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Lavender International: Magnetic Particle Assessments: Module 6-1
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Tuesday, September 18, 2001
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Copyright 2000. Lavender International Online Assessments are copyrighted and may only be used
for personal use. Your use of the assessments signifies your acknowledgement of this fact and full
understanding of the website Terms and Conditions.
1. Which of the following types of magnetic field exhibits no external flux leakage in the absence of
discontinuities?
j Vectored
k
l
m
n
j Longitudinal
k
l
m
n
j Circular
k
l
m
n
j All of the above exhibit external flux leakage
k
l
m
n
2. Which of the following materials will have a permeability slightly greater than that of free space?
j Iron
k
l
m
n
j Aluminium
k
l
m
n
j Copper
k
l
m
n
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j Gadolinium
k
l
m
n
3. What is the value given in SI unites for the permeability of free space?
j1
k
l
m
n
j 0.72 Tesla
k
l
m
n
j 5 Gausss
k
l
m
n
j 4 x 10 -7 Henries/M
k
l
m
n
4. When a ferromagnetic material becomes magentised under the influence of an increasing stronger
magnetising force, which of the following occurs?
j Domains become larger and fewer in number
k
l
m
n
j Domains become smaller and fewer in number
k
l
m
n
j Domains become smaller and greater in number
k
l
m
n
j Domains become larger and greater in number
k
l
m
n
5. Which of the following would constitute a low reluctance preferential path?
j Non metallic inclusion
k
l
m
n
j Ferromagnetic particle
k
l
m
n
j Copper
k
l
m
n
j Air
k
l
m
n
6. When carrying out magnetic particle inspection, flux density is generated into the ferromagnetic
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9/18/2001
Page 2 of 4
material being inspected. One unit of flux density is the gauss. How many webers per square metre
equal one gauss?
j 0.72
k
l
m
n
j 10 -4
k
l
m
n
j 2 x 10 -6
k
l
m
n
j 0.00072
k
l
m
n
7. The right hand rule shows which of the following relationships?
j Electron flow from negative to positive with a magnetic field parallel to the current flow
k
l
m
n
j Current flow from negative to positive with a magnetic field perpendicular to the
k
l
m
n
current flow
j Electron flow from positive to negative with a magnetic field parrallel to the current
k
l
m
n
j Current flow from positive to negative with a magnetic field peroendicular to the
k
l
m
n
current flow
8. A ferromagnetic material with a steep initial curve will have which of the following properties?
j Low permeability
k
l
m
n
j Low coercivity
k
l
m
n
j High reluctance
k
l
m
n
j The material will have all of the above properties
k
l
m
n
9. When magnetising with alternating current, a lagging effect occurs where by the magnetic flux
density within the metrial lags behind the applied magentising force. What is this phenomena called?
j Retentivity
k
l
m
n
j Reluctance
k
l
m
n
j Hysteresis
k
l
m
n
j Permeability
k
l
m
n
10. Direct induction will always generate which of the following types of magnetic field?
j Circular
k
l
m
n
j Longitudinal
k
l
m
n
j Vectored
k
l
m
n
j All the above could be generated
k
l
m
n
11. The curie point is the temperature at which a ferromagnetic material will become paramagnetic and
as such loose its high susceptibility to magnetisation. What is the curie point temperature for cobalt?
j 770 Degrees Farenheit
k
l
m
n
j 1130 Degrees Farenheit
k
l
m
n
j 770 Degrees Celsius
k
l
m
n
j 1130 Degrees Celsius
k
l
m
n
12. The magnetic flux lines which flow through a bar magnet form closed loops but can be broken by
which of the following?
j A change in permeability
k
l
m
n
9/18/2001
Page 3 of 4
j A non metallic inclusion

