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HK12-03-05

CATALOGUE

HYDRAULICS 12

Contents

Description

Type

Size

Page

VP-NV
NV
VP-NOV
NOV-4-D
NOV-6-E
NOV-6-D
BZV

6,10
6,8,10,16
6,10
4
6
6
6

1.1.1-1.1.2
1.3.1-1.3.2
1.5.1-1.5.2
1.7.1
1.9.1
1.11.1
1.15.1-1.15.3

KV-2/2
PKV
KV
KV
KV
KV
KV-6/2
KV-6K/2
KVV
KV-6/2
KVC-3/2
KV-6/2
KV-8/3
KVH-6/2
KVH-6/2
KVM

6
10
6,10
6
10
16
6
6
6
10
10
16
6
6
10
6

3.1.1-3.1.2
3.3.1-3.3.2
3.5.1-3.5.2
3.11.1-3.11.4
3.13.1-3.13.4
3.15.1-3.15.4
3.21.1-3.21.2
3.23.1-3.23.2
3.25.1-3.25.2
3.27.1-3.27.2
3.29.1-3.29.2
3.31.1-3.31.2
3.33.1-3.33.2
3.35.1-3.35.2
3.37.1-3.37.2
3.41.1-3.41.8

VVP
RT
VP-RT

6,10
6,10
6,10

5.1.1-5.1.2
5.3.1-5.3.2
5.5.1-5.5.2

VP-NDV
TVD
DTP
TVTC
TVTP-...-B
TVTP-...-P

6,10
6
6,10
6
6,10
6,10

7.1.1-7.1.2
7.3.1-7.3.2
7.5.1-7.5.2
7.7.1-7.7.2
7.9.1-7.9.-2
7.11.1-7.11.2

Check valves
Modular check valves
In line check valves
Modular pilot operated check valves
In line double acting pilot operated check valves
In line simple acting pilot operated check valves
In line double acting pilot operated check valves
Check-Q-meter

Directional control valves


Solenoid operated directional control seat valves
Automatic change-over directional control valves
Lever operated directional control valves
Solenoid operated directional control valves
Solenoid operated directional control valves
Solenoid operated directional control valves
Solenoid operated selector valves
Solenoid operated selector valves
Solenoid operated selector valves
Solenoid operated selector valves
Solenoid operated selector valves
Solenoid operated selector valves
Solenoid operated selector valves
Modular solenoid operated selector valves
Modular solenoid operated selector valves
Modular solenoid operated directional control valves

Pressure control valves


Direct operated pressure control valves
Pilot operated pressure control valves
Modular pilot operated pressure control valves

Flow control valves


Modular throttle/check valves
2-way pressure compensated flow control valves
Flow dividers
3-way pressure compensated flow control valves
3-way pressure compensated flow control valves-cartridge
3-way pressure compensated proportional flow control valves

Electric and electronic components


Pressure switches
Solenoids
Control lever with switches
Amplifiers for proportional solenoids

TS, VP-TS
MR
KRSS
R59

4,6,10
45, 60

11.1.1-11.1.4
11.3.1-11.3.2
11.5.1
11.7.1

PP-KV
BP
EV, EP, BO

6,10,16
6,10
6,10

15.1.1-15.1.2
15.3.1-15.3.3
15.5.1-15.5.8

Connecting components
Subplates
Multi-station manifolds
Stacking elements

Hydraulic power units and systems


Mini hydraulic power packs

MHS

Rights to alterations are reserved.


KLADIVAR @IRI,
tovarna elementov za fluidno tehniko, d.d.
SI, 4226 @IRI, Industrijska ul. 2, p.p. 14

30.1.1.-30.1.7

Note
All documents and other technical information from KLADIVAR iri
d.d. and authorized distributors provide product options for further
investigation by users having technical expertise. Before you select
or use any product it is important that you analyze all aspects of
your application and review the information concerning the product
in the current product catalogue. Due to the variety of operating
conditions and applications for these products, the user, through its
own analysis and testing, is solely responsible for making the final
selection of the products and systems and assuring that all
performance, safety requirements and environmental requirements
of the application are met.
In case of any indistinctness please contact manufacturer.

Catalogue:
Catalogue No.:
Design:
Photo:

Hydraulics 12
HK12 - 03.05
Tone Pintar
Franci Temelj

2005 03.
Series 10

CHECK VALVE type VP-NV

- NS-6, 10
- to 350 bar
- to 100 l/min
- Connecting dimensions to ISO 4401
- For vertical stacking - sandwich plate design
- Free hydraulic fluid flow in one direction

VP-NV-6, VP-NV-10

Description of operating
Check valves type VP-NV permit the hydraulic fluid flow in
one direction, with a tight-off in the opposite direction.
Sandwich plate design - for vertical stacking
These valves consist of a housing (1), poppet (2), and a
spring (3). A poppet valve can be fitted into the line P,T,A or
B. It serves for shutting off the hydraulic fluid flow in one
direction, permitting a free flow in the opposite direction.
This is made possible by the poppet (2) which provides
positive seating. The hydraulic fluid flow under cracking
pressure 0,4 bar causes the poppet to lift, thus freeing the
flow. In the opposite direction, the spring (3) pushes the
poppet (2) against the seat, shutting the hydraulic fluid flow
off.

AV

1
3
2

AP
Ordering code

Size

Size 6 = 6
Size 10 = 10

VP-NV- - - Size

To be fitted into line ... Flow direction

To be fitted into line ...

AP-AV
AV-AP
BP-BV

Seal type

= AP
= AV
= BP

BV-BP
PP-PV
TV-TP

= BV
= PP
= TV

Special requirements to be briefly specified

Seal type
NBR seals for mineral oil HL, HLP, to DIN 51524
FPM seals for HETG, HEES, HEPG to VDMA 24568 and
ISO 15380)

Symbol - size 6
BV AV

PV TV

= no desig.
=E

Symbol - size 10
BV AV

PV TV

AP

BV AV
BV

PV TAV TBV

BV AV

PV TAV TBV

AP

BV

BP AP

PP TP

BP AP

PP TP

BP AP

PP TAP TBP

BP AP

PP TAP TBP

BV AV

PV TV

BV AV

PV TV

BV AV

PV TAV TBV

BV AV

PV TAV TBV

AV

PP

AV

PP

BP AP

PP TP

BP AP

PP TP

BP AP

PP TAP TBP

BP AP

PP TAP TBP

BV AV

PV TV

BV AV

PV TV

BV AV

PV TAV TBV

BV AV

PV TAV TBV

BP

TV

BP AP

PP TP

BP AP

PP TP

BP

TV

BP AP

PP TAP TBP

BP AP

PP TAP TBP

1.1.1

p - Q Performance curves
(measured at t = 50 C and

Technical data
= 32 mm/s)
Size

Diff. pressure (bar)

Size 6

8
7
6
5
4
3
2
1

l/min

50

100

Flow velocity

m/s

Operating pressure

bar

350

350

Cracking pressure

bar

0,4

0,4

-20 to +70

-20 to +70

mm/s

15 to 380

15 to 380

Viscosity range
Filtration

NAS 1638

kg

0,87

2,77

Mass

10 15 20 25 30 35 40 45 50
Flow (l/min)

10

Flow rate

Oil temperature range

Diff. pressure (bar)

Size 10

8
7
6
5
4
3
2
1
0

10 20 30 40 50 60 70 80 90 100
Flow (l/min)

Dimensions (mm)
92

40

50

70

12

21,4

6,3

32,5

46

70

32,5

20,6

31

45

P
A

12,7
21,5

30,2
14,7

3,2

40,5

16,7
27
37,3
50,8
Required quality of
the mating surface

19

54

0,01/100mm
4. Bores for fixing screws M5
5. O-ring 9,25x1,78
6. Nameplate
7. O-ring plate

1.1.2

Rmax4

4. Bores for fixing screws M6


5. O-ring 12,42x1,78
6. Nameplate
7. O-ring plate

2005 03.
Series 30

CHECK VALVE type NV

- NS-6,8,10,16
- to 350 bar
- to 150 l/min
- Direct in-line mounting
- Free hydraulic fluid flow in one direction

NV-6, 8, 10, 16

Description of operating

Check valve type NV permit the hydraulic fluid flow in one


direction, with a tight shut-off in the opposite direction.

These valves consist of a housing (1), a poppet (2), and a spring


(3).
Both ends of the valve housing are provided with a thread for inline mounting. The valve is built into pipelines or onto subplates
via pipe connection.

Ordering code

Symbol

NV- -

Nominal size
NV-6 = 6-G1/4
NV-8 = 8-G3/8

Nominal Size
Special requirements to be briefly specified

NV-10 = 10-G1/2
NV-16 = 16-G3/4

Dimensions (mm)

b
Type

NV-6

58

12

G1/4

19

NV-8

58

12

G3/8

24

NV-10

72

14

G1/2

30

NV-16

85

16

G3/4

36

Technical data
6

10

16

l/min

16

35

60

150

bar

350

350

350

350

Size
Flow rate
Operating pressure
Cracking pressure

See characteristic curves on page 1.3.2

Oil temperature range


Viscosity range
Filtration
Mass
Hydraulic fluid

-20 to +70

-20 to +70

-20 to +70

-20 to +70

15 to 380

15 to 380

15 to 380

15 to 380

mm/s

NAS 1638

0,1

0,2

0,3

0,5

kg Oil HL, HLP, to DIN 51524 and HETG, HEES, HEPG to VDMA 24568 and ISO 15380

1.3.1

= 32 mm/s)

Diff. pressure (bar)

Diff. pressure (bar)

p - Q Performance curves (measured at t = 50 C and

5
4
3
2
1
2

10

Size 6

12 14 16
Flow (l/min)

3
2

18

10

16

20

24

28

32

36

Flow (l/min)

Size 8

7
Diff. pressure (bar)

Diff. pressure (bar)

6
5
4
3
2
1

6
5
4
3
2
1

10

Size 10

1.3.2

20

30

40

50

Flow (l/min)

60

Size 16

30

60

90

120

Flow (l/min)

150

2005 03.
Series 30

CHECK VALVE type VP-NOV

- NS-6, 10
- to 350 bar
- to 100 l/min
- Direct operated
- Connecting dimensions to ISO 4401
- Flow shut-off in both or one service line
- For vertical stacking - sandwich plate design
- Height and width of the valves to ISO 7790 norms

VP-NOV-10-.., VP-NOV-6-..

Description of operating

Performance curves

Ordering code

p - Q Performance curves of the flow in direction


V to P (through check valve) and in direction P to V
(check valve pilot opened with px=80 bar).
Measured at t = 50 C and = 32 mm/s

25
Diff. pressure (bar)

Pilot operated check valves type VP-NOV enable the hydraulic


fluid flow in the service lines to be automatically shut off and
made free, respectively.
Free flow direction is always from the valve side "V" to the
subplate side "P". In the opposite direction is the valve blocked
for the hydraulic fluid flow. Free flow in port A in direction P to V
is achieved by means of pressure in port B, and vice versa.
To assure zero leakage there is necessary to discharge ports A
and B towards T in the zero position of the directional valve.

20

V
P
against
spring force

15
10
5

VP-NOV- - - -

Size

10

20

30

40

Size 6

Check valve in port

Diff. pressure (bar)

Seal type
Special requirements to be briefly specified

Size

Seal type

Size 6 = 6
Size 10 = 10

NBR seals for mineral oil


HL, HLP, to DIN 51524
FPM seals for HETG,
HEES, HEPG to VDMA 24568
and ISO 15380

= no desig.
=E

=EB

20

40

60

80

Flow (l/min)

100

=D

P
B

P
V
pilot
opened

Mounting
example

=EA

60
V
P
against
spring force

Size 10

50

Flow (l/min)

16
14
12
10
8
6
4
2
0

Check valve in port (symbol)

P
V
pilot
opened

Technical data
6

10

l/min

60

100

Operating pressure

bar

350

350

Cracking pressure

bar

0,5

1:3,9

1:3,6

-20 to +70

-20 to +70

Size
Flow rate

Area ratio
Oil temperature range
Viscosity range
Filtration
Mass

C
2

mm /s

15 to 380

15 to 380

NAS 1638

kg

1,8

3,5

A
0

a
P

B
b
T

1.5.1

Dimensions (mm)

40

s=10

125

6,8

34

1. Nameplate
2. O-ring 9,25x1,78-4 pcs
3. Fixing bores for fixing
screws M5

45

31

20,8

32,5

5,4-z=4

12,7
21,5

30,2
40,5

50

s=12

70

21,4

6,8 - z=4

6,3

32,5

46

12

158

1. Nameplate
2. O-ring 12,42x1,78-5 pcs
3. Fixing bores for fixing
screws M6
6,7

45,5

3,2
16,7

27
37,3
50,8
54

Reqired quality of
the mating surface

0,01/100 mm
Rmax 4

1.5.2

Dimensions (mm)

40

s=10

125

6,8

34

1. Nameplate
2. O-ring 9,25x1,78-4 pcs
3. Fixing bores for fixing
screws M5

45

31

20,8

32,5

5,4-z=4

12,7
21,5

30,2
40,5

50

s=12

70

21,4

6,8 - z=4

6,3

32,5

46

12

158

1. Nameplate
2. O-ring 12,42x1,78-5 pcs
3. Fixing bores for fixing
screws M6
6,7

45,5

3,2
16,7

27
37,3
50,8
54

Reqired quality of
the mating surface

0,01/100 mm
Rmax 4

1.5.2

2005 03.
Series 10

CHECK VALVE type NOV

- NS-4
- to 350 bar
- to 30 l/min
- Direct operated
- Threaded connections to ISO 9974, ISO 1179
- Flow shut-off in both service lines
- Direct in-line mounting

NOV-4

Performance curves

Direct operated check valves type NOV enable the hydraulic


fluid flow in the service lines to be automatically shut-off and
made free, respectively.
Free flow direction is always from the valve side A1, B1 to side
A2, B2. In the opposite direction is the valve blocked for the
hydraulic fluid flow. Free flow in port A in direction A2 to A1 is
achieved by means of pressure in port B, and vice versa.
To assure zero leakage there is necessary to discharge ports A1
and B1 towards T in the zero position of the directional valve.

Ordering code

18
Diff. pressure (bar)

Description of operating

A2,B2

A1,B1

A1,B1

A2,B2

15
12
9
6
3

NOV - 4 -D- - 0

Check valve in port

10

15

20

25

30

Flow (l/min)

Threaded connections
Seal type
Special requirements to be briefly specified

Technical data
4

Size
l/min

30

Operating pressure

bar

350

Cracking pressure

bar

Flow rate

1:4

Area ratio
Oil temperature range
Viscosity range

= no desig.
=E

Filtration

and ISO 15380

Mass

Dimensions (mm)

-20 to +70

mm 2/s

15 to 380

NAS 1638

kg

0,6

113
60

24,8

M14x1,5; z=4
G1/4; z=4

28

s=22
A2

B1

40x25

A1

30

6,5

B2

1.7.1

2005 03.
Series 10

CHECK VALVE type NOV

- NS-6
- to 350 bar
- to 35 l/min
- Direct operated
- Threaded connections to ISO 1179
- Flow shut-off in one service line
- Direct in-line mounting

NOV-6

Pilot operated check valves type NOV enable the hydraulic


fluid flow in the service lines to be automatically shut-off and
made free, respectively.
Free flow direction is from the valve port B to port A. In the
opposite direction the valve is blocked for the hydraulic fluid
flow. Free flow from port A to port B is achieved by means of
pressure in port Z.
To assure zero leakage there is necessary to discharge ports B
and Z towards T in the zero position of the directional valve.

Ordering code

Diff. pressure (bar)

Description of operating

18
16
14
12
10

B to A

A to B

NOV - 6 -E - C - -

Check valve in port

Threaded connections

0
0

10

Seal type

15

20

25

30

35

40

Flow (l/min)

Special requirements to be briefly specified

Check valve
in port (symbol)

Technical data

Size

=E

l/min

35

Operating pressure

bar

350

Threaded connections

Cracking pressure

bar

0,5

Port A, B ...G3/8
=C
Port Z ...G1/4

Area ratio

Flow rate

Oil temperature range

Seal type

Viscosity range

NBR seals for mineral oil HL, HLP, to DIN 51524


= no desig.
FPM seals for HETG, HEES, HEPG to VDMA 24568 = E
and ISO 15380

Filtration
Mass

1:4
o

-20 to +70

mm 2/s

15 to 380

NAS 1638

kg

0,4

32

Dimensions (mm)

G1/4

42

G3/8

G3/8

28.5

90.
7
s=2

1.9.1

2005 03.
Series 20

CHECK VALVE type NOV

- NS-6
- to 350 bar
- to 60 l/min
- Direct operated
- Threaded connections to ISO 1179
- Flow shut-off in both service line
- Direct in-line mounting

NOV-6

Performance curves

25
Diff. pressure (bar)

Direct operated check valves type NOV enable the hydraulic


fluid flow in the service lines to be automatically shut-off and
made free, respectively.
Free flow direction is always from the valve side A1,B1 to side
A2,B2. In the opposite direction is the valve blocked for the
hydraulic fluid flow. Free flow in port A in direction A2 to A1 is
achieved by means of pressure in port B, and vice versa.
To assure zero leakage there is necessary to discharge ports
A1 and B1 towards T in the zero position of the directional
valve.

A2,B2 A1,B1
pilot opened

20

A1,B1 A2,B2
against
spring force

15
10
5

Ordering code

NOV - 6 -D -G - Check valve in port

10

20

30

40

50

60

Flow (l/min)

Technical data

Threaded connections
6

Size

Seal type
Special requirements to be briefly specified

l/min

60

Operating pressure

bar

350

Cracking pressure

bar

Flow rate

1:3,9

Area ratio
Oil temperature range

and ISO 15380

Viscosity range
Filtration
Mass

-20 to +70

mm2/s

15 to 380

NAS 1638

kg

1,5

Check valve
in port (symbol)
A2

B2

=D

A1

B1

1.11.1

2005 03.
Series 30

CHECK-Q-METER type BZV


- NS 6
- to 350 bar
- to 60 l/min
- Direct operated
- Hermetically sealing at closed flow path
- Minimum pressure losses when the medium flows from port A
towards port B
- When the medium flows from port B towards port A the speed of
load lowering is controlled with respect to the medium flow rate
supplied to the opposite side of the hydraulic motor or cylinder.
With operating cylinders the characteristic ratio of surface areas
must be taken into account
- For building into pipe-lines
- Threaded connections to ISO 9974, ISO 1179

BZV-6-D, BZV-6-E

Description of operation

A1

A2

The check-Q-meter is used for maintaining constant speed during


the lowering of loads by means of hydraulic cylinders or
hydromotors in the systems where load changes with time. It
prevents uncontrolled falling of load if defects occur in the pipeline
between the directional control valve and the check-Q-meter or if
there is no pilot pressure. When it is installed in combination with a
directional control valve with negative change-over in intermediate
positions, it has the function of a holding valve. If the load on
hydraulic cylinders or hydromotors does not change the sign, a
single check-Q-meter must be used.
The check-Q-meter consists of a housing (1), main poppet (2),
auxiliary spool (3), pilot poppet (4), spring (5), insert housing (7) and
setting screw (8).

Technical data
l/min

60

spring 200 bar

bar

150

spring 350 bar

bar

270

spring 200 bar

bar

4 to 50

spring 350 bar

bar

6 to 85

Flow rate
Operating pressure

Pilot pressure

bar

Cracking pressure
Pilot ratio

R=A2/A1-A2
o

Oil temp. range


Viscosity range

-20 to +70

mm2/s

15 to 380

NAS 1638

BZV-6-E

kg

1,5

BZV-6-D

kg

2,4

Filtration
Mass

2,2
4,25

Lifting the load


The hydraulic fluid flows from port A towards port B with
minimum pressure losses, the main poppet (2) being lifted.
In the case of a pressure drop and an interruption in the
hydraulic fluid supply to port A, the main poppet (2) closes,
holding the load in position.
Lowering the Load (see also the hydraulic circuit diagram with
differential cylinder, page 11.4.2). With the directional control
valve in position (a) the hydraulic fluid flows to the annulus side
of the hydraulic cylinder, which provokes a certain pilot
pressure on the auxiliary spool (3). The check-Q-meter opens
and thereby a free hydraulic fluid flow from port B towards port
A occurs, when the main poppet (2) leans against the insert
housing (7), where as the auxiliary spool (3) still performs a part
of the controlled move which depends on the quantity of the
hydraulic fluid supplied in a unit of time to the annulus side of
the operating cylinder. In the opening direction, also the load
pressure works on the circle of the predefined surface. The
pilot pressure required for the opening of the check-Q-meter is
required pilot press. =

safety valve setting - load pressure


4,25

In case that the hydraulic cylinder piston starts to move faster


than permitted by the hydraulic fluid supply, the pilot pressure
on the port X drops and the auxiliary spool (3) under the effect
of spring (5) moves in the valve closing and shutting-off
direction, respectively.
Because of the reduction in flow cross-section the resistances
increase, which causes an increase in the pilot pressure and
thereby a larger opening of the check-Q-meter. In this manner,
the check-Q-meter is continuously balanced during lowering.
The spring (5) setting force must be set at least 1.3 -times
higher than the maximum force due to the operating pressure
(pressure due to load):
350 bar
maximum operating pressure =
= 270 bar
1,3

1.15.1

Ordering code

Symbol type

BZV - 6 -

BZV-6-E

=E
X

single
check-Q-meter

Control range
Mounting method

A1

A2

Symbol type

B1

B2

A1

A2

BZV-6-D = D

Seal type
double
check-Q-meter

Special requirements to be briefly specified

Control range
24

Diff. pressure (bar)

from 60 to 200 bar = 200


from 100 to 350 bar = 350

B-A

Mounting method

20
16

building into pipeline (M20x1,5 / M14x1,5)


building into pipeline (G3/8)
building direct on hydraulic cilinder

A-B

12

=C
= CG
= CDG

Seal type

NBR seals for mineral oil HL, HLP, to DIN 51524


= no desig.
FPM seals for HETG, HEES, HEPG to VDMA 24568 = E
and ISO 15380

4
Flow (l/min)
0

10

20

30

40

50

60

Circuit diadgram with hydraulic cylinder

Dimensions (mm)

Setting the
pressure
relief valve to
50 and 80 bar,
respect

p1
p2

BZV-6-E-...-C

47

10

11

M20x1,5
z=2
B

A
a

65x32

8,5
z=2
x

s=17

M14x1,5

26

92

A1
A2

165

BZV-6-D-...-C

it is recommended to protect the circuit by means of


a pressure relief valve, the cracking pressure of which
is set with respect to the selected spring (5) in the

M20x1,5
z=4

48

10

B2

65x32

B1

A1

A2
30
113,5
151,5
255,5

1.15.2

12,5

8,5
z=2

52

Because of the multiplication of pressure in hydraulic


cylinder by the difference of surface areas

32,5

52

s=24

s=24
19

s=17

b
a

1.15.3

2005 03.
Series 10

2/2-WAY DIRECTIONAL VALVES type KV


- NS-6
- to 210 bar
- to 30 l/min
- Direct in-line mounting
- Threaded connections to ISO 9974, ISO 1179
- Hermetically sealing at closed flow path
- No STICK-SLIP effect even after a prolonged dwell time under pressure
- Direct operating by solenoid
- Plug-in solenoid connector to ISO 4400

KV-2/2-6-S

Description of operation
Directly-operated directional seat valves Type KV are used for
the control of direction of hydraulic fluid.

