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FIT-UP DIMENSIONAL INSPECTION

REPORT
Report No.: FU-

Code: LLM18-QP-04.14/FU
Rev.: 0
Date :
Total Page: 2

Client: VINA KYOEI STEEL LTD.

Job No.: LLM18-QP-04.14

Project: VINA KYOEI EXPANSION PLAN

Sketch: VKS-LM18-FU-

Item: CCM SECONDARY SUCTION SYSTEM

Drawing No.: AJ-2450-Z30-102

No.

Location

Drawing Dim.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

H1
H2
H3
H4
H5
H6
H7
H9
H10
H11
H12
H13
H14
H15
H16
H17
H18
H19
H20
H21
H22
H23
H24
H25
H26
H27
H28
H29
H30
H31
H32
H33
H34
H35
H36
H37
H38
H39
H40
H41
H42
H43
H44
H45
H46
H47
H48
H49

9994
1997
3000
3000
1997
3209
10
3176
707
73
677
100
894
997
947
1056
997
997
1056
947
997
894
53
500
400
400
400
400
400
400
400
400
400
400
400
350
450
400
400
400
400
400
400
400
400
400
400
400

Actual Dim.

Deviation

Tolerance
10
4
6
6
4
6
1
6
3
2
3
2
3
3
3
4
3
3
4
3
3
3
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

Page 1/7

(attached)

Result

Remarks

Code: LLM18-QP-04.14/FU
Rev.: 0
Date :
Total Page: 2

FIT-UP DIMENSIONAL INSPECTION


REPORT
Report No.: FUClient: VINA KYOEI STEEL LTD.

Job No.: LLM18-QP-04.14

Project: VINA KYOEI EXPANSION PLAN

Sketch: VKS-LM18-FU-

Item: CCM SECONDARY SUCTION SYSTEM

Drawing No.: AJ-2450-Z30-102

No.

Location

Drawing Dim.

49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67

H1
H50
H51
H52
H53
H54
H55
H56
H57
H58
H59
H60
H61
H62
H63
H64
H65
H66
H67
H68

500
700
1150
1150
1150
1200
1100
1150
1150
1150
10600
15
15
868
668
368
318
568
768

Actual Dim.

Deviation

Tolerance

(attached)

Result

2
2
4
4
4
4
4
4
4
4
10
1
1
3
3
2
2
3
3

Note: Application standard EN ISO 13920:1996 class B.


Measurement implement: Metal tape.
LILAMA 18
Prepared

VKS

Inspected/Reviewed

Reviewed/Approved

Sign:

Sign:

Name:
Date:

Name:
Date:
Page 2/7

Remarks

FINAL DIMENSIONAL INSPECTION


REPORT
Report No.: DI-

Code: LLM18-QP-04.14/DI
Rev.: 0
Date :
Total Page: 3

Client: VINA KYOEI STEEL LTD.

Job No.: LLM18-QP-04.14

Project: VINA KYOEI EXPANSION PLAN

Sketch: VKS-LM18-DI-

Item: CCM SECONDARY SUCTION SYSTEM

Drawing No.: AJ-2450-Z30-102

Location
No.
I. FRAME 1
H1
1
H2
2
H3
3
H4
4
H5
5
H6
6
H7
7
H8
8
H9
9
H10
10
H11
11
H11A
12
H11B
13
H12
14
H13
15
H14
16
H15
17
H16
18
H17
19
H18
20
H19
21
H20
22
H22
23
H23
24
H24
25
H25
26
H26
27
H27
28
H28
29
H29
30
H30
31
H31
32
H32
33
II. FRAME 2
H33
34
H34
35
H35
36
H36
37
H37
38
H38
39
H39
40
H40
41
H41
42
H42
43
H43
44
H44
45
H45
46
H46
47
H47
48
H47A
49
H47B
50
H48
51

Drawing Dim.

Actual Dim.

