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Research Article
Evaluation of Physical and Chemical Changes in Pharmaceuticals Flown
on Space Missions
Brian Du,1 Vernie R. Daniels,1 Zalman Vaksman,2 Jason L. Boyd,3 Camille Crady,1 and Lakshmi Putcha4,5
Received 5 November 2010; accepted 24 March 2011; published online 9 April 2011
Abstract. Efcacy and safety of medications used for the treatment of astronauts in space may be
compromised by altered stability in space. We compared physical and chemical changes with time in 35
formulations contained in identical pharmaceutical kits stowed on the International Space Station (ISS)
and on Earth. Active pharmaceutical content (API) was determined by ultra- and high-performance
liquid chromatography after returning to Earth. After stowage for 28 months in space, six medications
aboard the ISS and two of matching ground controls exhibited changes in physical variables; nine
medications from the ISS and 17 from the ground met the United States Pharmacopeia (USP) acceptance
criteria for API content after 28 months of storage. A higher percentage of medications from each ight
kit had lower API content than the respective ground controls. The number of medications failing API
requirement increased as a function of time in space, independent of expiration date. The rate of
degradation was faster in space than on the ground for many of the medications, and most solid dosage
forms met USP standard for dissolution after storage in space. Cumulative radiation dose was higher and
increased with time in space, whereas temperature and humidity remained similar to those on the
ground. Exposure to the chronic low dose of ionizing radiation aboard the spacecraft as well as
repackaging of solid dosage forms in ight-specic dispensers may adversely affect stability of
pharmaceuticals. Characterization of degradation proles of unstable formulations and identication of
chemical attributes of stability in space analog environments on Earth will facilitate development of
space-hardy medications.
KEY WORDS: chromatography; dissolution; pharmaceutical stability; potency; space radiation.
INTRODUCTION
Pharmaceutical stability is a key determinant of therapeutic efcacy and toxicity of medications. The objective of
stability testing is to provide evidence as to how the quality of
a drug product varies as a function of time and storage
conditions such as temperature, humidity, and light, which
allows determination of shelf life (expiration date) for a drug
product. Stability testing is also used to determine if the
container closure system or packaging is suitable (1). Stability
testing provides evidence that the quality of a drug substance
Electronic supplementary material The online version of this article
(doi:10.1208/s12248-011-9270-0) contains supplementary material,
which is available to authorized users.
1
299
Du et al.
300
ward toxic effects that could compromise astronaut safety and
health. Over the life of NASAs human spaceight program,
duration of missions has increased, resulting in a concomitant
increase in demand for pharmaceuticals during ights. The
use of pharmaceuticals during space shuttle missions is
common with crews taking more than 500 individual doses
of 31 different medications during the rst 33 ights (6).
Primarily, medications taken during shuttle ights have been
orally administered, although ocular, topical, rectal, and
parenteral formulations are included in the onboard operational medical kits.
Stability characteristics and industry standards for shelf
life are well established for terrestrial environments. For
example, photolytic degradation of drugs by exposure to the
low energy of visible light (511) and uorescent light (1214)
is a well-documented phenomenon. Light is destructive to
many drug classes, making amber bottles standard for
dispensing most pharmaceuticals. Although amber-colored
bottles are effective in protecting drugs from destructive
exposure to components of visible light, they do not protect
drugs from other forms of radiation that may affect drug
stability in space.
