Академический Документы
Профессиональный Документы
Культура Документы
OCTOBER 2014
www.tankeroperator.com
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Contents
04
Markets
Return of the private investor
23 Technology
23 Ethane carriers
26 Propulsion
Hercules - 2 research starts
Lubrication choice vital for ECAs
30 Efficiency
Speed setting software
Ship machinery simulation
Performance management tool
33 Underwater Maintenance
Hull cleaning ROV
06
Singapore Report
SSAs new head speaks out
Storage capacity at a premium
10
Chemical/Product Tankers
Updated short sea design
Shaft generators for gas fuelled tankers
A look at the markets
13
Satellite Communications
Airbus expands offering
Dual-band antenna
Inmarsat goes to Hollywood
Iridium addresses GMDSS
34 Safety systems
AIS improves safety
Safety equipment training
VDR standards introduced
New equipment launched
40
Tank Servicing
Eco friendly tank coating
Front cover - Becker Marine Systems has sold more than 800 Mewis Ducts, managing director Dirk Lehmann said at SMM. Over 400 have already been
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Installing a Mewis Duct can save around 6% of fuel and the company claimed that some 900,000 tonnes of CO2 emissions had already been saved.
Lehmann also said that the companys overall orderbook had increased by 20% and that turnover was forecast to be 25% higher this year.
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October 2014
TANKEROperator
01
COMMENT
TANKEROperator
Vol 14 No 1
Future Energy Publishing Ltd
39-41 North Road
London N7 9DP
www.tankeroperator.com
PUBLISHER/EVENTS/
SUBSCRIPTIONS
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Tel: +44 (0)20 8150 5292
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EDITOR
Ian Cochran
Mobile: +44 (0)7748 144 265
cochran@tankeroperator.com
02
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INDUSTRY - MARKETS
Shipping attracts
private investors
Banks are no longer the traditional source of financing for shipowners. Their investment
has continued to decline since the peak of 2007.
ncroaching on the banks business
are private equity players and
hedge funds, as shipping has
become a fashionable sector for
private funds to input some of their capital.
There is speculation that at least $7 bill has
already been invested (up to the end of
August) in all types of vessels from these new
sources with suggestions that this figure could
double by the end of the year, Gibson
Research said in a report.
When this may seem a considerable amount,
it is a mere drop in the ocean when looking
at the combined portfolios of these funds.
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INDUSTRY - MARKETS
exible talent
October 2014
TANKEROperator
06
TANKEROperator
CARGOMASTER The
T all-in-one tank
monitoring system
CARGOMASTER is the complete
g.
solution for tank monitoring
The system is well proven an
nd is
installed on all kinds of vessels.
s
Combined with the OPTIWAVE
V
high precision cargo tank level
radar, the system offers unique
EcoMA
ATE
T System for monitoring of
bunkering and fuel consumption
EcoMA
AT
TE is a reliable system for monitoring of fuel
consumption and bunkering operations.
it offers accurate and maint
maintenancefree solutions.
solutions
www.krohne-skarpenord.com
08
P
ww our PlLeEas
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gr T S wE D VISis
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mB. 1.E VIL
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m
TOWARDS
100% FUEL
EFFICIENCY
GREENSTEAM
3-5%
100,000
3 MONTHS
1-2 DAYS
Above and below: SK 5054 Mk ii's hull was re-designed for greater fuel effiicency and
aerodynamics were also introduced also for greater efficiency.
Differing environment
The second version has been designed for a
different environment from that of the first
under strict commercial boundaries, as it is
being marketed to owners and operators
10
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12
the WE Drive.
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We know that maintenance and repair is vital to protect your assets.
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OPTIMISING PERFORMANCE
October 2014
TANKEROperator
13
Markets- LRs to
gain/MRs feel pain
McQuilling Services recently published its mid-year Tanker Market Outlook (TMO),
updating its annual five-year take on the tanker market.
A substantial TCE differential currently
exists between the dirty and clean
Aframax/LR2 and Panamax/LR1 sectors. At
some point, this will compel owners to dirty up
more LR tonnage, limiting some of this supply
growth and leading to higher freight rates in the
LR sectors.
