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PECC3
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10.5.4
10.5.5
10.5.6
10.5.7
10.5.8
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10.1
GENERAL
10.1.1
General
This section covers the detailed technical requirements for the engineering, supply,
construction and maintenance of the Civil and Architectural Works for two (2) x 300 MW
Coal-fired Thermal Power Plant and related facilities, and the provision of all labor,
materials, constructional plant, temporary works and everything whether of a temporary or
permanent nature required in and for such construction and maintenance, so far as the
necessity for providing the same is specified in or reasonably to be inferred from the
Contract.
The commercial and general technical requirements shall be covered by the Specification
of Part 3 and Part 4- Section 1.
The arrangement of structures, buildings, and facilities shall be generally as indicated on
the appropriate Bid Drawings in Part 5 Attachment 2.
10.1.2 Scope
The scope of work shall include but not limited to the following for the power plants as
specified in Sections 3, 4, 5, 6, 7 and 9 and related facilities provided under this Contract.
- Site investigation and clearance, excavation, filling, embankment, piling,
foundations, landscaping.
- Temporary construction facilities including temporary equipment unloading berth,
concrete mixing plant, water supply facilities and electricity supply facilities from
the terminal points, if necessary.
- All embedded parts required for anchorages, supports, trench and duct or pit curb
angles, manholes, etc.
- Buildings and structures to contain or house the specified plant.
- Cable trenches or pits including Switch Yard
- Road, drainage, fences and bridges across the cooling water intake/discharge
channel.
- Cladding, flashing, gutters, downpipes, doors, windows, glazing, ventilation
louvers, and other fittings.
- Brickwork, rendering, plastering, tiling and suspended ceilings.
- Painting, varnishing and surface treatment.
Part 4 Section 10 Civil and Architectual Works
Revision 1
Page 9 of 247
Main Buildings/Structures
Building
Power House
01-1. Turbine House
Foundation
Pile (Bored/Steel Pipe/Prestressed concrete / Reinforced
concrete) Reinforced Concrete
- ditto -
- ditto -
01-4.
Superstructure
Frame: Structural Steel
Floor: Reinforced Concrete and
Steel Grating
Wall: Steel
Sheet
with
Insulation
Roof: Steel
Sheet
with
Insulation, Reinforced
Concrete
and
Bituminous Membrane
Water-proofing
Frame: Structural Steel
Floor: Reinforced Concrete and
Steel Grating
Roof: Steel Sheet
Frame: Structural Steel
Floor: Reinforced Concrete
Wall: Steel
Sheet
with
Insulation and Brick
Roof: Reinforced Concrete and
Bituminous Membrane
Water-proofing
Structure/Facility
Outline Description
Stack
Page 10 of 247
10.1.2.2
Ancillary Buildings
Building
2-1.
ESP
building
Foundation
Control
2-2.
Bulldozer Garage
Reinforced Concrete
2-3.
2-4.
Air
house
compressor
Reinforced Concrete
2-5.
Reinforced Concrete
10.1.2.3
Superstructure
Frame : Reinforced concrete
Floor : Reinforced concrete
Wall : Brick
Roof : Reinforced concrete and
Bituminous Membrane
Water-proofing
Frame : Structural Steel
Wall : Steel Sheet
Roof : Steel Sheet
Frame : Structural Steel
Floor : Reinforced concrete
Wall
: Steel Sheet with
insulation, Brick
Roof : Steel Sheet with
insulation
Frame : Structural Steel
Wall : Steel Sheet
Roof : Steel Sheet
Frame : Structural Steel
Wall : Steel Sheet
Roof : Steel Sheet
Outline Description
3-1
Reinforced Concrete,
Pile/Replacement (if necessary)
3-2
Coal
Transfer
Foundations
3-3
3-4
A
B
C
Building
Towers - ditto -
Reinforced Concrete
Pile Supported Reinforced Concrete Slab
Reinforced Concrete
Foundation
Superstructure
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Building
Foundation
3-5.
Coal
Handling
Control house
3-6.
Coal
handling
sluicing pump house
3-8.
3-9.
3-7.
10.1.2.4
Superstructure
Frame : Reinforced concrete
Floor : Reinforced concrete
Wall : Reinforced concrete,
Brick
Roof : Reinforced concrete
and Bituminous Membrane
Water-proofing
Frame : Reinforced concrete
Floor : Reinforced concrete
Wall : Brick
Roof : Reinforced concrete
and Bituminous Membrane
Water-proofing
Frame : Structural Steel
Wall : Steel Sheet
Roof : Steel Sheet
Frame : Structural Steel
Wall : Steel Sheet
Roof : Steel Sheet
Frame : Reinforced concrete
Floor : Reinforced concrete
Wall : Brick
Roof : Reinforced concrete
and
Bituminous
Membrane
Waterproofing
Structure/Facility
Outline Description
4-1.
4-2.
4-3.
Reinforced Concrete
Foundation: Reinforced Concrete
Wind wall: steel structure
Building
Foundation
Superstructure
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4-4.
Coal
Yard
Storage Shed
10.1.2.5
Structure/Facility
Outline Description
5-1
Intake
5-2
Intake Channel
Open Channel,
Foundation: Pile (if necessary)
5-3
Reinforced Concrete,
Foundation: Pile
5-4
5-5
Discharge Pit
Reinforced Concrete,
Foundation: Pile
5-6
Reinforced Concrete,
Foundation: Pile
5-7
Discharge Channel
Open Channel,
Foundation: Pile (if necessary)
5-8
Discharge outlet
5-9.
Building
Foundation
CW
Chlorination Pile (if necessary)
room
Reinforced Concrete
Superstructure
Frame : Structural Steel
Wall
: Steel Sheet with
insulation
Roof : Steel Sheet with
insulation
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Building
5-10
10.1.2.6
Foundation
Pile (Bored/Steel Pipe/
Pre-stressed concrete /
Reinforced concrete)
Reinforced Concrete
Superstructure
Frame : Structural Steel,
Reinforced concrete
Floor : Reinforced concrete
Wall
: Steel Sheet with
insulation, Brick
Roof : Steel Sheet with
insulation,
Reinforced concrete
and
Bituminous
Membrane Waterproofing
Security Systems
Building
Foundation
Reinforced Concrete
Superstructure
-Frame : Reinforced concrete
Floor : Reinforced concrete
Wall : Brick
Roof : Reinforced concrete and
Bituminous Membrane
Water-proofing
-ditto-
-ditto-
-ditto-
-ditto-
Structure/Facility
Outline Description
6-4
Boundary Fence
6-5
Gates
10.1.2.7
Structure/Facility
Outline Description
7-1.
7-2
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10.1.2.8
Structure/Facility
8-1.
Water
Treatment
Foundations
Building
8-2
Outline Description
Water
Treatment
Control building
10.1.2.9
Foundation
Pile (if necessary)
Reinforced Concrete
Superstructure
Frame : Reinforced concrete
Floor : Reinforced concrete
Wall : Reinforced concrete,
Brick
Roof : Reinforced concrete
and
Bituminous
Membrane
Waterproofing
Structure/Facility
Outline Description
9-1
Road
Asphalt Pavement
9-2
Drainage System
9-3
Bridges
Foundation: Pile
Reinforced Concrete Slab
Asphalt Pavement
10.1.2.10
Structure/Facility
Outline Description
10-1.
10-2.
10-3.
10-4.
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10.1.2.11
Outline Description
11-1
F.D.Fs
11-2
P.A.Fs
- ditto -
11-3
I.D.Fs
- ditto -
11-4
E.S.Ps
- ditto -
11-5
Mills
- ditto -
11-6
- ditto -
11-7
Transmission Towers
11-8
Transformers
11-9
Gas Duct
Reinforced Concrete
11-10
Reinforced Concrete
Foundation: Pile
11-11
E.S.P. Pits
11-12
Gravity Settler
10.1.2.12
12-1
10.1.2.13
13-1
10.1.2.14
Desulphurization System
Structure/Facility
Outline Description
Desulphurization System
Miscellaneous Facilities
Structure/Facility
Outline Description
Landscaping
Outline Description
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14.
