Description

ACCUMULATOR - HYDRAULIC (PILOT OIL)

Part
Number

Machine
Location

Schematic
Location

164-6981

B-6

CYLINDER GP - BOOM

NOTE A

G-3

CYLINDER GP - BUCKET

NOTE A

G-10

CYLINDER GP - STICK

NOTE A

G-9

FILTER GP - OIL (CASE DRAIN)

126-2075

A-6

FILTER GP - OIL (HYDRAULIC RETURN)

188-4140

A-9

FILTER GP - OIL (PILOT)

158-8987

A-5

MANIFOLD GP - CONTROL (PILOT OIL)

215-5037

B-8

MOTOR GP - PISTON

234-4638

A-10

MOTOR GP - SWING

200-3373

10

G-8

MOTOR GP - TRAVEL

271-6376

11

G-5, G-7

PUMP GP - PISTON (HYDRAULIC FAN)

259-0815

12

B-4

PUMP GP - PISTON (MAIN)

283-6116

13

B-3

SWIVEL GP

234-4440

14

F-6

VALVE GP - CHECK (OIL COOLER BYPASS)

190-7745

15

B-10

VALVE GP - LOAD CONTROL

(BOOM DRIFT RED, RELIEF LINE)

255-5683

16

E-3

VALVE GP - LOAD CONTROL

(STICK DRIFT RED, RELIEF LINE)

255-5680

17

E-7

VALVE GP - MAIN CONTROL

285-1540

18

D-2

VALVE GP - PILOT CONTROL (LEFT JOYSTICK)

270-5951

19

D-10

VALVE GP - PILOT CONTROL (RIGHT JOYSTICK)

270-5952

20

D-9

VALVE GP - PILOT (TRAVEL)

270-5947

21

E-10

VALVE GP - PRESSURE REDUCING (BOOM,

SWING PRIORITY)

232-4102

22

B-6

VALVE GP - SHUTTLE

185-0462
259-7732

23
24

C-10
B-6

VALVE GP - SOLENOID (HEAVY LIFT)

121-6303

25

B-6

VALVE GP - SWING CUSHION (FINE SWING)

158-9090

26

F-8

VALVE GP - TRAVEL COUNTERBALANCE

204-2819

27

F-5, F-7

MAIN AUX.

23

19

20

21

BB

Drive Pump Pressure Test Port

B-2

CC

Power Shift Pressure Test Port

A-2

DD
SOS

Idler Pump Pressure Test Port

Hydraulic Oil Sampling Port

A-2
A-5

TWO-WAY

THREE POSITION

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

P T
SHIFTED POSITION

P T
NORMAL POSITION

INFINITE POSITION

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

MEASUREMENT

PILOT
CONTROLLED

ROTATING SHAFTS

PRESSURE

15

FLOW

TEMPERATURE

330D Excavator
Hydraulic System

VENTED

11 27

RETURN ABOVE FLUID LEVEL

PRESSURIZED

SOLENOID
or MANUAL

SOLENOID

SERVO

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

25

REMOTE SUPPLY PRESSURE

INTERNAL RETURN

SPRING LOADED

SIMPLIFIED

CROSSING AND JOINING LINES

GAS CHARGED

LINES CROSSING

HYDRAULIC PUMPS

RETURN BELOW FLUID LEVEL

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

ACCUMULATORS

BIDIRECTIONAL

COMBINATION CONTROLS

B6H1-UP
MAG1-UP
JLP1-UP
HAS1-UP
EDX1-UP
T2Y1-UP
LRM1-UP

11 27

UNIDIRECTIONAL

FLUID STORAGE RESERVOIRS

14

13

ATTACHMENT

LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED

VALVE PORTS

TWO POSITION

17 18

Schematic
Location
A-6

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

VALVE ENVELOPES

ONE POSITION

8 24

PUMP: VARIABLE and

PRESSURE COMPENSATED

2-SECTION PUMP

VALVES

1 16 22

Pilot Filter Pressure Test Port

LINE RESTRICTION
(FIXED)

RESTRICTION

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

SPRING
(ADJUSTABLE)

EXTERNAL RETURN

AA

CONTROL VALVES

SPRING

FLUID CONDITIONER

VARIABILITY

Tap Locations
Pressure, Sampling, and Sensor
Description

BASIC COMPONENT SYMBOLS

PUMP or MOTOR

Note A: Refer to Parts Manual for your specific machine.