As for MR2s & MR1s, poor fundamentals
are a feature of this sector. On the back of a
string of high contracting years, net fleet
growth is set to expand in 2015 and 2016.
Additional supply pressure comes from a
large and growing IMO II fleet that could
compete with standard MR tankers for cargoes
if the chemical markets is disappointing.
Demand is declining, as the average trade
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14
e-mail:: info@skip
f
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ppp r.co
. .uk
telephone:: 0141 4229 122334
anticipated.
McQuilling concluded; While believe the
economies of scale may help this tanker class
cannibalise LR1 cargoes, we think the current
values do not support the expected earnings
environment and would be cautious at
buying tonnage at these levels.
TO
approval.
Trojans Marinex BWT product suite recently
received Alternate Management System (AMS)
acceptance in accordance with the USCG final
rule for Standards for Living Organisms in
Ships Ballast Water Discharged in US Waters.
The suite is one of the few to receive AMS
for all water qualities - freshwater, brackish
water and marine water. In addition, the suite is
tested and IMO type approved to the lowest UV
transmittance value in the industry
(corresponding to poor water quality) under full
flow conditions.
Testing was conducted under the supervision
of DNV.
TO
www.airproducts.no
October 2014
TANKEROperator
15
Airbus expands
offering to ease IT
access
Airbus Defence and Space has added new features to its XChange communications
management platform and as a result, released version 3.1 at SMM 2014.
eadlining the new version is a
unique system that provides
universal remote access to any
device connected to on board
networks, or the IT network itself and new
functionality that builds on the recently
released BYOD (bring your own device)
solution for XChange.
Universal remote access is a new option for
XChange and provides secure remote access to
computers on board a vessel from anywhere. It
meets the growing need from shipowners,
communications equipment manufacturers,
satcom service providers and maritime service
companies to easily access IT networks on
board from shore for maintenance and
troubleshooting, Airbus explained.
Though its already possible to access
computers and networked equipment on a ship
remotely, our system is the first to provide
universal remote access, meaning equipment
vendors can provide support for their systems
through XChange rather than implementing
proprietary systems. This reduces the number
of access points on board, which in turn
improves security and bandwidth usage for
remote access applications, said Tore Morten
Olsen, head of maritime satcoms, Airbus
Defence and Space at the time of its launch.
XChanges remote access facility differs
from standard remote access solutions, as they
are designed for specific terminals, or protocols
and require their own IP address. The new
system is a universal, single tool to control any
device on board. It supports all protocol
formats and is completely carrier independent,
working on all connectivity types from VSAT
to Inmarsat FleetBroadband and Iridium
OpenPort, or non-satcom connectivity.
In addition XChange version 3.1 includes a
new functionality that automates and hence
reduces action required for managing and
allocating crew credit. XChanges new user
admin and credit management service frees the
Master on board from time consuming admin
16
businesses.
Some business areas have been identified as
divestment candidates, including the
commercial and para-public communication
business (professional mobile radio and
commercial satellite communications services
activities), which will have better chances for
growth and market success in different
ownership structures, Airbus said.
Dual-band
compatible antenna
introduced
Intellian has developed a dual-band compatible antenna line in readiness for the
introduction of Inmarsats Ka-band Global Xpress (GX) service.
esigned to deliver efficient highspeed global broadband operation
on Ku- and Ka- band services, the
1 m Intellian v100GX VSAT
communications antenna compliments the
recently unveiled 65 cm GX60 VSAT
terminal.
The new dual-band antennas support
automatic satellite and beam switching for GX
coverage when crossing from one satellite
coverage region to another, which can be
achieved in under 10 secs.
In addition, Intellians Gyro-free satellite
search function enables the antennas to acquire
and lock onto the satellite without requiring
separate input from the ships gyrocompass,
thus further simplifying the installation
process. The antennas also support a low
elevation angle (-20 deg) capability to ensure
reliable connectivity even at high latitudes.
The dedicated patented Intellian Aptus
software is used for system control and
monitoring of the v100GX and GX60
antennas. Aptus automatically configures the
antenna to provide true one-touch
commissioning. Available also as a mobile
app, the software allows for even greater
accessibility to the terminal wherever the
operator is located, Intellian claimed.
