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I D R O omcaour
CoNSoRT'I&JM
A,
INSPECIION
PROCEDURE
&
N.I.0.C
NBlUCpq.
Rev. NO. :O
Class :1
CONTRACT NO.
PROJECT
(PHASES I7&18)
COMPANY
SITE
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INSPECTION
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Page.2 of 38
INSPECTION
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PROCEDURE
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Doc, No, : SP17&18-COM-07-3-PR-0008
Rev. No. :O
Class :1
TABLE OF CONTENTS
Page
1.
GENERAL
I .I
Scope
1.2
1.3
Referenced docunlents
1.4
Inspection policies
2.
7
9
11
2.4
12
3.
I6
4.
18
4.1
Application
I8
4.2
18
4.3
Certification types
19
4.4
Documentation
20
21
4.6
Certification matrix
25
5.
28
5.1
General
28
5.2
29
5.3
Non-Conformance
29
30
5.5 Documentation
31
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32
33
33
35
36
37
38
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INSPECITON
PROCEDURE
l f J R O OECGROUP
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Doc. No. ; S~l7&18-COM-07-3-PR-O008
Rev, No. :O
Class :I
1. GENERAL
This document describes minimum quaIity requirements for materids and equipment to be supplid by VENDOR
and inspection coordinatior~procedure among related parties such as COMPANY, CONTRACTOR, VENDOR or
TPA, etc.
1.2 Terms and Definitions
1.2.2
1.2.3
VENDOR :Supplier. A company appointed to supply materials or equipment in accordance with the terms and
conditions of a Purchase Order.
12 . 4
1-2.5
Inspection and Test Plan (ITP): A document which identifies the main quality control activities {inspectiox,
examination or test, etc.) to be performed during fabrication and manufacturing of equipment and materials.
Each activity js designated with key codes as stated in followings;
a ) Hold Point (H): A designated point during ur fullowing a specific activity at which inspection or
examination shall not proceed unless the designated parties have witnessed the inspection andlor test.
b) Witness Point (W): A designated point during or following an imporiant activfty at which inspection or
examination is required in accordance with thz relative procedure. Work may procccd through the
designated witness point if VENDOR has officially informed that INSPECTOR is not present due to
previ~uslyestablished activity,
c) Spot Witness Point (SW): A designated point during or following ad activity at which spot inspection or
spot examination is required in accordance with the relative procedure. Work may proceed through the
designated witness point if VENDOR has offtciaIly informed that JNSPECTOR is not present due to
previous1y established activity.
d) Review Point (R): It is processed through r e v i e w i ~ ~ally
g rcsults of inspection or test as a method of
ensuring that tine inspection or rest is performed in xcordance with any approved drawing, procedure,
specifications or acceptance criteria.
1.2.6
TPA : Third Party Authority approved by COMPANY and CONTRACTOR for carrying out inspection and
certification.
1.2.7
Vendor Quality Ducument. (VQD) : A document set which VENDOR shall prepare and submit to
CONTRACTOR for review and issue of Release Certificate before shipment
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INSPECTION
PROCEDURE
!C)RO
CQCiBilS
1.2.8
OIECGROLT rP1
tmRtrac-Carp
N.I.O.C
6 E C
ORTfUM
Rev. No. :O
Class :1
PLANT : means and applies to each offshore platforms, offshore pipelines or onshore permanent facilities
being installed/constnrcteJ or to be installedfconstructed at site resulting from the works and services by
CONTRACTOR..
Doc. No.
COM-O 1-3-QA-0001
1.4.2
VENDOR shall bear any additional costs due to delays that may occur, attributable to the VENDOR, e. g., not
ready to perform the test on the proposed date.
Such inspection shall not release the VENDOR from performing its awn inspection and qua;ity control
programs. VENDOR shall incorporate all inspection certif cates andlor compliance certificates in VENDOR'S
final documentation.
1.4.4
Shop inspection andfor document review shall be carried out at both the manufacturing plant and, where
necessary, at the material supplier shop.
rONTRACTOR, in addition
to
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Rev. No. :O
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2.1.1
VENDOR shall submit his QA plan describing h s quality system and its application to the s c o p of supply
complying with the details of inspection level described herein.
This plan shall be in accordance with IS0 900119002 standards and the applicable project specifications.
This quality plan shall cover the following topics but not limited to:
1) Organization
VENDOR shall provide a description of their QA organization, qualifications its resources. and how it is
incorporated into his management structure, together with the procedures used to review its effectiveness.
2) Production schedule
VENDOR shall provide a production schedule indicating the key points where quality related manufacturing
processes, i~isptctionsand tests would occur.
3) Hold points.
VENDOR shall provide a plan identifying proposed hold points in the production process for witness or
approval of particular activities by COMPANWCONTRACTOR or his appointed agents, and the method of
advising CONTRACTOR of the timing of relevant inspections and tests.
4) Procedure
VENDOR shall provide details of processes and standards by which it is proposed to control:
- Quality related manufacturing processes, inspections and tests, including sanlpling techniques,
- Quality control plan for Sub-VENDOR products,
- Methods of qualification of wmk, inspection and test procedures,
- Qudity and identification of incoming maierial and equipment.
