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There are four basics rules which are important and many devieces are
based on them
Generation:
In Power plants generator is basic part to generate in electric energy we
can use different resource to move the prime mover.
Steam Turbine: it use the steam to run the turbine of the generator
Gas Turbine: it use the hot gases to run the turbine of the generator.
Generator:
A device which converts the mechanical energy into electrical energy is
called generator.
Construction:
It consists of following basic parts.
Frame:
Metal casing that houses the magnetic field.
Prime mover:
Rod that is rotated by the steam in steam turbine and connected rotor ,
turbine blades all together.
Stator:
It is stationary part. And its core consists of armature winding from which
we can get the out power which is induced in its winding by the principle
of electromagnetic induction.
Rotor:
In alternator it is rotating part which consists of field winding excited by
dc source and rotated it with the help of turbine using different energy
resources.
Collector rings:
Insulated conductor collars that are connected to the coil of the field; they
gather the induced alternating electric current.
Brushes:
Conductive parts that rub against the collector rings and transmit the
current produced by the alternator to an outside circuit.
Field winding:
Conductive wire on the cylinder rotor; when exposed to an excitation
current, it creates a magnetic field.
Armature core:
Fixed cylinder with a winding; the rotor turns within it to produce the electric
current.
Claw-pole rotor:
Moving cylindrical part made up of a field winding between two pole
shoes; it creates the rotating magnetic field required to operate the
alternator.
Armature winding:
Conductive wire on the armature; the rotor moves in front of it to produce
an alternating current.
Fan wheel:
Device with blades that circulates air to cool the alternator.
Generator operation:
A generator consists of a number of conducting coils and a magnetic
field. The coils are called the armature. Relative motion between the coils
and magnetic field induces voltage in the coils. This action is called
EMF. An AC generator needs a separate DC source to feed the magnetic
field. The required DC is provided by an external source called an exciter.
Usually, the exciter is a small DC generator that is driven by the
generator rotor. The exciter may be mounted on the rotor shaft or rotated
by belt-drive. Some generating systems use a static, solid-state exciter to
provide DC. A voltage regulator controls the induced voltage by
regulating the strength of the EM field established by the exciter.
Frequency is controlled by the speed at which the prime mover rotates the
rotor.
Generator types:
Depending on the type of generating equipment employed, the electrical
energy produced is either DC or AC.
a. AC generators:
AC generators are considered either brush or brushle ss, based on the
method used to transfer DC exciting current to the generator field. In
addition, AC generators are classified as salientpole or nonsalient-pole
depending on the configuration of the field poles. Projecting field
poles are salientpole units and turbo-type (slotted) field poles are
nonsalient-pole units.
b. DC generators:
DC generators are classified as shunt, series, or compound wound.
Most DC generators are the compound wound type. Shunt generators
are usually used as battery chargers and as exciters for AC generators.
Series generators are sometimes used for street lights. The EMF
induced in a DC generator coil is alternating. Rectification is needed
to direct the flow of current in one direction. The generator rotating
commutator provides the rectifying action.
c. AC generators Classifications:
AC generators are classified as single -phase or polyphase. Variations
include three-phase generators used as single -phase units by
insulating and not using one phase lead. Since the lead is unused, it is
not brought out to a terminal. The kilowatt rating is reduced from that
of the three-phase unit as limited by the amount of current carried by a
coil. A generator designed only for single -phase operation usually
does not have coils in all of the armature slots because end coils
contribute little to the output voltage and increase the coil impedance
in the same proportion as any other coil.
d. Single-phase generators:
A single-phase generator is usually limited to 25 kW or less and
generates AC power at a specific utilization voltage. Single -phase
alternators are usually used in smaller systems. Terminal voltage is
usually 120 volts. A variation is the three wire, single -phase alternator
has three power terminals; one from each end of the armature coil and
one from the neutral. Terminal voltage is usually 120 volts from the
midpoint to either end of the armature coil and 240 volts between the
two ends. The load is connected between the two outside wires or
between either outside wire and neutral,depending upon the voltage
required by the load.
e. Polyphase generators:
Polyphase generators produce two or more alternating voltages
(usually two, three, or six phases). Two-phase power is used in only a
few localities. Six phase is primarily used for operation of rotary
converters or large rectifiers. Three-phase alternators are the most
widely used for power production. Polyphase alternators have
capacities from 3 kW to 250,000 kW and voltage from 110 V to
13,800 V. Two general types of three-phase alternator windings are
the delta winding used in three wire, three-phase alternators, and the
star or wye winding used in four wire, three-phase types.
f. Induction generators.