Tap
Number

FLUID POWER SYMBOLS

RENR9980-01
December 2006

COMPONENT LOCATIONS

10 26

FIXED
DISPLACEMENT

12

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

LINES JOINING

FIXED
DISPLACEMENT

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT
NON-COMPENSATED

INTERNAL
SUPPLY PRESSURE

COMPLETE

TWO
POSITION

THREE
POSITION

INFINITE
POSITIONING

PARALLEL
FLOW

FLOW IN ONE
DIRECTION

CROSS
FLOW

FLOW ALLOWED IN
EITHER DIRECTION

Heavy Lift and Fine Swing

MACHINE COMPONENT LOCATIONS

Printed in U.S.A.

2006 Caterpillar
All Rights Reserved

Electrical Symbols Table

Hydraulic Symbols (Electrical)

SOS

AA

10

14

G
Transducer
(Fluid)

Transducer
(Gas / Air)

Generator

Electric Motor

26
Pressure Switch
(Adjustable)

Pressure Switch

18
16

17

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

VALVE GP - MAIN CONTROL

MOTOR GP - SWING & SWIVEL

Pressure
Symbol

Temperature
Symbol

Flow
Symbol

Level
Symbol

Wire Number Identification Codes

Electrical Schematic Example

27
C

Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

CC

Hydraulic Schematic Example

Wire
Circuit Number
Identification

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

Pump Compartment
(A) Delivery line (Drive Pump)
(B) Delivery line (IdlerPump)
(C) Drive Pump
(D) Idler Pump

Wire Color

Wire Gauge

Previous Standard
Wire Color

Wire

11

7
325-PK-14
B

PUMP GP - PISTON (MAIN)

MOTOR GP - PISTON (TRAVEL)

FILTER GP

Circuit Number
Identification

Wire Gauge
(EXAMPLE VALVE)

16 Page

RENR9980-01

BB

10

SWING MOTOR

TRAVEL MOTOR (LEFT)

DR

BUCKET CYLINDER

STICK CYLINDER

TRAVEL MOTOR (RIGHT)

MOTOR GP
SWING
200-3373

PG

R.C.V-C

MU
BG

BOOM CYLINDER

MOTOR GP
TRAVEL
271-6376

MOTOR GP
TRAVEL
271-6376
AG

Pp3

Pp3

DR
A1

B1

AL3
AR3

T1

T1

T2

T2

BG

BG

BL3

BR3

VALVE GP
SWING CUSHION
(FINE SWING)
158-9090

AG

VALVE GP
PILOT (TRAVEL)
270-5947

BL2

TP

VALVE GP
TRAVEL COUNTERBALANCE
204-2819

BR4

TRAVEL BRAKE

TRAVEL BRAKE

AR4

AG

VALVE GP
TRAVEL COUNTERBALANCE
204-2819

AL2

BL1

AL1

AR1

BR1
SWIVEL GP
234-4440

TT

TRAVEL(L)

TRAVEL(R)

E
FWD
T6

bR1

VALVE GP
LOAD CONTROL
(STICK DRIFT RED,
RELIEF LINE)
255-5680

aR1
PRESSURE SWITCH

SP3

SPi

AL3

BR4
BP3

SP2

SDr

AL2

R.C.V-A

JLT

OPEN
JR4

CLOSE
JR2

DOWN
JR3

A3

A4

A5

A6

A7

Di2

A8

aR2

(BACK)

(BACK)

Pi1
(CLOSE)

BP1 BT

BOOM DRIFT REDUCTION

(DOWN)

BR4

aR5 R3

R1 BR5

VALVE GP
MAIN CONTROL
285-1540

AR5 (IN)

(OUT)

(R)

Pi2

Pi3

MAIN
RELIEF

(FWD)

Di3

DST

Pi5

(OPEN)

(UP)

Pressure Line
Pilot / Load Sensing Pressure
Drain / Return Lines

(OUT)