When space is limited on board a vessel, the
compact GX60 is an ideal option and
comprises an all-new GX below deck unit
(BDU) with a GX modem fully integrated
within the system, saving significant time
during installation. Users also benefit from the
eight network ports on the BDU, providing a
complete communication solution in one
compact unit, the company said.
The v100GX antenna is already in use on
board hundreds of vessels and service
providers and can be upgraded to the
upcoming GX service with minimal
intervention to meet future needs. It takes just
minutes to complete the conversion, which is
October 2014
TANKEROperator
upcoming GX package.
The three products in the Intellian
Fleetbroadband range include - FB150, FB250
and FB500. The FB150 is a high performance
satellite communication solution designed to
provide global, high quality data and voice for
business, operational, or recreational
applications in a compact size and light weight
ADU (above deck unit) with the optional
matching dome solution and simple user
installation.
FB250 enables commercial vessels to enter
the broadband arena providing all the required
functions. A low initial investment and the
Inmarsat FleetBroadband service per MB
pricing reduces the communication cost,
despite the increase in functionality and
frequency of use.
FB500 is the largest of Intellian's
FleetBroadband product range and provides
17
18
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PLANNED MAINTENANCE
STOCK CONTROL
PURCHASING
DOCUMENT MANAGEMENT
SAFETY MANAGEMENT
Interest in ethane
carriers hots up
Earlier this year Norwegian shipping investment firm Ocean Yield ordered three
Liquefied Ethylene Gas (LEG) carriers of 36,000 cu m capacity each from Sinopacific.
he three vessels are claimed to be
the worlds first ethane fuelled
LEG carriers ordered.
TANKEROperator
Marine
Services
Re-invented
24
Hartmann said that it could not name the builder of the five ECO STAR 85K United Ethane
Carriers VLECs just yet, but the charterer is Oriental Energy.
fleet.
The second tranche comes in the form of a
letter of intent, which was recently signed by
Hartmann Schiffahrts, Jaccar Holdings, HB
Hunte Engineering and DNV GL, for the
classification of five ECO STAR 85k VLECs.
The five ECO STAR 85K ethane-fuelled
VLECs will have a capacity of 85,000 cu m
each. The cargo tanks will be of the StarTriLobe type.
To operate the vessels, Luxembourg-based
Jaccar Holdings and the Hartmann Group have
formed a joint venture for the commercial
management of ethane carriers.
The new company, - United Ethane Carriers
(UEC) - will be based in Singapore. Its
purpose is to develop the ethane business,
focusing on marketing, branding and
commercial management of ethane carriers
internationally.
Weve known each other for a long time
now, meaning that we also know and
appreciate the other ones strengths, said
Jacques de Chateauvieux, Jaccar Holdings
CEO. We found that our strengths
complement each other very well, particularly
in this highly specialised market.
The ethane-fuelled VLECs will be
employed on a long term timecharter to
Oriental Energy.
Evergas (a Jaccar Holdings company) and
GasChem Services (a Hartmann Group
company) will continue to serve their client
relationships independently of the new UEC
joint venture.
Jaccar Holdings is a privately owned
investment company with its main focus
within the maritime sector. It has
shareholdings in offshore, fishing and drybulk
concerns, plus Greenship Gas and EVERGAS
(Ethylene, Ethane and LPG). The company
has also invested in Sinopacific Shipbuilding,
a private shipyard in China.
TO
S E E YO U AT
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U T S TM
a s oni c
Ta n k
Sw
w itc h
Fu l l r a n g e o f u n i q u e s e n s o r s
B all a s t m ea s u rem ent s y s tems
I n d e p e n d e nt hi g h le ve l al a r m s y s t e m s
Co m p lete inte gr ate d auto matio n s o lutio n s
Cargo control systems for tankers and gas carriers
k
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Ta n k
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API M ar ine A pS Troensevej 12 DK-9220 Aalborg Oest Denmark Tel.: +45 9634 5070 w w w.api-mar ine.com info@api-mar ine.com
October 2014
TANKEROperator
25
TECHNOLOGY - PROPULSION
EU research project
into lowering
emissions continues
The two leading OEMs, Wrtsil and MAN Diesel & Turbo (MDT), have initiated the
Hercules-2 research project aimed at minimising vessel emissions
he Hercules R&D programme
originally started in 2004 to
develop large engine technologies
is to continue, pending approval
under the Horizon 2020 EU Framework
Programme for Research and Innovation.