A three-phase induction machine is similar to a synchronous machine,
but the former has a much simpler rotor circuit. A typical design of the
rotor is the squirrel-cage structure, where conducting bars are
embedded in the rotor body and shorted out at the ends. When a set of
threephase currents (waveforms of equal amplitude, displaced in time
by one-third of a period) is applied to the stator winding, a rotating
magnetic field is produced. Currents are therefore induced in the bars,
and their resulting magnetic field interacts with the stator field to
make the rotor rotate in the same direction. In this case, the machine
acts as a motor since, in order for the rotor to rotate, energy is drawn
from the electric power source.
1. Machine acts as a motor:
When the machine acts as a motor, its rotor can never achieve the
same speed as the rotating field (this is the synchronous speed) for that
would imply no induced currents in the rotor bars. If an external
mechanical torque is applied to the rotor to drive it beyond the
synchronous speed, however, then electric energy is pumped to the
power grid, and the machine will act as a generator.
g. Synchronous generators:
AC generators that operate at a speed that is exactly proportional to the
frequency of the output voltage are synchronous generators. Synchronous
generators are usually called alternators. Today, most electric power is
produced by synchronous generators. Synchronous generators rotate at a
constant speed, called synchronous speed. This speed is dictated by the
operating frequency of the system and the machine structure. There are
also AC generators that do not necessarily rotate at a fixed speed such as
those found in windmills (induction generators); these generators,
however, account for only a very small percentage of today’s generated
power.
Rotor:
The rotor consists of a winding wrapped around a steel body. A DC
current is made to flow in the rotor winding (or field winding), and this
results in a magnetic field (rotor field). When the rotor is made to rotate
at a constant speed, the three stationary windings experience a
periodically varying magnetic field. Thus, EMF is induced across these
windings. This EMF is AC and periodic; each period corresponds to one
revolution of the rotor. Thus, for 50-Hz electricity, the rotor has to rotate
at 3000 revolutions per minute (rpm); this is the synchronous speed of the
given machine. Because the windings
are displaced equally in space from each other (by 120 degrees), the EMF
waveform is displaced in time by 1/3 of a period. The machine is
therefore capable of generating three-phase electricity. The machine has
two poles since its rotor field resembles that of a bar magnet with a north
pole and a south pole.
Stator:
When the stator windings are connected to an external (electrical) system
to form a closed circuit, the steady-state currents in these windings are
also periodic. These currents create magnetic fields of their own. Each of
these fields is pulsating with time because the associated current is AC;
however, the combination of the three fields is a revolving field. This
revolving field arises from the space displacements of the windings and
the phase differences of their currents. This combined magnetic field has
two poles and rotates at the same speed and direction as the rotor. In
summary, for a loaded synchronous (AC) generator operating in a steady
state, there are two fields rotating at the same speed:one is due to the
rotor winding and the other due to the stator windings.
Governor:
A governor is to control the mechanical power input Pin . The control is
via a feedback loop where the speed of the rotor is constantly monitored.
For instance, if this speed falls behind the synchronous speed, the input is
insufficient and has to be increased. This is done by opening up the valve
to increase the steam for turbogenerators or the flow of water through the
penstock for hydrogenerators.
Governors are mechanical systems and therefore have some significant
time lags (many seconds) compared to other EM phenomena associated
with the machine. If the time duration of interest is short, the effect of
governor can be ignored in the study; that is, Pin is treated as a constant.
Excitation systems:
Modern excitation systems are very fast and quite efficient. An excitation
control system is a feedback loop that aims at keeping the voltage at
machine terminals at a set level. From a system viewpoint, the two
controllers of excitation and governor action rely on local information
(machine’s terminal voltage and rotor speed). In other words, they are
decentralized controls. For large-scale systems, such designs do not
always guarantee a desired stable behavior since the effect of
interconnection is not taken into account in detail.
