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AWG
Ohms/Lb
0000
0.0001
000
0.0001
00
0.0002
AWG
Ohms/Lb
0
0.0003
1
0.0005
2
0.0008
3
0.0012
4
0.0020
5
0.0031
6
0.0050
7
0.0079
Dia-mils TPI
Lb/Kft
*Amps
459.99
640.48
409.63
507.93
364.79
402.80
2.1740
282.12
2.4412
223.73
2.7413
177.43
Dia-mils TPI
Lb/Kft
*Amps
324.85
319.44
289.29
253.33
257.62
200.90
229.42
159.32
204.30
126.35
181.94
100.20
162.02
79.460
144.28
63.014
3.0783
140.71
3.4567
111.59
3.8817
88.492
4.3588
70.177
4.8947
55.653
5.4964
44.135
6.1721
35.001
6.9308
27.757
Dia-mm
MaxAmps
11.684
423.18
10.405
335.60
9.2657
266.14
Dia-mm
MaxAmps
8.2513
211.06
7.3480
167.38
6.5436
132.74
5.8272
105.27
5.1893
83.480
4.6212
66.203
4.1153
52.501
3.6648
41.635
Ft/Lb
211592
0.0490
20402
1.5613
167800
0.0618
16180
1.9688
133072
0.0779
12831
2.4826
Ft/Lb
105531
0.0983
10175
3.1305
83690
0.1239
8069.5
3.9475
66369
0.1563
6399.4
4.9777
52633
0.1970
5075.0
6.2767
41740
0.2485
4024.7
7.9148
33101
0.3133
3191.7
9.9804
26251
0.3951
2531.1
12.585
20818
0.4982
2007.3
15.869
8
0.0126
9
0.0200
AWG
Ohms/Lb
10
0.0318
11
0.0505
12
0.0804
13
0.1278
14
0.2031
15
0.3230
16
0.5136
17
0.8167
18
1.2986
19
2.0648
AWG
Ohms/Lb
20
3.2832
21
5.2205
22
8.3009
23
13.199
24
20.987
25
33.371
26
53.061
27
84.371
28
134.15
29
213.31
AWG
Ohms/Lb
30
339.18
31
539.32
128.49
49.973
114.42
39.630
7.7828
22.012
8.7396
17.456
Dia-mils TPI
Lb/Kft
*Amps
101.90
31.428
90.741
24.924
80.807
19.765
71.961
15.675
64.083
12.431
57.067
9.8579
50.820
7.8177
45.257
6.1997
40.302
4.9166
35.890
3.8991
9.8140
13.844
11.020
10.978
12.375
8.7064
13.896
6.9045
15.605
5.4755
17.523
4.3423
19.677
3.4436
22.096
2.7309
24.813
2.1657
27.863
1.7175
Dia-mils TPI
Lb/Kft
*Amps
31.961
3.0921
28.462
2.4521
25.346
1.9446
22.572
1.5422
20.101
1.2230
17.900
0.9699
15.940
0.7692
14.195
0.6100
12.641
0.4837
11.257
0.3836
31.288
1.3620
35.134
1.0801
39.453
0.8566
44.304
0.6793
49.750
0.5387
55.866
0.4272
62.733
0.3388
70.445
0.2687
79.105
0.2131
88.830
0.1690
Dia-mils TPI
Lb/Kft
*Amps
10.025
0.3042
8.9276
0.2413
99.750
0.1340
112.01
0.1063
3.2636
33.018
2.9063
26.185
Dia-mm
MaxAmps
2.5881
20.765
2.3048
16.468
2.0525
13.060
1.8278
10.357
1.6277
8.2132
1.4495
6.5134
1.2908
5.1654
1.1495
4.0963
1.0237
3.2485
0.9116
2.5762
Dia-mm
MaxAmps
0.8118
2.0430
0.7229
1.6202
0.6438
1.2849
0.5733
1.0190
0.5106
0.8081
0.4547
0.6408
0.4049
0.5082
0.3606
0.4030
0.3211
0.3196
0.2859
0.2535
Dia-mm
MaxAmps
0.2546
0.2010
0.2268
0.1594
16509
0.6282
1591.8
20.011
13092
0.7921
1262.4
25.233
Ft/Lb
10383
0.9989
1001.1
31.819
8233.9
1.2596
793.93
40.122
6529.8
1.5883
629.61
50.593
5178.3
2.0028
499.31
63.797
4106.6
2.5255
395.97
80.447
3256.7
3.1845
314.02
101.44
2582.7
4.0156
249.03
127.91
2048.2
5.0636
197.49
161.30
1624.3
6.3851
156.62
203.39
1288.1
8.0514
124.20
256.47
Ft/Lb
1021.5
10.153
98.496
323.41
810.10
12.802
78.111
407.81
642.44