Hercules-2 is aimed at developing a fuelflexible marine engine that is optimally
adaptive to its operating environment. The
work will focus on four areas of integrated
R&D:
WPG 1 - a fuel flexible engine;
WPG II - new materials (for engine
applications);
WPG III - an adaptive power plant for
lifetime performance;
WPG IV - a near zero emissions engine.
The latest initiative will build upon and
improve on the targets of the previous
Hercules projects by going beyond the limits
set by the regulatory authorities, the OEMs
explained. By combining the latest
technologies and through the use of integrated
solutions, Hercules-2 aims to achieve
significant reductions in fuel consumption and
exhaust emissions. The research will include
several full-scale prototypes and shipboard
demonstrators that will speed the development
of commercially available products.
Other European companies, as well as
Wrtsil and MDT, plus universities and
research institutions, will be involved. The
project will further accelerate the shipping
industry's transition to better fuel efficiency
and a significantly reduced environmental
footprint, while strengthening the position of
the participating partners in the market place,
the OEMs said.
The consortium is made up of 32 partners,
of which 30% are industrial and 70% are
universities and research institutes. The budget
is divided between industry and the
universities on a 63% - 37% basis,
26
respectively.
The original HERCULES programme was
conceived in 2002 to develop new
technologies to increase marine engine
efficiency. The three previous projects within
this programme ran from 2004 to 2014.
Several presentations at SMM last month
concerned vessel propulsion in the light of
impending emissions controls.
There is no revolutionary propulsion system
on the horizon for standard vessels, such as
tankers. The choices are and will be made by
the owners/operators as to how they reduce
emissions and fuel costs, while not loosing
efficiency.
All of the main engine manufacturers have
unveiled engines to burn gas, to operate as
dual fuel engines and/or to burn other fuels,
such as ethane and methane.
2-stroke here to stay
At SMM, ABBs Eero Lehtovaara stressed that
the 2-stroke engine was still by far the best
way to propel vessels, while MDTs Dr
Stephen Timmermann claimed that big steps in
propulsion efficiency were still possible.
Timmermann thought that NOx/SOx
technologies would be strongly influenced by
ECA/SECA areas, the development of the
MDO and gas prices, gas logistics and
legislation, wet scrubber legislation and
logistics additives, such as urea, etc.
The ultra long stroke slow speed engine
with an adapted propeller is the way forward,
according to the OEMs with an extra 10%
stroke. Timmermann said that the longer
stroke with a lower rev/min and larger
propeller fitted would equate to higher
propulsion efficiency, which would add up to
fuel and thus CO2 emissions savings. A saving
of around 5% could be made on the specific
fuel oil consumption, he claimed.
Some criticisms were aired, such as the lack
TECHNOLOGY - PROPULSION
Lubrication selection
of prime importance
Most of the main lubricant manufacturers have introduced new products this year in
order to combat engine problems caused by slow steaming and the use
of low sulphur fuel oil (LSFO).
anker Operator has taken a look
at the latest initiatives taken in
strict alphabetical order of
companies.
Castrol has rather bucked the trend in
developing low base number (BN) lubricants
by sticking with its BN 40 product.
Marketing director Jonathan Hutchinson
explained that the longevity of trials and the
fact that it has been around for five years and
has been used with low sulphur fuel oil
(LSFO) very successfully, the company saw
no reason to change to a lower BN.
Some of the challenges are thrown up by
Brazilian and Russian supplied LSFO and
marine gas oil, Hutchinson explained. Cold
corrosion will not go away. Sales of BN 100
have increased, while sales of BN 80 have
nearly doubled, he said. Those using higher
BN lubes will have to take two products on
board, he warned..
Introducing a new lubricant takes some
time, while additives can be made in only
one, or two months, he said.
There is a certain amount of uncertainty
today and both the OEMs and luboil suppliers
will have to work together. Customers need
help now, he stressed.