Pilot Exciter:
To make the excitation of generator completely independent of any
external power sources a small pilot exciter is ofeten included in
the system. A pilot exciter is a small ac generator with permanent
magnets mounted on the rotor shaft and a three phase winding on
the stator. It produce the power for the field circuit of the exciter
which in turn controls the field circuit on the main machine. If a
pilot exciter is included on the generator shaft then no external
electric power is required to run the generator
Many synchronous generator that included brushless exciters also have
slip rings and brushes so that an auxiliary source of dc field
current is available in emergencies.
Parallel Operation of AC Generator:
In today’s world an isolated synchronous generator supplying its own
load independently of the other generator is very rare. Such a
situation is found in case of emergency.
Terminal Voltage:
First the field current of the oncoming generator is adjusted until its
terminal voltage is equal to the line voltage of the running system.
Phase Sequence:
There are number of ways to check the phase sequence of the running
system.
Induction Motor:
Alternatively connect a small induction motor to the terminal of each of
the tow generators. If motor rotates in the same direction each
time then the phase sequence is same for both generators.
Phase Angle:
When the three bulbs all go out then the system is in phase but this
technique is not very much accurate.
Synchroscope:
A synchroscope is a meter that measures the difference in phase angle
between the phases of two systems. If the oncoming generator
faster then the running system then the synchroscope needle
rotates clockwise if oncoming machine is slower then needle
rotates counter-clockwise. When the synchroscope needle in
vertical position then voltages are in phase.
Cooling of Alternator:
Hydrogen:
Hydrogen is often used as the cooling agent for largest electrical
machines. It has a thermal conductivity approx. seven times that
of air and because of low density requires only one-tenth the
amount of energy to blow it through machine. It is used for rotor
cooling.
DEMI Water:
Demineralized water is used for cooling of
1-Stator of generator
2-Thyristor
3-To form the steam
Demineralization mean to remove the mineral .Demineralized water has
no salts. If the salts are not remove from water then layer of salts
in the boiler tube are blocked , so efficiency decreases.
Motoring of Alternator:
When the energy input to the prime mover of an alternator is insufficient
to drive it at synchronous speed. It will not only lose its load but
will be driven by the other alternator on the bus at synchronous
speed of the system.
Such a” motoring” is automatically detected by a reverse-power
relay also called power-directional relay which trip s the circuit
breaker of the affected machine. Magnetic damping action on a
rotating disk provides a time delay to prevent a transient load
swing from tripping the generator breaker. Sustained motoring
will trip the breaker however after expiration of the time delay.
The only other indication of the motoring is the backward
deflection of the wattmeter pointer. If observed early enough the
operator may correct the condition by admitting more energy to
the prime mover of the motorized machine. Sustained motoring
is undesirable because it results in a useless expenditure of
energy. Furthermore in case of steam turbines wind-age losses
during motorization can overheat the turbine blades.
SPECIFICATION OF GENERATOR
There are three generators in phase 1 which are producing the 15.75kv
each.
Electrical
• Unit transformer
• Start up transformer
• Auxiliary transformer
Unit transformer
Data sheet
(6)Temperature indicator:
Auxiliary transformer
It is also a step down transformer. It is used for auxiliary used with in the
power house. In phase-I there are three auxiliary transformer and it’s
specification is
PROTECTION SECTION
Boiler protection
Turbine protection
Generator protection
Unit protection
Heavy motor protection
Transformer protection
BOILER PROTECTION:
Fuel protection
Gas pressure protection
Diesel oil protection
Furnace oil protection
FD fan trip
ID fan trip
Regenerative air pre heater trip
Drum level high
Drum low level
Reheat steam pressure drop
Furnace pressure low
Furnace flame out
Natural gas pressure high
TURBINE PROTECTION:
GENERATOR PROTECTION
Gas cooling pump trip
Trip of all shift seal pump
Drop of stator cooling water flow
Damper tank level low
Generator overload, over current, over voltage.
Short circuit generator/earth fault
CB fault
Unbalanced load differential protection of excitor
Negative sequence current protection
Short protection
Overload protection
Instantaneous protection
Earth/fault protection
TRANSFORMER PROTECTION
Differential current protection of unit t/f
Gas protection of unit transformer
Gas protection of on-load tap changer section
Remote protection at 6kv side
Current different of working and standby power supply
6kv section
Over current protection against over-loading of 6kv
winding
Arc protection at 6kv side/winding
UNIT PROTECTION:
Inner damage of generator, transformer and block.
