MAHARASHTRA POLLUTION CONTROL BOARD

Phone :
Fax

Email :
Visit At :

4010437/4020781
/4037124/4035273
24044532/4024068
/4023516
enquiry@mpcb.gov.in
http://mDcb.gov.in

Kalpataru Point, 3rd & 4th floor, Sion- Matunga

Scheme Road No. 8, Opp. Cine Planet Cinema, Near
Sion Circle, Sion [E],
Mumbai - 400 022

Consent order No: - Formatel.O/ BO/CAC-Ceiy EIC No KN-6550-13/18th CAC/ 1 <-\\ \^\,

M/s. Godrej Industries Ltd.,

Plot No. N - 73, Addl. Ambernath,
Dist. Thane
Subject: Consent to First Operate RED category.
Ref: 1. Consent to Establish granted vide no.
4249-10/E/CC-115, Dated: 19/05/2011.
2. Minutes of CAC meeting held on 08.01.2013

'-KN-

Your application:CO1311000059
Dated: 6/9/2013.
For: 1st Operate
under Section 26 of the Water (Prevention & ContrfT ol^Pjbftution) Act, 1974 & under
Section 21 of the Air (Prevention & Control\oJ|Pollution) Act, 1981 and
Authorization under Rule 5 of the Hazardous \liN$tes (M, H & T M) Rules 2008 is
considered and the consent is hereby gratttemNpbject to the following terms and
conditions and as detailed in the schedulefe0Hj&r& IV annexed to this order:
of issue of consent to 28.02.2015.
1. The consent is granted for a perio
industry is Rs. 269.20 Crs. (As per
2. The actual capital investme
^
C.A. Certificate submitted by inc
cture of 3. The Consent is valid for the man
Maximum Quantity in MT/A
Product Name

1.
2.

Monocarbojc^cWatty Acid
Organic
Active Agent
'
, Detergent
* Name

1.

60,000

17,000

7,500

4.
der Water (P&CP), 1974 Act for discharge of effluent:
5. Condil
Disposal
Sr. " ^Description
Permitted
Standards to
be achieved
quantity of
no.
discharge
(CMD)
As per
50 CMD
1.
Trade effluent
460
Schedule -I
recycle inplant and
17.6
Domestic effluent
Balance to
2.
CETP

M/s Godrej Industries Ltd, Plot No. N-73, Addl. Ambernath, Dist Thane.

Pagel

6. Conditions under Air (P& CP) Act, 1981 for air emissions:
Sr. Description of stack /
Number of Stack
no. source
1.
Boiler
2
2.
2
TFH
3.
Process vents
2
5.
1
DG set
\t air generator
1
6.

Standards to be
achieved
As per Schedule -II
As per Schedule -II
As per Schedule -II
As per Schedule -II
As per Schedule -II

7. Conditions about Non Hazardous Wastes:

Sr.
no.
1

2
3

Type Of Waste
' Wooden, M.S,
Aluminum,
Plastic and Paper
Scrap
Empty drums
and carboys ( 20
lit to 200 liters)
Pitch Oil

Quantity per
Annum
610 MT/A

11700No./A

Disposal
4"\[V
Recycling of"|yXto

fi^c^^ig

or sale to

^ aujftorized party

N
3600 MT/A

is,

Treatment

~<S

TJse as fuel in Boiler /Heater

or sale to MPCB authorized
party

8. Conditions under Hazardous Waste (IVW^ffM) Rules, 2008 for treatment and
disposal of hazardous waste:
\\NvV
Sr. Type Of Waste
Category Quantity UOM
Treatment Disposal

No.

1
Chemical sludge from
1100
MTPA N.A
ETP + Bio sludge at
j
TTCWMA
ETP
. X
Sale
to
2
3
MTPA N.A
Used/ Spent oil ^CN^
MPCB
authorized
party
1
Incineration
35.1
MTPA N.A
3
at TTCWMA
Landfill
at
15.2
2
MTPA N.A
4
TTCWMA
gaagels T ropes/packing
1
17.2
MTPA N.A
Landfill
at
Spent catalyst
5
TTCWMA
(Vanadium Pentoxide)
Incineration
34.2
3
MTPA N.A
Spent resin from DM
6
at TTCWMA
Plant
33.3
500
MTPA N.A
Sale
to
Discarded containers/
7
authorized
barrels/ liners used for
party
paints, rust with
paints
Schedule - II
MTPA N.A
Sale
to
Spent Nickel catalyst
B-6
50
8
MPCB
authorized
party
r\l at

5>

S^TrSS^'

M/s Godrej Industries Ltd, Plot No. N-73, Addl. Ambernath, Dist Thane.