16.143
61.945
514.23
509.48
20.356
49.125
648.44
404.03
25.669
38.958
817.66
320.41
32.368
30.895
1031.1
254.10
40.815
24.501
1300.1
201.51
51.467
19.430
1639.4
159.80
64.898
15.409
2067.3
126.73
81.835
12.220
2606.8
Ft/Lb
100.50
103.19
9.6906
3287.1
79.702
130.12
7.6850
4145.0
32
857.55
33
1363.6
34
2168.1
35
3447.5
36
5481.7
37
8716.2
38
13859
39
22037
AWG
Ohms/Lb
40
35040
7.9503
0.1913
7.0799
0.1517
6.3048
0.1203
5.6146
0.0954
5.0000
0.0757
4.4526
0.0600
3.9652
0.0476
3.5311
0.0377
125.78
0.0843
141.24
0.0668
158.61
0.0530
178.11
0.0420
200.00
0.0333
224.59
0.0264
252.20
0.0210
283.20
0.0166
Dia-mils TPI
Lb/Kft
*Amps
0.2019
0.1264
0.1798
0.1003
0.1601
0.0795
0.1426
0.0630
0.1270
0.0500
0.1131
0.0397
0.1007
0.0314
0.0897
0.0249
3.1445
0.0299
Dia-mm
MaxAmps
318.01
0.0132
0.0799
0.0198
63.207
164.08
6.0945
5226.7
50.125
206.90
4.8332
6590.8
39.751
260.90
3.8329
8310.8
31.524
328.99
3.0396
10480
25.000
414.85
2.4105
13215
19.826
523.11
1.9116
16663
15.723
659.63
1.5160
21012
12.469
831.78
1.2022
26496
1048.9
0.9534
D.C. OHMS
PER 1000 FT
.1264
.1593
.2009
.2533
.3195
.4028
.5080
.6405
.8077
1.018
1.284
1.619
2.042
2.524
3.181
4.018
5.054
6.386
8.046
10.13
12.77
16.20
WIRE DIAM
INCHES
.2893
.2576
.2294
.2043
.1819
.1620
.1443
.1286
.1144
.1019
.0907
.0808
.0720
.0641
.0571
.0508
.0453
.0403
.0359
.0320
.0285
.0253
FEET PER
POUND
3.947
4.977
6.276
7.914
9.980
12.58
15.87
20.01
25.23
31.82
40.12
50.59
63.80
80.44
101.40
127.90
161.3
203.4
256.5
323.4
407.8
514.2
Ft/Lb
33410
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
20.30
25.67
32.37
41.02
51.44
65.31
81.21
103.7
130.9
162.0
205.7
261.3
330.7
414.8
512.1
648.2
846.6
1079
1323
1659
2143
2593
3348
4207
5291
.0226
.0201
.0179
.0159
.0142
.0126
.0113
.0100
.0089
.0080
.0071
.0063
.0056
.0050
.0045
.0040
.0036
.0031
.0028
.0025
.0022
.0020
.00176
.00157
.00140
41.3
46.3
51.7
58.0
64.9
72.7
81.6
90.5
101
113
127
143
158
175
198
224
248
282
648.4
817.7
1031
1300
1639
2067
2607
3287
4145
5227
6591
8310
10480
13210
16660
21010
26500
33410
************************************************************************
For winding Tesla secondary coils the general consensus is to use
number 22 AWG, or larger diameter, double Formvar Magnet wire. Often
surplus partial spools of odd wire sizes are found, so I took time to
post a more complete chart of AWG numbers and fractional diameters
than is usually available. All information above is approximate
despite the decimal places. Wire diameter, turns per inch, resistance,
feet per pound, etc. all vary slightly from one manufacturer to another.
Insulation thicknesses will vary depending upon type and the supplier.
Turns per inch will also vary with the quality of the winding. In
practice, Tesla coil windings are not perfect (nor do they need to be)
so expect some slight variations from the specification table above.
