Вы находитесь на странице: 1из 63

Course 1. Engineering Mechanics (Web Course)

Faculty Coordinator(s) :

1. Prof. U. S. Dixit

Department of Mechanical Engineering

Indian Institute of Technology , Guwahati

North Guwahati, Guwahati – 781039

Detailed Syllabus :

Email :

Telephone : (91-361)

Off

:

M1 Basics of Statics L1 Fundamental principles & concepts: Vector algebra, Newton’s laws, gravitation, force (external and internal, transmissibility), couple, moment (about point and about axis), Varignon’s theorem, resultant of concurrent and non-concurrent coplanar forces, static equilibrium, free body diagram, reactions.

L2 Problem formulation concept; 2-D statics, two and three force members, alternate equilibrium equations, constraints and static determinacy; 3-D statics.

M2 Analysis of Structures – I (Trusses, Frames, Machines)

L3 Trusses: Assumptions, rigid and non-rigid trusses; Simple truss (plane and space), analysis by method of joints.

L4 Trusses (contd): Analysis of simple truss by method of sections; Compound truss (statically determinate, rigid, and completely constrained).

L5 Analysis of frames and machines.

M3 Analysis of Structures – II (Beams, Cables)

L6 Internal forces; Beams: types of loading and supports; shear force, bending moment, and axial force diagrams.

L7 Beams (contd): shear force and bending moment diagrams and equations relating them with external load.

L8 Cables (coplanar): assumptions, parabolic and catenary cables.

M4 Friction - I

L9 Coulomb dry friction laws, simple surface contact problems, friction angles, types of problems, wedges.

L10 Disk friction (thrust bearing); Belt friction (flat, V).

L11 Square-threaded screw (self locking, screw jack).

M5 Friction - II

L12 Journal bearings (axle friction).

L13 Wheel friction and rolling resistance.

M6 Center of Mass & Area Moments of Inertia

L14 First moment of mass and center of mass, centroids of lines, areas, volumes, composite bodies.

L15 Area moments- and products- of inertia, radius of gyration, transfer of axes, composite areas.

L16 Rotation of axes, principal area-moments-of-inertia, Mohr’s circle.

M7 Mass Moment of Inertia

L17 Second moment of mass, Mass moments- and products- of inertia, radius of gyration, transfer of axes, flat plates (relation between area- and mass- moments- and products- of inertia), composite bodies.

L18Rotation of axes, principal mass-moments-of-inertia.

M8 Virtual Work and Energy Method - I

L19 Virtual displacements, principle of virtual work for particle and ideal system of rigid bodies, degrees of freedom.

L20 Active force diagram, systems with friction, mechanical efficiency.

M9 Virtual Work and Energy Method - II

L21 Conservative forces and potential energy (elastic and gravitational), energy equation for equilibrium.

L22 Applications of energy method for equilibrium.

L23 Stability of equilibrium.

M10 Review of particle dynamics

 L24 Rectilinear motion; Plane curvilinear motion (rectangular, path, and polar coordinates). L25 3-D curvilinear motion; Relative and constrained motion; Newton’s 2 nd law (rectangular, path, and polar coordinates). L26 Work-kinetic energy, power, potential energy. L27 Impulse-momentum (linear, angular); Impact (Direct and oblique).

M11 Plane kinematics of rigid bodies - I

 L28 Rotation; Parametric motion. L29 Relative velocity, instantaneous center of rotation. L30 Relative acceleration, rotating reference frames.

M12 Plane kinematics of rigid bodies - II

 L31 Rotating reference frames, 3-part velocity and 5-part acceleration relations, Coriolis acceleration. L32 Applications of rotating reference frames.

M13 Plane kinetics of rigid bodies - I

 L33 Kinetics of system of particles and derivation of moment equation. L34 Translation. L35 Fixed axis rotation; General planar motion. L36 General planar motion.

M14 Plane kinetics of rigid bodies – II

 L37 Work – kinetic energy, potential energy. L38 Potential energy (contd.), power; Impulse-momentum. L39 Impulse-momentum (contd.), impact; Combination problems.

M15 Introduction to vibration

 L40 Free vibration (damped, undamped) L41 Forced vibration (damped, undamped) L42 Mechanical displacement meter and accelerometer; Vibration of rigid bodies L43 Vibration of rigid bodies (contd.) L44 Energy methods for undamped problems.

‘M’ denotes the module and ‘L’ the lecture under that module.

Books to be followed:

1. J. L. Meriam and L. G. Kraige, ‘Engineering Mechanics: Statics (V.1), Dynamics (V.2)’, 5 th edition, Wiley 2002.

2. I. H. Shames, ‘Engineering Mechanics: Statics & Dynamics’, 4 th edition, PHI, 1996. F. P. Beer and E. R. Johnston, ‘Vector Mechanics for Engineers: Statics (V.1), Dynamics (V.2)’, 3 rd SI edition, TMH, 1998

Design of Machine Elements 1 (Web)

Faculty Coordinator(s):

1. Prof. S. K. RoyChowdhury

Department of Mechanical Engineering

Indian Institute of Technology Kharagpur

Kharagpur - 721302

Email : skrc@mech.iitkgp.ernet.in

Telephone : (91-3222) 282 972 (Office)

(91-3222) 282 973 (Residence)

2. Prof. B. Maiti

Department of Mechanical Engineering

Indian Institute of Technology Kharagpur

Kharagpur - 721302

Email : bmaiti@mech.iitkgp.ernet.in

Telephone : (91-3222) 282 936 (Office)

(91-3222) 282 937, 277 536 (Residence)

3. Prof. G. Chakraborty

Department of Mechanical Engineering

Indian Institute of Technology Kharagpur

Kharagpur - 721302

Email : goutam @ mech.iitkgp.ernet.in

Telephone : (91-3222) 282994 (Office)

(91-3222) 282995 (Residence)

Detailed Syllabus :

Module:1 Fundamentals of machine design

Lesson 1 Design philosophy

Lesson 2 Engineering Materials

Lesson 3 Brief overview of design and manufacturing

Module:2 Stresses in machine elements

Lesson 1 Simple stresses

Lesson 2 Compound stresses in machine parts

Lesson 3 Strain analysis

Module:3 Design for Strength

Lesson 2 Stress Concentration

Lesson 4 Low and high cycle fatigue

Module:4 Fasteners

Lesson 1 Types of fasteners: Pins and keys

Lesson 2 Cotter and knuckle joint Lesson 3 Threaded Fasteners Lesson 4 Design of bolted

joints

Module:5 Couplings

Lesson 1 Introduction, types and uses

Lesson 2 Design procedures for rigid and flexible rubber-bushed couplings

Module:6 Power Screws

Lesson 1 Power Screw drives and their efficiency

Lesson 2 Design of power screws

Module:7 Design of Springs

Lesson 1 Introduction to Design of Helical Springs

Lesson 2 Design of Helical Springs for Variable Load

Lesson 3 Design of Leaf Springs

Module:8 Design of Shaft

Lesson 1 Shaft and its design based on strength

Lesson 2 Design of shaft for variable load and based on stiffness

Module:9 Thin and thick cylinders

Lesson 1 Thin Cylinders

Lesson 2 Thick cylinders- Stresses due to internal and external pressures

Lesson 3 Design principles for thick cylinders

Module:10 Design of Permanent Joints

Lesson 1 Riveted Joints : Types and Uses

Lesson 2 Design of Riveted Joints

Lesson 3 Welded Joints: Types and Uses

Lesson 4 Design of Welded Joints

Lesson 5 Design of Adhesive Joints

Lesson 1 Design of Eccentrically Loaded Bolted/Riveted Joints

Lesson 2 Design of Eccentrically Loaded Welded Joints

Module:12 Design of brakes

Lesson 1 Design of shoe brakes

Lesson 2 Design of Band and Disc Brakes

Module:13 Belt drives

Lesson 1 Introduction to Belt drives

Lesson 2 Design of Flat Belt drives

Lesson 3 Design of V- Belt drives

Module:14 Brief overview of bearings

Lesson 1 Fluid Film bearings

Lesson 2 Rolling contact bearings

Course 43. Basic Thermodynamics (Web Course)