Page 2

9. The Board reserves the right to review, amend, suspend, revoke etc. this consent
and the same shall be binding on the industry.
10. This consent should not be construed as exemption from obtaining necessary
NOC/permission from any other Government authorities.
11. The applicant shall comply with the conditions stipulated in Environmental
Clearance granted by MoEF/GoM vide No. J- 11011 7612/2010- IA II (I) dtd. 13th
September 2012.
For and ofiNbehalf of the
Maharashtfs^PoHution Control Board

Received Consent fee of-

Copyto:
XJ
1. Regional Officer - Kalyan and Sub-RegionmPQfficer- Kalyan-2,
They are directed to ensure the compliaf^M the consent conditions.
2. Chief Accounts Officer, MPCB, Mur
3. CC/CAC desk- for record & web,slteyiTtfiaEtion purposes.

M/s Godrej Industries Ltd, Plot No. N-73, Addl. Ambernath, Dist Thane.

PageS

Schedule-I
Terms & conditions for compliance of Water Pollution Control:
1) A] As per

your application, you have provided combined Effluent

Treatment Plant (ETP) for trade and domestic effluent with the design
capacity of 500 CMD.

B] The Applicant shall operate the effluent treatment plant (ETP) to treat the
trade effluent so as to achieve the following standards prescribed by the
Board or under EP Act, 1986 and Rules made there under from time to time,
whichever is stringent.
SrNo. Parameters

Standards prescribed by
Board (If any)
Limiting Concentration iiy%
mg/1, except for pH
jfv |
6 to 8.5
^3**SJ

01
02
03

pH
Oil & Grease
BOD (3 days 27oC )

04
05
06
07
08
09
10

Total Dissolved Solids

Suspended Solids
100
XSN"'
COD
250 1 \ '
Chlorides
600 ^ Xsl
Sulphates
% ij^jKX
Detergents
\ S^O
Total Ammonical Nit^pe^\Istf*

10
100
2100

X V
4rVS^
5vX

C) The treated effluent sha

i) Recycled in plant
ii) Remaining sha

D]The treatment
standards and di
applicable.

charged to the CETP.

s combined for trade effluent and sewage and the

kth prescribed at sr. no.l B & C of schedule I shall be

2) The Bo
Board fels^teves its rights to review plans, specifications or other data
setup for the treatment of waterworks for the purification
relating
system for the disposal of sewage or trade effluent or in
with the grant of any consent conditions. The Applicant shall
obtanrprior consent of the Board to take steps to establish the unit or establish
any treatment and disposal system or and extension or addition thereto.
3) The industry shall ensure replacement of pollution control system or its parts
after expiry of its expected life as defined by manufacturer so as to ensure the
compliance of standards and safety of the operation thereof.

M/s Codrej Industries Ltd, Plot No. N-73, Addl. Ambernath, Dist Thane.

r\ ^
\\ \V\

Page 4

4) The Applicant shall comply with the provisions of the Water (Prevention &
Control of Pollution) Cess Act, 1977 and as amended, by installing water
meters, filing water cess returns in Form-I and other provisions as contained
in the said act.
Sr.
no.
1.
2.
3.
5.

6
7.

Purpose for water consumed

i

Industrial Cooling, spraying in mine pits or

boiler feed
Domestic purpose
Processing whereby water gets polluted &
pollutants are easily biodegradable
Processing whereby water gets polluted &
pollutants are not easily biodegradable and
are toxic
Agricultural / Gardening
Washing

5) The Applicant shall provide Specific Water Polluty

the conditions of EP Act, 1986 and rule made
Environmental Clearance?

M/s Godrej Industries Ltd, Plot No. N-73, Addl. Ambernath, Dist Thane.

Water consumption
quantity (CMD)
824
22

135.5

o.oo

.C\

25 ^X\J20X. VJ

trol system as per

er from time to time/

Page 5

Schedule-II
Terms & conditions for compliance of Air Pollution Control:
1. As per your application, you have provided the Air pollution control
(APC)system and also erected following stack (s) and to observe the
following fuel patternX

Sr.
No
1

Stack Attached
To
HP Boiler (2 nos 1 as standby)

APC Height
Syste in Mtrs.

m
NA

46

FO + Pitch oil /
LSHS + Pitch oil
(70: 30 ratio)/ PNG

NA

MP Boiler

Type of Fuel

FO + Pitch oil/
LSHS + Pitch oil
(70 :30 ratio) /

LP Boiler (2 nos 1 as standby)

