THE CABLE ACCESSORY COMPANY

THE BEST

30 YEARS

Aluminium and Bi-Metallic

Lugs and Ferrules
www.three-d.co.za
www.macspares.co.za

Table 1:Aluminiumerminals
T
G

D d1

Note:
Material:
Aluminium
Finish: Natural / Passivated
Aluminium
All dimensions in mm

Product No.
16X08
AL0
25X08AL0
35X08AL0
35X10AL0
50X12AL0
50X14AL0
70X12AL0
70X14AL0
95X12AL0
95X14AL0
120X12AL0
120X14AL0
150X12AL0
150X14AL0
185X12AL0
185X14AL0
240X12AL0
240X14AL0
300X12AL0

Cable
mm2

Stud

16

25
35
35
50
50
70
70
95
95
120
120
150
150
185
185
240
240
300

8
8
10
12
14
12
14
12
14
12
14
12
14
12
14
12
14
12

d1

8.4
8.4
8.4
10.4
12.5
14.5
12.5
14.5
12.5
14.5
12.5
14.5
12.5
14.5
12.5
14.5
12.5
14.5
12.5

5.5
6.5
8.0
8.0
9.0
9.0
11.0
11.0
12.5
12.5
13.7
13.7
15.5
15.5
17.0
17.5
19.5
19.5
22.5

21
21
23
23
26
26
27
27
27
27
35
35
34
34
42
42
44
44
44

11
11
11
11
14
16

13
13
13
13
16
18
16
18
16
18
16
18
16
18
20
22
20
22
22

77.0
77.0
77.5
77.5
91.0
95.0
91.0
95.0
91.0
95.0
115.0
119.0
115.0
119.0
122.0
126.0
122.0
126.0
130.0

14

16

14
16
14
16
14
16
14
16
14
16
14

CO-630A
Hydraulic Crimping Head
2

Dies:

Al Terminal 240mm
- 500mm
2
2
mm - 630mm
Cu Terminal 150
Output:
35T
Stroke:
25mm
2
mm
Standard Mould:
150, 185, 240, 300, 400, 500,
630
Connect Form:Hexagon

CYO-430H
Hydraulic Crimping Head

CFP-800
Hydraulic Foot Pump

2
2
Al Terminal 50mm
- 240mm
2
2
Cu Terminal mm
35 - 300mm
Output:
30T
Stroke:
30mm
2
Standard Mould:
35, 50, 70, 120, 150, 185, 240,
mm
300
Connect Form:Hexagon

Dies:

/psi)
Max Output: 700/10 000 (kg/mm
Output:
350 Low Pressure / 10 000 High Pressure
Oil Storage:700cc
Weight:
9kg
Dimensions:450x150x200mm

-1-

Table 2:Aluminium 3-Core Sector Cable Lugs

J
B

F
d1

Product No.

Cable
2
mm

25X08
AL3
25X10AL3
25X12AL3
35X0AL3
8
35X10AL3
35X12AL3
50X10AL3
50X12AL3
50X16AL3
70X10AL3
70X12AL3
70X16AL3
95X10AL3
95X12AL3
95X16AL3
120X10AL3
120X12AL3
120X16AL3
150X12AL3
150X16AL3
150X20AL3
185X12AL3
185X16AL3
185X20AL3
240X20AL3
300X20AL3

25

35

50

70

95

120

150

185
240
300

Stud

8
10
12
8
10
12
10
12
16
10
12
16
10
12
16
10
12
16
12
16
20
12
16
20
20
20

d1
8.4
10.4
12.5
8.4
10.4
12.5
10.4
12.5
16.5
10.4
12.5
16.5
10.4
12.5
16.5
10.4
12.5
16.5
12.5
16.5
20.5
12.5
16.5
20.5
20.5
20.5

25

17

12

30

32

10

35.5

11

17

17

17

12

12

12

4.1

15.2

2.9
4.4

21
17.6

3.6
4.5

21
20.3

2.9
5

21
23.2

4.6

26

65

68

71

76

39

14

17

12

1.5

5.7

27.7

82

44

15

17

12

1.5

6.5

31

88

47.5

16

20.5

16

1.5

7.2

34.7

100

47.5

16

20.5

16

1.5

7.2

34.7

106

55.5
60.5

20.5

22
25

18
20

2
2

5.7
9.7

43.6
49.2

128.5

23

116

Note:
Material:
Aluminium
Finish: Natural / Passivated
Aluminium
All dimensions in mm

TCH-42
Cable Cutter

THS-150
Hydraulic Crimping
oolT

0
This heavy duty cable cutter features
rotatable
a 360 tool head The light weight and slim design of this crimping tool is ideal fo
close quarter application and features a built-in safety valve
Cutting range: 45mm Cu/Alu cable and armoured Cu/Alu cable
2
2
Crimp range:10mm
- 150mm
Cutting force:60KN
Crimp force:60KN
Stroke:
52mm
Crimp type: Hexagon crimping
Weight:
5kg
Stroke:
15mm
Weight:
Approx. 2.5kg