Loop wire pressure drop
Vacuum drop protection
Axial shift of turbine rotor
• Circuit Breaker
• Isolator
• Insulator
• Insulator strings
• Bus Bar
• Current transformer (C.T.)
• Potential transformer (P.T.)
• Conductor
• Control Switch
• Relays
• Power Line communication box
This is the basic and the most important part of the switchyard.
Isolators are used for it’s protection because the minimum cost of the
circuit breaker which has been installed in KAPCO is of 10 million
rupees. So, we are required to provide protection to it to avoid the
burning and the familiar of the breaker.
Objective
w.r.t. arc quenching media , we have most used types listed below
OIL TYPE:
In the oil type ckt breaker, the arc is produced in the oil thus oil
decomposes and replaced by the surrounding oil thus provides both
cooling and give proper dielectric strength. Such an arrangement can
work for breaking duty not exceeding 150MVA.
Addition can be done to increase the rating by providing pressure pot
and externally generated pressure to extinguish the arc by pushing it and
also by dividing it into sections by means of insulators .By these means, a
rating of 7500MVA at 132 kV is possible. Also low oil content breaker
can be used to decrease the size and increase the life and performance of
oil.
AIR TYPE:
Axial, radial or cross blast is used in these breakers to extinguish arc
and also insulators can be added to increase the dielectric strength.
VACUUM TYPE:
In this type, the vacuum is created at the contact position. When the
contacts open, the resistance become very high since no ionization in the
medium occurs only source of electrons is thermionic emission through
the surfaces. So no chance of re-striking arc after it is once extinguished.
Current transformers :
Foam station
The basic purpose of foam station is to provide the proection during the
firing condition .It consist of
foam tank
motor (6.6kv)
motor power(18.5kw)
• power factor 0.9
• rpm 2900
Tank capacity 6200liter
Pressure In tank 5.5kg/cm2
Fighting mixture 3% foam 97% H2 O
Type of foam
1. chemical foam
2. mechanical foam
De-kending area
Fuel oil tanks
First Lift pump
Main Heaters
Second Lift pump
Diesel pumps
Recirculation pumps
Recirculation heaters
Filters
control Room
De-kending Area
The furnace oil that is used as a fuel in the burners of the boiler furnace to
produce the steam is transported to the TPS through two ways
Oil Tankers
train
For unloading of the fuel from oil tankers and train there is separate
unloading or dekending station for each. The unloaded fuel oil is initially
stored in the underground reservoir; from there it is filled in the main
storage tanks.
02 pumps are used to fill the main storage tanks from the oil tankers de-
kending area. One of them is active (on load) and other is standby.
From the de-kending area the furnace oil is filled in the storage tanks.
From there it is supplied to the burners of the boiler furnace after proper
heating.
Usually one storage tank is called service tank, from there furnace oil is
supplied to the units. The furnace oil is filled in the other tanks first and
then filled in the service tanks through recirculation pumps (RCP). The
oil in the tanks is kept heated at the temperature 75 C to 80 C
There are total 06 storage tanks for furnace oil each having a volume of
20,000 cubic meters hence each can store 2, 00,00,000 liters.
There are 2 diesel oil storage tanks each having capacity of 1000 ton.
First lift pump takes the furnace oil from the service tank and supplied to
the main heaters. There are total 04 first lift pumps which are operated
according to the unit load conditions.
The specification of fist lift pump motor is as under;
3 phase 50 Hz Induction Motor
Connection: Star
Power: 55KW
Power factor: 0.9
Efficiency: 90%
Voltage 230/400V
Speed 2950rpm
Current 177/102A
Main Heaters
There are 04 main heaters each is connected to the respective first lift
pump. The main heaters heat the furnace oil through the steam which
comes from the boiler. Steam is use to heat the oil in the recirculation
heaters.
The seam flows through the pipes which heats the oil outside the tube.
The temperature and pressure of the steam in the main heaters is
Temp 270 C
Pressure 11 to 13 kg/cm2
Second lift pumps take the furnace oil from the main heaters and supplied
to boilers of the units. There are total 04 second lift pumps which are
operated according to the unit load conditions. The temperature of the oil
that is supplied to the boiler is 105 C to 120 C.
The specification of second lift pump motor is as under;
3 phase 50 Hz Induction Motor
Power: 250KW
Voltage 6.6kV
Speed 2950rpm
Current 252A