k
l
m
n
j A crack
k
l
m
n
j None of the above will cause a break in a flux line
k
l
m
n
13. The earth itself has a magnetic effect which can affect ferromagnetic materials. Which of the
following best describes this magnetic effect?
j Mono-Polar
k
l
m
n
j Bi-Polar
k
l
m
n
j Multi-Polar
k
l
m
n
j Circular Magnetic Fields
k
l
m
n
14. A fault in magnetised material will best be detected when it lies in which of the following directions?
j Parallel to the magnetic field
k
l
m
n
j Perpendicular to the magnetic field
k
l
m
n
j Parrallel to the magnetising current
k
l
m
n
j Perpendicular to the magnetising force
k
l
m
n
j Both parallel to the magnetic field and perpendicular to the the magnetising force
k
l
m
n
j Both perpendicular to the magnetic field and parrallel to the magnetising current
k
l
m
n
15. A change in which property of between the material being inspected and the discontinuity to be
detected generates flux leakage?
j Conductivity
k
l
m
n
j Permeability
k
l
m
n
j Oxidisation
k
l
m
n
j Hysteresis
k
l
m
n
16. Which of the following materials would be considered to be have a permeability much greater than
that of air?
j Aluminium
k
l
m
n
j Bismuth
k
l
m
n
j Zinc
k
l
m
n
j Gadolinium
k
l
m
n
j None of the above have a permeability much greater than air
k
l
m
n
17. Which of the following flux leakage curvatures will have the greatest attraction for magnetic
particles?
j Low Curvature
k
l
m
n
j No Curvature
k
l
m
n
j Highly curved
k
l
m
n
j Curvature has no effect on magnetic particle attraction
k
l
m
n
18. A discontinuity which generates flux leakage on the surface of a ferromagnetic material will have a
high factor for which of the following properties?
j Permeability
k
l
m
n
j Reluctance
k
l
m
n
9/18/2001
Page 4 of 4
j Retentivity
k
l
m
n
j Both reluctance and retentivity
k
l
m
n
19. Which of the following decribes a Hall Effect Element Sensor?
j Two coils placed mutually perpendicular
k
l
m
n
j A P-N junction within a semi-conductor
k
l
m
n
j Current carrying semi-conductor crystals
k
l
m
n
j Coils wound around cylindrical ferrite
k
l
m
n
20. Which of the following materials will have the largest relative permeability value?
j 0.9% Carbon
k
l
m
n
j Nickel (99% annealed)
k
l
m
n
j Cobalt (99% annealed)
k
l
m
n
j Aluminium
k
l
m
n
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9/18/2001
Here are the corrections:

1. Circular
2. Aluminium
3. 4 x 10-7 Henries/M
4. Domains become larger and fewer in number
5. Ferromagnetic particle
6. 10-4
7. Current flow from positive to negative with a magnetic field peroendicular to the
current flow
8. Low coercivity
9. Hysteresis
10. Circular
11. 1130 Degrees Celsius
12. None of the above will cause a break in a flux line
13. Bi-Polar
14. Both perpendicular to the magnetic field and parrallel to the magnetising current
15. Permeability
16. Gadolinium
17. Highly curved
18. Reluctance
19. Current carrying semi-conductor crystals
20. Nickel (99% annealed)
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1. Which of the following is an advantage of three phase electrcity over single phase electricity?
j More particle mobility especially when using dry powder
k
l
m
n
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j Better detection of surface breaking faults due to skin effect

k
l
m
n
j Less current input per phase
k
l
m
n
j All of the above are advantages
k
l
m
n
2. When using field flow magnetisation (solenoid heads) a reference standard whould be used with a
known artificial discontinuity located where on the standard?
j At the centre of the cross section
k
l
m
n
j At a position one third along itself
k
l
m
n
j In the centre of the materials length
k
l
m
n
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j None of the above should be used to evaluate field flow magnetisation