Deviation

Tolerance

1997
1000
1000
1000
1997
200
400
400
400
400
200
868
668
10
3209
100
500
500
500
500
500
500
300
3176
707
73
518
677
997
894
53
400
1150

3
3
3
3
4
2
3
3
3
3
2
3
3
1
6
2
3
3
3
3
3
3
2
6
3
2
3
3
3
3
2
2
4

3000
15
15
1000
1000
1000
3000
200
400
400
400
400
400
400
350
668
368
100

6
1
1
3
3
3
6
2
2
2
2
2
2
2
2
3
2
2
Page 3/7

(attached)

Result

Remarks

FINAL DIMENSIONAL INSPECTION


REPORT
Report No.: DI-

Code: LLM18-QP-04.14/DI
Rev.: 0
Date :
Total Page: 3

Client: VINA KYOEI STEEL LTD.

Job No.: LLM18-QP-04.14

Project: VINA KYOEI EXPANSION PLAN

Sketch: VKS-LM18-DI-

Item: CCM SECONDARY SUCTION SYSTEM

Drawing No.: AJ-2450-Z30-102

Location
No.
I. FRAME
1
H49
52
H50
53
H51
54
H52
55
H53
56
H54
57
H56
58
H57
59
H58
60
H59
61
H60
62
H61
63
H62
64
H63
65
H64
66
H65
67
H66
68
H67
69
H68
70
III. FRAME 3
H69
71
H70
72
H71
73
H72
74
H73
75
H74
76
H75
77
H76
78
H77
79
H78
80
H79
81
H80
82
H81
83
H82
84
H83
85
H83A
86
H83B
87
H83C
88
H84
89
H85
90
H86
91
H87
92
H88
93
H89
94
H90
95
H92
96
H93
97
H94
98
H95
99
H96
100
H97
101
H98
102
H99
103

Drawing Dim.

Actual Dim.

Deviation

Tolerance

500
500
500
500
500
500
300
3176
707
73
518
661
50
947
1056
997
700
1150
1150

3
3
3
3
3
3
2
6
3
2
3
3
2
3
4
3
3
4
4

3000
15
15
1000
1000
1000
3000
400
400
400
400
400
400
400
200
368
318
568
100
500
500
500
500
500
500
300
3176
707
73
518
677
50
997

6
1
1
3
3
3
6
2
2
2
2
2
2
2
2
2
2
3
2
3
3
3
3
3
3
2
6
3
2
3
3
2
3
Page 4/7

(attached)

Result

Remarks

Code: LLM18-QP-04.14/DI
Rev.: 0
Date :
Total Page: 3

FINAL DIMENSIONAL INSPECTION


REPORT
Report No.: DIClient: VINA KYOEI STEEL LTD.

Job No.: LLM18-QP-04.14

Project: VINA KYOEI EXPANSION PLAN

Sketch: VKS-LM18-DI-

Item: CCM SECONDARY SUCTION SYSTEM

Drawing No.: AJ-2450-Z30-102

Location
No.
Drawing Dim. Actual Dim.
I. FRAME
1
H100
104
1056
H101
105
947
H102
106
50
H103
107
1150
H104
108
1150
IV. FRAME 4
H105
109
1997
H106
110
1000
H107
111
1000
H108
112
1000
H109
113
1997
H110
114
200
H111
115
400
H112
116
400
H113
117
400
H114
118
400
H115
119
200
H115A
120
568
H115B
121
768
H116
122
10
H117
123
3209
H118
124
100
H119
125
500
H120
126
500
H121
127
500
H122
128
500
H123
129
500
H124
130
500
H126
131
300
H127
132
3176
H128
133
707
H129
134
73
H130
135
518
H131
136
677
H132
137
997
H133
138
894
H134
139
50
H135
140
1150
H136
141
400
Note: Application standard EN ISO 13920:1996 class B.