KV-2/2-6-S-A-...
In the start control position a the return spring (4) holds the ball
(2) in its open position, thus freeing the flow path between
ports A and B. The change-over into the control position b is
accomplished by energizing the solenoid (3), whereby the ball
(2) is pushed against the seat (1). The hydraulic fluid on port A
is under pressure.

KV-2/2-6-S-B-...

The hydraulic fluid on port A in the start control position a is


under pressure. The return spring (4) pushes the ball (2)
against its seat (1). The change-over to the control position b
is performed by energizing the solenoid (3), thus freeing the
flow path between ports A and B.
The change-over can also be done manually by pressing the
emergency hand operator (5).

B
Mounting example
a

B
b

a b

Symbols (spool type)


a

a b

a b

Technical data
Electrical

Hydraulic
Size
Flow rate

l/min

Operating pressure

bar

Oil temperature range

Viskosity range
Filtration
Mass

C
2

Supply voltage

12, 24, 48, 110, 230 DC or AC

30

Power

29*

210

Intermittence

-20 to +70

mm /s

15 to 380

NAS 1638

kg

2,2

continious

Ambient temperature

Coil temperature

Duty cycle

min

to +50
to +180
-1

250

*-12 V supply voltage - 36W

3.1.1

Ordering code

KV-2/2-6-S- - - - - - -

Supply voltage

direct voltage

24 V
12 V
48 V
110 V
220 V

= no design.
= 12 DC
= 48 DC
= 110 DC
= 220 DC

alternating voltage

12 V
24 V
48 V
110 V
230 V

= 12 AC
= 24 AC
= 48 AC
= 110 AC
= 230 AC

Spool type
Supply voltage
Protection of solenoid
Plug-in connector
Threaded connections
Seal type

Alternating voltage solenoids are fitted with a bridge rectifier.


With solenoids of over 48 V an earthing clamp
to DIN EN 175301-8003 must be connected.
* To fulfil EMC (89/336/EEC) a capacitor must be built in (see 10.1.1)

Special requirements to be briefly specified

Pressure drop (bar)

Protection of solenoid
- protection IP 65 to DIN EN 60529 = no design.
- adverse climatic conditions
=Z

10
9
8
7
6
5
4
3
2
1

Symbol
A

Plug-in connector
- without signal lamp = no design.
- with signal lamp
=L

Symbol
B

Threaded connections
- G 3/8 = no design.

Seal type
0

10

15

20

- NBR seals for mineral oil HL, HLP, to DIN 51524


= no design.
- FPM seals for HETG, HEES, HEPG to VDMA 24568 = E
and ISO 15380

25
30
Flow (l/min)

Dimensions (mm)

15

G3/8; z=2

17

6,5 - z=2

KV-2/2-6-S-A-MR

10

With hand operation add letter G in ordering


code

60x45

91,5

40

10

45

65
143

27

19

6,5 - z=2
A
10

50
70

143

3.1.2

KV-2/2-6-S-B-MR

60x45

40

91,5

10

G3/8; z=2

3. Solenoid "b" MR-045


5. Emergency hand operator
6. Nameplate

2005 03.
Series 20

4/2-WAY DIRECTIONAL VALVES


type PKV
- NS 10
- to 210 bar
- to 60 l/min
- Indirect, hydraulic operation
- Connecting dimensions to ISO 4401
- Provision of pressure setting for change - over
- Automatic change - over from the other operating position
- Connection to subplate type PP-KV-10
- Connection to subplate with pressure relief valve
type PP-PKV-10

PKV-10

Description of operation

11

These valves consist of a housing (1), a control spool (2), a


change - over piston (3), and two pressure relief valves (4).

10

A P B

Indirectly, hydraulic - operated directional valves type PKV


are used to control the hydraulic fluid flow direction by an
automatic change - over.

When the change - over piston (3) and the control spool (2)
are in the neutral position no change - over will occur, and the
valve must be shifted to the appropriate position using the
emergency hand operator (5). In this way the hydraulic fluid
flow through the bores (6) and (7) to the front side of control
spool (2), changing - over from the position P - B to the
position P - A. The control spool (2) rests in this position until
the pressure in the line "A" increases to the value set on the
pressure relief valve (4). The pressure rise occurs the
operating cylinder reaches the extreme position. At this
moment the pilot poppet (8) will lift, freeing the flow of the
hydraulic fluid from the channel (9) via the pressure relief
valve (4) to the change - over piston (3). The flow shifts the
piston to the right and corresponding flow ways are freed,
allowing the control spool to change - over to the position P B. From here on the process is automatic. The pressure
setpoint valve for the valves change - over is adjusted on the
pressure setting element (10) by which the spring (11) can be
set.
Technical data

Ordering code

PKV - 10 - -

10

Size

Seal type

l/min

60

Operating pressure P,A,B

bar

to 210

bar

to 160

bar

20

l/min

0,8

bar

20 to 200

mm2/s

15 to 380

Flow rate

Special requirements to be briefly specified

Seal type
NBR seals for mineral oil HL, HLP, to DIN 51524
FPM seals for HETG, HEES, HEPG to VDMA 24568
and ISO 15380

= no desig.
=E

Min. press. req. for autom. change over


Minimum flow rate
Change over pressure
Viscosity range

Symbol
B

b
P

Oil temperature range

-20 to+70

Mass

kg

3,2

NAS 1638

Filtration

b
P

p - Q Performance curves (measured at t = 50 oC and = 32 mm/s)

B-T

15

Diff. pressure (bar)

A-T

10

P-A
P-B

10

20

30

40

50

60

Flow (l/min)

3.3.1

Dimensions (mm)
68,5

75

68,5

13

14

12

10

60

96

13

max. ca 212

10,5

54

60

5.
10.
12.
13.

Emergency hand operator


Setting elements with protective cap
O - ring 12x2
Fixing screws: 4 pcs M6x55 to DIN EN
ISO 4762 -10.9 - tightening torque
Md = 14 Nm
14. Nameplate

P
B
T

46

A
T

p - Q Performance curves (measured at t = 50 oC and

Subplate type PP-PKV-10


T

250
200
150
100
50

Flow
(l/min)
0

P
Subplate type PP-PKV-10 is used for fitting the directional valve
type PKV-10 into hydraulic system where additional maintaining
of maximum pressure is required.
The subplate consist of a housing and a pressure relief valve.
The latter includes a pilot poppet (1), a spring (2), and a setting
element (3). The pressure valve is adjusted by settyng element
(3) which is used for spring setting (2).

10

40

115

75

57,5

37,5

34/1

30

27,5

G1/2/13
28/1

0
10

17,5

M6/10

s=10

G 3/4/16

17,5

M
48

P
G1/2/13

28/1
15,5

21,5
T

32,5

0,01/100mm

Rmax4

50,8
54

37,3

27

16,7

0
3,2

10,5

46

3.3.2

30

G1/4/14
20/1
s=24

60

7
0
6,3

20

Symbol

Dimensions (mm)

= 32 mm/s)

300

Diff. pressure (bar)

4. Pressure relief valve


5. Bores for subplate fixing, M6/10
6. Bores for direction valves fixing, M6/10
Max. pressure setting: 200 bar

Required quality of
the mating surface

2005 03.
Series 40

4/2, 4/3-WAY DIRECTIONAL VALVES


- NS 6, 10
- to 350 bar
- to 60 l/min, to 100 l/min
- Direct mechanical operation (by means of a lever)
- Connecting dimensions to ISO 4401

KV-4/3-5KO-6-R, KV-4/3-5KO-10-R
Description of operation

T A

Directional valves type KV with direct mechanical operation by


means of a lever control the direction of the hydraulic fluid
medium flow.
These directional valves consist of a housing (1), control spool (2),
control mechanism (3), and return spring (4). In 4/3-way directional valves the centre position of the control spool is the neutral
position. The change-over to one of the operating positions "a" or
"b" is done by moving the operating pin lever (5) in such a manner
that its acts on the control spool (2) so as to clear corresponding
flow ways and establish relevant links between ports, A, B, P, and
T.
On ceasing to apply force to the control mechanism (3), the return
spring (4) push the control spool into the neutral position.
There are two types of operation:
- with control spool not held in the operating position (the control
spool returns to neutral position on ceasing to apply force to the
control mechanism - type KV-../..-R)
- with control spool held (detent) in the operating position (the
control spool remains in the operating position on ceasing to
apply force to the control mechanism lever - type KV-../..-RA).

P B T

Ordering code

KV 4

5KO

Number of control spool position

Size

two positions
three positions

size 6
size 10

= 2
= 3

= 6
= 10

Number of spool positions

Throttle

Size

Spool type

without throttle in "P" line ...............


throttle 0,8 mm dia ..........................
throttle 1,0 mm dia ..........................
throttle 1,2 mm dia ..........................

Throttle

Seal type

Seal type

NBR seals for mineral oil HL, HLP to DIN 51524


= no desig.
FPM seals for HETG, HEES, HEPG to VDMA 24568 = E
and ISO 15380

Control spool held (detent)

Special requirements to be briefly specified

Spool types

B
0

no desig.
D08
D10
D12

Control spool held

A
a

=
=
=
=

A
b

=R

0
P

=1

T
= 51

= RA

=2

=6

3.5.1

3.5.2

2005 03.
Series 10

4/2 and 4/3 - WAY DIRECTIONAL VALVES


type KV
- NS 6
- to 350 bar
- to 75 l/min
- Direct operation by solenoid
- Connection diagram and connecting dimensions to ISO 4401, DIN 24340
- Plug-in connector for solenoids to ISO 4400
- 5-chamber model with good spool guidance
- Optimized flow paths for low losses of pressure
- Adjustment of the switching time
- Wet pin solenoid with interchangeable coil
- Manual emergency control
- Protection of solenoid IP 65 to DIN EN 60529
- Fulfil EMC (89/336/EEC)

KV-4/3-5K0-6

Description of operation

A P B
T

Directional valves type KV with direct solenoid operation control


the direction of the hydraulic medium flow.
These directional valves consist of a housing (1), a control spool
(3), and one solenoid (2) with two return springs (4) in 4/2-way
directional valves, and two solenoids (2) with two return springs (4)
in 4/3-way directional valves. In 4/3-way directional valves the
centre position of the control spool is the neutral position. The
change-over to the operating position (a) and (b) is done by
energising the solenoids (2) "a" and "b" respectively, whereby the
solenoid plunger acts on the control spool (3) via the operating pin
(5), thus clearing the corresponding flow ways and establishing
relevant links between ports A, B, P, and T. For selection of spool
types refer to page 3.6.2.

Technical data

Hydraulic

KV-4/2-5KO-6-81
Directional valve with two operating position, two solenoids
without springs allows the control spool to be held in the operating
position (detent). The control spool remains in the operation
position also when the solenoids are de-energised.

Electrical
Supply voltage

Size

When the solenoid (2) is de-energised, the control spool (3) is


returned to its neutral position by the return spring (4). The
change-over can be done manually by pressing the emergency
hand operator (6).

direct or
alternating

see p-Q curves, page 3.6.3

Flow rate

12, 24, 48
110, 230

Operating pressure ports P,A,B

bar

350

Power

29*

Operating pressure port T

bar

210

Switch-on time**

ms

50 to 80

Oil temperature range

-20 to +70

Switch-off time**

ms

30 to 55

mm2/s

15 to 380

Switching frequency

1/h

15 000

Viscosity range

Ambient temperature

kg

1,9

Coil temperature

kg

2,7

Duty cycle

Mounting position
Mass

optional
4/2
4/3

Filtration

NAS 1638

C
C

to +50
to +180
continious

** -The switching-on and off times apply to 24 V DC solenoids


* -12V supply voltage - 36 W

3.11.1

Ordering code

KV -

-5KO- 6 -

Working ports
Number of control spool positions
Spool type
Supply voltage
Plug-in connector

If flow rates greater


than permissible
occur during changeover, a cartridge
throttle must be fitted
into P-line of the
directional valve.

Throttle
Seal type
Constant action restrictor
Special requirements to be briefly specified

Working ports

Plug-in connector

3 working ports = 3
4 working ports = 4

without signal lamp


with signal lamp

= no design
=L

Number of control spool positions

Throttle

two positions = 2
three positions = 3

without throttle in "P" line


throttle 0,8 mm dia
throttle 1,0 mm dia
throttle 1,2 mm dia

=
=
=
=

no desig.
D08
D10
D12

Supply voltage
Seal type

alternating voltage
12 V = 12 AC
24 V = 24 AC
48 V = 48 AC
110 V = 110 AC
230 V = 230 AC

direct voltage
24 V = no desig.
12 V = 12 DC
48 V = 48 DC
110 V = 110 DC
230 V = 230 DC

NBR seals for mineral oil HL, HLP, to DIN 51524


= no desig.
FPM seals for HETG, HEES, HEPG to VDMA 24568 = E
and ISO 15380
Constant action restrictor

- Alternating voltage solenoids are fitted with a bridge rectifier.


- With solenoids of over 48 V an earthing clamp ( )
to ISO 4400 must be connected.
* To fulfil EMC (89/336/EEC) a capacitor must be built in (see 10.2.2)

Without restrictor = no desig.


Restrictor 0,3 dia. = UD

Spool types
A
a

B
0

A
b

b a

a
P

B
0

0
P

B
0

b a

a
P

=1

= 1A

= 1B

=2

= 2A

= 2B

=3

= 3A

= 3B

=6

= 6A

= 6B

= 51A

= 51B

= 41A

= 41B

B
b

b
T

= 81

- Port T in the valves with spool type 41A and 41B to be used as lekage line.
Important note:
> 4 bar must
Valves with adjustment of the switching time - a constant or short - time static oil pressure of at least =
prevail at connection T of the directional control valve to maintain the pressure in the spring chambers.

3.11.2

18
15

Diff. pressure (bar)

Spool
type

12 3 4 5
6
7
8
9

12
9

30

45

Flow
75 (l/min)

60

51A, 51B

41A, 41B

3
15

81

Flow path
P-A P-B A-T B-T P-T

p - Q Operating limits

Pressure (bar)

350
320
280
240
200
160
120
80
40

1
4

15

30

45

Dimensions (mm)

Flow
75 (l/min)

60

Spool type

Curve

81

51A, 51B

41A, 41B

The operating limits of the valve are


determined at a voltage 10% below
the nominal rating. The curves refer
to application with symetrical flow
throw the valve (P-A and B-T). In the
case of asymetric flow (e.g. one part
not used) reduced values may result.

Note: For valves with adjustment of


the switching time reduced values of
the operating limits may result.

With hand operation - add letter G


before spool type in ordering code

ca. 157

32,5

31

45

46

P
KV-4/2-5KO-6

T
17,5

87

Max. torque 30Nm


S=20
9,2

Connection diagram and


connecting dimensions to
ISO 4401

Max. torque
6Nm

21,5

57

85

40,5

P B
5,3

ca.73

0,01/100mm

78

Rmax4

ca.224

KV-4/3-5KO-6

Max. torque 30Nm


S=20
9,2

Required quality of
the mating surface

85

Max. torque
6Nm

21,5

KV-4/2-5KO-6-81
A P B
5,3
ca.73

29,5

78
ca.254

3.11.3

Function drawing

KV-4/3-5KO-6
(KV-4/2-5KO-6)
1 Solenoid "a" - MR-045
2 Solenoid "b" - MR-045
3 Fixing screws 4 pcs M5 x 30
to DIN EN ISO 4762 -10.9
must be ordered separately
Required tightening torque
Md = 9 Nm
4 Plug-in connector "a" - grey
5 Plug-in connector "b" - black
6 Emergency hand operator
7 O-ring 9,25 x 1,78
8 Valve cap
9 Nameplate
10 Constant action restrictor

Vent screw
B

KV-4/2-5KO-6-81

Vent screw
A

KV-4/3-5KO-6-2

Vent screw

KV-4/2-5KO-6-UD

10

Instalation
The directional control valve must be installed horizontally
(Nameplate on top). If this is not the case, the valve must be
removed for venting. Unscrew the vent screw. Move the spool
alternately to the switching positions a and b until no more
bubbles appear at the screw hole. The oil must be visible at the
screw hole. Missing oil schould be refielld with an oilcan, drop by
drop. Screw in the vent screw.

3.11.4

A constant or short time static oil pressure of at least > 4 bar must
prevail at connection T of the directional control valve to maintain
the oil pressure in the spring chambers. If this is not the case, the
preloaded oil volume of the restricted valve would leak into the T
channel through the leakage section of the control spool
shoulders.
The dampening constancy also depends on the constancy of the
oil viscosity.
For this reason the dampening effect should always be adjusted
with the system at operational temperature.

2005 03.
Series 10

4/2 and 4/3 - WAY DIRECTIONAL VALVES


type KV
- NS 10
- to 350 bar
- to 120 l/min
- Direct operation by solenoid
- Connection diagram and connecting dimensions to ISO 4401, DIN 24340
- Plug-in connector for solenoids to ISO 4400
- 5-chamber model with good spool guidance
- Optimized flow paths for low losses of pressure
- Adjustment of the switching time
- Wet pin solenoid with interchangeable coil
- Manual emergency control
- Protection of solenoid IP 65 to DIN EN 60529

KV-4/3-5KO-10

Description of operation

T A P B T

Directional valves type KV with direct solenoid operation control


the direction of the hydraulic medium flow.
These directional valves consist of a housing (1), a control spool
(3), and one solenoid (2) with two return springs (4) in 4/2-way
directional valves, and two solenoids (2) with two return springs (4)
in 4/3-way directional valves. In 4/3-way directional valves the
centre position of the control spool is the neutral position. The
change-over to the operating position (a) and (b) is done by
energising the solenoids (2) "a" and "b" respectively, whereby the
solenoid plunger acts on the control spool (3) via the operating pin
(5), thus clearing the corresponding flow ways and establishing
relevant links between ports A, B, P, and T. For selection of spool
types refer to page 3.8.2.

Technical data

Hydraulic

Operating pressure ports P,A,B

bar

Operating pressure port T

bar

Oil temperature range

C
2

mm /s

Viscosity range
Mounting position

Filtration

Directional valve with two operating position, two solenoids


without springs allows the control spool to be held in the operating
position (detent). The control spool remains in the operation
position also when the solenoids are de-energised.

Electrical
12, 24, 48

direct or
alternating

see p-Q curves, page 3.8.3

Flow rate

Mass

KV-4/2-5KO-10-81

Supply voltage

10

Size

When the solenoid (2) is de-energised, the control spool (3) is


returned to its neutral position by the return spring (4). The
change-over can be done manually by pressing the emergency
hand operator (6).

110, 230

350

Power

45

210

Switch-on time

ms

70 to 95

-20 to +70

Switch-off time

ms

40 to 80

15 to 380

Switching frequency

1/h

15 000

Ambient temperature

to +50

to +180

optional
4/2

kg

6,5

Coil temperature

4/3

kg

7,3

Duty cycle

NAS 1638

C
C

continious

The switching-on and off times apply to 24 V DC solenoids

3.13.1

Ordering code

KV -

-5KO- 10 -

Working ports
Number of control spool positions
Spool type
Supply voltage
Plug-in connector

If flow rates greater


than permissible
occur during changeover, a cartridge
throttle must be fitted
into P-line of the
directional valve.