k
l
m
n
3. For what reasons are laminated iron cores used for the production of AC electromagnetic yokes?
j They are easier to encapsulate in plastic
k
l
m
n
j Better efficiency in the generation of magnetic fields
k
l
m
n
j Solid iron would be too heavy
k
l
m
n
j Solid iron would not give the skin effect
k
l
m
n
4. When using a threading bar (central conductor) to test a hollow tube, it needs to be placed where in
relation to the tubes inner diameter for optimum inspection to be carried out?
j In the centre of the tube
k
l
m
n
j Adjacent to the inner circumference of the tube
k
l
m
n
j Adjacent to the outer circumference of the tube
k
l
m
n
j The conductor can be placed in any of the above positions
k
l
m
n
5. The output of power packs needed to magnetise forgings and castings too large to place in
stationary units is in the range?
j 6 - 20 MA
k
l
m
n
j 0.25 - 3 KA
k
l
m
n
j 6 - 20 KA
k
l
m
n
j 0.25 - 3 MA
k
l
m
n
9/18/2001
Page 2 of 4
6. When direct current is passed through a central conductor inserted through a holow tubes at what
point is the magnetic field intensity essentially zero?
j At the inner circumference of the tube
k
l
m
n
j At the exact centre of the threading bar
k
l
m
n
j On the surface of teh tube
k
l
m
n
j Both at the inner circumference of the tube and at the exact centre of the threading
k
l
m
n
bar
7. Under optimum conditions with dry powder for substances flaw detection, which of the following
waveforms would best be used?
j Direct current
k
l
m
n
j Three phase rectified alternating current - full wave
k
l
m
n
j Alternating current
k
l
m
n
j Single phase rectified alternating current - half wave
k
l
m
n
8. Under optimum conditions magnetic particles used with the wet method are made from iron oxide
rather than higer permeability iron. What are the reasons for this choice?
j Iron oxide is more dense than iron
k
l
m
n
j Iron oxide is less dense than iron
k
l
m
n
j Iron oxide falls out of suspension quicker than iron
k
l
m
n
j Iron falls out of suspension quicker than iron oxide
k
l
m
n
j Both Iron oxide is less dense than iron and Iron falls out of suspension quicker than
k
l
m
n
iron oxide
9. The following is a standard definition, 'A small portable device containing artificial discontinuities
used to determine when the correct magnetising conditions have been achieved.' Which of the
following is correct?
j Flux meter
k
l
m
n
j Flux indicator
k
l
m
n
j Gauss meter
k
l
m
n
j Image quality indicator
k
l
m
n
10. Which of the following techniques would best be used to detect circumferential faults in rings
without damaging the parts surface in one shot?
j Direct induction between contract heads across diameter of ring
k
l
m
n
j A threading bar
k
l
m
n
j Induced current generating a toroidal magnetic field
k
l
m
n
j Magnetic flow across the diamter of ring
k
l
m
n
11. Using 10 amps per mm diameter how much current is to be used to magnetise a bar 25 x 20 mm x
2 metres long on a bench unit using current flow?
j 286 amps
k
l
m
n
j 320 amps
k
l
m
n
j 160 amps
k
l
m
n
j 143 amps
k
l
m
n
9/18/2001
Page 3 of 4
12. Magnetic particles form indications around flux leakages due to which of the following?
j Magnetism follows the path of most resistance
k
l
m
n
j Iron particles are good conductors of electricity
k
l
m
n
j Air has a higher reluctance than iron or iron oxide
k
l
m
n
j All of the above are true
k
l
m
n
13. Which of the following materials could be inspected using the residual technique due to the
materials high retentivity?
j Low carbon steel
k
l
m
n
j Heat treated high carbon steel
k
l
m
n
j Austenitic stainless steel
k
l
m
n
j Ferritic stainless steel
k
l
m
n
14. With prods using half wave direct current, the magnetic field within the material is dependent on
which of the following factors?
j Amount of current used
k
l
m
n
j The permeability of the inspected material
k
l
m
n
j The distance between prod tips when positioned on the chromed hard facing
k
l
m
n
j Both the amount of current used and the permeability of the inspected material
k
l
m
n
j All of the above
k
l
m
n
15. Which of the following techniques is most likely to be used when a permanent record of the inside
of a threaded bolt hole is required?
j Strippable lacquer
k
l
m
n
j Photography
k
l
m
n
j Magnetic Rubber
k
l
m
n
j Any of the above may be used
k
l
m
n
16. If two magnetic fields of equal intensity are induced into a ferromagnetic material at 90 degrees to
each other in the longitudinal and transverse directions, which of the following faults could be detected?
j Faults only at 45 degrees
k
l
m
n
j Longitudinal faults only
k
l
m
n
j Transverse faults only
k
l
m
n
j Faults lying in a position 45 degrees in either direction from a direction at 45 degrees
k
l
m
n
from the longitudinal direction
17. Why would a photometer be used when carrying out fluorescent magnetic particle inspection?
j To measure the black light given off from a UV-A lamp
k
l
m
n
j To measure radiation between 320 nM - 400 nM
k
l
m
n
j To measure radiation between 400 nM - 700 nM
k
l
m
n
j None of the above
k
l
m
n
18. Photopic vision refers to vision used when carrying out which type of inspection?
j Non fluorescent inspection
k
l
m
n
9/18/2001
Page 4 of 4
j Fluorescent inspection
k
l
m
n
j Dry powder inspection
k
l
m
n
j All of the above
k
l
m
n
j Both Fluorescent inspection and dry powder inspection
k
l
m
n
19. If the levels of electric current used to magnetise ferromagnetic material are greatly exceeded, what
phenomena can occur when magnetic particles are applied?
j The particles are forced off the parts surface due to vibrational impingrement
k
l
m
n
j The particles are forced together around faults showing an indication much larger than
k
l
m
n
the fault below
j The particles are held over the entire surface giving an overall background which may
k
l
m
n
be confusing
j The part will very quickly melt
k
l
m
n
20. Which of the following would be used to render water a suitable carrier fluid for use in the wet
magnetic particle technique?
j De-wetting agent
k
l
m
n
j Rust inhibitor
k
l
m
n
j Foaming agent
k
l
m
n
j All of the above could be used
k
l
m
n
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1. Less current input per phase
2. In the centre of the materials length
3. Better efficiency in the generation of magnetic fields
4. Adjacent to the inner circumference of the tube
5. 6 - 20 KA
6. At the exact centre of the threading bar
7. Single phase rectified alternating current - half wave
8. Both Iron oxide is less dense than iron and Iron falls out of suspension quicker than
iron oxide
9. Flux indicator
10. Induced current generating a toroidal magnetic field
11. 286 amps
12. Air has a higher reluctance than iron or iron oxide
13. Heat treated high carbon steel
14. Both the amount of current used and the permeability of the inspected material
15. Magnetic Rubber
16. Faults lying in a position 45 degrees in either direction from a direction at 45 degrees
from the longitudinal direction
17. To measure radiation between 400 nM - 700 nM
18. Non fluorescent inspection
19. The particles are held over the entire surface giving an overall background which may
be confusing
20. Rust inhibitor
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1. Why do prod tips need to be kept clean and free from contaminants?
j The contamination reduces the resistance so increasing current flow
k
l
m
n
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j Clean prod tips have less chance of arcing

