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METHOD STATEMENT
for
Prepared by:
Gilbert A. Neptuno
Senior Site Manager
Thang Long Fire Co.
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
TABLE OF CONTENTS
page no.
1.0 Purpose...........................................................................................2
2.0 Definitions.......................................................................................3
2.1 Party..............................................................................................3
..............................................................................................3
3.0 Specific Standards...........................................................................3
3.1 References and Standard............................................................3
4.0 Materials.........................................................................................3
4.1 uPVC Pipes De Nhat..................................................................3
4.2 PPR Pipes Aquatherm...............................................................4
Machinery and Tools........................................................................5
4.3 Machinery and tools for construction...........................................5
4.4 Machinery and tools for testing...................................................5
6.0 Preparation Works / Procedure..........................................................7
7.0 Work Flow Chart........................................................................8
8.0 Construction Method........................................................................8
8.1 PPR Pipes and Fittings Installation..............................................8
8.2 uPVC Pipes and Fittings Installation Works................................24
8.3 Cast Iron Pipes and Fittings Installation.....................................33
9.0 Quality Control...............................................................................39
Test Method and Test Plan, Test Record Forms, Inspection Forms.........42
1. Test Method........................................................................42
2. Inspection and Test Plan.........................................................44
10.0 Safety Plan..................................................................................45
11.0 Appendix.....................................................................................45
1.0 Purpose
The objective is to describe the installation of Plumbing & Drainage System associated
with installation of internal pipes to ensure compliance with contract requirements,
Page 2 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
approved shop drawing, combine and coordinated all services and structural penetration
shop drawings, material, specification and quality control.
2.0 Definitions
This Method Statement describes the work execution on the installation of pipes for plumbing
system and piping works.
2.1 Party
All M & E works (Plumbing & Drainage System) for Basement 01 & 02, Master Ground
Floor, Podium and V2 & V3 Tower will be carried out by Thang Long Fire Co. Ltd.
2.2 Scope of Works
This procedure establishes the instructions for the preparation and control of Inspection
and Test Plan (ITP) for field construction activities and notification to Owners project
management for their selected inspection point in a timely manner. The method statement
is applied to the installation of water supply pipe and sanitation equipment for Sunrise
City Project Plot V.
3.0 Specific Standards
3.1
Standard
4.0 Materials
4.1
Page 3 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
Aquatherm is a pipe system with many applications due to its special characteristics
and versatility.
Potable water pipe networks: for cold and hot water installations for residential
buildings, hospitals, hotels, office and school buildings etc. house connections, boiler
connections, water distribution, riser and water point connection.
Heating pipes for residential houses: heat generator connections, heating manifolds,
risers, high rise, manifold connections and radiator connections.
This pipe system is applied in all fields of new installation, repair and renovation.
According to DIN 1988 T2 all installation parts coming directly in contact with
potable water are commodity goods according to the Law of Food and Commodity
Goods.
All piping system and fittings system have UV stabilizer to bridge transport and
installation times. Maximum storage time in the open air is 6 months.
For the application in open air Aquatherm offers composite pipes with UV-protective
layer made from polyethylene, which excludes damages caused by sunlight.
Page 4 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
The sound insulation qualities of the PPR Pipe system, related to water flow and
hydraulic shock within a building, provide a sound proofing effect on noise
transmission.
Therefore the sound transmission is much lower compared to metallic pipes.
This pipe system complies with the requirements of the fire classification B2 DIN
4102 (normal inflammable). Compared to natural products like wood, cork or wool.
Aquatherm dont produce any gas toxicity. To avoid fire and smoke transmission
aquatherm advises the use of fire retardant seals and the fire resistance period is the
minimum period in minutes.
PP-R pipe is connected with the welding method used in welding and electricity to
heat with. This material is applicable to both cold & hot water supply piping, fitting
for down feed line and distribution line system.