Throttle
Seal type
Constant action restrictor
Special requirements to be briefly specified

Working ports

Plug-in connector

3 working ports = 3
4 working ports = 4

without signal lamp


with signal lamp

= no design
=L

Throttle

Number of control spool positions

without throttle in "P" line


throttle 0,8 mm dia
throttle 1,0 mm dia
throttle 1,2 mm dia

two positions = 2
three positions = 3

=
=
=
=

no desig.
D08
D10
D12

Supply voltage
Seal type

alternating voltage
12 V = 12 AC
24 V = 24 AC
48 V = 48 AC
110 V = 110 AC
230 V = 230 AC

direct voltage
24 V = no desig.
12 V = 12 DC
48 V = 48 DC
110 V = 110 DC
230 V = 230 DC

NBR seals for mineral oil HL, HLP, to DIN 51524


= no desig.
FPM seals for HETG, HEES, HEPG to VDMA 24568 = E
and ISO 15380
Constant action restrictor

- Alternating voltage solenoids are fitted with a bridge rectifier.


- With solenoids of over 48 V an earthing clamp ( )
to ISO 4400 must be connected.
* To fulfil EMC (89/336/EEC) a capacitor must be built in (see 10.2.2)

Without restrictor = no desig.


Restrictor 0,5 dia. = UD

Spool types
A
a

B
0

A
b

b a

a
P

B
0

0
P

B
0

b a

a
P

=1

= 1A

= 1B

=2

= 2A

= 2B

=3

= 3A

= 3B

=6

= 6A

= 6B

= 51A

= 51B

= 41A

= 41B

B
b

b
T

= 81

- Port T in the valves with spool type 41A and 41B to be used as lekage line.
Important note:
> 4 bar must
Valves with adjustment of the switching time - a constant or short - time static oil pressure of at least =
prevail at connection T of the directional control valve to maintain the pressure in the spring chambers.

3.13.2

Diff. pressure (bar)

18
16
14
12
10
8
6
4
2

Spool
type

2
4
3
5
1
6

20

40

60

80

100

120

Flow (l/min)

Flow path
P-A P-B A-T B-T P-T

81

51A, 51B

41A, 41B

p - Q Operating limits

Pressure (bar)

350

320
280
240
200
160
120
80
40

Spool type

Curve

81

51A, 51B

41A, 41B

5
4
6

20

40

60

80

100 120
Flow (l/min)

Dimensions (mm)

46

62

70

Note: For valves with adjustment of


the switching time reduced values of
the operating limits may result.

122

KV-4/2-5KO-10

B
P

24,5

Max.
torque
6Nm

54

ca. 218

11

With hand operationadd letter G before spool type


in ordering code
Connection diagram and
connecting dimensions to ISO 4401
B

83

KV-4/3-5KO-10

50,5

ca. 112

The operating limits of the valve are


determined at a voltage 10% below
the nominal rating. The curves refer
to application with symetrical flow
throw the valve (P-A and B-T). In the
case of asymetric flow (e.g. one part
not used) reduced values may result.

6,6
ca. 107

103

S=27
max. torque 50Nm

0,01/100mm

Rmax4

Emergency hand operator

ca. 317

Pg9.

Required quality of
the mating surface

KV-4/2-5KO-10-81

17,5
ca. 334,5

S=27
max. torque 50Nm

3.13.3

Function drawing

6
KV-4/3-5KO-10
(KV-4/2-5KO-10)

4
5
6
7
8
9
10

1 Solenoid "a" - MR-060


2 Solenoid "b" - MR-060
3 Fixing screws 4 pcs M6 x 60
to DIN EN ISO 4762 -10.9
must be ordered separately
Required tightening torque
Md = 15 Nm

Plug-in connector "a" - grey


Plug-in connector "b" - black
Emergency hand operator
O-ring 12,42 x 1,87
Valve cap
Nameplate
Constant action restrictor

KV-4/2-5KO-10-81

KV-4/3-5KO-10-2-UD
(KV-4/2-5KO-10-2-UD)
Vent screw
A

10

Instalation
The directional control valve must be installed horizontally
(Nameplate on top). If this is not the case, the valve must be
removed for venting. Unscrew the vent screw. Move the spool
alternately to the switching positions a and b until no more
bubbles appear at the screw hole. The oil must be visible at the
screw hole. Missing oil schould be refielld with an oilcan, drop by
drop. Screw in the vent screw.

3.13.4

A constant or short time static oil pressure of at least > 4 bar must
prevail at connection T of the directional control valve to maintain
the oil pressure in the spring chambers. If this is not the case, the
preloaded oil volume of the restricted valve would leak into the T
channel through the leakage section of the control spool
shoulders.
The dampening constancy also depends on the constancy of the
oil viscosity.
For this reason the dampening effect should always be adjusted
with the system at operational temperature.

2005 03.
Series 22

4/2, 4/3 -WAY DIRECTIONAL VALVES type KV


- NS-16
- to 350 bar
- to 300 l/min
- Indirect, solenoid, and mechanical (by lever) operation
- Connection diagram and connecting dimensions to ISO 4401
- Plug-in solenoid connector to ISO 4400
- Protection of solenoid IP 65 to DIN EN 60529
- Fulfil EMC (89/336/EEC)

KV-4/3-16-..

Description of operation

5
9
4

MR-045
b

MR-045
a

1
7
8

Directional valves type KV with indirect, solenoid-hydraulic


operation control the hydraulic fluid flow direction.
These valves consist of the main valve (1), a control spool (2), two
return springs (3) in 4/3-way valves and none in 4/2-way valves, a
double throttle check/valve (4) and a pilot valve (5).
The pilot valve (5) is connected with the pressure chambers (8) via
the pilot line (7). Feeding of the pilot valve oil is either or external
(via the port "x"). Change-over of the control spool to one of the
operating position is activated by the introduction of oil via the
pilot valve (5) into one of the pressure chambers (8). A pressure
rise in chambers provokes the movement of the control spool (2).
Suitable links between ports A,B,P,T according to spool types are
established as set forth in the table.
When the solenoid of the pilot valve (5) are de-energised a link
between the pressure chamber (8) and the return line "y" for the
pilot oil discharge is established. A pressure drop in the chamber
actuates the main valve return spring (3) which automatically
return the control spool to the neutral position.

x y

Dischange of the return pilot oil from the pressure chambers is


either internal or external (via the port "y").
Manual change-over of the main valve is also possible by pressing
the emergency hand operator (9).
Indirect directional valves can also be provided with a manual pilot
valve. These valves are manually operated by moving the
operating lever.

Throttle
If the pilot oil supply rate (x) is
greater than permissible a
cartridge throttle shall be
fitted into the P line of the
directional valve.

Pilot
valve

Main
valve

3.15.1

Ordering code

KV 4

16

Number of control spool positions


Spool type
Pilot oil supply and discharge
Supply voltage
Plug in connector
Pilot oil control with a double throttle valve
Pilot oil control with pressure reducing valve
Pre-load valve
Throttle
Seal type
Special requirements to be briefly specified

Number of control spool position

Plug-in connector

= 2
two positions
three positions = 3

without signal lamp


with signal lamp

Pilot oil supply and discharge

Pilot oil control with a double throttle valve

external x,y
internal x,y
internal x, external y
internal y, external x

without a double throttle valve = no desig.


with a double throttle valve
= H

=Z
=N
= XN
= YN

= no design
=L

Pilot oil control with pressure reducing valve

for supply and discharge with spool types 2 and 3,


refer to the table of technical data

without pressure reducing valve = no desig.


with pressure reducing valve
= RT

Supply voltage

Pre-load valve
without pre-load valve = no desig.
with pre-load valve
= V

alternating voltage
12 V = 12 AC
24 V = 24 AC
48 V = 48 AC
110 V = 110 AC
230 V = 230 AC

direct voltage
24 V = no desig.
12 V = 12 DC
48 V = 48 DC
110 V = 110 DC
230 V = 230 DC

Throttle
without throttle in "P" line
throttle 0,8 mm dia
throttle 1,0 mm dia
throttle 1,2 mm dia

- Alternating voltage solenoids are fitted with a bridge rectifier.


- With solenoids of over 48 V an earthing clamp (
)
to DIN EN 175301-8003 must be connected.
* To fulfil EMC (89/336/EEC) a capacitor must be built in (see 10.2.2)

=
=
=
=

no desig.
D08
D10
D12

Seal type
NBR seals for mineral oil HL, HLP, to DIN 51524
FPM seals for HETG, HEES, HEPG to VDMA 24568
and ISO 15380

= no desig.
= E

Spool types
A
a
P
A
a

A
a

T
B
0

a/0/b

B
0

P
A
b

B
b

P
A
b

T
B
b

P
A

=1

=R1

=2

=R2

=3

=R3

=4

=R4

=5

=R5

=6

=R6

a
P

b
T
B

P
B

A
a

3.15.2

A
a

T
B
0

a/b

B
0

b
T

=51B =51A =F51 =R51

Pre-load valve
In valves with a low pressure bypass and internal pilot oil feed, minimum pilot pressure
is obtained by installing a pre-load valve in the P-port of the main valve.
The cracking pressure is approx. 4,5 bar.
... connection in line

Symbol
Simplified symbol

Elaborated symbol

Simplified symbol

B
0

a
P

B
0

YN

B
0

B
0

A
a

P
y

B
b

P
A

b
P

P
y

P
y

b
T

A
a

P
y

P
y

B
b

XN

b
T

P
y

XN

P
y

B
b

Elaborated symbol

YN

... no connection in line

P
y

Technical data
Flow rate
ports P, A, B
port T

Operating pressure
Pilot oil pressure (x-external)
Pilot oil pressure (x-internal)
Pre-load valve is fitted into P-port of the main valve
Without Pre-load valve in the P-port of the main valve

l/min
bar
bar

300

bar

50-250

350
210

In valve types with internal pilot oil supply (x) the spool types 2, 3, and 4 are
possible only when the oil flow in the direction from P towards T achieves
the flow rate Q = 150 l/min, with the control spool in the centre position.
o

Fluid temperature range

Viscosity range
Required pilot oil volume
Mass

two-position valve
three-position valve
main valve
4/3 pilot valve
4/2 pilot valve
throttle/check valve
pressure reducing valve

-20 to +70

mm /s

15 to 380

cm3

7,8
3,9

kg

8
2,50
2,20
1,45
1,70

Mounting position

optional, horizontal for spool types 4/2

Switch-on time
Solenoid change-over from the centre to the operating position

three-position valve
two-position valve

ms
ms

60
85

Switch-off time
Solenoid change-over from the operating to the centre position

three-position valve
two-position valve

ms
ms

45
50

Filtration

Ambient temperature range

to +150

Coil temperature range

to +180

Power
Voltage
The switch-on and switch-off times apply to 24 V DC solenoids.

29*
12,24,48,110,230

* - 12 V supply voltage - 36 W

3.15.3

p - Q Performance curves (measured at t = 50 oC and


f

Diff. pressure (bar)

20
18
16
14
12
10
8
6
4
2

Spool types

Diff. pressure (bar)

350
280
240
200
160
120
80
40

= 32 mm/s)

d c

50

100

150

Throttle D08

200

250

D10

P-A

P-B

A-T

B-T

P-T

2,R2

3,R3

4,R4

5,R5

6,R6

1,R1,51B,51A,F51,R51

Flow
300 (l/min)

Throttle check valve

D12

The throttle/check valve used for setting the supply flow rate
of the pilot oil to the pressure chambers. Simultaneously, the
change-over speed of the main control spool is adjusted. In
this way a smoother change-over, without hydraulic shocks is
provided.
Pressure reducing valve

12

The pressure reducing valve used when the pilot oil "X" pressure
exceeds the permissible limit p = 250 bar.

Flow
(l/min)

15

Dimensions (mm)
o

157
78

5.2

24 o

24
73
A

Pg9

MR-045

14.1

326

MR-045

10

10

21

18,2

Hand operator

138

5.1

224
78

15

73

14.2
B

87

4
MR-045
b

11

MR-045
a

40

278

40

s=4

19
18

94

1
20.1
15

101,6 0,1
138

18,2

87

206

17
20.2

ca.250

1,6 0,1

16

90

50 0,1
34,10,1

73,10,1

69,90,1

0,01/100mm

Rmax4

3.15.4

1. Main valve
4. Throttle / check valve
5.1 4/3 pilot valve
5.2 4/2 pilot valve
10. Mechanical operation (lever)
11. Pressure reducing valve
14.1 Solenoid "a" MR-045
14.2 Solenoid "b" MR-045
15. Nameplate
16. Fixing screws: 4 pcs M10x60 to
DIN EN ISO 4762 -10.9
tightening torque Md = 64 Nm
17. Fixing screws: 2 pcs M6x55 to
DIN EN ISO 4762 -10.9
tightening torque Md = 14 Nm
18. O-ring ports P,A,B,T 22,22 x 2,62
19. O-ring ports X,Y, 10x2
20.1 Plug-in connector "a" grey
20.2 Plug-in connector "b" black
21. Connecting dimmensions to DIN
24 340

Required quality of
the mating surface

2005 03.
Series 50

6/2-WAY DIRECTIONAL VALVES type KV


- NS 6
- to 350 bar
- to 50 l/min
- Direct operation by solenoid
- Plug-in connector for solenoids to ISO 4400
- Threaded connections to ISO 9974, ISO 1179
- Protection of solenoid IP 65 to DIN EN 60529
- Fulfil EMC (89/336/EEC)

KV-6/2-6-S50

Description of operation

P1

P2

Directional valves type KV with direct solenoid operation


control the direction of the hydraulic medium flow. They are
mostly used as link between two consumers and the basic
directional valve, when we want to control both consumers
alternately by means of one basic directional valve.

YZ

The KV type directional valves consist of a housing (1), a


control spool (2), a solenoid (3) and a return spring (5).
Change-over to the operating position is done by energising
the solenoid (3), whereby the solenoid plunger acts on the
control spool (2) via the operating pin (4), thus clearing the
corresponding flow ways and establishing respective links
between the ports P1, A, B and P2.

When the solenoid (3) is de-energised, the control spool (2) is


returned to its neutral position by the return spring (5), thus
establishing again the links between ports P1, C, D and P2.

The change-over can also be done manually by pressing the


emergency hand operator (6).

Mounting
example

CA D B

D
a

Symbol

YZ

CA DB
a

b
P2

P1 P2

YZ

b
P1

B
b

0
P

Hydraulic

Technical data

Size
Flow rate

l/min

50

Electrical

Operating

with YZ

bar

350

Supply voltage

12, 24 DC

pressure

without YZ

bar

210

Power

29

Oil temperature range


Viscosity range

-20 to +70

(12 V DC supply voltage)

36

mm2/s

15 to 380

Switching frequency

1/h

15000

Ambient temperature

Coil temperature

Mounting position
Mass
Filtration

optional
kg

2.5

NAS 1638

Duty cycle

C
C

to +50
to +180
continious

3.21.1

Ordering code

KV 6/2 6

S50

Symbol

b
P1 P2
CA DB

YZ
a

b
P1 P2

YZ

12
8

10

30

20

40

50

Flow ( l/min )

Overlap

CA DB
a

Diff. pressure (bar)

Symbol
Overlap
Hand operator
Supply voltage
Threaded connections
Drainage
Plug-in connector
Seal type
Special requirements to be briefly specified

= no desig.

= AB

Hand operator
without hand operator
with hand operator

= no desig.
=P

= no desig.
=G

Threaded connections M / YZ
M18x1,5 (YZ=M14x1,5)
M22x1,5 (YZ=M14x1,5)
G3/8 (YZ=G1/4)
G1/2 (YZ=G1/4)

= no desig.
= M22
= 3/8
= 1/2

Supply voltage
direct voltage 24 V
direct voltage 12 V

= no desig.
= 12 DC

Plug-in connector
without signal lamp
with signal lamp

= no desig.
=L

Drainage
without YZ
with YZ

= no desg.
= YZ

Seal type
NBR seals for mineral oil HL, HLP to DIN 51524
FPM seals for HETG, HEES, HEPG to VDMA 24568
and ISO15380

= no desig.
=E

Dimensions (mm)
Mmax=50Ncm

15

KV-6/2-6-AB
88 (YZ)

19

Pg 9.

37
P2

YZ

25

12

57

88

P1

M8/6.5(z=4)

73

Max. torque 6Nm

100.4
180
cca. 278 (KV-6/2-6-AB)

Threaded connections M
A,B,C,D,P1,P2
LA

37
A

Threaded connection YZ
B

P2

YZ

10.5

32

46

P1

64

0.2

LC

87

7.2
With hand operation

37

3. Solenoid "a" MR-045


6. Emergency hand operator
7. Plug in connector "a" grey
8. Nameplate
9. Valve cap

80 0.2

6 0.2

80 0.2

3.21.2
3

L A= 39,5 ( G3/8, M18x1,5 ) / 37,5 ( G1/2 M22x1,5 )


L c = 23,5 ( G3/8, M18x1,5 ) / 25,5 ( G1/2 M22x1,5 )

2005 03.
Series 40

6/2-WAY DIRECTIONAL VALVES type KV-6K/2-6


- NS 6
- to 210 bar
- to 50 l/min
- Direct in-line mounting
- Direct operation by solenoid
- Plug-in connector for solenoids to ISO 4400
- Threaded connection to ISO 9974, ISO 1179
- Fulfil EMC (89/336/EEC)

KV-6K/2-6

Description of operation

Directional valves type KV-6K/2-6 with direct solenoid


operation control the direction of the hydraulic medium flow.
They are mostly used as link between two consumers and the
basic directional valve, when we want to control both
consumers alternately by means of one basic directional
valve.

The KV-6K/2-6 type directional valves consist of a housing (1),


a control spool (2), and a solenoid (3) with return spring (5).
Change-over to the operating position is done by energising
the solenoid (3), whereby the solenoid plunger acts on the
control spool (2) via the operating pin (4), thus clearing the
corresponding flow ways and establishing respective links
between the ports P1, A, B and P2.

P2

P1

When the solenoid (3) is de-energised, the control spool (2) is


returned to its neutral position by the return spring (5), thus
establishing again the links between ports P1, C, D and P2.

The change-over can also be done manually by pressing the


emergency hand operator (6).

Mounting
example

6
C ADB
a

Symbol

b
P1

b
P2

C ADB
a

P1 P2

0
P

Technical data
Hydraulic

Electrical

Size

Supply voltage

12, 24 DC

L/min

50

Power

29

Operating pressure

bar

210

(12 V DC supply voltage)

36

Oil temperature range

Flow rate

Viscosity range

-20 to +70

Switching frequency

1/h

15000

m2/s

15 to 380

Ambient temperature

to +50

Coil temperature

Mounting position
Mass
Filtration

optional
kg

2,5

NAS 1638

Duty cycle

C
C

to +180
continious

3.23.1

Ordering code
Hand operator

KV-6K/2-6 -

without hand operator = no desig.


with hand operator
=G

Hand operator
Supply voltage

Supply voltage

Threaded connections

direct voltage 24 V = no desig.


direct voltage 12 V = 12 DC

Plug-in connector
Seal type

Threaded connections

Special requirements to be briefly specified

M18x1.5 = no desig.
G 3/8
= G 3/8

Plug-in connector
without signal lamp = no desig.
with signal lamp
=L

p - Q Performance curves

Pressure drop (bar)

Seal type
14
12
10
8
6
4
2

NBR seals for mineral oil HL, HLP, to DIN 51524 = no desig.
FPM seals for HETG, HEES, HEPG to VDMA 24568 = E
and ISO 15380

P1-A
B-P2
P1-C
D-P2

10

20

30

40

50
Flow (l/min)

Dimensions (mm)
40

26
8.5
z=2

With hand operation add letter G in ordering


code

45

26

60

40

36

6
15

Mmax=50Ncm

40,5

34,5

P1
CB

P2
DA

33

50

66

0.2

95

Pg 9

Threaded connection
z=6

47 0.2

73

102
181

3.23.2

8
3. Solenoid "b" - MR-045
6. Emergency hand operator
7. Plug-in connector "b" - black
8. Nameplate
9. Valve cap

2005 03.
Series 10

- NS 6
- to 210 bar
- to 50 l/min
- Direct operation by solenoid
- Plug-in connector for solenoids to ISO 4400
- Threaded connection to ISO 9974, ISO 1179
- Fulfil EMC (89/336/EEC)

KVV-A8/2-6
Description of operation

II

Direct operated pressure relief valves (7) are used to limit


the pressure in working ports. When the pressure
exceeds the valve of the spring set the pilot poppet
moves off the seat, and frees the flow of the hydraulics
fluid. Check valve (type KVVA) possibles flow of the
hydraulics fluid from T- port to working ports (to prevent
cavitation).
Detailed description of operation and tehnical
data - see KV-6/2-6.

P2

P1

Symbols
KVV-A8/2

KVVX-A8/2

KVVA-B8/2

CADB
a

B
A
CADB

B
A

B
A

P1 P2

b
P1 P2

KVVX-D7/2
C

C ADB

C ADB
b

b
P1 P2

B
A

CADB
b

CA DB
b

KVVA-C7/2

KVVA-B7/2

b
P1 P2

P1 P2
C

P1 P2

3.25.1

Ordering code

KVV

-6-

Symbol
Nominal size
Pressure setting range
Overlap
Hand operator
Supply voltage
Threaded connections
Plug-in connector
Seal type
Special requirements to be briefly specified
Pressure setting range ( at 5 l/min )
KVVX
KVV, KVVA
10 - 100 bar
100 bar
= 10
50 - 160 bar
160 bar
= 16
100 - 190 bar
190 bar
= 19

Overlap

= no desig.