- Calibration and maintenance of inspection and test equipment,
- Packing and shipping of finished products,
Preparation and supply of specified documentation
2.1.2
UnIess otherwise specified in equipment data sheets and/or relevant Project Specifications, a\\ certificates shall
be complied with Section 4. of this procedure.
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2.1.4
N.I.0.C
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Class :1
NDT Qualification
Unless otherwise specified in Project Specifications, all personnel performing NDT functions must be
and
Level I I individuals shall be performed by a Level Ill who has been certified by ASNT or Equivalent
Bodies. NDT individual's qualifications shall form a part of all mani~facturingquality plans and therefore be
approved by CONTRACTOR before manufacturing. The actual certificates shall be reviewed at the
manufacturer shop by INSPECTOR.
Note: The manufacturer must bear in mind that the above is also applicable to all submanufacturer.
2.1.5
In case that PIM is required in Inspection Basis, VENDOR shall request CONTRACTOR to attend PIM at
VENDOR'S shop 21 working days in advance. After receiving PIM attendance request from VENDOK
CONTRACTOR wiII give a notice to related partits including COMPANY, TPA, etc.
VENDOR shall prepare the following documents for the PIM, but not limited to the followings;
- Inspection and test plan referred to APPENDJX 1.
Production/tnspection schedule
- Standard forms for inspection reporting such as hydrostatic test, NDT results, performance test, etc.
- Inspection documents listed in "Vendor Documents Requirement" in relevant Material Requisition.
- Submission procedure of certification
- Raw material source plan and Sub-VENDOR list
- Others
Witness points by CONTRACTOR, COMPANY and/or TPA for materials and equipment of Inspection Lcvel
I or H might be finalized in PIM prior to commencement of fabrication.
2.1.6
VENDOR Obligation
After the complete test sequence has been performed, final acceptance of shop tests will be made under
COMPANY, CONTRACTOR andor TPA presence. But the acceptance shall not constitute a waiver of
VENDOR obligation to provide complete manufacturing items, which meet all specified operating conditions.
2.1.7
Modifications or Repairs
If equipment has to be modified or repaired in order to pass final inspection and test, VENDOR shall compile a
complete dossier coritaining accurate and detailed records of all design changes, alterations, modifications,
adaptations and reasons for them, together with minutes of all relevant meeting and wtes of al! relevant
discussions and shall promptly make such dossier available m CONTRACTOR.
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2.1.8
INSPECT1ON
PROCEDURE
N.8.O.C
m a r k -
Rev, No. :O
Class :1
inspection Reports
Inspector's reports shall be issued within five ( 5 ) working days following the end of inspection by
COKTRACTOR or TPA, with copy to COMPANY.
Such reports shall indicate in particuls :
- P.O. number,
- MateriaI inspected
Nature of inspection and test performed
Quantity accepted
- Quantity rejected with reasons
- All information about progress, qualjty, quantity, aspect
- List of rsferenced documents such as specifications, drawings, procedures, international codes;standards,
etc.
2.1.9
Certification
The equipment shall be provided with relevant certificate(s), which certifies compliance of maleriallequipment
with specified code, standard andlor specification.
Accordingly, VENDOR shalI provide certificates submission procedure for appro~d,and the procedure will be
finalized during pre-inspyction meeting.
2.1.10 Quallty Audit
CONTRACTOR QA and COMPANY QA reserve the right to audit VEhDOR quality system. VENDOR shall
prepare and submit all information and documents requested.
2.2 Definition of Inspection Levels
2.2.1
LEVEL I (Highest)
1nspec:ion Level I is defined as a full stage inspection carried out progressively from commencement of
manufacturing to final acceptance. This does not normally nlean full-time witnessed in-line inspection during
product manufacturing: however, this may be required on occasions whcre work prograirl denrar~dsregular
afiendance. This shall include;
- Review/Witness of source materi d's chemical and physical properties including metall urgicai
enhancement and traceability to approvzd certification Icuel .
Verify the use of qualified welders and qualified welding procedure.
Monitor manufacturzr's assembly, fabrication and erection and all prescribed rests.
- Check nn materials, material traceability, dimensions arid linisIies.
Scrutinize manufacturer's quality assuracdquality control system.
- RsviewlAuditlWitness of non-destructive examinations including alloy verification if required. Ensuring
that personnel are qualified to perfonu tllese examinations.
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2.2.2
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Witness all pressure, mechanical, full string and performme tests followed b~ inspection of
disassembled equipment, if applicable.
Review/Witness all major tests required by approved QNQC VENDOR documents, including on and off
load tests of mzchinery or type tests of electrical equipment as required.
Final visual and dimensional inspection of equipment.
Review of final data book package in accordance with zpproved index.
Verify packing and marking idenrifications.
Issue uf Final Release Certificatejs).
LEVEL 11
Inspection Lwel 11 is defined as specific stage inspection of equipment and final inspection of equipment prior
to shipment. Stages of inspection shall be agreed upon during a pre-inspection meeting to be held with the
VENDORS after purchase award and shall include:
Scrutinize material t e ~certificates
t
Check at random of materials, dimensions, and finishes
Monitor specific tests and stage inspections
- Auditicg of the VENDnRS' quality control program.
