SoLuciOnes Optimas

Soluciones ptimas para la
soldadura en lneas de tuberas"

Welding Products Group Latin America
ITW Welding
Marcas Independientes- Soluciones Integradas
Tendencias
Tendencia - Desarrollo de Aceros

En el ultimo tiempo se han
desarrollado o estn en desarrollo
una serie de aceros para tuberas
de alta resistencia, con un limite
de fluencia entre 90 ksi y 120 ksi,
con buena tenacidad a baja
temperatura.
Presiones de operacin mas altas
Reduccin de la cantidad de material.
Disminucin de los tiempos de
fabricacin y transporte en el campo.
Disminucin en el tiempo de
soldadura de las uniones
circunferenciales.

Estos aceros de alta
resistencia son susceptibles
al agrietamiento.
Causas del agrietamiento:
1. Hidrogeno generado por
la soldadura.
2. Formacin de
estructuras frgiles.
3. Tensiones residuales.

1.
2.
3.
Control del Precalentamiento y la

Temperatura Interpases.
Empleo de procesos de soldadura que
aporten menos Hidrogeno.
Emplear entregas trmicas bajas.
Proceso de Soldadura
H. Difusible (ml/100 g)
Electrodos Celulsicos
36
Electrodos Bsicos (sin secar)
9.5
Electrodos Bsicos (secos)
5.5
Alambre slido/ Alma Metlica
2-3
Alambre Tubular sin Gas
Alambre Tubular con gas
Tendencia Alta Productividad
Procesos GMAW and

FCAW
Bajo Hidrogeno
Menor tiempo
de soldadura
Empleo de juntas mas

estrechas para
disminuir los tiempos
de soldadura.
Tendencia - Falta de Soldadores

1.
Equipamiento de fcil set

up y operacin
2.
Facilitar los sistemas de

unin para hacer
Soldaduras de Calidad
3.
Personal que cubra las

requerimientos de los
proyectos
Tendencia Lugares Extremos
Altas/bajas temperaturas
Humedad y Polvo
Impacto y Vibracin
Fuentes de Poder en Pay
Welders (Up to 60 C)
Objetivo
Reduccin de costos sin comprometer la
integridad y productividad
Conceptos Generales
Procesos de Soldadura
Manual
-Raz
SMAW
-Relleno +
SMAW
Semiautomtico
-Raz
RMD (GMAW-S)
-Relleno +
ProPulse (GMAW-P)
FCAW-SS
FCAW-GS
Mecanizada/Automatizada
GMAW
FCAW-G
Short Circuit GMAW vs RMD

Weld Deposit
RMD vs. Stick Electrode

RMD Metal Core Root Pass
Less Undercut
SMAW Root Pass
RMD
Excelente velocidad de avance en vertical
descendente (300 mm/min).
Excelentes propiedades mecnicas
Menos paradas e inicios que con Electrodos
revestidos
Excelente fusin de las paredes sin escoria
atrapada
No se requiere pase en caliente antes de
iniciar el uso de FCAW.
Limpieza mnima.
Proceso de bajo hidrogeno difusible (3.3
ml/100g vs 35 ml/100g electrodo)
Alta eficiencia del electrodo (95% vs 50%
electrodos)
Alambres Tubulares con Alma

Metlica
Incremento de las tasas de deposito

en un 30% sobre los alambres
slidos.
Mas baja entrega trmica para una

determinada tasa de deposito.
Bajo niveles de salpicadura, y mnima

o ninguna limpieza.
Bajo HD
4ml/100g for Metal Core
16ml/100g for Cellulosic
Habilidad para unir aberturas sin

burn through
Cono de Soldadura mas anchoincrementa la fusin lateral
Metal Cored Wires:
Soluciones
Soluciones para los pases de

Relleno y Terminacin
Por que FCAW-S con la nueva
generacin de alambres auto protegidos?
Alta productividad (sobre 2 kg/h)
Bajo nivel de hidrogeno (menores H8)
Bajo nivel de salpicaduras
Excelente desprendimiento de escoria
Excelente propiedades mecnicas
Mejora
Alta Calidad y productividad
Soluciones ptimas
Solucin ITW
Pase de raz- Proceso RMD & Alambre
con ncleo metlico.
GMAW-S
Metalloy 80N1; 0.045
Soldadura de Relleno y terminacin- FCAW

FCAW-S
Fabshield81N1+; 1/16 & 5/64
FabshieldX80; 1/16 & 5/64
FCAW-G
TM101; 0.045
Soluciones Optimizadas
PipePro 400 XC System
Big Blue 350 PipePro
Big Blue 700X Duo Pro

Focus on TOTAL Solution
Design equipment and consumables across ITW
business to meet challenges of high strength steel
pipe welding
Big Blue 350 Pipe Pro (Power Source):
Best Arc for Pipe Welding
Suitcase X-TREME 8 HD DS(Feeder):

Dual schedule with new Bernard Dura-Flux DS (Gun)
Wireless Remote control:

less wires, more mobility
Hobart 79T8(81N1+) Flux Core Wire:

Designed for speed and arc control.

Low Speed Diesel Engine
Improved Arc Stick and FCAW performance
Tier 4i Compliant - meets EPA standards
Line-X cover - standard
Work bench tough top cover
Compact size & weight

Easy-to-use - simple controls
/front panel layout

Designed to meet challenges of high strength steel pipe welding
Suitcase X-TREME 8 HD DS(Feeder):
Dual schedule with new Bernard Dura-Flux DS (Gun)
Wireless Remote control:

less wires, more mobility
Hobart 79T8(81N1+) Flux Core Wire:

Designed for speed and arc control.
Using 2- 350 Pipe Pro modules

2 x 300A @ 100% duty cycle
Deluxe Model Features Include:
Two independent power generators 5Kw & 27Kw

Parallel Switch
Intake Manifold Heater
Oil Pan Heater

More Power!
Up to 800 Amps of weld power
32,000 Watts of peak power
Quiet/Smooth diesel engine

Deutz D2011L04i, 48.6hp
Sound Level 70% reduction!

75dB @ 7m (100Lwa) vs
83.2dB @ 7m (108Lwa) - Du-Op
Utilize the BB600X base & case

11% Smaller & 15% Lighter
than current Du-Op
Pre-Calentamiento
Uniform
Heating
Quick Time-To-Temperature
Pre-Calentamiento por Induccin

Power
Source
and
Controlle
r
Optional
Running
Gear
Air Cooled
Blanket
Power
Extension
Cable
TC
Extension
Cable
Aplicaciones en Lneas de Tubera
Aplicaciones
Proyecto
East West pipeline II; 7000 km; China
Material
X80 (4000 km); 48; 18.4 - 22 mm
Proceso
Soldadura
Raz: RMD (GMAW-S);TM80Ni1

Relleno: FCAW-SS; FSD X80
Produccion
50 uniones/da; (48 & 18.4 mm)

Raz: 2 o 3 soldadores F&C: 14 soldadores
Tasa de Rechazo
Menor al 2%.
Aplicaciones
Aplicaciones
Proyecto
MMX Mineroduto Minas-Rio, X80, 550 km,

26& 24, Brasil
Material
X80 (550 km); 26 & 24; 11 - 23 mm
Proceso
Soldadura
Raz: RMD (GMAW-S);TM80Ni1

Relleno: FCAW-SS; FSD X80
Produccion
60 uniones/da; (24 & 15.8 mm)

Raz: 2 o 3 soldadores F&C: 16 soldadores
Tasa de Rechazo
Menor al 2%.
Aplicaciones
Gracias!
Leonardo.Rodriguez@millerwelds.com
Welding Products Group Latin America
Fabshield71T8
AWS A5.29: E71T8-Ni1 J H8
WELDING POSITIONS:
FEATURES:
BENEFITS:
Excellent operator appeal

Fast-freezing slag
Easy slag removal
High impact strengths at low temperatures
No shielding gas required
Smaller diameter T8 electrode
Increases productivity
Suitable for all-position welding
Reduces clean-up time, increases productivity
Resists cracking in severe applications
Suitable for welding outdoors
Easier welding and training
APPLICATIONS:
APL 5L Grades X70 and below
with proper welding procedures
API 5L oil and gas transmission pipelines

Distribution pipeline
SLAG SYSTEM: Fast freezing, basic type, flux-cored wire

SHIELDING GAS: None required
TYPE OF CURRENT: Direct Current Electrode Negative (DCEN)
STANDARD DIAMETERS: 1/16 (1.6mm), 5/64 (2.0mm)
RE-DRYING: Not recommended
STORAGE: Product should be stored in a dry, enclosed environment, and in its original intact packaging
TYPICAL WELD METAL PROPERTIES* (Chem Pad):
Weld Metal Analysis
Fabshield 71T8
Carbon (C)
Manganese (Mn)
Silicon (Si)
Sulphur (S)
0.02
1.44
0.06
0.004
AWS Spec
0.12
1.50
0.80
0.03
Phosphorus (P)
0.010
0.03
Aluminum (Al)
1.00
1.80
Nickel (Ni)
0.95
0.80-1.10
Note: AWS specification single values are maximums.
TYPICAL DIFFUSIBLE HYDROGEN*:

Hydrogen Equipment
(GAS CHROMATOGRAPHY)
Fabshield 71T8
AWS Spec
5.5ml/100g
8.0ml/100g Maximum
TYPICAL MECHANICAL PROPERTIES* [Aged 48 Hrs. @ 200F (93C)]:

Mechanical Tests
Tensile Strength
Yield Strength
Elongation % in 2 (50 mm)
1/16 (1.6mm) Diameter
AWS Spec
80,000 psi (552 MPa)

71,000 psi (490 MPa)
29%
82,000 psi (565 MPa)

71,000 psi (490 MPa)
25%
70,000-90,000 psi (490-620 MPa)

58,000 psi (400 MPa) Minimum
20% Minimum
TYPICAL CHARPY V-NOTCH IMPACT VALUES* (As Welded):

CVN Temperatures
AWS Spec
Avg. at -20F (-30C)
295 ftlbs (400 Joules)
20 ftlbs (27 Joules) Minimum
Avg. at -40F (-40C)
135 ftlbs (183 Joules) 20 ftlbs (27 Joules) Minimum J Requirement
*The information contained or otherwise referenced herein is presented only as typical without guarantee or warranty, and Hobart Brothers Company
expressly disclaims any liability incurred from any reliance thereon. Typical data are those obtained when welded and tested in accordance with the AWS
A5.29 specification. Other tests and procedures may produce different results. No data is to be construed as a recommendation for any welding condition or technique not controlled by Hobart Brothers Company.
Hobart Brothers Company 101 Trade Square East Troy, OH 45373

PH: (800) 424-1543 FX: 800-541-6607 www.hobartbrothers.com
Fabshield71T8
Diameter
Inches
(mm)
Weld
Position
Amps
Volts
Wire-Feed
Speed
in/min (m/min)
Deposition
Rate
lbs/hr (kg/hr)
Contact Tip to
Work Distance
Inches
(mm)
1/16
1/16
1/16
1/16
(1.6)
(1.6)
(1.6)
(1.6)
All Position
All Position
Flat, Horizontal
Flat, Horizontal
160
180
200
225
17
18
19
21
95
110
130
160
(2.4)
(2.8)
(3.3)
(4.1)
2.8
3.5
4.1
5.1
(1.3)
(1.6)
(1.9)
(2.3)
3/4
3/4
3/4
3/4
(19)
(19)
(19)
(19)
5/64
5/64
5/64
5/64
(2.0)
(2.0)
(2.0)
(2.0)
All Position
All Position
Flat, Horizontal
Flat, Horizontal
170
190
220
240
17
18
19
20
70
80
85
95
(1.8)
(2.0)
(2.2)
(2.4)
2.7
3.4
3.9
5.0
(1.2)
(1.5)
(1.7)
(2.3)
1
1
1
1
(25)
(25)
(25)
(25)
Maintaining a proper welding procedure - including pre-heat and interpass temperatures - may be critical
depending on the type and thickness of steel being welded.
All positions include: Flat, Horizontal, Vertical Down, and Overhead.
STANDARD DIAMETERS AND PACKAGES: For a complete list of diameters and packaging, please contact Hobart Brothers at
(800) 424-1543, or (937) 332-5188 for International Customer Service.
Diameter
Inches
(mm)
10-lb. (4.5kg)
Vacuum-Packed Spool
14-lb. (6.4kg)
Coil
1/16
(1.6)
S228519-P32
S228519-P01
5/64
(2.0)
S228525-P32
S228525-P01
CONFORMANCES AND APPROVALS:

AWS A5.29, E71T8-Ni1 J H8
AWS A5.29M, E491T8-Ni1 J H8
ASME SFA 5.29, E71T8-Ni1 J H8
CAUTION:
Consumers should be thoroughly familiar with the safety precautions on the warning label posted in each shipment and in the American National Standard
Z49.1, Safety in Welding and Cutting, published by the American Welding Society, 550 NW LeJune Road, Miami, FL 33126; OSHA Safety and Health
Standards 29 CFR 1910 is available from the U.S. Department of Labor, Washington, D.C. 20210
Material Safety Data Sheets on any Hobart Brothers Company product may be obtained from Hobart Customer Service or at www.hobartbrothers.com.
Because Hobart Brothers Company is constantly improving products, Hobart reserves the right to change design and/or
specifications without notice.
Fabshield is a registered trademark of Hobart Brothers Company, Troy, Ohio.
Revision Date: 130712 (Replaces 130507)
640-S, INDEX
Fabshield X80
AWS A5.29: E81T8-Ni2J H8
WELDING POSITIONS:
FEATURES:
BENEFITS:

Fast-freezing slag
Easy slag removal
High impact strengths at low temperatures
No shielding gas required
Excellent mechanical properties
Increases productivity
Suitable for all-position welding
Reduces clean-up time, increases productivity
Resists cracking in severe applications
Suitable for welding outdoors
Assists in producing high quality welds
APPLICATIONS:
API 5L Grade X80
Piping
Storage tanks
Structural applications
SLAG SYSTEM: Fast freezing, basic type, flux-cored wire

SHIELDING GAS: None required
STANDARD DIAMETERS: 5/64 (2.0mm)
Weld Metal Analysis
Fabshield X80
AWS Spec
Carbon (C)
Manganese (Mn)
Silicon (Si)
Sulphur (S)
0.04
1.37
0.06
0.002
0.12
1.50
0.80
0.03
Phosphorus (P)
Aluminum (Al)
Nickel (Ni)
0.011
0.93
2.38
0.03
1.80
1.75-2.75
Note: AWS specification single values are maximums.

TYPICAL DIFFUSIBLE HYDROGEN*:
Hydrogen Equipment
Fabshield X80
AWS Spec
7.3ml/100g
8.0ml/100g Maximum
TYPICAL MECHANICAL PROPERTIES* [Aged 48 hrs @ 200F (93C)]:

Mechanical Tests
AWS Spec
Tensile Strength
Yield Strength
94,000 psi (649 MPa)

84,000 psi (578 MPa)
25%
80,000-100,000 psi (550-690 MPa)

68,000 psi (470 MPa) Mimimum
19% Minimum
TYPICAL CHARPY V-NOTCH IMPACT VALUES* (AS WELDED):

CVN Temperatures
AWS Spec
Avg. at -20F (-30C)
20 ftlbs (27 Joules) Minimum
Avg. at -40F (-40C)
20 ftlbs (27 Joules) Minimum J requirement
expressly disclaims any liability incurred from any reliance thereon. Typical data are those obtained when welded and tested in accordance with AWS

FabshieldX80
Diameter
Inches
(mm)
5/64
5/64
5/64
(2.0)
(2.0)
(2.0)
Weld
Position
Amps
Volts
All Position
All Position
All Position
180
200
225
18
18
19
Wire-Feed
Speed
in/min (m/min)
62
72
86
(1.6)
(1.8)
(2.2)
Deposition
Rate
lbs/hr (kg/hr)
2.9
3.2
4.0
(1.3)
(1.4)
(1.8)
Contact Tip to
Work Distance
Inches
(mm)
1
1
1
(25)
(25)
(25)
Maintaininzg a proper welding procedure - including pre-heat and interpass temperatures - may be critical
depending on the type and thickness of steel being welded.
All positions include: Flat, Horizontal, Vertical down, and Overhead.
STANDARD DIAMETERS AND PACKAGES: For a complete list of diameters and packaging,
please contact Hobart Brothers at (800) 424-1543, or (937) 332-5188 for International Customer Service.
Diameter
Inches
(mm)
14-lb. (6.4kg)
Coil
5/64
S228825-P01
(2.0)

AWS A5.29, E81T8-Ni2J, ASME SFA 5.29, E81T8-Ni2J
AWS A5.29M, E551T8-Ni2J H8
CAUTION:
Consumers should be thoroughly familiar with the safety precautions on the warning label posted in each shipment and in the American National Standard
Z49.1, Safety in Welding and Cutting, published by the American Welding Society, 550 NW LeJune Road, Miami, FL 33126; OSHA Safety and Health
Standards 29 CFR 1910 is available from the U.S. Department of Labor,
Washington, D.C. 20210
Material Safety Data Sheets on any Hobart Brothers Company product may be obtained from Hobart
Customer Service or at www.hobartbrothers.com.
Because Hobart Brothers Company is constantly improving products, Hobart reserves the right to change
design and/or specifications without notice.
Fabshield is a trademark of Hobart Brothers Company, Troy, Ohio.
640-Q, INDEX
FabshieldX90
AWS E91T8-G H8
WELDING POSITIONS:
FEATURES:
BENEFITS:

Fast-freezing slag
Good slag removal
Excellent low temperature impact
Increased productivity
Excellent for all-position welding
Reduces time spent in cleaning weld beads
Welds remain ductile at low temperatures
APPLICATIONS:
API 5L Grade X80 overmatch
SLAG SYSTEM: Fast freezing, basic type, self-shield flux cored wire
SHIELDING GAS: Not required
STANDARD DIAMETERS: 5/64 (2.0mm)
Weld Metal Analysis
Typical
Carbon (C)
Manganese (Mn)
Silicon (Si)
Sulphur (S)
0.04
1.56
0.09
0.004
Phosphorus (P)
Aluminum (Al)
Nickel (Ni)
0.008
1.05
2.92
Note: Single values are maximums.