14-1
Coal berth
14-2
Access Bridges
- ditto -
14-3
Mooring Facilities
14-4
All works, materials and services though not expressly called for in these clauses but
which are necessary for the complete and proper operation of the plant, shall be performed
and furnished by the Contractor at no additional cost to the Owner.
10.1.3
10.1.3.1
The Vietnamese National Technical Codes listed in this section are statutory and
mandatory requirements for this Project and must be complied with. It is the responsibility
of the Contractor to verify the completeness and the correctness of this list in order to
ensure that all related statutory requirements and compulsory standards in Vietnam will be
met.
The Contractor must be fully and exclusively liable and responsible for the design of the
Plant and all engineering work to meet statutory and mandatory requirements on
Vietnamese National Technical Codes. The following compulsory Vietnamese National
Technical Codes must take precedence over other applicable Standards from other country
listed in 10.1.3.2 of this Section.
QCXDVN 09:2005
QCXDVN
01:2008/BXD
QCVN 02:2009/BXD -
QCVN
QT- 07:2009/BCT
QCVN 06:2010/BXD -
QCVN
20:2010/BGTVT
QCVN
07:2011/BKHCN
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QCVN
1:2011/BXD
16- -
QCVN
2:2011/BXD
16- -
QCVN
3:2011/BXD
16- -
QCVN
4:2011/BXD
16- -
QCVN
5:2011/BXD
16- -
QCVN
6:2011/BXD
16- -
QCVN 03:2012/BXD -
QCVN
07: 2012/BLTBXH
10.1.3.2
Applicable Standards
Materials listed for this project and the design and construction to be done in connection
thereto, shall preferably conform to the latest applicable Standards and Specifications
issued by the Societies or Technical Organizations listed herein below, or to equivalent
applicable Standards and Specifications established and approved in the country of
manufacture of the materials and equipment. The latest edition of each Standard shall
mean the latest available as of the date of contract signing.
The Contractor, if he proposes to use equivalent Standards and Specifications shall submit
proof that such Standards and Specifications are in fact equal to or better than those
preferred.
If the Contractor follows or uses equivalent Standards and Specifications, the Contractor
shall specify the particular Standards and/or Specifications intended to be used for the
information and approval of the Owner.
The purchase and use of any material to be supplied for the Civil and Architectural Works
prior to approval by the Owner of the "equivalent" Standards and Specifications shall be at
the Contractor's risk.
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ASTM
AWS
AWWA
BS
DIN
EN
HEI
ISO
IBC
IPC
JASS
JIS
JRA
JSCE
NEMA
NFPA
OCDI
SIS
SMACNA
SSPC
TCVN
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10.2
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be conducted on soil & rock samples collected during field investigations in sufficient
numbers. Geo-technical investigations must be carried out in accordance with the relevant
Vietnamese Standards and established practices.
On completion of all, field & laboratory work, the Contractor must submit geo-technical
investigation report for the Owners review. Such reports must contain the geological
information of the region, procedure adopted for investigation, field and laboratory
observations / data / records and recommendations on type of foundation for different
type of structures envisaged.
Tests must be conducted at the laboratory of the soil investigation agency and must be
witnessed by Owner, if required.
10.2.2 Temporary Facilities
The Contractor shall provide all necessary temporary construction facilities, including, but
not limited to, offices, camp accommodation, temporary jetty, unloading facilities,
warehousing and materials storage, temporary services, working, fabrication, assembly and
lay-down areas, plant and equipment and shall remove them, as directed, on completion of
the works.
The costs of all temporary works shall be deemed to be included in the bid price for the
permanent works with which they are associated, or for which they are required and no
separate payment for temporary works will be made.
10.2.2.2 Temporary Construction Water
Water for construction purposes shall be supplied by Owner. The anticipated location of
terminal point for the water supply is shown in the Bid Drawing in Part 5. The tariff for
construction water supply will be in accordance with the list price given in Part 3, Section
3. The Contractor shall install a flow-meter near the terminal point, and shall report
monthly to the Owner the water consumed and will be charged for the water consumption.
If the water quantity required by the Contractor exceeds the available supply, the
Contractor shall make his own arrangements to provide the necessary excess quantity. The
water treatment system shall also be provided by the Contractor.
The Contractor shall provide and maintain the water system during construction to the
necessary positions in the site for the works. The equipment and piping of the construction
water supply system shall not obstruct the works and the access ways. The water supply
source shall be decided in consideration of its capacity, the necessary quantity for the
works and avoidance of adverse environmental effects at the source.
10.2.2.2 Temporary Construction Electricity
Owner shall provide 22kV power line to interface point TP-CP (refer to Part 1, Clause
1.2.45 and Part 4 Annex B). The Contractor shall carry out the necessary checks in
conjunction with Owner and Owner for the safe and efficient distribution for construction.
The Contractor shall comply with the necessary wiring requirements of Owner and to IEC
Part 4 Section 10 Civil and Architectual Works
Revision 1
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Temporary offices and car parks must be provided for Owner/Engineer staff to
Part 4 Section 10 Civil and Architectual Works
Revision 1
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accommodate
- 50 persons from Construction Management team and
- 100 persons from Operations and Maintenance team (to be recruited 18 months
prior to Unit 1 COD).
The office must be air-conditioned with necessary electrical conduit, wiring, LAN
connection and telephone connection for each desk.
The Contractor must make provision for, and pay all charges, in connection with high
quality Site office for the Owner's project management staff within the Contractor's central
administration area.
This layout of Owners temporary office shall include, but not limited to, the following
items:
- An office for the Owner's Project Manager
- A conference room
- Offices for engineers
- Accommodation for clerical staff with filing and reprographics facilities
- Store room
- Kitchen
- Day rest room
- Office furnishings
- Photocopying and facsimile equipment
- Suitable WC facilities
- A training room for 30 trainees
- Server room of adequate size
- 70 no. car parks must be provided.
The provided Owner/Engineers temporary office must be new and of modern
construction complete with ventilation and air conditioning, and be of insulated design.
This office should be available for occupation by the Owner within 8 weeks after the Site
access date and up to the time of departure from Site of the Contractor or following
handover of all of the Plant within his scope of works.
Provision of furniture include but not limited to:- Office tables/chairs/filing cabinets/cupboards/waste bins
- Telephones
- Fax machine
- Photocopier
- Cooker/Microwave Oven
- Refrigerator
- Water Heater and Kettle
Part 4 Section 10 Civil and Architectual Works
Revision 1
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10.3
10.3.1 General
This section specifies the design criteria and general guidelines which shall be applied to
the design of all civil and architectural works, as well as general design requirements for
buildings/structures.
The Contractor shall prepare the design based on the general design requirements
described in this clause. The Contractor shall specify all particulars of the design
requirement not covered for herein and on the Bid Drawings, subject to the approval of the
Owner.
10.3.2
The system of units used in design shall be metric system. Dimensions and member
designations on plans and drawings shall be in metric units. Other units shall only be used
as an addition in parentheses to show the equivalent of the metric units.
10.3.3
10.3.3.1
All design work shall be in accordance with the standards and codes listed in Part 4 Section
1 and Clause 10.1.3 of this document.
In particular, for on-shore buildings/structures:
- Design loads and forces shall comply with IBC/ASCE
- Reinforced and pre-stressed concrete design shall comply with the ACI code
- Structural steel design shall comply with the AISC code
For off-shore structures, design works shall comply with OCDIs Technical standards and
commentaries for Port and Harbor facilities.