k
l
m
n
j Clean prods conduct current through scale much better
k
l
m
n
j The increase in resistance with dirty prods reduces the current output
k
l
m
n
j Both clean prod tips have less chance of arcing and the increase in resistance with
k
l
m
n
dirty prods reduces the current output
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2. For one person to use prods unaided which of the following would be the most suitable approach?
j Hold both prods in one hand with the detatching medium in the other
k
l
m
n
j Use the residual technique as the detetcting medium can be applied after the
k
l
m
n
magnetising force
j Use a magnetic leech attachment to one prod with the other in one hand and the
k
l
m
n
detecting medium in the other
j Prods should not be used by one person due to safety precautions
k
l
m
n
3. Subjecting a ferromagnetic material to a magnetising force which reserves in a polarity whilst at the
same time remains the same strength, has what effect?
j Demagnetisation
k
l
m
n
j Magnetisation
k
l
m
n
j None of the above
k
l
m
n
j Either demagnetisation or magnetisation
k
l
m
n
4. For the highest possible sensitivity when using the continuous method which of the following
application techniques should be used?
j Apply current whilst applying wet magnetic ink by spray
k
l
m
n
j Apply current whilst part is immersed in wet ink followed by removal whilst current still
k
l
m
n
flows
j Apply current whilst part is immersed in wet ink. Stop flow of current whilst removing
k
l
m
n
j All the above give the same sensitivity
k
l
m
n
5. Which of the following processes could have the effect of reducing the gradient of the B/H curve for a
particular ferromagnetic material?
j Cold rolling
k
l
m
n
9/18/2001
Page 2 of 4
j Subjecting the material to stress