TYPICAL DIFFUSIBLE HYDROGEN:
Typical
Hydrogen Equipment
6.2 ml/100g
TYPICAL MECHANICAL PROPERTIES* [Aged 48 Hrs. @ 220F (104C)]:

Mechanical Tests
5/64 (2.0mm)
Tensile Strength
Yield Strength
101,000 ksi (696 MPa)

90,000 ksi (621 MPa)
24%
TYPICAL CHARPY V-NOTCH IMPACT VALUES* (As Welded):

CVN Temperatures
5/64 (2.0mm)
Avg. at -4F (-20C)
Avg. at -20F (-29C)
Avg. at -40F (-40C)
expressly disclaims any liability incurred from any reliance thereon. Typical data are those obtained when welded and tested in accordance with AWS

FabshieldX90
Diameter
Inches
(mm)
5/64
5/64
5/64
5/64
(2.0)
(2.0)
(2.0)
(2.0)
Weld
Position
Amps
Volts
All Position
All Position
All Position
Flat, Horizontal
180
200
225
250
18
18
19
20
Wire-Feed
Speed
in/min (m/min)
62
72
86
100
(1.6)
(1.8)
(2.2)
(2.5)
Deposition
Rate
lbs/hr (kg/hr)
2.9
3.2
4.0
4.8
(1.3)
(1.4)
(1.8)
(2.2)
Contact Tip to
Work Distance
Inches
(mm)
1
1
1
1
(25)
(25)
(25)
(25)
Maintaining a proper welding process, such as pre-heat, interpass temperature, and material thickness may be
critical depending on the types of steel being welded.
See Above:
All positions include: Flat, horizontal, vertical down, and overhead.
STANDARD DIAMETERS AND PACKAGES: For a complete list of diameters and packaging,
please contact Hobart Brothers at (800) 424-1543, or (937) 332-5188 for International Customer Service.
Diameter
Inches
(mm)
5/64
(2.0)
10-lb. (4.5kg)
Vacuum Packed Spool
S228925-P32

AWS A5.29, Class E91T8-G H8
ASME SFA 5.29, Class E91T8-G H8
CAUTION:
Consumers should be thoroughly familiar with the safety precautions on the warning label posted in each shipment and in the
American National Standard Z49.1, Safety in Welding and Cutting, published by the American Welding Society, 550 NW LeJune
Road, Miami, FL 33126; OSHA Safety and Health Standards 29 CFR 1910 is available from the U.S. Department of Labor,
Washington, D.C. 20210
Material Safety Data Sheets on any Hobart Brothers Company product may be obtained from Hobart
Customer Service or at www.hobartbrothers.com.
Because Hobart Brothers Company is constantly improving products, Hobart reserves the right to change
design and/or specifications without notice.
Fabshield is a trademark of Hobart Brothers Company, Troy, Ohio.
Oil & Gas Pipeline
ITW Welding
W E L D I N G & H e a ting S O L U T I O N S
Meeting the Challenges of High-Strength Pipeline Integrity

Our world is growing
and changing. An
increasingly urbanized
population poised to
reach 9 billion by 2050
is driving demand for
new energy sources
and innovation in energybased construction and
infrastructure. We can
help you meet those
demands.
Partnering with Miller and Hobart Brothers gives you

decades of global experience a history that includes
pipeline construction in some of the harshest and most
remote environments on Earth.
High-strength materials like API 5L Grades X70 to X100 are designed to expedite
pipe lay time, reduce costs and simplify transport. Whether its building across desert
terrain, up the side of a mountain or through the frigid tundra, high-strength steel offers
a history of quality, safety and proven results.
Excellent strength properties provide greater carrying capacity, along with the ability
to withstand increased pressure tolerances.
The ability to withstand temperature extremes, thermal expansion and contraction,
frost and other environmental loadings for global construction.
Thinner wall thicknesses that require less time to weld, less filler metals to
complete passes and lower costs for transporting materials to jobsites.
Lower cost per foot compared to lower-strength steels.
As high-strength steels become more prevalent in the global pipeline market, matching
the proper filler metals, welding processes and heat treatment to the pipe can ensure
the highest level of integrity, quality and productivity in pipeline construction.
Oil & Gas Pipeline
Addressing the challenges of welding high-strength steels

High-strength steels require special attention to maintain their integrity throughout the
welding process. Key to achieving that goal is minimizing the opportunity for hydrogeninduced cracking.
High-strength steels also require:
Filler metals to match the various alloying strategies for high-strength steels and
meet the necessary impact properties.
New welding systems with innovative processes to optimize the weld performance
and durable designs to meet the rugged requirements of pipeline construction.
Tightly-controlled pre-heat temperatures of the root pass and interpass
temperatures for the fill and cap passes.
Together, Miller and Hobart Brothers have developed proven innovative solutions to
address these needs. From welding equipment and filler metals tailored to highstrength steels, to induction heating designed to control pre-heating, interpass
temperatures and post-weld stress relief, our technologies work together to reduce the
risk of hydrogen-induced cracking and ensure you achieve the highest quality welds.
Ask our global network of welding professionals to help you place the
most reliable welding and heating systems for this demanding application
in the hands of your team.
3
Getting to the Root of Welding

High-Strength Steels
Maintaining the quality and safety of the pipeline is absolutely critical. Our
metal-cored wires and the Regulated Metal Deposition (RMD) process for root
passes, combined with induction heating, ensure the consistency and quality
you need.
Before you even strike an arc, induction heating can help drive out moisture and
minimize hydrogen in the weld joint. The process minimizes the opportunity for
cracking by slowing the cooling rate, allowing hydrogen to diffuse, and offsetting
thermal shock.
Adding to those pre-weld advantages, metal-cored wire and the RMD process
further improve the integrity of the root pass by providing consistent and reliable
root reinforcement. The technologies also provide:
Induction heating process
An exceptionally stable arc and calm weld puddle both of which help
improve weld quality and consistency, and reduce the opportunity for defects
like lack of fusion.
Greater tolerance of code-allowable high-low misalignment.
A fast-freezing puddle that can bridge gaps up to 5 mm (3/16 inch) and
provide a root pass with a throat between 3 to 5 mm (1/8 to 3/16 inch) thick
(for .045-inch wire).
A weld bead with little or no spatter that typically does not require interpass
grinding or cleaning due to the lack of slag in the process.
A consistent arc length, even at varying wire stick-out, to simplify training.
E6010 SMAW electrode root pass
Greater deposition efficiency compared to cellulosic Stick electrodes.
Metal-cored wire/RMD root pass

4
Products
AWS Class
Shielding Gas
Tensile
psi (MPa)
Yield
CVN @ Temp
psi (MPa) ft-lb (Joules)
Typical Diffusible Recommended Pipe Grade

Hydrogen*
(ml/100g)
Metalloy
76
E70C-6M H4
7595% Argon (Ar)/Balance

Carbon Dioxide (CO2)
87000
(600)
77000
(530)
53 (72)
1.9
@ -20F (-30C)
Root pass up to X70 Pipe
Metalloy
71SG
E70C-6M H4

84000
(579)
74000
(510)
88 (120)
3.3
@ -40F (-40C)
Root pass up to X70

Pipe & sour gas pipeline
applications
Metalloy
80N1
E80C-Ni1 H8

91000
(627)
83000
(527)
56 (76)
2.3
@ -50F (-45C)
Metalloy
90
E90C-K3 H4

102000
(703)
94000
(648)
47 (64)
2.3
@ -60F (-51C)
Metalloy
110
E110C-K4

118000
(810)
105000
(725)
43 (58)
3.1
@ -60F (-51C)
Completed welds provide excellent impact properties as low as -40 degrees F/C to compensate for extreme temperatures. Weld deposits
feature as low as 4 ml of diffusible hydrogen per 100 g of weldment compared to up to 16 ml per 100 g with cellulosic Stick electrodes.
Oil & Gas Pipeline
Hobart Brothers Metal-Cored Wires
*Typical diffusible hydrogen data with shielding gas 75-80% Argon (Ar)/Balance Carbon Dioxide (CO2)
Deposition Efficiency for Metal-Cored Wire

Using RMD vs. SMAW E6010
100%
90%
Efficiency
80%
70%
60%
50%
40%

(100) (125) (150) (175) (200) (225)

95 115 130 145 165 175
RMD root face
Wire Feed Speed (IPM) & Amps for SMAW

Deposition Efficiency (%)
Deposition Efficiency (%) SMAW
The increased deposition efficiency of metal-cored wire vs. E6010 cellulosic Stick
electrode ensures that the majority of metal-cored wire is going into the puddle
as finished weld vs. the Stick electrode where a large percentage is being lost in
spatter, slag and stub loss.
Typical Diffusible Hydrogen Levels of

SMAW EXX10 vs. Metal-Cored & FCAW-S
Diffusible
Hydrogen
(ml/100g)
44.0
40.0
36.0
32.0
28.0
24.0
20.0
16.0
12.0
8.0
4.0
0.0
RMD root side
1 2 3 4
Cellulosic EXX10
31.0 39.6 28.2 40.3
Metalloy Metal-Cored
2.5 3.3 6.4 2.3
Fabshield FCAW-S Flux-Cored 6.4 5.5 7.3
The low hydrogen solution of metal-cored and self-shielded flux-cored wire will
deposit less hydrogen into the weld puddle, decreasing the chance for hydrogeninduced cracking.
A New Pass at Fill and Cap

The alloy in high-strength steels, combined with the high hydrogen levels that
cellulosic Stick electrodes produce, makes welds more prone to hydrogeninduced cracking. Shifting from Stick welding (SMAW) to Self-Shielded Flux-Cored
welding (FCAW-S) for fill and cap passes reduces hydrogen content, helps ensure
weld integrity and offers substantial benefits to the welding process:
Easily welds API 5L Grades X70 up to X100: qualified and currently used in
high-strength steel applications around the globe.
Lower hydrogen content to reduce cracking: Self-shielded flux-cored wires
feature less than 8 ml of diffusible hydrogen per 100 g of weldment (compared
to greater than 16 ml per 100 g for cellulosic Stick electrodes).
Excellent impact properties: To combat the environmental extremes highstrength pipelines are subjected to, self-shielded flux-cored wires feature
excellent Charpy V-Notch (CVN) impact values at temperatures as low as
-40 degrees Fahrenheit/Celsius.
Increases in speed and deposition efficiency: Self-Shielded
Flux-Cored welding provides faster travel speeds more pounds per hour
and offers greater filler metal deposition efficiency compared to welding with
cellulosic Stick electrodes. In short, your operators will use less filler metal to
do the same job and do it in less time.
Better arc control: Excellent arc quality and dual schedule capabilities give
the welding operator better control over the welding arc, even in difficult
positions toward the bottom of the pipe (4 to 6 oclock).
Eliminates shielding gas: Process eliminates the need for a shielding gas,
reducing the cost, transportation and storage of gas bottles.
Final cap pass with Hobart

Fabshield flux-cored wire
Products
AWS Class
Shielding Tensile
Gas
psi (MPa)
Yield
psi (MPa)
CVN @ Temp
ft-lb (Joules)
Typical Diffusible
Hydrogen
(ml/100g)
Recommended Pipe
Grade
Fabshield 81N1 E71T8-Ni1 J H8
None
75000
(517)
65000
(448)
206 (280) @ -40F (-40C)
6.4
Fill & Cap up to

X65 Pipe
Fabshield 81N1+ E71T8-Ni1 J H8
None
82000
(565)
71000
(490)
106 (128) @ -20F (-29C)

71 (96) @ -40F (-40C)
5.5
Fill & Cap up to

X70 Pipe
Fabshield X80
None
94000
(649)
84000
(578)
83 (113) @ -20F (-29C)

70 (95) @ -40F (-40C)
5.2
Fill & Cap up to

X80 Pipe
E81T8-Ni2 J H8
Hobart Brothers Gas-Shielded Flux-Cored Wires

Products
AWS Class
Shielding
Gas
Tensile
psi (MPa)
Yield
psi (MPa)
CVN @ Temp
ft-lb (Joules)
Typical Diffusible
Hydrogen
(ml/100g)
Recommended Pipe
Grade
Formula XL-550
E71T-1C /
E71T-12CJ H4
100% Carbon Dioxide (CO2)
85000
(586)
77000
(531)
75 (102) @
-40F (-40C)
3.3
Fill & Cap up to

X65 Pipe
FabCO 712M
E71T-1MJ H4 /
E71T-9MJ H4 /
E71T-12J H4
75-80% Argon (Ar)/Balance

79000
(544)
70000
(482)
100 (135) @ 3.4

-40F (-40C)
Fill & Cap up to

X65 Pipe
Tri-Mark TM-101 E101T1-GM
75% Argon (Ar)/25% Carbon 110000

Dioxide (CO2)
(758)
102000
(703)
52 (71) @
-40F (-40C)
5.1
Fill & Cap up to

X80 Pipe
FabCO XTREME
120
100% Carbon Dioxide (CO2)
110700
(763)
75 (101) @
-76F (-60C)
3.4
Fill & Cap up to

X100 Pipe
E121T5-GC H4
125600
(866)
Oil & Gas Pipeline
Hobart Brothers Self-Shielded Flux-Cored Wires
Other customized formulations for specific applications available upon request.
75%
6.0
70%
5.0
Efficiency
65%
4.0
60%
3.0
55%
2.0
50%
1.0
45%
40%
(65) (75) (85) (90) (100) (125)

95 115 130 145 165 175
0.0
Wire Feed Speed (IPM) & Amps for SMAW

Deposition Efficiency of
SMAW EXX10
Deposition Efficiency of
Fabshield FCAW-S
Deposition Rate of
SMAW EXX10
Deposition Rate of
Fabshield FCAW-S
Deposition Rate (lb/hr)
Deposition Rate and Efficiency for Self-Shield

FCAW-S vs. SMAW EXX10 Cellulosic Electrodes
Induction heating helps maintain critical

interpass temperature control, removing
moisture and hydrogen between passes,
further reducing cracking and improving
weld quality.
This graph illustrates the increase in deposition rate and more consistent
deposition efficiency when using a self-shielded flux-cored wire vs. an EXX10
cellulosic Stick electrode.
Welding Solutions
Each component of the welding process filler metal and equipment can affect the amount of
hydrogen in the weld, but combining their attributes into one optimized system ensures the best
results. These systems from Miller and Hobart Brothers are easy to operate and are designed
to withstand the harshest environments found in pipeline construction tested above and beyond
the highest industry standards to ensure durability and performance.
PipePro XC
Power Source
PipeProXC
Feeder
Bernard PipePro
Dura-Flux Gun
PipePro XC
RMD Feeder
Bernard PipeWorx Gun
MillerPipeProXC welding system

The PipePro XC welding system from Miller is optimized for both the RMDprocess with metal-cored
wire on root passes and the Self-Shielded Flux-Cored process with flux-cored wires for fill and cap
passes. These systems offer easy operation through intuitive design and interface, are fast to set
up in the field and ensure optimal performance with rugged design and construction. The PipePro XC
system is also compact for optimal transport and space considerations on-site.
Multiprocess system is optimized for the welding processes RMD and Self-Shielded Flux-Cored
and best suited to reduce hydrogen in the weld.
Excellent arc performance and greater tolerance for varying welder techniques support consistent
weld quality.
Intuitive design, controls and interface make it easy to set up and train welders ensures welders
get up to speed faster and are more productive.
Durable construction withstands extreme conditions related to temperature, moisture, dust,
vibration and shock.
Lightweight, small footprint facilitates tractor mounting and is portable for tie-ins and repairs.
Upgradeable software, custom programs and optional features available through memory card.
Big Blue 700 Duo Pro
Oil & Gas Pipeline
Big Blue 350 PipePro with SuitCase X-TREME

HD and Bernard Dura-Flux Gun (Engine Driven)
MillerBig Blueengine-driven welder/generators