Faculty Coordinator(s) :

1. Prof. K. Srinivasan

Department of Mechanical Engineering

Indian Institute of Science, Bangalore

Bangalore - 560 012

Email :

 Telephone : (91-80) Off : Res :

Department of Mechanical Engineering

Indian Institute of Science, Bangalore

Bangalore - 560 012

 Telephone : (91-80) Off : 293 2332 Res : 293 2589

Detailed Syllabus :

 Module 1 : Thermodynamics Relations (Total 4 hours) Topics to be Covered Hours. Enthalpy, entropy, internal energy, and specific heat relations ; Tds equations for entropy change ; Difference in heat capacities, Ratio of specific heats, Evaluation of thermodynamic properties from an equation of state. 1 Helmoltz’s and Gibb’s functions ; Some mathematical theorems ; Maxwell's relations. 1 Applications of Maxwell’s relations to ideal and real gases ; Joule-Thomson effect and coefficient ; Clausius-Clapeyron equation. 1 Real gas equation of state (Van-der Walls, Verial, Peng-Robinson, Redlich Kwong, etc) ; Compressibility factor ; General compressibility charts and applications. 1
 Module 2 : Property Relationships for pure substance and Mixtures (Total 5 hours) Topics to be Covered Hours. a. Mixture of gases : Dalton's law of partial pressures and Amagot’s law of partial volumes for ideal gas mixtures ; Volumetric and gravimetric analysis ; Principle of corresponding states ; Evaluation of ideal gas mixture properties and applications to various processes. 1 Properties of real gas mixtures ; Use of compressibility charts for real gas mixtures. 1 b. Pscychrometry : Atmospheric air and Psychometric properties ; Dry bulb temperature, wet bulb temperature, dew point temperature, partial pressures, specific and relative humidity and the relation between the two. 1 Enthalpy and adiabatic saturation temperature. Construction and use of psychrometric chart ; Analysis of various processes- heating, cooling, dehumidifying and humidifying. 1 Adiabatic mixing of stream ; Summer and winter air-conditioning ; Cooling load calculations. 1 Module 3 : Combustion Thermodynamics (Total 7 hours) Topics to be Covered Hours. Stoichiometric air for combustion of fuels ; Excess air ; Mass balance, A/F ratio and equivalence ratio ; Exhaust gas analysis (Orsat apparatus). 1 Composition of various solid, liquid and gaseous fuels. ; Properties of fuels. 1 Energy balance for a chemical reactions (First law analysis) ; Enthalpy and internal energy of combustion ; Enthalpy of formation and bond energy ; Sensible energy. 1 Calculation of heat release for various combustion processes; Use of enthalpy tables ; Calculation of adiabatic flame temperature. 1 Rate of chemical reactions ; Law of mass action ; Collision theory for reaction kinetics ; Arehnius factor and activation energy ; Multi-step reactions. 1 Dissociation and chemical equilibrium ; Reversible reactions ; Gibb’s and Helmotz’s free energy ; Relation between equilibrium constants and free energy. 1 Calculation of equilibrium composition of reacting mixtures ; Effect of pressure and temperature on equilibrium composition ; Combustion efficiency and emissions. 1
 Module 4 : Gas Power Cycles (Total 4 hours) Topics to be Covered Hours. Air standard cycle approximations ; Carnot, Otto, Diesel Cycles – p-v and T-s diagrams ; Numerical Problems. 1 Description-efficiency, mep, etc. ; Comparison of Otto, Diesel cycles for same compression ratio and heat input ; Dual cycles- p-v and T-s diagrams. 1
 Stirling cycles, Ericsson cycle, Atkinson cycle ; Basic Gas turbine (Brayton) cycle (for open and closed systems). 1 Efficiency of gas turbine cycle ; Regenerative gas turbine cycle ; Inter-cooling and reheating in gas turbine cycles ; Numerical problems. 1
 Module 5 : Vapour Power Cycles (Total 4 hours) Topics to be Covered Hours. Carnot vapour power cycle & its associated difficulties ; Simple Rankine cycle – description, T- 1 s diagram & analysis of performance ; Application to thermal power plants. Comparison of Carnot and Rankine cycle ; Effect of pressure and temperature on Rankine cycle performance ; Numerical problems. 1 Reheat Rankine cycle ; HPT and LPT steam expansion; Efficiency of reheat cycles ; Numerical problems. 1 Ideal and practical regenerative Rankine cycles ; open and closed feed water heaters ; Efficiency of regenerative cycles ; Numerical problems. 1
 Module 6 : Refrigeration Cycles (Total 4 hours) Topics to be Covered Hours. Reversed Carnot cycle and its limitations ; Basic vapour compression refrigeration system ; Refrigeration effect ; COP ; Capacities ; Unit of refrigeration ; ph & Ts diagrams. 1 Practical vapour compression refrigeration system ; Refrigerants and their desirable properties 1 ; Numerical problems. Vapour absorption refrigeration system & COP ; Comparison between VCRS and VARS and their applications. 1 Air cycle refrigeration ; Reversed Brayton cycle ; Steam jet refrigeration ; Vortex tube ; Introduction to cryogenics. 1
 Module 7 : Reciprocating Compressors (Total 4 hours) Topics to be Covered Hours. Single stage reciprocating compressor cycle without clearance ; Work input and power through p-v diagrams ; Steady state and steady flow analysis. 1 Effect of clearance and volumetric efficiency ; Work input and power through p-v diagrams ; Adiabatic, isothermal and mechanical efficiencies ; Multi-stage compressors (Why?). 1 Effect of intercooling on work input in multi-stage compression ; Saving in work. 1 Optimum intermediate pressure (general case) ; Numerical problems 1
 Module 8 : Compressible Flows (Total 5 hours) Topics to be Covered Hours. Propagation of infinite pulse in a fluid ; Velocity of sound ; Disturbance propagation in subsonic and supersonic flows ; Mach cone ; stagnation property. 1 1D isentropic flow in a variable area duct ; Critical properties ; Choking in a isentropic flow ; Shapes of supersonic/subsonic nozzles and diffusers. 1 Variation of pressure and Mach number with area ratio ; C-D nozzle ; Effect of back pressure ; Flow with normal shocks ; Numerical problems. 1 Adiabatic flow with friction (Fanno flow) ; Flow in constant area duct without friction and with heat transfer (Rayligh flow) ; Normal shocks. 1 Normal shock relations ; Numerical problems ; Introduction to oblique shocks and bow shocks. 1

Course 26. Machine Design 2 (Web Course)

Faculty Coordinator(s) :

1. Prof. R. Gopinath

Department of Mechanical Engineering

Chennai- 600036

 Telephone : (91-44) Off : 2257 8507 Res : 2257 9507

2. Prof. M. M. Mayuram

Department of Mechanical Engineering

Chennai- 600036

Email : mmme@iitm.ac.in

 Telephone : (91-44) Off : 2257 8547 Res : 2257 9547

Detailed Syllabus :

Fatigue consideration in design

12

Variable load - basic concept; load or stress variations- different patterns Cyclic stressing/straining - materials response and the origin of fatigue failure. Stress life relations; S-N curve-fatigue strength and endurance limit Factors influencing fatigue and endurance strength modification factors Effect of stress concentration and fatigue stress concentration definition Effect of mean stress - Goodman and Soderberg's relations Design approach to fatigue - design for infinite life and finite life Design of members under combined (steady and variable) loading conditions

Design of gear tooth

14

Law of gearing - conjugate action and gear tooth profile-basics Analysis of forces on spur, helical, bevel and worm gears - determination of bearing reaction forces Bending and contact stress in gear tooth-dynamic loading and wear-Lewis and Buckingham equations for design. Design of fixed ratio gear box-general design procedure

Design of sliding and journal bearings

6

Types of lubrication-hydro dynamic, hydro static and EHD lubrication. Petroff’s equation and

the

eccentricity and minimum film thickness Heat generation and thermal equilibrium

haracteristic number-boundary and film lubrication Pressure distribution-

bearing

Design/analysis of Brakes clutches and fly wheels

Plate clutches – design for uniform pressure and wear Shoe breakes – short and long shoe

analysis – automotive shoe breake – design/analysis Ply wheel design basic concepts.