k
l
m
n
j Annealing
k
l
m
n
j Work hardening
k
l
m
n
6. An arrangement consisting of 2 C-shaped yokes connected together at right angles will give rise to
which of the following when testing a weldment?
j A circular magnetic field
k
l
m
n
j A longitudinal magnetic field to detect longitudinal faults
k
l
m
n
j A vectored field to detect longitudinal faults only
k
l
m
n
j A vectored field which will detect both transverse and longitudinal faults
k
l
m
n
7. Which type of surface condition would be most conducive to inspection using multi direction
magnetisation by switching from one field to another at 90 degrees to the first?
j Rough as cast
k
l
m
n
j Brightly machined
k
l
m
n
n Electro polished
j
k
l
m
j Surface finish has no influence on particle build up using multi -directional
k
l
m
n
magnetisation
8. Why is demagnetisation carried out prior to magnetic particle inspection in areas such as the
areospace industry?
j There is the possibility of a pre-existing field which will cause an actual magnetic field
k
l
m
n
within the tested material in an unfavourable direction
j The pre-existing field may nullify the applied field
k
l
m
n
j Demagnetisation is not carried out prior to inspection
k
l
m
n
j There is the possibility of a pre-existing field which will cause an actual magnetic field
k
l
m
n
within the tested material in an unfavourable direction and the pre-existing field may
nullify the applied field
9. When using a central conductor to magnetise a ferromagnetic tube magnetic field strength is
greatest at what point within the system?
j Outside surface of threading bar
k
l
m
n
j Outside surface of tube
k
l
m
n
j Inside surface of tube
k
l
m
n
j At none of the above positions
k
l
m
n
10. What is the difficulty when inspecting complex parts with differing cross-sections?
n Under magnetisation of large sections
j
k
l
m
j Over magnetisation of small sections masking certain areas
k
l
m
n
j Demagnetisation prior to inspection
k
l
m
n
j Both under magnetisation of large sections and over magnetisation of small sections
k
l
m
n
masking certain areas could be correct
11. When photographing magnetic particle indications, highest definiton is obtained when which of the
following films are used?
j Slow film - coarse grain
k
l
m
n
9/18/2001
Page 3 of 4
j Slow film - fine grain

k
l
m
n
j Fast film - coarse grain
k
l
m
n
j Fast film - fine grain
k
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m
n
12. Which of the following carrier fluids used with wet magnetic inks will have the smallest change in
viscosity between the temperatures of 0 degrees celsius and 50 degrees celsius?
j Water
k
l
m
n
j Oil
k
l
m
n
j Kerosene
k
l
m
n
j All will react in the same way to changes in temperature
k
l
m
n
13. Permanenet magnets can be made out of which of the following materials?
j Aluminium, Cobalt, and Nickel
k
l
m
n
j Mplybdenum and Aluminium
k
l
m
n
j Copper, Nickel and Iron
k
l
m
n
j Copper and Aluminium
k
l
m
n
j Both Aluminium, Cobalt and Nickel, and Copper, Nickel and Iron
k
l
m
n
j Both Molybdenum and Aluminium, and Copper and Aluminium
k
l
m
n
14. When attempting to demagnetise with an electromagnetic yoke, which of the following
will be most effective?
j Use a DC yoke and withdraw whilst switched off
k
l
m
n
j Use an AC yoke and withdraw whilst energised
k
l
m
n
j Use a DC yoke and withdraw whilst energised
k
l
m
n
j Use an AC yoke and withdraw whilst switched off
k
l
m
n
j Use a single pole AC electromagnet and withdraw whilst energised
k
l
m
n
15. As the magnetising force acting upon a ferromagnetic part increases what will be the effect on the
detection of faults parallel to the magnetic field?
j Substantial increase in the possibility of detection even upto saturation
k
l
m
n
j Substantial increase in the possibility of detection upto approximatley two thirds
k
l
m
n
saturation
j No increase in the possibility of detection even up to saturation
k
l
m
n
j None of the above are correct
k
l
m
n
16. Which of the following magnetic fields will have the most effect on other material and equipment
affected by external flux leakage and as such will more than likely require demagnetisation?
j Longential
k
l
m
n
j Circular
k
l
m
n
j Circumferential
k
l
m
n
j Longitudinal
k
l
m
n
17. When using an encircling coil to longitudinally magnetise a length of bar material, which of the
following factors are important when calculating the amount of current to satisfactorily magnetise the
bar?
9/18/2001
Page 4 of 4
j Cross section of bar

