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Me-6013/2010

Training

Report of Industrial

INTRODUCTION
1.1 OVERVIEW OF INDO FARM
Indo Farm Equipment Limited is an ISO certified company located in Himachal
Pradesh and is into manufacturing of world-class tractors, cranes, engines, diesel gensets
and has now recently launched Harvester Combine Agricom 1070 for wetland paddy
harvesting. Incorporated in 1994, it is promoted by Mr. R.S. Khadwalia, who is the
Chairman & Managing Director of the company and has over two decades of experience
in manufacturing and marketing of various engineering products.

Figure 1 Indo Farm Company photo

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Indo Farm commenced commercial production of tractors in October 2000, with


technology from Ursus, Poland, at its plant located at Baddi in District Solan, Himachal
Pradesh. Spread over an area of 34 acres, the plant started with the production of a single
model. Within a decade of successful operations Indo Farm grew to a company having
models in the range of 30 HP, 38 HP, 42 HP, 48 HP, 50 HP, 52 HP, 55 HP, 60 HP, 65 HP,
75 HP and 90 HP with many variants.
Way back within a year of its operations, the company had successfully
indigenized the engine components, manufacturing and assembly processes, and
accordingly stopped import of engines and so much so, it commenced export of engine
components to Poland in May 2006 and engines to Ursus in May 2008. In 2008, the
company diversified into manufacturing and marketing of Pick-N-Carry cranes of 9
tonnes - 20 tonnes capacity and has recently commenced production of mobile tower
cranes too. Engines being the company's core competence area, it is now making engines
for generator sets that are exported overseas.
The company has its state-of-the-art foundry equipped with induction furnaces in
order to ensure still better quality as well as to ensure uninterrupted supply.
Indo Farm operates on a pan-India basis and this has made it a well recognized
brand, associated with quality and dependability. The company operates through 15
regional offices and a widespread 300 strong dealer network for sales and service.

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1.2

Report of Industrial

PRODUCT OF COMPANY

1.2.1 TRACTOR
35 HP to 90 HP in 2, 3 & 4 cylinder tractors are the main product of
the Indo Farm.
Various Model of Tractor

4-SERIES TRACTOR
INDO FARM 4190 DI
INDO FARM 4175 DI

3-SERIES TRACTOR
INDO FARM 3065
INDO FARM 3055 NV
INDO FARM 3052
INDO FARM 3050
INDO FARM 3048
INDO FARM 3042
INDO FARM 3035

2-SERIES TRACTOR
INDO FARM 2042
INDO FARM 2035
INDO FARM 2030 DI

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Report of Industrial

Figure 2 Various tractor of Indo Farm

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1.2.2 PICK N CARRY CRANES


Various Model of Pick N Carry Cranes
INDO POWER-18 FN
INDO POWER-16 FN
INDO POWER-15 FN
INDO POWER-16 FNX
INDO POWER-14 FNX
INDO POWER-12 FNX
INDO POWER 20
INDO POWER 16
INDO POWER 14
INDO POWER 14-ST
INDO POWER 12
INDO POWER 12-ST
INDO POWER 11
INDO POWER 9

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Report of Industrial

Figure 3 Indo Farm Crane

1.2.3 COMBINE (HARVESTER)


Various Model of Combine
INDO FARM Agricom 1070
INDO FARM Agricom 1070 SW

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Report of Industrial

Figure 4 Indo Farm Combine

1.2.4 SILENT GENERATOR


Various Model of Silent Generator
GENSET IF 50
GENSET IF 45
GENSET IF 40
GENSET IF 35
GENSET IF 30
GENSET IF 25
GENSET IF 25
GENSET IF 20
GENSET IF 15
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Figure 5 Indo Farm Silent Generator

1.2.5 GENSET ENGINE


Various Model of Genset Engine
IF 4543 (45 KW)
IF 3343 (34 KW)
IF 2833 (27.5 KW)
IF 2432 (24 KW)
IF 1832 (18 KW)

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Report of Industrial

Figure 6 Indo Farm Genset Engine

1.2.6 ROTARY TILLER

Figure 7 Indo Farm Rotary Tiller

1.2.7 FIXED TOWER CRANE


Various Model of Fixed Tower Crane
FTC-4050
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2.

Report of Industrial

Practical Training Knowledge


During my six month period of training, I learned about the company overview,
companys final assembly line of the tractor. I spent 3-5 days on each stage.