= 10
= 16
= 19

=P

Hand operator

Supply voltage

without hand operator


with hand operator

= no desig.
=G

Threaded connections
M18x1,5
M22x1,5
G3/8
G1/2

= no desig.
= M22
= 3/8
= 1/2

direct voltage 24 V
direct voltage 12 V

= no desig.
= 12DC

Plug-in connector
without signal lamp
with signal lamp

= no desig.
=L

Seal type
NBR seals for mineral oil HL, HLP
to DIN 51524
FPM seals for HETG, HEES, HEPG
to VDMA 24568 and ISO 15380

Dimensions (mm)
KVV...A...
KVV...B..

= no desig.
=E

p - Q Performance curves

Mmax=50Ncm
A

12

P1-C, P2-D

8
4

P1-A, P2-B

3
42.5

Max. torque
6Nm

73

37

10

20

30

40
50
Flow ( l/min )

100.4
180

1.
2.
3.
4.

Solenoid "a" MR-045


Plug in connector "a" - grey
Emergency hand operator
Nameplate

Threaded connection
8

21

40

37

KVV...8/2
KVV...7/2

KVVX

S6
T

S13

P2

P1
B

A
34
19

P1

37

A
87

56.5 0.2
with hand operation

3.25.2
3

P2
B

2005 03.
Series 40

6/2-WAY DIRECTIONAL VALVES type KV


- NS 10
- to 350 bar
- to 80 l/min
- Direct operation by solenoid
- Plug-in connector for solenoids to ISO 4400
- Threaded connections to ISO 9974, ISO 1179

KV-6/2-10

Description of operation

P1

Directional valves type KV with direct solenoid operation


control the direction of the hydraulic medium flow. They are
mostly used as link between two consumers and the basic
directional valve, when we want to control both consumers
alternately by means of one basic directional valve.

P2

The KV type directional valves consist of a housing (1), a


control spool (2), a solenoid (3) and a return spring (5).
Change-over to the operating position is done by energising
the solenoid (3), whereby the solenoid plunger acts on the
control spool (2) via the operating pin (4), thus clearing the
corresponding flow ways and establishing respective links
between the ports P1, A, B and P2.

When the solenoid (3) is de-energised, the control spool (2) is


returned to its neutral position by the return spring (5), thus
establishing again the links between ports P1, C, D and P2.

The change-over can also be done manually by pressing the


emergency hand operator (6).
A

P1

P2

Mounting
example

CA D B

Symbol
CA DB
a

YZ

Hydraulic

Technical data

10

Size
Flow rate

l/min

80

Operating

with YZ

bar

350

pressure

without YZ

bar

210

Oil temperature range


Viscosity range

Electrical
Supply voltage

12, 24 DC

-20 to +70

Power

45

mm2/s

15 to 380

Switching frequency

1/h

15000

Ambient temperature

to +50

Coil temperature

to +180

Mounting position

Filtration

B
0

Mass

b
P2

P1 P2

YZ

b
P1

optional
kg

5,5

NAS 1638

Duty cycle

continious

3.27.1

Ordering code

KV-6/2-10 -

Hand operator
without hand operator
with hand operator

Hand operator

= no desig.
=G

Supply voltage

Supply voltage

Threaded connections

direct voltage 24 V
direct voltage 12 V

Drainage
Plug-in connector

= no desig.
= 12DC

Seal type

Threaded connections M / YZ

Special requirements to be briefly specified

M 22x1,5 (YZ=14x1,5)
M 27x2 (YZ=14x1,5)
G 1/2 (YZ=G1/4)
G 3/4 (YZ=G1/4)

p - Q Performance curves

Drainage
without YZ
with YZ

12

Diff. pressure (bar)

= M22
= M27
= 1/2
= 3/4

= no desg.
= YZ

10

Plug-in connector

without signal lamp


with signal lamp

6
4

= no desig.
=L

Seal type

2
0

20

40

60

NBR seals for mineral oil HL, HLP, to DIN 51524 = no desig.
FPM seals for HETG, HEES, HEPG to VDMA 24568 = E
and ISO 15380

80

Flow (l/min)

Dimensions (mm)

3. Solenoid "a" - MR-060


6. Emergency hand operator
7. Plug-in connector "a" - grey
8. Nameplate
9. Valve cap

122 (with hand operation)


15

Mmax=50Ncm
116
28 (C)

Threaded connection YZ

46 (D)

32

68.5

cca. 103

Pg 9

M8 x 12 (z=2)
107

130
245

56 (A)
34 (P1)

46 (B)
46 (P2)

Threaded connectios M
A,B,C,D,P1,P2

Max. torque 6Nm

3.27.2

31.5

67

11.5

36.5

50

73

2005 03.
Series 10

3/2-WAY DIRECTIONAL VALVE Type KVC-3/2-10-...


- NS 10
- to 210 bar
- to 60 l/min
- Direct operation by solenoid
- Direct in-line mounting
- Plug-in connector for solenoids to ISO 4400
- Threaded connections to ISO 9974, ISO 1179

KVC-3/2-10

Description of operation
Directional valves type KVC-3/2-10 with direct solenoid
operation are used to control the direction of hydraulic fluid flow.
Type KVC-3/2-10 is a reduced version of type KV-6/2. It is used
for alternate control of two one-pipe working units (e.g. Plunger)
with common, main directional valve.
These valves consist of a housing (1), control spool (2), solenoid
(3) and two return springs (4).

P
A

The basic control position is a, in which the return spring holds


the control spool (2) in its start position. The change-over to the
position b is performed by energizing the solenoid (3), whereas
the solenoid plunger pushes the slide into the new position.
Consequently, the path from P to B is closed, and the path from P
to A is freed. By interrupting the electric control signal of the
solenoid, the spool returns to its neutral position a due to the
action of the return spring (4).

The change-over can also be done manually by pressing the


emergency hand operator (5).

Mounting
example

A
a A

Symbol (spool type)

B
b
a

a A

B
b
a

a A

= 41B

P
P

Technical data
Hydraulic
10

Size
l/min

60

Operating pressure

bar

210

Oil temperature range

Flow rate

Viscosity range

Filtration

Supply voltage

12, 24

-20 to +70

Power

45

mm2/s

15 to 380

Switching frequency

1/h

15000

Ambient temperature

Coil temperature

Mounting position
Mass

Electrical

optional
kg

3,75

NAS 1638

Intermittence

to +50

to +180

C
100%

3.29.1

Ordering code
Supply voltage

KVC-3/2-10 -

direct voltage
direct voltage

24 V = no design.
12 V = 12 DC

Spool type
Supply voltage

Threaded connections

Threaded connections

M18x1,5
M22x1,5
M20x1,5
G3/8
G1/2

Plug-in connector
Seal type
Special requirements to be briefly specified

= no design
= M22
= M20
= G3/8
= G1/2

Plug-in connector
without signal lamp = no desig.
with signal lamp
=L

p - Q Performance curves
(measured at t = 50 oC and = 32 mm2/s)

Pressure drop (bar)

Seal type
NBR seals for mineral oil HL, HLP to DIN 51524
= no desig.
FPM seals for HETG, HEES, HEPG to VDMA 24568 = E
and ISO 15380

P-A,B

15
10
5

10

20

30

40

50
60
Flow (l/min)

15

Dimensions (mm)

Pg 9

110,2
z=2

42,5

67

50.5 -0.5

102

6,6

46 0,2

19,5

85
200

55,5
B

74

29,5 A

3.29.2

Threaded connections
z=3

3. Solenoid "b" MR-060


5. Emergency hand operator
6. Plug-in connector "b" -black
7. Fixing holes for screws
DIN EN ISO 4762 (M6x40-10.9)
8. Nameplate
9. Valve cap

2005 03.
Series 10

3.31.1

3.31.2
3

2005 03.
Series 40

8/3-WAY DIRECTIONAL VALVES type KV


- NS 6
- to 210 bar
- to 50 l/min
- Direct operation by solenoid
- Plug-in connector for solenoids to ISO 4400
- Threaded connection to ISO 9974, ISO 1179
- Fulfil EMC (89/336/EEC)

KV-8/3-6

Description of operation
A,E

Directional valves type KV with direct solenoid operation


control the direction of the hydraulic medium flow. They are
mostly used as link between three consumers and the basic
directional valve, when we wish to control both consumers
alternately by means of one basic directional valve.

B,F

The KV type directional valves consist of a housing (1), a


control spool (2,3), two solenoids (4,5) with return spring (6,7).
Change-over to one of the operating positions is done by
combination of operation of solenoids (4,5), whereby the
solenoid plunger acts on the control spool (2,3) via the
operating pin (8), thus clearing the corresponding flow ways
and establishing respective links between the ports P1, A, B,
C, D, E, F and P2, as seen forth in the schematic diagram of a
mounting example.

II

When the solenoid (4,5) is de-energised, the control spool


(2.3) is returned to their neutral position by the return spring
(6,7).
The change-over can also be done manually by pressing the
emergency hand operator (9).

Mounting
example

D
C

CDE F

P2

P1

II
a

b
A

CDE F

I
II

Symbol

a b
P1

a b

a
A

P1

B
0

P2

Technical data

Hydraulic

Size

P2

I
a

Electrical

Supply voltage

12, 24 DC

l/min

50

Power

29

Operating pressure

bar

210

(12 V DC supply voltage)

36

Oil temperature range

Flow rate

Viscosity range

-20 to +70

Switching frequency

1/h

15000

mm2/s

15 to 380

Ambient temperature

to +50

Coil temperature

to +180

Mounting position
Mass
Filtration

optional
kg

3,8

NAS 1638

Duty cycle

continious

3.33.1

Ordering code
Supply voltage

KV-8/3-6 -

direct voltage 24 V = no desig.


direct voltage 12 V = 12 DC

Supply voltage

Threaded connections

Threaded connections

Seal type

M 18x1.5
M 22x1,5
G 3/8
G 1/2

Special requirements to be briefly specified

Plug-in connector

Plug-in connector

= no desig.
= M 22
= G 3/8
= G 1/2

without signal lamp


with signal lamp

= no desig.
=L

Seal type
NBR seals for mineral oil HL, HLP, to DIN 51524 = no desig.
FPM seals for HETG, HEES, HEPG to VDMA 24568 = E
and ISO 15380

Pressure drop (bar)

p - Q Performance curves
(measured at t = 50 oC and = 32 mm2/s)

14
12
10
8
6
4
2

P1-E, F-P2
P1-C, D-P2
P1-A, B-P2

Flow (l/min)
0

10

20

30

40

50

Dimensions (mm)
15

Mmax=50Ncm

Threaded connection
(z=8)

28

12

29

61

91

Pg 9

37

M8 (z=2)
37

12
10

10

85 0.2

12

31

47

11

53

109

34

0,2

P2

P1
37

44

102
181

3.33.2

4
73

4.,5.
9.
10.
11.
12.

Solenoids "b" MR-045


Emergency hand operator
Plug-in connector "b" - black
Nameplate
Valve cap

2005 03.
Series 50

6/2-WAY DIRECTIONAL VALVES type KVH


- NS 6
- to 315 bar
- to 50 l/min
- Direct operation by solenoid
- Plug-in connector for solenoids to ISO 4400
- Threaded connection to ISO 9974, ISO 1179
- Fulfil EMC (89/336/CCE)
- For stacking (1-5 units)

KVH-6/2-6-N3-S50

Description of operation

Directional valves type KVH with direct solenoid operation


control the direction of the hydraulic medium flow. They are
mostly used as link between two consumers and the basic
directional valve, when we want to control both consumers
alternately by means of one basic directional valve.

The KVH type directional valves consist of a housing (1), a


control spool (2), and a solenoid (3) with return spring (5).
Change-over to the operating position is done by energising
the solenoid (3), whereby the solenoid plunger acts on the
control spool (2) via the operating pin (4), thus clearing the
corresponding flow ways and establishing respective links
between the ports P1, A, B and P2.

When the solenoid (3) is de-energised, the control spool (2) is


returned to its neutral position by the return spring (5), thus
establishing again the links between ports P1, C, D and P2.

The change-over can also be done manually by pressing the


emergency hand operator (6).

Mounting
example
KVH-6/2-6-N2-S50

P1

P2

YZ

CA D B

5
a

b
P1

Symbol
KVH-6/2-6-N1-S50

CA D B

CA D B

b
P1

b
P2

P1

YZ

YZ

P2

A
a

B
0

Technical data

b
P2

Hydraulic
6

Size
Flow rate

l/min

50

Electrical

Operating

with YZ

bar

315

Supply voltage

12, 24 DC

pressure

without YZ

bar

210

Power

29

Oil temperature range


Viscosity range

-20 to +70

(12 V DC supply voltage)

36

mm2/s

15 to 380

Switching frequency

1/h

15000

Ambient temperature

to +50

Coil temperature

to +180

Mounting position
Mass
Filtration

optional
kg

2,7 (N1)

NAS 1638

Duty cycle

C
C

continious

3.35.1

Ordering code

p - Q Performance curves

KVH - 6/2 - 6 -

S50

Symbol
Overlap
Hand operator
Supply voltage
Threaded connections
Drainage
Plug-in connector
Seal type

N4

Diff. pressure (bar)

25

Nr. units

15

P1 P2
CA DB

YZ
a

a
YZ

b
P1 P2

N2

10
N1

10

20

30

= no desig.

= AB

Hand operator
without hand operator
with hand operator

= no desig.
=P

= no desig.
=G

Supply voltage
direct voltage 24 V
direct voltage 12 V

= no desig.
= M22
= 3/8
= 1/2

Plug-in connector
without signal lamp
with signal lamp
Drainage
without YZ
with YZ

Threaded connections M / YZ
M18x1,5 (YZ=M14x1,5)
M22x1,5 (YZ=M14x1,5)
G3/8 (YZ=G1/4)
G1/2 (YZ=G1/4)

= no desig.
= 12 DC

two units

= N2

three units

= N3

four units

= N4

five units

= N5

= no desig.
=E

15

Threaded connections M

A,B,C,D,P1,P2
LA

Pg9.

37

Threaded connection YZ
B

P2

YZ

29

P1

61

45

92

73

100.4
180

37 0.2

37.5

16
A

7.5

P1
C

YZ

P2
D

P1
C

P2
D

YZ

P2

YZ

16

P1

19

37
88

3.35.2

L A = 39,5 ( G3/8, M18x1,5 )


37,5 ( G1/2, M22x1,5 )
3. Solenoid "a" MR-045,
6. Emergency hand operator
7. Plug-in connector "a" grey
8. Nameplate
9. O-Ring ; M18x1,5 / G3/8 = 21x2
M22x1,5 / G1/2 = 26x2
10. O-Ring ; M14x1,5 / G1/4 = 17x2
11. Valve cap

64

49 0.2

Screws 10.9 / N2=M8x160, N3=M8x225, N4=M8x290, N5=M8x350 (z=4)

6.8 (z=2)

With hand operation add letter G in ordering


code

Flow
( l/min )

= N1

= no desig.
= YZ

Mmax=50Ncm

50

one units

= no desig.
=L

Seal type
NBR seals for mineral oil HL, HLP to DIN 51524
FPM seals for HETG, HEES, HEPG to VDMA 24568 and ISO 15380

Dimensions (mm)
KVH-6/2-6-N3-S50

40

Nr. units

Overlap

CA DB
a

N3

20

Special requirementes to be briefly specified

Symbol

N5

30

9
10
11

2005 03.
Series 40

6/2-WAY DIRECTIONAL VALVES type KVH


- NS 10
- to 315 bar
- to 80 l/min
- Direct operation by solenoid
- Plug-in connector for solenoids to ISO 4400
- Threaded connection to ISO 9974, ISO 1179

KVH-6/2-10-N2
Directional valves type KVH with direct solenoid operation
control the direction of the hydraulic medium flow. They are
mostly used as link between two consumers and the basic
directional valve, when we want to control both consumers
alternately by means of one basic directional valve.

Description of operation

B
The KVH type directional valves consist of a housing (1), a
control spool (2), a solenoid (3) and a return spring (5).
Change-over to the operating position is done by energising
the solenoid (3), whereby the solenoid plunger acts on the
control spool (2) via the operating pin (4), thus clearing the
corresponding flow ways and establishing respective links
between the ports P1, A, B and P2.

When the solenoid (3) is de-energised, the control spool (2) is


returned to its neutral position by the return spring (5), thus
establishing again the links between ports P1, C, D and P2.

The change-over can also be done manually by pressing the


emergency hand operator (6).
YZ

Mounting example
KVH-6/2-10...-N2

P1

P2

YZ

P1

P2

YZ

C A D B
a

P1

C A D B

C A D B
b

P2

P1

Symbol

b
P1

P2

b
P2

YZ
A

Tehnical data

Hydraulic

Size
l/min

80

Operating

with YZ

bar

315

pressure

without YZ

bar

210

Oil temperature range


Viscosity range

Mounting position

Filtration

-20 to +70

mm 2/s

15 to 380
optional

kg

5,5

NAS 1638

B
b

10

Flow rate

Mass

a
P

T
Electrical

Supply voltage
Power
Switching frequency

V
W

45

1/h

15000

Ambient temperature

Coil temperature

Duty cycle

12, 24 DC

C
C

to +50
to +180
continious

3.37.1

Ordering code

KVH - 6/2 - 10 -

S40

Hand operator

Supply voltage

Hand operator
without hand operator
with hand operator

= no desig.
=G

Suplly voltage
direct voltage 24 V
direct voltage 12 V

= no desig.
= 12DC

Threaded connections
Threaded connections M / YZ
= M22
M22x1,5 / M14x1,5
= M27
M27x2 / M14x1,5
G1/2 / G1/4
= G1/2
G3/4 / G1/4
= G3/4

Drainage

Plug-in connector
Seal type
Nr. units
Special requirementes to be briefly specified

Diff. pressure ( bar )

p - Q Performance curves
20

N4

15

N3

Drainage
without YZ
with YZ

= no desig.
= YZ

Plug-in connector
without signal lamp
with signal lamp

= no desig.
=L

Seal type
= no desig.
NBR seals for mineral oil HL, HLP to DIN 51524
FPM seals for HETG, HEES, HEPG to VDMA 24568 = E
and ISO 15380

N2
10
N1

Nr. units
one unit (n=1)
two units (n=2)
three units (n=3)
four units (n=4)

10

20

30

40

50

60 70 80
Flow ( l/min )

= N1
= N2
= N3
= N4

Dimensions (mm)
122 (with hand operation)

15

Mmax=50Ncm
34(P1)

Threaded connection YZ

32

68.5

cca. 103

Pg 9

Threaded connections M

116
46(P2)

M8x12 /15 (z=2)


130

107
245

46(B)

max.19

54(A)

46(D)

34(C)

7
C

YZ

8
A

73

36.5

P1

YZ
YZ

B
P2

YZ

11.5

max.19

3.37.2

P2
D

50

n x 73

P1

18.5

67

1. Solenoid "a" MR-045


2. Plug-in connector "a" grey
3. Emergency hand operator
4. Nameplate
5. O-Ring; 26x2=KVH-6/2-10-G1/2(M22),
31x2=KVH-6/2-10-G3/4(M27)
6. O-Ring 17x2
7. Screws; M10 - 10.9 (z=4)
8. Valve cap

2005 03.
Series 10

- NS 6
- to 350 bar
- to 40 l/min

3.41.1

2005 03.
Series 10

4/2 and 4/3 - WAY BANKABLE DIRECTIONAL VALVES


type KVM
- NS 6
- to 350 bar
- to 40 l/min
- Parallel or series connection
- Direct operation by solenoid
- Plug-in connection for solenoids to ISO 4400
- 5-chamber model with good spool guidance
- Wet pin solenoid with interchangeable coil
- Manual emergency control
- Protection of solenoid IP 65 to EN 60529
- Fulfil EMC (89/336/EEC)
Technical data

KVM - P - 4/3 - 6 - 1 - 12DC - 3/8


Hydraulic

KVM-P

KVM-S

Size

Flow rate

40

30

Electrical

Operating

A, B, P

350

210

Supply voltage

12, 24 DC

pressure

210

210

Power

29

Oil temperature range

-20 to +70

(12 V DC supply voltage)

36

Viscosity range

15 to 380

Switching frequency

1/h

15000

4/2

1,85

Ambient temperature

to +50

4/3

2,4

Coil temperature

to +180

Mass

Filtration

continions

Duty cycle

Ordering code

Type of connection

Plug-in connector
= no desig.
=L

without signal lamp


with signal lamp

Number of control
spool positions

Seal type

Hand operator

NBR seals for mineral oil


= no desig.
HL, HLP to DIN 51524
FMP seals for HETG, HEES,
HEPG to VDMA 24568 and ISO 15380 = E

Spool type
Supply voltage
Threaded connections
Plug-in connector

Spool type - parallel connection (KVM-P)

Seal type
Special requirementes to be briefly specified

A
a

B
0

Type of connection
series connection
parallel connection

b a

Hand operator
emergency hand operation
hand operator with rubber

= no design
=G

Supply voltage
direct voltage 24V
direct voltage 12V

= no design
= 12 DC

Threaded connections
G3/8 (ISO 1179)
M 18 x 1,5 (ISO 9974)

= 3/8
= no design

A
a

B
0

=1

= 1A

= 1B

=3

= 3A

= 3B

= 6A

= 6B

= 51A

= 51B

=6

A
0

0
P

=S
=P

Number of control spool positions


two positions
=2
three positions
=3

3.41.2

A
b

B
b

b
T

= 81

Spool type - series connection (KVM-S)


A
a

B
0

A
b

b a

a
P

=2

A
0

0
T

0
P

= 2A

B
b

= 2B

Parallel connection -KVM-P (N1 to N8)

Series connection -KVM-S (P to T)

14

Series connection -KVM-S (P to A(B))

25

25
N4

N4
20

12

20

0
10

20

N2
10
N1

5
0

30
40
Flow (l/min)

10

20

250

Spool type

Curve

150

100

3, 6

Pressure (bar)

200

15
N3
10

N2

N1

30
Flow (l/min)

350
300

Diff. pressure (bar)

Diff. pressure (bar)

Diff. pressure (bar)

N3
15

10

20

30
Flow (l/min)

The operating limits of the valve shall be determined


at a voltage 10% below the nominal rating. The curves
refer to application with symmetrical flow throw the
valve (P-A and B-T). In the case of asymmetrical flow
(e.g. one part not used) reduced values may result.