The Big Blue 350 PipePro and the Big Blue 700 Duo Pro diesel engine-driven welder/generators,
matched with SuitCase X-TREME HD wire feeders, are optimized for pipeline and specifically for SelfShielded Flux-Cored welding on fill and cap passes. Both machines are built to withstand temperature
and environmental extremes for optimal performance regardless of conditions. The Big Blue 700 also
represents the industrys only dual operator welding system for transmission pipeline construction.
Excellent arc performance designed specifically for self-shielded flux-cored wires in pipeline
applications promotes weld quality.
Easy-to-use operator interface simplifies training and equipment setup.
Built and tested in high and low environmental extremes as well as against moisture, dust,
vibration and shock ensuring reliability and performance even in the toughest environments.
Greater fuel efficiency to reduce fuel transportation costs and labor; lower emissions for reduced
carbon footprint.
Features two welding arcs that match the quality and reliability of the Big Blue 350 PipePro.
Increases productivity by allowing two welders to work from the same machine simultaneously.
Uses 35 percent less fuel and offers a lower total cost of ownership than two comparable enginedriven units, saving resources and costs.
Costs less to transport to the jobsite than two individual engine-driven units and takes up a
considerably smaller footprint to save space.
Hobart Brothers metal-cored and flux-cored wires

Hobart Brothers manufactures metal-cored and flux-cored wires designed
to drive hydrogen out of the weld, ensure pipeline integrity with excellent
strength and impact properties in harsh environments, and work
seamlessly with Miller welding power sources and feeding technologies.
Wires optimized for each process include:
Metal-cored and RMD: HobartMetalloy76, Metalloy 71SG, Metalloy
80N1, Metalloy 90 and Metalloy 110
Self-shielded flux-cored wires: Fabshield81N1, 81N1+ and X80
Gas-shielded flux-cored wires: Hobart Formula XL-550, FabCO712M,
FabCO XTREME120 and Tri-MarkTM-101
Hobart Brothers
tubular wires
Superior Pre-Heat and

Post-Weld Heat with Induction Heating
Pre- and post-weld heat treatment is a critical requirement in eliminating
hydrogen-induced cracking in high-strength steels. Whether on the mainline, on
tie-ins or at compressor/pumping stations, induction heating provides superior
preheating and stress relief that is more effective, faster, more versatile and
extremely safe compared to other methods. The induction heating process:
Drives and keeps moisture out of the weld to
prevent hydrogen-induced cracking. This is a particular
improvement over heating with a torch/rosebud, which
actually introduces water vapor into the weld joint.
Heats uniformly to prevent localized hot and cold
spots that can affect weld integrity and offers real-time
thermocouple feedback, along with tighter control over
welding interpass temperatures to ensure heating
consistency.
Reduces the potential for damage and the associated
repair time to surrounding parts/components/coatings
by limiting heat to the targeted area.
Improves safety by eliminating open flames and exposed
heating elements.
Improves safety in confined spaces, as induction heating does not burn
oxygen like heating with a torch or rosebud, which can lead to insufficient
breathable air for the worker.
Provides faster time-to-temperature than other heating methods, increasing
productivity.
Allows equipment and accessories to be carried on the same tractor or sled
as the welding power sources for improved portability and accessibility.
Eliminates heating gas purchase, storage and transport lowering costs
over time and improving site logistics.
Optional digital recorder stores temperature data for quantifiable verification
of critical preheating and stress-relieving temperatures.
10
The ProHeat 35 induction heating system

from Miller diffuses moisture out of the weld,
further reducing hydrogen in the weld and
the chance of hydrogen-induced cracking.
Oil & Gas Pipeline
Our ITW Partners

Miller and Hobart Brothers are just two of the ITW Welding companies who have a well-established history
of providing proven, innovative products to the pipeline industry. ITW has a global, market-leading portfolio of
best-in-class brands that serve the industry with reliable and responsive technical expertise. Our other oil and
gas pipeline partners include:
Pipe Welding Technology (PWT) (www.pwtsrl.com) is a manufacturer and supplier of

advanced equipment and tools for automatic welding in outdoor applications. This includes
advanced mechanical, electronic and arc control technology for the pipeline industry. PWTs
vast field experience and consultative approach ensures customers have the most suitable
welding techniques, systems and training available for every job.
E.H. Wachs(www.ehwachs.com) is a leading manufacturer of portable pipe machining tools,
valve exercisers and related equipment used for on-site cutting, squaring, beveling and facing
pipe of all sizes and thicknesses. Its cold cutting machine tools are designed to eliminate
the hazards associated with thermal cutting and improve the overall safety of pipeline
operators. The company has been an industry leader in pipeline maintenance since 1949.
ITW Insulation Systems (www.itwinsulation.com) is an established leader in the manufacture
of products used in mechanical insulation systems for pipes, tanks and other equipment.
ITW Insulation Systems provides high-performance mechanical insulation, vapor retarder film
and metal jacketing products designed to meet specifications for a wide range of industrial
and commercial applications.
Tempil(www.tempil.com), a leader in the development of precision temperature indication
technologies, including indicating sticks, electronic surface thermometers and infrared
thermometers, for over 75 years. These visual product solutions check critical
temperatures in the welding processes and ensure the performance of completed pipelines.
Tempil stays at the forefront of the industry through constant research and product
development that address the direct needs of its customers.
11
Countless capabilities.
Trusted advice.
Integrated solutions.
As your global partner in pipeline construction,
For all your global pipeline welding solution needs contact:
we pledge to support your success with our unique
Welding Industries of Australia

61-387-95-8241
info@welding.com.au
ITW WeldingMiddle East (FZE)

971-4-299-6621
contact@itw-me.ae
Beijing Miller
86-10-8739-7080
admin@millerchina.com
ITW Welding Products BV

Netherlands/UK
31-186-641-444
info@itw-welding.nl
multi-discipline knowledge and in-depth pipeline

construction experience. Our goal is to ensure you
achieve consistent weld integrity, no matter how
challenging the environment and no matter
where you are in the world.
ITW Welding SASFrance

33-1-6004-1166
miller@itw-welding.fr
ITW WeldingIndia
91-79-3315-4001
rajesh.mandhyan@itwindia.com
ITW Welding ProductsItaly
39-02-98-29-01
miller@itw-welding.it
Welding Products Group
Latin America
786-235-8143
nafons@millerwelds.com
ITW Welding Products GroupMexico
52-55-5366-7370
ventas@itwwelding.com.mx
Weldwell New Zealand

64-6834-1600
admin@weldwell.co.nz
North American Pipeline
937-332-5385
mike.macgillivray@itwwelding.com
ITW Welding ProductsRussia
7-495-232-53-27
yury.golovanchikov@itw-welding.ru
ITW Welding Singapore Pte. Ltd.
65-6552-1223
vmarta@millerwelds.com
ITW Welding ProductsSpain
34-96-393-5398
vcubero@itw-welding.es
ITW Welding
MillerWelds.com
# 259846 2012 Miller Electric Mfg. Co.
HobartBrothers.com
PipePro XC Welding System
Issued Oct. 2011 Index No. PWS/5.0
Quick
Specs
Pipe Welding Applications
Processes
Pipeline Construction
Stick (SMAW)
MIG (GMAW)
RMD (Modified Short Circuit)
Flux-Cored (FCAW)
The Power of Blue .
Fill and Cap Pass System Components

(order separately)
PipePro 400XC power source
PipePro XC suitcase-style feeder
Bernard PipePro Dura-Flux gun
(self-shielded FCAW)
Rated Output
Voltage Range
Ship Weight
Multiprocess Pipe
Welding Systems
400 A at 34 VDC, 100% Duty Cycle

10 39 V
PipePro 400XC: 56.7 kg (125 lb.)
PipePro XC Feeder: 15.2 kg (33.5 lb.)
Bernard PipeWorx 250-15: 4.1 kg (9 lb.)
Bernard PipeWorx 300-15: 4.6 kg (10 lb.)
Bernard PipePro Dura-Flux: 4.5 kg (10 lb.)
The PipePro XC Welding System is designed specifically to meet the rugged demands of
pipeline applications. The system is optimized to provide excellent arc performance using the
Hobart Fabshield family of self-shielded FCAW filler metals.
PipePro 400XC Power Source

Able to perform simple Stick (SMAW)
welding to advanced MIG RMD welding.
The arc performance and ease-of-use is
optimized to provide quality and productivity,
while simplifying welding training.
Root-Fill-Cap Pass System Components

(order separately)
PipePro 400XC power source
PipePro XC RMD suitcase-style feeder
Bernard PipePro Dura-Flux gun
(self-shielded FCAW)
Bernard PipeWorx gun (gas-shielded)
PipePro XC RMD
Feeder
This feeder provides
the most versatile
welding solution when
used with the PipePro
XC power source. It
can provide MIG and
MIG RMD (solid wire
and metal-cored wire),
and FCAW (self-shielded
or gas-shielded wires).
All welding processes
are optimized for pipe
welding.
PipePro XC Feeder
Uniquely designed to
operate with the
PipePro XC power
source to perform
FCAW self-shielded
weld process for fill
and cap pass welding
on pipelines. This
economical solution
optimizes the weld
process using the
Hobart Fabshield family
of self-shielded wires.
Bernard PipeWorx 250-15 Gun

Designed by welders to reduce fatigue and
improve visibility of the puddle on the root pass.
Bernard PipePro Dura-Flux Gun

Uniquely designed to perform self-shielded FCAW with
the PipePro System for onshore pipeline applications. The
gun features a dual schedule switch to enable two sets of
welding parameters wire feed speed and voltage.

Provides a heavy-duty solution to producing root,
fill and cap welds on pipe.
Power source is warranted for 3 years, parts and labor.
Miller Electric Mfg. Co.
Equipment Sales US and Canada
Web Site
An Illinois Tool Works Company

1635 West Spencer Street
Appleton, WI 54914 USA
Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125
www.MillerWelds.com
Specifications
(One Power Source Stick to RMD Optimized for Pipeline Applications.)
Features
Benefits
Durability
Specifically designed for the rugged environments of pipeline construction,

reducing downtime and service requirements.
Temperature power source rating is based on 50 C ambient.
Moisture meets IP23 standards. Horizontal control boards are potted.
Shock and vibration the power source base is designed with shock mounts to
reduce vibration when mounted on tractors.
Dust Wind Tunnel Technology circulates air over components that require
cooling (not electronic circuitry). Fan-On-Demand cooling system operates only
when needed. This reduces the amount of airborne contaminants in the machine.
Weld performance
Designed to provide optimum weld performance using either the standard PipePro
XC suitcase-style feeder (for self-shielded FCAW) or the more versatile PipePro XC
RMD suitcase-style feeder. The excellent arc performance reduces training time
and promotes weld quality using all welding processes.
Ease of use
Designed to be simple to understand and operate. The operator interface on the

power source is limited to the Stick (SMAW) welding process. All MIG and FCAW
process controls are located on the feeders. Minimal training is required to set-up
and use the PipePro XC System.
Remote control
A Stick remote control (either cabled or wireless remote) can be attached to the
front of the power source. The remote control provides the welder with the ability
to optimize weld parameters for quality and ease of welding. The wireless remote
provides this capability without a control cable.
Portability
Lightweight at 56.7 kg (125 lb.) with a small dimensional footprint. Two carrying
handles are provided to carry the power source in applications where the tractor
cannot access the pipeline.
Memory
Equipped with a memory card reader to provide new capabilities into the future.
Updates new software (available free on MillerWelds.com).
Stores weld parameters for all welding processes. Any PipePro 400 XC can be
loaded with personal settings.
Enables the use of custom programs for future applications.
Provides range locks to be sure PipePro can be limited to the procedure range
for wire feed speed and voltage to comply with quality requirements.
Provides Accu-Power (Instantaneous Power Display) to comply with new ASME
Requirements for Complex Wave Form Welding Processes.
Provides diagnostic information and operational information (arc hours and arc
cycles by welding process type) in a text file format.
(Subject to change without notice.)

Voltage
Range in
CV Mode
Amperage
Range in
CC Mode
Max. OpenCircuit
Voltage
Amperes Input at
Rated Output, 50/60 Hz
380 V 400 V
KVA
380 V 400 V
KW
380 V 400 V
350 A at 34 VDC,
100% Duty Cycle
40 350 A
80 VDC
23.5
22.7
15.7
15.9
13.2
13.2
400 A at 34 VDC,
100% Duty Cycle
10 39 V
80 VDC
27.1
25.7
18.0
18.0
15.5
15.6
Welding
Process
Rated Welding
Output
Stick
MIG/
FCAW
Dimensions
H: 375 mm (14.75 in.)
W: 464 mm (18.25 in.)
D: 686 mm (27 in)
Ship
Weight
56.7 kg
(125 lb.)
Control Panel
1
4
5
1.
2.
3.
4.
5.
6.
7.
8.
9.
Stick Select Pushbutton

Memory Card Program Save Pushbutton
Memory Card Busy Indicator Light
Memory Card Program Load Pushbutton
Memory Card In Use Indicator Light
Amps Display Meter
Feeder Select Pushbutton
Amperage Adjustment Control
Electrode Select Pushbutton
PipePro XC Feeder
(Designed to perform self-shielded FCAW for fill and cap passes.)
Features
Benefits
Durability
Specifically designed for the rugged environments of pipeline construction. The

totally enclosed and impact-resistant case provides strength and durability while
protecting internal components and filler metal from moisture and dust. The wire
feeder meets IP23 durability standards, reducing downtime and service requirements.
Weld performance
Performance has been optimized to perform self-shielded FCAW arc welding on

pipeline applications. The system is ideally designed to operate with the Hobart
Fabshield family of self-shielded FCAW wires.
Ease of use
Provides wire feed speed and voltage control with digital meters to enable total
process control and monitoring remote from the power source. The wire is easily
installed and adjusted to simplify spool change-over. Reduces training time and
setup time.
Dual schedule
Provides two sets of weld parameters (wire feed speed and voltage) through the
actuation of the dual schedule switch built into the PipePro Dura-Flux gun. This
function enables the welder to change parameters at the four oclock position on
the pipe to maintain consistent penetration without complicated welding
techniques. This maintains quality and reduces training time.
Portability
Lightweight and ergonomically designed to carry.
PipePro XC RMD Feeder
(Designed to perform MIG, MIG RMD and both gas-shielded and self-shielded FCAW.)
This feeder adds the following features/benefits to those listed above.
Gas controls
Equipped with a gas solenoid, purge button and gas control settings for preflow
and postflow. This enables this feeder to be used for gas-shielded MIG and FCAW
welding processes.
Weld performance
Welding processes have been optimized for pipe welding applications. This
includes the weld start and stop.
RMD
Provides RMD welding processes (Modified Short Circuit MIG). This process is
uniquely designed for root pass welding on pipe using both solid and metal core
wire. See below for additional information.
Ease of use
Simply select the welding process and wire diameter. The feeder is preset at the
factory to provide nominal settings for the process.
Conventional MIG and FCAW adjust the wire feed speed and voltage, as normal.
RMD adjust the wire feed speed and the voltage is automatically set by
the weld program. The arc length can be adjusted to suit the application and
welder preference.
Future flexibility
Can operate with custom programs available through the PipeWorx Memory Card.
RMD (Regulated Metal Deposition)

A precisely controlled short-circuit metal transfer that provides a calm, stable arc
and weld puddle. This provides less chance of cold lap or lack of fusion, less
spatter and a higher quality root pass on pipe. The stability of the weld process
lessens the puddle manipulation required by the welder and is more tolerant to
hi-lo conditions, reducing training requirements. Weld bead profiles are thicker
than conventional root pass welds which can eliminate the need for a hot pass,
improving weld productivity. In some stainless steel applications, it may be
possible to eliminate the backing (purge) gas to further improve productivity
and reduce welding costs.
RMD Ball Transfer
Current
Wave Form
<- Wet -> Pinch
Clear
Blink
Ball
Background
Pre-short
Ideally suited to root pass welding
Tolerant to hi-lo fit-up conditions
Thicker root passes can eliminate hot pass
Consistent side wall fusion
More tolerant of tip to work distance
Eliminate backing gas on some stainless steel applications
Less weld spatter
Less welder training time
PipePro XC Feeders
Specifications
Input
Power
Welding Power
Source Type
Input Welding
Circuit Rating
Wire Feed
Speed Range
Wire Diameter
Capacity
Maximum
Spool Weight
IP Rating
Dimensions
24 VAC,
9 Amps
PipePro 400XC
100 Volts,
500 Amps at
100% Duty Cycle
1.3 12.7 m/min.

(50 500 IPM)
0.9 2.0 mm
(.035 5/64 in.)
15 kg (33 lb.)
IP 23
H: 438 mm (17.25 in.)