NA

Thermic fluid
heater for Erucic
Plant

NA

Thermosyphon
heater for
Distillation Plant

NA

46

38

LDO/ P^Gj

V\ 0\N*
\\J*LDO/ PNG

Thermic fluid
heater for
distillation plant

\rS
nS-y
Thermosyphon "^ is&
heater fc^ J^K s

(08
s^

9
10

11

Process stack for

spray dryer
Hot Air Generator

SO*
K.-.^V

^|

1140

sm3/hr)

f
392 / f v tuf
Lr
0
49X

^^w>

200 /
(PNG305sm3/hr

^^
1

694

1.8

302

1.8

106

150 /
(PNG229sm3/hr )

LDO/ PNG

58 /
(PNG89sm3/hr )

LDO/ PNG

65 /
(PNG99sm3/hr )

distiUat^m^ '
Proce^^loS
D.G. SetVl.5 MW)

S%

(70:30ratio)/PNr CSPNG-

136 /
(PNG - 171

r*X^
LSHS + Pitch oiL, <\A6 /
PNG

Quantity
Lit /hr

ESP

30

NA

NA

NA

NA

NA

30

Diesel

300

1.5

108

Cyclo

28.75

NA

NA

NA

NA

ne +
Bag
filter
NA

28.75

LDO/ PNG

8.5 / (PNG-

3.6

10 sm3/hr)

\
r\ Godrej
In
\,V\

Pa9e6

2. The Applicant shall provide Specific Air Pollution control equipments as

per the conditions of EP Act, 1986 and rule made there under from time to
time / Environmental Clearance .
3.
4. The applicant shall operate and maintain above mentioned air pollution
control system, so as to achieve the level of pollutants to the following
standards:
TPM
S02 Process
HCL

Not to exceed
Not to exceed
Not to exceed

150 mg/Nm3.
50 ing/ m3
35 mg/Nm3

5. The Applicant shall obtain necessary prior permission for p

additional control equipment with necessary specifications and
thereof or alteration or replacement alteration well before its Jitgi^co"
an end or erection of new pollution control equipment.
6. The Board reserves its rights to vary all or any of the
on in the
consent, if due to any technological improvement
rwise such
variation (including the change of any control equipme|Pb^l
in whole or
in part is necessary).

M/s Godrej Industries Ltd, Plot No. N-73, Addl. Ambernath, Dist Thane.

Schedule-III
Details of Bank Guarantees
Sr.
No.

Consent
(Cto
E/O/R)
CtoO

Amt of
BG
Imposed
Rs5

lakhs

Submissio
n Period

Purpose of
BG

Complian
ce Period

Validity
Date

Within 15
days from
date of issue
of consent

O&Mof
Pollution
Control
Systems

28.02.2015

30.06.2015

M/s Godrej Industries Ltd, Plot No. N-73, Addl. Ambernath, Dist Thane.

Page 8

Schedule-IV
General Conditions:
1) The applicant shall provide facility for collection of environmental samples and
samples of trade and sewage effluents, air emissions and hazardous waste to the
Board staff at the terminal or designated points and shall pay to the Board for the
services rendered in this behalf..
2) If the MIDC pipeline is broken/ overflowing chamber, in such cases industry shall not
discharge their treated effluent into MIDC drain, it shall be sent to CETP by tanker.
3) Industry should monitor effluent quality, stack emissions and ambient air quality I
monthly.
4) The applicant shall provide ports in the chimney/(s) and facilities such as ladder,
platform etc. for monitoring the air emissions and the same shall be open for
inspection to/and for use of the Board's Staff. The chimney(s) vents attached to
various sources of emission shall be designated by numbers such as S-1,^2, etc. and
these shall be painted/ displayed to facilitate identification.
t^V
5) Whenever due to any accident or other unforeseen act or even, such^eytMssJens occur
or is apprehended to occur in excess of standards laid down, such i^^rra^on shall be
forthwith Reported to Board, concerned Police Station, office rf^rae^^rate of Health
Services, Department of Explosives, Inspectorate of Factori&a^anCQ)cal Body. In case
of failure of pollution control equipments, the production pi^^ connected to it shall
be stopped.
v**^t\
6) The applicant shall provide an alternate electric powersQuNee sufficient to operate all
pollution control facilities installed to maintain^^m^ffince with the terms and
conditions of the consent. In the absence, #Hie\^plicant shall stop, reduce or
otherwise, control production to abide by terms^ndjZonditions of this consent.
7) The firm shall submit to this office, the Jtii aay of September every year , the
Environmental Statement Report for%tfap<mjpcial year ending 31st March in the
prescribed Form-V as per the provisiaiJs^bfJrule 14 of the Environment (Protection)
(Second Amendment) Rules, 1992. \J\
8) The industry shall recycle/rep*^^gs^euse/recover Hazardous Waste as per the
provision contain in the^Hl^wB&TM) Rules 2008, which can be recycled
/processed/reused/recoverei^cKoJily waste which has to be incinerated shall go to
incineration and waste^wffigh can be used for land filling and cannot be
recycled/reprocessed ejj i-pauld go for that purpose, in order to reduce load on
incineration andlansluPsite/environment.
9) The industry
ly with the Hazardous Waste (M,H & TM) Rules, 2008 and
turns as per Rule 5(6) & 22(2) of Hazardous Waste (M,H & TM)
submit the
receding year April to March in Form-IV by 30th June of every
Rules, 2008
year,
aook shall be opened and made available to the Board's officers during
10) An in
applicant.
shall make an application for renewal of the consent at least
before the date of the expiry of the consent.
12) Industry shall strictly comply with the Water (P&CP) Act, 1974, Air (P&CP) Act,1981
and Environmental Protection Act, 1986 and industry specific standard under EP
Rules 1986 which are available on MPCB website(www.mpcb.gov.in).
13) The industry shall constitute an Environmental cell with qualified
staff/personnel/agency to see the day to day compliance of consent condition towards
Environment Protection.
14) Separate drainage system shall be provided for collection of trade and sewage
effluents. Terminal manholes shall be provided at the end of the collection system
with arrangement for measuring the flow. No effluent shall be admitted in the
pipes/sewers downstream of the terminal manholes. No effluent shall find its way
other than in designed and provided collection system.
15) Neither storm water nor discharge from other premises shall be allowed to mix with
the effluents from the factory.
M/s Godrej Industries Ltd, Plot No. N-73, Addl. Ambernath, Dist Thane.