10.3.3.2 Design Elevations
The elevation level (EL) means the level based on the Hon Dau National Altitude System
in Vietnam (Decision No. 245-TTg, 1972).
The chart datum level (CD) means;
The datum relation between two levels (EL vs. CD) is as follow:
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Unless otherwise specified, The Ground floor level of all Buildings from EL +3.50m (Hon
Dau National Altitude HN72 System in Vietnam) shall be designed in consideration of the
following items, and not less than 400 mm (EL +3.90m).
- Carrying in and out case of the equipment, facilities for Construction, Operation
and Maintenance of the plant
-
The inundation risk in the floor by the drainage design of the plant
Dead loads to be used in design shall be the weights of structural members and all
materials and equipment fastened thereto or supported thereby, calculated in accordance
with the requirements of the appropriate design code. Unless otherwise specified, the
following unit weights of materials shall be used in computing dead loads:
for reinforced concrete
for plain concrete
for steel
for wood
for soil
for fresh water
for sea water
10.3.4.2
2,450 kg/m3
2,300 kg/m3
7,850 kg/m3
770 kg/m3
1,800 kg/m3
1,000 kg/m3
1,030 kg/m3
Live Loads
Design live loads shall be not less than those stipulated by IBC and, in addition, shall be
not less than the minimum live loads specified hereby.
Floor and Roof Live Loads: The following imposed loadings are minimum and must be
used:
(a) General
Part 4 Section 10 Civil and Architectual Works
Revision 1
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Ground Floor
T/m2
0.5
T/m2
Toilet
0.2
T/m2
HVAC Area
0.5
T/m2
Inaccessible Roof
0.1
T/m2
Accessible Roof
0.15
T/m2
Stairs
0.5
T/m2
0.2
T/m2
Walkways
0.3
T/m2
0.5
T/m2
T/m2
T/m2
7.5
0.75
T/m2
(b) Turbine
-
Ground Floor
T/m2
Laydown Area
T/m2
Mezzanine Floor
0.5
T/m2
T/m2
T/m2
Deaerator Floor
T/m2
0.1
T/m2
T/m2
T/m2
0.5
T/m2
0.5
T/m2
Ground Floor
Mezzanine
Floor/Intermediate
(switchgear room)
0.5
T/m2
Roof
0.15
T/m2
floor
Ground Floor
T/m2
Lay-down area
T/m2
0.75
T/m2
0.75
T/m2
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Ware house
T/m2
1.25
T/m2
T/m2
Wind Loads
Every building or structure and every portion thereof shall be designed to withstand, both
during erection and after completion, Design Wind Speed of 47.2 m/s (3-second gust wind
speed, 50-year mean recurrence interval).
Passive soil pressure on the foundations and, for structures with piled foundations, the
lateral resistance of the piles, may be considered to resist the horizontal base shear due to
wind forces.
10.3.4.4 Seismic Loads
According to the data from the Earth Scientific Institute of Vietnam, the location of Vinh
Tan Thermal Power Complex should be designed to withstand stronger earthquake with
ag=0.1g (Seismic Intensity Io=VII in MSK-64).
All buildings and structures will be designed and adopt necessary earthquake design
criteria provided in the IBC/ASCE or equivalent with Peak Ground Acceleration PGA=
0.1, and site class shall be determined based on site soil properties determined during
geotechnical investigation.
For structures with piled foundations, the lateral resistance of the piles may be considered
to resist the seismic horizontal base shear but no account shall be taken of passive soil
pressure on the foundations.
10.3.4.5
Earth Pressures
Lateral earth pressures on retaining walls and other structures may be determined by the
general Wedge Theory or other generally recognized procedure. Full account shall be
taken of lateral forces due to surcharge loads on the soil surface.
10.3.4.6
Crane runway beams shall be designed to resist horizontal forces due to movement of the
crane trolley as follows:
(a)
A lateral force of not less than 20% of the sum of the weights of the lifted load and
the crane trolley (excluding other parts of the crane), acting at the top of the rail in
either direction normal to the rail.
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(b)
A longitudinal force not less than 10% of the sum of the maximum wheel loads of
the crane applied at the top of the rail in either direction.
10.3.4.7
Structures and foundations for heavy vibrating equipment including, but not limited to,
reciprocating and centrifugal compressors and large pumps, shall be investigated for
response to the imposed cyclic loading and unbalanced forces and moments. Such
structures and foundations shall be analyzed by recognized dynamic methods and
proportioned to ensure safe, smooth and trouble-free behavior under operating conditions.
Tall, slender structures shall be investigated for dynamic response to wind and seismic
loading, including the effects of vortex shedding, wind-excited oscillations and ovalling.
10.3.4.8
Impact Loads
The following minimum impact loads must be used in addition to other loads
cranes, or other Equipment creating dynamic forces:
For supports of elevators:
For cab-operated traveling crane support girder and connections:
For pendant-operated traveling crane support girder and connections:
For hangers supporting floors and balconies:
10.3.4.9
for hoist,
100 %
25 %
10 %
33 %
Water Pressure
Hydrostatic pressure, buoyancy, residual water pressure, dynamic water pressure during
earthquake shall be considered in the design of marine and other structures.
10.3.4.10
Piping loads for main steam, boiler feed, condensate, and extraction lines must be
specifically determined and located. Piping expansion loads and dynamic load must be
considered on an individual design basis. Loads imposed on perimeter beams around pipe
chase areas must also be specifically determined. Pipe dead loads for other area must be
determined as uniform loads per square meter of floor area and must be carried to columns
and foundations as pipe dead loads.
Full account shall be taken of the effects of forces due to environmental and secondary
effects such as temperature change, creep, shrinkage and settlement.
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10.3.4.11
Load Combinations
The effects of load combinations on structures and structural members shall be investigated
using the load combination factors specified in the relevant design codes listed in Clause
10.1.3 and 10.3.3 of this Section 10.
10.3.4.12
Factors of safety
For purposes of design, every structure and foundation will be designed to resist the
overturning, hydrostatic uplift, and sliding effects caused by applied forces. Stability
analyses will be performed by superimposing all appropriate loads for each of the
conditions being investigated in accordance with standard engineering practice as governed
by applicable codes and standards. Listed below are the required minimum factors of
safety for each type of stability analysis:
Overturning (wind, seismic, or other)
1.2
Sliding (wind, seismic, or other)
1.5
Uplift (wind, seismic, or hydrostatic)
1.1
Pile capacity
2.5
Soil bearing capacity
2.5
10.3.5
Loads and forces on off-shore structures shall be determined based on OCDIs Technical
standards and commentaries for Port and Habour facilities.
Wind load and seismic load shall be determined from above code with input data provided
in Clauses 10.3.4.3 and 10.3.4.4 of this Section.
10.3.5.1 Self weight and surcharge
Self weight and surcharge (include static load and live load) shall be determined based on
OCDIs requirements, except that the live load on upper Surface of Jetty shall not be less
than 2T/m2
10.3.5.2 Wave Force
The design wave at a marine structure shall be established based on analyzed waves of
return period of 50 years taking diffraction, refraction, reflection, shoaling, breaking and
other transformations of wave into consideration. The wave force acting on a structure
shall be determined using an appropriate calculation method on the design wave.