W: 203 mm (8 in.)
D: 508 mm (20 in.)
Ship
Weight
15.2 kg
(33.5 lb.)
Control Panels
PipePro XC feeder
PipePro XC RMD feeder

1
6
2
10
11
12
13
14
9
4
10
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Power Control Pushbutton

Volts Display Meter
Volts Adjustment Control
Arc Control Pushbutton
Memory Card Indicator Light
Accu-Power Indicator Light
Wire Speed/Amps Display Meter
Wire Speed Adjustment Control
Trigger Hold Pushbutton
Jog Pushbutton
Drive Roll Kits
1.
2.
3.
4.
5.
6.
7.
Power Control Pushbutton

Volts/Arc Length Display Meter
Volts/Arc Length Adjustment Control
Purge Pushbutton
Arc Control Pushbutton
FCAW Process Select Pushbutton
Memory Card Indicator Light
(One kit required, order from Miller Service Parts.)
Select drive roll kits from chart below according to type and wire size being used. Drive roll kits
include two drive rolls, necessary guides and feature an anti-wear sleeve for the inlet guide.
Wire size
V groove for hard wire
V knurled for
hard-shelled cored wires
0.9 mm (.035 in.)
#079 595
1.0 mm (.040 in.)
#161 189
1.1/1.2 mm (.045 in.)
#079 596
#079 607
1.3/1.4 mm (.052 in.)
#079 597
#079 608
1.6 mm (1/16 in.)
#079 609
1.8 mm (.068/.072 in.)
#089 984
2.0 mm (5/64 in.)
#079 610
8.
9.
10.
11.
12.
13.
14.
Accu-Power Indicator Light

Wire Speed/Amps Display Meter
Wire Speed Adjustment Control
Trigger Hold Pushbutton
Jog Pushbutton
MIG Process Select Pushbutton
Wire Size Select Pushbutton
Bernard PipeWorx Gun
Specifications
(250-15 is recommended for root pass welding with MIG RMD, especially fixed-position applications.)
(300-15 is recommended for fill and cap pass welding with FCAW or Pulsed MIG.)
Features
Benefits
Versatility
Can be used for MIG (solid and metal cored wires), Pulsed MIG, and FCAW.
Ergonomics
Compact, lightweight gun with high-amperage capability reduces operator fatigue and
and improves productivity.
Visibility
The combination of tapered tips and nozzles and 60 degree neck provides excellent
visibility on root passes in pipe joints.
Centerfire tip
Provides drop-in tip with no threads providing quick changeover. No tools are required.
Model
100% Duty Cycle NEMA
100% Duty Cycle CE
60% Duty Cycle CE
35% Duty Cycle CE
Gas Type
Cable Length
Net Weight
PipeWorx 250-15
300 A
250 A
300 A
365 A
100% CO2
4.6 m (15 ft.)
4.1 kg (9 lb.)
210 A
250 A
300 A
80% Argon/20% CO2
350 A
320 A
370 A
470 A
CO2 Gas
4.6 m (15 ft.)
4.6 kg (10 lb.)
270 A
270 A
390 A
80% Argon/20% CO2
PipeWorx 300-15
Gun Consumables
Description
O-Ring
.035-in. Tapered Tip
.035-in. Tip
.040-in. Tip
.045-in. Tip
.052-in. Tip
1/16-in. Tip
.035.045 Liner
.045.062 Liner
Standard on PipeWorx 250-15. 2Standard on PipeWorx 300-15.
Part Number
4929
TT-0351
TT-039
TT-045
T-035
T-039
T-0452
T-052
T-062
431151,2
44215
Package Quantity
10
10
10
10
10
10
10
10
10
1
1
Specifications
Description
Nozzle 3/8-in. ID Tapered Tip
Nozzle 3/8-in. ID Tapered Tip
Nozzle 3/8-in. ID Extended Tapered Tip
Nozzle 5/8-in. ID
Nozzle 5/8-in. ID
Nozzle 1/2-in. ID
Nozzle 3/4-in. ID
Diffuser
Diffuser
Q Tube Assembly 60
Q Tube Assembly 80
Part Number
NT-3800C
NST-3800B
NST-38XTB1
NS-5818C2
N-5818C
NS-1218C
N-3418C
D-1
DS-11,2
QT2-601,2
QT2-80
Package Quantity
10
10
10
10
10
10
10
10
10
1
1
(Uniquely designed to perform self-shielded FCAW welding on pipe.)
Features
Benefits
Dual schedule
switch
Easily connects to the PipePro XC Suitcase to enable two sets of welding parameters
wire feed speed and voltage. This is valuable to reduce heat input when approaching
the overhead portion of the pipe joint.
Versatility
Compatible with 1.6 2.0 mm (1/16 5/64 in.) wire.
Durable
Internal trigger leads mean no trigger cord to catch on pipe or surrounding equipment.
Serviceable
Replaceable liner allows for power cable maintenance.
Ergonomics
Comfortable handle and lightweight, rotatable Hi-Viz neck reduce user fatigue and
improve weld puddle visibility.
Quik Tip
Designed with threaded taper lock that increases tip life by providing excellent heat
transfer and electrical conductivity. A quick twist is all it takes to install.
Trigger
Sealed from outside contaminants for longer life.
Gun Consumables

60% Duty
Cycle CE
Cable
Length
Net
Weight
350 A
3m
(10 ft.)
4.5 kg
(10 lb.)
Description
Tip Insulator
Quik Tip
Jump Liner
Liner
Part Number for

1/16-in. (1.6 mm) Setup
7010062
T1116
QJL-116
444715
Part Number for

5/64-in. (2.0 mm) Setup
7010062
T1564
QJL-564
444815
Package Quantity
1
25
10
1
Installation Diagrams
FCAW
(Self-Shielded)
MIG/FCAW
(Gas-Shielded)
2
2
1.
2.
3.
4.
Work Cable*
Work Sense Lead (see chart below)
Weld Cable (Electrode Negative)*
Feeder Control Cable (see chart below)
1.
2.
3.
4.
5.
Weld Cable*
Work Sense Lead (see chart below)
Work Cable*
Feeder Control Cable (see chart below)
Gas Hose*
Individual Cables for Typical Installations

Feeder Control Cable
Work-Sense Lead
#300 845 10 m (32 ft.)
#300 947 5 m (16 ft.)
#300 846 20 m (64 ft.)
#300 461 7.6 m (25 ft.)

#300 462 15.2 m (50 ft.)
*Contact your distributor.
Note: Size 70 mm (2/0) weld cable is recommended with PipePro power sources.
Wireless Remote Hand Control

Wireless Remote Hand Control #300 430
For remote current and contactor control. Receiver plugs
directly into the 14-pin receptacle of Miller machine.
See Lit. Index No. AY/6.6 for more information.
Comes Complete with:
Wireless hand control transmitter
Wireless 14-pin receiver
Battery box with three AA batteries
Belt clip
Owners manual
Specifications
Component
Power
Supply
Hand Control
(Transmitter)
Three AA
Batteries
14-Pin
Receiver
10 35 V
AC or DC
Rated Range*
Battery Life
91 m (300 ft.)
250 hrs.
N/A
Temperature
-25 C to +70 C
(-13 F to +158 F)
Radio
Frequency
2.4 Ghz.
(ISM Band)
Improves safety by eliminating control cord and

reducing potential trip hazard.
Improves weld quality. Operators can easily adjust

their machines to optimize the parameters for different
joint configurations, electrodes, and wire types and sizes.
Improves productivity by allowing parameter adjustments up to 91 m (300 ft.) away from welder without
returning to the machine or calling for assistance.
Reduces maintenance time and cost. No cord repairs.
Digital meter display allows presetting of machine
output before welding, and viewing amperage and
voltage while welding.
RF Power
Antenna
Dimensions
Weight
<3 mW
Internal
H: 127 mm (5 in.)
W: 70 mm (2.75 in.)
D: 35 mm (1.375 in.)
0.27 kg (0.6 lb.)

w/Batteries
D: 89 mm (3.5 in.)
Dia: 38 mm (1.5 in.)
0.07 kg
(0.16 lb.)
*Some applications are not suitable for wireless communication. Keep in mind that the rated range is subjective, and depends on factors such as obstructions,
frequency interference, transmission technology, and weather. The figures listed assume ideal conditions are present.
FCC ID: LW9-Miller-HC (hand control) and LW9-Miller-RX (receiver) Canada IC: 2119B-MillerHC (hand control) and 2119B-MillerRX (receiver)
Recommended Hobart Filler Metal by Pipe Grade
Pipeline Product
AWS Classification
<X56
X60
X65
X70
X80
X100
Stick Electrode-Cellulosic (SMAW)

Hobart Pipemaster 60
E6010
RFC
RFC
NR
E7010-P1
RFC
RFC
RFC
NR
E8010-P1
RFC
RFC
RFC
NR
E9010-G
RFC
RFC
NR
Stick Electrode-Low Hydrogen (SMAW)
Hoballoy 7018A1
E7018-A1 H4R
Hoballoy 8018 C3
E8018-C3 H4
FC
FC
Hoballoy 9018M
E9018-M H4R
FC
FC
Hoballoy 10018M
E10018-M H4R
FC
FC
Hoballoy 11018M
E11018-M H4R
Hoballoy 12018M
E12018-M H4R
FC
FC
FC
FC
FC
FC
FC
Gas-Shielded Flux-Cored (FCAW-G)

Hobart Formula XL-550
Tri-Mark TM-101
Hobart FabCO 750M
E71T-1C/12C J H4
FC
FC
FC
E101T1-GM
FC
FC
E111T1-GM H4
FC
FC
FC
Self-Shielded Flux-Cored (FCAW-S)

Hobart Fabshield 81N1
E71T8-Ni1 J H8
FC
FC
Hobart Fabshield 81N1+
E71T8-Ni1 J H8
FC
FC
FC
FC
FC
Hobart Fabshield X80
E81T8-Ni2 J H8
FC
FC
FC
R
FC
Metal-Cored Electrodes (GMAW-C)

Tri-Mark Metalloy 76
E70C-6M H4
RFCP
RFCP
Tri-Mark Metalloy 71SG
E70C-6M H4
RFCP
RFCP
RFCP
Tri-Mark Metalloy 80N1
E80C-Ni1
RFCP
RFCP
E90C-K3
RFCP
RFCP
E100C-K3
RFCP
RFCP
E100C-K3
RFCP
RFCP
RFCP
Solid Wire Electrodes (GMAW)

Hobart Quantum Arc 6
Hobart Quantum Arc D2
ER70S-6
RFCP
ER80S-D2 /ER90S-G
RFCP
RFCP
RFCP
RFCP
RFCP
R = Root Pass Only

RFC = Root, Fill and Cap Passes
FC = Fill and Cap Passes
RFCP = Root, Fill and Cap Passes with RMD and Pulse Program
NR = Not Recommended
Pipeline Project References Available
Please contact Hobart Brothers at:

Hobart Brothers Company, 101 Trade Square East, Troy, OH 45373
Phone: (800) 424-1543, Fax: (800) 541-6607, www.hobartbrothers.com
Ordering Information
(Select a power source, wire feeder, gun and cables for complete system.)
Power Source
Stock No.
Description

(Add a Wire Feeder, Gun and Cables
to create a system.)
#907 490
380 400 V, Three-Phase
Wire Feeder
PipePro XC Feeder
PipePro XC RMD Feeder
#300 794
#300 844
Suitcase-style feeder for FCAW self-shielded wire

Suitcase-style feeder for FCAW self-shielded wire,
FCAW gas-shielded wire, MIG and RMD
Wire Feeder Accessories

Filter Inline Shielding Gas
Spool Adapter
#195 189
#047 141
For 6.4-kg (14 lb.) spools
Wire Feeder Drive Roll Kits

V-groove for solid wire
(Most common sizes
see page 4 for additional sizes.)
Knurled V-groove for flux-cored wire
(Most common sizes
see page 4 for additional sizes.)
#079 595
#161 189
#079 596
#079 607
#079 609
#079 610
0.9 mm (.035 in.)

1.0 mm (.040 in.)
1.1/1.2 mm (.045 in.) one provided w/PipePro XC RMD feeder #300 844
1.1/1.2 mm (.045 in.)
1.6 mm (1/16 in.)
2.0 mm (5/64 in.) one provided with PipePro XC feeder #300 794
MIG/FCAW Welding Guns

#195 399
#195 400
Contact
Factory
Contact
Factory
250 A air-cooled MIG gun with 4.6-m (15 ft.) cable.

Recommended for RMD root pass only
300 A air-cooled MIG gun with 4.6-m (15 ft.) cable.
Recommended for RMD root pass and FCAW gas-shielded
Self-shielded FCAW gun with 3-m (10 ft.) cable and
dual schedule switch. 1.6-mm (1/16 in.) consumables
Self-shielded FCAW gun with 3-m (10 ft.) cable and
dual schedule switch. 2.0-mm (5/64 in.) consumables
MIG/FCAW Welding Gun Consumables
See page 5
System Cables for Typical Installations

Feeder Control Cable
(One required per system.)
Work-Sense Lead
Wireless Remote Control

Wireless Remote Hand Control w/14-Pin Receiver
Wireless 14-Pin Receiver
Belt Clip
Battery Box
Remote Control
RHC-14
PipePro Memory Cards
(Free software upgrades and calibration software
available on MillerWelds.com)
#300 845
#300 846
#300 947
#300 461
#300 462
10 m (32 ft.)
20 m (64 ft.)
5 m (16 ft.)
7.6 m (25 ft.)
15.2 m (50 ft.)
#300 430
#300 723
#300 722
#249 233
#249 297
System. See Lit. Index No. AY/6.6

Sold individually
Sold individually
Replacement. Order from Miller Service Parts
Replacement. Order from Miller Service Parts
#242 211 020

#242 211 100
6 m (20 ft.). Hand current control and contactor

30.5 m (100 ft.). Hand current control and contactor
#300 538
#300 557
Blank card Used to store weld programs

Calibration Used to calibrate the PipePro System. For free download,
visit MillerWelds.com
Range Locks Provides ability to set nominal parameter values and
ranges for wire feeder processes
Accu-Power Displays instantaneous power during welding to meet the
new ASME requirement for calculating heat input on complex waveform
processes (RMD)
#300 460
#300 667
Date:
Total Quoted Price:
Distributed by:
Litho in USA
Qty.
Price
Issued Oct. 2013 Index No. M/6.42
SuitCase X-TREME 8VS&12VS
Quick
Specs
Voltage-Sensing
Wire Feeder
Input Power 14 48 VDC Operating Voltage
Industrial Applications
Processes
Shipbuilding
Construction
Heavy Manufacturing
Rental
MIG (GMAW)
Flux-Cored (FCAW)
Pulsed MIG (GMAW-P)
110 VDC Maximum OCV
Wire Feed Speed 50 780 IPM (1.3 19.8 m/min.)

Weight 8VS: 28 lb. (13 kg) 12VS: 35 lb. (15.9 kg)
Portable wire feeding at its best.

The SuitCase X-TREME 8VS and 12VS provide wire feed speed that is accurate and consistent
from the start of the weld to the finish, and from one weld to the next. Consistent wire feed
speed is very important with large-diameter cored wire, because small changes in wire feed
speed make large changes in deposition rates.
DURABLE
BUILT
TO LAST
Built to last in harsh

industrial environments
Plastic case design, potted

PC board and double-filtered
gas valve ensure SuitCase
withstands the harshest
industrial environments.
BETTER
WELDS
WITH LESS
REWORK
Improved weld quality
Wire drive with tachometer

control improves weld
feed speed accuracy and
consistency to make it easier
to produce quality welds.
IMPROVED! SuitCase X-TREME 8VS

with optional meters
SuitCase X-TREME 12VS
Wire feeder is warranted for 3 years, parts and labor.
An ITW Company
P.O. Box 1079
Appleton, WI 54912-1079 USA
Phone: 866-931-9730
FAX: 800-637-2315
MillerWelds.com
SuitCase X-TREME Features
Electronic wire feed speed control with

integrated tachometer ensures wire feed speed
accuracy that rivals the best benchtop feeders.
Potted and trayed main printed circuit

board for the harshest environments adds
exceptional reliability. Board has full-trigger
isolation so a shorted gun trigger will not
affect feeder operation.
Digital meters with SunVision technology
can display voltage and wire speed, and
also amperage if desired. Meters can
be seen clearly even in direct sunlight.
(8VS: Meters optional).
Ultra-low drag inlet guide pins
make loading the wire easy and
does not deform the wire on the way
into the drive rolls. Simply thread
the wire through the pins and into
drive rolls. There are two ways to
advance the wire through the drive
roll and into the gun. Either open
the pressure arm and thread the
wire into the grooves in the drive
roll and on into the gun inlet or
place the wire between the pins and
use the jog/purge switch to advance
the wire through the drive roll.
Scaled wire pressure knob provides

easy adjustment and consistent
pressure on the drive rolls and wire.
Wire drive and motor assembly is
specifically designed for mobile
welding applications to provide
smooth and consistent wire delivery.
Improved motor torque and drive roll
system are designed to feed smalldiameter solid wire (.023 inch) to
large-diameter cored wire (5/64 inch).
Front panel has trigger hold, wire jog,

and gas purge all located on front panel.
Polypropylene case with built-in slide

rails and the ability to open the door to
change wire with feeder in vertical position.
Wire speed dual schedule reduces wire
speed to 87.5 percent of standard speed.
Requires a dual schedule gun or dual
schedule switch (sold separately).
Gun locking tab works with guns having

corresponding locking grooves to prevent gun
from being pulled out if the feeder is dragged by
the gun.
Gas inlet recessed into back of case is

protected from incidental contact by the weld
cable, ensuring consistent and contaminantfree shielding gas delivery to the gun.
Double-filtered gas valve helps keep dirt
from clogging and affecting gas flow.
Specifications (Subject to change without notice.)

