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[11]
[45]
Howley et al.
[54] CATALYTIC HYDRODEALKYLATION OF
AROMATICS
585/486
[58]
[56]
Bonacci et al.
3,948,758
4/1976
4,021,331
5/1977
4,163,028
4,188,282
4,078,990
2/1980
3/1978
7/1979 Tabak
Brennan
et
..........
et
al.al...
4,341,622
4,436,945
4,439,409
4,560,820 12/1985
Ciric ................ ..
4,666,887
6/1987
5,001,296
Mar. 19, 1991
4,738,766 4/1988
4,789,457 12/1988
Fischer et a1. .
Fischer et al. .
4,826,667
5/1989
208/68
208/68
OTHER PUBLICATIONS
Sarder et al., "Thermal Hydrodealkylation Adapted to
Heavy Aromatic Feeds, Oil and Gas Journal, pp. 91 to
References Cited
3,957,621
Patent Number:
Date of Patent:
........ .. 260/668 A
208/60
585/486
208/64
585/481
208/134
.. .. 208/66
.. 585/488
.. 518/719
[57]
ABSTRACT
A process is provided for hydrodealkylation of alkylar
omatic hydrocarbons to produce benzene or BTX over
catalyst comprising a noble metal and a synthetic zeo
US. Patent
Sheet 2 of 4
5,001,296
FIG. 2
I
9O
'
PT MGM-22
60-
PT MCM- 22
B'%ESNLZCTIVY,
40
-B-\
.30 _
THERMAL DEALKYLATION
20-
IO
20
3O
4O
5O
6O
7O
8O
90
v lOO
US. Patent
Sheet 3 of 4
5,001,296
FIG. 3
[m
90-
\_
2
80-
70
6O_
.-
T MCM - 22
O
O
5o-
1:
40-
C!
+0,
3?
O
20-
Io
O
550
600
650
700
750
1 _-UL__1_ -ID__1
800
850
REACTOR TEMPERATURE, F
900
950
5,001,296
1
CATALYTIC HYDRODEALKYLATION OF
AROMATICS
use a C9+ feedstock (see Oil and Gas Journal, Mar. 20,
1989, pp. 91 to 99).
US. Pat. No. 4,341,662 discloses BTX production
oline.
12.36i-0.4,
6.00:0.10,
lowing lines:
TABLE A
lnterplanar d-Spacinq (A)
12.36
11.03
8.83
6.18
6.00
4.06
3.91
3.42
it
t
:t
i
i
i:
i
0.4
0.2
0.14
0.12
010
0.07
0.07
0.06
lowing lines:
and,
M-VS
M-S
M-VS
M-VS
M-M
W-S
M-VS
VS
60
TABLE B
65
5,001,296
3
lnterplanar d-Spacing (A)
11.03
8.83
6.18
6.11)
4.06
3.91
3.42
t 0.2
i: 0.14
i 0.12
M-S
M-VS
M-VS
i- 0.l0
1' 0.07
W-M
W-S
t 0.07
i- 0.06
M-VS
VS
lowing lines:
TABLE C
Interplanar d~Spacing (A)
12.36 t 0.4
11.03 20.2
8.83 t 0.14
6.86 i- 0.14
6.18 i 0.12
6.00 t 0.10
5.54 t 0.10
4.92 t 0.09
4.64 i 0.08
4.41 i 0.08
M-VS
M-S
M-VS
W-M
M-VS
W-M
W-M
W
W
w
4.25 i 0.08
4.10
4.06
3.91
3.75
W-S
W-S
M-VS
W-M
i
t
t
i
0.07
0.07
0.07
0.06
TABLE B-continued
s=40~o
20
VS=60-l00
It should be understood that these X-ray diffraction
patterns are characteristic of all species of the zeolite.