k
l
m
n
j Length of bar
k
l
m
n
j Diamater of bar
k
l
m
n
j All the above
k
l
m
n
j Only the length of bar and diameter of bar
k
l
m
n
18. Which of the following would not be a reason why demagnetisation would be required after
magnetic particle inspection?
j The part is to be further machined
k
l
m
n
j The part is to be heat treated below the curie point
k
l
m
n
j The part is to be plated afterwards
k
l
m
n
j The part is to be welded by automatic equipment afterwards
k
l
m
n
19. If a current of the same amperage is passed through two magnetic conductors, one of which is
twice the diameter of the other, which of the following statements is true?
n The magnetic field strength on the surface of the smaller bar is weaker than on the
j
k
l
m
surface of the larger bar
j The magnteic field strength on the surface of the larger bar is stronger than on the
k
l
m
n
surface of the smaller bar
j The magnetic field strength at the centre of the small bar is stronger than at the centre
k
l
m
n
of the large bar
j The magnetic field strength at the centre of the small bar is weaker than at the surface
k
l
m
n
of the large bar
j The magnetic field strength on the surface of the smaller bar is stronger than on the
k
l
m
n
20. If an AC (RMS) type ammeter reads 700 amps, how much peak current is actually flowing?
j 700 amps
k
l
m
n
j 490 amps
k
l
m
n
j 1400 amps
k
l
m
n
j 987 amps
k
l
m
n
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9/18/2001

1. Both clean prod tips have less chance of arcing and the increase in resistance with dirty
prods reduces the current output
2. Use a magnetic leech attachment to one prod with the other in one hand and the
detecting medium in the other
3. Magnetisation
4. Apply current whilst part is immersed in wet ink followed by removal whilst current
still flows
5. Annealing
6. A vectored field which will detect both transverse and longitudinal faults
7. Rough as cast
8. There is the possibility of a pre-existing field which will cause an actual magnetic field
within the tested material in an unfavourable direction and the pre-existing field may
nullify the applied field
9. Inside surface of tube
10. Both under magnetisation of large sections and over magnetisation of small sections
masking certain areas could be correct
11. Slow film - fine grain
12. Water
13. Both Aluminium, Cobalt and Nickel, and Copper, Nickel and Iron
14. Use an AC yoke and withdraw whilst energised
15. No increase in the possibility of detection even up to saturation
16. Longitudinal
17. All the above
18. The part is to be heat treated below the curie point
19. The magnetic field strength on the surface of the smaller bar is stronger than on the
20. 987 amps
Page 1 of 4

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1. When carrying out magnetic particle inspection on plated parts that have been ground why should
some form of direct current be used?
j To inspect the thickness of the non magnetic plating
k
l
m
n
j To detect subsurface faults within the body of the plated material
k
l
m
n
j To detect grinding cracks in the parent material below the plating
k
l
m
n
j To detect cracks on the plated surface
k
l
m
n
2. Non-relevant indications which may occur when inspecting ferromagnetic parts which have been
stressed beyond the yield point may be due to the presence of?
j Bend cracks
k
l
m
n
j Luder lines
k
l
m
n
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j Work hardening
k
l
m
n
j Non metallic inclusions
k
l
m
n
3. Magnetic writing indications produced where an electromagnetic yoke leg has been placed can give
indications on further processing called?
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j False
k
l
m
n
j Non relevant true
k
l
m
n
j Relevant true
k
l
m
n
j Both False and Non relevant true could be correct
k
l
m
n
4. Stress corrosion cracking which occurs predominantly in a direction perpendicular to the tensile
stress whilst also in a corrosive atmosphere have which of the following characteristics?
j Transgranular
k
l
m
n
j Intergranular
k
l
m
n
j Ductile fracture
k
l
m
n
j Either transgranular or intergranular
k
l
m
n
5. As the depth of a detectable flaw increases below the surface the powder pattern will become which
of the following?
j Clear and narrow
k
l
m
n
j Diffuse and wider
k
l
m
n
j Clear and wider
k
l
m
n
9/18/2001
Page 2 of 4
j Diffuse and narrow

