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Product description
Table of contents
Electric actuators are among the
most important components of the
safety system of a nuclear power
plant. This means that the actuators
have to operate the valve correctly
under defined conditions and to
remain safely operable even under
DBE conditions.
AUMA is one of the leading electric
actuator manufacturers worldwide
and has been manufacturing electric
actuators for the use in nuclear
power plants for more than 25 years.
Actuators from that time are still in
use today which proves the operational reliability of these devices.
Apart from the multi-turn actuators
for
conventional
applications
(SA/SAR), AUMA has two multi-turn
actuator ranges SAN/SARN and
SAI/SARI that are qualified for the
use in nuclear power plants. The
SAI/SARI actuators are qualified for
Inside
Containment,
the
SAN/SARN actuators for Outside
Containment.
With this brochure AUMA offers a
complete overview of construction
and functionality of the SAI/SARI
actuator range. The SAN/SARN
actuators are described in a separate brochure.
For more detailed information refer
to the separate data sheets and price
lists.
Applications
Graded protection concept
Multi-turn actuators SAI 6 SAI 100, SARI 6 SARI 100
Summary of functions/equipment
Functions
Type designation
Open-close duty
Modulating duty
Comparison short-time and intermittent duty
Seating
Setting range tripping torque/
Torques for modulating duty
Overload protection against torque peaks
Hammer blow effect
Limit and torque switches
Mechanical position indicator (option)
Remote position transmitter (option)
DUO limit switching/
intermediate position switches (option)
Output speeds
Equipment
Motors
Design principle
Equipment
Bevel gear for handwheel operation
Combinations with part-turn GSI gearboxes
Combinations with LEN linear thrust unit
Interfaces
Electrical connection
Wiring diagrams
Valve attachment
Output drive types
Service conditions
Enclosure protection IP 68
Corrosion protection KI/Colour
Ambient temperatures/humidity
Lifetime according to IEEE 382
Other service conditions
Qualification
Qualification of the multi-turn actuators
according to IEEE 382-1978 (Draft)
Other information
EU Directives
Functional tests
Quality management
Operational reliability
Test certificate
Index
Further literature
3
3
4
5
6
6
6
7
7
8
8
9
9
10
10
11
11
12
13
13
14
16
16
16
17
18
18
19
20
20
21
21
21
21
21
21
22
22
24
24
24
24
25
26
27
27
Applications
AUMA multi-turn actuators of the
type ranges SAI and SARI are qualified for the use inside containment
and correspond to the 1E qualification according to IEEE 382. This corresponds to the violet section in the
illustration.
The actuators can be adapted to suit
the requirements of nearly all valve
applications.
This is achieved by:
Inside Containment,
SAI 6 SAI 100/SARI 6 SARI 100
Outside Containment,
SAN 07.1 SAN 25.1/SARN 07.1 SARN 25.1 (separate brochure)
2010-12-06
Standard actuators,
SA 07.1 SA 48.1/SAR 07.1 SAR 30.1 (separate brochure)
Summary of functions/equipment
Equipment & functions
Standard
Option
Open-close duty
Seating
Limit seating
Torque seating
Description
Modulating duty
Interfaces
6, 7
Service
conditions
A, B, E, AF (DIN 3210)
Enclosure protection IP 68
Corrosion protection (decontaminable)
Temperature range (in normal operation)
Qualified according to IEEE 382-1978 (Draft)
EU Directives
Functional tests
Quality assurance
8, 11, 14
8, 11, 14
9, 11
9
10
10
11
15
11
13
16
16
17
15
18, 19, 25
18, 19, 25
15, 20
20
8, 14
18, 19, 25
Electrical connection
with terminals
20 C ...+ 80 C 20 C ...+ 60 C
20
20
21
21
21
22
24
24
24
1) For the sizes SAI/SARI 6 and 12, the mechanical position indication and the DUO limit switching exclude each other.
2) Qualified for use outside containment
Functions
Type designation
The actuator version is defined by
the designation according to type
code.
SA
Open-close duty
Input
Actuators
for open-close duty
Valve position
Valve
trun
Functions
Modulating duty
The controlled variable in a modulating application is affected by many
influences. A change of the reference input signal, pressure fluctuation in the pipeline and temperature
variations influence the process in
such a way that a frequent adjustment of the MOV is required. For
sensitive modulating applications
the starts may be in intervals of a few
seconds.