Machinery and Tools
4.3
4.4
Power drill
Hand hacksaw
Square end sawing vice
Sizing tool
Reamer & sand paper
Screw gauge
Drill Press Machine
Fire Extinguisher
Hand tools
Scaffolds
Clean rug and cloth
Vinyl Sheet
Vinyl Tape
Brush (Enamel and Wire)
Page 5 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
This purpose is to provide instruction for the control and receipt of material,
equipment and supplies purchased, furnished or controlled by Thang Long for Sunrise
City Plot V Project.
5.2 SCOPE
This procedure is applicable to receiving, handling, storage, maintenance and
inspection of items received by Thang Long for the construction of Sunrise City Plot
V Project.
5.3 RESPONSIBILITY
a)
Thang Long engineer shall be responsible for the implementation of
receiving inspection and notifying Owners Project Engineer (1 day in advance) of
the arrival of material using the material delivery IDP forms for the materials w/c
Thang Long purchased in the local market; and for overseas, the arrival of
material shall be advised to Client/Project Engineer on the shipment date and ETA
in HCM. Thang Long Engineer shall notify the Client/Project Engineer upon
arrival in HCM one day in advance for receiving inspection to site. The
Client/Project Engineer shall designate the lay down areas for the bulk materials.
b)
The Subcontractor shall place items in the storage areas to which they are
assigned.
c)
The Subcontractor shall record each item on the material stock inventory
report and shall be submitted to KEC for monitoring.
5.4 GENERAL
a)
Material Control & Receiving shall consist primarily
of commercial receipt including count, condition and identification.
b)
Receiving shall be performed in conjunction with
inspection by KEC Engineer.
c)
Receiving inspection shall be performed based on the
requirement of the latest approved materials and procurement documents.
5.6 RECEIVING
Receiving inspection shall be performed by the KEC engineer and Client/Project
Engineer for material and equipment received
STORAGE
a)
Storage Area
1.
Access to storage areas shall be controlled and limited only to
authorized personnel.
Page 6 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
2.
Cleanliness and good housekeeping practices shall be enforced at all
times in the storage areas
3.
KEC engineer shall perform the periodic inspection for storage area
every week.
5.7 MARKING
The subcontractor shall ensure that material delivered to site are neatly arranged,
packed and labeled as per item against the packing list or receipt from the
manufacturer.
5.8 METHODS
a)
All items shall be stored in such a manner as to
permit ready access for inspection and maintenance without excessive handling in
order to minimize risk or damage.
b)
Items stacked for storage shall be arranged so that the
racks, cribbing or crates are bearing the full weight without distortion of the item.
6.0 Preparation Works / Procedure
1. For site inspection, Thang Long Engineer shall prepare the Request for Inspection and
notify to the Engineer not less than one working day in advance for required hold and
witness point.
2. ITP shall be prepared by responsible Thang Long Engineer according to construction
detail schedule on the basis of the applicable shop drawings, method statement and/or
specification.
3. Thang Long Engineer shall follow up the inspection activities in accordance with the
ITP.
4. Upon completion of the work operation, the responsible Thang Long Engineer shall
review item covered by the applicable ITP to assure that the work has been completed
satisfactorily and that the ITP and all supplementary documentation is attached and
submitted to the Engineer.
5. Thang Long shall request the Engineer for visual check on site, to witness how the
PPR, uPVC and C.I. pipe are cut, heated and cooled, joined together.
Page 7 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
1. Materials
2. Shop Drawing
3. Method Statement
Rejected
Engineer's/Consultants Comments
Approved
Inspection
Approved
8.1
Installation
of pipe opening through / on
PPR Pipes and Fittings
Installation
slab & walls
Rejected
Rejected
Approved
Rejected
- Cut the pipe following the marking. Cut the pipe at right angles to the pipe
Inspection
axis.
Approved
Hydraulic
Coldmachine
& Hot Wateras
Piping,
fittings,etc.
- For bigger1.pipes
useTest
cutting
shown
below
Rejected
Rejected
1.
2.
3.
4.