50
0
0

10

20

30
40
Flow (l/min)

Mmax.50Ncm

Mmax. 30 Nm
S20

Pg 9.

88

Mmax.6Nm
P
57

T
25

6
8
6

73

87 (hand operator - G)

78
157 (KVM-...-4/2)

1. Solenoid "a" / MR-045-O


2. Solenoid "b" / MR-045-O
3. Plug-in connector "a" -grey
4. Plug-in connector "b" -black
5. Emergency hand operator
6. Hand operator with rubber (G)
7. O-ring 9,25 x 1,78
8. Valve cap (KVM-...-4/2)
9. Nameplate
10. Threaded connection AM torque = max. 100 Nm
11. Threaded connection B
M torque = max. 100 Nm

224 / 252 (hand operator G)


55

23.5

47

23

Connection dimensions for KVM-6


(78)
59
min. 9.5

29.5

0.1

Required quality of the mating surface

0.1

0,01/100 mm
0.1

27

41

Rmax. 4

0.5

(57)

M8x12

max. 8

3.41.3

2005 03.
Series 10

VERTICAL STACKING ON VALVES


type KVM
- NS 6
- to 350 bar
- to 40 l/min
- Use standard components for vertical stacking
- Threaded connections to ISO 1179 or ISO 9974
- Posibility of stacking one or two standard components

KVM-P-4/3-5KO-6-and stacking VP-NOV-6


Ordering code

STACK - KVM - 6 -

Number of stacking components


Threaded connections

Number of stacking components


one standard component
two standard components

= N1
= N2

Threaded connections
G3/8 (ISO 1179)
M18 x 1,5 (ISO 9974)

= 3/8
= no desig.

Seal type

Seal type
Special requirementes to be briefly specified

NBR seals for mineral oil


= no desig.
HL, HLP to DIN 51524
FMP seals for HETG, HEES,
HEPG to VDMA 24568 and ISO 15380 = E
One standard component
VP-NDV-6

2.2
95 (one component)

40

3
35

135 (two components)

20

VP-NOV-6

2.1

1
Two standard
components
54.5

2.3

22.5

47

23.5

Mtorque = max. 9 Nm

1. Bankable directional valve KVM-6


2. STACK-KVM-6 consist of:
2.1 Adapter plate and two O-rings 18,77 x 1,78
2.2 End plate and two O-rings 9,25 x 1,78
2.3 Fixing screws M5x100 DIN EN ISO 4762-10.9 (for one stacking component)
or M5x140 DIN EN ISO 4762-10.9 (for two stacking components)
3. First stacking component (standard VP-NOV-6 or VP-NDV-6)
4. Second stacking component (standard VP-NDV-6)

3.41.4

2005 03.
Series 10

INLET PLATE
type OB-KVM-6
- NS 6
- to 350 bar
- to 40 l/min
- Provide pressure relief valve
- Provide pump unloading valve
- Provide flow control valve
- Threaded connections to
ISO 9974, ISO 1179

OB - KVM - 6 - VV20 - KVO

OB - KVM - 6 - VV20 - TVTPG

Technical data
-20 to +70

Oil temperature range


2

Viscosity range
Filtration

15 to 380

NAS 1638

Pressure relief valve (VV)


Flow rate
Press. setting
Adjustments

Mass

kg

1,25

OB-KVM-6-VV

kg

1,35

OB-KVM-VV-KV

kg

2,2

OB-KVM-VV-TVTP

kg

4,5

Pump unloading valve (KV)

Flow control valve (TVTP)

l/min

40

l/min

40

bar

50-210

Max. pressure

bar

350

bar

100-350

Supply voltage

V DC
W

Flow rate

socket screw

Power

Ordering code

OB - KVM - 6 -

OB-KVM-6

Flow - inlet

l/min

max. 50

Flow - priority way

l/min

0 - 25

12, 24

Flow - bypass

l/min

max. 40

17

Max. pressure

bar

210

Pressure relief valve

Pressure relief valve

without pressure relief valve


pressure relief valve - range 50-210 bar
pressure relief valve - range 100-350 bar

= no desig.
= VV20
= VV35

Pump unloading valve


without pump unloading valve
pump unloading valve - normally closed
.... - with hand operator - knob
pump unloading valve - normally open
.... - with hand operator - knob

Pump unloading valve


Flow control valve
Supply voltage

=
=
=
=
=

no desig.
KV0
KVG0
KV1
KVG1

Threaded connections
Plug-in connector
normally open

Seal type

normally closed

Flow control valve

Special requirementes to be briefly specified

without flow control valve


Flow control valve - rotary knob - TVTP-25-B
Flow control valve - prop. solenoid - TVTP-25-P
.... - with hand operator - knob

=
=
=
=

no desig.
TVTPB
TVTP
TVTPG

Supply voltage

direct voltage 24 V
direct voltage 12 V

= no desig.
= 12DC

Threaded connections
T

G3/8 (ISO 1179)


G1/2 (ISO 1179)
M18 x 1,5 (ISO 9974)
M22 x 1,5 (ISO 9974)

OB-KVM-6-VV20-KV1

OB-KVM-6

=
=
=
=

3/8
1/2
no desig.
M22

Plug-in connector

Priority way

Bypass way

without signal lamp


with signal lamp

OB-KVM-6-VV35

= no desig.
= L

Seal type
NBR seals for mineral oil HL, HLP to DIN 51524
FPM seals for HETG, HEES, HEPG to VDMA 24568
and ISO 15380

= no desig.
= E

OB-KVM-6-VV20-TVTP

3.41.5

OB-KVM-6-VV (pressure relief valve - flow P to T)


350

OB-KVM-6-KV (pump unloading valve - flow P to T)

300

250

Diff. pressure (bar)

Pressure (bar)

6
200
150
100

50
0

0
00

10

20

30

00

40
Flow (l/min)

10

20

30

40
Flow (l/min)

Performance curves for TVTP-25 and TVTP-25-P; see pages 13.3 and 13.4

OB - KVM - 6
OB - KVM - 6 - VV

OB - KVM - 6 - VV ...- KV ...


78

max. 48

max. 70

78

max. 48

Pg 9.

15

65
34

18

Hex. 5
Hex. 17

29

15

45

45

65

82.5

Mmax.
3-4 Nm

42.5

33

29

18

50

35

Mmax.0,5 Nm

15
13

9.5
9.5

59

7
59

25

40

1. Pressure relief valve


2. Pump unloading valve
3. Hand operator with knob
4. Threaded connection MP - G1/4 (closed)

3.41.6

6. Connection dimensions for KVM-6 (see page 12.11.3)


7. Fixing hole (M8 x 12) for mounting assembly

20.5

59

1. Pressure relief valve


2. Flow control valve
- rotary knob - TVTPB
3. Flow control valve
- proportional solenoid - TVTP
4. Flow control valve
- proportional soleonid with
hand operator - TVTPG
5. Threaded connection MP - G1/4
(closed)
6. Nameplate
7. Bankable directional valves KVM-6
Priority flow
8. Bankable directional valves KVM-6
Bypass flow
9. Fixing hole (M8 x12) for
mounting assembly
10. Connection dimensions
for KVM-6
(see page 12.11.3)

40

OB-KVM-6-VV...-TVTP...

Mmax.0,5 Nm

max. 80 (TVTPB)

96 (TVTP(G))

65

Pg 9.

100

96 (TVTP)
max. 136 (TVTPG)

23

52.5

60

80

KVM-6 valves - Bypass flow

85

KVM-6 valves - Priority flow

END PLATE ZB-KVM-6

Dimensions (mm)

Ordering code

Mass = 0,8 kg

Fixing hole M8 x 12 for


mounting assembly

Symbol
9.5

= no desig.

Symbol

59

Seal type

14

24*

Threaded connections
T

Special requir. to be briefly specified

= PT
Threaded connection
(reserve port T)

=
=
=
=

3/8
1/2
no desig.
M22

P
T

( it is necessary
to use this end
plate by series
connections KVM-S )

20

G3/8 (ISO 1179)


G1/2 (ISO 1179)
M18 x 1,5 (ISO 9974)
M22 x 1,5 (ISO 9974)

65

Threaded connections

Seal type
NBR seals for mineral oil HL, HLP to DIN 51524
FPM seals for HETG, HEEPS, HEPG to VDMA 24568
and ISO 15380

= no desig.
= E

39
78

* ZB-KVM-6-PT-1/2(M22) = 27

3.41.7

FIXING ELEMENTS FOR MOUNTING


Ordering code

SET-KVM-6 consists of:

SET - KVM - 6 Number of bankable


directional valves

a) three nuts M8 DIN 1587


b) three washers A8 DIN 6798-J
c) three screws M8 DIN 939 10.9
Screw M8 DIN 939 10.9 :
l (mm)
N1
N2
N3
N4
N5
N6
N7
N8

M8

Number of bankable directional


valves KVM-6
one valve KVM-6
= N1
two valves KVM-6
= N2
three valves KVM-6
= N3
four valves KVM-6
= N4
five valves KVM-6
= N5
six valves KVM-6
= N6
seven valves KVM-6
= N7
eight valves KVM-6
= N8

Max. number of bankable valves KVM :


a) parallel connection (KVM-P) = eight valves ( max. N8 )
b) series connection (KVM-S) = four valves ( max. N4 )

80
127
174
221
268
315
362
409

OVERALL DIMENSIONS
OB-KVM-6, OB-KVM-6-VV

H1
H2

10

59

226

9.5

96

M8 x 12
z=4

H1

H2

OB-KVM-6 or OB-KVM-6-VV...

75 + N x 47 ( N = 1 to 8 )

39 + N x 47 ( N = 1 to 8 )

OB-KVM-6-VV...-KV...

90 + N x 47 ( N = 1 to 8 )

54 + N x 47 ( N = 1 to 8 )

M8 x 12; z=6

63

54+Nx47
1. Mtorque / Parallel connection (KVM-P) - max. 20Nm / Series connection (KVM-S) - max. 16 Nm

3.41.8

54+Nx47

59

20.5

OB-KVM-6-VV...-TVTPB...

2005 03.
Series 30

PRESSURE RELIEF VALVE


type VVP
- NS 6, 10
- to 400 bar
- to 120 l/min
- Direct operated
- For fitting into a block
- For independent mounting
- Two pressure setting elements
(set screw, rotary knob)

VVP-6, VVP-10

Description of operation
T
P

Direct operated pressure relief valves type VVP are used to


maintain and limit the pressure in a hydraulic system.
Ordering code

These valves consist of a housing (1), a hardened seat (2),


a poppet (3), with a damping spool (4), a spring (5), and a
pressure setting element (6).
The P-line of this pressure relief valve is connected with
the hydraulic system. The pressure of the hydraulic fluid
acts on the front side of the pilot poppet (3), and the force
of the spring (5) set by the pressure setting element (6) is
applied to the poppet from the opposite side. When the
system pressure exceeds the valve of the spring set by the
pressure setting element (6) the pilot poppet moves off the
seat (2), and frees the flow of the hydraulics fluid in the
direction from P towards T.
The damping spol (4) prevents vibrations of the pilot
poppet when opening or closing the flow way of the
hydraulic flow. Loosening of the pressure setting element
is prevented by a counternut (8).

Pressure setting range

VVP - - - - Nominal size


Pressure setting range
Pressure setting element

Pressure setting element

Seal type

set screw with protective cap


rotary knob

to 50 bar
to 100 bar
to 200 bar
to 315 bar
to 400 bar

= 50
= 100
= 200
= 315
= 400

=A
=B

Special requirements to be briefly specified

Seal type
Nominal size

NBR seals for mineral oil HL, HLP, to DIN 51524


FPM seals for HETG, HEES, HEPG to VDMA 24568

Size 6 = 6
Size 10 = 10

Symbol

= no desig.
=E

and ISO 15380

Technical data
Size

Flow rate
Pressure setting range
o

10

50

120

to 400

to 400

-30 to +70

-30 to+70

2,8 to 380

2,8 to 380

Mass, execution A

0,4

0,5

Mass, execution B

0,5

0,6

Oil temperature range


Viscosity range

Filtration

Flow (l/min)
Size 10

Diff. pressure (bar)

Diff. pressure (bar)

Size 6

Flow (l/min)

5.1.1

Dimensions (mm)

13

12

S=30

S2

2,5

S1

i
j

10

l
3,2

S2

S=30

0,5/45

B
b

1,6

1
15o ,6

T
p

1,5/45o

9. Pressure setting by screw and protective cap


10. Pressure setting by rotary knob
12. O-ring, nominal size 6, 19,2 x 3
O-ring, nominal size 10, 26 x 3
13. Usit ring, nominal size 6, 17,4 x 24 x 1,5
Usit ring, nominal size 10, 24,7 x 31 x 2

0,05 A

Tightening torque for fixing: Nominal size 6 Md=80 Nm


Nominal size 10 Md=140 Nm
Customer specified setting can be secured by means of a
stamp and a wire.
Type

72

94

M28x1,5

60

65

56,5

VVP-10 68

90

M35x1,5

60

80

67,5

VVP-6

45

30

19

15

52

35

23

18

s1

s2

35

32

19

41

36

19

Connecting dimensions / Connection P-VVP-6, P-VVP-10


A

1. Oil discharge when fitted independently


2. Oil supply when fitted independently
3. Oil supply when fitted on a tank cover
4. Oil discharge when fitted on a tank cover

b
A-A

When fitting, the excess ports for oil supply


and discharge must be closed by means of
suitable screw.

P
T
2/30 o

Size

mass

59 d9

24+0 , 4 M18x1,5

60

2,5 kg

10

69 d9

28+0 , 4 M22x1,5

70

2,9 kg

M8x10
z=4

100
A

1
3

4
2

T
P

4
3

1
T

T
P

5.1.2

1. Port "P"
2. Return line "T"
3. Locking screws - P lines
4. Locking screws - T line

2005 03.
Series 30

PRESSURE RELIEF VALVE


type RT
- NS 4, 6, 10
- to 350 bar
- to 100 l/min
- Direct operated NS 4
- Pilot operated NS 6, 10
- For independent fitting into a block
- Two pressure setting ranges

RT-4, RT-6, RT-10

Description of operation

10

Pilot operated pressure relief valves type RT are used for


maintaining and limiting the pressure in a hydraulic system.
These valves consist of a housing of cartridge design (1),
main spool insert (2) with a spring (3), pilot poppet (4),
spring (5) and pressure setting element (6).
The P-line of this pressure relief valve is connected with the
hydraulic system. The hydraulic medium pressure acts on
the front side of the main spool insert. The bores (7,8)
permit the introduction of pilot oil into the pressure
chamber (9) and the application of pressure to the opposite
side of the main spool insert and the front side of the pilot
poppet. The pressure balance in the system and pressure
chamber holds this pressure relief valve in closed position
till the pressure in system exceeds this value the pilot
poppet moves off the valve seat, freeing the pilot oil
discharge through the bore (10). A pressure drop in the
pressure chamber rises the main spool insert, thus clearing
the hydraulic medium flow way in the direction from P
towards port T.
Loosening of the pressure setting element (6) is prevented
by a counternut (11).

RT-6

11

RT-4

Ordering code

Nominal size
Size 4 = 4
Size 6 = 6
Size 10 = 10

RT - - - Nominal size

Pressure setting range

Pressure setting range

to 100 bar = 100


to 315 bar = 315

Seal type
Special requirements to be briefly specified

Seal type
NBR seals for mineral oil HL, HLP, to DIN 51524
= no desig.
FPM seals for HETG, HEES, HEPG to VDMA 24568 = E
and ISO 15380

Symbol

Technical data
Size
Flow rate

l/min

100

to 315

to 315

to 315

-20 to +70

-20 to+70

mm2/s

15 to 380

15 to 380

15 to 380

kg

0,15

0,15

0,18

NAS 1638

Filtration

10

60

-20 to +70

bar

Oil temperature range

Mass

Pressure setting range

Viscosity range

RT-4

RT-6, RT-10

5.3.1

p - Q Performance curves (measured at t = 50 oC and


Diff. pressure (bar)
Lowest
settable pressure
32
28
24
20
16
12
8
4

Diff. pressure (bar)

Lowest
settable pressure

32
28
24
20
16
12
8
4

3
4
Flow (l/min)

Size 4

= 32 mm2/s)

10

20

30

40

Size 6

Operat. pressure (bar)

Diff. pressure (bar)

50
60
Flow (l/min)

400

300

300

300

200

200

200

100

100

100

Size 4

Flow (l/min)

10

20

40

60

80

100

Flow (l/min)

Operat. pressure (bar)

Operat. pressure (bar)

400

20

Size 10

400

Lowest
settable pressure

32
28
24
20
16
12
8
4

30

Size 6

40

50

Flow (l/min)

20

40

60

Size 10

80

100

Flow (l/min)

Dimensions (mm)

L1

+0,1
0

L4

0,1

max d

15

14

17

A
L6

25

DH7

max 11

+0,1
0

13

16,5

12

0,9/30 o

1,6
c

+0,2
0

L2

0,02 B

C 0,05

0,5/45 o

+0,1
0

1,6

A 0,02

L5 +1
L3 +0,2
0

1. Housing
12. O-ring 13x1
13. O-ring, size 4,6 16.3x2,4
size 10 20x2,5
14. Pressure setting element
15. Counternut
17. PE cover
Tightening torque for fixing Md=30 Nm
The value set on the pressure setting element is protected
by means of a lead stamp 11 and a wire 1,1 mm.
Note: Ports P and T can be located optionally at any place
on the circumference.

Nominal size

5.3.2

size 4,6

96

64

53

size 10

97

61

50

L1

L2

L3

L4

L5

L6

20,5

36

32

10,5 24,5

40

36

30

26

14

4,8

M20x1

34

29,7

15

5,2

M24x1

2005 03.
Series 20

PRESSURE RELIEF VALVE


type VP-RT
- NS 6,10
- to 350 bar
- to 100 l/min
- Pilot operated
- Connecting dimensions to ISO 4401
- For vertical stacking - sandwich plate design
- Two pressure setting ranges

VP-RT-10, VP-RT-6

Description
of operation

10

11

12

P
A

B
T

Pilot operated pressure relief valves type VP-RT of sandwich


plate design, for vertical stacking, are used for maintaining and
limiting the maximum pressure in a hydraulic system.

These valves consist of a stack plate (1), pressure relief valve


housing (2), main spool insert (3) with a spring (4), pilot poppet (5),
spring (6) and pressure setting element (7). The P-line of this
pressure relief valve is connected with the hydraulic system. The
hydraulic medium pressure acts on the front side of the main spool
insert (3). The bores (8,9) permit the introduction of pilot oil into the
pressure chamber (10) and the application of pressure to the
opposite side of the main spool insert.
This pressure relief valve remains in closed position till the system
pressure exceeds the valve set at the spring (6). A pressure rise in
the system above the value set by the pressure setting element (7),
provokes the movement of the pilot poppet (5) of the seat, freeing
the pilot oil discharge through the bores (9) and (11). A pressure
drop in the pressure chamber (10) rises the main spool insert (3),
thus clearing the hydraulic medium flow in the direction from port P
towards port T.
Loosening of the pressure setting element is prevented by a
counternut (12).

Ordering code

VP-RT - - - - -

Pressure setting in line


setting in line A
setting in line B
setting in line P
setting in line A and B (for size 6 only)

Nominal size
Pressure setting in line
Pressure setting range

= EA
= EB
= EP
=D

Pressure setting range

Seal type

to 100 bar = 100


to 315 bar = 315

Special requirements to be briefly specified

Seal type

Nominal size

NBR seals for mineral oil HL, HLP, to DIN 51524


FPM seals for HETG, HEES, HEPG to VDMA 24568

Size 6 = 6
Size 10 = 10

= no desig.
=E

and ISO 15380

BV AV

Symbol

Technical data

BV AV VP-RT-..EA

VP-RT-..EB

PV T V
BP AP
BV AV

10

l/min

50

100

Pressure setting range

bar

to 315

to 315

Oil temperature range

Size
Flow rate

Viscosity range
Mass
Filtration

-20 to +70 -20 bis +70

mm 2/s

15 to 380

15 to 380

kg

1,2-1,7(D)

2,6

NAS 1638

BP AP
BV AV

BP AP

PV TV

PP TP
VP-RT-..D

PV TV

PP T P
VP-RT-..EP

PV T V

PP T P

BP AP

PP TP

5.5.1

p - Q Performance curves (measured at t = 50 C and

= 32 mm/s)
Lowest settable pressure

Diff. pressure (bar)

Diff. pressure (bar)

Lowest settable pressure

32
28
24
20
16
12
8
4
0

10

20

30

40

Size 6

50
60
Flow (l/min)

20

40

60

80

Size 10

100

Flow (l/min)

400
Operat. pressure (bar)

400
Operat. pressure (bar)

32
28
24
20
16
12
8
4

300
200
100
Lowest settable pressure

10

20

30

40

Size 6

50

300
200
100
Lowest settable pressure

Flow (l/min)

20

40

60

80

Size 10

100

Flow (l/min)

Dimensions (mm)
L1
VP-RT-6-EA

VP-RT-6-EB

VP-RT-6-EP

VP-RT-6-D

L1

249

L2

154

L3

154

154

L4

90

90

90

121

L5

40,5

40,5

40

53

S=6

S=19

13

14

L2
64

L4
5,5

64

40,5

L5

13. O-ring 9,25 x 1,78


14. Nameplate

T
A

The value set on the pressure setting


element is protected by means of a lead
stamp 11 and a wire 1,1 mm.