Actuator
for
modulating
duty
Positioner
Feedback signal
to process controller
Valve position feedback
Transmitter
(Sensor)
Valve
Controlled variable
Valve position
Intermittent duty S4
SARI
6
12
25
50
100
[c/h]
1 200
1 2001)
1 2001)
1 2001)
1 2001)
1) for higher output speeds reduced number of starts, refer to technical data sheet.
Functions
Seating
Depending on the design of the valve
to be operated, end position switching either limit seating, i.e. by measuring the valve travel completed, or
torque seating, i.e. after reaching a
defined torque. For this purpose, the
Torque seating
Limit seating
Torque
Speed
Travel
OPEN
Travel
CLOSED
OPEN
CLOSED
12
25
50
100
min. [Nm]
20
30
60
100
200
max.2) [Nm]
60
120
250
500
1 000
Multi-turn actuators for modulating duty minimum and maximum tripping torques Torques for modulating duty
Size SARI
12
25
50
100
min. [Nm]
30
60
120
250
500
max.2) [Nm]
60
120
250
500
1 000
30
60
120
250
500
Functions
Overload protection against torque peaks
The torque switching, used for
torque seating in the end position
(see page 8), serves as overload
protection for the entire travel, even
in the case of limit seating.
Torque peaks
Depending on the actuator/valve
configuration, due to time delay and
overrun, excessive torques may
occur in the valve. The duration of
the time delay, output speed actuator
size and valve rigidity are factors in
the size of torque peak.
AUMA can determine the torque
peaks to be expected for a specified
combination on request. Therefore
the planning for actuator and valve
can be modified accordingly at an
early stage.
Torque
Travel
OPEN
CLOSED
Equipment
Limit and torque switches
With the help of the switches, the
mechanically measured travel (i.e.
number of turns) and torque are converted into usable signals for the
actuator controls. In the standard
version, the actuators are equipped
with four switches:
one limit switch each for the end
positions OPEN and CLOSED,
one torque switch each for the directions OPEN and CLOSE.
The limit switches are tripped when
the set switching point, i.e. an end
position, is reached and the torque
switches are tripped when the set
tripping torque is exceeded.
Torque switches
Limit switches
Versions
Application / description
Single switches
Standard
For switching two different potentials. Two single switches are mounted on top of
each other and are switched at the same time.
Switch rating
Technical data
Type of current
1-phase AC
DC
Resistive load
Inductive load1)
Resistive load
Inductive load2)
24 V
4A
2.5 A
Switch rating
Imax
48 V
115 V
3A
1A
1.8 A
0.5 A
240 V
2.5 A
1.5 A
0.4 A
0.2 A
1) cos j = 0.3
2) at 24 V and 48 V L/R = 10 ms, at 115 V and 230 V L/R = 40 ms
Radiation-proof
DBE conditions
Enclosure protection
Operation
Contact elements
Contact material
Protective gas
Cross section
Lifetime
10
Type of contacts
single breaking change-over
switches
two single breaking change-over switches
Equipment
DUO limit switching/intermediate position switches (option)
With DUO limit switching an additional switching point can be set for each
direction of rotation (intermediate
position switches). The switching can
be set to any valve position between
the end positions.
The switch will remain operated from
set tripping point to end position if not
more than 120 turns of the hollow
output shaft are in between. The
switch signal can be used for any
tripped
OPEN
direction
Switching
points
CLOSE
direction
not
tripped
Valve position
1) For the sizes SAI 6 and SAI 12, the DUO limit switching cannot be combined with a mechanical position indicator (see page 15).
10 W or 20 W
Resistance
100 W, 500 W, 1 kW
(other values on request)
1%
0.5 W
0.2 kW
0.1 kW, 0.5 kW, 1.0 kW, 5.0 kW
4 - 20 mA
0/4 - 20 mA
24 V DC 15% smoothed
11
Output speeds
Output speeds
With the large range of available
output speeds, almost every
required operating time can be
achieved with AUMA multi-turn actuators.
Torque1)
max.