Richard Quick
AWG
Ohms/Lb
0000
0.0001
000
0.0001
00
0.0002
AWG
Ohms/Lb
0
0.0003
1
0.0005
2
0.0008
3
0.0012
4
0.0020
5
0.0031
6
0.0050
7
0.0079
8
0.0126
9
0.0200
AWG
Ohms/Lb
10
0.0318
11
0.0505
12
Dia-mils TPI
Lb/Kft
*Amps
459.99
640.48
409.63
507.93
364.79
402.80
2.1740
282.12
2.4412
223.73
2.7413
177.43
Dia-mils TPI
Lb/Kft
*Amps
324.85
319.44
289.29
253.33
257.62
200.90
229.42
159.32
204.30
126.35
181.94
100.20
162.02
79.460
144.28
63.014
128.49
49.973
114.42
39.630
3.0783
140.71
3.4567
111.59
3.8817
88.492
4.3588
70.177
4.8947
55.653
5.4964
44.135
6.1721
35.001
6.9308
27.757
7.7828
22.012
8.7396
17.456
Dia-mils TPI
Lb/Kft
*Amps
101.90
31.428
90.741
24.924
80.807
9.8140
13.844
11.020
10.978
12.375
Dia-mm
MaxAmps
11.684
423.18
10.405
335.60
9.2657
266.14
Dia-mm
MaxAmps
8.2513
211.06
7.3480
167.38
6.5436
132.74
5.8272
105.27
5.1893
83.480
4.6212
66.203
4.1153
52.501
3.6648
41.635
3.2636
33.018
2.9063
26.185
Dia-mm
MaxAmps
2.5881
20.765
2.3048
16.468
2.0525
Ft/Lb
211592
0.0490
20402
1.5613
167800
0.0618
16180
1.9688
133072
0.0779
12831
2.4826
Ft/Lb
105531
0.0983
10175
3.1305
83690
0.1239
8069.5
3.9475
66369
0.1563
6399.4
4.9777
52633
0.1970
5075.0
6.2767
41740
0.2485
4024.7
7.9148
33101
0.3133
3191.7
9.9804
26251
0.3951
2531.1
12.585
20818
0.4982
2007.3
15.869
16509
0.6282
1591.8
20.011
13092
0.7921
1262.4
25.233
Ft/Lb
10383
0.9989
1001.1
31.819
8233.9
1.2596
793.93
40.122
6529.8
1.5883
629.61
50.593
0.0804
13
0.1278
14
0.2031
15
0.3230
16
0.5136
17
0.8167
18
1.2986
19
2.0648
AWG
Ohms/Lb
20
3.2832
21
5.2205
22
8.3009
23
13.199
24
20.987
25
33.371
26
53.061
27
84.371
28
134.15
29
213.31
AWG
Ohms/Lb
30
339.18
31
539.32
32
857.55
33
1363.6
34
2168.1
35
3447.5
36
5481.7
37
8716.2
38
19.765
71.961
15.675
64.083
12.431
57.067
9.8579
50.820
7.8177
45.257
6.1997
40.302
4.9166
35.890
3.8991
8.7064
13.896
6.9045
15.605
5.4755
17.523
4.3423
19.677
3.4436
22.096
2.7309
24.813
2.1657
27.863
1.7175
Dia-mils TPI
Lb/Kft
*Amps
31.961
3.0921
28.462
2.4521
25.346
1.9446
22.572
1.5422
20.101
1.2230
17.900
0.9699
15.940
0.7692
14.195
0.6100
12.641
0.4837
11.257
0.3836
31.288
1.3620
35.134
1.0801
39.453
0.8566
44.304
0.6793
49.750
0.5387
55.866
0.4272
62.733
0.3388
70.445
0.2687
79.105
0.2131
88.830
0.1690
Dia-mils TPI
Lb/Kft
*Amps
10.025
0.3042
8.9276
0.2413
7.9503
0.1913
7.0799
0.1517
6.3048
0.1203
5.6146
0.0954
5.0000
0.0757
4.4526
0.0600
3.9652
99.750
0.1340
112.01
0.1063
125.78
0.0843
141.24
0.0668
158.61
0.0530
178.11
0.0420
200.00
0.0333
224.59
0.0264
252.20
13.060
1.8278
10.357
1.6277
8.2132
1.4495
6.5134
1.2908
5.1654
1.1495
4.0963
1.0237
3.2485
0.9116
2.5762
Dia-mm
MaxAmps
0.8118
2.0430
0.7229
1.6202
0.6438
1.2849
0.5733
1.0190
0.5106
0.8081
0.4547
0.6408
0.4049
0.5082
0.3606
0.4030
0.3211
0.3196
0.2859
0.2535
Dia-mm
MaxAmps
0.2546
0.2010
0.2268
0.1594
0.2019