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10.3.6
Land Reclamation
Land reclamation for Site shall be done by other local Contractor to EL +3.5m in the Plant
Area and EL +4.5m in the Switchyard, then handed-over to the . Land reclamation of main
power plant area for Vinh Tan 4 is carried out by the Owner to EL +3.5m in the Plant Area
and EL +4.5m in the Switchyard and handed-over to the Contractor by 02 stage:
- 32 ha in the main plant area : 3 months since Effective Date
- The remaining area : 14 months since Effective Date
The site leveling level and soil compaction shall be handed-over to EPC Contractor "as is"
which documentations received from local Contractor. The Contractor shall be deemed
fully responsible for any necessary further works to the "as is" site with requirements as
follows:
- Tolerance should be not more than 50cm;
- Compressed solid coefficient (K) should be not less than 0.85
Besides, the Contractor has responsibility for checking again filling level, revetment
structure, drainage system, flood water And ensure that all of the above mentioned
system and other secondary structure shall be safe and stable during construction and
operation stage of Vinh Tan 4 power plant, if one or more than problems about design and
working shall be occurred then the Contractor should inform to leveling contractor (local
contractor) for solution. Oppositely all the responsibility shall be of the Contractor if have
any problems.
Further site leveling work must be provided by the Contractor according to the Site Level
Design and Analysis to be carried out as part of the Contract requirement.
10.3.7
Power House
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Application of Lining
FRP lining
FRP lining
FRP lining
FRP lining
FRP lining
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Pitched roof made from steel sheet shall be used for The Turbine House and The Boiler
Houses, Flat roof of concrete slab with parapet wall shall be used for Heater bay and
Central Control Building.
Interior walls shall be of light weight steel frame wall or concrete hollow blocks.
Suspended floor slab shall be of reinforced concrete construction, but steel grating floor
shall be also adopted as per mechanical/electrical requirement.
The top of surface of Turbine Operating Floor shall be covered by Plastic tile with
sufficient hardness and oil resistance.
Louvers and ventilators shall be also provided so as to secure adequate ventilation for
satisfying the indoor design conditions specified hereunder.
Size of each window shall be determined to keep good indoor condition by natural light.
In addition, the reasonable methods of cleaning and operation for unfixed windows shall be
taken into consideration.
Insect screen shall be installed on unfixed windows and louvers.
Particular kinds of floor such as access floor and antistatic floor shall be satisfied with the
bid drawings.
Finishes will be specified as below:
Central Control Building
Exterior Wall: Masonry and paint or sand-lime brick or single steel sheet cladding.
Interior Finishes:
Office etc.
Floor
: vinyl Tile
Wall: emulsion paint
Ceiling : suspended false ceiling panels
Control Rooms
Floor : false raised floor of 300mm high to facilitate cable laying beneath
Wall : emulsion paint
Ceiling : suspended sound-proof ceiling panels
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Storage
Floor : cement toweled finish
Wall : emulsion paint
Ceiling : emulsion paint
Locker
Floor : vinyl Tile
Wall : emulsion paint
Ceiling : emulsion paint
Stair (interior)
Floor : terrazzo tile
Wall : emulsion paint Ceiling : emulsion paint
Steam Turbine
Exterior Wall: Concrete block 1200mm high above ground floor and Structural Steel
from ground floor with Steel Sheet Cladding
Interior Finishes:
Turbine hall
Floor : epoxy paint
Wall : Single steel sheet Cladding
Ceiling : metal decking
Roof : Single steel sheet Cladding
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Shift workshop
Chemical dosing room
Permit to work issue room
Meeting room
Meal room
Office C & I
Shift manager room
Test & Development room
Communication room
C & I work shop
Meter room
The above system shall be designed to maintain 17-23 room temperature and 505%
relative humidity.
The ventilation system shall have required capacity to provide the following condition in
the respective room/area:
(Inside Air Design Condition)
- Turbinehouse operating floor
40 max.
- Switchgear room
40 max.
40 max.
40 max.
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- Battery room
40 max.
- DC switch room
40 max.
40 max.
40 max.
10times / hour
Toilet
Shift workshop
Entrance and exits
Battery room
C&I workshop
Office C&I
Toilet & shower
Meal rooms
One set of electric water heater shall be provided in the meal rooms. Also, drinking
fountains shall be provided for the ground and second floors near the staircase.
10.3.7.4.4 Sanitary and Sewerage System
Suitable number of water closets, urinals, lavatories subject to the approval of the Owner,
shall be provided in the toilets, and a mop sink for cleaning shall be provided in each toilet.
Washing facilities shall be provided at Battery room and C&I workshop.
Sewage drainage from water closets and urinals shall be led into the septic tank located
outdoor through a separate sewage system having adequate capacity.
The capacity and structure of the septic tanks shall conform to local regulations. The tank
shall be of reinforced concrete and installed underground. Both digestion chamber and
leaching chamber shall have reinforced wall, top slab and bottom slab. Manholes shall be
provided for each chamber for periodic maintenance and inspection.
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The capacity of the coal berth shall be a 100,000 DWT-class coal vessel. The standard
dimensions of 100,000 DWT-class coal vessels are as follows.
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Overall Length Lt
250.0 m
Molded Breadth Bt
43.0 m
Molded Depth Ht
20.3 m
14.5 m
The structure of coal berth shall be piled jetty. Cross sections, setting depths and other
parameters of piles shall be determined ensuring sufficient vertical and horizontal bearing
capacity. The superstructure of coal berth shall be reinforced concrete beams and slabs or
equivalent.
The coal berth shall not be less than 310 m long, and shall have appropriate width of not
less than 29 m for coal unloading operations by two (2) unloaders including traveling rail,
mooring operations, parking space for unloaders, parking space for bulldozers, fresh water
supply piping, electric power line including step-down transformer and power distribution
board, and other equipment.
The top level of the berth shall be CD +6.70 m, and the top level of concrete foundations
for unloader rail and belt conveyor of coal transportation and other machines shall not be
less than CD +6.90 m.
The top level of the berth shall be checked to avoid water breaking over or inundating the
deck. Historical data of wave heights and high water levels must be used to establish the
top of concrete elevation. When the waves reach or flood the deck, the very high lateral
and vertical loads shall not affect the mechanical equipment on the deck. Suitable nominal
air gap must be provided between the crest of the design wave and the underside of the
deck.
The berth must satisfy the following conditions of deck operations:
- Two continuous un-loaders are operating; and
- When one of the un-loaders is under maintenance, coal unloading can be carried
out by the other un-loader without shifting the coal vessel.
The berthing shall be designed to absorb the wind impingement forces of a ship anchored
and unloading during a design defined storm. It must also be designed to resist the impact
of a fully loaded coal vessel moving perpendicular to the berth.
The berth surface must have areas for equipment component laydown during repairs and
maintenance, and for parking a few personnel cars and maintenance equipment.
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There must be vertical piles that support the weight of the deck and equipment and batter
(inclined) piles that will resist lateral and horizontal loads.
The anticorrosive measures shall be taken if steel pipe piles are employed to the
substructure, with details provided in Clause 10.5.11 in this Section. For other type of
piles, adequate anticorrosive measures for steel portion shall be carried out.
The superstructure of the berth shall be of such a structure to prevent coal powder or
rainwater containing coal powder from seeping through the joints in the concrete slab and
falling into the sea.
Two (2) pits for collecting rain water shall be provided on the berth at adequate intervals
and each pit shall have a capacity of not less than 2.0 m3. Collected rainwater shall be
collected into coal/oil separation pits and then discharged into the sea through drain ditch
or pipes. Grating which can easily be put on and taken off shall be provided with the pits.
The structure must be equipped with high efficiency dissipating rubber fender units with
rubbing panels consisting of a steel frame and low friction facing material. Each fender
must be reinforced with a backing frame, and restrained with tension and shear chains or
cables. The mooring dolphins must be equipped with mooring bollards capable to
accommodate up to three ships hawsers.
Fenders and Bollards shall be installed taking into consideration of the above standard
dimensions of coal vessel. Materials of such equipment shall meet the specification in
Clause 10.5.17. Fenders shall be designed and selected for berthing velocity of 15 cm/s,
and shall be installed at spacing of not more than 18 m. Bollards shall be designed enough
tolerable for the pulling force by 100,000 DWT class coal vessels. Bollards shall be fixed
at spacing of not more than 26 m.