SAI
6
12
25
50
100
[Nm]
60
120
250
500
1 000
4
4
4
4
4
3-phase AC motor
Short-time duty
S2 - 10 min
Size
n at 50 Hz [rpm]
180
180
180
180
180
SARI
6
12
25
50
100
[Nm]
30
60
120
250
500
12
n at 50 Hz [rpm]
45
45
45
45
22
Equipment
Motors
Torque adjustment
3-phase AC motors
As standard AUMA multi-turn actuators are equipped with 3-phase AC
motors (TENV, pot-type motor without ventilation).
AUMA has developed these motors
to comply with the special require-
Torque T
Output speed n
Technical data
3-phase AC motor
Standard voltages
Permissible variations
5 %1)
Motor data
Design/mounting
Type of motor
Squirrel cage
Enclosure protection
IP 68
Type of cooling
Insulation class
direct
Types of duty
S2 - 10 min (SAI) or
S4 - 25 % (SARI)
Direction of rotation
1) Within this range, the actuator reaches the specified torque. Overvoltage may result in excessive temperature rise in the motor windings.
The stall torque increases in the ratio of the square of overvoltage divided by the standard voltage. In case of undervoltage the motor torque
(stall torque) decreases accordingly with the square of the voltage. If larger voltage variations are stated, they will be taken into account
when sizing the actuator.
13
Design principle
1
Motor
Gearing
Torque switching
14
Limit switching
Design principle
Electrical connection
The connections for motor and controls are either made via terminals or
via a 50-pole AUMA plug/socket connector.
If the plug/socket is disconnected for maintenance work, the wiring of the plug/socket
connector remains undisturbed. Furthermore, the plug/socket connector is distinguished from the terminals by the smaller
size and a reduced weight.
Further information on page 18.
Manual operation
Valve attachment
The mounting flange is according to
EN ISO 5210 or DIN 3210.
Mechanical position
indicator (option)
15
Equipment
Bevel gear for handwheel operation
The bevel gear for handwheel operation has two advantages:
Reduction gearing reduces the
manual forces during manual operation.
If there is not much space available the side-mounted handwheel
turned by 90 may be an asset.
Reduction ratios
Size
SAI/SARI
Reduction ratio
2:1
12
2:1
25
3:1
50
3:1
100
4:1
16
Equipment
Combinations with LEN linear thrust unit
SAI actuators can be combined with
the LEN linear thrust unit for linear
valve applications.
The LEN 12.1 LEN 200.1 linear
thrust units are qualified for outside
containment use. SAI/SARI actuators in combination with LEN thrust
units have not been submitted for
qualification by AUMA. They must be
tested on a case by case basis by the
project engineer or the end user.
The LEN can be used to generate
thrust up to 150 kN and strokes up to
100 mm.
Detailed information can be found on
the corresponding technical data
sheets.
17
Interfaces
Electrical connection
Terminals
If the use of terminals is stipulated for the electrical
connection, the actuators can be delivered with
ceramic terminals specially approved and qualified
for the use in nuclear power plants. Depending on
the terminal plan of the actuator the required number of terminals are mounted. The terminals are
mounted in a frame made of cast iron.
18
Technical data
Terminals
Technical data
Protective earth
Control terminals
Terminals max.
Marking
Voltage max.
Type of customer connection
Cross section max.
3
U1, V1, W1
750 V
Screws
10 mm2
1
according to VDE
Screws
10 mm2
50
1 to 50
250 V
Screws
2.5 mm2 flexible, 4 mm2 solid
Protective earth
1 (leading contact)
according to VDE
Control pins
50 pins/sockets
1 to 50
250 V
16 A
Screws or crimping (option)
2.5 mm2
Ryton
Brass, tin plated or gold plated (option)
Wiring diagrams
Terminal plans KSA
The electrical equipment of the
AUMA multi-turn actuators SAI and
SARI is recorded in the KSA terminal
plans. The terminal plans show two
typical equipment variants for the
standard version clockwise closing.
KSA 9.397
basic equipment
S1
DSR
M
3~
S2
DOEL
S3
WSR
S4
WOEL
17 18 19 20 21 22 23 24
48
17 18 19 20 21 22 23 24
U1 V1 W1
KSA 9.391
with potentiometer for remote position indication
S1
DSR
M
3~
S2
DOEL
S3
WSR
R2
f1
S4
WOEL
U1 V1 W1
17 1
21 22 23 24
48
22 23 24 23
19
Interfaces
Valve attachment
The valve attachment is according to
EN ISO 5210 or DIN 3210.