Page 9

16) The applicant shall install a separate meter showing the consumption of energy for
operation of domestic and industrial effluent treatment plants and air pollution
control system. A register showing consumption of chemicals used for treatment shall
be maintained.
17) Conditions for D.G. Set
a) Noise from the D.G. Set should be controlled by providing an acoustic enclosure or
by treating the room acoustically.
b) Industry should provide acoustic enclosure for control of noise. The acoustic
enclosure/ acoustic treatment of the room should be designed for minimum 25 dB
(A) insertion loss or for meeting the ambient noise stancferds, whichever is on
higher side. A suitable exhaust muffler with insertion loss of 25 dB (A) shall also
be provided. The measurement of insertion loss will be done at different points at
0.5 meters from acoustic enclosure/room and then average.
c) Industry should make efforts to bring down noise level due to D >et, outside
industrial premises, within ambient noise requirements by prop<
g and
control measures.
d) Installation of DG Set must be strictly in compliance with reco
ons of DG
Set manufacturer.
e) A proper routine and preventive maintenance procedu
set should be set
and followed in consultation with the DG manufact
5ch would help to
prevent noise levels of DG set from deteriorating wjt
f) D.G. Set shall be operated only in case of power faj
g) The applicant should not cause any nuisano
surrounding area due to
operation of D.G. Set.
h) The applicant shall comply with the no'tecalftSn of MoEF dated 17.05.2002
regarding noise limit for generator sets rJRijvTOf diesel
18) The industry should not cause any nuiai|SfeJhJsurrounding area.
19) The industry shall take adequate
control of noise levels from its own
sources within the premises so a
ambient air quality standard in respect
of noise to less than 75 dB (A)
time and 70 dB (A) during night time. Day
time is reckoned in betweerL6
d 10 p.m. and night time is reckoned between
10 p.m. and 6 a.m.
20)The applicant shallmaintainggodhousekeeping.
21) The applicant shall bsngNninimum 33% of the available open land under green
coverage/ plantationXTnaapplicant shall submit a statement on available open plot
area, number of osfee^JJNIrviving as on 31st March of the year and number of trees
planted by Ser^jpabefcend, with the Environment Statement.
22) The non-ha^rcma^solid waste arising in the factory premises, sweepings, etc. be
disposed qfhp^nYifically so as not to cause any nuisance / pollution. The applicant
shall fyp&aif^ssary permissions from civic authorities for disposal of solid waste.
23) Th ^fSWkjjht shall not change or alter the quantity, quality, the rate of discharge,
phre or the mode of the effluent/emissions or hazardous wastes or control
ients provided for without previous written permission of the Board. The
industry will not carry out any activity, for which this consent has not been
granted/without prior consent of the Board.
24) The industry shall ensure that fugitive emissions from the activity are controlled so
as to maintain clean and safe environment in and around the factory premises.
25) The industry shall submit official e-mail address and any change will be duly
informed to the MPCB.
26) The industry shall achieve the National Ambient Air Quality standards prescribed
vide Government of India, Notification dtd. 16.11.2009 as amended.
0000

M/s Godrej Industries Ltd, Plot No. N-73, Add]. Ambernath, Dist Thane

Page 10