For the tanker sector, Castrol is attempting
to optimise luboil purchasing, as supplies can
be unreliable. When berthed on a finger jetty,
barging becomes more important, he
explained, as products could be required at
short notice.
Castrol has the use of three barges in
Singapore, which can carry more than one BN
product in bulk, while Salalah has become a
busier supply point for lubes, he said.
Lower BN
Those opting for a lower BN include
Chevron Marine Products, which has
launched two new products - one for 2-stroke
engines and the other for 4-stroke engines both for continuous operation with LSFOs.
For 2-stroke engines, Chevron unveiled
Taro Special HT LF, which is claimed to be
October 2014
TANKEROperator
27
TECHNOLOGY - PROPULSION
engine is the challenge today.
2-stroke engines.
Joins Mobilgard cylinder oil range that
helps optimise the performance and extend
the life of slow-speed marine engines.
The 25 BN formulation has been engineered
using high quality base oils and an advanced
balanced formulation approach. In field
trials, Mobilgard 525 has delivered superior
piston ring deposit control, engine cleanliness
and high temperature protection when
compared to a 40 BN marine cylinder oil. It
was developed in close collaboration with
leading marine OEMs and meets both MDTs
and Wrtsil requirements for use in engines
operating on low sulphur fuels.
Mobilgard 525 joins Mobilgard 5100 and
Mobilgard 570 in ExxonMobils cylinder oil
range, which helps optimise the performance
of current and next generation marine diesel
engines. The unique slow-speed solution of
high performance cylinder oils and the
MobilGard Cylinder Condition Monitoring
(CCM) programme helps vessel operators
increase reliability and reduce operating costs,
the company claimed.
Iain White, field marketing manager,
ExxonMobil Marine Fuels & Lubricants, said
that Wrtsil had dropped the lubricant level
needed to 15-25 BN, as 40 BN was too high.
Higher BN oils, such as BN 70, have many
additives, which can cause deposits to stick to
the high temperature areas at the top of the
pistons.
Separate tanks would be needed for
different BN oils carried on board ship, he
warned.
He also said that ExxonMobil was talking
with the OEMs about the problem of 2-stroke
modern engines in an effort to formulate a
best practice approach The company has had
experience with corrosive 4-stroke engines on
land-based applications, but the 2-stroke
28
BN tester launched
Geserco has launched a digital rapid oil tester
aimed at quickly determining the total base
number (TBN) value of lubricating oils up to
100 BN.
This system is a documenting tester that
provides fast, simple and accurate results for
water in oil and BN, but also makes it easier
to monitor the condition of used oil over time,
the company claimed.
The tester features different functions to
ensure it is an easy and user-friendly tool for
monitoring oil condition, including: accurate
measurement within three minutes; extra-large
and easy-to-read digital display providing
instructions and results; test result pass/fail
evaluation; built-in memory for recording up
to 99 test results; USB communication port for
downloading test results to a computer; and an
interchangeable battery.
It is well suited to monitoring the BN
depletion of latest generation marine cylinder
oils, which are formulated with a very high
BN in order to prevent the corrosion of
cylinders.
The new version features:
Accurate measurement within three
minutes.
Extra large and easy to read digital display
providing instructions and results.
Test result pass/fail evaluation.
Built in memory for recording up to 90 test
results.
USB communication port for downloading
test results to a computer.
Interchangeable battery
Geserco has been supplying a comprehensive
range of on board mini laboratories and
instruments for the condition monitoring of
lubricating oils since 1973.
The test kits are claimed to be easy-to-use
and designed to give rapid feedback on
lubricants condition, allowing immediate
corrective action to be taken to safeguard
correct machinery operation.
They are designed to be robust in marine
applications and to give reliable and repeatable
results, the company said.
During SMM, Shell Marine Products
(SMP) introduced Shell Alexia S3, a solution
for large vessels with 2-stroke engines
entering into ECAs. The new product - a BN
25 SA 15 lubricant for LSFOs of 0.1% sulphur
content -will be available from December
2014 in 22 countries across SMPs network of
over 500 ports in over 40 countries.
SMP said that it can now offer a complete
Gesercos BN tester.
TECHNOLOGY - PROPULSION
A in 1955 to Shell Alexia S5 and S6,
introduced in late 2013, the company claimed.