B
P
L3

L1

0,01/100mm

61

50

Rmax4

L3
Required quality of
the mating surface

S=6

VP-RT-10-EP

VP-RT-10-EA

L1

156

161

L2

161

L3

95,5

100,5

100,5

L4

28,5

28,5

18

S=19
6,5

L4

13

54
P
A

14

VP-RT-10-EB

T
13. O-ring 12x2
14. Nameplate

L2

5.5.2

The value set on the pressure setting element is protected


by means of a lead stamp 11 and a wire 1,1 mm.

2005 03.
Series 30

THROTTLE/CHECK VALVE type VP-NDV

- NS-6, 10
- to 350 bar
- to 100 l/min
- Connecting dimensions to ISO 4401
- For flow control in both service lines
- For throttling in supply - and return lines
- For vertical stacking - sandwich plate design
- Height and width of the valves to ISO 7790 norms

VP-NDV-10-.., VP-NDV-6-..

Performance curves

Throttle/check valves type VP-NDV are used for throttling the


pilot and main flow of the hydraulic fluid in the line A and B.
These valves consist of two throttling spools with setting
screws and two check valves which are built in a housing.
In direction V to P (see the hydraulic symbol) flows the hydraulic
fluid with low pressure loss through the check valve.
In direction P to V is the hydraulic fluid flow throttled depending
on adjustment of the throttling spool.

Ordering code

VP-NDV- - -

p - Q Performance curves of the flow in direction


V to P (through the nonreturn valve with throttle
closed) and in direction P to V (throttle in fully open
position). Measured at t = 50 C and = 32 mm/s

25
Diff. pressure (bar)

Description of operating

P
V
Throttle
fully open

20
15
10

V
P
through
nonreturn
valve

Size

Seal type

10

20

30

40

Size 6

Special requirements to be briefly specified

60
P
V
Throttle
fully open

Diff. pressure (bar)

12

Size
Size 6 = 6
Size 10 = 10

Seal type
NBR seals for mineral oil HL, HLP, to DIN 51524 = no desig.
FPM seals for HETG, HEES, HEPG to VDMA 24568 = E
and ISO 15380

Symbol

50

Flow (l/min)

10
8
6

V
P
through
nonreturn
valve

4
2
0

20

40

60

80

Size 10

100

Flow (l/min)

Mounting
example

P
P
Technical data

Size

10

l/min

60

100

Operating pressure

bar

350

350

Cracking pressure

bar

0,4

0,4

Oil temperature range

-20 to +70

-20 to +70

Flow rate

Viscosity range
Filtration
Mass

C
2

mm /s

15 to 380

15 to 380

NAS 1638

kg

1,45

3,3

A
a

0
P

B
b
T

7.1.1

Assembly instructions
Throttle/check valves type VP-NDV are designed for vertikal stacking. With these valves there can be throttling of the hydraulic
fluid flow in return line or supply line achieved. Direction of throttling can be selected by turning the installation position of the
valve i.e. valves size 6 turning 180 around the longitudial axis; valves size 10 turning 180 around the lateral axis (see drawing
bellow). The O-ring plate is always mounted on the subplate side.

Dimensions (mm)

s=17
s=4

1,25

40

180 o

160

Throttle closed

174

Throttle opened

1. Nameplate
2. Throttle screw (clockwise
rotation reduces the flow)
3. O-ring plate
4. O-ring 9,25x1,78-4 pcs
5. Fixing bores for fixing
screws M5

34
closed

24,5

12,7

45

32,5

20,8

31

5,4-z=4

41
opened

21,5

30,2
40,5

s=19
s=5

1,25

50

180 o

Throttle closed

210

Throttle opened

70

21,4

6,8-z=4

6,3

32,5

46

12

194

40
closed

30,15

3,2

48
opened

16,7

27
37,3
50,8
54

Reqired quality of
the mating surface
0,01/100 mm
Rmax 4

7.1.2

2005 03.
Series 30

FLOW CONTROL VALVE type TVD


- NS 6
- to 350 bar
- to 16 l/min
- Two - way pressure compensated
- Connecting dimensions to ISO 4401
- Operating elements: rotary knob / roller
- With built - in non-return valve
- Without built - in non-return valve

TVD-6

Description of operation
Flow control valves type TVD are used to set the flow of the
hydraulic fluid. The flow depends neither on inlet nor on outlet
pressures, which means that the flow setpoint valve remains
constant also with a change of the pressure drop.
These valves consist of a housing (1), a pressure compensator (2),
an orifice (3), a setting element (4), and a non-return valve (5).
The hydraulic fluid flow is adjusted by a setting element (4) which
moves the orifice (3) to the corresponding open position. The flow
of the fluid is throttled in the direction from A to B. Maintaining of
the constant flow towards the user is provided by the pressure
compensator (2). The fluid flows through the bore (6) under the
pressure compensator, acting on it by the pressure of the line B.
From the opposite side, the pressure compensator is acted upon
by the pressure which is before the orifice (3). The pressure
compensator shifts the working position. A pressure built - up in
the line B provokes the movement of the pressure compensator to
the increased open position. This enlarges the gap between the
bores (7), the orifice (3) and the user. On the contrary, the pressure
compensator shifts to the closed position if there is a pressure rise
in the line A. The hydraulic fluid flow is constant, and does not
depend on the loads on the user.

4
3
1

5
7
2

The non-return valve (5) provides a free flow of the hydraulic fluid
in the direction from B to A.

6
A

Symbol

The flow control valve without the non-return valve (5) provides
operation of the valve only in the direction of the flow from A to B.

TVD-6

TVD-6-NV

Detailed

Tehnical data
TVD-6-8 TVD-6-16

TVD-6-0,9 TVD-6-2 TVD-6-4

Type
l/min

0,9

16

Min. pressure drop

bar

10-12

10-14

10-16

Operating pressure

bar

to 100

to 100

to 100

to 350

Oil temperature range

Flow rate

Viscosity range
Mass
Filtration

-20 to +70

mm 2/s

15 to 380

kg

1,6

NAS 1638

7.3.1

p - Q Performance curves
(measured at t = 50 C and = 32 mm/s)

Ordering code

TVD- 6 -

Basic diagram
Flow rate as a function of scale setting

Flow rate
Non-return valve
Flow (l/min)

Operating element
Seal type
Special requirements to be briefly specified

TVD-6-16

16
14
12
10
8
6
4
2

TVD-6-8

TVD-6-4
TVD-6-2
TVD-6-0,9
6 7 8 9 10
Scale indikator

Flow rate as function of inlet pressure

Flow rate
= 09
=2
=4
=8
= 16

Flow (l/min)

to 0,9 l/min
to 2 l/min
to 4 l/min
to 8 l/min
to 16 l/min

Non-return valve

17
15
13
11
9
7
5
3
1

TVD-6-16

TVD-6-8

without nonreturn valve = no design.


with nonreturn valve
= NV

40

TVD-6-4
TVD-6-2
TVD-6-0,9
80 120 160 200 240 280 350
Inlet pressure (bar)

p-Q Performance curves for


non-return valve with orifice closed

Operating element

B-A

12

Lockable rotary knob = no desig.


Rotary knob
=R
Roller
=K

Diff. pressure (bar)

10

Seal type
NBR seals for mineral oil HL, HLP, to DIN 51524
= no desig.
FPM seals for HETG, HEES, HEPG to VDMA 24568 = E
and ISO 15380

8
6
4
2
0

10

20

30
40
Flow (l/min)

Dimensions (mm)

Lockable
rotary knob

Rotary knob

Roller

20

14

12

142

141

125

55

13

8. 4 pcs fixing screws


M5 x 65 to
DIN EN ISO 476210.9
tightening
torque Md=9 Nm
9. O-ring 9,25 x 1,78
10. Scale for setting
read - out
11. Nameplate
12. Lockable rotary
knob
13. Rotary knob
14. Roller

A
40,5

12,5

70

56

70

56

11

27,8

5,5

10,3

10

0,01/100mm

Rmax4

46

23

7.3.2

31

65

46

32,5

65

Required quality of
the mating surface

2005 03.
Series 10

FLOW DIVIDER Type DTP


- NS 6, 10
- to 350 bar
- to 70 l/min
- Dividing and combining of flow independent of pressure
- Dividing and combining ratio: 50 % : 50 %
- Direct in-line mounting
- Threaded connection to ISO 9974, ISO 1179

DTP-10, DTP-6

Description of operation

The flow divider DTP has two function, dividing and combining
of fluid flow. The regulator divides the fluid flow in the direction
from A to B and C, and combines flows in the direction from B
and C to A. The dividing / combining ratio is 50 % : 50 %,
independent of pressure in respective pipeline, B or C.
The regulator consists of a housing (1), two dividing spools (2)
and three weak springs (3).

Division of flow: The fluid flow in the direction from A to B and


C. The flow in chamber A is divided and flows through the
orifices (5) with constant cross-section and throttles (4) into
chambers B and C. The pressure drop through the orifices (5)
depends on the pressure load. The increase of flow towards
one of both chambers provokes increased pressure drop
through the orifices. The pressure drop generates the
pressure force which shifts both spools (2). Consequently, the
throttles (4) are reduced, and the pressure drop of fluid
through the throttles increases. The spools keep on moving
until the pressure drops through the orifices (5) are balanced.
Consequently, both fluid flows are balanced, too.
Combining of flows: The oil flow in the direction from B and C
to A. The operation is identical as at dividing of flow. The
divider combines both flows in the ratio 50 % to 50 %.
The principle of operation depends on the pressure drop,
which again depends on the fluid flow. For this reason the
divider functions properly only within the defined flow range.
Limitation of maximal flow - rate of pressure drop, limitation of
minimal pressure - dividing and combining accuracy.

Symbol
B

Technical data
DTP-6-20

DTP-6-35

DTP-6-50

DTP-10-70

Min. flow rate

l/min

12

16

35

Max. flow rate

l/min

20

35

50

70

1,7

2,65

Max. pressure range

bar

350

Dividing

50 : 50

Flow dividing accuracy

Oil temperature range

Viscosity range
Filtration
Mass

-20 to +70

mm 2/s

15 to 380

NAS 1638
kg

8
1,7

1,7

7.5.1

Ordering code
Size

DTP -

Nominal size 6 = 6
Nominal size 10 = 10

Size
Flow rate

Flow rate

Threaded connections

DTP-6

Seal type
Special requirements to be briefly specified

8 - 20 l/min = 20
12 - 35 l/min = 35
16 - 50 l/min = 50

DTP-10 35 - 70 l/min = 70

Threaded connections
p - Q Performance curves

Diff. pressure (bar)

20

DTP-6

DTP-10 M22x1,5 = M 22
G 1/2
= G 1/2

15

1. DTP-6-20
2. DTP-6-35
3. DTP-6-50
4. DTP10-70

10

Seal type
NBR seals for mineral oil HL, HLP, to DIN 51524
= no desig.
FPM seals for HETG, HEES, HEPG to VDMA 24568 = E
and ISO 15380

5
Flow-port A
(l/min)
0

10

20

30

40

50

60

M 18x1,5 = no desig.
G 3/8
= G 3/8

70

Dimensions (mm)

DTP-6

1,5

10,5

45

DTP-10

32

10

6,5

6,5
8

100

120

107,5

129,5

43,4

27,3
32

56
B

C
B

70
=

7,5

84

9,5

A
Threaded connection (z=3)

Threaded connection (z=3)

100 0,2

40 0,2

29

10
60

49

6. Valve cap
7. Two fixing holes for screws DIN EN ISO 4762
DTP-6 = M6x20-10.9
DTP-10 = M6x55-10.9
Tightening torque Md = max. 15 Nm
8. Nameplate

7.5.2

2005 03.
Series 10

- to 350 bar
- to 50 l/min

- Three-way pressure compensator


- Operating element: rotary knob
- Without built - in relief valve and non return valve
- With built - in relief valve
- With built-in non return valve
- Threaded connection to ISO 9974, ISO 1179

TVTC-..
Ordering code

Description of operation
3-way compensated flow control valve enables setting of
constant fluid flow on port A irrespective of the pressure
variations. The excessive flow rate is discharged to port B and
can be used as a secondary working port or return port to a
tank.
When the port B is used as a secondary working port the
pressure must not exceed the pressure on port A.
A pressure relief valve in valve type TVTC-..-VV limits the
pressure in port A on the set valve. The excessive flow rate is
discharget over port R to a tank.
The non return valve in valve type TVTC -..-NV provides a
free flow of the hydraulic fluid in the direction from A to P.

Flow rate
Pressure relief valve or non
return valve
Threaded connection A, B, R
Threaded connection P
Seal type
Special requirements to be briefly specified

Scale indication

TVTC-12
10
9
8
7
6
5
4
3
2
1

TVTC-25

1 to 50 l/min = 50
1 to 25 l/min = 25
1 to 12 l/min = 12

TVTC-50

without relif valve


with relief valve 4 to 175 bar
with relief valve 10 to 350 bar
with non return valve

= no design
= VV17
= VV35
= NV

= 1/2
= 3/4
0

10

20

30

40

50 Flow Q (l/min)

NBR seals for mineral oil HL,HLP to DIN51524 = no design


FPM seals for HETG,HEES,HEPG to VDMA24568 = E
and ISO 15380

Diff. pressure (bar)

Symbol
15
B

12
9

A
TVTC-..

6
3
0
0

10

20

30

40

50 Flow Q (l/min)

TVTC-..-VV

TVTC-12-... TVTC-25-... TVTC-50-..


l/min

1 to 12

1 to 25

1 to 50

l/min

32

65

bar

65
5 to 350

bar

to 5,5

bar

to 0,5

%
o

-20 to +70

mm2/s

15 to 380

kg

TVTC-..-NV

5 (Q)

NAS 1638

8
2 (TVTC-..; TVTC-..-NV) 3 (TVTC-..-VV)

7.7.1

2 1

0 10 9 8

85

49,5

33,5

65 0,2

143

Threaded connections
see Ordering code

7,5

10

P
68 0,2
83
=

20

42

7
z=4

z=4

Dimensions (mm) TVTC-..-VV

2 1 0 10 9 8

85

33,5

10

49,5

65 0,2

143

1,5

Threaded connections
see Ordering code

68 0,2

12,5

88

7
z=3

max130

20

42

46,5

z=3

7.7.2

2005 03.
Series 10

FLOW CONTROL VALVE type TVTP-...-B-...


- to 350 bar
- to 90 l/min

Rated flow
25 l/min = 25
60 l/min = 60
90 l/min = 90
Operating element
rotary knob = B
Seal type
NBR seals for mineral oil HL,HLP to DIN 51524 = no design.
FPM seals for HETG,HEES,HEPG to VDMA 24568 = E
and ISO 15380

Technical data

Symbol:

Type
Rated flow 3
Flow rate 1 max.
Operating press. max.
Oil temperature range
Viscosity range
Filtration
Mass

l/min
l/min
bar
o
C
mm2/s
NAS 1638
kg

TVTP-25-B

TVTP-60-B

TVTP-90-B

25
60

60
90

90
150
350
-20 to +70
15 to 380
8

0.6

7.9.1

Dimensions (mm): TVTP-...-B-...


A

Scale 0 to 10

B
S

Type
A
TVTP-25-P
155
TVTP-50-P
TVTP-90-P 176

Torque into Cavity (Nm)

S32

60 - 65

75

46

S41

70 - 75

1,6

15

0.05

15

R0,8

53

30

30

max. 19
27,02 +0,02
28,62 +0,02

0.02

0.025 G
0.02

0.025
G
0.025

0.025 G

Dimensions (mm)

Standard Ported Body - Steel


A

K
G (z=4)

H (z=2)

D
F

7.9.2

0.5
3,5
22
34.1
+0,02
45( 28,62 )
62.9
76( 27,02+0,02 )

45

1,6

1,6

max. 16

1,6

78

max. 16

30

1,6

max. 16

1,6

23.82

30

max. 19
22.25

R0,8

1,6

1,6

80

53,2

0,5

3,6
19
35,6
min.45 ( 23.82 )
53,2
63 +0,5
min. 73( 22,25 )

R0,25
R0,4

24,6

0.05

0,5

24.77

45 +0,4
35,58 +0,05
15/16"-12-UNF
31,34 +0,05

0.025 G
0.05 F

1 1/16"-12 UNF

1,6

29.23

1,6

0.4

TVTP-90

24.5
max. 16

38

C
37

TVTP-25, TVTP-50

Dimensions of cavity (mm)


0.025 G
0.05 F

B
73,5

A
B
C
D
E
F
G
H
K
L
M
N
P
U

ORDERING CODE
P-TVTP-50
P-TVTP-90
25
25,1
50
65
10
15
80
80
53,2
53,5
110
100
15
17
9
11
8,6
10,6
47,5
35
70
95
20
26
52
40
G 1/2
G1

Threaded connections ISO 1179-1.

2005 03.
Series 10

FLOW CONTROL VALVE type TVTP-...-P-...


- to 210 bar
- to 50 l/min
- Three-way pressure compensated
- Operating element: proportional solenoid
- Control electronics: Amplifier R59209NP221
- For independent fitting into a block
- Plug-in connector for solenoids to ISO 4400
- Protection of solenoid IP 54 to DIN EN 60529 (IP 65 on request)

TVTP-...-P-...

Description of operation
TVTP three-way flow regulators are used to regulate the priority flow in outlet 3 to a maximum adjustable level largely independent
of the load and pressure conditions. The surplus flow is diverted to the bypass port 2. The bypass flow may be used for a secondary
circuit.
Whether the pressure in secondary circuit is higher than the regulated pressure the valve works as two-way regulator.

Rated flow
25 l/min = 25
50 l/min = 50
90 l/min = 90

Ordering code
TVTP

Rated flow
Operating element

Operating element
proportional solenoid = P
Supply voltage
12V direct voltage = 12DC
24V direct voltage = 24DC

Supply voltage
Hand operation of solenoid
Seal type
Special requirements to be briefly specified

Hand operation of solenoid


without hand operation = no design.
with hand operation
=G
Seal type
NBR seals for mineral oil HL,HLP to DIN 51524 = no desing.
FPM seals for HETG,HEES,HEPG to VDMA 24568 = E
and ISO 15380

Technical data

Symbol:

Type
TVTP-25 TVTP-50
TVTP-90
l/min
Rated flow 3
50
25
90
Flow rate 1 max.
l/min
150
60
90
Operating pressure max. bar
210
Hysteresis
%
<5
Oil temperature range
C
-20 to +70
Viscosity range
mm 2/s
15 to 380
NAS 1638
Filtration
7
1 (TVTP-..)
1,6 (TVTP-..)
Mass
kg
1.2 (TVTP-..G)
2 (TVTP-..G)
Supply voltage
12DC 24DC
V
12DC 24DC
Limiting power
W
17,4
20,8
Rated current
A
1,25
0,68
1,79
0,81
Coil resistance at 20 C
21
Ohm
4,3
7,2
24,6
Rating ED
%
100

7.11.1

TVTP-...-P-...-G

Dimensions (mm): TVTP-...-P-..


A

E
Mmax=50 Ncm

Pg 9

S 32

2
1

Type
A
TVTP-25-P
170
TVTP-50-P
TVTP-90-P 198

Torque into Cavity (Nm)

73,5

35

74

210

S32

60 - 65

75

45

84

244

S41

70 - 75

1,6

15

0.05

15
0.025 G
0.05 F

1 1/16"-12 UNF

1,6

1,6

53

0.5
3,5
22
34.1
+0,02
45( 28,62 )
62.9
76( 27,02+0,02 )

45

R0,8

1,6
30

30

max. 19
27,02 +0,02
28,62 +0,02

0.02

0.025 G
0.02

0.025
G
0.025

0.025 G

Dimensions (mm)

Standard Ported Body - Steel


A

K
G (z=4)

H (z=2)

D
F

7.11.2

0,5

max. 16

30

1,6

1,6

max. 16

78

max. 16

30

1,6

1,6

23.82

R0,8

max. 19
22.25

80

53,2

G
3,6
19
35,6
min.45 ( 23.82 )
53,2
63 +0,5
min. 73( 22,25 )

R0,25
R0,4

24,6

0.05

0,5

24.77

45
35,58 +0,05
15/16"-12-UNF
31,34 +0,05
+0,4

1,6

29.23

1,6

0.4

TVTP-90

24.5
max. 16

38

TVTP-25, TVTP-50

Dimensions of cavity (mm)


0.025 G
0.05 F

A
B
C
D
E
F
G
H
K
L
M
N
P
U

ORDERING CODE
P-TVTP-50
P-TVTP-90
25,1
25
50
65
10
15
80
80
53,2
53,5
110
100
15
17
11
9
8,6
10,6
47,5
35
70
95
20
26
40
52
G 1/2
G1

Threaded connections ISO 1179-1.