1. Installation of equipment
2. Final connection to equipment, valves
and accessories
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
- Join them immediately until the marked welding depth is covered by the PPR bead from the fitting.
- Before starting the fusion, check if the aluminum-PP- composite layer has
been completely remove.
- All used devices and tools must have reached the necessary operating
temperature of 260 deg. C.
- Suitable measuring instrument have to measure a temperature up to 350 deg
C.
Page 9 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
2) Weld in saddles
- Weld in saddles are available for pipe outer diameter of 40, 50, 63, 75,
90, 110, 125, 160, 200 and 250 mm. The maximum sensor well diameter
is specified in the following Table. 2
- Weld in saddles are used for:
i.
ii.
iii.
Page 10 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
- Drill through the pipe wall at the intended outlet point by using the drill.
- Insert the heating tool on the concave side of the weld-in saddle tool into
the hole drilled in the pipe wall until the tool is completely in contact
with the outer wall of the pipe.
- Fusing the weld-in saddle with the pipe the outer surface and the pipe
inner wall connection reaches highest stability.
- The welding device/saddle welding tool must have reached the required
operating temperature of 260 deg. C
- The Welding surfaces have to be clean and dry.
- Insert the heating tool on the concave side of the weld-in saddle tool into
the hole drilled in the pipe wall until the tool is completely in contact
with the outer wall of the pipe. Next the weld-in saddle tool is inserted in
to the heating sleeve until the saddle surface is up against the convex
side of the welding tool. The heating time of the elements is generally 30
sec.
- Insert the weld-in saddle in to the heated drilled hole. Pressed and wait
for 15 sec. Wait for 10 mins. to cool before exposed to full loading.
Page 11 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
Page 12 of 46
SUNRISE CITY
PLOT V PROJECT
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
Page 13 of 46
SUNRISE CITY
PLOT V PROJECT
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
3) Butt Welding
Pipes and fittings are fused, as explained below by butt welding (pipe
dimension 160, 200, and 250 mm)
- Cut pipe into required length.
- Plastic pipes are aligned and fixed by means of the clamping elements.
- Push the pipes onto the heating place with a defined adjusting pressure.
- When heating time has expired, divide the machine slide, remove heating
element quickly and joint the pipes (by putting both parts of the slide
together).
- Welded connection can be unclamped and welding process is finished.
Page 14 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
4) Repair
- Damaged pipes may be repaired by means of fusion.
- In addition to this the offers the possibility of the pipe repair stick.
- The installation: same step for weld-in saddle.
Page 15 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
a) Exposed pipes
Page 16 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
2 . T Y P IC A L D E T A IL O F H A N G E R F O R P P -R & u P V C
Page 17 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
Page 18 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
Pipe Size
(d) mm
20
Opening
(b) mm
60
Depth
(t) mm
35
Sleeve
Size
DN 40
2
3
4
5
6
25
32
40
50
60
60
100
100
150
150
35
45
50
65
80
DN 40
DN 50
DN 65
DN 80
DN 100
Item
Page 19 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
Preparation works
The construction drawings have been approved and allowed work at the Sunrise
City.
The PP-R pipes and accessories have been reviewed and authorized for
construction at the Sunrise City Project site.
Location, the installation area has been checked and permitted by the responsible
authority.
The worker use heat welding machine has been training, inspected and certified
for welding pipe PP-R.
Welders will be tested and trained in the site. Welders through the test will be
given certificates for welding pipe PP-R at the site.
The necessary tool and equipments for connection, installations have been
prepared and checked (pipe cutter, the head, the welding machines, drilling
machines, hand tools ...). Appliances this device must be checked and sealed test
period 3 months / time).
Sanitary tools for cleaning surface connection such as (wiper, sandpaper ...). When
performing on the finishing floor to improve plastic covering and plywood 10mm.
Based on the construction drawings approved mark position installed on a wall,
floor or ceiling depending on the position pipe fitting. The positioning device such
as ridge, water-level machine, water ruler and angle ruler.