On Earth, stability and shelf life of commercial pharmaceutical preparations is ensured by designing protective
packaging and dispensing practices, for example, humidity
and temperature conditions for storage are specied on the
basis of results from accelerated stability studies required
before the product is released to the marketplace (13,15). A
comprehensive stability study includes characterization of
hygroscopicity, dehydration, physical and chemical degradation, drug release pattern, hardness, photosensitivity as a
function of relative humidity and temperature, gas liberation
tendency, product packaging material interaction, and dimensional aspects (16). Contrary to standard dispensing practices
on Earth, pharmaceuticals are packed and dispensed in
special ight-certied containers and stored in compactly
packed kits, and this packaging could affect stability and shelf
life of pharmaceuticals in space. This investigation aims to
evaluate the effect of prolonged exposure to the space craft
environment on the stability of pharmaceuticals. The objective was to identify differences in variables that indicate
physical and chemical stability of medications between
ground controls and spaceight; chemical degradation proles of formulations and relevant environmental variables of
301
Payloads
1
2
3
4
STS-121
July 17,
2006
2
None Expired
STS-117
June 22,
2007
Expired
Formulations:
1. Imipenem/Cilastin
Powder (05/2007)
2. Clotrimazole Cr
(05/2007)
STS-122
Feb. 20,
2008
Expired
Formulations:
1. Sertraline Tab (06/2007)
(08/2007)
3. L.evothyroxin Tab
(08/2007)
4. Progestin/Estrogen
Pack (08/2007)
(09/2007)
6. Phenytoin Cap (09/2007)
7. Amoxicillin/Clavulanate
(10/2007)
8. Mupirocin Oint
(10/2007)
9. Nasal Cobolamine Gel
(10/2007)
10. Epinephrine lnj
(10/2007)
11. L.idocaine Inj (10/2007)
12. Promethazine Inj
(10/2007)
STS-126
Nov. 30,
2008
Expired
Formulations:
1. Furosemide (06/2008)
2. Azithromycin (08/2008)
3. Triamcinolone Cr
(08/2008)
4. Atrovastatin (10/2008)
5. Ibuprofen (10/2008)
6. Metopolol succinate
(10/2008)
7. Promethazine Tab
(10/2008)
8. Promethazine Supp
(10/2008)
9. Risedronate
(10/2008)
Metronidazole (11/2008)
Temazepam (11/2008)
SMX/TMZ (12/2008)
Acyclovir (12/2008)
Dextroamphetamine
(12/2008)
7. Silver Sulfadiazine Cr
(12/2008)
(11/2007)
14. Cefadroxil Cap
(11/2007)
15. Fluconazole Tab
(11/2007)
Fig. 2. Flight payload kit manifestation and return schedule. Each kit contained 33 dosage forms as 22 solid, seven
semisolid, and four liquid formulations
Sample Analysis
All physical and chemical analyses were conducted
simultaneously for ground and ight samples to minimize
analytical variability. The dispensing details, sample size, and
physical variables measured for each formulation type are
presented in Table I. Once on the ground, ight kits were
stored in the same environmental chamber as the control kits
until they were analyzed. All physical and chemical analyses
were completed within 68 weeks after the ight kits were
returned to Earth.
Temperature and RH data were retrieved from HOBO
U12 Temp/RH Data Loggers after the return of each ight kit
along with the data from the time-matched control kit. The
cumulative radiation dose for the shuttle and ISS was
estimated from the dosimeter in each ight kit and reported
by the Space Radiation Analysis Group at the JSC. Radiation
on the ground was monitored using passive dosimeters placed
in the environmental chamber; dosimeters and radiation
reports were provided by contract vendors.
Physical Variables
Most physical variables were assessed by visual observation and by using standard instrumentation for verication of
compliance with pharmaceutical stability. Weight, physical
appearance, color, odor, and texture of solid dosage forms
(capsule, tablet) were examined for physical characterization.
Tablet hardness and friability were determined for compressed and coated tablets, whereas caking, clumping, and
drying of content were assessed for capsules. For semisolid
(gel, cream, ointment, and suppository) formulations, physical
characterization also included cracking, liquefaction, drying,
and phase separation. Liquid and injectable formulations
Formulation type
Solids (tablet and capsule)
Semisolids (gel, cream, ointment,
and suppository)
Liquids (ophthalmic and injectable)
Number in
each kit
Number
repackaged
24
22
Physical variables
Number of unit
doses tested
36
13
1
Du et al.
302
were examined for presence of particulates, microbial contamination according to standard operating procedures of the
NASA microbiology laboratory, and pH.