The sodium form as well as other cationic forms reveal
substantially the same pattern with some minor shifts in
3.56 i 0.06
3.42 t 0.06
3.30 i 0.05
W-M
VS
W-M
3.20 i 0.05
3.14 i 0.05
W-M
W-M
3.07
2.99
2.82
2.78
2.68
2.59
W
W
W
w
W
W
molar relationship:
t
i
i
t
-_li
0.05
0.05
0.05
0.05
0.05
0.05
lowing lines:
TABLE D
Intcrplanar d-Spacing (A)
30.0 i 2.2
22.1 t 1.3
W-M
W
12.36
11.03
8.83
6.86
6.18
6.00
5.54
4.92
4.64
4.41
4.25
M-VS
M-S
M-VS
W-M
M-VS
W-M
W-M
W
W
W-M
W
t
i
i:1;
1i
t
i
t
t
i
0.4
0.2
0.14
0.14
0.12
0.10
0.10
0.09
0.08
0.08
0.08
W-S
4.06 i- 0.07
3.91 t 0.07
3.75 t 0.06
W-S
M-VS
W-M
W-M
VS
W-M
\V-M
W-M
W
W
W
W
W
W
3.56
3.42
3.30
3.20
3.14
3.07
2.99
2.82
2.78
2.68
2.59
i
i
i
ii
i
:L
i
i
i
i
0.06
0.06
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
5,001,296
Reactants
Useful
Preferred
Groups IIA, IIIA, IVA, IB, IIB, IIIB, IVB and VIII of
YO2/X2O3
HzO/YOZ
Old-YO;
M/YOZ
R/YOZ
lO-60
5-l00
0.0ll.0
0.0l2.0
0,05-l.0
lO-40
10-50
0.l0.5
O. ll.0
0.l-0.5
15
hexamethyleneimine.
It should be realized that the reaction mixture compo
nents can be supplied by more than one source. The
simply for reasons of convenience. The thermal temper 45 reaction mixture can be prepared either batchwise or
continuously. Crystal size and crystallization time of the
ature can be performed at a temperature of up to about
925 C.
Prior to its use in the catalyst composition and pro
cess of this invention, the zeolite crystals should be at
degree of dehydration.
Zeolite MGM-22 can be prepared from a reaction
mixture containing sources of alkali or alkaline earth
metal (M), e. g., sodium or potassium, cation, an oxide of
trivalent element X, e. g., aluminum, an oxide of tetrava
5,001,296
materials.
silica-alumina-thoria,
395.
silicaalumina-zirconia,
silica
EXAMPLE 1
45
composite.
The stability of the zeolite catalyst may be increased
by steaming, with suitable steam stabiization conditions
5-100% steam at a temperature of at least 300 C. (e.g.
SiOz/AlzO} =
OH/Si02 =
HQO/SiOz =
Na/SiOg =
30.0
0.18
44.9
0.18
R/SiOZ =
0.35
where R is hexamethyleneimine.
The mixture was crystallized in a stainless steel reac
H2O
Cyclohexane
n-Hexane
15.2 wt. %
14.6 wt. %
16.7 wt. %
5,001,296
10
TABLE Rcominued
Eample
oar/s10;
0.18
0.18
0.18
19.4
0.18
0.35
19.4
0.18
0.35
44.9
0.18
0.35
64.3
68.5
74.5
Component
wt %
1120/5102
Na/SiOz
R/SiOZ
$02
M203
66 9
5:40
Na
N
Ash
0.03
2.27
76.3
A120:
10 Na
N
21.10
Ash
SiO2O/Al2O3. mole ratio
Adsorotion. Wt. %
15 H20
Cyclohexane
TABLE E
Imcrplanar
Dcgrecs
_
2 The
2.80
d Spams (A)
31.55
4.85
0.08
2.40
n-Hexane
m
25
4.87
0.01
2.12
77.1
22.5
77.3
20.9
78.2
26.0
14.9
12.5
13.0
12.2
14.6
13.6
14.6
5.58
0.05
2.33
481
16.2
19.0
492
487
4.02
21.98
10
7.10
7.95
12.45
11.12
96
47
10.00
1190
8.85
686
51
l4.34
6.18
42
:15);
is
UISI
4:98
112(5)
2(5)
'59
21.92
412
4.06
20
13
2167
23.70
3'92
3.75
30
13
15
26'00
3'43
"2,8
25159
27-75
331
311
14
15
29:71
3:01
31.61
2.830
20
EXAMPLE 6
l .
538., C f 3 h
Quantities o t e ca cined (
. or
ours) crys
..
EXAMPLE 7
To. demonstrate a further
32.21
2.779
2.687
2'59:
5
5
re p aration
of the
.