Deviation

Tolerance

(attached)

Result

4
3
2
4
4
4
3
3
3
4
2
2
2
2
2
2
3
3
1
6
2
3
3
3
3
3
3
2
6
3
2
3
3
3
3
2
4
3

Measurement implement: Metal tape.


LILAMA 18
Prepared

VKS

Inspected/Reviewed

Reviewed/Approved

Sign:

Sign:

Name:
Date:

Name:
Date:
Page 5/7

Remarks

Code: LLM18-QP-04.14/VI

VISUAL INSPECTION RECORD

Rev: 0
Date:
Total page: 2

Record No.: VIClient: VINA KYOEI STEEL LTD.

Job No.: LLM18-QP-04.14

Project: VINA KYOEI EXPANSION PLAN

Drawing No.: AJ-2450-Z30-102

Item: CCM SECONDARY SUCTION SYSTEM

Test & Inspection


procedure

Item
No.
A

Acc.

Rej.

VISUAL CHECK FOR WELD


Fillet weld (leg length or throat
depth)

Acceptance criteria

Intermittent weld
a) Intermittent pitch
b) Weld length

Linear misalignment in
butt weld

Leg length and throat depth shall not be


less than design dimensions on drawing.
When not specified on drawing, throat
depth shall be minimum 0.7t. Where t:
thickness of a thinner plate at welded
plates.
Intermittent pitch shall be between +/-10
mm of design values on drawing.
Weld length shall be between -5 and
+10 mm of design values on drawing.
Linear misalignment shall be not excess
10% of plate thickness at welds, but
maximum 3.0mm.

Unevenness in bead surface


Depth D shall be 2 mm or less for
50mm long weld.

4
Irregularity in bead width
5

Difference in bead widths (a - b) shall be


5 mm
or less for 50 mm long weld.
a b < 3 mm

Overlap
Overlap shall be 1.5 mm. or less per 100
mm long in bead direction.

6
Undercut

Depth of undercut shall be 1.0 mm or


less.

7
Crater treatment
8

Craters shall have been treated.

Pit

No pits shall exist.

10

Slag inclusion

No included slag shall exist.

11

Crack

No cracks shall exist.

12

Spatter

Spatters shall be removed.


Conclusion

Accepted

Rejected

Remark

Code: LLM18-QP-04.14/VI

VISUAL INSPECTION RECORD

Rev: 0
Date:
Total page: 2

Record No.: VIClient: VINA KYOEI STEEL LTD.

Job No.: LLM18-QP-04.14

Project: VINA KYOEI EXPANSION PLAN

Drawing No.: AJ-2450-Z30-102

Item: CCM SECONDARY SUCTION SYSTEM

Item
No.

Test & Inspection


procedure

Acceptance criteria

Acc.

VISUAL CHECK FOR SHAPE/SIZE

Contused wound, hammer


wound, irregularity, etc.

These wounds shall be ground for


inconspicuous and smooth surfaces.

Finished conditions after


removing temporary jigs used
during manufacture.

Smoothing shall reach the base


metal. Concave portions shall
be repaired

Contamination, stuck foreign


Cleaning has been done. No foreign
materials, and foreign materials
materials shall exist.
left in equipment.

Inclination, bend and deflection.

These defects shall not been visually


detected.

Matching marks:
1) Orientation marks
(00,900,1800,2700)
2) Center line mark

Marking shall be made.

Finished conditions at convex


and corner portions (for lined
products).

Finish shall be smooth (min. 2R).

Finished conditions at concave


and corner portions (for lined Finish shall be smooth (min. 5R).
products).

Corners in bolt holes mounting


strainers for water collecting
plates, lining attaching internal Parts to be lined shall have corners
parts, external surfaces of
chamfered (min. 1C).
flanges, and bolt holes in
flanges.
Conclusion
LILAMA 18
Prepared/Inspected

Sign
Name:
Date:

Inspected/Reviewed

Accepted

Rej.

Rejected

VKS
Reviewed/Approved

Remark