8

DETAILED LECTURE WISE COVERAGE

Module I - Fatigue consideration in design

Patterns of load or stress variations

Lecture 3 -The mechanism of fatigue failure; origin and propagation of crack

Lecture 4- Stress life relations; S-N curve-fatigue strength and endurance limit

Lecture 5 -Factors influencing fatigue

Lecture 6 -Endurance strength modification factors

Lecture 7 -Effect of stress concentration and fatigue stress concentration definition and its

estimation from geometric stress concentration factor

Lecture 8 -Effect of mean stress- Goodman and Soderberg's relations

Lecture 9 -Design approach to fatigue- design for infinite life and finite life

Lecture 10 -Approach/Methods for design of members under combined (steady and variable)

Lecture 11- Worked out examples on fatigue design problems

Lecture 12-

12 Hours

--do-

Module 2 -Design of gear tooth

Lecture 1 -Gears-types and application and gear terminology

Lecture 2 -Law of gearing-conjugate action and interference in gears

Lecture 3 -Gear tooth profiles, involute profile -basics, Influence of number of teeth and

pressure angle Lecture 4- Analysis of forces on spur, and helical gears

Lecture 5 -Bending and contact stress in gear tooth-

Lecture 6 -Lewise equation for design

14- Hours

Lecture 8 -Gear quality and selection aspects Lecture 9-Force analysis on bevel and worm gears Lecture 10- Design approach for bevel gears- equivalent tooth

Lecture 1 I -Design of fixed ratio gear box- general design procedure

Lecture 12 -Worked out example on design of a single stage reduction gear unit Lecture 13- and 14- Determination of bearing reaction due to gear forces- Worked out examples

Module 3 -Design of sliding and journal bearings

6 Hours

Lecture I -Types of lubrication- hydro dynamic, hydro static and EHD lubrication. Lecture 2 -Petroff's equation and the bearing characteristic number Lecture 3- Lubrication regimes- boundary and film lubrication Lecture 4 -Hydro dynamic bearings- Pressure distribution-eccentricity and minimum film thickness Lecture 5 -Reynolds equation and use of bearing design charts Lecture 6 -Heat generation and thermal equilibrium

Module 4 -Design/analysis of Brakes clutches and fly wheels Lecture 1- Brakes and clutches -need and functioning -dynamic model Lecture 2 -Plate clutches- design for uniform pressure and wear Lecture 3- Shoe brakes- short and long shoe analysis Lecture 4- Automotive shoe brake-design/analysis Lecture 5 -Fly wheel basic concepts -design requirements Lecture 6 -Moment diagram and energy estimations

8 Hours

Lecture 7- Worked out examples on brakes and clutches Lecture 8 -Worked out examples on fly wheels

Course 9. Mechanical Measurements and Metrology (Web Course)

Faculty Coordinator(s) :

1. Prof. S. P. Venkateshan

Department of Mechanical Engineering

Chennai- 600036

Email : spv@iitm.ac.in

 Telephone : (91-44) Off : 2257 8529 Res : 2243 3825

2. Prof. M. S. Shanmugam

Department of Mechanical Engineering

Chennai- 600036

 Telephone : (91-44) Off : 2257 8520 Res : 2257 9520

Detailed Syllabus :

Mechanical measurements:

(S.P. V enkateshan)

1. Introduction to measurements, Errors in measurements, Statistical analysis of data,

Regression analysis, correlation, estimation of uncertainty and presentation of data, design of

experiments.

2. Measurement of field quantities like temperature, pressure, velocity by intrusive and non-

intrusive techniques under various conditions met with in practice like steady and transient

conditions.

3. Measurement of derived quantities like heat flux, volume/mass flow rate, temperature in

flowing fluids.

4. Measurement of thermo-physical properties, radiation properties of surfaces,

vibration and noise. s. Computer assisted data acquisition, data manipulation, data presentation.

Metrolo2V:

(M.S.Shanmugam)

3.

Measurement of geometric forms, straightness, flatness, roundness etc. Mechanical and

optical methods.

 4 Measurement of screw threads and gears. 5 Measurement of surface roughness and texu1re 6. Introduction to CMM. In-process gages. 7 Inspection and quality monitoring.

Manufacturing Processes 1 (Web Course)

Faculty Coordinator(s):

Department of Mechanical Engineering

Indian Institute of Technology Kharagpur

Kharagpur - 721302

Email : akc @ mech.iitkgp.ernet.in

Telephone : (91-3222) 282914 (Office)

(91-3222) 282915 (Residence)

Department of Mechanical Engineering

Indian Institute of Technology Kharagpur

Kharagpur - 721302

Email : abcme @ mech.iitkgp.ernet.in

Telephone : (91-3222) 282912 (Office)

(91-3222) 282913 (Residence)

3. Prof. S. Paul

Department of Mechanical Engineering

Indian Institute of Technology Kharagpur

Kharagpur - 721302

Email : spaul@mech.iitkgp.ernet.in

Telephone : (91-3222) 282 954 (Office)

(91-3222) 282 955, 279 191 (Residence)

Detailed Syllabus :

Module:1 Classification of Metal Removal Processes and Machine tools

Lesson 1 Introduction to Manufacturing and Machining

Lesson 2 Basic working principle, configuration, specification and classification of machine

tools

Module:2 Mechanics of Machining (Metal Cutting)

Lesson 3 Geometry of single point cutting tools

Lesson 4 Conversion of tool angles from one system to another

Lesson 5 Mechanism of chip formation Lesson 6 Orthogonal and oblique cutting Lesson 7 Use

of chip breaker in machining

Lesson 8 Machining forces and Merchant’s Circle Diagram (MCD) Lesson 9 Analytical and

Experimental determination of cutting forces Lesson 10 Dynamometers for measuring cutting

forces

Lesson 11 Cutting temperature – causes, effects, assessment and control

Lesson 12 Control of cutting temperature and cutting fluid application

Module:3 Machinability

Lesson 13 Concept of Machinability and its Improvement

Lesson 14 Failure of cutting tools and tool life

Lesson 15 Cutting Tool Materials of common use

Lesson 16 Advanced Cutting Tool Materials

Module:4 General Purpose Machine Tools

Lesson 17 Kinematic systems and operations of lathes

Lesson 18 Kinematic system and operations of drilling machines

Lesson 19 Kinematic system and operations of milling machines

Lesson 20 Construction, working principle and applications of shaping, planing and slotting

machines

Lesson 21 Methods of mounting of jobs and cutting tools in machine tools

Lesson 22 Use of various Attachments in Machine Tools

Lesson 23 Construction, Operation and Tool layout in Semiautomatic and Automatic lathes

Lesson 24 Forces developing and acting in machine tools

Lesson 25 Estimation of machining time

Lesson 26 Broaching – Principles, Systems and Applications

Module:5 Abrasive Processes (Grinding)