The wall conceal tube must mark the location and request to the responsible
authority for inspection before cutting.
Installing the rack position was marked. The racks must be zinc galvanized after
processing and testing.
Connecting pipe and piping installations according to drawings.
Inspection works.
Page 20 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
Page 21 of 46
SUNRISE CITY
PLOT V PROJECT
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
A kind of bar hanger, rack must have approved, the location, size according to the
construction drawings approved specification, the blow bolt must be fitted and drilling
accuracy and make sure. The bar hanger, rack distance is not higher more than the
distance specified in the drawing specification. The bar hanger, rack must be straight,
bolt must be screwed and correct position. Rack should be cut drilling, and improved
before being zinc galvanized. The hole shot stopper must be round, deep and clean.
When drilling or working on a high level scaffolding must be used.
A) Application of Anchor Bolts and Fixing:
1. According to the strength of concrete or solid masonry, diameter of the embedment
of anchor bolt and depth embedment, the pull out load will be modified.
2. Drill- The holding power of any anchor is directly related to the diameter of the
embedment hole. So its important to use the right size of embedment hole.
Inappropriate size may cause unexpected results. The drill carbide bits must be of the
correct diameter for the respective anchor hole diameter. In general, carbide bits
conforming to the following will produce acceptable hole diameters.
Metric System: ISO 5468 and DIN 8035
Nominal Dia.
6mm
8
10
12
14
16
18
20
24
26
Min. Dia.
6.12 mm
8.15
10.15
12.18
14.18
16.30
18.30
20.30
24.30
26.30
Max. Dia.
6.30 mm
8.36
10.36
12.43
14.43
16.61
18.61
20.61
24.61
26.61
3. The general rule of space and edge distance requirement for mechanically expanded
anchors as followings:
-Ten (10) anchor diameter between edge.
- Two (2) times anchor embedment between spacing.
If vibration or impact is applied, spacing should be increased
4. Working loads of anchor bolt
The maximum pull out load (slated values) is measured under the condition of the
anchor bolt is broken and pulled out from concrete or solid masonry.
B) Threaded Rod
Model
Length
T0063000 300 cm
T0083000 300 cm
T0103000
300 cm
300 cm
300 cm
300 cm
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
M12
M16
M20
0.802cm2
1.503cm2
2.349cm2
SUNRISE CITY
PLOT V PROJECT
4.71
8.83
13.8
Measurement
DN / Inch
15A
20A 3/4
25A
1
32A 1-1/4
40A 1-
50A
2
65A 2
80A
3
100A
4
125A
5
150A
6
200A
8
250A
10
1/4
5/8
100A
150A
-
Outer Dia.
21.7
27.2
34.0
42.7
48.6
60.5
76.3
89.1
114.3
139.8
165.2
216.3
267.4
19.1
25
110
159
Allowable Load
Screw Thread
(KN)
Specification
1.22
M10
1.22
M10
1.22
M10
1.22
M10
1.22
M10
1.22
M10
1.52
M10
1.52
M10
1.52
M10
2.12
M12
2.12
M12
2.50
M16
38
3.25
M16
1.22
M10
1.22
M10
1.52
M10
2.12
M12
U BOLT
Page 23 of 46
W
25
25
25
25
25
25
25
25
25
32
32
38
25
25
25
32
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
Specifications /Standards:
8.2
Part No.