&
&
&
&
Payload 2
Payload 3
Payload 4
Promethazine suppository
Triamcinolone cream
Acyclovir tablet
Amoxicillin/clavulanate tablet
Ciprooxacin tablet
Ciprooxacin ophthalmic ointment
Dextroamphetamine tablet
Levothyroxine tablet
Metronidazole tablet
Dextroamphetamine tablet
Imipenem/cilastatin powdera
Levothyroxine tableta
Promethazine suppositorya
Silver sulfadiazine cream
Triamcinolone cream
Amoxicillin/clavulanate tableta
Ciprooxacin ophthalmic ointmenta
Fluconazole tableta
Imipenem/cilastatin powdera
Silver sulfadiazine creama
Sulfamethoxazole/trimethoprim tablet
303
Linear regression analysis of percent API content as a
function of duration of stowage was performed for comparing
degradation of formulations between control and spaceight.
These data are presented in Tables III S A and III S B of SM.
While the correlation coefcient values (r2) of linear regression
for most of the formulations from spaceight and control indicate
acceptable t (0.620.99), it is apparent from the low r2 values
observed for both control and ight degradation proles of
cilastatin in imipenem/cilastatin formulation that linear regression
analysis may not adequately describe degradation of this API in
this formulation. Interestingly, degradation appears to be
marginal for this API under both conditions. In contrary,
imipenem in the same formulation in addition to ibuprofen
tablets had low r2 values for control but not for ight samples
suggesting that degradation proles may be different between
control and ight for these two APIs. Atorvastatin, cefadroxil,
and PMZ liquid formulation degraded more than two times faster
in ight than on the ground (Table S III B).
It is apparent that clavulanate in amoxicillin/clavulanate
(Augmentin) was the most unstable API. The rates of
degradation of clavulanate on the ground and in spaceight
were 0.1005% and 0.0936%/100 days, with a predicted loss of
potency close to 50% occurring by 489 and 534 days,
respectively, much sooner than the expiration date. In
general, while degradation was faster in space than on the
ground for most of the APIs, loss of API content was <20%
of label claim except for levothyroxine and trimethoprim
which were 28% and 21%, respectively.
The percentage of dissolution at USP tolerance time
interval (Q) from control and ight samples for 12 solid dosage
forms after each payload period are presented in Table IV and
compared between the two conditions. These results indicate
that most formulations from the control and spaceight met
USP dissolution standards. The dissolution of clavulanate from
amoxicillin/clavulanate tablets did not meet USP tolerance
standard and was very low due to its chemical degradation in
both control and ight samples from all four payloads. In
contrast, the Q values for amoxicillin from the same formulation
met USP standard for all samples. The dissolution of temazepam tablets and sulfamethoxazole in sulfamethoxazole/trimethoprim tablets from payload 4 did not meet USP tolerance
standard (Table IV) for both control and ight.
Environmental Factors
The mean temperature and relative humidity data for
control and ight for all four payloads are presented in Fig. 6.
Temperature and humidity were similar for ground and ight
conditions, and they remained within the USP recommended
range. Although the average percent humidity for all payloads
remained well within the USP-dened range during ight, there
0
0
Payload 2
Flight
Control
2
2
Payload 3
Flight
Control
11
8
18
Payload 4
Flight
Control
17
16
Flight
24
26
Du et al.
304
Clavulanate
% Content
Amoxicillin
120
120
110
100
80
100
60
90
40
80
Control
20
Flight
70
0
200
200
Fig. 3. Degradation of amoxicillin and clavulanate in augmentin tablets. Each data point
represents one of four payloads. Shaded area represents USP range for label claim; dashed
line indicates labeled expiration date
were isolated incidents of RH values falling below the recommended minimal level (30%). As expected, the cumulative
radiation dose for control conditions for all four payloads
(5.45 mGy) was negligible and substantially lower than the
cumulative radiation dose during ight (110.7 mGy), and the
accumulation rate appears to be linear (Fig. 7).