The berth must be provided with stainless ladders to low water level at the both ends of
jetty and mooring dolphins.
10.3.8.2 Access bridge
The Coal jetty must be connected to the shore by an access bridge. The access bridge as
well as the jetty must be designed such as not to impede small boat navigation (special
openings must be provided between rows of piles) and allow marine life free travel access
across and along the access bridge.
The access bridge must meet the following requirements:
- Provide access for trucks and cars to service the equipment.
- Provide at some distances vehicle pass-by areas.
- Provide support for the conveyors that transport coal from wharf platform to the
shore.
- Provide access by car for personnel for crane operation, maintenance, ship mooring
assistance, etc.
Part 4 Section 10 Civil and Architectual Works
Revision 1
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Catwalk must be provided between the main deck and the mooring dolphin.
Access bridge between the jetty and the main plant shall be 14 m in effective width.
The access bridge must consist of a concrete deck, supported on piles. Handrails shall be
installed on the both sides of the bridge conforming to the general specifications of the Part
4 Section 1.
The access bridge must be provided with stainless ladders to low water level at regular
intervals along the access trestle.
The precast concrete decking must be provided to minimize the use of cast-in-place
concrete because of the great length of the access bridge and the difficulty of transporting
and pouring concrete in deep water away from the shore.
Coal conveyor foundations shall be reinforced concrete footing type, unless otherwise
specified. Special care of the foundations shall be taken to prevent settlement and lateral
displacement to the upper structure. Piled foundations, replacement of soil or compacted
soil foundations shall be employed if necessary.
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10.3.9.2
The specifications in this Clause shall apply to pipe/cable rack foundations. Trenches shall
be of reinforced concrete. Piling and replacement of soil or other necessary measures shall
be adapted to foundations for the stability of the structures.
At the point that road crosses the trench, the trench shall be designed in consideration of
the machinery load.
10.3.9.3
Buildings of Coal Conveyor, Transfer Towers shall be designed as specified Part 4 section
4, and shall have be enclosed by wall, roof, floor against rainfall, wind, damage from salt,
noises and to provide dust suppression. Buildings of Coal Conveyor, Transfer Towers shall
be provided with ventilation system to ensure the inside is kept at acceptable temperature
level for equipment, facilities, etc.
All multi-storey buildings and platform arrangements shall be provided with stairways and
landings, with handrailing, either in reinforced concrete or structural steel with open steel
gratings such that access is provided to all levels.
10.3.10
10.3.10.1
The foundations of the stacker/reclaimer rails shall be sufficiently stable against the
equipment loads during operations, during storms, and earthquakes, and effects of coal pile
load, and shall not cause settlement or displacement detrimental to stacker/reclaimer
operations. Piled foundations and/or subsoil improvement shall be employed. Coal stock
pile area must be sufficiently stable against coal pile load, and shall be provided with
drainage facilities. Subsoil improvement shall be carried out at places where circular slide
failure and/or long term consolidation settlement would be caused for future operations.
The slope shall be placed on the Coal Storage Yard for the access of the bulldozer.
10.3.10.2
Coal yard storage shed shall be constructed as large spanned steel frame structure(s) with
single steel sheet cladding having pile foundations (if necessary) as shown in the Bid
Drawings.
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10.3.10.3
Any water contaminated by coal lumps in coal storage yard shall not be discharged directly
to outside the power plant area. The contaminated water shall be once collected to
sedimentation basin, and the supernatant shall be pumped out to the waste water treatment
facilities. The deposited sludge shall be removed to the outside in operation phase. The
drainage system shall be designed in consideration of all the functions and profiles of the
coal storage yard facilities including coal storage yard shed for any possible contaminated
water not to be discharged to outside the power plant area.
The contaminated water will be once collected to drainage gutter and then conveyed to the
sedimentation basin by gravity or pumps through centrifugal reinforced concrete drain
pipes from the gutters.
The coal storage yard sedimentation basin shall have a capacity for holding runoff of 12
hours rainfall of return period of 1 year to be determined by the Contractor. Adequate
system and/or facility to remove the deposited sludge in the sedimentation basin shall be
installed.
10.3.10.4
Gravel Basement
The Contractor shall carry out gravel basement in the coal storage yard area. Specifications
of gravel basement shall comply with Clause 10.5.15.6.
10.3.10.5. Enclosing Wall
Enclosing wall of 1m high above ground shall be installed along the periphery of the coal
storage yard. The wall shall be a structure of adequate strength to sustain loads imposed by
any collapse of the coal piles.
10.3.10.6. Wind wall
The wind wall shall be installed along the periphery of the coal storage yard to windproof.
The wind wall shall be a structure of adequate strength to sustain loads imposed by wind
pressure.
10.3.11
10.3.11.1 General
Cooling water facilities specified in Clause 10.3.11 include intake, intake channel, pump
station, circulating water pipeline, discharge pit, discharge culvert, discharge channel, and
outfall discharge outlet.
10.3.11.2
Intake
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The Contractor shall be liable for breaking down the structure of the revetment for Vinh
Tan PGC handed over by the Local Contractor (for land reclamation) in order to construct
the intake head and intake channel . After completing this work, the Contractor shall be
responsible for safety of the revetment structure at the place of demolition.
The intake is a structure which takes the condenser cooling water from the sea and conveys
the water into intake channel.
The intake shall have a culvert structure to prevent floating objects such as drifting wood,
debris, etc. from being taken into the intake. The bottom elevation of the culvert shall be
EL -6.10 m. The bottom elevation of the waterway in front of the intake shall be EL -6.60
m. The intake water flow velocity at the location of curtain-wall shall not be more than 20
cm/s. In designing cross-section of intake at the location of curtain-wall, 10 cm allowance
of thickness for adhesion of seashells to the structure shall be considered.
The front area of intake shall be dredged as a waterway for intake by the Contractor. The
dredged area shall be ample to prevent scouring the sea bed by intake flow. The dredged
slope of the waterway shall not be more than 1/5. The dredged bottom in front of the intake
for 15 m from the face-line of the intake shall be covered with rubble stone with average
weight of approximate 50-150 kg. The thickness of the rubble stone shall not be less than 1
m for protection against washout. The lower of the rubble stone shall be replaced with sand
with thickness of 0.5 m.
The outside of the box culvert for 15 m from the concrete of the box culvert shall be
covered with rubble stone with average weight of approximate 10-100 kg. The thickness of
the rubble stone shall not be less than 1 m for protection against washout. The lower of the
rubble stone shall be replaced with sand with thickness of 0.5 m.
The intake shall be a structure safe against settlement, overturn and other possible troubles.
For the slope of soil works for the intake channel, adequate slope protection specified in
Clause 10.5.4 shall be conducted.
10.3.11.3
Intake Channel
The Contractor shall be liable for breaking down the structure of the revetment for Vinh
Tan PGC handed over by the Local Contractor (for land reclamation) in order to construct
the intake channel. After completing this work, the Contractor shall be responsible for
safety of the revetment structure at the place of demolition.
Following requirements will be applied in case Contractor proposed to relocated CW Pump
Station toward main plant area:
The intake channel is an open channel structure which conveys the cooling water from the
intake to cooling water pump station.
The Contractor shall design the structure and cross-section of intake channel considering:
the reduction of wave effects reaching to cooling water pump station; the flow velocity in
which adhesion of seashells is inhibited; and maintenance method of the intake channel.
The flow velocity in standard section of intake channel shall be below approximate 2.0
m/s, and the maximum flow velocity in intake channel shall not be over 3.5 m/s.