Size
TAG144022
TAG144028
TAG144035
TAG144042
TAG144048
TAG144060
TAG144075
TAG144090
TAG144115
TAG144140
TAG144160
TAG144219
TAG144273
TAG144324
TAG144356
TAG144406
TAG144457
TAG144508
TAG144610
1/2"
3/4"
1"
11/4"
11/2"
2"
21/2"
3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
24"
A
M10
M10
M10
M10
M10
M10
M12
M12
M12
M12
M12
M16
M20
M20
M20
M20
M24
M24
M24
Dimensions(mm)
W
L
21
65
27
77
34
85
43
93
48
100
60
110
76
127
89
140
115
165
140
190
168
220
219
295
273
370
324
420
356
455
406
505
457
555
508
605
610
710
T
50
50
50
50
50
50
50
50
50
50
50
75
100
100
100
100
100
100
100
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
PVC socket
PVC Pipe
Boundary of Joint
Actual PVC Socket Length
Swell
layer
Adhesive
(0.1-0.2mm)
PVC socket
by
Marking
PVC Pipe
Deformations
Fluidity region
Region
Boundary
of
Joint
- Pipes shall not be rolled or skidded against other pipe materials. Make sure that
the pipes are free from debris and other foreign materials.
- Mark the measured length on the pipe by permanent marker pen. Cut the pipe
using a power saw or a PVC cutter. Be sure to cut the pipe squarely.
Page 25 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
- Chamfer the corners and remove all burrs by reamer, file or sand paper, clean
away dust, dirt and oils with a clean rug before applying adhesive.
- Before jointing, insert the pipe into the joint socket and confirm that the length
from zero point to the end of pipe is 1/3 to 2/3 of actual socket length.
Page 26 of 46
b)
pencil, paper tape.
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
c) Using a palm-tree has quick glue paste on the tube top marked and inside face
of accessory.
Page 27 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
f) After completed installation, the connection must be dry, do not move waiting
glue dry for about 1 minute for tube 50mm back, 2 minutes for the larger
50mm tube and 3 minutes from tube to tube 100 - 150 (using tools
support to connect pipes from 150 onwards)
c) Pipe installation
1) Exposed pipe
Page 28 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
2) Concealed pipes
Note: See shop drawing details for
various pipe outlet heights as per
san. fixtures supplier
recommendation.
DN40
DN50
DN80
DN100
100
150
200
200
Page 29 of 46
Depth
(t) mm
45
Sleeve
Size
DN50
50
65
100
120
DN65
DN80
DN125
DN150
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
30~20 mm thk
Page 30 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
30~20 mm thk.
Page 31 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
A) P-TYPE CLAMP
Model
P004
P006
P010
P012
P014
P020
P024
P030
P040
P050
P060
P080
P004G
P006G
P010G
P012G
P014G
P020G
P024G
P030G
P040G
P005G
P060G
P080G
P004E
P061E
P010E
P012E
P014E
P020E
Outer Dia.(mm)
21.7 mm
27.2
34
42.7
48.6
60.5
76.3
89.1
114.3
139.8
165.2
216.3
20
25
32
40
50
63
75
90
110
125
160
200
19.1
25.4
31.8
38.1
50.8
63.5
Allowable Load(KN)
Remarks
1.76
1.76
2.65
2.65
2.65
3.53
3.53
These series used for
3.53
galvanized pipe.
4.12
4.12
4.41
4.41
1.76
1.76
2.65
2.65
2.65
3.53
These series used for
3.53
seamless pipe.
3.53
4.12
4.12
4.41
4.41
1.76
1.76
2.65
These series used
1.76
for fulgurite
1.76
3.53
Measurement
DN INCH
15
20
25
1
32
1-1/4
40
1-
50
2
65
2-1/2
80
3
100
4
Allowable Load / KN
5.4
5.4
5.4
5.4
5.4
5.4
5.4
5.4
5.4
10
10
10
10
10
10
10
10
10
25
25
25
25
25
25
25
25
25
38
38
38
38
38
38
38
38
38
Page 32 of 46
125
150
200
250
300
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
5
6
8
10
12
10
10
10
10
16.1
SUNRISE CITY
PLOT V PROJECT
12
12
12
12
16
32
32
32
50
50
48
48
48
48
75
Measurement
DN / Inch
15A
20A 3/4
25A 1
32A 1-1/4
40A 1-1/2
50A 2
65A 2-
80A 3
100A 4
125A 5
150A 6
Outer Dia.
mm
21.7
27.2
34
42.7
48.6
60.5
76.3
89.1
114.3
139.8
165.2
Allowable Load
(KN)
3/8 80
20
40
2.6*25
2.40
3/8 80
20
40
3*25
2.70
3/8 80
20
40
4*32
4.20
1/2 80
20
40
4*38
5.10
7.20
7.20
b) Coupling Joint
Page 33 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
- Install the next pipe or formed part flush with the spacing ring and fold back
the turned over half of the collar.
