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Maintenance Management Of Electrical Equipment (Condition Monitoring Based) Part 2 (photo credit: fluke.com)
Continued from the first part of this technical article Read it here.
If breakdown takes place in between, therepairing job would be carried out under Breakdown
Maintenance Management (BMM).
Similarly, critical machines such as turbines and generators are always provided with highly
reliable control and instrumentation system to continuously monitor operating parameters
such as vibrations, speed, voltage, current, winding temperature, exciter circuits, etc. to
assess the condition of such rotating machines.
However, the condition monitoring systems considered as a part of PDM have their own
limitations in the sense that they are unable to monitor few other vital operating parameters
like internal core temperatures, hot spots on windings, condition of insulating oil, etc.
It is necessary to open the machine and inspect to find out probable damage inside. In
case of transformer, the oil samples are drawn out periodically and got tested at recognised
laboratory for number of tests to assess the condition of oil.
The short-comings of PMM and PDM programs have led the plant engineers to carry out
further research to upgrade the systems to reduce various short-comings by further
optimisation and make it cost-effective. The improved system has been named as Condition
Monitoring based Maintenance Management so as to differentiate with predictive
maintenance.
some installations due to additional analysis. But it is not so as discussed elsewhere in the
paper.
The trend of IR values over a period of time clearly shows a serious deterioration of bus
insulation level. The last two readings, taken six months apart, show a drop from
approximately10,500 Meg-ohms to 5,225 Meg-ohms. This clearly shows that the failure
may take place any time.
Assuming continuance of this trend, the insulation resistance of this bus bar is likely to reach
zero within next one year.
This simple example clearly establishes the value of plotting the trend and, by extrapolation,
the value of applying condition monitoring techniques to the test results.