Part 4 Section 10 Civil and Architectual Works
Revision 1
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The intake channel shall be a structure safe against settlement, and adequate foundation
shall be employed depending on the structure of intake channel.
As for the crossing point of intake channel with the access road, the Contractor shall design
and construct crossing bridge(s) in compliance with relevant AASHTO standards.
Stainless steel ladders down to the lowest design level of water for intake channel shall be
installed at the same location of the above bridges but alternately on the both insides of the
channel.
For the slope of soil works for the intake channel, adequate slope protection specified in
Clause 10.5.4 shall be conducted.
10.3.11.4
Pump Station
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10.3.11.5
The Contractor shall be liable for breaking down the structure of the revetment for Vinh
Tan PGC handed over by the Local Contractor (for land reclamation) in order to construct
Circulating Water Pipeline. After completing this work, the Contractor shall be responsible
for safety of the revetment structure at the place of demolition.
The circulating water pipeline is a water conduit which conveys the cooling water from the
cooling water pump station to condenser, and from the condenser to discharge pit.
For the section of circulating water pipeline in turbine house, additional or alternative
requirements are specified in Section 4, and thus, the Contractor shall design the whole
section of circulating water pipeline in accordance with not only this Clause but also the
specification in Section 4.
The water flow velocity in the pipeline shall be in the range of 2.5 m/s to 3.0 m/s. Under
the condition, cross-section of pipeline shall be designed to minimize the annual cost by
taking into consideration the relation between initial construction cost and operation cost of
cooling water pumps. In designing cross-section of pipeline, 5 cm allowance of adhesion
of seashells inside the pipe shall be considered.
The pipeline from cooling water pump station to the inlet of turbine house and from the
outlet of turbine house to discharge pit shall be installed underground, and the structure of
the underground section shall be of steel-lined reinforced concrete with pile support.
The steel pipe (lining) shall conform to ASTM 36 specifications. The bifurcations and
branches shall be fabricated by suitably shaped plates which shall be stiffened and ribbed
as necessary. The pipes and accessories shall be designed under the worst load conditions.
The outer surface of the steel pipe (lining) except the portion lined with reinforced concrete
and all inner surface of steel pipe (lining) shall be coated with adequate paint specified in
Clause 10.5.10.9.
Appropriate reinforcement of pipe and concrete lining shall be carried out so that inner
steel pipe would not suffer deformations due to concrete lining loads during construction.
Corrosion allowance for pipeline shall be 2 mm for inner surfaces and 2 mm for outer
surfaces except the portion covered with concrete.
Manholes for inspection of underground pipeline shall be installed at intervals of not more
than 100 m. The manhole diameter shall not be less than 90 cm.
At road-crossing points, traffic of 20 tons gross weight vehicle shall be taken into account
as normal load.
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The discharge channel is an open channel structure which conveys the cooling water from
the end of discharge culvert to Discharge Outlet (Outfall).
Discharge channel shall be designed in accordance with the requirements of intake channel
specified in Clause 10.3.11.3.
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As for the crossing point of intake channel with the access roads, the Contractor shall
design and construct crossing bridges in compliance with relevant AASHTO standards.
Stainless steel ladders down to the lowest design level of water for discharge channel shall
be installed at the same location of the above bridges but alternately on the both insides of
the channel.
For the slope of soil works for the discharge channel, adequate slope protection specified
in Clause 10.5.4 shall be conducted.
10.3.11.9 Discharge outlet
The Contractor shall be liable for breaking down the structure of the revetment for Vinh
Tan PGC handed over by the Local Contractor (for land reclamation) in order to construct
discharge outlet. After completing this work, the Contractor shall be responsible for safety
of the revetment structure at the place of demolition.
The discharge outlet is a structure prepared at the end of the cooling water facilities and
discharges the cooling water into the sea.
The flow velocity of discharged water to the sea shall not be less than 2 m/s, and the
elevation of center line of the discharged water-flow to the sea shall not be higher than EL
-5.00 m.
The bottom elevation of the front area of the outfall shall be determined to keep the vertical
distance from the bottom of the discharged water-flow not less than 2 m. The bottom of the
front area shall be protected by armor stones. The amour stones shall have enough weight
tolerable to the wave force, weight each stones from 50-150 kg and armor stone 1 m. The
Contractor shall design the whole structure of outfall enough stable for the design wave
force specified in Clause 10.3.5.2.
10.3.12
Tank Foundations
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An oil retaining wall shall be constructed around the oil tank yard to prevent oil spill.
The space between the oil retaining wall and the tank, and the space between adjacent
tanks, shall be followed by the Vietnams standard: TCVN-5307 Petroleum Storages and
Petroleum Products Design Standard.
The oil retaining wall shall be reinforced concrete and its height shall be determined so that
the effective internal volume of the oil retaining wall is not less than 110% of the
maximum tank capacity.
In the design of oil retaining wall, the pressure of spilled oil applied on the wall surface
shall be considered as permanent load among various loads acting on the wall. Pressures
acting on the wall at the time of an oil spill are transient loads. Taking into account the
effects of impact, in the design of the wall such loads shall be treated as equally distributed
load of 2 t/m2 acting on the above-ground surface of the oil retaining wall. Seismic forces
and wind pressures shall also be considered.
Detailed wall construction:
(a) The wall thickness shall not be less than 0.25m.
(b) The reinforcing steel shall have minimum diameter of 13 mm for main
reinforcement.
(c) The oil retaining wall shall have an expansion joint inserted with a metallic oilstop at
about every 15-20 m. Adjacent concrete walls shall be connected with slip bars, etc.
In addition, a dummy joint inserted with a metallic oilstop shall be constructed
between the expansion joints.
(d) The foundation shall be provided with oil-stopping sheet piles or other means for
preventing oil spills if opening are anticipated between the foundation and ground
surface by settlement.
Gutters for draining rain water and a pit for collecting such rain water shall be constructed
on the inside the oil retaining wall. A drain pipe shall be installed between the collecting
pit and the outside of the retaining wall to discharge the rain water. A valve for opening
and closing the drain pipe shall be provided outside the retaining wall.
The oil retaining wall shall be provided with steps at every 30 m to permit passage on the
top of the oil retaining wall for patrolling, inspection and fire-fighting. Steps shall be
provided with handrails.
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Water Storage Tank foundations shall be of pile supported reinforced concrete structure or
adequate soil improvement foundation for reinforced concrete.
Concrete Tanks
Concrete Tanks listed in the following table shall be installed. Each concrete tank shall be
designed taking into account the external earth pressure, seismic load, internal and external
hydraulic pressures, thermal stresses due to hot waste water and loads of equipment
attached to the tank.
Inner surfaces of tank shall be coated with adequate material according to pH, temperature,
etc. of the waste water to protect concrete and to prevent corrosion of inner reinforcement.
The coating shall conform to the specifications given in Cause 10.5.16.
For areas above tanks which are used for passing or working, covers or galvanized grating
and handrails shall be provided.
10.3.13.2
Equipment Foundations
Number
Location
ESP yard
Power House
- ditto -
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Pre-retention tank
- ditto -
Retention tank
- ditto -
PH adjustment tank
- ditto -
Coagulation tank
- ditto -
Clarifier tank
- ditto -
- ditto -
- ditto -
Neutralization tank
- ditto -
- ditto -
- ditto -
Sludge thickener
- ditto -
- ditto -
- ditto -
- ditto -
Sedimentation basin
PH adjustment tank
- ditto -
Coagulation tank
- ditto -
Clarifier tank
- ditto -
- ditto -
Number
Filtered Water Tank
Other necessary pits/tanks
Location
Water Tank Yard
Note: Capacities of the above facilities shall be determined by the Contractor according to
Part 4 Section 5.