Page 34 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
- Alternatively tighten the two clamping screw uniformly and hard tight. The
guiding and threaded plates of the clamp must come together parallel to
avoid any deformations.
- Push the pipe end from the other end into the connector.
- Firmly tighten the hexagon socket screw with a socket spanner, hard ratchet
or impact screwdriver, if possible to the point where the two clamping jaws
come together.
Page 35 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
Pipe Size
Dimensions (mm)
Inches
Kgs
Lower Steel
Bolt Size
TAG122022
1/2"
3x25
3x25
10
M8x60
70
22
TAG122028
3/4"
3x25
3x25
10
M8x68
76
28
TAG122035
1"
3x25
3x25
10
M8x78
82
35
TAG122040
1-1/4"
3x25
3x25
10
M8x82
92
42
TAG122048
1-1/2"
3x25
3x25
10
M8x88
100
48
TAG122060
2"
3x25
3x25
10
M10x110
117
60
TAG122075
2-1/2"
4x25
4x25
10
M10x125
146
73
TAG122090
3"
4x25
4x25
10
M10X140
155
89
TAG122105
3-1/2"
4x25
4x25
10
M10x155
173
105
TAG122115
4"
6x32
6x32
10
M10X170
198
115
TAG122140
5"
6x32
6x32
12
M12X195
232
140
TAG122168
6"
6x32
6x32
12
M12x225
266
168
Page 36 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
TAG122219
8"
6x40
5x40
12
M12x275
338
219
TAG122273
10"
6x40
6x40
16
M16x360
419
273
TAG122323
12"
9x50
6x50
20
M20x420
490
323
TAG122355
14"
9x50
6x50
20
M20x455
556
355
TAG122406
16"
12x65
6x65
24
M24X510
610
406
TAG122457
18"
12x65
6x65
24
M24x555
675
457
TAG122508
20"
12x75
9x75
30
M24X610
715
508
TAG122610
24"
16x75
9x75
30
M24X710
850
610
TAG122755
30"
19x75
9x75
30
M24x890
995
755
Machine Screw
Standard Diameter
Length
M3 ~ M8
6mm ~ 70mm
M3 ~ M8
6mm ~ 70mm
M3 ~ M8
6mm ~ 70mm
Page 37 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
Diameter
Length
DIN 934
M6 ~ M24
6 or 8
ISO 4032
M6 ~ M24
6 or 8
UNI 5587
M6 ~ M24
6 or 8
AS/NZS 1112
M6 ~ M24
6 or 8
Grade
ANSI B18.2.2
~ 1
2 or 5
BS 916
~ 1
2 or 5
~ 1
2 or 5
~ 1
2 or 5
AS/NZA 2451
~ 1
2 or 5
TC Bolt
Shear Stud
Page 38 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
Diameter
Length
Metric Size
M6 ~ M27
1 meter 2 meters
Inches Size
~ 1
3 feet 6 feet
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
Preparation of work.
a) Tools and equipments.
- Line marking tool
- Ruling pen
- Spring wind tape
- Cutting machine (cut brick wall)
- Hammer
- Chipping gun
- Ladder
b) Material.
- uPVC & PPR Pipes
- Latch
- Soft material for opening.
c) Line marking
- Use ruling pen marking 2 points for center line of cutting line:
1 point at higher level and 1 point at lower level.
- Use line marking tool in making center line for pipes.
- Offset from center to right and left of center line 30mm.
- Mark 2 lines for trench of pipe (Lines No.2, No.3)
- Base on reference level, mark high level and low level of
trench.
Page 40 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
d) Cutting wall.