It is fitting that our 10th anniversary
coincides with the SMM maritime fair here in
Hamburg, said Jerry Hammett, General
Manager for Marine & Power Engine Oil
Technology. Here in the Centre we can put
promising formulations through their paces
before field trials and OEM validation tests.
Our testing takes into account extreme
conditions and involves rigorous attention to
the control of our test engines, to ensure that
the only test variable is the lubricant itself.
MPIC runs four test engines of up to 800
kW in power, covering 2-stroke and 4-stroke
applications running on both residual and
distillate fuel. Each engine can simulate harsh
working conditions and measurements can be
taken on almost every aspect of the engine.
A product development cycle can take up to
three years to complete during which, engine
testing is key.
The facility works closely with OEMs and
employs experienced technicians and
engineers who are Co-ordinating Research
Council (CRC)-accredited to ensure that each
test run can be properly evaluated and
compared with all previous and future test
runs for any particular lubricant. Having an
engine test bed and a laboratory in one place is
an advantage, Shell said.
If engine developments have been rapid in
recent years, there are more developments to
come, added Hammett, MPIC will continue
to be critical to sustaining our close relations
with OEMs, as well as offering robust and
reliable data to support our products, the
performance claims we make and the services
we offer. Responsible suppliers embrace
change and the centre represents SMPs
commitment to invest in its technology and the
support that addresses the challenges faced by
shipping as a whole.
Last year, the centre saw a substantial
Investing in
the original
pay
ys off
jetsgroup.com
October 2014
TANKEROperator
29
TECHNOLOGY - EFFICIENCY
Optimum speed
settings software
released
StormGeo subsidiary Applied Weather Technology (AWT) has launched the patented
AWT SmartSpeed software.
his software is believed to be the
first route advisory service to use
advanced optimisation to set both
the optimum route and optimum
speed for each segment of a voyage with daily
updates.
AWT SmartSpeed combines vessel
specifications and voyage details with AWTs
large database of nearly 20 years weather and
oceanographic information, to calculate
optimum speed settings across an entire
voyage. This allows operators and Masters to
improve the performance of their vessels and
burn less fuel, the company said.
AWT said that the software is suited for
anyone operating a vessel that is affected by
weather conditions who needs to ensure safe
and efficient passage and where the speed can
be varied.
Because AWT routes 50,000 ship voyages
per year, we have access to millions of speed
and consumption records in all types of
Although the speeds on the graphic are a bit high for a tanker, the principle is the same.
30
TECHNOLOGY - EFFICIENCY
Computer module
simulates complex
ship machinery
High bunker prices, environment-focused regulations and overcapacity in certain
segments, create pressure on shipping companies finances, leading to a focus on
higher energy efficiency and fuel savings.*
hese conditions also drive the
development, evaluation and
adoption of new technologies and
alternative fuels.
Operations and new technology
configurations are thus becoming increasingly
complex and novel computer-based methods
that can provide an integrated systems
perspective are needed to take coherent
decisions on design and operational
improvements.
DNV GL Research & Innovation Greece has
developed the DNV GL COSSMOS computer
tool that can simulate and optimise complex
ship machinery systems with regard to energy
efficiency, emissions, safety and costs.
For tankers, COSSMOS is used in a variety
of applications, from techno-economic design
evaluations and the optimisation of waste heat
recovery systems (eg, exhaust gas
economisers, steam turbine generators) to
performance assessments, the optimisation of
cargo discharge operations and holistic energy
management, via advanced thermodynamics
October 2014
TANKEROperator
31
TECHNOLOGY - EFFICIENCY
Performance
management tool
unveiled
DNV GL has also introduced ECO Insight, a performance management portal.
ombined with the new Navigator
Insight data collection and logging
software, ECO Insight gives
shipping companies a fast track to
an effective performance management system,
the class society said.
ECO Insight allows our customers to take
the next step to greater efficiency. After
exploiting measures to improve the vessels,
like retrofitting, or engine de-rating, many of
our customers are taking an intensive look at
how their vessels are being operated, said
Albrecht Grell, head of DNV GLs Maritime
Advisory division. In order to enhance the
way vessels are operated, the natural starting
point is to begin to monitor them in a
structured way.