Lesson 27 Basic principle, purpose and application of grinding

Lesson 28 Selection of wheels and their conditioning

Lesson 29 Classification of grinding machines and their uses

Module:6 Superfinishing processes

Lesson 30 Superfinishing processes, Honing, Lapping and Superfinishing

Module:7 Screw threads and Gear Manufacturing Methods

Lesson 31 Production of screw threads by Machining, Rolling and Grinding

Lesson 32 Manufacturing of Gears

Module:8 Jigs and Fixtures for Machine shops

Lesson 33 Purposes of jigs and fixtures and their Design principles

Lesson 34 Design and Application of typical jigs and fixtures

Module:9 Non-conventional machining

Lesson 35 Introduction and Abrasive Jet Machining

Lesson 36 Ultrasonic Machining (USM)

Lesson 37 Water Jet and Abrasive Water Jet Machining

Lesson 38 Electro Chemical Machining

Lesson 39 Electro Discharge Machining

Lesson 40 Electron Beam and Laser Beam Machining

Course 23. Heat and Mass Transfer (Web Course)

Faculty Coordinator(s) :

1. Prof. U. N. Gaitonde

Department of Mechanical Engineering

Indian Institute of Technology Bombay

Powai, Mumbai 400 076

 Telephone : (91-22) Off : 25767508 Res : 2576 8508

2. Prof. S. V Prabhu

Department of Mechanical Engineering

Indian Institute of Technology Bombay

Powai, Mumbai 400 076

Telephone : (91-22)

Off

:

Res :

 Module No. Content Number of hours 1 INTRODUCTION – Typical heat transfer situations, 1 hour 2 Modes of heat transfer 1 hour 3 Introduction to laws, some heat transfer parameters 1 hour 4 CONDUCTION – Fourier’s law and thermal conductivity 1 hour 5 Differential equation of heat conduction, boundary conditions and initial conditions 1 hour 6 Simple one dimensional steady state situations – plane wall, cylinder, sphere (simple and compex situations), concept of thermal resistance, concept of U, critical radius. variable thermal conductivity (exercise) 3 hours 7 Special one dimensional steady state situations – heat generation, pin fins Other fin configurations (exercise) 2 hours 8 Two dimensional steady state situations 1 hour 9 Transient conduction Lumped capacitance model One dimensional transient problems – analytical solutions One dimensional Heisler charts Product solutions 2 hours
 10 Numerical methods in conduction Steady state one dimensional and two dimensional problems One dimensional transient problems – Explicit and implicit 2 hours 11 RADIATION Basic ideas, spectrum, basic definitions One hour 12 Laws of radiation, black body radiation, Planck’s law, Stefan Boltzman law, Wien’s Displacement law, Lambert cosine law one hour 13 Radiation exchange between black surfaces, shape factor Three hours 14 Radiation exchange between gray surfaces – Radiosity-Irradiation method Parallel plates Two hours 15 Enclosures (non-participating gas) One hour 16 Gas radiation One hour 17 FORCED CONVECTION Concepts of fluid mechanics One hour 18 Differential equation of heat convection One hour 19 Laminar flow heat transfer in circular pipe – constant heat flux and constant wall temperature, thermal entrance region, Turbulent flow heat transfer in circular pipe, pipes of other cross sections Two hours 20 Heat transfer in laminar flow and turbulent flow over a flat plate, Reynolds analogy One hour 21 Flow across a cylinder and sphere, flow across banks of tubes, impinging jets One hour 22 NATURAL CONVECTION Introduction, governing equations,Vertical plate – Pohlhausen solution, horizontal cylinder, horizontal plate, enclosed spaces Three hours 23 HEAT EXCHANGERS Types of heat exchangers, LMTD approach – parallel, counter-flow, multi-pass and cross flow heat exchanger, NTU approach – parallel, counterflow, shell and tube, cross flow heat exchanger Four hours 24 Condensation and Boiling Dimensionless parameters, boiling modes, correlations, Forced convection boiling, laminar film condensation on a vertical plate, turbulent film condensation Two hours 25 Mass Transfer Analogy between heat and mass transfer, mass diffusion, Fick’s law of diffusion, boundary conditions, steady mass diffusion through a wall, transient mass diffusion, mass convection, limitations of heat and mass transfer analogy. Three hours Total number of hours 42

Requirement of RA support: One full time RA preferably with a sound background in heat transfer

Course 34. Finite Element Method (Web Course)

Faculty Coordinator(s) :

1. Prof. P. M. Dixit

Department of Mechanical Engineering

Indian Institute of Technology , Kanpur

Kanpur - 208 016,

Email : pmd@iitk.ac.in

 Telephone : (91-512) Off : 2597094 Res : 2598784 Fax : 2597048

Detailed Syllabus :

Module 1

Objective of the Course, Basic Steps in FEM Formulation, General Applicability of the Method; Variational Functional, Ritz Method.

(3 hrs)

Module 2

(4 hrs)

Variational FEM : Derivation of Elemental Equations, Assembly, Imposition of Boundary Conditions, Solution of the Equations.

Module 3

(3 hrs)

1 -D Elements, Basis Functions and Shape Functions, Convergence Criteria, h and p Approximations.

Module 4

.(3 hrs)

Natural Coordinates, Numerical Integration, Gauss Elimination based Solvers.

Module 5

(3 hrs)

Computer implementation: Pre-processor, Processor, Post-processor.

Module 6

(4 hrs)

Alternate Formulation: Weighted Residual Method, Galerkin Method; Problems with C 1 Continuity: Beam Bending, Connectivity and Assembly of C 1 Continuity Elements.

Variational Functional; 2-D Elements (Triangles and Quadrilaterals) and Shape Functions.

Module 8

(3 hrs)

Natural Coordinates, Numerical Integration, Elemental Equations, .Connectivity and Assembly, Imposition of Boundary Conditions.

Module 9

(4 hrs)

Axisymmetric (Heat Conduction) Problem, Plane Strain and Plane Stress Solid Mechanics Problems.

Module 10

(3 hrs)

Sub-parametric, Iso-parametric and Super-parametric Elements; Elements with C 1 Continuity.

Module 11

(3 hrs)

Free Vibration Problems, Formulation of Eigen Value Problem, FEM Formulation.

Module 12

(3 hrs)

Time-dependent Problems, Combination of Galerkin FEM and FDM (Finite Difference Method), Convergence and Stability of FD Scheme.

Module 13

(2 hrs)

Problems with Material Non-linearity, Direct Solution Technique.

Course 24. Project and Production Management (Web Course)

Faculty Coordinator(s) :

1. Prof . Arun Kanda

Department of Mechanical Engineering

Indian Institute of Technology, Delhi

Hauz Khas, New Delhi -110 016

 Telephone : (91-11) Off : 26591124 Res : 26436332

2. Prof S. G. Deshmukh

Department of Mechanical Engineering

Indian Institute of Technology Delhi

Hauz Khas, New Delhi -110 016

 Telephone : (91-11) Off : 26591056 Res : 26591608

Detailed Syllabus :

PROJECT MANAGEMENT (16 lectures)

 AN OVERVIEW (1 lecture) 1. Project Management: An Overview

PROJECT SELECTION (4 lectures)

2. Project Identification and Screening

3. Project Appraisal: Part I

4. Project Appraisal: Part II

5. Project Selection

PROJECT PLANNING (8 lectures)

Development of Project Network (2 lectures)

6. Project Representation

7. Consistency and Redundancy in Project Networks

Project Scheduling (3 lectures)

8. Basic Scheduling with A-O-A Networks

9. Basic Scheduling with A-O-N Networks

Time / Cost Tradeoffs in Projects (1 lecture)

11. Linear Time-Cost Tradeoffs in Projects: A Heuristic Approach

Resource Considerations in Projects( 2 lectures)

12. Resource Profiles and leveling

13. Limited Resource Allocation

PROJECT IMPLEMENTATION (2 lectures)