- Check cutting machine and other equipments.
- Cut brick wall follow to line mark No.2, 3, 4, 5.
- Chip brick wall inside marking area.
- Clean area before continuing the works.
Page 41 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
2. INSTALLATION:
- Cut the pipe as per approved dimension and with shop
drawing.
- Install the pipe inside the wall.
- Use spring wind tape to check and adjust dimension as per
shop drawing dimension.
- Use latchs to fix the pipe to the wall.
(refer to below figure)
- Install soft blocks at the end of pipe to make opening after civil
contractor render the wall.
(refer to below figure)
3. INSPECTION:
a. Dimensions:
- Distance from existing wall (or reference groove) to center of
pipe: at high level and low level point.
- Check level of soft block for above opening.
- Check level of soft block for below opening.
b. Visual check:
- Solidify of pipe fixing.
- Seal pipes to ensure that binder cant filled inside the pipe
when plastering.
c. Other requirements:
- Inside the pipe must be cleaned before installation.
- To ensure dont have crippling strain of G.I pipe after fixing.
4. Hand-over to after installation finished.
Working area must be cleaned after finish installation.
To ensure that dont to damage other installations of system when
processing installation.
Hand-over for other section.
9.2 List of Testing and Commissioning Tasks
Test Method and Test Plan, Test Record Forms, Inspection Forms
1. Test Method
Scope of Testing
Page 42 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
Method
Judgment Standard
b) 0 bar ~ 15 bar: Hot Water Supply system, Plumbing and Sanitary Fixtures, Water
Supply system.
Page 43 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
After approval of the leakage test, release the test pipe pressure
to 0 bar and drain out the water in the pipe.
Water Filling Test
-Water filling test shall be applied to Soil, Waste, Vent and drainage pipe.
-Water filling test shall be done for floor by floor after pipe installation is finish.
- Before water filling test, all bends, changes in direction, ends of runs and all other
openings should be plugged or capped with test plugs or tests caps.
- Install test tee 1000 mm from finished floor level
- Isolate each floor or section being tested by inserting tests plugs through test tees
installed in the stacks.
- Once the stack is filled with water to 2000 mm, an inspector makes a visual
inspection of the section being tested to check for leaks.
- Record the interval between pipe edge and water surface and water level shall be
marked on pipe surface. 24 hours or longer later, check interval change by visual
check. The change water level shall not be approved.
- Once the system has been successfully tested, it should be drained and the next
section should be prepared for test.
- Testing of drainage system shall be carried out in sections by dividing the system
horizontally. Each section shall comprise pipe works and fittings for three (3) floors
required for testing.
2.Inspection and Test Plan
Test reports shall be prepared and filed. Copies of test reports shall be submitted as
required. See Appendix for ITP Form Cold and Hot Water Pipe Hydraulic Leak
Test and Soil/Waste/Vent/Drainage Pipe Leakage Test (Water filling).
Page 44 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
SUNRISE CITY
PLOT V PROJECT
Safety Plan
Thang Long shall carry out its works in the safest manner possible. Job hazard analyses
shall be prepared and approved prior to setting out with specific tasks to perform. The
health of the workers shall be a paramount concern of the Company.
Safety Measures
General
Safety shall be in first priority during construction, safety staff shall be present on site
at all times to supervise and to remind workers to observe safety requirements. Stop
work order shall enforce once it does not meet the safety requirement.
The labor force doing the installation work shall have undergone safety orientation
and shall have been familiarized with the procedures related to their work
Safety shall be strictly observed. All safety equipment such as clothes, shoes, helmet,
gloves, safety belt will be provided and regularly check during construction.
Kumho Engineer shall inspect all Sub-contractors tools prior to be use on site.
Kumho Engineer shall be present for all the safety site inspection.
Equipment intended for use shall have been inspected and tagged Safe for Use.
Appendix
Page 45 of 46
METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works
Page 46 of 46
SUNRISE CITY
PLOT V PROJECT