Model
Input Power
8VS
Operates on
open-circuit
voltage and
arc voltage:
14 48 VDC/
110 Max OCV
12VS
Welding Power Input Welding

Source Type
Circuit Rating Wire Speed
Electrode Wire
Diameter Capacity
Max. Spool
Size Capacity
CC or CV DC
power sources.
AC type not
recommended.
Solid Wire: .023 .052 in. (0.61.4 mm)

Flux Cored: .030 5/64 in. (0.82.0 mm)
8 in. (203 mm)

14 lb. (6.4 kg)
Solid Wire: .023 .052 in. (0.61.4 mm)

Flux Cored: .030 5/64 in. (0.82.0 mm)
12 in. (305 mm) H: 15.5 in. (394 mm)

Up to 45 lb.
W: 9 in. (229 mm)
(20 kg)
D: 21 in. (533 mm)
330 A at
60% Duty
Cycle
50780 IPM
(1.319.8
m/min.)
dependent
on arc
voltage.
425 A at
60% Duty
Cycle
Dimensions
H: 12.75 in. (324 mm)
W: 7.25 in. (184 mm)
D: 18 in. (457 mm)
Net
Weight
28 lb.
(13 kg)
35 lb.
(15.9 kg)
Control Panel
5
1
3
2
4
1.
2.
3.
4.
Wire Speed Control

Trigger Hold Switch
Voltmeter (Optional)
Wire Speed/Amperage
Meter (Optional)
5. Jog/Purge Switch
6. Power Control Switch
5
2
1. Jog/Purge Switch
2. Voltmeter
3. Wire Speed/
Amperage Meter
4. Wire Speed Control
5. Trigger Hold Switch
6. Power Control Switch
Drive Rolls (Two Required. Order from Miller Service Parts.)

Select drive rolls from chart below according to type and wire size being used. Wire inlet guide comes installed on this wire feeder.
Wire Size
.023/.025 in. (0.6 mm)
.030 in. (0.8 mm)
.035 in. (0.9 mm)
.040 in. (1.0 mm)
.045 in. (1.1/1.2 mm)
.052 in. (1.3/1.4 mm)
1/16 in. (1.6 mm)
.068/.072 in. (1.8 mm)
5/64 in. (2.0 mm)
V groove
for hard wire
#087 130
#053 695
#053 700
#053 696
#053 697
#053 698
#053 699
U groove for
soft wire or
soft-shelled
cored wires
#072 000
#053 701
#053 702
#053 706
#053 704
V knurled for
hard-shelled
cored wires
#132 958
#132 957
#132 956
#132 955
#132 959
#132 960
U cogged
for extremely soft
wire or soft-shelled
cored wires (i.e.,
hard facing types)
#083 489
#083 490
#053 708
#053 710
Equipment and Options
Stock No.
Description
Qty.
#951 582
#951 583
With Meters and Bernard Q300 Gun

With Bernard Q300 Gun

with Meters
#951 543
#951 544
With Bernard Q300 Gun

With Bernard Dura-Flux gun
Flowmeter Kit
#300 343
Inline Filter
#195 189
Spool Adapter
#047 141
Dual Schedule Switch DSS-9-15
#071 833
International Gun Adapter
#164 902
For 14-lb. spools

Adapter is required to connect SuitCase X-TREME to a Euro-style gun.
Guns
Bernard Dura-Flux (FCAW)
See Welding Components and Parts Guide
Bernard Q300 (GMAW)
See Welding Components and Parts Guide
Bernard PipePro Dura-Flux (FCAW)
Dura-Flux gun with built-in dual schedule switch. See Bernard Lit. No. SPEC DFP-1.2
Ironmate 1260 (FCAW)
See Lit. Index No. AY/16.0
Roughneck C-Series (GMAW)
See Lit. Index No. AY/17.0
Power Sources
XMT Series
See Lit. Index No. DC/18.8 and DC/18.83
Dimension Series
See Lit. Index No. DC/19.2
Gold Star Series
Big Blue 400 Pro
See Lit. Index No. ED/5.7
Big Blue 500 Pro
Big Blue 800 Air Pak
Bobcat
Trailblazer
See Lit. Index No. ED/4.75 and ED/4.78
Consumables
Drive Rolls
Wire
Date:
Distributed by:
2013 Miller Electric Mfg. Co.
Total Quoted Price:
Price
Issued Sept. 2014 Index No. ED/5.6
Heavy Industrial
Applications
Quick
Specs
Pipe Welding
Mechanical Contractor
Construction
Repair
Processes
Diesel Engine-Driven
Welder/AC Generator
Output Range Single weld mode CC: 40 800 A, CV: 14 40 V
Stick (SMAW)
MIG (GMAW)
Flux-Cored (FCAW)
DC TIG (GTAW)
Air Carbon Arc (CAC-A)
Single weld mode
3/8-inch (9.5 mm) carbons
Dual weld mode
1/4-inch (6.4 mm) carbons
Dual weld mode
CC: 20 400 A, CV: 14 40 V
Generator Output Rated at 104 F (40 C)

Base model
5500 watts peak, 4000 watts continuous
Deluxe model adds 3-phase, 27,000 watts peak, 20,000 watts continuous
1-phase, 15,000 watts peak, 12,000 watts continuous
Multi-arc welding is better than ever!

One dependable engine with two premium
pipe-quality arcs, allow operators to work
independently of each other with no arc
interaction. Full multiprocess capability
provides the best Stick, MIG, Flux-Cored
and TIG performance available. Multioperator welding was never easier, simpler
or more versatile. Its a one-of-a-kind,
go-anywhere engine drive.
EPA Tier 4i
Compliant
Heavy-duty low-speed
industrial diesel engine
is designed to operate over
10,000 hours before the first basic
overhaul. Backed by worldwide support
and service.
Meter maintenance displays
Fuel gauge
Hour meter function
Oil change interval
High coolant temperature and
low oil pressure shutdowns
Low fuel shutdown engine shuts
down before system runs out of fuel,
making restarts easy.
The professional welders choice

designed with the professional in mind,
the Big Blue 700X Duo Pro is the best for
arc performance, ease of use and reliability.
Double the amperage output. Deluxe
models have a parallel switch that
combines both independent outputs to
a single side. This provides a safe and
easy way to run large electrodes, Stud
weld or Carbon Arc gouge.
Independent generators provide the

flexibility, dependability and reliability
you need to get the job done right. One
5500-watt-peak /4000-watt-continuous,
single-phase generator is fully independent of weld output. 5500 watts of power
is available anytime the engine is running,
even while welding at 700 amps! The
second generator has 27,000 watts peak
and 20,000 watts continuous available for
your high power needs.
Increase profits with this multi-arc

machine by completing your most
demanding jobs in half the time compared
to conventional engine-driven welders.
With two arcs in one engine drive, fewer
machines are required for a job.
Thermal overload protection prevents
machine damage if the duty cycle is
exceeded or airflow is blocked.
International deluxe model shown.
Low OCV Stick (VRD) reduces the opencircuit voltage to 15 volts when the welding
power source is not in use. This feature is
now built in for increased operator safety
without compromising arc start
performance.
Standard features include Stick, MIG,

Flux-Cored, Lift-Arc TIG, and digital
preset weld meters, output contactor
control and automatic idle.
Deluxe model includes parallel switch,
three-phase auxillary generator power,
intake manifold heater and oil pan heater.
Welder/generator is warranted by Miller for 3 years, parts and labor.

Engine is warranted separately by engine manufacturer.
An ITW Company
P.O. Box 1079
Phone: 866-931-9730
FAX: 800-637-2315
MillerWelds.com

Weld Mode/
Process
Output Mode
CC/DC
(Stick/TIG)
Weld
Output
Range
Max.
OpenCircuit Generator Power Output
Voltage Rated at 104 F (40 C)**
Weld Output Rated

at 104 F (40 C)
Separate
20400 A 300 A at 32 VDC, 100% duty cycle* 85 VDC
(dual outputs) (each side) (each side)
400 A at 36 VDC, 40% duty cycle*
(one side only)
Paralleled
(combined)
40800 A
500 A at 34 VDC, 100% duty cycle

CV/DC
Separate
1440 V
(MIG/FCAW) (dual outputs) (each side) (each side)
(one side only)
Paralleled
(combined)
1440 V

Dimensions
Weight
H: 43 in. (1092 mm)

Net: 1729 lb. (784 kg)
W: 28.5 in. (724 mm)
Ship: 1761 lb. (799 kg)
D: 65.125 in. (1654 mm)
Int'l CE Model:
Int'l CE Model:
Net: 1809 lb. (821 kg)
H: 42 in. (1067 mm)
Ship: 1873 lb. (850 kg)
W: 35.5 in. (902 mm)
Optional Generator
Add 165 lb. (75 kg)
Power for Deluxe Models D: 73.125 in. (1857 mm) when fuel tank is full
3-phase: 27 kW peak/
Add 7 in. (178 mm) to
20 kW continuous or
heights for exhaust pipe
1-phase: 15 kW peak/
12 kW continuous
Peak: 5500 watts
Continuous: 4000 watts,
1-phase, 34/17 A,
120/240 VAC, 50/60 Hz
while welding
*Meets NEMA and IEC ratings. **Will operate either 60 Hz or 50/60 Hz power tools, lights, etc.
Certified by Canadian Standards Association to both the Canadian and U.S. Standards.
Engine Specifications (Engines warranted separately by the engine manufacturer.)

Engine
Brand
Features
HP
Type
Engine Speeds
Sound Levels at Rated Output,

23 ft. (7 m)
Deutz
D2011L04i
EPA Tier 4i
compliant
48.6
Direct-injected
four-cylinder,
air/oil-cooled
industrial diesel
Idle: 1350 RPM

Weld: 1800 RPM
Idle: 67.9 dB (92.7 Lwa)

Weld: 74.7 dB (100 Lwa)
Int'l CE Model:
Idle: 62.9 dB, full load: 69.6 dB
76.2 dB at one meter from
front panel
Capacities
Automatic Engine
Shutdown
Fuel: 25 gal. (95 L)

Oil: 9 qt. (8.5 L)
Coolant: integrated oil
Low oil pressure,

high coolant temperature,
low fuel level
Performance Data
FUEL CONSUMPTION CURVE
2.75
9.46
2.50
SIMULTANEOUS WELDING AND POWER

Weld Amperes
Total Aux. Power Available (Watts)

1-Phase
3-Phase
2.00
No Weld Output
16,000
20,000
1.75
200 A
11,500
19,000
300 A
9,000
13,500
1.25
400 A
5,500
8,000
3.79
1.00
500 A
4,000
4,000
2.84
0.75
600 A
4,000
3,200
1.90
0.50
.95
700 A
4,000
2,400
0.25
800 A
4,000
1,500
8.52
2.25
7.57
6.62
5.69
4.73
U.S. GAL/HR.
LITERS/HR.
10.41
Paralleled Arc
Dual Arcs
Single Arc
1.50
IDLE
0
100
200
300
400
500
DC WELD AMPERES AT 100% DUTY CYCLE
600
Function Guide
1. Weatherproof Lexan Nameplate is super durable
and resists cracking and fading. Color coded for
ease of operation.
2. Operator Controls. Independent controls for
multi-arc welding. A controls are for single
operator and B controls are for a second operator.
3. Self-Calibrating Digital Weld Meters with
Fault Code Indication display preset or actual
weld parameters.
4. Adjustable Arc Control adjusts DIG when process
control is in Stick mode and adjusts inductance
when process control is in FCAW or MIG mode. The
amount of DIG determines how much amperage
(heat) varies with Stick arc length. Inductance
determines the wetness of the weld puddle.
1
2
12
3
4
5
13
6
7
15
14
16
8
9
17
5. Amperage/Voltage Adjust Control

18
6. Hot Start provides positive Stick electrode starts

for easy starts on all electrodes types and it also
works great for bead tie-ins.
19
20
21
7. Great FCAW/MIG Performance and Arc Starts

make the Big Blue 700X Duo Pros arc best in its
class. Easy to run all wires from .023-inch solid
wires to large diameter 5/64-inch flux-cored wires.
8. Lift-Arc TIG with Auto-Stop. See pg 4 for benefits.
9. Standard 14-Pin Receptacle for simple connection
of remote controls and wire feeders. Includes
Auto Remote Sense which automatically
switches from panel to remote amperage/voltage
(A/V) control with remote connected. Eliminates
confusion of a panel/remote switch.
22
10
11
10. Weld Output Terminals

11. Separate/Parallel Switch (only available on
Deluxe Model). Use switch to select single
operator mode (A) or dual operator mode (A/B).
International Deluxe Model

23
24
25
12. Meter Maintenance Displays show fuel level,

engine hours, oil change interval and hi temp/
low pressure/low fuel shutdown information.
13. Engine Oil Pressure Gauge. Engine stops if
pressure is below 22 PSI (1.5 bar).
26
14. Engine Coolant Temperature Gauge. Engine

stops if temperature exceeds 284 F (140 C).
15. Glow Plugs assist in cold weather starting.
(Standard on Deluxe models.)
27
16. Engine Control Switch is used to start engine and

then select between Auto Idle and High Speed Lock.
28
29
International Deluxe Model Receptacles and Circuit Breakers

17. 20 A, 120 V Receptacles with Ground Fault
18. 120 V Circuit Breaker and 240 V Earth Leakage Circuit Breaker
19. 32 A, 400 V Three-Phase Receptacle
(For matching plug, order #255 421.)
20. 30 A, Three-Phase Circuit Breaker

21. 120 and 240 V Circuit Breakers
22. 16 A, 120/240 V Receptacles
(For matching plugs, order #255 419 for 120 V and #255 416 for 240 V.)
USA Deluxe Model Receptacles and Circuit Breakers

USA Deluxe Model Receptacles and Circuit Breakers
23. 50 A Circuit Breaker
24. 50 A, 120/240 V Receptacle (For matching plug, order #119 172.)
25. 50 A, 240 V, Three-Phase Receptacle
(For matching plug, order #254 140.)
26. 20 A, 120 V Receptacles with Ground Fault

27. 20 A, 120 V Circuit Breakers
28. 20 A, 240 V Receptacles
29. 20 A, 240 V Circuit Breaker
Lift-Arc TIG with Auto-Stop
ARC START with Lift-Arc

Touch or scratch
Reduces or
eliminates
sticking
Reduces or
eliminates
electrode/work
contamination
Low opencircuit voltage
Lift at any angle
Shielding
gas
Arc
ARC END with Auto-Stop
Shielding
gas
Workpiece
For Auto-Stop, lift up to terminate arc
While welding
Shielding
gas
Lift up
until arc
ends
Arc ends
without
flare
Arc
Workpiece
What Makes Miller Industrial Engine Drives So
Superior Circuit Board Design

Our critical circuit boards are engineered to carry low power and low
heat to reduce thermal stress and minimize expansion and contraction.
In contrast, our competitors boards carry high power and high heat,
making them more vulnerable to failure.
The Vault Makes Upgrading to Miller CC/CV

Units Worry-Free
Concerns with circuit board reliability have resulted in some operators
steering clear of CC/CV welder/generators even though they offer a
superior arc and multiple welding processes. Miller circuit board
reliability isnt a concern since all Big Blue multiprocess industrial engine
drives feature the Vault.
Created out of two aluminum halves sealed with silicone, as well as
watertight harness connections, the Vault provides a clean circuit board
environment, protecting the electronics and controlling output
in heavy industrial applications. No other competitor protects their
electronics with a sealed vault, leaving critical circuit boards exposed to
harsh elements that can disrupt the machines electronics, and therefore,
its operation.
Rigorous Testing for Tough,

Real-World Conditions
To prove our machines go to the
limit, Miller industrial engine drives
are put to the test in very extreme
environmental conditions.
Airborne dust and sand.
Critical components are exposed
to abusive airborne particles in a
special testing chamber for weeks,
helping make sure theyll operate
while facing extreme levels of dirt,
dust or sand on the jobsite.
Humidity and corrosion.
Inside our Houston testing room,
critical components are subjected
to extended moisture and corrosive
salt exposure to ensure theyll run even when exposed to humid
climates, corrosive coastal environments, and driving rain.
Temperature extremes. Miller industrial engine drives are tested
to ensure performance in scorching heat. All Miller engine-driven
machines are weld rated at 104 degrees Fahrenheit, but actual tests are
conducted up to 122 degrees Fahrenheit to assure peak performance.
Jobsite/over-the-road abuse. Miller industrial engine drives are
shaken for hours on transportation bed simulators, subjected to severe
vibration, and test-dropped and jerked to ensure theyll withstand the
stresses that can shut down competitive machines.
Continuous operation. Miller industrial engine drives run day and
night, in all weather conditions, to assure theyll perform without
interruption in the field.
Why Industrial Engine

Drive Customers
Choose Miller
The ultimate test of Miller reliability
is how it performs in the field. Read
stories demonstrating our superior
reliability at MillerWelds.com.
Move back
down to
maintain gas
coverage
Eliminates need for

a remote control
Maintains shielding
gas coverage
Eliminates tungsten
and workpiece
contamination
Eliminates unwanted
arc strikes outside
the weld area
Genuine Miller Accessories
Female
Receptacle
Adapter Cord, Full KVA #300 517 Field

NEMA 14-50P to NEMA 6-50R. Adapts engine
drive 120/240 V plug to common Millermatic
and Spectrum 240 V plug.
Full KVA Plug Kit Field
#119 172 1-Phase,
120/240 VAC, 50 A plug
(NEMA 14-50P)
#254 140 3-Phase,
240 VAC, 50 A plug
(NEMA 15-50P)
International Plugs Field
#255 419 1-Phase,
120 VAC, 16 A plug
#255 416 1-Phase,
240 VAC, 16 A plug
#255 421 3-Phase,
400 VAC, 32 A plug
Cold Weather Starting Kits* Field
#195 307 12 V intake manifold heater.
#195 086 120 V oil pan heater element.
*For extreme cold weather both starting aids can be
used in conjunction. These aids are standard on
Deluxe Model.
Engine Filter Kit #246 988 Field