- Witnessing final pressure and workshop performanct trsting inclrrding o n and o f fload tests as apglicable
and simulation of automatisms, followed by inspection of disassembled equipment if required.
- Final visual and dimensional ir~spectjon
- Review data book package in accordance with approved index.
- Verification of packing and marking.
2.2.3
LEVEL 111
Inspection Ievel 111 is defined as final condition or as built exarnination(s) and test(s).
Inspection may be on one or more pieces of equipment or on a randarn batch selection and shall include:
- Review all qualify control records for conformnncc.
- Witness final pressure and workshop perfom~ancetesting including running tests, following by
inspection of disassembled equipment, if required
- Final visual, dimcnsio~raland painling inspection.
- Review data book package in accordance with approved index.
- Verify packing and marking identification.
- Issut: oC Final Release Certificate(s).
2.2.4
LEVEL IV (Lowest)
Inspection Level IV is def ned as the review and acceptancdendorsernent of manufacturer attestation,
including any data book requirements to apprnval index.
2.3 Inspection Visit Frequency
2.3.1
General
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DOC,NO. : SP17&18-COM-07-3-PR-0008
REV, NO, ;O
Class :1
CONTRACTOR shall perfom inspection visits in VENDORS' shops, as well as in their Sub-vendors shops, a1
specific stages of equipment fabrication, assembly, testing, painting and packing. Such specific inspection
stages are to be determined for each category of equipment in accordance with the finalized/approved
inspection and test plan which identifies all inspection, NUT witnessing, and witness testing points applicable
to all phases of fabrication, assembly and testing.
In addition to specific inspection visits, CONTRACTOR shall also conduct regular inspection visits in
accordance with the frequencies indicated hereafter which are to be understood as minimum frequencies to be
applied to each component of each eqiripment item.
Such frequencies are intended to cover inspection visits by professional inspectors only. CONTRACTOR shall
not combine inspection and expedidng functions, nor have them performed by the same individual.
2.3.2
2.3.3
2.3.4
Packages
Level I : regular inspection visits shall be conducted at least once every month
Level It : regular inspection visits shall be ctlnducted at least once every six weeks.
23.5
ElectricaYInstrumentation Equipment
Level I : regular inspection visits shall be conducted at least once every month
Level I1 : regular inspection visits sllall be conducted at least clnce every six w e k s
Level 111: inspectior, visits a!. specific stages only.
2.3.6
Piping
[,eve{ r : regular inspection visits s h d l bc co~iductedat least or,ce every six weeks.
Level 1IAIl : inspection visits at specific stages only.
General NOR: Specific Level 1 items shell require full time attendance by CONTRACTOR'S resident representative(s), as
identified in Clause 2.4. Part time !fuIl time attendance by COMPANY will occur at COMPANY'S discretion-
Materials
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XNSPECllON
PROCEDURE
YUV
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l D R 0 orsc GROUP
coNSQRTItUM
DOC.NO. : SP17&18-COM-07-3-PR-0008
Rev. No. :O
Class :I
-r-
ITEM NO.
1 .o
INSPECI7ON LEVELS
DESCRIPTION
I=---
--
IV
III
g0 bar-g or grcatcr
3.0
I1
PRESSURE VESSELS
1. I Proccss, Injection, Accumulator dmm. and
pressurized storage vessels;
0S5500 and A S h E Vlll, Div.2
ASME VIIl, Divl for design pressure
And temperature ccnditions.
2.0
X
X
X
X
X
x
a
x
X
X
X
x
X
7
-
X
X
X
X
X
X
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INSPECnON
PROCEDURE
N.LO.C
-ma--
I D R O OTECGROUP 1 o E c .
cohllsoRTIUM
Doc. NO.: SP17&18-COM-07-3-PR-0008 Rev. No. ;O
7-1
EXCHANGERS
4.1 Shell and Tube for service:
- 40 har.g or greater
5.3 Pumps:
X
X
X
':I
I
X
X-
-5
x
x
Class :5
- cryogenic temperatures
- other services
Page.13 of 38
INSPECTION
PROCEDURE
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OIECGROLT
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CQMSuRT1*M
STRUCTURAL
7.1 S~ecialCategorv steel
7.2 First and Secondary Category steel
7.3 Terliarv steel
7.0
N-~0.c
knsllktap.
Class :1
Rev. No. :O
F
4
XX
X
X
--
X
X
X
X
X
X
X
X
X
X
10.3 Transformers:
22Kv and higher or 300 kVA and
X
X
X
X
- Iess than
!kV rating
1 0 T ~ i ~ h t fittings,
i n ~ junction boxes
lighting and small panel, etc.
tb.9 Batteries, chargers and distribution
boards
10.10 Power distribution Conlrol System
X
X
AI
I
Page. 14 of 3 8
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PROCEDURE
coMsoRT'hBM
Doc.