-2-

Table 3:Aluminium 4 Core Sector Cable Lugs

J
B

Note:
Material:
Aluminium
Finish: Natural / Passivated
Aluminium
All dimensions in mm

Product No.
25X08
AL4
25X10AL4
25X12AL4
35X0AL4
8
35X10AL4
35X12AL4
50X10AL4
50X12AL4
50X16AL4
70X10AL4
70X12AL4
70X16AL4
95X10AL4
95X12AL4
95X16AL4
120X12AL4
120X16AL4
120X20AL4
150X12AL4
150X16AL4
150X20AL4
185X12AL4
185X16AL4
185X20AL4
240X20AL4
300X20AL4

Cable
2
mm
25

35

50

70

95

120

150

185
240
300

d1

Stud
8
10
12
8
10
12
10
12
16
10
12
16
10
12
16
10
12
16
12
16
20
12
16
20
20
20

d1
8.4
10.4
12.5
8.4
10.4
12.5
10.4
12.5
16.5
10.4
12.5
16.5
10.4
12.5
16.5
10.4
12.5
16.5
12.5
16.5
20.5
12.5
16.5
20.5
20.5
20.5

25.0

8.0

17.0

12

1.0

30.0

32.0

35.5

8.0

17.0

10.0

17.0

11.0

17.0

12

12

12

4.1

15.2

2.9
4.4

21.0
17.6

3.6
4.5

21.0
20.3

2.9
5

21.0
23.2

4.6

26.0

65.0

1.0

68.0

1.0

71.0

1.0

76.0

39.0

14.0

17.0

12

1.5

5.7

27.7

82.0

44.0

15.0

17.0

12

1.5

6.5

31.0

88.0

47.5

16.0

20.5

16

1.5

7.2

34.7

100.0

47.5

16.0

20.5

16

1.5

7.2

34.7

106.0

55.5
60.5

20.5

22.0
25.0

18
20

2.0
2.0

5.7
9.7

43.6
49.2

116.0

23.0

128.5

Table 4:Aluminium Standard Ferrules

2

Product Nos.

Cable mm

Rounded /
Stranded

3-Core
Sectoral

25
35
50
70
95
120
150
185
240
300

F25AL0
F35AL0
F50AL0
F70AL0
F95AL0
F120AL0
F150AL0
F185AL0
F240AL0
F300AL0

F25AL3
F35AL3
F50AL3
F70AL3
F95AL3
F120AL3
F150AL3
F185AL3
F240AL3
F300AL3

4-Core
Sectoral

Length

F25AL4
F35AL4
F50AL4
F70AL4
F95AL4
F120AL4
F150AL4
F185AL4
F240AL4
F300AL4

66
70
74
78
84
91
102
108
118
130

Note:
Material:
Aluminium
Finish: Natural / Passivated
Aluminium
All dimensions in mm

Rounded /
Stranded

-3-

3-Core
Sectoral

4-Core
Sectoral

Table 5:Aluminium Through Connectors

Product No.

Cable
mm2

HTAC16
HTAC25
HTAC35
HTAC50
HTAC70
HTAC95
HTAC120
HTAC150
HTAC185
HTAC240
HTAC300

16
25
35
50
70
95
120
150
185
240
300

5.5
6.5
8.0
9.0
11.0
12.5
13.7
15.5
17.0
19.5
22.5

16
16
16
20
20
20

90.5
90.5
90.5
106.5
106.5
106.5
133.0
135.0
143.5
146.0
144.5

25

25

32
32
34

A
J

Note:
Material:
Aluminium
Finish: Natural / Passivated
Aluminium
All dimensions in mm

Table 6: Aluminium - Copper Bi-Metal

erminals
T
A
A1 B1
C1

d1
J
Product No.

16X10
BT
25X10BT
35X10BT
50X12BT
70X12BT
95X12BT
120X12BT
150X12BT
185X14BT
240X14BT
300X16BT
400X16BT
500X16BT
630X4X9BT
800X4X9BT
1000X4X9BT
1300X4X1
1BT

Cable
2
mm
16
25
35
50
70
95
120
150
185
240
300
400
500*
630*
800*
1000*
1300*

A1
5.5
6.5
8.0
9.0
11.0
12.5
13.7
15.5
17.0
19.5
23.3
26.0
29.1
33.5
37.5
42.0
46.5

Aluminium
B1
16
16
16
20
20
20
25
25
32
32
40
40
47
47
53
60
65

Nominal Dimension
s
Copper
C1
d1
A
43
43
43
43
43
43
59

59

59
59
85
85
95
95
100
126
136

20
20
20
25
25
25
30
30
35
35
36
36
60x60
60x60
80x80
80x80
80x80

10.3

10.3
10.3
12.8
12.8
12.8
12.8
12.8
14.5
14.5
16.5
16.5
16.5
4 9
4 9
4 9
4 1

79.0
79.0
79.0
85.0
85.0
85.0
108.0
108.0
115.0
115.0
137.0
153.5
196.0
196.0
232.0
256.0
267.0

Note:
Material:
Aluminium
Finish: Natural / Passivated
Aluminium
All dimensions in mm

Notes
1.
2.
3.