14. Project Monitoring and Control with PERT / Cost

15. Team Building and Leadership in Projects

PROJECT COMPLETION (1 lecture)

16. Project Completion, Review and Future Directions

PRODUCTION MANAGEMENT (24 lectures)

INTRODUCTORY (2 lectures)

1. Introduction to Production Systems and a Generalized Model of Production

2. Life cycle of a Production System and Major managerial Decisions

FINANCIAL EVALUATION OF PRODUCTION RELATED DECISIONS (4 lectures)

3. Performance Measures of a Production System

4. Financial Evaluation of Capital Decisions (2 lectures)

5. Decision Trees and evaluation of risk

DESIGNING PRODUCTS & SERVICES (3 lectures)

6. Introducing New Products and Services (2 lectures)

7. Product Mix Decisions

FACILITY LOCATION AND LAYOUT (6 lectures)

8. Plant Location (2 Lectures)

9. Process Layouts

10. Product Layouts and Assembly Line Balancing

11. Cellular Layouts

12. Layouts for Advanced Manufacturing Systems

PRODUCTION PLANNING OVER MEDIUM TERM HORIZON (5 lectures)

13. Demand Forecasting (3 lectures)

14. Aggregate Production Planning (2 lectures)

OPERATIONAL DECISIONS OVER THE SHORT TERM (4 lectures)

15. Inventory related Decisions (2 lectures)

16. Material Requirements Planning`

17. Scheduling of Job Shops

Total Number of Video Lectures = 40 The Web Based support Material will be based on the above modular design including

Examples

Clarification of Concepts

Problems with and without solutions

Course 5. Fluid Mechanics (Web Course)

Faculty Coordinator(s) :

1. Prof. Gautam Biswas

Department of Mechanical Engineering

Indian Institute of Technology, Kanpur

Kanpur - 208 016,

Email : gtm@iitk.ac.in

 Telephone : (91-512) Off : 2597656 Res : 2598564 Fax : 2597408

2. Prof. S. K. Som

Department of Mechanical Engineering

Indian Institute of Technology Kharagpur

Kharagpur-721302,

 Telephone : (91-3222) Off : 282978 Res : 282979 Fax : 255303

Detailed Syllabus :

Lecture 1

 Definition of Stress Definition of Fluid Concept of Continum Fluid Properties

Lecture 2

 Distinction between Newtonian and Non-Newtonian Fluid Compressibility Surface Tension of Liquids

Lecture 3

 Forces on Fluid Elements Normal Stresses in a Stationary Fluid Fundamental Equation of Fluid Statics

Lecture 4

Units and Scales of Pressure Measurement

Lecture 5

 Hydrostatic Thrusts on Submerged Surfaces Stability of Unconstrained Bodies in Fluid Period of Oscillation

Lecture 6

 Kinematics Scalar and Vector Fields Flow Field and Description of Fluid Motion

Lecture 7

 Variation of Flow Parameter in Time and Space Material Derivation and Acceleration Streamlines, Path Lines and Streak Lines

Lecture 8

 One, Two and Three Dimensional Flows Translation, Rate of Deformation and Rotation Vorticity Existence of Flows

Lecture 9

System

Conservation of Mass

Lecture 10

Stream Function

Conservation of Momentum

Lecture 11

Analysis of Finite Control Volumes

Lecture 12

 Application of Moment or Momentum Theorem Euler's Equation

Lecture 13

Conservation of Energy

Lecture 14

 Bernoulli's Equation In Irrotational Flow Plane Circular Vortex Flows Free Vortex Flows Forced Vortex Flows Losses Due to Geometric Changes

Lecture 15

Measurement Of Flow Rate Through Pipe

Lecture 16

 Concept of Static Pressure Concept of Stagnation Pressure Flow through Orifices and Mouthpieces

Lecture 17

Principles of Physical Similarity

Lecture 18

 Magnitude of Different Forces acting on a Fluid Element Dynamic Similarity of Flows with Lecture 19 The Application of Dynamic Similarity - Dimension of Physical Quantity Buckingham's Pi-Theorem Rayleigh's Indical Method Lecture 20 Analysis of Incompressible Flow Elementary Flows in aTwo-Dimensional Plane

Lecture 21

 Vortex Flow Combination of Fundamental Flows

Lecture 22

Flow About a Cylinder without Circulation

Lecture 23

 Flow Past a Source Flow About a Rotating Cylinder Aerofoil Theory Generation of Vortices Around a Wing Lecture 24 General Viscosity Law Navier-Stokes Equations

Lecture 25

 A general way of deriving the Navier-Stokes equations from the basic laws of physics Exact Solution of Navier-Stokes Equations

Lecture 26

 Couette Flow Hagen Poiseuille Flow Flow between Two Concentric Rotating Cylinders Lecture 27 Low Reynolds Number Flow Around a Sphere Theory of Hydrodynamic Lubrication

Lecture 28

 Introduction to Boundary Layer Equations Blasius Flow over a flat plate Lecture 29 Wall shear and boundary layer thickness Momentum-Integral equations for the boundary layer Lecture 30 Karman-Pohlhausen approximate method for solution of momentum integral equation over a flat plate Integral method for non-zero pressure gradient flows

Lecture 31

 Entry flow in a duct Control of boundary layer separation Mechanics of boundary layer transition

Lecture 32

 Introduction to Turbulence Characteristics Of Turbulent Flow Laminar-Turbulent Transition Correlation Functions The Mean Motion And Fluctuations

Lecture 33

 Derivation of Governing Equations for Turbulent Flow Turbulent Boundary Layer Equations Boundary Conditions Shear Stress Models

Lecture 34

 Universal Velocity Distribution Law And Friction Factor In Duct Flows For Very Large Reynolds Numbers Fully Developed Turbulent Flow In A Pipe For Moderate Reynolds Numbers Skin Friction Coefficient For Boundary Layers On A Flat Plate

Lecture 35

 Introduction to Pipe Flows Concept of Friction Factor in a Pipe Flow Concept of Flow Potential and Flow Resistance

Lecture 36

Flow Through Branched Pipes

Lecture 37

 Flow Through Pipes With Side Tappings Losses In Pipe Bends Losses In Pipe Fittings Power Transmission By A Pipeline

Lecture 38

 Introduction to Compressible Flows Thermodynamic Relations of Perfect Gases Internal Energy and Enthalpy

Lecture 39

 Speed of Sound Pressure Field Due to a Moving Source Basic Equations for One-Dimensional Flow

Lecture 40

 Stagnation and Sonic Properties Effect of Area Variation on Flow Properties in Isentropic Flow Lecture 41 Normal Shocks The Physical Picture of the Flow through a Normal Shock Calculation of Flow Properties Across a Normal Shock Oblique Shock

Course 7. Applied Thermodynamics (Web Course)

Faculty Coordinator(s) :

1. Prof. T. Sundararajan

Department of Mechanical Engineering

Chennai- 600036

 Telephone : (91-44) Off : 2257 8527 Res : 2257 9527

2. Prof. J. M. Mallikarjuna

Department of Mechanical Engineering

Chennai- 600036

Telephone : (91-44)

Off

:

2257 8514

3. Prof. U. S. Premananda Shet

Department of Mechanical Engineering Indian Institute of Technology Madras Chennai- 600036

Telephone: (91 -44 ) 2257 8517 (office)

Detailed Syllabus :

1. Property relationships for pure substances and Mixtures

Thermodynamic Relations: Some mathematical theorems, Maxwell's equations, Tds equations, Difference in heat capacities, ratio of heat capacities, energy equation, Joule- Thomson effect. Clausius- Clapeyron equation, Evaluation of thermodynamic properties from an equation of state. Helmoltz and Gibbs functions; Maxwell's relations; Enthalpy, entropy, internal energy, and specific heat relations; Clausius-Clapeyron's equation; Applications to ideal and real gases. Joule-Thomson coefficient.