DISCUSSION
Results of this investigation constitute a preliminary but
a systematic evaluation for the rst time, of changes in
C ip r o f l o x a c i n
120
Promethazine
110
100
90
80
Control
Flight
70
120
% Content
110
100
90
80
70
120
110
100
90
80
70
0
200
400
600
800
1000 0
200
400
600
800
1000
Days of stowage
Fig. 4. Degradation of ciprooxacin and promethazine dosage forms. a Solid, b semisolid,
c liquid. Each data point represents one of four payloads. Shaded area represents USP
range for label claim; dashed lines indicate labeled expiration date
305
Cefadroxil
110
Azithromycin
Levofloxacin
% Content
100
90
80
70
0
200
400
600
800 1000 0
200
400
600
800 1000 0
110
200
400
600
800 1000
Sulfamethoxazole
Trimethoprim
% Content
100
90
80
70
0
200
400
600
800 1000
200
400
600
800 1000
Days of stowage
Fig. 5. Degradation of antibiotic tablets. Each data point represents one of four payloads. Shaded area represents USP range for
label claim; dashed lines indicate labeled expiration date
Susceptibility of API
Certain APIs such as levothyroxine, dextroamphetamine, promethazine, trimethoprim, sulfamethoxazole, and
clavulanate appear to be more susceptible to spaceight
environmental conditions than others in the study. Levothyroxine was the only API that fell below potency level in ight
samples from all four payloads while remained stable on
ground until after the rst two payload intervals (332 days).
Additionally, levothyroxine had a higher percent degradation than others with more than 20% loss of API after
880 days of storage in space (Table S III B). Levothyroxine
formulation is known to be unstable on the ground (19),
Table IV. Dissolution Percent of API at USP Tolerance Time Period (Q) for Solid Formulations
Payload
Medication
Active Substance
Acyclovir
Amoxicillin/
Clavulanate
Cefadroxil
Ciprooxacin (T)
Dextroamphetamine
Furosemide
Ibuprofen
Levothyroxine
Metronidazole
Promethazine (T)
Temazepam
Sulfamethoxazole/
Trimethoprim
Label
(mg)
400
875
125
500
500
5
20
400
0.025
250
25
15
800
160
Payload 1
USP
Control
Q (% in min) Q (%) SD
80
85
80
80
80
75
80
80
70
85
75
80
75
75
in
in
in
in
in
in
in
in
in
in
in
in
in
in
45
30
30
30
30
45
60
60
45
60
45
30
60
60
99.8
118.1
31.6
100.4
94.3
93.5
98.6
97.4
83.4
99.9
100.0
85.8
90.5
95.9
0.27
1.99
4.51
0.44
1.28
0.38
2.55
2.93
1.77
0.09
0.00
3.04
4.24
0.43
Payload 2
Payload 3
Flight
Control
Flight
Q (%) SD
Q (%) SD
Q (%) SD
99.1
113.9
44.4
92.4
92.2
95.2
98.5
99.7
81.6
100.0
99.8
104.8
88.0
93.1
0.51
0.96
1.55
2.51
3.02
3.93
1.09
0.28
0.62
0.07
0.28
4.25
0.06
5.38
97.5
100.6
11.1
98.8
88.3
104.1
97.0
99.2
90.7
99.9
99.8
91.4
97.5
95.7
1.76
1.14
0.05
1.63
4.07
5.03
0.11
0.97
1.52
0.00
0.23
1.17
0.14
0.80
98.8
99.7
32.8
97
89.0
94.8
97.9
98.4
92.9
99.9
100.0
89.4
97.0
94.1
Control
Q
SD
Payload 4
Flight
Q
SD
Control
Q (%) SD
94.3
85.6
4.4
95.2
84.7
83.0
80.4
94.6
81.0
91.5
85.1
69.4
72.7
80.7
0.73
0.65
0.84
0.90
0.48
1.79
0.39
0.30
11.83
0.28
0.12
1.37
0.76
0.04
Flight
Q (%) SD
91.8
86.1
8.7
91.0
82.1
79.1
79.8
91.6
82.9
88.6
80.9
64.5
69.4
78.7
1.06
0.17
1.81
2.43
0.19
4.16
2.74
2.29
2.14
0.68
0.13
6.37
0.08
0.75
Du et al.