Includes all filters required for proper engine
maintenance. Oil filter, primary and secondary
fuel filter, and primary air filter.
Spark Arrestor Kit
#195 012 Field
Prevents particles
from leaving the
muffler that could
potentially start a fire. Mandatory when
operating on California grasslands, brush, or
forest-covered land, and in all National Forests.
For other areas, check your state and local laws.
Meets U.S. Forest Service standard 5100-1B.
FA-1D Lockable Flame Arrestor
Fuel Cap #043 947 Field
Fuel cap can be padlocked to
prevent vandalism. A built-in flame
arrestor prevents flames or sparks
from entering the fuel tank.
Vandalism Lockout Kit
#399 802 Field
Lockable hinged steel
panels cover and protect
name plate gauges and
ignition switch (padlock
included). Also includes
engine compartment
door lock and key.
Cable Holder
#043 946 Field
Saddle-bag-style cable
holder. Convenient wraparound storage of coiled
cable for transportation.
Stores 100 feet of 2/0 cable
on each side.
Note: For best results do not weld when cable is coiled!
Protective cover cannot be used with cable holder.
Protective Cover
#194 683 Field
Blue water-resistant
canvas cover resists
stains and mildew, and
protects the finish of
your welder.
Note: Protective cover cannot be used with cable holder.
Stick (SMAW) Welding

Weld Leads
2/0 Stick Cable Set, 50 ft. (15 m) #173 851
Consists of 50-foot (15 m) 2/0 electrode cable
with holder, and 50-foot (15 m) work cable with
clamp. 350 A, 100% duty cycle.
2/0 Stick Cable Set, 100/50 ft. (30.5/15 m)
#043 952
Consists of 100-foot (30.5 m) 2/0 electrode
cable with holder, and 50-foot (15 m) work
cable with clamp. 300 A, 100% duty cycle.
MIG (GMAW) or Flux-Cored (FCAW)
SuitCase 12RC Wire Feeder #951 580

Lightweight and flexible enough to run a variety
of wires up to .062-inch diameter. Includes
remote voltage control and drive roll kit. See Lit.
Index No. M/6.5.
MIG (GMAW)/Flux-Cored (FCAW) Guns
See Lit. Index Nos. AY/15.0, AY/16.0 and
AY/17.0 for Miller guns. See Bernard Lit. Index
No. SPEC DFP-1.2 for PipePro Dura-Flux gun.
TIG (GTAW) Welding

Dynasty 200 Series
For premium portable AC/DC
TIG arc quality.
See Lit. Index No. AD/4.8.
HF-251 Series #042 388

HF-251D-1, 115 VAC
High-frequency arc
starter and stabilizer. See
Accessory Lit. Index No.
AY/5.0.
Plasma Cutting
SuitCase X-TREME 8VS Wire Feeder

#951 593
#951 592
Lightweight, voltage-sensing wire feeders
include secondary contactor, gas valve,
drive roll kit, and Bernard PipePro Dura-Flux
gun with dual schedule switch.
Spectrum 375 X-TREME and 625 X-TREME shown.
Spectrum 375 X-TREME #907 529

See Lit. Index No. PC/9.2.
Spectrum 875 #907 583
The Spectrum 375 X-TREME and 625 X-TREME
come complete with protective X-CASE
(not shown).
Genuine Miller Accessories (Continued)
Extension Cables for 14-Pin Remote Controls

or 24 VAC Wire Feeders
#242 208 025 25 ft. (7.6 m)
#242 208 050 50 ft. (15.2 m)
#242 208 080 80 ft. (24.4 m)
Remote Controls
Wireless Remote Hand
Control #300 430
For remote current,
voltage and contactor
control. Receiver plugs
directly into the 14-pin
receptacle of Miller
machine. 300-foot
(91.4 m) operating range. Wireless Antenna Kit
#300 749 recommended.
RHC-14 Hand Control #242 211 020

Miniature hand control for remote current,
voltage and contactor control. Dimensions:
4 x 4 x 3.25 inches (102 x 102 x 82 mm).
Includes 20-foot (6 m) cord and 14-pin plug.
Wireless Antenna Kit #300 749

Optional when improved reception is desired.
Trailers and Hitches (Note: Trailers are shipped unassembled.)
Mounting Specifications
H
4 holes
Front Panel
B
C
4 West Four-Wheel Steerable

Off-Road Trailer #042 801
A heavy-duty 2570-pound (1166 kg) capacity
trailer designed for use in mines, quarries, and
other rough terrain. Has narrow 22-foot (6.7 m)
turning radius. Includes 3-inch (76 mm) lunette
eye, universal hitch and safety chains.
HWY-224 Trailer
#043 805 For highway use.
OFR-224 Trailer
#043 802 For off-road use.
A 2650-pound (1202 kg) capacity trailer. Welded
steel tubing frame, heavy-duty axle with roller
bearing hubs and leaf-spring suspension.
Includes jack stand and 2-inch (50 mm) ball
hitch. HWY-224 also includes fenders and lights.
Cable Tree #043 826
Provides an area to conveniently wrap weld
cables and extension cords.
Dual Hitch #300 831
2-inch (50 mm) ball hitch
and 3-inch (76 mm)
lunette eye in one
reversible assembly.
E
F
G
USA Model
A. 29.812 in. (757 mm)
B. 27.5 in. (699 mm)
C. 1 in. (25 mm)
D. 9.625 in. (244 mm)*
E. 46.5 in. (1181 mm)*
F. 56 in. (1422 mm)*
G. 65.125 in. (1654 mm)
H. .562 in. (14 mm) dia.
Height: 43 in. (1092 mm) to top of cover
Add 7.5 in. (191 mm) to height for exhaust pipe
(Exhaust measurement subject to change.)
Width:
28.5 in. (724 mm) (mounting brackets turned in)
30.75 in. (781 mm) (mounting brackets turned out)
Depth: 65.125 in. (1654 mm)
*With mounting brackets in center position.
Dimensions vary with location of mounting brackets.
Trailer Specifications (Subject to change without notice.)

Gross Axle
Weight Rating
Gross Vehicle
Weight Rating
Net
Payload
Height
of Bed
Road
Clearance
Track (Center
to center of
tires)
Standard Tires
(Standard rating
or P-size rating)
4 West
2000 lb./axle
(907 kg/axle)
3000 lb.
(1361 kg)
2570 lb.
(1166 kg)
21.25 in.
(540 mm)
8 in.
(203 mm)
55.25 in.
(1403 mm)
HWY-224
OFR-224
3500 lb.
(1588 kg)
2960 lb.
(1343 kg)
2650 lb.
(1202 kg)
18.5 in.
(470 mm)
7.25 in.
(184 mm)
52 in.
(1321 mm)
Model
*Does not include tongue. **Width at outside of fenders.
Dimensions
Net
Weight
B78-13
Length: 91 in. (2311 mm)*

Width: 61.25 in. (1556 mm)
430 lb.
(195 kg)
B78-13
Length: 105 in. (2667 mm)

Width: HWY 59.5 in. (1511 mm)**
OFR 58.438 in. (1484 mm)
320 lb.
(145 kg)
Typical Installations
Electrode Hot
Remote Control
Stick (SMAW) Basic Equipment

RHC-14
Wireless Antenna Kit
#242 211 020

#300 430
#300 749
14-Pin
RHC-14
Stick Electrode
Wireless
OR
Remote
Hand Control
Work
Flux-Cored/MIG (FCAW/GMAW)
Basic Equipment
Voltage-Sensing Feeder
Flux-Cored or MIG Gun
SuitCase
X-TREME
8VS/12VS
#951 593
#951 592
Work
TIG Torch
with Valve
Lift-Arc TIG (GTAW) Basic Equipment
Lift-Arc TIG
Work
Remote On/Off Required

Remote Control

RHC-14
#242 211 020

#300 430
#300 749
14-Pin
RHC-14
Stick Electrode
Wireless
OR
Remote
Hand Control
Work
Basic Equipment
SuitCase 12RC
14-Pin

SuitCase
12RC
#951 580
Work
TIG (GTAW) Basic Equipment

HF-251D-1
Dynasty 200 SD
Dynasty 200 DX
#042 388*
#907 099
#907 099-01-1
*TIG power cable adapter required.
TIG
Torch
14-Pin
HF-251D-1
Or Other
High-Frequency Starting Aid
Work
Stick Electrode
Multioperator Basic Equipment

Expand standard multioperator capabilities by
adding up to two additional Miller inverters.
Miller
Inverter
Miller
Inverter
Stick Electrode
Work
VoltageSensing
Feeder
Work
SuitCase
X-TREME
8VS/12VS
Work
TIG Torch
Work
Stock No.
Description
#907 461
USA deluxe model w/27 kW of 240-volt 3-phase power, parallel switch,

intake manifold heater and 120 VAC oil pan heater
Qty.
#907 520
International base model
#907 520 001
International deluxe model w/27 kW of 400-volt 3-phase power, parallel switch,

intake manifold heater and 120 VAC oil pan heater
#907 520 003
International deluxe model with CE approval
Field Accessories
Adapter Cord, Full KVA
#300 517
Full KVA Plug Kit
#119 172
#254 140
1-phase, 120/240 VAC, 50 A

3-phase, 240 VAC, 50 A
International Plugs
#255 419
#255 416
#255 421
1-phase, 120 V, 16 A
1-phase, 240 V, 16 A
3-phase, 400 V, 32 A
Cold Weather Starting Kit
#195 307
#195 086
12 V intake manifold heater

120 V oil pan heater
Engine Filter Kit
#246 988
Includes air, oil and fuel filters
Spark Arrestor (Muffler) Kit
#195 012
FA-1D Lockable Flame Arrestor Fuel Cap
#043 947
Vandalism Lockout Kit
#399 802
Cable Holder
#043 946
Protective Cover
#194 683
Will not work with Cable Holder accessory
Stick Welding Leads
#173 851
#043 952
2/0, 350 A, 100% duty cycle, 50-ft. (15 m) stinger, 50-ft. (15 m) work clamp
2/0, 300 A, 100% duty cycle, 100-ft. (30.5 m) stinger, 50-ft. (15 m) work clamp
#951 593
With dual schedule when used with included Bernard PipePro Dura-Flux gun
#951 592
SuitCase 12RC
#951 580
See Lit. Index No. M/6.5
Bernard PipePro Dura-Flux Gun (FCAW)
#301 011
Has built-in dual schedule switch. See Bernard Lit. No. SPEC DFP-1.2
Lockable front control panel and engine compartment
MIG/Flux-Cored Welding
See Lit. Index Nos. AY/15.0, AY/16.0 and AY/17.0 for Miller guns
MIG (GMAW) and Flux-Cored (FCAW) Guns

TIG Welding
Dynasty 200 SD
#907 099
Dynasty 200 DX
#907 099 011
Basic controls for AC/DC TIG/Stick, 120460 VAC. See Lit. Index No. AD/4.8
Full feature controls for AC/DC TIG/Stick, 120460 VAC. See Lit. Index No. AD/4.8
HF-251D-1
#042 388
115 VAC. See Lit. Index No. AY/5.0
Spectrum 375 X-TREME
#907 529
Includes X-CASE. See Lit. Index No. PC/9.2
#907 579
#907 583
See Lit. Index No. PC/9.8
Plasma Cutting
Spectrum 875
Remote Controls
See page 6
Trailers and Hitches

4 West Four-Wheel Steerable Trailer
#042 801
Trailer with lunette eye, universal hitch and safety chains. For off-road use
HWY-224 Trailer
#043 805
Trailer with lights, fenders and 2-inch (50 mm) ball hitch. For highway use
OFR-224 Trailer
#043 802
Trailer with 2-inch (50 mm) ball hitch. For off-road use
Cable Tree
#043 826
Trailer-mounted cable holder for HWY-224 or OFR-224
Dual Hitch
#300 831
Combination 2-inch (50 mm) ball hitch and 3-inch (76 mm) lunette eye in
one reversible assembly. For HWY-224 or OFR-224
Date:
Distributed by:
Total Quoted Price:
Price
Heavy Industrial
Applications
Quick
Specs
Pipe Welding
Mechanical Contractor
Welder/AC Generator
Processes
Output Range
Stick (SMAW)
MIG (GMAW)
Flux-Cored (FCAW)
DC TIG (GTAW)
Rated: 1/4-inch (6.4 mm) carbons
DC Stick 20 400 A
FCAW/MIG 14 40 V
DC TIG 20 400 A
12,000 watts peak, 10,000 watts continuous

designed exclusively for transmission
pipeline work, the Big Blue 350
PipePro offers Stick as well as
MIG/FCAW welding capabilities to
meet high-strength steel requirements
and is ideal for the most demanding
pipeline jobs.
Caterpillar C1.5T
three-cylinder diesel.
Mitsubishi S4L2 four-cylinder diesel.

Heavy-duty low-speed industrial
engines are designed to operate
over 10,000 hours before the first
basic overhaul. Backed by worldwide
support and service.
LINE-X cover is workbench tough

and provides superior impact,
corrosion and abrasion protection.
Infinite arc control allows the arc
characteristics to be changed for
specific applications in Stick and MIG.
Engine coolant temperature gauge

and meter maintenance displays
Fuel gauge
Hour meter function
Oil change interval
High coolant temperature and
low oil pressure shutdowns
Low fuel shutdown engine
shuts down before system runs
out of fuel, making restarts easy
Superior arc performance

Adjustable arc control
Hot Start (Stick)
FCAW/MIG arc performance
Auto Remote Sense (ARS) detects
if a remote control is plugged into
the 14-pin receptacle and eliminates
confusion of a remote/panel switch.
Easy to use. Simple controls make

it easy to setup and weld!
Standard features include: digital preset weld meters, output

contactor control, automatic idle and 120-volt block heater.
Low OCV Stick (VRD) reduces the

open-circuit voltage to 15 volts when
the welding power source is not in
use, increasing operator safety
without compromising arc starts.
Optional stainless steel
appearance package provides
additional exterior protection to
withstand corrosive environments.
The Vault ultimate control

board reliability. See page 4.

An ITW Company
P.O. Box 1079
Phone: 866-931-9730
FAX: 800-637-2315
MillerWelds.com

Weld Mode/
Process
Weld
Output
Range
Max. OpenCircuit
Voltage
Weld Output Rated at 104F (40C)
CC/DC
(TIG)
20 400 A
CC/DC
(Stick)
20 400 A
CV/DC
(FCAW/MIG)
14 40 V
85 VDC

*Additional 82 lb. (37 kg) when fuel tank is full.
Generator Power Output

Rated at 104F (40C)
Sound Levels at
Rated Output,
23 ft. (7 m)
Peak: 12,000 watts

Continuous: 10,000 watts,
1-phase, 84/42 A,
120/240 VAC, 60 Hz
CAT:
70.7 dB
Mitsubishi:
72.1 dB
CAT powered International model is
Dimensions
Weight
(without fuel)*
H: 32 in.
(813 mm)
W: 26.25 in.
(667 mm)
D: 56 in.
(1422 mm)
CAT:
Net: 1063 lb. (482 kg)
Ship: 1113 lb. (505 kg)
Mitsubishi:
Net: 1018 lb. (462 kg)
Ship: 1068 lb. (484 kg)
approved.
Certified by Canadian Standards Association to both the Canadian and U.S. Standards. Meets NEMA and IEC output ratings.

Engine Brand
Features
HP
Type
Engine Speeds
Capacities
Automatic Engine Shutdown
Caterpillar C1.5T
EPA Tier 4 Final compliant
24.7
Three-cylinder,
liquid-cooled
industrial diesel
Weld: 1800 RPM

Idle: 1500 RPM
Fuel: 11.5 gal. (43.5 L)

Oil: 5.9 qt. (5.6 L)
Coolant: 7.2 qt. (6.8 L)
Low oil pressure,

high coolant temperature,
low fuel level
Mitsubishi S4L2
EPA Tier 4 Final compliant
24.7
Four-cylinder,
liquid-cooled
industrial diesel
Weld: 1850 RPM

Idle: 1500 RPM
Fuel: 11.5 gal. (43.5 L)

Oil: 5.8 qt. (5.5 L)
Coolant: 10 qt. (9.5 L)
Performance Data
1.50
4.73
1.25
Weld
Amperes
Total Aux. Power

Available (Watts)
120 V
240 V
1.00
25A
10,000
83.3
41.6
0.75
75 A
10,000
83.3
41.6
125 A
10,000
83.3
41.6
175 A
9,000
75
37.5
225 A
7,500
62.5
31.3
300 A
4,500
37.5
18.8
350 A
1,000
8.3
4.2
3.79
2.84
1.89
0.95
0.00
US GAL./HR.
LITERS/HR.