Ideal Gas Mixtures: Dalton's law of additive pressures, Amagat's law of additive volumes, evaluation of , properties. Analysis of various processes.

Pscychrometry : Atmospheric air and Psychometric properties; Dry bulb temperature, wet

bulb temperature, dew point temperature; partial pressures, specific and relative humidity and the relation between the two. Enthalpy and adiabatic saturation temperature. Construction and use of psychrometric chart. Analysis of various processes; heating, cooling, dehumidifying and humidifying. Adiabatic mixing of stream of moist air. Summer and winter air-conditioning.

2. Combustion Thermodynamics

Theoretical (Stoichiometric) air for combustion of fuels. Excess air, mass balance, Exhaust gas analysis, A/F ratio. Energy balance for a chemical reaction, enthalpy of formation, enthalpy and internal energy of combustion. Combustion efficiency. Dissociation and equilibrium, emissions.

3. Gas Power Cycles

Air standard cycles; Carnot, Otto, Diesel, Dual and Stirling cycles, p-v and T -s diagrams, description, efficiencies and mean effective pressures. Comparison of Otto and Diesel cycles. Gas turbine (Brayton) cycle; description and analysis. Regenerative gas turbine cycle. Inter- cooling and reheating in gas turbine cycles. -

4. Vapour Power Cycles

Carnot vapour power cycle, drawbacks as a reference cycle. Simple Rankine cycle; description, T-s diagram, analysis for performance. Comparison of Carnot and Rankine cycles. Effects of pressure and temperature on Rankine cycle performance. Actual vapour power cycles. Ideal and practical regenerative Rankine cycles, open and closed feed water heaters. Reheat Rankine cycle.

5. Refrigeration Cycles

Vapour compression refrigeration system; description, analysis, refrigerating effect. capacity, power required, units of refrigeration, COP Refrigerants and their desirable properties. Air cycle refrigeration; reversed Carnot cycle, reversed Brayton cycle Vapour absorption refrigeration system. Steam jet refrigeration

6. Reciprocating Compressors

Operation of a single stage reciprocating compressors. Work input through p-v diagram and steady state steady flow analysis. Effect of clearance and volumetric efficiency. Adiabatic, isothermal and mechanical efficiencies. Multi-stage compressor, saving in work, optimum intermediate pressure, inter-cooling, minimum work for compression.

7. Compressible Flows and Steam Nozzles

Compressible Flows: Velocity of pressure pulse in a fluid, stagnation properties, one dimensional steady isentropic flow, critical properties-choking in isentropic flow, normal shocks, adiabatic flow with friction and without friction, numerical problems.

Steam nozzles: Flow of steam through nozzles, shape of nozzles, effect of friction, critical pressure ratio, supersaturated flow.

Course 38. Robotics (Web Course)

Faculty Coordinator(s) :

1. Prof. C. Amarnath

Department of Mechanical Engineering

Indian Institute of Technology Bombay

Powai, Mumbai 400 076

 Telephone : (91-22) Off : 25677529 Res : 25678529

2. Prof. B. Seth

Department of Mechanical Engineering

Indian Institute of Technology Bombay

Powai, Mumbai 400 076

Email :

 Telephone : (91-22) Off : 25677504 Res: 25678504

3. Prof. K. Kurien Issac

Department of Mechanical Engineering

Indian Institute of Technology Bombay

Powai, Mumbai 400 076

 Telephone : (91-22) Off : 25767540 Fax: 25726875

4. Prof. P. S. Gandhi

Department of Mechanical Engineering

Indian Institute of Technology Bombay

Powai, Mumbai 400 076

Telephone : (91-22)

Off

:

25767519

5. Prof. P. Seshu

 Res : 25768519 Fax: 25726875

Department of Mechanical Engineering

Indian Institute of Technology Bombay

Powai, Mumbai 400 076

 Telephone : (91-22) Off : 25767534 Res: 25768534

Detailed Syllabus :

Module 1: Introduction (3 hrs)

Brief History, Types of robots, uses of robots, Present status and future trends in robotics, Overview of robot subsystems.

Module 2: (3hrs)

Issues in designing and controlling robots: resolution, repeatability and accuracy, transmission, Robot configurations and concept of workspace, Mechanisms and transmission.

Module 3: Robot Anatomy 1: End effectors and actuators (3hrs)

Different types of grippers, vacuum and other methods of gripping. Pneumatic, hydraulic and electric actuators.

Module 4: Robot Anatomy 2: Sensors and controllers (4hrs)

Internal and external sensors, position, velocity and acceleration sensors, proximity sensors, force sensors, laser range finder, camera. Micro-controllers, DSP, centralized controllers, real time operating systems.

Point to point and continuous motion specifications for typical applications, joint interpolation, task space interpolation, executing user specified tasks

Module 6: Robot analysis 1 (3hrs)

Position and orientation of rigid bodies, spatial mechanism description, Denavit-Hartenberg notation, homogenous transformation.

Module 7: Robot analysis 2 (3hrs)

Forward and inverse position analysis, velocity mapping, static force analysis, singularities, acceleration mapping.

Module 8: Robot control (4hrs)

Independent joint control, PD and PID feedback, actuator models, nonlinearity of manipulator models, issues in nonlinear control, force feedback, hybrid control

Module 9: Motion planning(3hrs)

Obstacle avoidance, configuration space, road map methods, graph search algorithms, potential field methods.

Module 10: Robot vision 1 (3hrs)

Camera model and perspective transformation, image processing fundamentals for robotic applications, image acquisition and preprocessing.

Module 11: Robot vision 2 (3hrs)

Segmentation and region characterization, object recognition by image matching and based on features, Problem of bin-picking.

Module 12: Futuristic topics in Robotics (3hrs)

Micro-robotics and MEMS (Micro electro mechanical systems), Fabrication technology for micro-robotics, stability issues in legged robots, under-actuated manipulators

Module 13: Case studies (4 hrs)

1. Robot in assembly (Puma)

2. Mobile robot (Nataraj)

TOTAL HOURS : 42

Course 28. Fluid Machinery (Web Course)

Faculty Coordinator(s) :

1. Prof. Anoop. K. Dass

Department of Mechanical Engineering

Indian Institute of Technology , Guwahati

North Guwahati, Guwahati – 781039

 Telephone : (91- 361) Off : 2582654 Res : 2584654

Detailed Syllabus :

PART –I: General Considerations

Introduction Module-1: Nomenclature – Concepts – Theoretical aspects L1: Classification of Fluid Machinery, stage, stator, rotor L2: Cylindrical co-ordinate system, Moment of momentum, notations L3: Euler Equation for turbomachinery L4: Concept of relative velocity, Velocity-vector equation, Velocity triangle L5: Performance indices like power, efficiency

Module-2: Dimensional Analysis & Similitude L6: Dimensional Analysis L7: Similitude

PART –II: Hydraulic Turbines

Introduction Module-3: Impulse Turbines L8 & L9: Pelton wheel, its geometry and working; performance parameters; conditions for optimum operation L10: Brief description of a hydel plant; need for governing; governing technique

Module-4: Reaction Turbines L11: Radial-flow reaction (Francis) turbine; geometry and working; flow at entry; velocity diagram. L12: Francis turbine contd.; net head across a reaction turbine; draft tube; justification of inward flow arrangement; flow rate; performance parameters; L13: Axial-flow reaction (propeller and Kaplan turbine); geometry and working; velocity diagram; performance parameters. L14: Draft tube and cavitation; net positive suction head (NPSH); Installation of reaction turbines. (Note: An additional lecture may be necessary)

Module-5: Dimensional Analysis & Similitude

L15: Dimensional Analysis; head, flow and power coefficient; nondimensional specific speed.

L16:

Similitude; geometric, kinematic and dynamic similarity.