2005 03.
Series 22

PRESSURE SWITCH type TS


- NS 4
- to 400 bar
- Minimal dimensions
- Four pressure ranges
- Three mounting methods (horizontal, vertikal,
built into pipeline
- Tree pressure setting methods
(by means of Allan key, knob, or lockable knob)
- Lockable pressure setting
- Operation supervision by means of signal lamp
- Plug-in connector for solenoids to ISO 4400

TS-4, VP-TS-4

Description
of operation

Pressure switches type TS are used for switching electric


circuits on and off, respectively, depending on the flow rate in
the hydraulic system. These switches can be mounted as
control or monitoring elements. When the pressure switch is
used as monitoring element, the operation of hydraulic
systems can be supervised by means of light or sound
signals.

1
5
2

The TS type pressure switch consist of a housing (1), a piston


(2), a spring (3), a setting knob (4) and a microswitch (5).
Pressure acts on the piston (2), pushing it against the spring
(3). When the piston force excedes the preset tension of the
spring, the microswitch (5) turns the electric power on, or
respectively, off. The tension and thereby the switching - on
and off pressure rates can be preset by means of the setting
knob (4).

3
4
x

Mounting example

one pressure switch


R(+)
1

two pressure switch


R(+)
1

with signal lamp

2
1
3
0(-)

h2
c

0(-)

Hydraulic

Electrical
Switching capacity

TS-4-70 TS-4-160 TS-4-250 TS-4-400

Size

Alernating current

Min. pressure at pressure rise

bar

<9

< 17

< 20

< 25

Max. pressure at pressure rise

bar

702

1604

2506

40010

Hysteresis at max. pressure

bar

< 8,5

< 15

< 20

< 25

Hysteresis at min. pressure

bar

<4

<8

< 10

< 13

Voltage

Ohm load

Inductive
load

Max. pressure

bar

400

400

500

500

Repeating accuracy

Shift frequency

min-1

Oil temperature range

oC

Viscosity range
Mass
Filtration

mm /s

h1
h

Technical data

Type

Direct current

Inductive
load

without signal lamp


2
1
3

h, h1, h2 - control lamps


c - relay (contactor)

Ohm load

Circuit diagram

Voltage

Symbol

< 1

to 15

10

10

to 120

30

-20 to +70

50

75

125

0,5

0,06

250

0,2

0,03

15 to 380

kg

0,2 to 0,4

125

NAS 1638

250

11.1.1

Ordering code
Pressure setting range

TS-4- - - - - -

=
=
=
=

to 70 bar
to 160 bar
to 250 bar
to 400 bar

Pressure setting range


Mounting metod

70
160
250
400

= V
= H
= N

vertical
horizontal
built-in

Pressure setting element

Pressure setting element

Plug-in conector

Allan key
Knob
Lockable key

Seal type

Mounting method

= A
= B
= C

Special requirements to be briefly specified


Note:
The signal lamp is
adapted to AC and
DC voltage. With DC
voltage, the polarity
must be observed.

Plug-in conector
= no design.
= L24
= L48
= L230

without signal lamp


with signal lamp: 12, 24 V
48 V
110, 230 V

Seal type
NBR seals for mineral oil HL, HLP, to DIN 51524 = no desig.
FPM seals for HETG, HEES, HEPG to VDMA 24568 = E
and ISO 15380

TS-4-250

TS-4-160

10
5

0 10 20 30 40 50 60 70
p (bar)

40

80

TS-4-400

25

Hysteresis (bar)

10

15

Hysteresis (bar)

Hysteresis (bar)

Hysteresis (bar)

TS-4-70
15

20
15
10
5
0

120 160
p (bar)

25
20
15
10
5

50 100 150 200 250


p (bar)

100

200

300 400
p (bar)

Dimensions (mm)
Pressure switch type TS-4 with plug-in connector L

11

79

15

12

14

65

max20,5

max 53

20 0,2

max 72

8
11.1.2

14
68

210,2

5
40

max27,5

14
12

35

35
5
40

15,5

25

B
0

M5

30

25

4,5

s=24

s=5

9
V

13

15

4,5

210,2
30

70

10

30

G1/4

15

1. Pressure switch body


6. Plug-in connector
7. O-ring 5x1,5
8. Fixing screws holes, 2 pcs M5x40 to DIN EN ISO 4762-10.9
Tightening torque Md=9 Nm (not included)
9. Fixing the switch to stacking sandwich plate
10. Instalation into line
11. Fixing the switch to subplate
12. Pressure setting by means of Allan key
13. Pressure setting by means of knob
14. Pressure setting by means of lockable knob
15. Screw for protection of the seat pressure

2005 03.
Series 21

STACKING SANDWICH PLATE type VP-TS-4-6


Dimensions (mm)

17

M5/7
z=4

15

16

5,5
z=4

M5/7
z=4

9,5

21
12

P
9,5

12,7

21
40

45

32,5

20,8

45

31

12

21

21

21,5

40

30,2
11,8

15. Fixing screws holes


16. O-ring 9,25x1,78
17. Nameplate

40,5
64

0,01/100mm

Rmax4
Required quality of
the mating surface

Symbol

Ordering code

VP-TS-4-6- - -

Symbol

BV A V

P V TV

BP A P

P P TP

BV A V

P V TV

BV A V

PV TV

BP A P

PP TP

BV A V

PV TV

=A

Seal type

= PI

= AI

Special requirements to be briefly specified

= AP

BP A P

P P TP

BP A P

PP TP

BV A V

P V TV

BV A V

PV TV

BP A P

P P TP

BP A P

PP TP

BV A V

P V TV

BV A V

PV TV

BP A P

P P TP

BP A P

PP TP

BV A V

P V TV

BV A V

PV TV

=B

= BP

= BI

= AA

= AB

Seal type
NBR seals for mineral oil HL, HLP, to DIN 51524 = no design.
FPM seals for HETG, HEES, HEPG to VDMA 24568 = E
and ISO 15380

= BB

BP A P

P P TP

BP A P

PP TP

BV A V

P V TV

BV A V

PV TV

BP A P

P P TP

BP A P

PP TP

=P

= PP

Technical data

Size
Flow

l/min

Pressure

bar

Oil temperature range

Viscosity range
Mass
Filtration

80
400

-20 to +70

mm 2/s

15 to 380

kg

0,9

NAS 1638

11.1.3

STACKING SANDWICH PLATE type VP-TS-4-10

14,5

70

21

46

70

21,4

M5/7
z=4

24,5

24,5

21

6,3

32,5

M5/7
z=4

12

6.5
z=4

21

3,2

50

16,7

14,5

17

15

19

21
50

27
0,01/100mm

37,3

Rmax4

50,8
13

Required quality of
the mating surface

15. Fixing screws holes


16. O-ring 9,25x1,78
17. Nameplate

54
80

Simbol

Ordering code

VP-TS-4-10- - -

Symbol
Seal type

BV A V

PV TV

BV A V

PV TV

BP A P

PP TP

BP A P

PP TP

BV A V

PV TV

BV A V

PV TV

=A

= PI

= AI

Special requirements to be briefly specified

= AP

BP A P

PP TP

BP A P

PP TP

BV A V

PV TV

BV A V

PV TV

BP A P

PP TP

BP A P

PP TP

BV A V

PV TV

BV A V

PV TV

BP A P

PP TP

BP A P

PP TP

BV A V

PV TV

BV A V

PV TV

=B

= BP

= BI

= AA

= AB

Seal type
NBR seals for mineral oil HL, HLP, to DIN 51524 = no design.
FPM seals for HETG, HEES, HEPG to VDMA 24568 = E
and ISO 15380

Technical data

Size
Flow

10
l/min

120

Pressure

bar

400

Oil temperature range

oC

-20 to +70

mm2/s

15 to 380

kg

2,1

NAS 1638

Viscosity range
Mass
Filtration

11.1.4

= BB

BP A P

PP TP

BP A P

PP TP

BV A V

PV TV

BV A V

PV TV

BP A P

PP TP

BP A P

PP TP

=P

= PP

2005 03.
Series 10

- Fast and simple instalation


- Reliable functioning in every position
- Long life span
- Solenoid screws into valve block
- Removable coil
- Corresponding to VDE 0580 recommendations
- Plug-in connector corresponding to EN 175301-8003 standards
- MR - 045 fulfil EMC (89/336/EEC)

Description of operation

Colour-signal lamp
grey - without signal lamp
black - without signal lamp
transparent - with signal lamp

* see Note (next page)

11.3.1

Note:
* To fulfil EMC (89/336/EEC)
a capacitor must be built in

230 V AC

when using the solenoid with


supply voltage 230 V, AC

Solenoid with rectifier bridge

C = 0,1 F 250 V AC

Technical data
Type of

Force F at 90% Un, and working temperature when ED is 100%

solenoid

Stroke
0 mm

1 mm

2 mm

3 mm

N
MR-045

100

MR-060

240

4 mm 5,5 mm 6 mm
N

75 (70) 60 (50) 30 (20) 20 (10)


130

140

140

8 (5)

5 (3)

50

35

85

* - 12 V supply voltage - 36 W

7 mm

8 mm

9 mm

23

18

Power

Pres-

Inter-

sure

mitence

13

bar

kg

29*

210

100

0,6

45

210

100

1,6

( ) - 230 V AC supply voltage

Dimensions (mm)

Max. torque 50 Ncm

e
d

32

g()

Sm
Max. torque k Nm

j
2

a
c

h
b

With hand operation


Emergency hand operator

Max. torque 6 Nm

c 0,1

d +0,1

g()

Sm

MR-045

53

73

10

17,5

30

45

85 (91)

87

34

30

20

MR-060

72

107

11

23,9

40

62

103 (109)

122

50

50

27

( ) - AC supply voltage

A MR-045

A MR-060
10 -0,1

11 0,1 1,5 0,1


3,5+0,1

6,1

S5

+0,1

10o 16,2

M27x1,5

S4

13

12,2 +0,1

M19x1

4,5

stroke 6,5
9,4 0,15

stroke 9
14,5 0,15

11.3.2

Mass

2005 03.
Series 10

CONTROL LEVER WITH SWITCHES, typ KRSS


- Switching capacity 5 A by 12 V
- Fast and simple installation

KRSS-CO10-B

Description of operation:
Control lever with switches provides control of the valve with direct mechanical operation and optional control of valves with
direct solenoid operation. The lever is usually mounted on the operating pin lever of the valve with direct mechanical operation.
The optional thumb switches mounted on the control lever have to be connected with power supply and solenoids on solenoid
valves. The valve with direct mechanical operation is activated by deflection of the control lever. The solenoid valves are activated
by pressing of thumb switches mounted on the control lever.

Technical data:

Ordering code:
Black plastics

Material

KRSS - CO10 -

Inner thread M10

Mounting
Switching capacity
El. terminals

5A by 12 V

Typ of lever

FASTON A6,3-0,8 EN 61210

Combinations of switches

Combinations of switches:
=A

=B

Mounting example:

Dimensions (mm):
45

140

60

50 to110

30

M10

38

48

11.5.1

2005 03.
Series 10

AMPLIFIER FOR SUPPLY OF THE


PROPORTIONAL SOLENOID type R59209NP221

- Plug-in connector for solenoids to ISO 4400

R59209NP221

Description of operation

These switch mode units provide stepless control for proportional valves. Start current (OFF.SET) and full load current (FLC) can be
individually preset. The current in the solenoid is substantially independent of changes in solenoid resistance and supply voltage
variation. The inherent Dither, due to switch-mode operation helps to overcome friction effects in the solenoid.
Ramp controls are fitted to give up to 10 seconds for the current in the solenoid to built up to its full load value, or to return to the
offset point.

Dimensions (mm):

Technical data

50

Switching frequency
Two reg. ramp up and ramp down
Operating temperature range
Storage temperature range
Power supply voltage
Control signal
Full load current
12 V
Offset range
24 V

41

1.5

27

98

M3

18

18

Hz
sec
o
C
o
C
V DC
V DC
mA
mA

100...500
0...10
-5...+80
-45...+100
9...30
0...10
1800
0...900
0...600

I
FULL LOAD C

Pg 9
OFF. SET
RAMP DOWN

RAMP UP

Connection and adjustment elements

Hz ADJ.
SUPPLY
Hz ADJ

Connection of external
potentiometer

5 to 10 kOhm

OFF.SET

1
2

RAMP UP

RAMP DOWN

1,8 A
12-24 V DC

FULL LOAD C

OFF. SET

PIN 1 = +V supply input


PIN 2 = 0V supply input
PIN 3 = Control signal input
PIN E = Ref. voltage output

RAMP UP

FULL LOAD C
RAMP DOWN

11.7.1

2005 03.
Series 20

SUBPLATES
- NS 6, 10, 16
- to 350 bar
- to 300 l/min
- Connecting dimensions to ISO 4401
- Threaded connection to ISO 1179

PP-KV-6, PP-KV-10, PP-KV-16

Subplate,typePP-KV-6-...
Dimensions(mm)
L5

40.5 0.1
30.2
21.5
12.7

M
z=4

H1

B
P

11

32.5 0.1

H2
25.9
15.5

310.1

D +0.4

L4

5.1
0.75

M5x10/14;z=4

L2
L3

d;z=4
7.5

L6

L10.1
L

Type
(fromcast)
(fromcast)
(fromcast)

D+0.4

L1

L2

L3

L4

L5

L6

H1

G3/8
G3/8
G1/2
G1/2
G1/4

28
28
28
34
22

8
8
8
7.5
6

105
105
105
125
95

90
90
90
110
80

69
69
69
82.5
58

45
45
45
55
40

21
21
21
27.5
22

23.5
23.5
23.5
33.5
18.5

30
30
30
32
30

80
80
80
100
60

44
44
44
58
34

H2 Surfaceprotection
24.5
24.5
24.5
34.5
14.5

Phosphated
Zinc-plated
Phosphated
Phosphated
Zinc-plated

Surfaceprotection-Phosphated
Dimensions(mm)
103

540.1
50.8

800.2
70

37.3
27
16.7

40

32

10

920.2
117

69

460.1

21.4
32.5

6.3

44.5

19

23.1

17
11

11
z=4
M6x15/19
z=4

18.5

28 +0.4
z=4

G1/2
z=4

15.1.1

Subplate, type PP-KV-16


Dimensions (mm)

D +0.4 M
z=4
z=4

20 +0.4
z=3
G1/4
z=3
Y

H4

H5

H6

H7

H8

L3
L4
L5
L6
L7
L8

H2

L9

101.60.1

L2

88.1

M10x19/22
z=4
15xN
z=4
9.5
z=4

76.60.1
65.9
500.1
34.10.1
01

1.6

D1
z=4
A

4
z=

1.601

H3

5
z=
M6x15/19
z=2

D2

H10.2

14.3

0.2

34.90.2

55.60.2

57.20.2

69.90.1

15.90.2

18.301

L10.2
L

Type

M D D1 D2 N L L1 L2 L3 L4 L5 L6 L7 L8 L9 H H1 H2H3 H4 H5 H6 H7 H8 Surface protection

PP-KV-16-G3/4- 33 G3/4 33 18
PP-KV-16-G1- 41 G1 41 20

15.1.2

4
5

20 160 140 19.212.2 36.2 50.2 79.2 93.2 113.2 128.2 92 69.9 32 0 14.3 15.9 51.9 39.9 55.6 Phosphated
48 184 160 30 9 36.5 52.5 91.5 107.5 140 150 120 96 60 13 21.4 29 60 61 75 Phosphated

2005 03.
Series 10

MANIFOLD BLOCKS type BP

- NS 6, 10
- to 350 bar
- Connecting dimensions to DIN 24340, ISO 4401
- Port type; BSPP: ISO 1179-1
- Mounting position unrestricted (valve axis preferably horizontal)
- Because of the large drilling diameters the pressure drop through
the manifolds is very low.

BP-6-4-S

Description
Manifold blocks serve for transmission of hydraulic fluid from source to valves. On the block can be two or up to seven valves
(NS 10) or up to eight valves (NS 6) mounted in parallel connection.
Manifold blocks are used for easily realizing of hydraulic circuits without piping between valves and minimal overall
dimensions.

Ordering code
Nominal size
Size 6 (CETOP 3) = 6
A + B = G3/8; spotface o 28/1
P + T = G1/2; spotface o 34/1

BP

Size 10 (CETOP 5) = 10
A + B = G1/2; spotface o 34/1
= G3/4; spotface o 42/1
P
= G1 ; spotface o 47/1
T

Manifold block
Nominal size
Stations

Stations
1 station
2 stations
3 stations
4 stations

Ports position
Special requirements to be briefly specified

=1
=2
=3
=4

5 station
6 stations
7 stations
8 stations

=5
=6
=7
=8

* for NS 10 up to 7 stations

Ports position
= no desig.
=S

Rear
Side

Note: Max. pressure depend on type of used seals.

Symbol

T
A B

A B

A B

A B

A B

A B

A B

A B

15.3.1

Dimensions (mm)

BP-6-....-

Nominal Stations L1 (mm) L2 (mm)


size

Code
54

30

16

Ports size
P, T
A, B

Mass (kg)

BP-6-1

70

54

G1/2

G3/8

2,3

BP-6-2

120

104

G1/2

G3/8

3,9

BP-6-3

170

154

G1/2

G3/8

5,5

BP-6-4

220

204

G1/2

G3/8

7,2

BP-6-5

270

254

G1/2

G3/8

8,8

BP-6-6

320

304

G1/2

G3/8

10,5

BP-6-7

370

354

G1/2

G3/8

12,1

BP-6-8

420

404

G1/2

G3/8

13,7

G1/2

G1/2

69.
M8x13;z=4

31

50

50

P
T
A

L2

L1

B
A

50

50

P
G3/8

G3/8

T
B

35

35

T
44,7

60

69.

85

BP-6-....-S

Code
BP-6-1-S
BP-6-2-S
BP-6-3-S
BP-6-4-S
BP-6-5-S
BP-6-6-S
BP-6-7-S
BP-6-8-S

5,7
35

G1/2
P

70

Nominal Stations L1 (mm) L2 (mm) L3 (mm)


size
6
6
6
6
6
6
6
6

1
2
3
4
5
6
7
8

70
120
170
220
270
320
370
420

54
104
154
204
254
304
354
404

58
108
158
208
258
308
358
408

Ports size
P, T
A, B
G1/2
G1/2
G1/2
G1/2
G1/2
G1/2
G1/2
G1/2

G3/8
G3/8
G3/8
G3/8
G3/8
G3/8
G3/8
G3/8

G1/2

16

54
54

16
P

50

50

P
T

L3

L2

L1

A
A

50

50

P
G3/8

T
B

54

35
70

15.3.2

35

35

M8x13;z=4
G3/8

Mass (kg)
2,3
3,9
5,5
7,2
8,8
10,5
12,1
13,7

Dimensions (mm)

BP-10-....-....

Code
BP-10-1
BP-10-2
BP-10-3
BP-10-4
BP-10-5
BP-10-6
BP-10-7

G1

10
10
10
10
10
10
10

1
2
3
4
5
6
7

80
160
240
320
400
480
560

G1/2
G1/2
G1/2
G1/2
G1/2
G1/2
G1/2

G3/4
G3/4
G3/4
G3/4
G3/4
G3/4
G3/4

56
136
216
296
376
456
536

Mass (kg)

T
G1
G1
G1
G1
G1
G1
G1

5,9
11,8
17,7
23,5
29,4
35,3
41,2

22

66

G3/4

Ports size
P
A, B

Nominal Stations L1 (mm) L2 (mm)


size

50,5
80

M12x22;z=4

81

105

12

80

80

P
B

L2

L1

80

80

G1/2

P
A

G1/2

40

40

B
B

A
25

105

60

80

12

BP-10-....-S

1
2
3
4
5
6
7

10
10
10
10
10
10
10

56
136
216
296
376
456
536

80
160
240
320
400
480
560

Ports size
A, B

G3/4
G3/4
G3/4
G3/4
G3/4
G3/4
G3/4

G1/2
G1/2
G1/2
G1/2
G1/2
G1/2
G1/2

G1
G1
G1
G1
G1
G1
G1

Mass (kg)

G1
G3/4

5,9
11,8
17,7
23,5
29,4
35,3
41,2

65

BP-10-1
BP-10-2
BP-10-3
BP-10-4
BP-10-5
BP-10-6
BP-10-7

Nominal Stations L1 (mm) L2 (mm)


size

48

Code

33
80
P

T
M12x22;z=4
A

80

80

L1

L2

P
A

80

G1/2

G1/2

80

P
B

40

40

81
105

12

T
12

20

60

80
105

15.3.3

2005 03.
Series 10

STACKING ELEMENTS type EV

Technical data

- NS 6,10
- to 350 bar

8
-20 to +70
15 to 380
NBR

Required filtration
Oil temperature range
Viscosity range
Seal type

- Compact design
- With or without by-pass valve
- With or without pressure relief valve
- Up to eight valve connections
- Allow parallel and serial stacking
- Thread connection to ISO 1179-1
- Material; steel
- Phosphated

Modular connection
plate type EP-...-BP
as end plate
see pages 15.5.3, 15.5.4

By - pass cartridge valve


see page 15.5.7
Washers
4 pcs.
see page 15.5.8

Pressure gauge; see page 15.5.8


Gauge isolator valve; see page 15.5.8

Nuts
4 pcs.
see page
15.5.8

Plug; see page 15.5.8


Test point; see page 15.5.8

Test point
Plug
Thread
reducer
see page
15.5.8

Modular
connection
plate type
EP-...-O
as ending plate
see pages
15.5.3, 15.5.4

Block

O-rings
Block

Modular connection
plate type EP-...-O
see pages 15.5.3, 15.5.4

Fixing screws, 4 pcs.


see page 15.5.8
O-rings
Block
Pressure relief valve
see page 15.5.7

Base block
type BO-...-2
see page 15.5.6

O-rings
Block

Base block
type BO-...-1
see page 15.5.6

Washers
4 pcs.
not included
O-ring; see
page 15.5.5

Fixing screws M8
for base block
4 pcs.
not included
Power unit
tank plate

O-ring; see page 15.5.5


Check valve
see page 15.5.7

Check valve
see page 15.5.7

15.5.1

2005 03.
Series 10

MODULAR CONNECTION PLATES type EP


- NS 6, 10
- to 350 bar
- Connecting dimensions to ISO 4401, DIN 24340
- Mounting position unrestricted

EP - 10 - O
Description
Modular connection plates are used for transmission of hydraulic fluid from its source to hydraulic valves. By using modular
connection plates it is simple to realize complete hydraulic circuit and piping is restricted to the connections to the loads only.