5.68
0.50
Idle
0.25
0.00
0
50
100
150
200
250
300
350
DC WELD AMPERES AT 100% DUTY CYCLE
400
Function Guide
1. Weatherproof Lexan Nameplate is super
durable and resists cracking and fading.
Color coding is for ease of operation.
8
1

Fault Code Indication display preset or
actual weld parameters.
3. Hot Start provides positive Stick electrode

starts making it easy to start all types
of electrodes and it also works great for
bead tie-ins.
4. Great FCAW/MIG Performance and
Arc Starts make the Big Blue 350
PipePros arc best in its class. Easy to run
all wires from .023-inch solid wires to
large-diameter 5/64-inch flux-cored wires.
10
3
4
11
5
6
12
120 VAC, 20 A
GFCI Receptacles
120/240 VAC, 50 A
Receptacle
Circuit
Breakers
5. Lift-Arc TIG with Auto-Stop

6. Adjustable Arc Control adjusts DIG when
process control is in Stick mode and adjusts
inductance when process control is in
FCAW or MIG mode. The amount of DIG
determines how much amperage (heat)
varies with Stick arc length. Inductance
determines the wetness of the weld puddle.
13
USA Model
7. Standard 14-Pin Receptacle for simple

connection of remote controls and wire
feeders. It features Auto Remote Sense
which automatically switches from panel to
remote amperage/voltage (A/V) control with
remote connected. Eliminates confusion of
the Panel/Remote A/V switch.
240 V, 16 A
AC Receptacle
Earth Leakage
Circuit Breaker
8. Engine Coolant Temperature Gauge

displays coolant temperature. Engine stops
if temperature exceeds 230 F (110 C).
9. Meter Maintenance Display shows fuel
level, engine hours, oil change interval and
hi temp/low pressure/low fuel shutdown
information.
11. Engine Control Switch is used to start the

engine and then select between Auto Idle
and High Speed Lock.
120 V, 16 A
AC Receptacle
International Model Receptacles
Touch or scratch
Low Fuel Shutdown shuts engine off prior

to running out of fuel to prevent loss of fuel
in the system, and make restarts easy.
Display will read noFUEL. Turn the machine
off, add fuel, and restart.
120 V, 20 A
AC Receptacle with
Ground Fault
Lift at any angle
Reduces or eliminates sticking

Reduces or eliminates electrode/
work contamination
Low open-circuit voltage
Shielding
gas
Arc
Shielding
gas
Workpiece
While welding

Shielding
gas
Arc
Workpiece
Lift up
until arc
ends
Arc ends
without
flare
Move back
down to
maintain gas
coverage
Eliminates need for

a remote control
Maintains shielding
gas coverage
Eliminates tungsten
and workpiece
contamination
Eliminates
unwanted arc
strikes outside the
weld area

Rigorous Testing for

Tough, Real-World
Conditions
Airborne dust and sand. Critical
components are exposed to
abusive airborne particles in a

Units Worry-Free
steering clear of CC/CV welder/generators even though they offer
a superior arc and multiple welding processes. Miller circuit board
reliability isnt a concern since all Big Blue multiprocess industrial
engine drives feature the Vault.
watertight harness connections, the Vault provides a clean circuit
board environment, protecting the electronics and controlling
output in heavy industrial applications. No other competitor
protects their electronics with a sealed vault, leaving critical circuit
boards exposed to harsh elements that can disrupt the machines
electronics, and therefore, its operation.
Humidity and corrosion. Inside

our Houston testing room, critical
components are subjected to
extended moisture and corrosive
salt exposure to ensure theyll run
even when exposed to humid
climates, corrosive coastal
environments, and driving rain.
Temperature extremes. Miller industrial engine drives are tested
to ensure performance in scorching heat. All Miller engine-driven
machines are weld rated at 104 degrees Fahrenheit, but actual tests are
conducted up to 122 degrees Fahrenheit to assure peak performance.
Why Industrial Engine

Drive Customers
Choose Miller
The ultimate test of Miller reliability
is how it performs in the field. The
quote on the left provide a glimpse
of how Miller industrial engine
drives perform for customers.
Read the full stories, and many
others demonstrating our superior
reliability, at MillerWelds.com.
The Miller 350 PipePro makes my job easier every day. It runs a
3/16 electrode downhill smoother and keeps it lit better than any
machine Ive used.
Jerry Morley, Gas Field Specialists Inc,
Plumbers and Steamfitters #267
Female
Receptacle

Full KVA Plug Kit
#119 172 Field
120/240 VAC, 50 A plug
(NEMA 14-50P) to fit full
KVA receptacle.

Weld Leads
#043 952

#255 419 1-Phase,
120 VAC, 16 A plug
#255 416 1-Phase,
240 VAC, 16 A plug
Engine Filter Kits

#246 987 Field. For CAT
#253 901 Field. For Kubota
#252 782 Field. For Mitsubishi
Spark Arrestor (Muffler) Kit #300 585 Field
Prevents particles from leaving the muffler that
could potentially start a fire. Mandatory when
forest-covered land, and all national forests. For
other areas, check your state and local laws.
Meets U.S. Forest Service Standard 5100-1B.
FA-1D Lockable Flame
Arrestor Fuel Cap
#043 947 Field
prevent vandalism. A built-in
flame arrestor prevents flames
or sparks from entering the
fuel tank.
Chalwyn Safety Valve
Shuts off air flow to the engine to prevent overspeed condition. Required on many petroleum
jobsites, this valve provides both manual and
automatic operation giving you two methods of
operation to meet jobsite compliance standards.
Protective Cover
#195 301 Field
cover with Miller logo
resists stains and
mildew, and protects
the finish of your
welder.
TIG (GTAW) Welding
Dynasty 200 Series #907 099, #907 099-01-1

For premium portable AC/DC TIG arc quality.
HF-251 Series #042 388
HF-251D-1, 115 VAC
High-frequency arc starter
and stabilizer. See Accessory
Lit. Index No. AY/5.0.
Multiple Operator Welding

The XMT 350, CST 280 and Dynasty 200 power
sources can be run off the machines generator
to provide two arcs with only one engine. There
is no arc interaction under 180 amps.
#951 593
#951 592
include secondary contactor, gas valve, drive roll
kit and Bernard PipePro Dura-Flux gun with
dual schedule switch.
SuitCase 12RC Wire
Feeder #951 580
Lightweight and flexible
enough to run a variety of
wires up to .062-inch
diameter. Includes remote
voltage control and drive roll
kit. See Lit. Index No. M/6.5.
XMT 350 Series

#907 161, #907 224,
#907 366
and DC/18.84.
CST 280
#907 244, #907 244-01-1
#907 251, #907 251-01-1
See Lit. Index No. DC/29.55.
Plasma Cutting

See Bernard Lit. Index No. SPEC DFP-1.2 for
Dura-Flux PipePro gun. See Lit. Index Nos.
AY/15.0, 16.0 and 17.0 for Miller guns.
Spoolmatic 30A Spool Gun #130 831

Air-cooled, 200-amp, one-pound spool gun for
aluminum MIG. See Lit. Index No. M/1.73.
Requires WC-24 Control (#137 549).

Spectrum 875 #907 583
(not shown).
XR Wire Feeders and Guns

Push-pull system designed to handle difficult-tofeed soft alloy wires such as aluminum. See Lit.
Index No. M/1.7, M/1.71, and M/1.73.
Remote Controls
Control #300 430
For remote current, voltage
and contactor control.
Receiver plugs directly into
the 14-pin receptacle of Miller
machine. 300-foot (91.4 m) operating range.
Requires Wireless Antenna Kit #300 749.
PRHC-14 Hand Control

#195 511
Complete current or
voltage control brings
120 V GFCI power to work
area in a single cord.
Housed in durable
aluminum case and
includes 125-foot (38 m) cord with plugs.
Extension Cables for 14-Pin Remote Controls

#242 208 025 25 ft. (7.6 m)
#242 208 050 50 ft. (15.2 m)
#242 208 080 80 ft. (24.4 m)

Required for Pro Series engine drives. Optional
on other compatible Miller products where
improved reception is desired.
F
4 West Four-Wheel Steerable

Off-Road Trailer #042 801
A heavy-duty 2570-pound (1166 kg) capacity
trailer designed for use in mines, quarries, and
other rough terrain. Has narrow 22-foot (6.7 m)
turning radius. Includes 3-inch (76 mm) lunette
eye, universal hitch and safety chains.
HWY-224 Trailer
OFR-224 Trailer
A 2650-pound (1202 kg) capacity trailer. Welded
Cable Tree #043 826
4 holes
Front Panel
C
D
E
A. 27.75 in. (705 mm)

B. 26.25 in. (667 mm)
C. 52 in. (1321 mm)
D. 2 in. (51 mm)
E. 56 in. (1422 mm)
F. .562 in. (14 mm) diameter
Height: 32 in. (813 mm)
Width: 26.25 in. (667 mm)
Depth: 56 in. (1422 mm)
Dual Hitch #300 831

2-inch (50 mm) ball hitch and 3-inch (76 mm)
lunette eye in one reversible assembly.

Gross Axle
Weight Rating
Gross Vehicle
Weight Rating
Net
Payload
Height
of Bed
Road
Clearance
Track (Center
to center of
tires)
Standard Tires
(Standard rating
or P-size rating)
4 West
2000 lb./axle
(907 kg/axle)
3000 lb.
(1361 kg)
2570 lb.
(1166 kg)
21.25 in.
(540 mm)
8 in.
(203 mm)
55.25 in.
(1403 mm)
HWY-224
OFR-224
3500 lb.
(1588 kg)
2960 lb.
(1343 kg)
2650 lb.
(1202 kg)
18.5 in.
(470 mm)
7.25 in.
(184 mm)
52 in.
(1321 mm)
Model
*Does not include tongue. **Width at outside of fenders.
Dimensions
Net
Weight
B78-13
Length: 91 in. (2311 mm)*

Width: 61.25 in. (1556 mm)
430 lb.
(195 kg)
B78-13

Width: HWY 59.5 in. (1511 mm)**
OFR 58.438 in. (1484 mm)
320 lb.
(145 kg)
Electrode Hot
Remote Control

PRHC-14
#195 511
#300 430
#300 749
Stick Electrode
14-Pin PRHC-14 OR Wireless

Remote
Hand Control
Work
Basic Equipment
SuitCase
X-TREME
8VS/12VS
#951 582
#951 543
Work
TIG Torch
with Valve

Lift-Arc TIG
Work

RHC-14
#242 211 020

#300 430
#300 749
Remote Control
14-Pin
RHC-14
Stick Electrode
Wireless
OR
Remote
Hand Control
Work
Basic Equipment
SuitCase 12RC
14-Pin

SuitCase
12RC
#951 580
Work
Spoolmatic 30A Gun
Aluminum MIG (GMAW) Basic Equipment

Spoolmatic 30A
WC-24
14-Pin
#130 831
#137 549
WC-24
Work

HF-251D-1
Dynasty 200 SD
Dynasty 200 DX
#042 388*
#907 099
#907 099-01-1
*TIG power cable adapter required
TIG
Torch
14-Pin
HF-251D-1
Or Other
Work
Big Blue 350X PipePro

Field Accessories
USA Model Adapter Cord, Full KVA
USA Model Full KVA Plug Kit
International Plugs
Engine Filter Kits
Protective Cover
Stock No.
Description
#907 478
#907 478 001
#907 428
#907 428 001
CAT Turbo. USA model

CAT Turbo. USA model with Stainless Steel Package
Mitsubishi. USA model
Mitsubishi. USA model with Stainless Steel Package
#907 530
#907 527
CAT Turbo (CE). International model

Mitsubishi. International model
#300 517
#119 172
#255 419
#255 416
#246 987
#252 782
#300 585
#043 947
#300 576
#195 301
Stick Welding Leads

SuitCase 12RC
Bernard PipePro Dura-Flux Gun (FCAW)
Spoolmatic 30A Spool Gun
WC-24 Control
XR Wire Feeder Control and Guns
TIG Welding
Dynasty 200 SD
Dynasty 200 DX
HF-251D-1
XMT 350 Series
CST 280 CC/DC
Plasma Cutting
Spectrum 875
Date:
Distributed by:
1-phase, 120/240 VAC, 50 A

1-phase, 120 V, 16 A
1-phase, 240 V, 16 A
For CAT. Includes air, oil and fuel filters
For Mitsubishi. Includes air, oil and fuel filters
For Mitsubishi
See page 5
#951 593
#951 592
#951 188
#301 011
#130 831
#137 549
Has built-in dual schedule switch. See Bernard Lit. No. SPEC DFP-1.2
See Lit. Index Nos. AY/15.0, AY/16.0 and AY/17.0 for Miller guns
Requires WC-24 Control. See Lit. Index No. M/1.73
See Lit. Index No. M/1.7, M/1.71, and M/1.73
#907 099
#907 099 011
#042 388
#907 161
#907 224
#907 366
#907 244
#907 244 011
#907 251
#907 251 011
CC/CV model w/Dinse-style connectors. See Lit. Index No. DC/18.83

VS model w/Tweco-style connectors. See Lit. Index No. DC/18.83
MPa model w/Dinse-style connectors. See Lit. Index No. DC/18.84
220-230/460575 VAC w/Dinse-style connectors. See Lit. Index No. DC/29.55
220-230/460575 VAC w/Tweco-style connectors. See Lit. Index No. DC/29.55
#907 529
#907 579
#907 583

Remote Controls
4 West Four-Wheel Steerable Trailer
HWY-224 Trailer
OFR-224 Trailer
Cable Tree
Dual Hitch
Qty.
See page 6
#042 801
#043 805
#043 802
#043 826
#300 831
Trailer with lunette eye, universal hitch and safety chains. For off-road use
Combination 2-inch (50 mm) ball hitch and 3-inch (76 mm) lunette eye in one
reversible assembly. For HWY-224 or OFR-224
Total Quoted Price:
Price
Big Blue 400 Pro
Heavy Industrial
Applications
Quick
Specs
Mechanical Contractors
Structural Steelwork
Fabrication
Maintenance
Repair
Rental
Construction
Pipe Welding
Processes
Welder/AC Generator
Output Range DC Stick 20 400 A
Stick (SMAW)
MIG (GMAW)
Flux-Cored (FCAW)
DC TIG (GTAW)
Rated: 3/16-inch (4.8 mm) carbons,
Capable: 1/4-inch (6.4 mm) carbons
Air Plasma Cutting and Gouging with
optional Spectrum models
DC TIG 20 400 A
FCAW/MIG 14 40 V

12,000 watts peak, 10,000 watts continuous
EPA Tier 4
Compliant

designed with the professional in
mind, the Big Blue 400 Pro is the
best for ease of use, reliability and
fuel economy.
CATERPILLAR C1.5
three-cylinder diesel.
Superior arc performance

Four preset DIG settings (Stick)
Hot Start (Stick)
and Crater-out
MIG/FCAW arc performance
Kubota V1505 four-cylinder diesel.
Mitsubishi S4L2 four-cylinder diesel.

Heavy-duty low-speed industrial
engines are designed to operate
over 10,000 hours before the
first basic overhaul. Backed by
worldwide support and service.
Simple-to-set controls require no

elaborate procedure just select
process and weld!
Low OCV Stick (VRD) reduces the
open-circuit voltage to 15 volts when
the welding power source is not in
use, increasing operator safety
without compromising arc starts.
Meter maintenance displays

Fuel gauge
Hour meter function
Oil change interval
High coolant temperature and low
oil pressure shutdowns
Low fuel shutdown engine
shuts down before system runs
out of fuel, making restarts easy.
Quiet operation. Improves worksite

communication.
The Vault ultimate control

board reliability. See page 4.
Standard features include digital preset weld

meters, output contactor control, automatic idle
and 120 V block heater.
Auto Remote Sense (ARS) detects

if a remote control is plugged into
the 14-pin receptacle and eliminates
confusion of a remote/panel switch.
Thermal overload protection prevents
machine damage if the duty cycle is
exceeded or airflow is blocked.

An ITW Company
P.O. Box 1079
Phone: 866-931-9730
FAX: 800-637-2315
MillerWelds.com

Weld Mode/
Process
Weld
Output
Range
Weld Output Rated at 104F (40C)
CC/DC
(TIG)
20 400 A
CC/DC
(Stick)
20 400 A
CV/DC
(FCAW/MIG)
14 40 V

*Additional 82 lb. (37 kg) when fuel tank is full.
Max. OpenCircuit
Generator Power Output
Voltage
Rated at 104F (40C)
85 VDC
Peak: 12,000 watts

Continuous: 10,000 watts,
1-phase, 84/42 A,
120/240 VAC, 60 Hz
Sound Levels at
Rated Output,
23 ft. (7 m)
Dimensions
H: 32 in.
CAT:
(813 mm)
71.2 dB (96 Lwa)
W: 26.25 in.
Kubota:
(667 mm)
71.6 dB (96 Lwa)
D: 56 in.
Mitsubishi:
(1422 mm)
72.1 dB (97 Lwa)
Weight
(without fuel)*
CAT:
Net: 1010 lb. (458 kg)
Ship: 1060 lb. (481 kg)
Kubota:
Net: 950 lb. (431 kg)
Ship: 1000 lb. (454 kg)
Mitsubishi:
Net: 993 lb. (450 kg)
Ship: 1043 lb. (473 kg)
**Will operate either 60 Hz or 50/60 Hz power tools, lights, etc..
Certified by Canadian Standards Association to both the Canadian and U.S. Standards. Meets NEMA and IEC output ratings.
CAT and Kubota powered international models are
approved.