0.1264
0.1798
0.1003
0.1601
0.0795
0.1426
0.0630
0.1270
0.0500
0.1131
0.0397
0.1007
5178.3
2.0028
499.31
63.797
4106.6
2.5255
395.97
80.447
3256.7
3.1845
314.02
101.44
2582.7
4.0156
249.03
127.91
2048.2
5.0636
197.49
161.30
1624.3
6.3851
156.62
203.39
1288.1
8.0514
124.20
256.47
Ft/Lb
1021.5
10.153
98.496
323.41
810.10
12.802
78.111
407.81
642.44
16.143
61.945
514.23
509.48
20.356
49.125
648.44
404.03
25.669
38.958
817.66
320.41
32.368
30.895
1031.1
254.10
40.815
24.501
1300.1
201.51
51.467
19.430
1639.4
159.80
64.898
15.409
2067.3
126.73
81.835
12.220
2606.8
Ft/Lb
100.50
103.19
9.6906
3287.1
79.702
130.12
7.6850
4145.0
63.207
164.08
6.0945
5226.7
50.125
206.90
4.8332
6590.8
39.751
260.90
3.8329
8310.8
31.524
328.99
3.0396
10480
25.000
414.85
2.4105
13215
19.826
523.11
1.9116
16663
15.723
659.63
1.5160
21012
13859
0.0476
3.5311
0.0377
39
22037
AWG
Ohms/Lb
0.0210
283.20
0.0166
40
Dia-mils TPI
Lb/Kft
*Amps
0.0314
0.0897
0.0249
3.1445
0.0299
35040
Dia-mm
MaxAmps
318.01
0.0132
0.0799
0.0198
12.469
831.78
1.2022
1048.9
0.9534
D.C. OHMS
PER 1000 FT
.1264
.1593
.2009
.2533
.3195
.4028
.5080
.6405
.8077
1.018
1.284
1.619
2.042
2.524
3.181
4.018
5.054
6.386
8.046
10.13
12.77
16.20
20.30
25.67
32.37
41.02
51.44
65.31
81.21
103.7
130.9
162.0
205.7
261.3
330.7
WIRE DIAM
INCHES
.2893
.2576
.2294
.2043
.1819
.1620
.1443
.1286
.1144
.1019
.0907
.0808
.0720
.0641
.0571
.0508
.0453
.0403
.0359
.0320
.0285
.0253
.0226
.0201
.0179
.0159
.0142
.0126
.0113
.0100
.0089
.0080
.0071
.0063
.0056
FEET PER
POUND
3.947
4.977
6.276
7.914
9.980
12.58
15.87
20.01
25.23
31.82
40.12
50.59
63.80
80.44
101.40
127.90
161.3
203.4
256.5
323.4
407.8
514.2
648.4
817.7
1031
1300
1639
2067
2607
3287
4145
5227
6591
8310
10480
26496
Ft/Lb
33410
36
37
38
39
40
41
42
43
44
45
46
47
414.8
512.1
648.2
846.6
1079
1323
1659
2143
2593
3348
4207
5291
.0050
.0045
.0040
.0036
.0031
.0028
.0025
.0022
.0020
.00176
.00157
.00140
175
198
224
248
282
13210
16660
21010
26500
33410
************************************************************************
For winding Tesla secondary coils the general consensus is to use
number 22 AWG, or larger diameter, double Formvar Magnet wire. Often
surplus partial spools of odd wire sizes are found, so I took time to
post a more complete chart of AWG numbers and fractional diameters
than is usually available. All information above is approximate
despite the decimal places. Wire diameter, turns per inch, resistance,
feet per pound, etc. all vary slightly from one manufacturer to another.
Insulation thicknesses will vary depending upon type and the supplier.
Turns per inch will also vary with the quality of the winding. In
practice, Tesla coil windings are not perfect (nor do they need to be)
so expect some slight variations from the specification table above.
Richard Quick