k
l
m
n
6. In an attempt to depth a crack found with magnetic particle inspection which other method of NDT
could be used?
j Liquid penetrant
k
l
m
n
j Leak testing
k
l
m
n
j Grinding to clear
k
l
m
n
j Ultrasonics
k
l
m
n
7. A large turbine gear shaft is in the preliminary stages of machining, when periodic inpsection reveals
a rather gross crack. Which of the following would be the best way to proceed?
n Grind a notch across the crack to size the depth and determine if the entire crack can
j
k
l
m
be removed within dimensional tolerances
j Carry on and machine the part hoping that the crack will clear
k
l
m
n
j Fully gring out the crack to determine the depth all along the length to make sure it
k
l
m
n
can be removed within dimensional tolerances
j Scrap the part as any discontinuity will cause a stress concentration even if it was
k
l
m
n
eventually removed within tolerance
8. Which of the following faults would not be detected on a sand casting which has been machined
after the initial casting process?
j Shrinkage crack
k
l
m
n
j Fatigue crack
k
l
m
n
j Blow hole
k
l
m
n
j Cold shut
k
l
m
n
j Unfused chaplet
k
l
m
n
9. Non metallic inclusions can also be found with magnetic particle inspection as well as cracks. This is
due to a change in what property of the inclusion in relation to the parent materials?
j Conductivity
k
l
m
n
j Flux leakage
k
l
m
n
j Hysteresis
k
l
m
n
j Permeability
k
l
m
n
10. A fault on the surface of a rolled bar is present due to blowholes elongating along the length of the
bar. How would this fault be termed?
j Underfill
k
l
m
n
j Seam
k
l
m
n
j Roke
k
l
m
n
j Crack
k
l
m
n
11. The following is a description for the formation of magnetic particle indications when testing a
weldment with HWDC to give the dry powder mobility. 'A very weak and not clearly defined indiction'.
Which of the following would produce such indications?
j Subsurface crack
k
l
m
n
j Surface breaking porosity
k
l
m
n
9/18/2001
Page 3 of 4
j Subsurface porosity
k
l
m
n
j Surface breaking crack
k
l
m
n
12. Metallurgical changes of the like which appear close to the centre of a cold chisel due to heat
treatment may give rise to what type of indication?
j False
k
l
m
n
j False - non relevant
k
l
m
n
j True
k
l
m
n
j True - non relevant
k
l
m
n
j Both False - non relevant and True non - relevant are correct
k
l
m
n
13. On completion of a butt weld after cooling the entire weld and HAZ is inspected with MPI revealing
no faults. On subsequent inspection 48 hours later again with MPI prior to service conditions a linear
indication is found within the HAZ running in the same direction as the weld bead. Which of the
following is the most likely name for this fault?
j Hot crack
k
l
m
n
j Fatigue crack
k
l
m
n
j Cold crack
k
l
m
n
j The fault could be any of the above
k
l
m
n
14. The following is a description of a fault which occurred in four positions at 90 degrees to each other
towrads one end of a cast steel tube on the outer periphery made by sand casting. The individual
indications range in size but seem to indicate a linear circular fault which in once case is a complete
circle. Which of the following best describes the fault?
j Cold shut
k
l
m
n
j Hot tear
k
l
m
n
j Unfused chaplet
k
l
m
n
j Porosity
k
l
m
n
j Both Cold shut and unfused chaplet
k
l
m
n
j Both Hot teat and porosity
k
l
m
n
15. Which of the following techniques would be considered to be the most sensitive for detection of
surface breaking faults on materials with high retentivity if the length of time taken to cary out the
inspection is of no consequence?
j Continuous - wet
k
l
m
n
j Residual - wet
k
l
m
n
j Continuous - dry
k
l
m
n
j Residual - dry
k
l
m
n
16. When magnetic particles from a wet magnetic ink become stranded in drainage lines such as the
toe of a weld when the carrier fluid drains away, what type of indication can build up?
j False indication
k
l
m
n
j True - non relevant indication
k
l
m
n
j True - relevant indication
k
l
m
n
j Crack - line indictaion
k
l
m
n
17. When using circulare magnetisation to check bar material an overall pattern of circular bands is
9/18/2001
Page 4 of 4
observed with a bristling of the particles. What is this phenomena called?