4.
5.

* Square Palm
Al-Cu Bi-metal terminals are used for connecting
Aluminium cables to Copper busbars.
5
2
Crimping
Test Applied Force: Up to 240mm
1.2 x 10N
2
2
5
300mm to 630mm
2.0 x 10N
2
5
Above 630mm
4.0 x 10
N
Construction: Forged circular Copper palm is friction welded to Aluminium
an EC grade
circular barrel thus
achieving the best possible transition.
Bi-metal terminals are
ade
mto order
as per customer specifications / samples / diagrams.

-4-

Table 7:Aluminium - Copper Bi-Metal Connector / Splice

C A

A1 C1
B

B1

Note:
Material: E - Copper
Finish: Uncoated / Electro
Tinned
All dimensions in mm

J
2

CableArea mm

A1

Product No. Al. Solid

Copper
or Stranded Stranded
F16-16BM
F25-16
BM
F25-25
BM
F35-16
BM
F35-25
BM
F35-35
BM
F50-25
BM
F50-35
BM

16
25
25
35
35
35
50
50

F50-50
BM
F70-35
BM
F70-50
BM
F70-70
BM
F95-50
BM
F95-70
BM
F95-95
BM
F120-70
BM
F120-95
BM
F120-120
BM
F150-95
BM
F150-120
BM
F150-150
BM
F185-120
BM
F185-150
BM
F185-185
BM
F240-150
BM
F240-185
BM
F240-240
BM

50
70
70
70
95
95
95
120
120
120
150
150
150
185
185
185
240
240
240

B1

C1

Copper

Aluminium

25
16
25
35
25
35

5.5
6.5
6.5
8.0
8.0
8.0
9.0
9.0

43
43
43
43
43
43
43
43

16
16
16
16
16
16
20
20

5.6
5.6
7.0
5.6
7.0
8.0
7.0
8.0

29
29
29
29
29
29
29
29

12.2
12.2
12.2
12.2
12.2
12.2
12.2

88
88
88
88
88
88
88
88

50
35
50
70
50
70
95
70
95
120
95
120
150
120
150
185
150
185
240

9.0
11.0
11.0
11.0
12.5
12.5
12.5
13.7
13.7
13.7
15.5
15.5
15.5
17.0
17.0
17.0
19.5
19.5
19.5

43
43
43
43
43
43
43
59
59
59
59
59
59
59
59
59
59
59
59

20
20
20
20
20
20
20
25
25
25
25
25
25
32
32
32
32
32
32

9.5
8.0
9.5
11.0
9.5
11.0
13.0
11.0
13.0
14.2
13.0
14.2
16.0
14.2
16.0
18.0
16.0
18.0
20.0

29
29
29
33
29
33
33
33
33
33
33
33
33
33
33
43
33
43
43

12.2
12.2
12.2
12.2
21.0
12.2
21.0
21.0
21.0
21.0
21.0
21.0
21.0
21.0
21.0
26.2
21.0
26.2
26.2

88
88
88
90
88
90
90
107
107
107
107
107
107
107
107
120
107
120
120

16
16

12.2

Notes
1. Al-Cu Bi-metal splice are used for Aluminium
joining
cables to Copper cables.
2
5
2. Crimping
Test Applied Force: Up to 240mm
1.2 x 10
N
2
2
5
300mm to 630mm 2.0 x 10N
2
5
Above 630mm
4.0 x 10
N
3. Construction: EC grade Copper is friction welded to anAluminium.
EC grade Further machined to required size.
4. Bi-metal terminals are
ade
mto order
as per customer specifications / samples or diagrams.