306
30.00
b
50.00
40.00
20.00
Control
Flight
15.00
10.00
% Humidity
Degrees (C)
25.00
30.00
Control
Flight
20.00
10.00
5.00
0.00
0
1
2
3
Payload
2
3
Payload
Fig. 6. Comparison of mean temperature (a) and relative humidity (b) conditions between ground
and spaceight
120
Control
Flight
100
80
110.70
74.53
60
44.12
40
20
4.54 1.93
4.84
5.06
5.45
0
1
2
3
Payload
307
ceuticals in commercial environments, space radiation consists of mixed uences of high- and low-intensity radiation
(29,30) with a lower dose rate and longer duration of
accumulation in contrast to exposure for pharmaceutical
sterilization that typically last for a few minutes. In our study,
the rate of accumulation of radiation dose was consistent
through the time intervals between the two ISS payload time
intervals, 31and 36 mGy accumulated by the time of return of
payloads 3 and 4 with 12.5% and 12.7% accumulation per
day, respectively.
Studies of radiation effects on pharmaceuticals on the
Earth are not aimed to understand or estimate the effect of
fragmentation ions on stability, thus, the extent of damage
caused by different daughter ions to each class of medication
is unknown. With respect to medications, in addition to the
concern about radiation effects that can induce signicant
changes in the API levels or potency of the medication, it is
rather important to determine structure and biological
activity of degradation products and establish toxicity limits
of active degradants in a formulation. This may pose a greater
risk than efcacy for the assessment of therapeutic index of a
formulation degraded in space. As such, information on
differences in the degradation products formed during ground
versus ight conditions will aid the assessment of therapeutic
index of formulations packed in operational medical kits on
board long duration space missions. To this end, accelerated
stability studies in a simulated spaceight environment that
include variables such as vibration, gravity uctuations, and
ionizing proton and heavy ion radiation on the ground with the
unstable formulations identied in this study will allow characterization of degradation proles of APIs and facilitate the
assessment of safety of medications in space. Additionally,
research on new and emerging formulation and packaging
technologies may enhance and ensure adequate shelf life of
medications in space.
Finally, constraints associated with conducting research
in space limit the opportunity for robust experimental design
and adequate statistical rigor. However, this study attempts to
examine whether or not the issue of pharmaceutical stability
exists in space. To this end, results presented here clearly
demonstrate that while certain formulations like levothyroxine and amoxicillin/clavulanate are inherently unstable and
may not be suitable for space formulary, physicalchemical
characteristics of others that appear to be unstable in space
are due, at least in part, to the effect of unique environmental
factors other than temperature and humidity unlike on Earth.
As such, it is important to characterize space-specic
degradation products and toxicity limits using ground-based
analog environments of space that include proton and heavy
ion radiation, vibration, and multiple gravity conditions. This
information can facilitate research for the development of
space-hardy pharmaceuticals and packaging technologies.
CONCLUSION
A spaceight presents unique environmental challenges
that include radiation enrichment, excessive vibration, and
off-nominal gravity environments which might affect pharmaceutical stability in space. Results from this preliminary
investigation designed to examine changes in chemical
content and physical attributes of dosage forms stored aboard
308
space missions suggest that there may be differences with
respect to potency and rate of degradation of formulations
stored in space compared to those on the ground. Some APIs
and formulations may be more sensitive than others, and
specic chemical and formulation characteristics may inuence the stability of medications in space. Cumulative lowdose radiation and dispensers used for solid dosages in space
appear to inuence stability of pharmaceuticals in space.
ACKNOWLEDGMENTS
This research was funded by an NRA research grant from
the National Aeronautics and Space Administration (NASA).
The authors acknowledge and appreciate the technical
support provided by team members of the NASA Nonexercise Physiological Countermeasures Project and the
International Space Station Medical Project. We thank Dr.
Ramona Garza, a scientist from Universities Space Research
Association, for providing reports of radiation dosimetry data
and for her guidance on space radiation results for this study.
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