10.3.14 Site Catchment Drainage System
The project Site is located at foothill of nearby mountains in the south, and partly at
cultivated field. The plant areas comprise of 50.18 ha within the plant boundary, however
the leveling area is about 17.99 ha (included 6.19ha onshore area and 11.8ha polder area)
because a part of was leveled by other Party in other project. Details are referred to the
related drawing in this RFP. As the site topography gently slopes towards the sea at the
port side, drainage trench system shall be constructed of concrete storm water drainage
Part 4 Section 10 Civil and Architectual Works
Revision 1
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channel design, with the adequate slope along the plant boundary and discharged directly
to the sea. The drainage trench at the north collects water and route to the sea. It should be
designed to prevent direct sea waves from damaging the drainage trench at peak tidal
condition.
Waste, Drain and Vent Pipe and Fittings within buildings shall be uPVC pipe to advantage
for ease installation work, reducing of pipe load, and resistance of corrosion.
PE pipe shall be used for potable water line.
10.3.15
Stack
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inclination changes and settlements. Provision of power and lighting services must be
provided.
The steel flue liner may be top or bottom supported and shall be supported horizontally at
the top and intermediate levels This transition ducting must be suitably profiled from a
rectangular shape at the chimney inlet to a circular shape up inside the chimney where it
must be connected to the suspended circular steel liners through suitable (non-metallic)
fluro elastomeric fabric expansion joints. These joints must be a single component or
multi-layered construction capable of withstanding the worst flue gas conditions. One such
spare joint must also be supplied. Transition ducting must also be thermally insulated.
Platform must be of structural steel construction.
The chimney roof must however, comprise of a reinforced concrete slab supported over a
grid of structural steel beams.
The Contractor shall provide ladder from ground floor to roof floor along with an elevator.
Suitable embedments must be retained in the shell wall for this purpose.
The flooring panels of the platforms and risers of the hanger must be of grating
construction. Handrails of platforms and hanger must be of tubular construction.
Welding on handrails must be minimized. Where this is necessary, they must be smoothed
to avoid personnel injury.
The top external portion of the wind shield must be painted from 50m to top in band of
signal red and white color. And the top 10m of the shell shall be painted with acid resistant
paint and meet the aviation safety requirement. The mini-shell and the top few metres of
the internal surface of the windshield must be painted for acid and heat protection with
bituminous paint.
Normal and emergency AC power supply for chimney must be derived from main plant
power supply system. Emergency supply must feed 20% of platform lighting, 50% of
staircase lighting, aviation obstruction lighting and elevator load. All other loads must be
connected on normal power supply.
Ambient temperature for design of all equipment must be considered as 60 deg. C which is
likely to be encountered inside the chimney.
Aviation obstruction lighting system must conform to the requirements of the latest
applicable rules of Vietnamese regulations or approved equipvalent. The type of
obstruction lighting system must be of high intensity aviation obstruction lights. The lights
must be of automatic rotary type; each set of lights consists of at least 6 lamp bulbs. Upon
failure of one lamp bulb, the second lamp bulb must rotate to the position and take over the
duty of the failed lamp bulb. During construction stage, temporary lighting must be
provided.
Suitable lightning protection system must be all along chimney height and connected
to the main Plant earthing system. Above ground level, earthing and lightning protection
system must comprise of galvanised steel strips. These materials provided at top 12
metres must have additional coating of 2 mm thick seamless lead cover or it must be of
stainless steel to take care of corrosion.
Communication system comprising of telephone socket at every internal platform level
and at grade level, necessary wiring installation, a telephone hand set, junction
boxes, etc. must also be provided.
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The detailed specification for the stack shall be referred to Clause 10.5.18 of this
document.
10.3.16 Roads, Internal Drainage System and Fences
10.3.16.1 Internal Road
The materials selected for road construction must not be deleterious and must be of
adequate strength and durability to meet the design requirements for the whole of the
design life.
The road pavements must be designed for a maintenance-free life and must provide a level
of service which must be free from significant cracking or rutting. Roads and access ways
must be designed to carry a minimum level of traffic of 150 of the heaviest laden
commercial vehicles per day and must also be capable of carrying all abnormal
construction traffic, operational traffic and heavy maintenance traffic.
Road alignment must allow for any construction, equipment delivery and abnormal loads
or heavy maintenance requirements and must be designed to acceptable standards as stated
in the basis of design. At the point that road crosses the trench, the trench must be designed
in consideration of the maximum vehicle load using the road.
All areas which may be used for chemical, oil or other unloading must have a pavement
material capable of withstanding the likely exposure to chemicals or oil without significant
deterioration during operational life.
Car and vehicle parking areas must be laid to falls and be kept well drained.
Depending on the ease of access and equipment transportation, roads must be designed to
minimum sizes as follows:
Main road: 7m width;
Minor road: 4m width;
Side walk: 1m width
The designed load must not be less than HL93 load level of Vietnamese standard or
AASHTO HS-20 semi-truck loading with impact added.
The plant roads must connect and reach to every functional area. In addition, there are ring
roads arranged surrounding the station boundary, the main power house, the coal storage
yard, the oil tank area etc.
There must be a large hardening field arranged in front of both the production services
building and the central control building which can act as temporary parking lots.
The Contractor can propose concrete pavement as a solution for road. The surfacing
concrete shall be mixed, transported, placed& reinforced in accordance with relevant
specification. The concrete pavement shall have finished thickness of not less than 150
mm and the surface shall be screened and finished to the specified falls and grades. The
gravel pavement shall be spread, leveled and compacted to a finished thickness of not less
than 150 mm.
The design load, radius of curvature, gradient and other criteria for roads to transport heavy
equipment, including generators, power transformers and pressure vessels, shall be
determined by taking into consideration the methods of transportation and weight of
equipment.
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Fences
Site Boundary fences shall be constructed of 2.7 m high brick with an extension on top
which shall be 0.6m high with galvanized tubular posts, bent outwards at 45deg. at the top
and to which four lines of bent over barbed wires are fixed.
These fences shall be designed as man-proof fences and shall be able to withstand the
design wind forces and others. The brick fence shall be built on reinforced concrete
footings and in the design of the fence and footing, joints shall be provided to allow the
differential settlement and thermal movement.
The brick portion of the fence shall be mortar finished with paint. The bricks shall have
lateral ties to joint the brick leaves together. The tubular post shall be embedded in
concrete cast on the brick wall. The exposed end of the posts shall be capped. Bent over
barbed wire shall be 2.5 mm diameter aluminum or galvanized steel.
Site Boundary fences shall include two kinds:
Type 1: boundary fences between VT3 and VT4 shall be made of galvanized steel
frame with B40 wire meshing.
Type 2: remaining boundary fences shall be constructed of reinforced concrete
frame, brick wall from ground to 0.6m and galvanized tubular posts from 0.6m to
3.0m, at the top of column shall be bent outwards at 45deg.
10.3.16.6 Gates
Gates shall be provided at entrances to the site and shall be constructed of stainless tubular
pipe framework, suitable braced and hot dip galvanized after fabrication. The gates shall be
2.6 m high and electrical automatic operation type. Width of gates shall be as required with
two sections used for wider openings. The fences and gates shall be plumb, true to lines
and levels and complete in all details.
10.3.17
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All floors, walls or other structural elements which provide a fire compartment or barrier
function must have an appropriate design fire resistance. The Contractor must ensure that
all services ducts, cables etc. which are required to penetrate such fire protection walls
must be sealed with appropriate fire barriers, dampers etc. after installation as to give an
equivalent fire rating not less that of the wall.
10.3.17.2 Architectural Features
Architectural features of all ancillary and auxiliary buildings such as finishing schedule,
colors, shape of roof, etc. shall be standardized. Reference shall be made to those
indicated relevant Specification Drawings.