.
resent
5)
33.35
'61
t. h
40
TABLE G
Product Composition (uncalcined)
c
N
EXAMPLE 2
A portion of the calcined crystalline product of EXAMPLE l was tested in the Alpha Test and was found 45
to have an Alpha Value of 224.
EXAMPLES
Three separate synthesis reaction mixtures were pre~
pared with compositions indicated in Table F. The 50
12.1 wt. %
1.98 wt. %
Na
6440 ppm
gig?
72:2
254
lill
.21;
H20
2
Sum Am" " /g
16-8
47
Z:
EXAMPLE 8
stainless steel autoclaves at autogenous pressure. Sohds 55 Example 7 were calcined in a ?owing nitrogen mm).
tlggfmcon1::gggrzftgyzva?lalggliggzg{:5 gygia;
.
',
'
grgorgifpg?zesslggzgsrzzrglci 3125153222222: 60
.
exchan e 100 ml of 0.1N TEABr, TPABr a
cal ' analyses are presented in
Table
F. The sorption
and
. g d
.nd L aCl 3
surface ama measuremcms were of the calcined prom
solut1on separately. Each exchange was carried out at
not
ambient temperature for 24 hours and repeated three
'
times. The exchanged samples were collected by ?ltra
TABLE F
(,5 tion, water-washed to be halide-free and dried. The
Example
3
4
5
compositions of the exchanged samples are tabulated
Synthesis Mixture, mole ratios
below demonstrating the exchange capacity of the pres
SiO? A1203
30.0
30.0
30.0
ent crystalline silicate for different ions.
5,001,296
11
12
-continued
Exchange Ions
TEA
TPA
0.095
0.30
C
La
La
0.089
0.38
0.063
0.03
2.89
3.63
1.04
EXAMPLE 12
EXAMPLE 9
EXAMPLE 13
This example illustrates another preparation of the
zeolite in which X of the general formula, supra, is
EXAMPLE 10
ratios:
SiO3/B203
OH_/SiOg
H'gO/SiOg
K/SiOZ
R/SiOZ
25
=
=
=
=
=
12.3
0.056
18.6
0.056
0.30
where R is hexamethyleneimine.
ture.
35
SiOz/Bz03
= 6.1
OH_/SiOz
HgO/SiOz
= 0.06
= 19.0
K/SiOz
R/SiOz
= 0.06
= 0.30
H2O
Cyclohexane
14.4 wt. %
4.6 wt. %
n-Hexane
14.0 wt. %
measured to be 438m2/g.
The chemical composition of the uncalcined material
was determined to be as follows:
where R is hexamethyleneimine.
The mixture was crystallized in a stainless steel reac
Component
N
Na
Boron
2.48
0.06
0.83
AlgO]
SiOz
0.50
73.4
249
28.2
tion capacities:
H20
Cyclohexane
n-Hexane
50
11.7 wt. %
7.5 wt. %
11.4 wt. %
55
Wt. %
EXAMPLE 14
1.94
175
0.60
1.04
wt. %
ppm
wt. %
wt. %
AlzO;
920 ppm
SiOz
75.9 wt. %
Ash
74.11 wt. %
1406
5,001,296
13
14
mixture
was - again
humidi?ed,
exchanged
with
5
Benzene selectivity = 100 X
TABLE H
Properties of Pt/MCM-ZZ Catalyst
Comwsition. wt %
Zeolite'
Platinum
Alumina
65
0.66
35
10
M
Packed
Particle
Real
0.45
0.73
2.60
15
Physical ProErties
0.99
372
81
(moles of Cq"')feed
BTX selectivity = 100 X
20
EXAMPLE 16
TABLE I
Pt MGM-22 Hydrodealkylation of Of Aromatics
(2.5 LHSV, 200 psig, 2000 scf/bbl H3)
Conditions
Feed
Temp. F.
Products
600
700
750
800
825
850
900
M
C1
C2
C3
C4
C5
C6+ Saturates
Diaromatics
C6, Benzene
C7. Toluene
C3, Xylene
C9 Aromatics
C10 Aromatics
C|| Aromatics
C]; Aromatics
C13 Aromatics
H2 Consum., scf/bbl
For Benzene Production
C7+ Conversion, %
Selectivity. %
For BTX Production
C9+ Conversion, %
Selectivity, %
0.2
3.0
4.2
9.2
5.8
27.8
44.8
4.0
1.0
0
0.2
0.8
2.2
3.3
4.7
6.)