bR2

Di1

Component Group

bR5

bR1
bL2

bL3

bL4

HL

bL1

PL

bR3

PR

bR4

Attachment

HR

Air Line

aR4

bR3

B5

B4

B3

bR4

B6

bL3

B7

bL2

B8

bL4

Pi1

aL2
P2

Pi1

P-IN

PSA2

TRAVEL SPEED

SWING
PRIORITY

R.C.V-C

PRESSURE SWITCH

R.C.V-B

C
B
A

R.C.V-A

PSA1

SLOW RETURN

VALVE GP
CHECK (OIL
COOLER BYPASS)
190-7745

BYPASS

L3

P1

PAC
DR3

L2

DR4

Pi2

DR5

T-OUT1

ACCUMULATOR GP
164-6981

a4
a1
M1

Psv

PUMP

PUMP

Dr1

PILOT
FILTER
PRESSURE

DRAIN

PG

PC

AA

SOS

DRIVE PUMP
PRESSURE
TEST PORT

a5

D1 Ps2

Components by number

AA

Connections by letter

POWER SHIFT
PRESSURE
TEST PORT

IMPLEMENT & RIGHT TRAVEL PUMP OUTPUT

FAN PUMP OUTPUT
POWER SHIFT CONTROL CIRCUIT
TRAVEL SPEED CONTROL CIRCUIT

CC

SUPPLY LINE
DRAIN / RETURN LINE
ATTACHMENT CONTROL CIRCUIT
RIGHT TRAVEL CONTROL & RIGHT TRAVEL MOTOR CIRCUIT
LEFT TRAVEL CONTROL & LEFT TRAVEL MOTOR CIRCUIT
SWING CONTROL & SWING MOTOR CIRCUIT

DD

HEAVY LIFT CONTROL CIRCUIT

BOOM CONTROL & BOOM CYLINDER CIRCUIT
BUCKET CONTROL & BUCKET CYLINDER CIRCUIT
STICK CONTROL & STICK CYLINDER CIRCUIT
SHUTTLE VALVE CONTROL CIRCUIT

IDLER PUMP
PRESSURE
TEST PORT

PL
HYDRAULIC
OIL
SAMPLING

HL

THIS SCHEMATIC IS FOR THE 330D EXCAVATOR (HEAVY LIFT AND FINE SWING) PART #: 259-7414 HE01

Pi2

Refer to the appropriate Service Manual for Troubleshooting, Specifications

and Systems Operations

10

IMPLEMENT & LEFT TRAVEL PUMP OUTPUT

PILOT PUMP OUTPUT

a2

PRESSURE
SENSOR

Taps (Pressure, Sampling, Sensor) by letter

LINES GROUP COLOR DESCRIPTIONS

M2

R.C.V.: RETURN
CHECK VALVE

a3

PROPORTIONAL
REDUCING VALVE

LEFT

A4 S1

IN

RIGHT

FILTER GP
OIL (PILOT)
158-8987

OUT

RETURN

Ps1

PILOT

FILTER GP
OIL
(CASE DRAIN)
126-2075

MANIFOLD GP
CONTROL (PILOT OIL)
215-5037

MOTOR GP
PISTON
234-4638

DR6

D0

VALVE GP
SOLENOID
(HEAVY LIFT)
121-6303

YY

BB

P2

FILTER GP
OIL
(HYDRAULIC
RETURN
188-4140

PR
PRESSURE
SENSOR

L1

VALVE GP
PRESSURE REDUCING
(BOOM, SWING
PRIORITY)
232-4102

CALLOUTS

PUMP GP
PISTON (MAIN)
283-6116

HR

PUMP GP
PISTON
(HYDRAULIC FAN)
259-0815

VALVE GP
SHUTTLE
259-7732

A2

P1

OIL COOLER

B2

T-OUT2 DR2

DR1 DR

DR1

A1

NO.3
(LOCK)

aR3

B2

NO.2
(SWING)

B1

NO.1
(TRAVEL)

16 Page, Color 2

A2

(L)

AR3

BR3
BR2 AR2

LINE PATTERNS

UP
JR1

ACTIVATION
HYDRAULIC

RENR9980-01

A1

(IN)

Pi4

R.C.V-B

BOOM

C
VALVE GP
SHUTTLE
185-0462

BL3 R2

BR1

BP2

STICK(2)

L
JL4

R
JL2

IN
JL3

Di4

SWING

JL1

BUCKET

aL3

STICK(1)

OUT

SWING

SP1 ST

aR1

BL1

BDr

aR4

aR3

AR1

BPi

JRT

JRP

STICK

STICK DRIFT REDUCTION

(UP)

VALVE GP
PILOT CONTROL
(RIGHT JOYSTICK)
270-5952

JLP

aL4

BOOM(2)

VALVE GP
PILOT CONTROL
(LEFT JOYSTICK)
270-5951

AL4

AR4

AL1

BL2
T

aL1

aL2

BOOM(1)

PRESSURE SWITCH

BL3

BUCKET

bL1

VALVE GP
LOAD CONTROL
(BOOM DRIFT RED,
RELIEF LINE)
255-5683

T3

ATCH

T4

T2

aL1

BACK

TRAVEL(R)

T5

T1

TRAVEL(L)

FWD

BACK