Flange size
Size SAI/SARI
Torque max. [Nm]
12
25
50
100
60
120
250
500
1 000
ISO 5210
Standard
F10
F10
F14
F14
F16
DIN 3210
Option
G0
G0
G1/2
G1/2
G3
20
Service conditions
Enclosure protection IP 68
All outside parts as well as the coatings are free from aluminium. Before
finish coating, a 2-component coating based on epoxy resin with
micaeous iron oxide is applied as primary and intermediate coating on
the sand-blasted actuator.
Colour
Ambient temperatures/humidity
Types
Actuator types
Temperature range
SAI
SARI
Mounting position
Radiation
Vibrations
21
Qualification
Qualification of the multi-turn actuators according to IEEE 382-1978 (Draft)
Test procedure
Selection of the test samples
Vibration tests
Simulation of operational vibration
Pressure test
Radiation
Lifetime test
DBE testing
Determination of the final data
Functional tests were performed in between the test steps
200
Temperature
Pressure
Spraying
Running cycle
Test data
Duration:
Rel. humidity:
Running cycles:
Spraying:
Chemical spray:
Spraying rate:
31 days, 10 hours
> 95 %
15
18 hours, 17 minutes
Hydrochloric acid with pH 10.5
and a percentage of 1.6 % boric acid
12 l/min/m2
Temperature in C
120
4
80
2
40
1
0 1 2 3 4 5 6 7 8 9 10 11 12 2 4 6 8 10 12 14 16 18 20 22 24 4 7 10 13 16 19 22 25 28 31 34
Hours
22
Days
Overpressure in bar
160
berdruck in bar
berdruck in bar
Qualification
23
Other information
EU Directives
Machinery Directive
According to this directive, AUMA
actuators, actuator controls and
valve gearboxes are not complete
machines. This means that a Certificate of Conformity is not possible.
However, AUMA confirms with the
Declaration of Incorporation (on the
Internet under www.auma.com) that
during the design stage the standards
mentioned in the Machinery Directive
were applied.
By mounting the actuator to other
components (valves, pipelines etc.)
a machine within the meaning of the
Directive is formed. Before commissioning this machine a Certificate of
Conformity must be issued.
Functional tests
Low Voltage and Electromagnetic Compatibility Directive
AUMA actuators fulfil the requirements, which has been proved in
extensive tests. Therefore AUMA
has issued a Declaration of Conformity according to these Directives
(on
the
Internet
under
www.auma.com).
CE mark
Since AUMA actuators
controls fulfil the requirements of the Low
Voltage, EMC and the ATEX Direc-
Quality management
AUMA has a quality management
system which is certified according
to ISO 9001:2000. All internal procedures have been defined in the management manual.
Attention to detail and the use of high
quality materials are the prerequisite
for long and fault-free operation. For
this reason, a large number of
checks and functional tests are integrated in the production process.
All production and assembly processes as well as service work on
the device are fully documented and
can always be reproduced.
24
Operational reliability
AUMA SAI and SARI actuators have
proved to be reliable for more than 25
years. This is confirmed by the positive response from nuclear power
plant operators as reflected in the following letters.
