EQUIPMENT INSTALLATION CHECKLIST

(Columns, Towers, Vessels, Exchangers, Tanks)

CONTRACTOR: UTOC ENGINEERING PTE LTD

CONTRACT NO: UE-OTA-10030

EQUIPMENT TAG No.:

PROJECT: DENKA SSF

DESCRIPTION:

REPORT NO: UE-SSF-(SE)-001-REV-00

DRAWING NO.:

DATE:

LOCATION .:

REV:

SYSTEM:

FIR NO:

YES
1.
2.
3.
4.

N/A

NO

DATE

Receiving operation / inspection completed and accepted

Concrete water basin and anchor bolts location, elevation and orientation correct (prior
to setting equipment)
Equipment protection in place
Equipment set, checked for location, elevation and orientation. nozzle, man way and
attachments checked, as per manufacturers instructions

5.

Equipment leveled, aligned & grouted as appropriate

6.

Anchor bolts / nuts tightened

7.

Shipping bracing removed

8.

Vent and drain plugs fitted and seal welded

9.

Timber framework installed in accordance with drawings

10.

Fill installed in accordance with drawings

11.

Enclosure sheeting and partitions installed, braced and bolted

12.

Fan deck installed, nailed, bolted and lagged correctly

13.

Fan deck mastic application completed and accepted

14.

Water distribution system installed and operable

15.

Fan stacks anchored, bolted and Plumb

16.

Fan shaft centered and plumb

17.

Fan blades installed, angle & tip clearance correct and accepted

18.

Fan & Driver checked for freedom of movement

19.

Lubrication of Fan & Gearbox checked

20.

Fan Gear box and Driver alignment set to Manufacturers Tolerances (Form F007
attached)
Belts installed or coupling lubricated and
Lubricant
closed
Type:

21.

SHEET: 1 of 3

Lubricant Type:

22.

Belt or coupling guards installed and secure

23.

Driver activities completed and documented

24.

Sound insulation / Noise protection installed

25.

Vibration Switch installed and Operable

26.

All local instruments visible

27.

All instruments tagged

28.

All instrumentation calibrated (N/A if by Vendor)

29.

Sliding plates installed, lubricated and nuts tightened to correct torque

30.

Support at moving end free to move with expansion (if applicable)

31.

Plate exchangers tightened to correct torque

32.

Does installation match P & ID, GA Vendor Instructions and data sheet

33.

Equipment clean & undamaged internally / externally

EQUIPMENT TAG No.:

PROJECT : DENKA-SSF
1 of 3

UE-SSF-F016

EQUIPMENT INSTALLATION CHECKLIST

(Columns, Towers, Vessels, Exchangers, Tanks)
CONTRACTOR: UTOC ENGINEERING PTE LTD

CONTRACT NO: UE-OTA-10030

DESCRIPTION:

REPORT NO : UE-SSF-(SE)-

DRAWING NO.:

DATE:

LOCATION .:

REV:

SYSTEM:

FIR NO:
YES

SHEET: 2 of 3
N/A

NO

DATE

.Vessel lined with:

. Internals, Tray Supports, Tray, Etc, Installed Correctly (Including Agitators)
34. Bubble cap height setting correct (ref: PDS)
35. Tray weir height correct
36. Valve tray installed correctly & valves free moving
37. Down Comer installed &orientation correct as in process datasheet
38. Draw off trays installed correctly
39. Tray man ways installed, sealed and secure, Leak test performed and accepted
40.

Leak Rate Accepted

42

Liquid Inlet nozzles / distributors installed correct

Tray No.:

41. Liquid inlet deflector plates installed correctly

42. Gas inlet nozzles / distributors installed correctly
43. Column bottom liquid weir installed correctly
44. Column bottom liquid weir man way installed correctly
45. Vortex breaker installed correctly
46. Demister Pad installed correctly
47. Level ball valve installed correctly
48. Instrument tappings location correct as per data sheet
49. Degreasing / Chemical pre-treatment as specified
50. Earthing & bonding correct
51. Packing and filter medium installed
52. Packing discharge spider installed
53. Gas re-distribution chimney (s) installed correctly with flow area dimensions as per
drawing
54. Baffles correctly installed in column top, bottom and draw off section
55. Ladder & platform erection and location correct
56. Manhole / Inspection cover installed correctly
57. Final gaskets installed correctly
58. Spare nozzles capped correctly
59. Gas / inlet reboiler vapour return clear

REPORT NO: UE-SSF-(SE)DRAWING No.:

DESCRIPTION :

DATE :

2 of 3

UE-SSF-F016

EQUIPMENT INSTALLATION CHECKLIST

(Columns, Towers, Vessels, Exchangers, Tanks)
CONTRACTOR: UTOC ENGINEERING PTE LTD

CONTRACT NO: UE-OTA-10030

LOCATION :

SYSTEM:

FIR NO:
YES

SHEET 3 OF 3
N/A

NO

DATE

60. Onsite pressure testing certificate completed and attached (if required)
61. Glass lining spark test completed and accepted (report attached)
62. Tank Floating roof Buoyancy checked, clean and covers installed
63. Tank Roof sealing correctly installed
64. Tank Internal welds check welds for excessive protrusion
65. Roof drain correctly installed
66. Roof landing jacks correctly installed
67. Water trap and drain clear
68. Onsite pressure test completed and accepted (report attached)
69. Field coatings / insulation / tracing completed and accepted (reports attached)
70. Internal and external polished surfaces checked
71. Vendor representative accepted and signed off (report attached)
72. Name plate data verified
73. For packages erected by Vendors on site, check:
Pipe work / tests

Documents complete / attached

Ductwork / tests

Documents complete / attached

Electrical / tests

Documents complete / attached

Instrument / tests

Documents complete / attached

74. Punch lists cleared (attached if applicable)

REFERANCE

REMARKS:

PREPARED BY UTOC (QA/QC)

NAME
SIGNATURE
DATE

APPROVED BY OWNER

CHECKED/ REVIEWED BY UTOC

CONST
NAME

NAME

SIGNATURE

SIGNATURE

DATE

DATE

3 of 3

UE-SSF-F016