Engine Brand
Features
HP
Type
Engine Speeds
Fuel Capacity
Oil
Capacity
Coolant
Capacity
Automatic Engine
Shutdown
CATERPILLAR
C1.5
EPA Tier 4i
compliant
21.7
Three-cylinder, liquid-cooled,
industrial diesel
Idle: 1500 RPM

Weld: 1800 RPM
11.5 gal (43.5 L)
6 qt (5.7 L)
6 qt (5.7 L)
Kubota V1505
EPA Tier 4 Final

compliant
20.2
Four-cylinder, liquid-cooled,
industrial diesel
Idle: 1500 RPM

Weld: 1800 RPM
11.5 gal (43.5 L)
6 qt (5.7 L)
6 qt (5.7 L)
Low oil pressure,

high coolant
temperature,
low fuel level
Mitsubishi
S4L2
EPA Tier 4 Final

compliant
24.7
Four-cylinder, liquid-cooled,
industrial diesel
Idle: 1500 RPM

Weld: 1800 RPM
11.5 gal (43.5 L)
6.3 qt (6 L)
10 qt (9.5 L)
Performance Data
2.00
U.S. GAL/HR.
1.75
1.50
Total Power
Available (Watts)
120 V
240 V
225
3000
25
12.5
1.25
175
5000
41.6
20.8
1.00
125
5900
49.2
24.6
0.75
75
7300
60.8
30.4
25
10,000
83.5
41.7
0.50
IDLE
0.25
0.00
0
50
100
150
200
250
DC WELD AMPERES
AT 100% DUTY CYCLE
Weld
Amperes
300
350
400
Function Guide
Fault Code Indication display preset or
actual weld parameters.
2. Four Preset DIG Settings offer the best
arc characteristics for different electrodes
and joint designs. The amount of DIG
determines how much amperage (heat)
varies with Stick arc length. The combined
process switch along with preset DIG settings
make the Big Blue 400 Pro easy to set
without the complication of multiple switches.
3. Hot Start provides positive Stick electrode
starts for easy starts on all electrodes types
and it also works great for bead tie-ins.
4. Great MIG/FCAW Performance and Arc
Starts. Easy to run all wires from .023-inch
solid wires to large diameter 5/64-inch fluxcored wires.
1
8
2
3
4
9
10
11
12
13
5. Lift-Arc TIG with Auto-Stop and

Crater-out
USA Model
6. Standard 14-Pin Receptacle for simple

connection of remote controls and wire
feeders. Includes Auto Remote Sense
which automatically switches from panel to
remote amperage/voltage (A/V) control with
remote connected. Eliminates confusion of
a panel/remote switch.
14
7. Weatherproof Lexan Nameplate is super

durable and resists cracking and fading.
Color coded for ease of operation.
8. Meter Maintenance Displays show fuel
level, engine hours, oil change interval and
hi temp/low pressure/low fuel shutdown
information.
Low Fuel Shutdown shuts engine off prior
to running out of fuel to prevent loss of fuel
in the system, and make restarts easy.
Display will read noFUEL. Turn the machine
off, add fuel, and restart.
International Model Receptacles
Touch or scratch
Lift at any angle
Shielding
gas
Arc
Shielding
gas
Reduces or eliminates sticking

Reduces or eliminates electrode/
work contamination
Low open-circuit voltage
Workpiece
While welding
10. Engine Control Switch is used to start the

engine and then select between Auto Idle
and High Speed Lock.
Shielding
gas
Lift up
until arc
ends
Arc ends
without
flare
Move back
down to
maintain gas
coverage
Arc
Eliminates need for a remote

control
Maintains shielding gas coverage
Eliminates tungsten and
workpiece contamination
Eliminates unwanted arc strikes
outside the weld area
Workpiece
12. 240 VAC Receptacle and 120 VAC GFCI

Receptacles with Circuit Breakers
Note: For matching 240 V plug, order #119 172.
ARC END with Crater-out

While welding

14. International Receptacle Panel with 16 A,
240 VAC Receptacle, 120 VAC GFCI
Receptacle and 32 A, 240 VAC Receptacle
with Circuit Breakers
Note: For matching 240 V plug, order #255 416
and for matching 120 V plug, order #255 419.
Shielding
gas
Arc
To start Crater-out, press

momentary contact switch
Welding
current
ramps
down
Maintain
shielding
gas
coverage
Maintains shielding gas coverage

Eliminates tungsten and workpiece
contamination
Crater-out time allows for addition
of filler
Eliminates unwanted arc strikes
outside the weld area
Workpiece


Units Worry-Free
steering clear of CC/CV welder/generators even though they offer a
superior arc and multiple welding processes. Miller circuit board
reliability isnt a concern since all Big Blue multiprocess industrial engine
drives feature the Vault.
watertight harness connections, the Vault provides a clean circuit board
environment, protecting the electronics and controlling output
in heavy industrial applications. No other competitor protects their
electronics with a sealed vault, leaving critical circuit boards exposed to
harsh elements that can disrupt the machines electronics, and therefore,
its operation.
Why Industrial Engine Drive Customers

Choose Miller
The ultimate test of Miller reliability is how it performs in the field.
These pictures provide a glimpse of how Miller industrial engine
drives perform for our customers. Read the full stories, and many
others demonstrating our superior reliability, at MillerWelds.com.
Rigorous Testing for Tough,

Real-World Conditions
Airborne dust and sand.
Critical components are exposed
to abusive airborne particles in a
Humidity and corrosion.
Inside our Houston testing room,
critical components are subjected
to extended moisture and corrosive
salt exposure to ensure theyll run
even when exposed to humid
climates, corrosive coastal
environments, and driving rain.
Temperature extremes. Miller
industrial engine drives are tested
to ensure performance in scorching
heat. All Miller engine-driven
machines are weld rated at 104
degrees Fahrenheit, but actual tests are conducted up to 122 degrees
Fahrenheit to assure peak performance.
Female
Receptacle

Full KVA Plug Kit
#119 172 Field
120/240 VAC, 50 A plug
(NEMA 14-50P) to fit full
KVA receptacle.

Weld Leads
#043 952

#255 418 1-Phase,
240 VAC, 32 A plug
#255 416 1-Phase,
240 VAC, 16 A plug
Engine Filter Kits

#246 987 Field. For CAT
#253 901 Field. For Kubota
Spark Arrestor (Muffler) Kit #300 585 Field
Prevents particles from leaving the muffler that
could potentially start a fire. Mandatory when
forest-covered land, and all national forests. For
other areas, check your state and local laws.
Meets U.S. Forest Service Standard 5100-1B.
FA-1D Lockable Flame
Arrestor Fuel Cap #043 947
prevent vandalism. A built-in
flame arrestor prevents flames
or sparks from entering the
fuel tank.
Shuts off air flow to the engine to prevent overspeed condition. Required on many petroleum
jobsites, this valve provides both manual and
automatic operation giving you two methods of
operation to meet jobsite compliance standards.
Protective Cover
#195 301 Field
cover with Miller logo
resists stains and
mildew, and protects
the finish of your
welder.
TIG (GTAW) Welding
Dynasty 200 Series #907 099, #907 099-01-1

For premium portable AC/DC TIG arc quality.
HF-251 Series #042 388
HF-251D-1, 115 VAC
High-frequency arc starter
and stabilizer. See Accessory
Lit. Index No. AY/5.0.

The XMT 350, CST 280 and Dynasty 200 power
sources can be run off the machines generator
to provide two arcs with only one engine. There
is no arc interaction under 180 amps.
#951 582
#951 543
include secondary contactor, gas valve and drive
roll kit. See Lit. Index No. M/6.42.
SuitCase 12RC Wire
Feeder #951 580
Lightweight and flexible
enough to run a variety of
wires up to .062-inch
diameter. Includes remote
voltage control and drive roll
kit. See Lit. Index No. M/6.5.
XMT 350 Series

#907 161, #907 224,
#907 366
and DC/18.84.
CST 280
#907 244, #907 244-01-1
#907 251, #907 251-01-1
See Lit. Index No. DC/29.55.
Plasma Cutting

Miller produces a complete line of dependable
MIG guns. See Lit. Index Nos. AY/15.0, AY/16.0
and AY/17.0.
Spoolmatic 30A Spool Gun #130 831

Air-cooled, 200-amp, one-pound spool gun for
aluminum MIG. See Lit. Index No. M/1.73.
Requires WC-24 Control (#137 549).
XR Wire Feeders and Guns
Push-pull system designed to handle difficult-tofeed soft alloy wires such as aluminum. See Lit.
Index No. M/1.7, M/1.71, and M/1.73.

Spectrum 875 #907 583
(not shown).
RFCS-14 HD Foot Control #194 744

Heavy-duty foot control for remote current,
voltage and contactor control. Includes
20-foot (6 m) cord and 14-pin plug.
Remote Controls
RHC-14 Hand Control #242 211 020

Miniature hand control for remote current,
voltage and contactor control. Dimensions:
4 x 4 x 3.25 inches (102 x 102 x 82 mm).
Includes 20-foot (6 m) cord and 14-pin plug.
Wireless Remote Foot Control #300 429
For remote current, voltage and contactor
control. Receiver plugs directly into the 14-pin
receptacle of Miller machine. 90-foot (27.4 m)
operating range.
Control #300 430
For remote current, voltage
and contactor control.
Receiver plugs directly into
the 14-pin receptacle of
Miller machine. 300-foot
(91.4 m) operating range.
Optional where improved reception is desired.
RMS-14 On/Off Control #187 208

Momentary-contact switch for contactor control.
Rubber-covered pushbutton dome switch ideal
for repetitive on-off applications. Includes 26.5foot (8 m) cord and 14-pin plug.
PRHC-14 Hand Control

#195 511
Complete current or voltage
control brings 120 volts GFCI
power to work area in a single
cord. Housed in a durable,
light aluminum case and
includes 125-foot (38 m) cord with plugs.
Extension Cords for 14-Pin Remote Controls
#242 208 025 25 ft. (7.6 m)
#242 208 050 50 ft. (15.2 m)
#242 208 080 80 ft. (24.4 m)
RCC-14 Remote Contactor and Current Control

#151 086
Rotary-motion fingertip control fastens to TIG
torch using two Velcro straps. Includes 28-foot
(8.5 m) control cord and 14-pin plug.
Cable Tree #043 826

HWY-224 Trailer
OFR-224 Trailer
A 2650-pound (1202 kg) capacity trailer.Welded
4 holes
Front Panel
C
D
E
Dual Hitch #300 831

2-inch (50 mm) ball hitch and 3-inch (76 mm)
lunette eye in one reversible assembly.
A. 27.75 in. (705 mm)

B. 26.25 in. (667 mm)
C. 52 in. (1321 mm)
D. 2 in. (51 mm)
E. 56 in. (1422 mm)
F. .562 in. (14 mm) dia.
Height: 32 in. (813 mm)
Width: 26.25 in. (667 mm)
Depth: 56 in. (1422 mm)

Model
Gross Axle
Gross Vehicle Net
Weight Rating Weight Rating Payload
HWY-224
OFR-224
3500 lb.
(1588 kg)
*Width at outside of fenders.
2960 lb.
(1343 kg)
Height
of Bed
Track (Center Standard Tires

Road
to center of
(Standard rating
Clearance tires)
or P-size rating) Dimensions
18.5 in.
7.25 in.
2650 lb.
(1202 kg) (470 mm) (184 mm)
52 in.
(1321 mm)
B78-13
Net
Weight

320 lb.
Width: HWY 59.5 in. (1511 mm)* (145 kg)
OFR 58.438 in. (1484 mm)
Electrode Hot
Remote Control

PRHC-14
14-Pin PRHC-14 OR
#195 511
#300 430
#300 749
Work
Basic Equipment
Stick Electrode
Wireless
Remote
Hand Control
#951 582
#951 543
SuitCase
X-TREME
8VS/12VS
Flux Cored or MIG Gun
Work
TIG Torch
with Valve

Lift-Arc TIG
Work

Remote Control

RHC-14
RHC-14
#242 211 020

#300 430
#300 749
Basic Equipment
SuitCase 12RC
14-Pin
Stick Electrode
Wireless
OR
Remote
Hand Control
Work
14-Pin
Flux Cored or MIG Gun

SuitCase
12RC
#951 580
Work
Spoolmatic 30A Gun
Aluminum MIG (GMAW) Basic Equipment

Spoolmatic 30A
WC-24
14-Pin
#130 831
#137 549
WC-24
Work

HF-251D-1
Dynasty 200 SD
Dynasty 200 DX
#042 388*
#907 099
#907 099-01-1
*TIG power cable adapter required
TIG
Torch
14-Pin
HF-251D-1
Or Other
Work
Stock No.
Description
Big Blue 400 Pro
#907 604
#907 605
#907 606
CAT. USA model

Mitsubishi. USA model
Kubota. USA model
Big Blue 400X Pro
#907 630
#907 631
CAT (CE). International model

Kubota (CE). International model
Adapter Cord, Full KVA
#300 517
Field
Full KVA Plug Kit
#119 172
Qty.
Field Accessories
International Plugs
Field
Field. See page 5
Engine Filter Kit
#246 987
#253 901
#252 782
Field. For CAT, includes air, oil and fuel filters

Field. For Kubota, includes air, oil and fuel filters
Field. For Mitsubishi, includes air, oil and fuel filters
#300 585
Field
#043 947
Field
#300 576
Field. For Mitsubishi
Protective Cover
#195 301
Field
Stick Welding Leads
See page 5
#951 582
#951 543
SuitCase 12RC
#951 580
Spoolmatic 30A Spool Gun
#130 831
Requires WC-24 Control. See Lit. Index No. M/1.73
WC-24 Control
#137 549
See Lit. Index Nos. AY/15.0, AY/16.0 and AY/17.0
XR Wire Feeder Control and Guns
See Lit. Index No. M/1.7, M/1.71, and M/1.73
TIG Welding
Dynasty 200 SD
#907 099
Dynasty 200 DX
#907 099 011
HF-251D-1
#042 388
XMT 350 Series
#907 161
#907 224
#907 366
CC/CV model w/Dinse-style connectors. See Lit. Index No. DC/18.83

VS model w/Tweco-style connectors. See Lit. Index No. DC/18.83
MPa model w/Dinse-style connectors. See Lit. Index No. DC/18.84
CST 280 CC/DC
#907 244
#907 244 011
#907 251
#907 251 011

#907 529
Includes X-CASE . See Lit. Index No. PC/9.2
#907 579
Includes X-CASE . See Lit. Index No. PC/9.6
#907 583
Plasma Cutting
Spectrum 875
Remote Controls and Switches
See page 6

HWY-224 Trailer
#043 805
OFR-224 Trailer
#043 802
Cable Tree
#043 826
Dual Hitch
#300 831
Combination 2-inch (50 mm) ball hitch and 3-inch (76 mm) lunette eye in
one reversible assembly. For HWY-224 or OFR-224
Date:
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Soluciones ptimas para la

soldadura en lneas de tuberas"

Tendencia - Desarrollo de Aceros

Tendencia - Desarrollo de Aceros

Tendencia - Desarrollo de Aceros

Control del Precalentamiento y la

Electrodos Bsicos (sin secar)

Electrodos Bsicos (secos)

Alambre slido/ Alma Metlica

Alambre Tubular sin Gas

Alambre Tubular con gas

Tendencia Alta Productividad

Procesos GMAW and

Empleo de juntas mas

Tendencia - Falta de Soldadores

Equipamiento de fcil set

Facilitar los sistemas de

Personal que cubra las

Tendencia Lugares Extremos

Short Circuit GMAW vs RMD

RMD vs. Stick Electrode

SMAW Root Pass

Alambres Tubulares con Alma

Incremento de las tasas de deposito

Mas baja entrega trmica para una

Bajo niveles de salpicadura, y mnima

Habilidad para unir aberturas sin

Metal Cored Wires:

Soluciones para los pases de

Soldadura de Relleno y terminacin- FCAW

Big Blue 350 PipePro

Big Blue 700X Duo Pro

Big Blue 350 PipePro

Suitcase X-TREME 8 HD DS(Feeder):

Wireless Remote control:

Hobart 79T8(81N1+) Flux Core Wire:

Big Blue 350 PipePro

Compact size & weight

Big Blue 700X Duo Pro

Wireless Remote control:

Hobart 79T8(81N1+) Flux Core Wire:

Using 2- 350 Pipe Pro modules

Two independent power generators 5Kw & 27Kw

Big Blue 700X Duo Pro

Quiet/Smooth diesel engine

Sound Level 70% reduction!

Utilize the BB600X base & case

Pre-Calentamiento por Induccin

Aplicaciones en Lneas de Tubera

East West pipeline II; 7000 km; China

X80 (4000 km); 48; 18.4 - 22 mm

Raz: RMD (GMAW-S);TM80Ni1

50 uniones/da; (48 & 18.4 mm)

MMX Mineroduto Minas-Rio, X80, 550 km,

X80 (550 km); 26 & 24; 11 - 23 mm

Raz: RMD (GMAW-S);TM80Ni1

60 uniones/da; (24 & 15.8 mm)

Excellent operator appeal

API 5L oil and gas transmission pipelines

SLAG SYSTEM: Fast freezing, basic type, flux-cored wire

TYPICAL DIFFUSIBLE HYDROGEN*:

TYPICAL MECHANICAL PROPERTIES* [Aged 48 Hrs. @ 200F (93C)]:

1/16 (1.6mm) Diameter

5/64 (2.0mm) Diameter