ECO Insight is claimed to provide a
comprehensive and easily accessible way to
manage the performance of a fleet, including
voyage, hull & propeller, engine & systems
performance. It adds to owners and operators
own fleet reports with industry data, such as
AIS, weather, or fuel and provides unique
benchmarking capabilities.
Advanced engineering systems, for example
hull fouling prediction, are also packaged into
the portal. Navigator Insight, due to many
smart plausibility checks against specific vessel
particulars, will ensure high quality data
collection on board, DNV GL said.
32
Pierre Sames.
Improving defences
against underwater
hull growth
In this article, Simon Doran, managing director of GAC EnvironHull, explains how a
diver-free, remotely controlled underwater hull cleaning system delivers significant
operational savings for tanker owners and operators.
tudies show that even a slight
build-up of slime on a ships hull
can cause a speed loss of around
0.5 knots, increasing fuel
consumption by up to 20%.
If a tanker burns 60 tonnes of fuel every day
for 250 days, that adds up to 3,000 tonnes of
fuel lost every year. At a time when fuel prices
are rising daily, thats an expense no owner
and operator can afford to ignore, so keeping
hulls free from harmful micro-organisms is a
priority.
Protective hull coatings containing toxic
copper, organotin compounds and biocides
used to be the main weapon in the war against
invasive species, slime and bio-foul that try to
find a home on the underside of vessels. But
they are no longer an option, due to measures
introduced to eliminate the use of toxic
materials in the delicate marine environment.
Such anti-fouling paints containing harmful
organotins have been prohibited in the IMOs
International Convention on the Control of
Harmful Anti-fouling Systems on Ships. Antifouling coatings now permitted for use are
much less effective, so shipowners have to
find ways to physically remove marine fouling
from hulls more frequently, while keeping the
disruption to their schedules to a minimum usually while the vessel is in the water, using
divers driving brush-carts. But thats an
arduous, time-consuming and expensive
process and it can remove 10-30% of the
protective coating with each clean.
GAC EnvironHulls HullWiper was
developed as a response to this dilemma by
offering an alternative that optimises hull
cleaning, while protecting coatings, efficiently
and without compromising the delicate
balance of the marine environment.
It is a remotely operated diver-free
underwater hull cleaning system that uses a
brushless cleaning technology to remove
fouling from ships hulls. The HullWiper
remotely operated vehicle (ROV) uses
October 2014
TANKEROperator
ROV advantages
In terms of the operational efficiency of
vessels, the ROV solution offers significant
advantages for owners and operators.
Environmental and safety regulations mean
that traditional hull cleaning using divers must
be specially scheduled, as it cannot go ahead
within port waters. However, HullWiper is
remotely controlled from the GAC support
vessel and requires no diver involvement, so
theres no danger to life, no issue working
during the hours of darkness, or at very low
temperatures and no waiting around for the
right moment.
In addition, waste and pollutants removed
from the hull are captured, filtered and
disposed of in an environmentally friendly
manner onshore once cleaning is complete. As
such, cleaning with HullWiper can be
undertaken in port while a vessel is in
resupplying, loading cargo, or between
voyages, avoiding costly downtime.
ROV cleaning is also much faster.
Our system can clean 1,000-1,500 sq
m of hull per hour compared to the
200-300 sq m cleaned per hour with
conventional methods. For example,
cleaning the vertical sides of a VLCC,
approximately 8,000 sq m, would take
around eight hours with HullWiper,
instead of 16 hours using divers and
that means big time savings for
operators. Add that to the fact that the
HullWiper method causes no damage
to expensive coatings and carries no
A HullWiper ROV.
33
Improving maritime
safety, security and
efficiency with AIS
Understanding and monitoring our oceans and their use is vital to our national defence.
It also affects the safety of marine transportation.*
his requires a variety of ocean
observation and maritime domain
awareness (MDA) technologies,
including the use of AIS data.
These technologies are available through the
private sector and the US Coast Guards
(USCG) National AIS (NAIS) initiative.
Last May, I testified before the US House
Subcommittee on USCG & Marine
Transportation about AIS and related
technologies, including the potential impacts
of federal regulatory activities in this area.