25
Test certificate
26
Index
Further literature
Technical description
Multi-turn actuators AUMA NORM SAI 6 - SAI 100
according to IEEE 382-1978 (Draft)
Technical data
AUMA multi-turn actuators SAI 6 - SAI 100
with plug/ socket connector
(IEEE 382-1978)
Technical data
Multi-turn actuators for modulating duty
SARI 6 - SARI 100 with plug/ socket connector
(IEEE 382-1978)
Electrical data
AUMA multi-turn actuators SAI 6 - SAI 100
(IEEE 382-1978)
Index
A
Ambient temperatures
Analogue feedback signal
Applications
ATEX
AUMA plug/ socket connector
AUMA plug/socket connector
L
21
11
3
24
18
15,19
Lifetime
Limit seating
Limit switching
Linear thrust unit
Literature
Low voltage directive>
Machinery Directive
Manual operation
Mechanical position indicator
Modulating duty
Motors
Mounting position
C
CE mark
Certificate of Conformity
Coating
Colour
Combinations
Conduit entries
Control unit
Corrosion protection
24
24
21
21
16,17
19
10
21
D
DBE testing
22
Declaration of Incorporation
24
Definition for multi-turn actuators
4
Design principle
14,15
DIN 3210
20
DUO limit switching
10,11
E
Electrical connection
EMC Directive
EN ISO 5210
EU
15,18
24
20
24
F
Flange size
Functional tests
20
24
Gearing
14
H
Hammer blow effect
Handwheel
Humidity
9
15
21
24
15
15
7
13,14
21
N
Number of starts
O
OBE (Operating Basis Earthquake)
21,22
Open-close duty
6,8,12
Operating time
12
Output drive
20
Output drive types
20
Output speeds
12
Overload protection
9
P
Parking frame
Plug sleeve
Plug/ socket connector
Plug/socket connector
Position indicator
Potentiometer
Protection cover
18
20
18
15,19
10
11
18
Service conditions
21
Short-time duty
6,7
Single switches
10
Speeds
12
SSE (Safe Shutdown Earthquake)21,22
Stem nut
12,20
Summary of functions
5
Supply voltage
13
Switch rating
10
Switches
10,11
T
Tandem switch
Technical data
Terminal plans
Terminals
Thread for conduit entries
Three-phase AC motor
Torque for modulating
Torque peaks
Torque seating
Torque switches
Torque switching
Torques
Tripping torque
Type designation
Type of duty
Type of seating
10
8,12,27
19
18
19
12,13
8,12
9
8
10
8,14
8
8
6
6,7,13
8
V
Valve attachment
Vibration test
15,20
22
W
Wiring diagrams
Worm gearboxes
19
14,16
Q
Qualification
Quality management
S
21
8
8,10,14
17
27
24
22,23
24
R
Reduction gearing
Reference input signal
References
Remote position transmitter
11
7
25
11
I
Indication
Insulation class
Intermediate position switches
Intermittent duty
10
13
11
7
27
Europe
AUMA Riester GmbH & Co. KG
Plant Mllheim
DE-79373 Mllheim
Tel +49 7631 809 - 0
riester@auma.com
www.auma.com
Plant Ostfildern-Nellingen
DE-73747 Ostfildern
Tel +49 711 34803 - 0
riester@wof.auma.com
Service Center Cologne
DE-50858 Kln
Tel +49 2234 2037 - 9000
Service@sck.auma.com
Service Center Magdeburg
DE-39167 Niederndodeleben
Tel +49 39204 759 - 0
Service@scm.auma.com
Service Center Bavaria
DE-85386 Eching
Tel +49 81 65 9017- 0
Riester@scb.auma.com
AUMA Armaturenantriebe GmbH
AT-2512 Tribuswinkel
Tel +43 2252 82540
office@auma.at
www.auma.at
AUMA (Schweiz) AG
CH-8965 Berikon
Tel +41 566 400945
RettichP.ch@auma.com
AUMA Servopohony spol. s.r.o.
CZ-250 01 Brands n.L.-St.Boleslav
Tel +420 326 396 993
auma-s@auma.cz
www.auma.cz
OY AUMATOR AB
FI-02230 Espoo
Tel +358 9 5840 22
auma@aumator.fi
www.aumator.fi
AUMA France S.A.R.L.
FR-95157 Taverny Cedex
Tel +33 1 39327272
info@auma.fr
www.auma.fr
AUMA ACTUATORS Ltd.
GB- Clevedon North Somerset BS21 6TH
Tel +44 1275 871141
mail@auma.co.uk
www.auma.co.uk
AUMA ITALIANA S.r.l. a socio unico
IT-20023 Cerro Maggiore (MI)
Tel +39 0331 51351
info@auma.it
www.auma.it
AUMA BENELUX B.V.
NL-2314 XT Leiden
Tel +31 71 581 40 40
office@benelux.auma.com
www.auma.nl
AUMA Polska Sp. z o.o.
PL-41-219 Sosnowiec
Tel +48 32 783 52 00
biuro@auma.com.pl
www.auma.com.pl
OOO PRIWODY AUMA
RU-141400 Khimki, Moscow region
Tel +7 495 221 64 28
aumarussia@auma.ru
www.auma.ru
ERICHS ARMATUR AB
SE-20039 Malm
Tel +46 40 311550
info@erichsarmatur.se
www.erichsarmatur.se
Africa
AUMA South Africa (Pty) Ltd.