No. : SP17&18-COM-07-3-PR-O00S
REV. NO.
class :I
:O
I X
I
X
11.0
IV-LO-c
-a=--
TELECOhlMS
Telecommunication equipment
PA Systems
- Telephone PABX
- lntercommunicalion system
Radio systems, CCTV
- others
12.0
INSTRUMENTATION
12.1 Safety system PLCs (ESD. PSS, FG)
12.2 Control panels
X
X
X
X
X
12.3 Analyzers
X
12.7 Audio, visual a
r-n
l-
X
X
MISCELLANEOU 5
13.1 Equipment, malerials or components not
listed above
-
X
-
X
X
X
Contraclor shall prepme an Inspecliol7 Mojtitoring Schedule indicuting each equipment ond !noterial relating ?he
TPA assignment as,fol Lol-iss:
- PO reference
- M~terialand/or equiprnenr description
- Vendov namP
- Manufacturing plant location
- Inspecllo~~
forecast based on Vendorfuk-icotion scheduIe
Illspection monitoring schedzile shall be permanently updated and wit11 indication of inspection done and/or in
progress, and copied to Cornpan-v.
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I D R O o r ~ c ~ a oI uo~E c
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. :O
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3.2 For the above services, CONTRACTOR shall provide full knowledge of the PROJECT contract requirements,
specification, shop drawings and purchase order requirements plus applicable codes to TPA.
3.3 AS one of CONTRACTOR'S representative, TPA will perform the followings according to CONTRACTOR
formal request, but not be limited to:
1) Quality Monitoring
2) Visual Inspection
3) Test witnessing at shop of fabrication or manufacturing
4) Reviewing vendor documents and procedures
5) Verification of all Quality Control(QC) and Quality Assurance(QA) activities performed by the VENDOR to
ensure compliance with purchasing specifications
3.4 The scope of the Certification TPA shall as a minimum accommodate;
3.4.1
3.4.2
3.4.3
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3.4.4
IV.LO.C
rw"mu-Crac.
Rev. No. :O
Class :1
Reporting
Throughout the period of TPA's involven~entin the work, the TPA will issue to CONTRACTOR and
COMPANY monthly report which describe:
- Progress
- Outstanding matters
Problems arising from above
Close-out Report
The certification TPA shall issue to CONTRACTOR the close-out report with similar content to that of the
CONTRACTOR'S Close-out report, but covering only Certification TPA's Scope of Work
3.4.5
41 GERMANISHER LLOYDS
5 ) SOCIETE GENERATE DE SURVEILLANCE (SGS)
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D o , NO. : SPl7&18-COM-07-3-PR-0008
~ e v No,
. :O
Class :I
4.1 Applicatian
This Section applies to the documentary certification requirement for materials and equipment and lays down the
minimum acceptable standards for the format, nature and content of the certification supplied. In case of
discrepancy and for omission andlor lack of information between this Section and the norm EN 10204 and Project
Specification, Project Specificat ions will prevail.
4.2 Terms And Abbreviations
1) Certified Copy
A copy of the original certificate which has been verified against ihe original by either the Originator, the
Certification Authority, an inspector appointed by CONTRACTOR, or an independent inspector acceptable
to COMPANY acting on behalf of the VENDOR, and which bears their original red stamp and signature.
A document whjch provides and attests to the results of tests on the material actually supplied, readily
identifiable to, and recording the conformih: of the material with the requirements of the code, standard or
specifications given in the purchase order.
5 ) Original Certificate
The actual certificate which is issued by the source manufacturer of material and which bears the original
stamps, signatures or endorsements of all relevant parties.
6) Special Category Steel
All structural components of an offshore installation, the failure of which would seriously endanger the
safety of the installation, and as per the SPECIFICATIONS.
7) Purchase Order
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Doc. No. : SPl7&18-COM-07-3-PR-0008
~ e v No.
. :O
Class :1
8) Source
A company appointed to suppiy materials or equipment in accordance with the terms and conditions of a
Purchase Order.
4.3 Certification Type
Material certification shall be provided for all purchased items in accordance with the specific requirements of
the purchase order. A matrix of certification Type against various materials and equipment is provided in
clause 4.6, and certification Types quoted therein are defined betow.
NOTE : Alt materials testing certificates shall be issued by VENDOR'S QNQC personnel who are not involved in the
production process in manufacturing or processing works.
4.3.1
4.3.2
4.3.3
4.3.5
Page.19 of 38
INSPECnON
N.t.0.C
PROCEDURE
I D R O DYECGROllP t 0 E
CoIWSORTIUM
--a*-
Rev. No. :O
Class :I
General
A material certificate shall be provided for each discrete piece or item of material or equipment. Where a
number or pieces have identical batch number, heatJcast number, test number, and were manufactured at the
same process and for the same purchase order item, then they maybe recorded on a single certificate.
Material certificates shall be the original documents except as subsequently defined.
For TYPE A and TYPE B applications, the material certificate supplied shall be the original document or a
verified copy.
For materials where mechanical properties may have changed as result of subsequent processing, the
certificates issued by the VENDOR shall be in accordance with TYPE B and shall contain source chemical
analysis and manufacturer's check analysis. Any transcription of the source material chemical analysis on to
the VENDOR's certificate shall be accompanied by the original or a verified copy thereof.
'Stockists' certificates and 'typical' certificates are unacceptable.
Certificates and letters of conformity shall be signed by an authorized representative of the Vender's Quality
Department.
4.4.2
Document Quality
I) All certificates shall be typed or printed. Handwritten certificates are unacceptable.
