‘SEBM006603 SOW IM TAINO La KOMATSU PC300, 300LC-6 PC350, 350LC-6 MACHINE MODEL SERIAL NUMBER PC300-6 30001 and up PC300LC-6 30001 and up PC350-6 10001 and up PC350LC-6 10001 and up + This shop manual may contain attachments and optional equipment that are not available in your area. Please consult your local Komatsu distributor for those items you may require. Materials and specifications are subject to change without notice. PC300, 350-6 mount the SAA6D108-2 engine. For details of the engine, see the 108-2 Series Engine Shop Manual. © 1995 KOMATSU )- All Rights Reserved 00-1 Primed in Japan 6895(01)0070101 10 20 30 40 90 CONTENTS No. of page STRUCTURE AND FUNCTION ............sscsssessssessseessseeese 10-1 TESTING AND ADJUSTING.. DISASSEMBLY AND ASSEMBLY .............::csssssssssssessseee 30-1 MAINTENANCE STANDARD. URES 90-1 020706020706 LIST OF REVISED PAGES LIST OF REVISED PAGES. ‘The affected pages are indicated by the use of the following marks. It is requested that necessary actions Mark Indication bbe taken to these pages according to the table below. oO Page to be newly added Add e Page to be replaced Replace { } | Page to be deteted Discara Pages having no marks are those previously revised or made additions. LIST OF REVISED PAGE Mark Poge TMCt| mark Page Tell mark Page Time] mark Page [UNE.SK| Mark Page uuiscn . ors 1020 10.51 10-80 or 8 10-22 1052 1081 . 07 1023 1053 1082 . or 8 1028 1054 1083 . os 1025 1055 10-88 . o110 10-28 10-56 10-85 om 1027 1057 10-86 on 1028 1058 1087 1029 1059 1088 10:30 10-60 1089 10-1 10:31 10-61 10-90 10-2 10:32 10-62 1091 10-3 10.33 10-63 10-92 10-4 10.34 10-64 1093 00-10 10-5 10.35 1065 1094 00-11 10-6 10-36 wes =O 10-95 00-12 10-7 10-38 10-67 10-96 00.13 10-8 10-39 10-68 os O 00-14 10-9 10-40 10-69 10.99 00-15 10-10 10-41 10-70 10-100 00-18 10-12 10-42 1072 10-101 00.17 10-13 1043 1073 10-102 10-18 10-44 10-74 10-103 10-15 10.48 10-75 10-104 ot 1046 10-48 10-76 10-105 o12 10.17 10-47 10.7 10-106 013 10-18 10-49 10-78 10-107 © ona 0-19 10-50 10-79 10-108 00-2-1 @LIST OF REVISED PAGES LIST OF REVISED PAGES wore rage 152] Mak Page ET won Page Mark Page Mark Page Tig wu @ on @ wo ® wis @ 402 x35 @ 0 @ 2095 @ wo @ 4025 3036 @ 076 @ 0 =D 30-136 2 40-26 wa ® wn ® us @ win @ «2 s02 @ wo @ ose @ wie @ sor ws @ wr @ a) sor @ 029 a) se @ 10 ® soo @ 40-20 war @ sos @] © sw @ wou @ 4031 3042 @ 3062 @ 30-102 @ 0-42 @ 40-32 wa @ ue @ wo @ 1 @ 4022 wu @ na @ wo @ wim 2 so wis @ v0 @ 20-108 @ sous @ 4025 3048 @ 66 @ so-108 @ sous @ 1038 7 @ wna @ 0-107 @ our @ 1028 20-48 068 @ wo-108 ® soe @ 029 20-49 sose1 @ | © 109 @ ous @ 1040 30-50 so82 @ wi ® so-10 @ 0-41 30-51 30-883 @ 30111 @ 30-181 @ 40-42 30-52 30884 @ wz @ 40-43 2053 sos @) sor @ we @ woes @ a1 @ 40-1 ws @ s0087 @ wos @ ry so. 1 66 @ 30-888 @ 30-116 @ 40-4 90-3 ws @ ses @ wo ® os 05 @ ws ® 20-88-10 @ woe @ “6 90-7 os @ coeet1 wis ® oe 0-9 360 @ 30-68-12 @ 30-120 @ 40-9 90-11 ws @ sose13 @ 30-121 40-10 0-13 us ® neu @ 0-122 sora 90-1341 3063 «@) 30-88-15 @ 30-123 40-13 90-15 ns @ 02016 @ 0-124 wou 90.17 wes @ 2028.17 @ 0-128 05 90-19 366 30-88-18 @ 30-126 40-16 90-21 wer ® soae1s @ wa ® on 90-23 3068 = @ 30-88-20 (3) 30-128 @ 40-18 90-25 6 @ woe @ wo @ 40-18 0-27 30-70 @ 3090 @ 30-130 @ 40-20 90-29 aon ws @ soit @ w021 sot wn ® a2 ® wi @ |e w2 @ $098 on @ ws @ wo @ won 90.25 00-2-4 020706020706 LIST OF REVISED PAGES LIST OF REVISED PAGES. Mork Page TMH Mark Page TH mark rage Timetl Mark Page TIME.OT| Mark Page Juision 9035-1 9037 90:39 9039-1 90-41 00-2-5SAFETY SAFETY NOTICE PRECAUTIONS DURING WORK 11. When removing the oil filler cap, drain plug ‘or hydraulic pressure measuring plugs, loosen them slowly to prevent the oil from spurting out. Before disconnecting or removing compo- nents of the oil, water or air circuits, first remove the pressure completely from the circuit. 