/98
Utilized Pro/E to design and detail aluminum cast wheels and sprockets for the model year 2000 Blue platform
motorcycle.
General Dynamics, Muskegon MI 1/97 - 8/97
Part and assembly model creation for installation and interface control documents for the Armored Vehicle Design on
the Crusader/ATR military programs.
Eaton Corp., Marshall MI 10/96 - 12/96
Detailing and modeling of assorted oil filter assemblies.
ITT Aerospace, Fort Wayne, IN 4/96 - 10/96
Part and assembly design and modeling of test fixtures, electronic packaging and detail part creation.
Tensor Group Inc., Willowbrook, IL 5/95 - 4/96
Prepared models assemblies layout and drawings of printing press lines for newspapers in Africa (Cairo) and Asia
(Far East).
Case Corp., Burr Ridge, IL 1/95 - 5/95
Design and documentation of complex surfaces, part and assembly models for agricultural and farming equipment
and vehicles.

Baxter Health Care, Round Lake, IL 10/94 - 12/94

Design and documentation of plastic components for the portable kidney dialysis device.
Advantest, Buffalo Grove IL 8/94 - 10/94
Part and assembly modeling for printed circuit board testing equipment.
Howmet Industries, Whitehall MI 1/94 - 8-94
Utilized wire frame files to produce wax prototype parts for mold manufacturing for the airframe structure of the
Boeing F-22 jet fighter.

Cover Letter of David B. Wiley and References

To whom it may concern;

My name is David Wiley. I am a Mechanical Engineer seeking Long term contract, temp to
permanent or a permanent engineering positions. I will accept a short term assignment,
however this is not my preference. Id prefer something long term. Recruiters and companies
prefer someone that will invest quality time in a company and not someone that jumps
around from job to job. Due to short term assignments and contracts ending prematurely due
to budgets constraints, corporate decisions and work load some of my jobs have not lasted
as long as originally agreed too. This has had a negative effect on my job prospects, so I would
only be interested in longer more of a committal type of employment opportunities. I am
looking forward to utilizing my skill set on a long term basis with a progressive company with
the possibility of this type of situation.
My employment references are as follows:
Eaton Corp. Clint McClellan, Engineering Manager
201 Brandon St. Auburn, IN 46706
(260) 925-3800
___________________________________________________________
Lockeed Martin
John Funicello, Design Engineer
Lockheed Martin Northpoint Pkwy Suite 50, Riviera Beach, FL 334071-321-446-5998
***********************************************************
Darren Van Name, Lead Engineer
Lockheed Martin

Northpoint Pkwy Suite 50, Riviera Beach, FL 334071-321-446-5998

___________________________________________________________

Webber Aircraft
James Vaughn, Mechanical Engineer
2000 Weber Drive - Gainesville, TX 76240 - 940.668.4100
________________________________________________________
BAE Systems, York PA
Dusty Walker Electrical Engineer 1-314-495-2293
**************************************************************
Andrew Hanson Manager 717-225-8000
**************************************************************
Alexander Ahmadi Lead Engineer 717-225-8000
______________________________________________________________
Arnold Engineering, White Oak MD
Jeff Waldo, Manager 301-394-2057
**************************************************************
Michael Metzger, Lead Engineer 301-394-2057