Ordering code

Nominal size

EP
Modular connection plate

By - pass valve type

=6
NS 6
A+B = G3/8 ;spotface
M = G1/4 ;spotface

28
20

= 10
NS 10
A+B = G1/2 ;spotface
M = G3/8 ;spotface

34
23

Nominal size
Symbol
By-pass valve type (only for BP symbol)
Supply voltage (only for BP symbol)

Supply voltage

Normally open valve

=O

Normally close valve

=C

24V DC = 24DC
230V AC = 230AC

Without by-pass valve = N

Special requirements to be briefly specified

Symbol
Symbol; O
P

Symbol; SC Modular plate for serial


connection
P T

Basic modular connection


plate
Weight kg :
EP-6-O
1,3
EP-10-O
3,8

T
A

B
P

T
A

Symbol; BP Ending modular plate with


by-pass valve

Weight kg :
EP-6-SC
1,4
EP-10-SC 3,8

Weight kg :
EP-6-BP
1,1
EP-10-BP 2,5

Note: Weight without

P
P

by-pass valve

Assembly set for modular plates O and SC

pos. 5
pos. 4
pos. 6

T1

pos. 1

T2

pos. 3

EP-6-O
EP-6-SC

G1/4 G1/4

O-ring 17,17x1,78 O-ring 17,17x1,78


O-ring 17,17x1,78 O-ring 17,17x1,78

EP-10-O
EP-10-SC

G1/2 G3/8

O-ring 23,47x2,62 O-ring 18,72x2,62


O-ring 23,47x2,62 O-ring 18,72x2,62

When using EP-..-O as end plate


pos. 4

EP-6-O
EP-10-O

pos. 5

pos. 6

Plug G1/4* Test point G1/4* Without


Plug G1/2* Test point G1/4* Thread reducer G3/8
Thread reducer G1/2

Note:
* Not included! See page 15.5.8

15.5.2

pos. 3

T1

T
pos. 2

T2

pos. 2

pos. 1

G1/4* (T2)
G1/4* (T1)

Dimensions mm for EP-6-O and EP-6-SC


80
48

25

40

50

55

64
54,5

18,5 7,5

33

8 9,5

G1/4

G1/4
P

8,5 / through all; z=4


30

25

25

G3/8

G3/8

Dimensions mm for EP-6-BP


Knob style manual override
Pg 9.
approx. 160
80

G1/4

32

44

approx. 75

57

P
pos. 2

48

pos. 1
8,5 / through all; z=4

33

18-20

7,5

pos. 1; EP-6-BP
pos. 2; By - pass valve

s=27

64

Note:
For cartridge valve details see page 15.5.7

15.5.3

Dimensions mm for EP-10-O and EP-10-SC

100
70

35,9

50

75

79

G3/8

54

8,5 / through all; z=4

27

G3/8

11,5
69

39,1

84

G1/2

G1/2
31

38

Dimensions mm for EP-10-BP


Knob style manual override
Pg. 9

100

65

M
G1/4

P
pos. 2

8,5 / through all; z=4

37,5

pos. 1

70

54

18 - 20

S=38
84
approx. 170

Note:
For cartridge valve details see page 15.5.7

15.5.4

pos. 1;
pos. 2;

EP-10-BP
By - pass valve

approx. 90

24

69

2005 03.
Series 10

BASE BLOCK type BO


- NS 6, 10
- to 350 bar
- Base block for modular connection plates type EP
- Very low pressure drop due to advanced design and large
drilling diameters

BO - 6 - 1
Description
Base block are used for transmission of hydraulic fluid from its source to modular connection plates. Their design allows many
different combinations and mounting positions. Two inlet ports allow bottom and side connection. Pressure relief valve is included as
protection of the system from overpressure and check valve is used to protect the oil flow back to its source.

Ordering code

Nominal size

BO

VVP

Pressure relief valve


setting range

=6
NS 6
P + T = G1/2 ;spotface

Base block

= 10
NS 10
P + T = G1 ;spotface

Nominal size
Symbol

34

to 400 bar = 400


to 200 bar = 200

47

to 100 bar = 100

= no desig.
= NV

Important note:
When setting maximal
system pressure do not
exceed maximum operating
pressure 350 bar!

Check valve
Pressure relief valve (only for BO-...-2-...)

Check valve

Pressure relief valve setting range

Without check valve


With check valve

Special requirements to be briefly specified

Symbol

Plate cut out


Symbol; 2
P
T

Symbol; 1
T P

8,5; z=4

max

0.2

H2

0.1

Dimensions mm

H1

P
Base block with
pressure relief valve

Base block without


pressure relief valve

L1

Weight kg :
BO-6-2
2,3
BO-10-2
3,8

Weight kg :
BO-6-1
1,5
BO-10-1
3,2

H1
H2
L1
L2
D

BO-6-1
25
64
20
40
44

BO-6-2
22,5
74
25
64
44

BO-10-1 BO-10-2
27
27
84
84
27
27
54
74
58
58

0.2

L2

0.1

Assembly set for base blocks BO-...-1 and BO-...-2


pos.1

pos. 2

pos. 3 pos. 1

pos. 1

pos. 6

BO-6-1
BO-6-2

pos. 2

pos. 3

O-ring 17,17x1,78 O-ring 17,17x1,78

BO-10-1
O-ring 18,72x2,62 O-ring 23,47x2,62
BO-10-2

pos.1

pos. 4

S2

S1

Pipe; P
EO 24o cone end

O-ring 48X2,5

Check valve
for NS 6 stacking
Check valve
for NS 10 stacking

pos. 6

S1 mm S2 mm S3 mm

Without
Pressure relief valve VVP-6

Without
32

36

32

15

M22x1,5

BO-10-1 Without
Without
BO-10-2 Pressure relief valve VVP-10
36

50

46

25

M36x2

pos.1

S3

pos. 5

BO-10-1
O-ring 62X2
BO-10-2

pos. 5
M1

BO-6-1
BO-6-2

pos. 4

BO-6-1
BO-6-2

P mm M1 mm

Functional nut and cutting ring are included in delivery!

15.5.5

Dimensions mm for BO-6-1


33
18,5

40
8 20

23

M8x18; z=4

50

80
64
54,5
9,5

T
P
P

64
39

10,5

G1/2

G1/2

approx. 110

M8x12; z=4

48
24

35
G1/2

35

27
56

G1

Dimensions mm for BO-10-1


View A - A
54
27

70

27

approx. 145
54
27

38

14

84

100

84
72,5

View A - A
35

M8x18; z=4

G1
P

M8x12; z=4 G1

Dimensions mm for BO-6-2

25

G1/2

G1/2

View B-B

35

33
18,5

51,5
8
74
90
approx. 61
49
27
View B-B
G1/2

P
P

9,5
54,5
64
80

64

24

31,5

M8x12; z=4

M8x18; z=4
T

72
approx. 165

Dimensions mm for BO-10-2


54
28 27

74

approx. 145

27

100
50

47
View C-C

View C-C

G1
90
approx. 155

35

38

70

15.5.6

G1

G1

45

84
57

M8x12; z=4

11,5
70
84

M8x18; z=4

61

Note:
For further information about pressure relief
and check valves see page 15.5.7

INCLUDED COMPONENTS in EV stacking elements


By - pass valves

for NS 10 stacking

for NS 6 stacking

Normally open valve

Maximum pressure: 350 bar


30 l/min
Rated flow:
0,13 kg
Weight:

Normally closed valve

Normally open valve

Maximum pressure: 350 bar


150 l/min
Rated flow:
0,35 kg
Weight:

Normally closed valve


75
46

Torque 3-4Nm

75

60
66,2

59
66,1

46

Torque 3-4Nm

Hex.38
Torque 80-100Nm
G1

Hex.24
Torque 39-51Nm

27,5

49

3/4 16UNF 2B

Valve characteristic

Valve characteristic
12

9
8

10

7
6

4
3

1
0

0
0

10

20

30

40

50

Pressure relief valves

E
VVP-6 M28x1,5
VVP-10 M35x1,5

40

A mm

C mm

72
68

34
38

60

80

100

120

140

160

S mm Weight kg Tight. torque Nm


32
36

0,5
0,6

80
140

20

Check valves
for NS 6 stacking
for NS 10 stacking
S1

D1

S3

T1
DN mm L1 mm L2 mm L3 mm L4 mm
57,5
42,5
49,5
11,5
G1/2
14
78,5
54,5
66,5
19
G1
18

Maximum pressure: 400 bar


Cracking pressure:
1 bar

D3
T1
DN

D1

S2

D1 mm
15
25

Functional nut and cutting ring are included in delivery.

L3

L2
L1

L4
for NS 6 stacking
for NS 10 stacking

S1 mm S2 mm S3 mm Weight kg Tight. torque Nm


85
0,186
27
32
27
260
0,647
46
50
46

Note:
For further information about included components contact Kladivar d.d.

15.5.7

ADDITIONAL COMPONENTS for EV stacking

SET - EV
Nominal size
Number of elements
Nominal size
=6
NS 10 = 10
NS 6

M8

Screw lenght L mm
NS 10
Number of NS 6
elements
90
1
65
2
165
115
3
240
165
4
315
215
5
390
265
6
465
315
7
540
365
8
615
415

Ordering code

SET - EV consist of:


M8 DIN 835 10.9 4 pcs.
Screw:
Spring washer: A8 DIN 6798J 4 pcs.
M8 DIN 6330 4 pcs.
Nut:

Test point with thread


connection M16x2

Thread reducers

Plugs, test points, thread reducers


Blanking plugs for ports

PRIKL RI

VIJAK VSTI

1/4

Male stud BSPP thread

BSPP thread

Female thread BSPP G1/4

G1/4

D1 L1 L2

6 19 17 12
8 22 17 12
10 27 19 14

Eolastic
sealing

BSPP
S
thread
G3/8 22
G1/2 27

L1

L1 L2

S=19

22
27

36 12
24 14

Eolastic
sealing
G1/4 BSPP

Eolastic
sealing

BSPP thread

18

BSPP thread

Pressure gauge case type

- Bourdon tube pressure gauge, size 63 mm


- Liquid filling and forged brass case
- Accuracy class according to EN 837; 1,6%
- Threaded connection; G1/4 BSPP

S=14

A
63

63

MAN. 01. 10.3

63

54,3

Ordering code

13

1/4G

13

Pressure gauges

G1/4 BSPP

L2

L1

L2

BSPP
thread
G1/4
G3/8
G1/2

37

Blanking plug

D1

PRIKL MER
EMA3/1/4

Thread reducers

12

Fixing screws

(not included in EV stacking elements)

S=14
G1/4 BSPP

53,8

Pressure gauge
Pressure gauge case type

Pressure range
0 to 60 bar
=
0 to 100 bar
=
0 to 160 bar
=
0 to 250 bar
=
0 to 400 bar
=

Pressure gauge nominal size


Pressure range
Threaded connection

Gauge isolator valve type

13
* .... Tightness can only be achieved
by liquid or plastic sealing aids.

61,5

Note:
For further information about additional components contact Kladivar d.d.

15.5.8

2
S=18

34

S=18

13,5

Gauge isolator valve type

34

Internal thread G1/4


ISO 1179-1 BSPP

Gauge isolator valve

FT 291

53

PIPA MAN.

Internal thread G1/4


ISO 1179-1 BSPP

Ordering code

FT 290

66

- Used to protect pressure gauge


- Suitable for pressure up to 400 bar

BSPT ISO7 R1/4*

Gauge isolator valves

0 - 60
0 - 100
0 - 160
0 - 250
0 - 400

BSPT ISO7 R1/4*

40

2005 03.
Series 30

MINI HYDRAULIC POWER PACKS, type MHS

Compact modular design allows wide spectrum of different


applications with minimal power pack dimensions. Mini
hydraulic power packs are assembled from standard components that are kept on stock. Therefore quick delivery and
competitive price is assured.
Most often applications are: tippers, loading truck sides,
work tables, lifting scaffolding, elevators, presses, small
industrial machines, etc.
Main components are: basic manifold with relief valve and check
valve, electric motor, pump with suction strainer, tank and
hydraulic controls in five different designs.

Technical data

Ordering code

6
Mounting position

horizontal, vertical

Fixing

thread 2xM8 or support

Threaded connections

G 3/8

Pump type

gear pump

Pump displacement

0,16 - 7,9 ccm/rev

Support

Working pressure

see page 30.1.2 (3. PUMP)

Pump

Fluid type

mineral oil HL or HLP (DIN 51524); quick degra-

MHS

Basic manifold

dable oil HETG, HESS or HEPG (VDMA 24568

Electric motor with flange and coupling

and ISO 15380)

Oil tank / Mounting position


Hydraulic controls

Electric motor

AC or DC

Supply voltage

12V DC, 24 DC, 230V AC, 230/400V AC

Motor power

AC to 3kW, DC to 2kW

Order specification example:

MHS - K4 - P - 064 - AC3 / 4 / 037 - R8 / H - E01 / VVP130 / NOVB / TSA115 - 24DC / L


30.1.1

1. BASIC MANIFOLD

Pressure setting of relief


valve (bar)

N1, V1

N2

N3

K4

Symbol

Code

Code V1

12.5

59
14
0
12.50.2
24.50.1

140

M
G 1/4

M8x15/18

M5x9/12
Code K4
M6x10/12
82

M8x14/18

P
B

Code N1, N2, N3


( N3 on picture )

A
T

31

50

71
G 3/8

2. SUPPORT

3. PUMP

Note: - Built in 125 m filter


- Left rotation pump

Code
Note
P
Support as on drawing
N
Without support
2

48

Code

124

140

4 fixing holes 8

121
160

30.1.2

016
024
045
056
075
092
126
148
228
250
330
360
430
480
580
620
790

DisplaceMax.
ment
operating
cm3
press. (bar)
260
0,16
260
0,24
280
0,45
280
0,56
280
0,75
280
0,92
280
1,26
280
1,48
210
2,28
275
2,50
275
3,30
250
3,60
210
4,30
160
4,80
160
5,80
150
6,20
120
7,90

Max.
speed
(rpm)
9000
9000
9000
9000
9000
6000
6000
6000
5000
4000
4000
4000
3500
3000
3000
3000
2500

4. ELECTRIC MOTOR WITH FLANGE AND COUPLING


AC motors

Code

No. of
phases

Code

min-1

AC3

1500

AC1

3000

Note:

Code = P (kW)
AC 3/4

AC 3/2

AC 1/4

AC 1/2

0,18

0,18

0,25

0,25

0,37

0,18

0,25

0,37

0,55

0,25

0,37

0,55

0,75

0,37

0,55

0,75

1,1

0,55

0,75

1,1

1,5

0,75

1,1

1,5

2,2

1,1

1,5

2,2

1,5

2,2

Dimensions

Size
(IEC)

63

204

125

95

71

233

148

115

80

249

170

126

90

262

185

142

100

316

210

155

Code = X; Power to be selected by supplier.

* AC motors - 50 Hz; 230/400V - three phases;


230V - one phase.
* Starting torque of single phase motors is aproxim.
50% lower than nominal torque.
* Dimension a includes special flange for fixing electric
motor to basic manifold.

54

82

DC motors

Code

U(V)

Code

Relay

DC12

12

with

DC24

24

without

Code = P (kW)
DC12

DC24

Dimensions
a

158

80

102

188

112

118

min-1
min-1

min-1

min-1

Technical data

0,5

0,5

1,5

min-1

0,15

min-1
l(A)

30.1.3

5. OIL TANK / MOUNTING POSITION

Code Mount. position

61,5

Horizontal
Vertical

34

H
V

Note: Vertical mounting position is not available for R1.5, R2.5, and RC type.

16
Code

Vol. (I)

R1,5

1,5

150

R2,5

2,5

235

R5

295

R8

419

R10

10

262

130
174
224

R12

12

380

RV10

10

280

200

100

305

160

RV16

16

300

240

110

325

180

RC6

280

200

206

210

130

RC10

10

340

247

250

250

170

RC16

16

368

290

275

270

192

RC25

25

490

340

317

326

176

Pict. 1

Tank inlet for vertical


position.

Pict.

Pict. 2

D
A

Pict. 3

11

25

Flange

25

75

30.1.4

6,

145

130

123,5

1.5

6. HYDRAULIC CONTROLS
6.1 HYDRAULIC CONTROLS FOR BASIC MANIFOLDS N2 AND N3

Solenoid supply voltage - see 6.2.3

Symbol

Code

Code

Symbol

A
B

Pressure drop
8

Max. operating pressure 350 bar

30 l/min

27,5

Pressure (bar)

61,5

flow rate

5
4
3
2
1

12.7 e9

0
0

3/4 - 16UNF - 2A

12

16

20

24

FLOW (l/min)

6.2 HYDRAULIC CONTROLS FOR BASIC MANIFOLDS K4 AND V1


6.2.1 DIRECTIONAL CONTROL VALVES
Add. components - Solenoid supply voltage

Symbol

Code

A
a

E51A

a
P

a
P

R06

a
P

B
0

BVB

A
b

R03

0
P

a
a

R02

A
b

A
a

B
0

0
P

E03

A
a
a

R01

BVA

a
P

a
P

B
0

E01

b
T

A
a

R02A

Symbol

B
b

Code

E06

R51A

E02

E02A

Symbol

Code

Note: BVA and BVB are by-pass valves


for basic manifold V1.

30.1.5

6.2.2 ADDITIONAL COMPONENTS

- Solenoid supply voltage ( see 6.2.3 )

Directional control valve

Note: X, Y = pressure setting of component (bar); all components are optional


Other components
Check valve
Symbol
Description

Code

NOVD

Throttle / check valve


Symbol
Description

Code

B1

A1

P1
T1

Pressure relief valve


Symbol
Description

Code

B
A

VVPx
P1
T1

P
T

Connected
to

Code

One switch

B1
A1

VP-NOV-6-D

P
T

TSAx

TSBx

TSPx

VP-RT-6-EP

B1

A1

P1
T1

NDV

NOVA

Pressure switch

P
T

B1

A1

P1
T1

B1
A1

Two switches

B
A

VVAx
P1
T1

P
T

P
T

VP-RT-6-AE

VP-NOV-6-AE

TSAxBy

A, B

TSAxPy

A, P

TSBxPy

B, P

TSAxAy

A, A

TSBxBy

B, B

TSPxPy

P, P

VP-NDV-6-P
B1

A1

B1
A1

B
A

VVBx

NOVB
P1
T1

Symbol
P1
T1

P
T

VP-NOV-6-EB

P
T

VP-RT-6-EB

B1
A1

B
A

P1
T1

P
T

VVAxBy
Note:
All other technical details of components are presented
in Kladivar's catalogue "Hydraulics".

VP-RT-6-D

6.2.3 SOLENOID SUPPLY VOLTAGE


Directional control valve / Add. components -

30.1.6

Code

Supply voltage

Code

Signal lamp

12DC

12V DC

with

24DC

24V DC

without

110AC

110V AC

230AC

230V AC

Note:
Plug-in connectors are enclosed.

BASIC MANIFOLD K4
Vertical stacking of one directional control valve with additional componets.

Ordering code
Directional control valve (1.1) / Additional components (1.2/1.3...) - Solenoid
supply voltage.

Example for K4
1

1.1

E01

Pos.

Directional
control valve

1.2

VVP130

1.3

NOVB

1.4

TSA115

1.5

...

4.5

Additional components

Ordering example:
E01 / VVP130 / NOVB / TSA115 / ... - 24DC / L

BASIC MANIFOLD V1
Horizontal and vertical stacking up to four directional control
valves with additional components.

Ordering code
Directional control valve (1.1) / Additional components (1.2/1.3...) Directional control valve (2.1) / Additional components (2.2/2.3...) Solenoid supply voltage.

Example for V1
4

4.1

3
1
1
Pos.

...

4.2

...

3.1

...

3.2

...

3.3

...

3.4

...

3.5

...

2.1

E03

2.2

VVP130

2.3

NOVB

2.4

...

2.5

...

1.1

E01

1.2

VVP130

1.3

NOVB

1.4

TSA115

1.5

...

Directional
control valve

4.3

...

4.4

...

Additional components

Note: First row (pos. 1) is nearest to the basic manifold.

Ordering example:
E01 / VVP130 / NOVB / TSA115 / ... - E03 / VVP130 / NOVB / ...-... / ... / ... / ... -24DC / N

7. Other requirements
Other requirements should be described in writing, hydraulic circuit or drawing.

30.1.7

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