2) All certificates shall be stated in English language. If impossible, a notarized translation shall be provided.
3) All certificates shall be free from additiclns. deletions and corrections. The use of correction fluid is
unacceptable
4) All certificates shall be of a clear, well contrasted and legible quality suitable for photocopying,
microfilming or electronic imaging with reference to the following standards:
BS : 5536 Preparation of Technical Drawings and Diagrams for Microfilming
BS : 5444 Recommendations for the Preparation of Copy for Microfilming
BS : 42 10 Specification for 35mm Microfilming of Technical Drawings
5 ) Each cert ificatr shall contaitl the following content as a minimum;
Page.20 of 38
f NSPECTION
PROCEDURE
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nr.I.0.C
Pmwrter-
OIECGROW 1 0 E C
QMSoRT'uM
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. :O
Class :1
- Materiallequipment description
- Certificate nu~nber
- Relevant test data
- Heat and batch number
- VENDOR's serial number
- Certification Authority endorsement
4.5 Material Test, Tvpe Test( Proof Test & Type Approval Certificates)
4.5.1
General Requirements
I ) In addition to the certification listed in clause 4.5.2, all equipment and materials reIeased from VENDORS
shall be accompanied by a copy (or copies) of;
a. CONTRACTOR'S Inspection Release Certificate.
b. The Certification Authority inspection Release Certificate, where appropriate.
c. The letter or certificate of conformity from the VENDOR [Type D certificate) stating compliance with
the applicable Order requirements.
d. Material test certificates for all items to be welded on site.
e. Outstanding Work Lists and QC punch listed items to be curnpIeted on site by the VENDOR arldl or
fabrication CONTRACTOR.
f. Handling procedure, if required.
g. Packing, unpacking, storage and preservation procedure, i P required.
h. Lubrication schedule (as appropriate).
i. Approved Vendor deviation requests.
2) Full details of the certification requirements of the Order are to be given in each Requisition.
4.5.2
Specific Requirement
1) General
a. Unless otherwise specified, or required by code or regulation, type test and type approval certificates
shall be issued by an accredited independent test laboratory or authority acceptable to COMPANY and
the Certification Authority. It shaIl be the VENDOR's responsibility to determine the acceptability or
othenvise to the Certification Authority of the test laboratory or authority proposed.
b. Type test & type approvd certificates shall be issued directly to the equipment Manufacturer by an
accredited authority acceptable to COMPANY and the Certification Authority.
c. Type test and type approvd certificates, together with any associated manufacturing licenses, shall be in
date at the time of dispatch of the materiaYequipment to CONTRACTOR.
d. The list of material test, type test, type approval and proof test requirements which follow is not
exhaustive. It shall be the VENDOR's responsibility to be aware of the requirements of the codes,
standards and SPECIFlCATIONS which apply to the order, and to implement them accordingly. Where
doubt exists, CONTRACTOR shall seek guidance from COMPANY.
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DOC.NO. : SP17&18-COM-07-3-PR-0008
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Class
3) Struaural Steel
Structural steel plate, section, tubular and castings for main members of pipe rack and structure shall be
provided with TYPE B material test certification.
4) Electrical Appliances and Fittings
Certificates concerning suitability of appliances, enclosures, etc., for use in hazardous areas shall be
issued by a nationaIIy approved certifying body or nationally accredited laboratory acceptable to
COMPANY and the Certification Authority.
These certificates shall state the service, temperature class, gas group and zone classification for which
the item is approved.
Drawings approved by the relevant certification body shall be made available for reviewlverification at
the VENDORS works.
Page.22 of 38
SNSPECTION
PROCEDURE
W.LO.C
h a a u -
OIECGROUP i 0 E C
coNsonTr uM
Rev. No. :O
Class :f
certificate which demonstrates that the hose and method of a~achmentof the end connections have
together been type tested to the requirements given in Figure 1.
and Certification Requirements for Flexible Hoses
DUTY
PRODUCT
nater,
chemicals,
cumpre~sed air and gases
and hydraulic fluids
iL4TING
CODE
SAE J5 170B
BURST
PRESSURE
4 x Working
Pressure
All pressure relief devices, including safety valves (PSV's), bursting discs artd relief valves shall be of a
type which has been satisfactory type testes to establish their discharge capabilities at their maximum
rated design pressures and temperatures. Such type test certification shall be in accordance with an
accepted code or standard, and performed either in the presence of the certification Authority themselves,
or by an independent, accredited test laboratory whose certification is acceptable to the Certification
Authority.
1 1) Pressure Vessels
Pressure vessels shall be provided with a certificate of code compliance in respect of design and
construction, e.g.; PD 5500 Form X in case of use of PD 5500 CODE, together with a Certification
Authority certificate which certifies that the vessels is suitable for use.
Page.23 of 38
INSPECTION
PROCEDURE
iDRO
OIECGROIT
CoNSoWY'uM
&
N.~.o.c
h-rkc-w
Rev, No. :O
Class
General : All lifting gear and appliances shall be manufactured, tested and certified in accordance with
the requirements of the Certifying Authority's Code for Lifting Appliances, or an alternative code or
codes acceptable to COMPANY and the Certification Authority. AII fixed lifting appliances shall be
provided with individuaI proof load test cehficates and appropriate deflection reports.