12. The water and oil in the circuits are hot when the engine is stopped, so be careful not to get burned. Wait for the oil and water to cool before carrying out any work on the oil or water circuits. 13. Before starting work, remove the leads from the battery. Always remove the lead from the negative (-) terminal first. 14, When raising heavy components, use a hoist or crane. Check that the wire rope, chains and hooks ate free from damage. Always use lifting equipment which has ample capacity. Install the lifting equipment at the correct places. Use a hoist or crane and operate slowly to prevent the component from hit- ting any other part. Do not work with any part still raised by the hoist or crane. 15. When removing covers which are under in- ternal pressure or under pressure from a spring, always leave two bolts in position ‘on opposite sides. Slowly release the pres- sure, then slowly loosen the bolts to remove. 16. When removing components, be careful not to break or damage the wiring. Damaged wiring may cause electrical fires. 17. When removing piping, stop the fuel or from spilling out. If any fuel or oil drips onto the floor, wipe it up immediately. Fuel or oil ‘on the floor can cause you to slip, or can even start fires. 18. As a general rule, do not use gasoline to wash parts. In particular, use only the mi mum of gasoline when washing electrical parts. 00-4 19. 20. 21. 22, 23, 24, Be sure to assemble all parts again in their original places. Replace any damaged parts with new parts. ‘+ When installing hoses and wires, be sure that they will not be damaged by contact with other parts when the machine is be- ing operated. When installing high pressure hoses, make sure that they are not twisted. Damaged tubes are dangerous, so be extremely care- ful when installing tubes for high pressure circuits. Also, check that connecting parts are correctly installed. When assembling or installing parts, always use the specified tightening torques. When installing protective parts such as guards, or parts which vibrate violently or rotate at high speed, be particularly careful to check that they are installed correctly. When aligning two holes, never insert your fingers or hand. Be careful not to get your fingers caught in a hole. When measuring hydraulic pressure, check that the measuring tool is correctly assem- bled before taking any measurements. ‘Take care when removing or installing the tracks of track-type machines. When removing the track, the track sepa- rates suddenly, so never let anyone stand at either end of the track.FOREWORD GENERAL GENERAL This shop manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This shop manual mainly contains the necessary technical information for operations performed in a service workshop. For ease of understanding, the manual is divided into the following chapters; these chapters are further divided into the each main group of components. STRUCTURE AND FUNCTION This section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting. TESTING AND ADJUSTING This section explains checks to be made before and after performing repairs, as well as adjustments to be made at completion of the checks and repairs. Troubleshooting charts correlating "Problems" to "Causes" are also included in this section. DISASSEMBLY AND ASSEMBLY This section explains the order to be followed when removing, installing, disassembling or assembling each component, as well as precautions to be taken for these operations. MAINTENANCE STANDARD This section gives the judgement standards when inspecting disassembled parts. NOTICE The specifications contained in this shop manual are subject to change at any time and without any advance notice. Use the specifications given in the book with the latest date.