0.4
11.1
5.4
2.2
1.6
3.8
16.0
5.8
7.8
15.8
39.3
3.5
2.1
0.1
144
7.5
26.4
9.3
4.0
3.0
3.9
31.6
2.7
21.4
3.4
24.3
1.3
2.7
0.1
370
19.4
27.2
7.4
2.2
0.7
5.0
33.8
3.7
24.1
4.4
16.5
0.6
2.7
0.1
379
42.9
27.1
8.6
4.6
0.5
4.8
39.1
6.0
19.5
4.0
15.5
0.3
1.7
0
660
57.7
25.9
8.4
4.0
0.6
5.5
39.9
7.8
15.5
4.3
12.5
0.3
1.6
0.1
796
69.2
28.7
7.5
1.6
0.6
5.8
45.5
15.1
8.8
3.7
8.3
0.9
0.9
0
897
69.0
26.0
6.0
1.0
0.6
6.0
45.8
15.4
9.0
37
8.5
0.9
0.9
0
864
19.0
67.0
39.5
74.8
44.0
73.7
49.4
76.8
54.4
70.8
59.3
75.5
58.1
78.0
21.0
63.8
59.0
79.7
68.6
79.5
72.3
80.9
75.7
74.8
82.2
78.9
82.0
79.8
EXAMPLE 17
TABLE J
65
(moles of C7+)l'eed (moles of C7+)product
(moles of C7+)feed
Temperature, "F.
Yields, moles
C;
Feed
Product
800
850
C3
0.5
0.6
0. 1
0. 1
C4
0. l
3.2
5,001,296
15
Feed
C5+
C6 Saturates
Diaromstics
C6, Benzene
C7. Toluene
Cg, Xylene
C9 Aromatics
C10 Aromatics
Cu Aromatics
C12 Aromatics
0.2
3.0
3.0
4.2
9.2
5.8
27.8
44.8
4.0
1.0
Hz Consumption,
scf/bbl
For Benzene Production
C7+ Conversion, %
Selectivity
For BTX Production
C9+ Conversion, %
Selectivity
16
TABLE J-continued
Product
0.2
3.4
3.4
4.9
9.6
6.6
26.7
43.2
3.8
.9
0.3
3.5
3.5
4.8
9.6
9.6
26.9
43.2
3.8
1.0
19
85
1.9
36.8
33.0
3.9
63
3.5
55.5
EXAMPLE l8
made by the LCO upgrading process was conducted 25 of C7+ aromatics and gave a benzene selectivity of 75.5
mole %. At the same conditions, the thermal hydrodeal
with the Pt/MCM-22 catalyst of Example 15. The reac
kylation
achieved only 1.9% conversion with a benzene
tion conditions include an LHSV of 2.5 hr- 1, a pressure
TABLE K
Feed
Temperature, F.
Products
850
900
M
C]
C;
C3
C4
C5
3.5
19.2
7.7
29.0
21.6
10.6
23.9
4.5
' 5.2
1.1
C6+ saturates
Diaromatics
C6, Benzene
26.8
8.7
3.0
19.5
4.5
10.7
14.8
5.8
9.0
C7, Toluene
C5, Xylene
14.8
20.2
21.9
17.2
22.6
17.1
C9 Aromatics
C10 Aromatics
Cu Aromatics
14.1
7.4
4.8
C]; Aromatics
0.2
8.4
3.6
1.5
0.1
90
4.2
1.9
0.1
Hz Consumption,
440
640
scf/bbl
For Benzene Production
C7+ Conversion, %
Selectivity
14.3
87.5
10.7
90.9
45
C9+ Conversion, %
Selectivity
71.7
34.3
66.5
33.3
tion.
17
5,001,296
tion.
>
18
ring aromatics.
tion.
5. The process of claim 1 wherein the synthetic zeo
lite has a composition comprising the molar relation
Ship:
xylene.
13. The process of claim 1 wherein said process is
hydrocarbons.
45
55
65
combinations thereof.
CERTIFICATE OF CORRECTION
PATENTNO.
5,001,296
DATED
March 19 ,
INVENTUMS) I
1991
It is certi?ed that not appears in the above-identified patent and that said Letters Patent is hereby
conectedasshown below:
-adsorption
Arresting Officer