PART –III: Rotodynamic Pumps

Introduction Module-6: Centrifugal pumps

L17: Types; geometry and working; elementary pump theory; Euler equation; Bernoulli equation in rotating coordinates L18: Velocity diagrams at entry and exit of the impeller; output and performance parameters

– manometric head, manometric efficiency, overall efficiency; effect of blade angle on pump

head. L19: Pump performance curves and similarity rules; NPSH and cavitation; specific speed for

pumps; pumps andf fluid networks.

Module-7: Axial-flow and Mixed-flow Pumps

L 20 & L21: Specific speed and variation of shape; axial-flow pump theory; performance of axial- and mixed-flow pumps.

Module-8: general Aspects L22 & L23: Matching of pumps to system characteristics; pumps combined in parallel; multi- stage pumps.

PART –IV: Positive Displacement Pumps

Introduction Module-9: Reciprocating pumps L24: Geometry and working; installation; pressure diagram; pump head and efficiency. L25: Discharge and its variation with crank angle; pump with air cylinders – indicator diagram; theoretical and actual characteristic.

Module-10: Rotary Pumps L26 & L27: Gear pump and performance curves; rotary vane pump and characteristics; screw pump.

PART –V: Compressors

Introduction Module-11: Centrifugal Compressors L28: Geometry, definitions, working; velocity diagrams across the impeller. L29: Theoretical analysis; enthalpy-entropy diagram of a stage; energy equation for the inlet casing, impeller and diffuser; conservation of rothalpy. L30: Inlet velocity limitations; optimum design of inlet; slip factor and correlations. L31: Head increase; performance – efficiency; effect of vane angle; diffuser system;

Module-13: Axial-flow Compressors L34: Geometry and working; stage – stator and rotor blading; velocity diagram across the rotor; L35: Thermodynamics of the compressor stage; enthalpy-entropy diagram for a stage; energy equation across the rotor and the diffuser; degree of reaction; stage loading; off-design performance.

L36: Stage pressure rise; pressure ratio of a multistage compressor; work done factor; efficiency; L37: Stall and surge phenomenon; control of flow instabilities; axial-flow ducted fans.

Module-14: Reciprocating Compressors L38: Geometry and working; cycle analysis; actual indicator diagram, isothermal and volumetric efficiency. L39: Effect of multistage compression on volumetric efficiency; effect of intercooling; work of a multistage compressor.

PART –VI: Miscelleneous

Introduction Module-15: Hydraulic Transmissions L40: Fluid coupling L41: Torque converter

Module-16: Wind Turbine L42 & L43: Horizontal axis turbine and associated fluid mechanics; geometry and working; general aspects.

Module-17: Power from sea wave L44: The Wells turbine

Module-18: Pure Reaction Turbine L45: Lawn sprinkler etc.

(One or two additional lectures may be added later; minor shifting of topics from one lecture to another may be a necessity at the time of actual development of the course material)

Books:

1. S.L.Dixon, Fluid Mechanics and Thermodynamics of Turbomachinery, 4e, Butterworth and Heinemann, 1998 (Main text book).

2. J.F.Douglas, J.M.Gasiorek and J.A.Swaffield, Fluid Mechanics, 3e (Ch 22, 23, 24 & 25), Addison-Wesley, 1995 (International Student Edition 1999)

3. B.S.Massey, Mechanics of Fluids, 5e (Ch. 14 &9), Van Nostrand Reinhold (U.K.), 1983. H.I.H.Saravanamutto, G.F.C.Rogers and H.Cohen, Gas Turbine Theory, 5e (Ch. 4 & 5) Pearson Education (Singapore), 2001.

Course 16. Manufacturing Processes 1 (Web Course)

Faculty Coordinator(s) :

1. Prof. H. S. Shan

Department of Mechanical Engineering

Indian Institute of Technology Roorkee

Roorkee-247 667

 Telephone : (91-1332) Off : 285680 Res : 271024, 285016

2. Prof. S. R. Gupta

Department of Mechanical Engineering

Indian Institute of Technology Roorkee

Roorkee-247 667

 Telephone : (91-1332) Off : 285690 Res : 270228, 285122

Department of Mechanical Engineering

Indian Institute of Technology Roorkee

Roorkee-247 667

 Telephone : (91-1332) Off : 285602 Res : 270211, 285130

Detailed Syllabus :

Metal Forming

Elastic and plastic deformation. Concept of strain hardening. Hot and cold working processes -rolling, forging, extrusion, swaging, wire and tube drawing. Machines and equipment for the processes. Parameters and force calculations. Test methods for formability.

Sheet Metal Working

Applications of sheet formed products. Shearing mechanism. Processes like blanking, piercing,

punching, trimming, etc. Forming processes like bending, cup drawing, coining, embossing,

etc.

metal working; Part feeding systems; Elements of die; punch and die clearances; Progressive, compound and combination dies. High energy rate forming processes.

Presses

for

sheet

Powder Metallurgy

Introduction. Production of metal powders. Compaction and sintering processes. Secondary and finishing operations. Economics, advantages, and applications of powder metallurgy.

Metal Casting

Introduction: Brief History, Advantages and Limitations, Applications

Patterns: Pattern materials, allowances, types of pattern, color code scheme

Sand Casting: Green and dry sand casting process, types of sand, molding sand and its properties, molding sand composition.

Cores: Use, core material, types of cores, advantages and limitations, core prints, chaplets

Gating and Risering System: Element of gating systems, types of gates, Riser design considerations

Special Molding Processes: Carbon dioxide molding process, Investment casting process, Die casting process, shell molding process, Full molding process, Vacuum-Sealed casting process

Casting defects: Causes and remedies of defects such as blowholes, pinholes, blisters, hot tears, cold shut, metal penetration,

Melting Practices: cupola: charge calculations, construction; other furnaces: working of

induction furnace, crucible furnace, and reverberate furnace

Welding Introduction: Principle of welding, general applications such as construction of bridges, towers, automobiles & electronic circuits, etc.

Classification of welding processes -Classification based on application of filler material &

without filler material, source of energy, fusion and pressure welding processes. Various

joining processes such as welding, brazing and soldering.

Soldering and brazing: Difference between both the processes, consumables used, methods of

brazing, fluxes used, their purpose and flux residue treatment. Arc welding power sources;

Conventional welding transformers, rectifiers & current and voltage. The influence of these

power sources on welding.

Manual metal arc(MMA) or shielded metal arc (SMA) welding: Equipment requirement, electrodes for welding of structural steels, coating constituents and their functions, types of coatings; ISI electrode classification for plain carbon steel (IS 815:1974 & IS 814:1991), current and voltage selection for electrodes.

Submerged arc welding (SAW): Process details, consumables such as fluxes and wires for welding mild steel, variations in submerged arc welding process like single wire, tandem wire, parallel wires, field of applications.

Gas metal arc welding (GMAW) or MIG/MAG welding: Process details, shielding gases, electrode wires, their sizes, and welding current ranges.

TIG welding: Process details, power sources requirements, electrode sizes and materials, current carrying capacities of different electrodes, shielding gases, application of process.

Resistance welding: General principle of heat generation in resistance welding, application of

resistance welding processes. Process details and working principle of spot, seam, and.

projection welding, electrode materials, shapes of electrodes, electrode cooling, selection of

welding currents, voltages, II manufacture of resistance seam welded (RSW) tubes by seam

welding.