As a leading provider of AIS solutions and
data through our PortVision service, we work
with a wide variety of vessel operators,
marine terminals, government agencies and
every major oil company. We also provide
patented tools and technologies that increase
MDA and improve waterway safety, security,
and efficiency.
To do this, we maintain a global network of
VHF receivers that detect the AIS collisionavoidance signals transmitted by vessels
around the world. Today, our PortVision AIS
network processes over 50 mill real-time
vessel position reports each day and we
maintain a data warehouse of over 40 bill
arrival, departure and individual vessel
movements, dating back to 2006.
While some might consider PortVisions
AIS network to simply be a commercial
variation on the USCGs NAIS initiative, the
latter is focused primarily on aggregating AIS
data around the US and its territories. In
contrast, the PortVision service has extended
real-time vessel detection globally through
both terrestrial and satellite AIS receivers.
Another important distinction is that NAIS
is primarily focused on AIS data acquisition
for use in VTS and related operational
environments, while PortVision is focused on
data harvesting and analysis to generate
business intelligence and enhance maritime
visibility, efficiency and decision-making. As
34
VIKING introduces
training
Danish-based marine safety equipment manufacturer VIKING Life-Saving Equipment
has introduced what it claims is the first on board training system.
his enables owners/operators to
design and build their own, fully
customised courses for any
training task.
The move into training came as a result of
the recent purchase of VIKING Saatsea, a
maritime software developer. VIKING Saatsea
develops 24/7 on board training systems for
STCW crew certification, enabling owners and
operators to continuously train their crews by
offering a combined solution that manages
planning, implementation and documentation.
VIKING Saatseas CEO, Kim Baarse, said;
Vessel and rig owners desperately need to
improve their training capabilities. To start
with, training has to speed up. Due to
scheduling delays and the need to conduct
most training at land-based facilities, the time
from identification of a crew certification
requirement to the certificate actually being
available when its time to sail can be up to
three months. Thats far too long and a real
problem for any sector that needs to mobilise
crew quickly to meet business opportunities.
Often, personnel are urgently required at
sea but, even if they have recently completed
required training, they cant report for work
until they have been appropriately certified or
re-certified. And that becomes very costly for
the business, he said.
October 2014
TANKEROperator
35
Danelecs systems memory cards can be easily taken from a malfunctioning VDR.
Markus Scramble-net
Hvaleyrarbraut 3
Hafnarfjordur, IS-220
Iceland
Tel: +354 5651375
Main partners:
Markusnet Type: MS
sales@markusnet.com - www.MarkusLifenet.com
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Eco-friendly tank
coating hits the
market
More than 600 ships have now been treated with Advanced Polymer Coatings (APC)
patented MarineLine tank coating.
he number is expected to climb in
the coming months, as new
coatings advancements are
introduced and coatings contracts
are signed, APC said.
APC has recently developed a new ecofriendly MarineLine 784 formulation with
added performance benefits.
MarineLine 784s VOC level has been
reduced to only 30 grams per litre, which is
the lowest level of any other cargo tank
coating, the company claimed.
This new coating formulation can be
sprayed using several methods. The first
method uses plural component equipment to
separately hold the coating components (resin
and catalyst) until spraying occurs. This
reduces waste and eliminates the need for
added solvent.
Another method - airless spraying - can be
used after adding in a recommended amount
of non-VOC solvent to the coating prior to
application. APC said that it is trying to lead
the maritime industry into using more
advanced spray technologies used by other
industrial markets.
Methanol resistant
A key performance feature of new coating is
its ability to resist Methanol up to 50 deg C.
This is a growing need by shipowners and
operators, especially carrying Methanol in the
Middle East region, where temperatures can
escalate. This is made possible because APC
has engineered even tighter crosslinking in
MarineLine 784s ladder-like structure, with
very small openings between the rungs. This
is far superior to the large openings of Phenol
Epoxy coatings, the company said.
When cured, MarineLine 784 is virtually
impenetrable by preventing even very small
chemical molecules from entering into the
polymer structure. With over 600 chemical
40
An APC inspector checks the application of the GuardLine cargo tank coating at the
YARDIMCI Shipyard in Turkey on a newbuild Palmali Shipping vessel.
www.register-iri.com