Loose gear : All loose lifting gear, including hooks, blocks, slings, swivels, rings, chains, etc., shali
have individual proof load test certificates. Wire ropes and chains shall have individual proof test and
material certificates in accordance with the relevant code.
Winches and tugs : Winches and tugs shall be supplied with a type approval certificate for each discrete
type or arrangement.
Man-riding winches and tugs : Man-riding winches and tugs shall be supplied with a type approval
certificate conforming that the arrangement is of a type approved for man-riding.
Pad eyes and lifting Iugs : All fixed lifting points forming part of equipment and package skids,
together with any loose lifting gear designed for routine handing of equipment during normal platform
operation , shall be subject to a trial lift prior to delivery. The satisfactory execution of the trial lih shall
be detailed in a report. A11 loose lifting gear shall be proof load tested and certi Bed accordingiy.
Level gauges and sight glasses to be used for measuring hazardous or combustible liquids except LPG
products shall be either have a certificate of type approval issued by the Certification Authority, or shall
be of a type which is acceptable to the Certification Authority in the proposed application and service.
A&&
J D R O OIE~CROUP I o
coMSQRT~<M
INSPECTION
PROCEDURE
An-=GrCIPL
AT.I.0.C
DOC.NO.: SP17&18-COM-07-3-PR-00Q8
Rev, No. :O
Class :I
4.6 Certification M a t r i x
The matrixes of material, type test, type approval and proof test requirements which follows are not exhaustive. It
shall be the VENDOR'S responsibility to be aware of the requirements of the codes, standards. procedures and
Specifications, which apply to the Purchase Order, and to implement them accordingly.
Full details of the certification requirements of the Purchaser Order are to be given in each Requisition.
AII materials and equipment shall be certified in accordance with the requirements of the codss, standards,
specifications and procedures referenced in the Requisition and the Purchase Order.
In addition to the certification listed in the matrix which follows, all equipment and materials released from
VENDOR shall be accompanied by a copy or copies of;
a. CONTRACTOR'S Inspection Release Certificate (IRC).
b. The Certification Authority Inspection Release Certificate, where appropriate
C . The letter of certificate of conformity from the VENDOR (Type D certificate) stating compliance with the
appliance order requirements.
d. Materids test certificates for all items to be welded on work site.
e. Outstanding 'U'ork List and QC punch-listed items to be on work site by the VENDOR and CONTRACTOR.
f. Handling procedure, if required.
g. Packing, unpacking, storage and preservation procedure, if required.
h. Lubricatio~ischedule (as appropriate).
i. Approved Vendor deviation requests
j. Spare parts I Documentation
Page.25 of 38
INSPEClTON
PROCEDURE
c--
~ e v No.
. :O
Class :I
MATERIAL CERTIFICATION
B, D
b
md
Equipment
Electrical B, D, E
1 Cable
Electric cable
Passive Fire Protection Insulation
and Coatings
Fire-rated Architectural items, e.g.
doors,
windows,
bulkheads,
penelrations and transits
Fire Dampers
Instruments-tagged and bulk
-
---
C, D, E
C, D. E
C,D,E
B,C,D,E
1 3,C, D?E
I
+(
T e approval certificate
I
Material sst certificate
as appropriate, certificate to SOLAS I
T I ~ I
appropriate
Piping-General
Pipe fittings-General
i
B, D
B, D,E
I
Structural Steel Castings for A
I Type
primary duty
I
1I
1I
TYPE B
for
cenificatex
I
Flexible Hoses and Pipes in General
Applications
B. D. E
I end fittings,
- hydro-test on individual I
I hoses, Type approval certificates
I Material test certificate for body and ,
7
AIB, D,E
k e s ; Fire-safe Type
B genetall),
I bonnet
for exotic
h)dro-test on body and seat, fire
TYPE
TYPE A
materials. and trim TYPE
C,
INSPECllON
PROCEDURE
IDRO
O I E C E R O ~ I~
N.1,O.C
PwrWaEa-
Rev. No. :O
Class :I
test certificate
A, C: D,E
' AiB.C,D,E
I A, C, D
I
I
Pressure Relief Devices; Bursting 1 C, D, E
Discs
1
Pressure Vessels
I% D, E
Am, C, D, E
above
Loose Gear
Man-riding Winches and Tugs
I B, D,E
I
1
B, D, E
C, D, E
I
I
Page.27 of -76
INSPECTION
m. a.0.c
PROCEDURE
lDRO
O I E C G R O ~I
* # R E r r .
o E c
Ca~50nrruM
Rev. N o . : O
Class :1
5.1.1
If there is any conflict between the related specifications, code and standard, VENDOR shall immediately
consult with CONTRACTOR in written form for clarification.
5.1.2
CONTRACTOR will employ TPA approved by COMPANY and inspection agency is able to perform the shop
inspection on behalf of CONTRACTOR. CONTRACTOR shall make available to equipment TPR all needed
informalion and allow full access to the work.
5 . 1
VENDOR shall be responsible for providing required quality document during procurement activities based
on clause 5.5 during the purchasing. These documents shall be reviewedapproved by CONTRACTOR or
COMPANY.