ZA-1560 Springs
Tel +27 11 3632880
aumasa@mweb.co.za
Solution Technique Contrle Commande
DZ- Bir Mourad Rais Algiers
Tel +213 21 56 42 09/18
stcco@wissal.dz
A.T.E.C.
EG- Cairo
Tel +20 2 23599680 - 23590861
atec@intouch.com
America
AUMA Automao do Brazil ltda.
BR- Sao Paulo
Tel +55 11 4612-3477
contato@auma-br.com
AUMA ACTUATORS INC.
US-PA 15317 Canonsburg
Tel +1 724-743-AUMA (2862)
mailbox@auma-usa.com
www.auma-usa.com
AUMA Chile Representative Office
CL-9500414 Buin
Tel +56 2 821 4108
aumachile@adsl.tie.cl
LOOP S. A.
AR-C1140ABP Buenos Aires
Tel +54 11 4307 2141
contacto@loopsa.com.ar
TROY-ONTOR Inc.
CA-L4N 8X1 Barrie Ontario
Tel +1 705 721-8246
troy-ontor@troy-ontor.ca
Ferrostaal de Colombia Ltda.
CO- Bogot D.C.
Tel +57 1 401 1300
dorian.hernandez@ferrostaal.com
www.ferrostaal.com
PROCONTIC Procesos y Control Automtico
EC- Quito
Tel +593 2 292 0431
info@procontic.com.ec
Corsusa International S.A.C.
PE- Miralflores - Lima
Tel +511444-1200 / 0044 / 2321
corsusa@corsusa.com
www.corsusa.com
PASSCO Inc.
PR-00936-4153 San Juan
Tel +1 787 620-8785
jgarcia@passcoinc.net
Suplibarca
VE- Maracaibo Estado, Zulia
Tel +58 261 7 555 667
suplibarca@intercable.net.ve
Asia
AUMA Actuators Middle East W.L.L.
BH-Salmabad 704
Tel + 97 3 17896585
Naveen.Shetty@auma.com
AUMA Actuators (Tianjin) Co., Ltd.
CN-300457 Tianjin
Tel +86 22 6625 1310
mailbox@auma-china.com
www.auma-china.com
AUMA (INDIA) PRIVATE LIMITED
IN-560 058 Bangalore
Tel +91 80 2839 4656
info@auma.co.in
www.auma.co.in
AUMA JAPAN Co., Ltd.
JP-210-0848 Kawasaki-ku,
Kawasaki-shi Kanagawa
Tel +81 44 329 1061
mailbox@auma.co.jp
www.auma.co.jp
AUMA ACTUATORS (Singapore) Pte Ltd.
SG-569551 Singapore
Tel +65 6 4818750
sales@auma.com.sg
www.auma.com.sg
Al Ayman Industrial. Eqpts
AE- Dubai
Tel +971 4 3682720
auma@emirates.net.ae
PERFECT CONTROLS Ltd.
HK- Tsuen Wan, Kowloon
Tel +852 2493 7726
joeip@perfectcontrols.com.hk
DW Controls Co., Ltd.
KR-153-702 Gasan-dong,
GeumChun-Gu, Seoul
Tel +82 2 2624 3400
import@actuatorbank.com
www.actuatorbank.com
Al-Arfaj Engineering Co WLL
KW-22004 Salmiyah
Tel +965-24817448
info@arfajengg.com
www.arfajengg.com
Petrogulf W.L.L
QA- Doha
Tel +974 4350 151
pgulf@qatar.net.qa
Sunny Valves and Intertrade Corp. Ltd.
TH-10120 Yannawa Bangkok
Tel +66 2 2400656
sunnyvalves@inet.co.th
www.sunnyvalves.co.th/
Top Advance Enterprises Ltd.
TW- Jhonghe City Taipei Hsien (235)
Tel +886 2 2225 1718
support@auma-taiwan.com.tw
www.auma-taiwan.com.tw
Australia
BARRON GJM Pty. Ltd.
AU-NSW 1570 Artarmon
Tel +61 294361088
info@barron.com.au
www.barron.com.au
www.auma.com
Y003.242/002/en/1.04