HP-210D
Hydraulic Indent Crimping
ool T
Suitable for Aluminium lugs and ferrules
2
Crimp range: 25mm2 - 240mm
Stroke:
22mm
Output:
12T

LK-450A
Hand Cable Cutter
Ratchet cable cutterAluminium
for
and Copper cable
2
Cuts up to 400mm
Length: 240mm

-5-

Table 8: Aluminium Forged Cable Lugs

D
d1

A
C

Note:
Material:
Aluminium
Finish: Natural / Passivated
Aluminium
All dimensions in mm

Product No.
HAFL16X08
HAFL25X08
HAFL35X08
HAFL50X08
HAFL70X08
HAFL95X10
HAFL120X10
HAFL1501X0
HAFL185X10
HAFL240X10
HAFL300X12
HAFL400X12
HAFL500X12

Cable
2
mm

Stud

16

25
35
50
70
95
120
150
185
240
300
400
500

d1

Bolt

8.0

8.4

M8

8.0
8.0
8.0

8.4
8.4
8.4
8.4
10.5
10.5
10.5
10.5
10.5
13.0
13.0
13.0

M8
M8
M8
M8
M 10
M 10
M 10
M 10
M 10
M 12
M 12
M 12

5.8
6.8
8.0
9.8
11.2
13.2
14.7
16.3
18.3
21.0
23.3
26.0
29.0

12
12
14
16
18
22
22
25
28
32
34
38
44

30
30
42
42
52

20
20
25
25
25
25
30
30
30
38
38
38
44

50
50
62
62
72
75
80
90
91
103
103
116
122

8.0
10.0
10.0
10.0
10.0
10.0
12.5
12.5
12.5

56

56

60
60
70
70
73
79

Notes
1. Other hole sizes available on request.
2. ONLY ON SPECIAL
REQUEST
: Barrels can be capped and filled with grease, to avoid oxidation of. the conductor
B(a/f)

Table 9: Lineaps
T
C
J

Product No.

Size

HBSC006
HBSC010
HBSC016
HBSC025
HBSC035
HBSC050
HBSC070
HBSC095
HBSC120
HBSC150
HBSC185
HBSC240
HBSC300
HBSC400
HBSC500

6
10
16
25
35
50
70
95
120
120
185
240
300
400
500

C
4.0
4.7
5.7
7.3
7.8
9.7
11.5
14.4
16.2
16.2
18.2
22.0
24.0
26.0
30.0

Nominal Dimension
s
B a/f
F
D a/f
12.7
12.7
12.7
16.0
18.5
24.1
24.1
26.5
30.0
30.0
31.8
40.0
42.0
48.0
55.0

13.4
19.0
19.0
19.0
24.0
27.2
27.2

35.4

35.4
35.4
38.0
48.2
50.0
56.0
65.0

F
J

4.8

19.9

5.6
5.6
5.6
6.4
8.7
8.7
9.4
12.0
12.0
12.0
14.3
14.3
16.0
16.0

26.8
26.0
28.0
35.0
42.0
44.5
50.0
57.5
57.5
57.5
72.5
72.5
76.5
80.0

D(a/f)

Note:
Material: Brass
Finish: CopperTinned
/
All dimensions in mm

Notes

HEX manufactures a vast range of line taps to meet the materials and dimensional specifications laid by the different intern
standards. Brass line taps are made with high tensile brass as per 12.
BS2874
Threads
- CZ1
are formed by rolling process giving
the nut extra clamping force. Pressure pads are made from extruded bars (not cast), preventing the pads from cracking. B
taps are manufactured in passivated natural brass with electro tinned
They are
finish.
also supplied in a high conductivity
. copper

-6-

The HEX story

Specifications

Our range of HEX

tube terminals have been designed to meet! Compression Joints for Copper Connections as per BS
international standards.
This ensures compliance with the
part I 1970 (1988)
demands of a majority of end users like the electrical
! Solderless Crimped Connection for Connectors as per B
authorities, contractors, control and switchgear panel builders,
6516 part
II (1990)
electrical wholesale outlets and traders.
! SABS IEC 61238-1
! Copper specification to 99% IACS to BS 6017 198 (1989)
We also manufacture the following terminals as per DIN
! Copper finish Electro
Tinned to BS 1872 1984 (1990)
standards if required:
! Copper Sealing Ferrules as per DIN 46228
The compliance with electrical specifications are in accordance
!
with the general requirements, initial / final resistance, tensile CopperTubularTerminals as per DIN 40500
! CopperTubularTerminals as per DIN 46235
pull of
f test and cycling periods, if necessary
.
! Special designs such as T connectors and reducing
The HEX range of terminals meet the specifications below and
ferrules are available.
refer to standards and have been independently tested in
accordance with the following standards:

Catalogues in this range:

Copper Lugs and Ferrules
Aluminium Lugs and Ferrules
Bi-Metallic Lugs and Ferrules
Pre-Insulated
Terminals
LineTaps
Crimping
Tools

THE CABLE ACCESSORY COMPANY

Johannesburg
Tel: (01
1) 392-3804
Fax: (01
1) 392-3812

Durban
Tel: (031) 263-7800
Fax: (031) 263-2458

www.three-d.co.za
www.macspares.co.za

CapeTown
Tel: (021) 51
1-5654
Fax: (021) 1-5669
51