5.1.4
5.1.5
VENDOR shall be responsible for inspectionhest uf the equipment and materials including parts supplied by
sub-vendors, and for submittal of vendor document package of sub-vendor items.
5.1.6
VENDOR shall ensure that materiallpart used by sub-vendor are purchased only from acceptable sources
according to his QNQC manual and purchase specification. Quality documents of sub-vendor items shall be
reviewed by designated inspector of COMPANY/CONTRACTOR during visiting VENDOR'S shop for
inspection & test witness.
VENDOR shall offer not only inspection & test measuring tool but also assistant manpower and facility to
decrease inspection time.
5.1.7
5.1.8
All inspection
5.1.9
During visiting VENDOR'S shop for illspection & test activities, designated inspectors of COMPANY and
$ test measuring tools shall be calibrated with vdid calibration certificate and recorded on
control log by VENDOR.
CONTRACTOR can carry out spot audits jointly with VENDORS inspector to assure that all work of
VENDOR shall be performed in accordance with VENDOR QA/QC manual.
5 . I .I 0 The language used in all document, data and forms for inspectionltest shall be English, if not specified
specially.
5.1.1 1 Inspection or non-inspection by CONTRALTOR shall not relieve the VENDOR of its obligation for quality
Page.28 of 38
I O R O OIECGROLW 1 o E c
C0M50RTiLJM
5.2.1
INSPECTION
PROCEDURE
-&
hr.
8.O.C
-am--
Rev, No. :O
Class :I
According to approved shop inspection & test p!an (ITP), VENDOR shall notify the beginning date of the
related inspectiodtest activities-to CONTRACTOR at due time below table. For the Type 1, after getting
COMPANY'S intention, CONTRACTOR will relay it to VENDOR immediately.
NO&
time
5.2.2
CONTRACTOR has a right to adjust the proposed inspection date(~)from VENDOR considering various
factors or situations.
5.2.3
VENDOR shall never proceed with inspection & test activities designated by COMPANYICONTRACTOR
without advance notice or a written waiver from CONTRACTOR.
5.2.4
CONTRACTOR'S inspector will visit VENDOR'S shop at scheduled inspection date!time, witness inspection
& test activities and review all related inspectionltest results performed already by VENDOR according to
shop inspection 8: test plan in conjunction with inspection reyirements. If all inspectiordtest results are
satisfactory, then designated inspctor will leave his narnelsignature on each inspectionltest record for witness
evideoce.
5.2.5
Witness of any inspectiodtest activities shall not be construed as acceptance of any said componentlpart of the
equipment.
5.2.6
VENDOR shall provide designated inspector with approved drawing, procedure and other related data to
assist COMPANY 'slCONTRACTOR's inspectiors .
5.2.7
A pre-inspection meeting will be held between COMPANY, CONTRACTOR, TPA and VENDOR for critical
.item. if requtsted by any party.
5.2.8
The inspection &: test report shall be prepared by VENDOR and co-signed by designated inspector after
witness of icspection & test activities.
5.2.9
Verbal inspection notice is not acceptable and written inspection notice shall be sent to CONTRACTOR by
mail or fax. using APPENDIX 3.
5 -2.10 CONTRACTOR'S inspector will prepare the inspection & surveillance report and submit to CONTRACTOR
5.3 Non-Conformance
5.3.1
When non-conforming items are found a! VENDOR'S shop during manufacturing andor inspection, they shall
be reported to CONTRACTOR immediately for appraisal and disposition using APPENDIX 5.
5.3.2
All non-confomances with relevant proposal for resolution shall be submitted item by item to COMPANY for
appraisal .
All repair work of non-conformance shall be inspected or reviewed by designated inspector according to
resolvable method approved by CONTRACTOR and COMPANY.
5.3.4
No items shall be shipped while non-confommce(s) remained ouatanding except COMPANY approval to
clear at site under CONTRACTOR'S and VENDOR'S responsibility.
5.3.5
Depending on the nature of non-conformance, and upon Contractor's decision andor Company proposal to
clear the nonconformance, a quality audit may be performed at Vendor or sub-vendor to verify compliance of
the QA program and ro establish reasons for the nonconfoma~ce.Nonconforming items that cannot closed
immediately will be place z punch-list to ensure that the item(s) are not forgotten."
CONTRACTOR will noti@ VENDOR of shipping release through lnspection Release Certificare (Refer to
APPENDIX 4.) after final/packing inspection and review of Vendor QuaTity Documents with "Certificate of
Conformity"(Refer to APPENDIX 2.) prepared by VENDOR.
5.4.2
VENDOR shall not ship any items of equipment without receiving written notice for shipping release.
5.4.3 %%en VENDOR is permitted ro ship on condition to perform the following work at work site, VENDOR shall
bear all cost and expense incurred by such work;
a. Additional and/or modification work.
b. Repair andlor inspection.
5.4.4 If COMPANY or his representative signs off on Inspection Release Certificate during shop inspection,
VENDOR may ship the related equipment/material and shall subtnit Vendor Quality Documents with
"Certificate of Conformity" to CONTRACTOR after shipping
5.4.5
No item shall be shipped until TPA has accepted the response from VENDOR or CONTRACTOR, when
required.