j Fuzzing
k
l
m
n
j Gaussing
k
l
m
n
j Furring
k
l
m
n
j Under magnetisation
k
l
m
n
18. When using prods with HWDC to inspect a single V plate butt weld two slightly subsurface parallel
lines were obsereved quite weak and poorly defined running in the direction of the weld. What is the
most likely cause for these indications?
j Lack of root penetration
k
l
m
n
j Undercut
k
l
m
n
j Slag indications
k
l
m
n
j Cooling cracks
k
l
m
n
19. A very fine indication was observed on an inservice inspection of a rotating shaft in a pump at a
sharp change in section and was originally considered to be non relevant. On subsequent inspection 6
months later it was observed that the indication had grown by nearly 25%. What is the most likely
cause for this indication?
j Grinding crack
k
l
m
n
j Fatigue crack
k
l
m
n
j Stringer
k
l
m
n
j Inclusion propagation
k
l
m
n
20. Which of the following could give rise to true non-relevant magnetic particle indications?
j Areas of cold work
k
l
m
n
j Heavy rough machining
k
l
m
n
j Brazed joints
k
l
m
n
j Both areas of cold work and brazed joints
k
l
m
n
j All of them
k
l
m
n
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Fax: + 44 (0) 1226 760 707
9/18/2001

1. To detect grinding cracks in the parent material below the plating
2. Luder lines
3. Non relevant true
4. Either transgranular or intergranular
5. Diffuse and wider
6. Ultrasonics
7. Fully gring out the crack to determine the depth all along the length to make sure it can
be removed within dimensional tolerances
8. Fatigue crack
9. Permeability
10. Seam
11. Subsurface porosity
12. True - non relevant
13. Cold crack
14. Both Cold shut and unfused chaplet
15. Residual - wet
16. False indication
17. Furring
18. Slag indications
19. Fatigue crack
20. All of them

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Lavender International: Magnetic Particle Assessments: Module 6-1

Lavender International NDT Ltd

Unit 7, Penistone Station, Sheffield, S36 6HP, United Kingdom

Lavender International Online Assessments: Magnetic Particle: Module 6-1:

PT, UT, ET, VT,

Magnetic Particle Testing

Lavender International: Magnetic Particle Assessments: Module 6-1

Lavender International: Magnetic Particle Assessments: Module 6-1

j A non metallic inclusion

Lavender International: Magnetic Particle Assessments: Module 6-1

> Check Your Answers

Fax: + 44 (0) 1226 760 707

Here are the corrections:

Lavender International: Magnetic Particle Assessments: Module 6-2

Lavender International NDT Ltd

Unit 7, Penistone Station, Sheffield, S36 6HP, United Kingdom

Lavender International Online Assessments: Magnetic Particle: Module 6-2:

PT, UT, ET, VT,

Magnetic Particle Testing

j Better detection of surface breaking faults due to skin effect

j None of the above should be used to evaluate field flow magnetisation

Lavender International: Magnetic Particle Assessments: Module 6-2

Lavender International: Magnetic Particle Assessments: Module 6-2

Lavender International: Magnetic Particle Assessments: Module 6-2

> Check Your Answers

Fax: + 44 (0) 1226 760 707

Here are the corrections:

Lavender International: Magnetic Particle Assessments: Module 6-3

Lavender International NDT Ltd

Unit 7, Penistone Station, Sheffield, S36 6HP, United Kingdom

Lavender International Online Assessments: Magnetic Particle: Module 6-3:

PT, UT, ET, VT,

Magnetic Particle Testing

j Clean prod tips have less chance of arcing

Lavender International: Magnetic Particle Assessments: Module 6-3

j Subjecting the material to stress

Lavender International: Magnetic Particle Assessments: Module 6-3

j Slow film - fine grain

Lavender International: Magnetic Particle Assessments: Module 6-3

j Cross section of bar

> Check Your Answers

Fax: + 44 (0) 1226 760 707

Here are the corrections:

Lavender International: Magnetic Particle Assessments: Module 6-4

Lavender International NDT Ltd

Unit 7, Penistone Station, Sheffield, S36 6HP, United Kingdom

Lavender International Online Assessments: Magnetic Particle: Module 6-4:

PT, UT, ET, VT,

Magnetic Particle Testing

Lavender International: Magnetic Particle Assessments: Module 6-4

j Diffuse and narrow

Lavender International: Magnetic Particle Assessments: Module 6-4

Lavender International: Magnetic Particle Assessments: Module 6-4

observed with a bristling of the particles. What is this phenomena called?

> Check Your Answers

Fax: + 44 (0) 1226 760 707

Here are the corrections:

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