Lecture Details:

 1 Elastic and plastic deformation. Concept of strain hardening. Hot and cold working 2 Processes: Forging, rolling, extrusion. Equipment for these processes. Parameters and force calculations. 3 Processes: Swaging, wire and tube drawing. Equipment for these rocesses.Parameters and force calculations. 4 Tests for formability of sheet metal. Applications of sheet formed products. 5 Sheet metal shearing mechanism.Processes – blanking,punching,piercing,trimming. 6 Processes -bending, cup drawing, coining, embossing. 7 Elements of presses for sheet metal working. Sheet metal part feeding systems. 8 Elements of a die: punch and die clearances, Progressive, compound, and combination dies. 9 Introduction to high-energy rate forming processes. 10 Introduction to powder metallurgy, and P/M processes methods of powder production. Blending of metal powders. 11 Compaction and sintering of metal powders 12 Secondary and finishing operations of P/M parts. Design considerations for P/M parts.

Economics, advantages and limitations of P/M parts.

13. Introduction: Brief History, Advantages and Limitations, Applications

14. Patterns: Pattern materials, advantages and limitations.

15. Pattern allowances, types of pattern, color code scheme.

16. Sand Casting: Green and dry sand casting process

17. Types of sand and their properties, advantages and limitations.

18. Molding sand and its properties, molding sand composition.

19. Cores: Use, core material, types of cores, advantages and limitations, core prints, chaplets.

21.

Riser System: use, placement, riser design considerations.

22. Special Molding Processes: Carbon dioxide molding process, Investment casting process,

23. Die casting process, shell molding process, advantages and limitations.

24. Full molding process, Vacuum-Sealed casting process, advantages and limitations.

25. Casting defects: Causes and remedies of defects such as blowholes, pinholes, blisters, hot

tears, cold shut, metal penetration.

 26 Melting Practices: cupola: charge calculations, construction. 27 Other furnaces: working of induction furnace, crucible furnace, and reverberate furnace. 28 & 29 Introduction : Principle of welding, general applications such as construction of bridges,

towers, automobiles & electronic circuits, etc.

30 & 31 Classification of welding processes -Classification based on application of filler material

& without filler material, source of energy, fusion and pressure welding processes. Various

joining processes such as welding, brazing and soldering.

32 & 33 Soldering and brazing: Difference between both the processes, consumables used,

methods of brazing, fluxes used, their purpose and flux residue treatment.

34 & 35 Arc welding power sources; Conventional welding transformers, rectifiers & current and

voltage. The influence of these power sources on welding.

36 & 37 Manual metal arc(MMA) or shielded metal arc (SMA) welding: Equipment requirement,

electrodes for welding of structural steels, coating constituents and their functions, types of

coatings; ISI electrode classification for plain carbon steel (IS 815:1974 & IS 814:1991),

current and voltage selection for electrodes.

38 & 39 Submerged arc welding (SAW): Process details, consumables such as fluxes and wires

for welding mild steel, variations in submerged arc welding process like single wire, tandem

wire, parallel wires, field of applications.

40 & 41 Gas metal arc welding(GMA W) or MIG/MAG welding: Process details, shielding gases,

electrode wires, their sizes, and welding current ranges.

42 & 43 TIG welding: Process details, power sources requirements, electrode sizes and

materials, current carrying capacities of different electrodes, shielding gases, application of

process.

44 & 45 Resistance welding: General principle of heat generation in resistance welding,

application of resistance welding processes. Process details and working principle of spot, seam,

and projection welding, electrode materials, shapes of electrodes, electrode cooling, selection of

welding currents, voltages, manufacture of resistance seam welded (RSW) tubes by seam

welding.

Course 36. Vibration Engineering (Web Course)

Faculty Coordinator(s) :

1. Prof. Rajiv Tiwari

Department of Mechanical Engineering

Indian Institute of Technology, Guwahati

North Guwahati, Guwahati – 781039

 2691174 Telephone :(91-361) Off : 2582667 2691090 Res : 2584667 2. Prof. S. K. Dwivedy Department of Mechanical Engineering Indian Institute of Technology, Guwahati North Guwahati, Guwahati – 781039 Email : : dwivedy@iitg.ernet.in Telephone : (91-361) Off : 2582670 Res : 2584670

Detailed Syllabus :

 S.N. Modules Lectures Lecture Contents Remarks 1 I. Introduction i Overview of the course, practical applications and research trends RT-01 2 ii Harmonic and periodic motions, vibration terminology RT-02 3 II. i Vibration model, Equation of motion- Natural Frequency RT-03 Single-DOF 4 Free ii Energy method, Rayleigh method RT-04 5 Vibrations iii Principle of virtual work, Damping models. RT-05 6 III. i Viscously damped free vibration RT-06 7 Single-DOF ii Special cases: oscillatory, non-oscillatory and critically damped motions. RT-07 Free 8 Vibrations iii Logarithmic decrement, Experimental determination of damping coefficient. RT-08 9 III. i Forced harmonic vibration, Magnification factor. RT-09 Single-DOF 10 Forced ii Rotor unbalance, Transmissibility RT-10 11 Vibrations iii Vibration Isolation RT-11
 12 iv Equivalent viscous damping, Sharpness of resonance. RT-12 13 IV. i Generalized and Principal coordinates, derivation of equations of motion SKD-01 Two-DOF Free 14 Vibrations ii Lagrange’s equation SKD-02 15 iii Coordinate coupling SKD-03 16 iv Forced Harmonic vibration SKD-04 17 V. Vibration i Tuned absorber, determination of mass ratio. SKD-05 Absorber 18 ii Tuned and damped absorber, unturned viscous damper. SKD-06 19 VI. i Derivation of equations of motion, influence coefficient method SKD-07 Multi-DOF 20 ii Properties of vibrating systems: flexibility and stiffness matrices, reciprocity theorem SKD-08 21 iii Modal analysis: undamped SKD-09 22 iv Modal analysis: damped SKD-10 RT: Rajiv Tiwari SKD: Santosh Kumar Dwivedy 23 VII. i Rayleigh method SKD-11 24 Calculation of ii Stodala method SKD-12 25 natural iii Matrix iteration method SKD-13 26 frequencies iv Holzer method and Dunkerley’s method SKD-14 27 VIII. i Simple systems with one or two rotor masses RT-13 Torsional 28 vibration ii Multi-DOF systems-transfer matrix method RT-14 29 iii Geared system RT-15 30 iv Branched system RT-16 31 IX. i Vibration of strings SKD-15 32 Continuous ii Longitudinal and torsional vibration of rods SKD-16 33 systems : iii Transverse vibration of beams: equations of motion and boundary conditions SKD-17 closed form 34 solutions iv Transverse vibration of beams: natural frequencies and mode shapes SKD-18 35 X. i Rayleigh’s energy method SKD-19 36 Continuous ii Rayleigh-Ritz method SKD-20 37 systems : iii Assumed modes and Galerkin’s method SKD-21 Approximate solutions 38 XI. i Finite element formulation for beams: RT-17 Finite element Galerkin’s method 39 analysis ii Beams elemental mass and stiffness matrices, Elemental force vector, RT-18 40 iii Global finite element assembly and imposition of boundary conditions and solution procedure. RT-19 41 iv Finite element formulation for rods. RT-20 42 XI. i Vibration testing equipments: signal generation, measuring and conditioning instruments RT-21 Signature analysis and 43 preventive ii Vibration testing equipments: signal analysis instruments RT-22 maintenance 44 iii Vibration signatures and standards RT-23 45 iv Field balancing of rotors RT-24

Refrigeration and Air Conditioning (Web Course)

Faculty Coordinator(s):

1. Prof. M. Ramgopal

Department of Mechanical Engineering

Indian Institute of Technology

Kharagpur

Kharagpur – 721302

Email : ramg@mech.iitkgp.ernet.in

Telephone : (91-3222) 282 986 (Office)

Detailed Syllabus :

Lesson 1 History of Refrigeration

(91-3222) 282 987 (Residence)

Lesson 2 History of Refrigeration – Development of Refrigerants and Compressors

Lesson 3 Applications of Refrigeration & Air Conditioning

Lesson 4 Review of fundamental principles – Thermodynamics: Part I