Basic overview of final assembly line and hydraulic stage is below:-

2.1

Final Assembly Line


In this line, mounting of fuel tank, radiator, air cleaner, inner member, head light,

driver seat, fender, dash board, front grill, meter plate, front member, tyre of tractor is
done on sub-tractor assembly after paint finished in paint shop. Greasing, oil filling &
water filling is also done on this line. Toe-in or toe-out setting is done also her. This is
also known as sheet metal assembly because most of part mount are made with sheet of
metal. Figure show the final assembly line.

Figure 8 Final Assembly Line

This line is divided into various stages. Following are the main stages :Stage 1:-

Fuel Tank Frame Mounting


Radiator Mounting

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Figure 9 Disassembled View of Fuel Tank Frame

Figure 10 Disassembled View of Radiator Assembly

Stage 2:-

Coolant Reservoir Mounting


Fuel Tank Mounting
Air Cleaner Mounting

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Figure 11 Disassembled View of Fuel Tank Assembly

Stage 3:-

Inner Member Mounting


Head Light Mounting
Hydraulic Slip Mounting
Electric Sub-Assembly Mounting

Figure 12 Disassembled View of Inner Member behind Front Grill

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Figure 13 Disassembled View of Flasher(Left) & Horn(Right)

Stage 4:-

T.P.L Mounting
Greasing
Fender Mounting

Figure 14 Disassembled View of Fender

Stage 5:-

Dash Board Mounting


Front Grill Mounting
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Figure 15 Disassembled View of Dashboard

Stage 6:-

Sheet Metal Setting


Switch Mounting
Meter Plate Mounting

Figure 16 Starter Switch(Left) & Meter Plate

Stage 7:-

Front Member Mounting


Electric Check
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Figure 17 Disassembled View of Front Member

Stage 8:-

Tyre Mounting
Oil Filling
Water Filling

Figure 18 MRF tyre used by Indo Farm

Stage 9:-

Inspection
Toe In
Dis Mounting
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2.2

Report of Industrial

Tractor Sub assembly-Hydraulic


Tractor sub assembly is the place where initial assembly of the tractor starts. This

contain five different stages in which different part of the tractor assembled and then all
these part combined together on the tractor sub assembly line. Following are the main
stages of the tractor sub assembly:Stage 1:- Rear Transmission
Stage 2:- Front Transmission
Stage 3:- Hydraulic
Stage 4:- Clutch
Stage 5:- Front Axle

Stage :-Hydraulic
Hydraulic of tractor:A hydraulic system uses compressed fluid to transfer force applied at one point to
another point. The basic components that make up a hydraulic system are:
Reservoir
Pump
Valves
Fluid
Motor
Hose
Filter
Cylinder
The

hydraulic reservoir stores

non-pressurized

hydraulic

fluid,

typically

hydraulic oil. This fluid is the lifeblood of the hydraulic system. The hydraulic oil also
travels through a filter that collects impurities.

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Hydraulic pumps transfer the fluid from the reservoir to the hydraulic system.
This transfer raises the energy level of the fluid by increasing its pressure. The motor
provides the power source for the pump.
The high-pressure fluid acts upon the rod and piston within a hydraulic cylinder.
Each stroke of the cylinder converts the fluid power (pressure) into work (mechanical
force). The reservoir oil level falls while the rod and piston are extending.
In the hydraulic stage, various part are assembled together and then assembled
them on hydraulic block to make hydraulic assembly of the tractor. Various part of
hydraulic assembly are:i.

Position Control And Draft Control Levers

ii.

Response Valve(RV) Assembly

iii.

Cylinder

iv.

Piston

v.

Ram Arm

vi.

Connecting Rod

vii.

Position and Draft Actuator

viii.

Control Valve(CV) Assembly

ix.

Hydraulic Block

x.

Sensor

Figure 19 Position Control & Draft Control Levers

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Figure 20 Hydraulic Block

Then testing are done to check the working of the hydraulic. If the hydraulic
assembly pass the test, then that is allow to mount on sub-tractor, otherwise that is
rejected and after that is check to look for problem .

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3. Future Planning of Industrial Training


In future, I will learn about the complete sub-assembly of the tractor which involves rear
transmission, front transmission, clutch, front axle and engine assembly of the Indo Farm in the
remaining days of my industrial training. I will try my best to learn about the complete assembly
of the Indo Farm Tractor.

Figure 21 Engine Assembly Shop

Figure 22 Front Transmission

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Figure 23 Rear Transmission

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4. Reference
www.indofarmtractor.com
www.google.com
My Daily diary
Indo Farm Spare Parts Catalogue

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