Page.30 of 38
INSPECTION
PROCEDURE
lDR0
e
N.1-0.C
WMrnGmtau
OECGROLT I 0 E C
ORTiUM
~ e v No.
. :O
C\ass :1
5.5 Documentation
Incomplete, inaccurate or illegible documents will be the cause of rejection for related items until such time as
satisfactory rectification has been effected.
5.5.1
Submittal of qua1ity documents with "certificate of conformity." VEXDOR shall prepare quality document
with "certificate of con for mi^" and submit t o CONTRACTOR through normal channel.
5.5.2
TWO (2) copies of Vendor Quality Documents shall be available for review by CONTRACTOR
for issue of
Tage.31 of 38
lDRO
OIECGROUP
r o E c
CoNSoRTIUM
INSPECTION
PROCEDURE
I DOC.NO. : SP17&18-COM-07-3-PR-0W8
&
N.I-0.C
-Oak-
( Rev. No. :O
Class :I
Page.32 of 38
&
INSPECTION
PROCEDURE
coMSoRThaM
AI-I*O.C
ball--
Class :I
Rev. NO. :O
CERTIFICATE OF CONFORMITY
SOUTH PARS FIELD DEVELOPMENT PHASES 17 & I S
CERTIFICATENO.
MATERIAL REQUISITION NO.
PURCHASE ORDER NO.
DESCNPTION OF PI0
SHIPMENT NO.
VENDOR I MANUFACTURER
PURCHASER
ITEM N
DESCRIPTION
C
~ OF SUB-ITEMS
~
(IF ANY)~
The goods have been manufactured, tested and inspected in accordance with the requirements of the purchase order and
specifications.
All dimensions in approved drawing have been strictly followed in manufacturing the goods.
The goads have been manufactured in accordance with the international practices and technical standards.
Therc are no known hidden flaws or defects in the plant and equipment due to faulty materials and 1 or workmanship.
Page.33 of 38
INSPECTlON
PROCEDURE
IDRO
OIFCGROIT
N.1.Q.C
-arch-
o E c
C*MSoRTIuIVI
REV. NO.
:O
Class :1
INSPECTION APPLICATION
DOCUMENTNO.
ISSUE DATE
ATTN.
cc
PSI: NO./NAME
INSPECTION
DATE &
LOCATION
1
!E-MAIL :
.
.
.
.
.
J-FAX NO.: +
. .
.
ITEL
-_
Ii
NO. : +
FAX NO. :
- -p , . - , 2
+.--.
"
I QT'Y
'
KIND OF INSPECTION
APPLICATION
rNFOWTION
(Shall incIude revJew
of pnar imp repom)
APPROVAL CODE ( APPROVAL DATE
VENDOR DOC'T
APPLIED
s PECTION
... ...-
-..................................................i.-................
....
-...............
..j.
...
.-...............
.....i............1...........................
1. This applicztion shall be submitted -2 WEEKS prim to the inspection due date.
2. All the required VENDOR documents shall be approved or approved 3s noted a minimum, and shall be described
in this application. No inspection shall be app!ied without approval of iJendor documents.
3. All required drawings, procedures, specificatiorls and NCR, inspection records shall be prepared to PURCHASER'S
inspector before starting inspection.
.....................................................................................................
ASSIGNED INSPECTOR :
COMMENTS :
....................................................................................................
C H E C.....................................................
K D i APPROVED
....
-..-
3NSPf C n O N
Ad&
mmmGrN*U.LCI.C
PROCEDURE
f D R O or~cnour I o E c
c0~50~TrUM
DOC.No. : SP17&18-COM-07-3-PR-0008
Class :I
Rev. No. :O
IRC NO. :
PROJECT NO. :7 0 0 7
CLIENT
VENDOR
INSP.
SF Phases 17&18
CONTACT :
INSP.
PLACE :
-IF
i
RELEASED FOR
LEGEND
I : PARTIAL
2 : COMPLETE
3 : BALANCE
',
SITE :
POGC
DATE
-4i~
ATTACHMENT
-----
NOTES :
Si~natureof hsflector
Dnie o f 1
~ ~ e1 4
DISTRIBUTlONTO
: VENDOR
Page.35 of38
INSPECTION
PROCEDURE
VWV
1D R 0
N.I.0.C
P...-e-EsmP
OIEC GROUP
CoNsQRT1uM
Rev, NO.
:O
Class :L.
FINDINGmON-CONFORMANCEREPORT
NCR NO.
NCR-'7007-PO-XXXXX
South Pars Gas Fleld Develaprnent Phases 1 7 8 ~ 1 8
PROJECT NO./NAME P.O. NO.
LOCATION
7007-PO-
.-
EQUIP NAh.IE/Q'TY
I~ J S P E C T ~ ORESULT
N
.
C O ~ I T I NALLY
O
ACCEP
HOLD FOR TLME BEING
REJECT
CLrENT
OF
Interim
Final
COMLRMED BY
ILGE&CINSPECTOR I DATE
/ LCJF
A
&
!
--
PAGE
VENDOR
VOTE) Severity ;
I Finding Item, lnsuficler~tReadines~.No Deliver). Impact
4 Coordlnaiion Mistake(Ho1ding)