All multi-storey buildings and platform arrangements shall be provided with stairways and
landings, with handrailing, either in reinforced concrete or structural steel with open steel
gratings such that access is provided to all levels. The type of construction chosen shall be
as specified where particular requirements are given, or that type which is consistent with
the building construction medium and type of access required for the efficient operation
and maintenance of the plant.
All enclosed areas shall be provided with adequate doors giving access to stairways and
platforms. Unless otherwise specified, the doors and frames shall be of galvanised mild
steel and shall be dimensioned so as to allow the passage of plant and machinery or
personnel as appropriate to their particular location. It must be possible to obtain clear
access for the extraction of the largest indivisible component of the equipment housed in
any buildings. Doors for electrical rooms and transformer cells shall enable unhindered
escape and be in accordance with the relevant regulations.
Roofed building shall have water-proof roofs either in reinforced concrete with an effective
water-proofing treatment or rendering asphalt or similar, or, in the case of steel structures,
in metal roof cladding. The roof design shall allow for appropriate provision (overlaps,
fittings and the like) against the local weather stress by rain and wind and damage from
salt. The inclination of roofs shall be such that weatherproofing is obtained.
Concrete roofs shall have kerbs at the edges with drainage outlets and discharge pipes or
channels projecting outside the building line and so arranged that the water run-off is
directed away from structural foundations. Bitumen asphalt water-proof layers shall be
placed on the kerbs.
The number of rows in any particular building shall be such that all floors are adequately
daylighted. Buildings enclosed in reinforced concrete or hollow concrete brickwork shall
be daylighting by metal framed windows or glass blocks.
Unless otherwise specified, buildings which are enclosed shall be provided with natural
ventilation by fixed metal louvers at eaves level and at floor levels to provide adequate
ventilation, considering also the arrangement of intermediate floors. Combination
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ventilation/day lighting louvers in the form of adjustable glass louvers for the plant
building shall not be permitted.
All reinforced concrete structures and slabs shall have adequate provision for thermal
expansion. The materials used have to be in conformity with the environmental conditions
and have to guarantee good function and durability of the joints.
Throughout the project, all necessary structural steel or reinforced concrete supporting
structures for Mechanical and Electrical Equipments, and all necessary cable trays and
supports, pipe hangers, cleats, and the like shall be provided together with ducts in
concrete structures for individual cable and pipe runs.
Building design shall cover the Miscellaneous Power and Lighting system as specified in
Part 4 Section 1 and Section 7. Lighting levels shall be referred to Part 4 Section 1.
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10.3.17.3.2
Building Name
Fire
fighting
station
Air-conditioning
pump -
Pressurized
Ventilation
Ventilation
Pump room
Water
supply
Watch tower
Guard House
Office
Bed room
Meal room
Changing room
Toilet
Office
Control room
Toilet
Electrical
Equip. room
Toilet
Electrical
Switch room
Electrical
Switch room
Pump room
Electrical
Equip. room
Control room
Electrical
Equip. room
CW chlorination room
Pump room
Electrical
Equip. room
Cooling
station
water
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Control room
Toilet
Electrical
Equip. room
Control room
Electrical
Equip. room
Pump room
Bulldozer Garage
Machine room
Electrical
Equip. room
Electrical
Equip. room
Water supply; If marked , water supply and drainage system equipment and all
fittings shall be installed.
Centralized air-conditioning system shall be furnished for the Coal Handling Control
Building. Individual packaged systems shall be furnished for each room of remaining
areas requiring air conditioning. The above system shall be designed to maintain 17-23C
room temperature and 50 5% relative humidity.
The ventilation system shall be provided adequately to above each room to ensure the
room is kept acceptable temperature level for the equipment, facilities, etc and not exceed
40 C.
The pressurized ventilation system shall be provided with filtered and pressurized level
shall be not less than + 10 mmAq.
10.3.17.3.3
Water Supply and Drainage System
Water supply and drainage system including fixtures shall be provided at all necessary
places. Hot water supply using electric heater for meal room and shower must also be
provided.
10.3.17.3.4
Adequate number of water closets, urinals lavatories shall be provided in the toilets.
Sewage from water closets and urinals shall flow through separate sewage system having
adequate capacity and shall be led into the septic tank installed outdoor.
The capacity and structure of the septic tanks shall conform to local regulations, The tank
shall be of reinforced concrete and installed underground. Both digestion chamber and
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Revision 1
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leaching chamber shall have reinforced concrete wall, top slab and bottom slab. Manholes
shall be provided for each chamber for periodic maintenance and inspection
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TR room
Floor : epoxy paint
Wall : emulsion paint
Ceiling : emulsion paint
Stair(exterior)
Floor : epoxy paint
Ceiling : Acrylic paint
Stair(interior)
Floor : terrazzo tile
Wall : emulsion paint
Ceiling : emulsion paint
Corridor(interior)
Floor : terrazzo tile
Wall : emulsion paint
Ceiling : emulsion paint
HVAC room
Floor : epoxy paint
Wall : emulsion paint
Ceiling : emulsion paint
Battery room
Floor : chemical resistant paint
Wall : chemical resistant paint
Ceiling : emulsion paint
Toilet
Floor : unglazed ceramic tile
Wall : glazed ceramic tile
Ceiling : suspended plastic stripe shaped panel
Office
Floor : vinyl Tile
Wall : emulsion paint
Ceiling : suspended false ceiling
Gate House
Part 4 Section 10 Civil and Architectual Works
Revision 1
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Exterior Wall: Masonry paint or sand-lime brick with Owners logo and name
Interior Finishes:
Office
Floor : vinyl Tile
Wall : emulsion paint
Ceiling : suspended false ceiling panels
Toilet
Floor : unglazed ceramic tile
Wall : glazed ceramic tile
Ceiling : suspended plastic stripe shaped panel
10.3.18
Miscellaneous Facilities
(c)Landscaping
Part 4 Section 10 Civil and Architectual Works
Revision 1
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The Contractor must reserve sufficient space in the Site and provide the landscaping.
Minimum maintenance approach must be adopted. The concept must be to create an
environment within the Facility that is easily sustainable with a minimum of maintenance
(i.e. requiring minimum application of fertilizers, watering etc.)
Landscaping (grasses, shrubs, plants and trees) areas shall be not less than 10% total area
of Vinh Tan 4 power plant.
The Contractor must provide suitable hydrant systems for watering.
10.3.20
Others
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The Contractor shall prepare and submit the documents and drawings of all signs to the
Owner for approval.
(f) Blinds
The Contractor shall provide blinds which include blind boxes and rails for all windows,
which person can reach, in the rooms.
(g) Room name tag
The Contractor shall provide aluminum room name tags for all rooms.
(h) Station Point for Surveying
The Contractor shall install at least three (3) station points for surveying inside the main
power plant area which have the information of coordinates (National coordinates in
Vietnam, VN2000) and elevation (Hon Dau National altitudes, HN-72). The Contractor
shall prepare the station points at the beginning of the whole construction of the power
plant facilities. The station points will be used by the Contractor for construction and by
the Owner for his acceptance inspection. The station points shall be adequately stable for
the purposes.
10.3.21
Furniture/Office Equipment
Furniture and office equipment shall be provided as specified in Part 4 Section 12.
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10.4
10.4.1
Unless otherwise specified, the Contractor shall provide and pay for all materials, labor,
tools and equipment necessary for the execution of the Facilities. The Contractor shall not
employ anyone unfit or anyone not skilled in the Facilities assigned to him. The
employment of labor much be conform to Labors Law of RSV.
10.4.2
Quality
All materials used in the Facilities shall be of the best quality of their respective kinds as
specified herein, obtained from sources and/or suppliers approved by the Owner, and shall
comply strictly with the tests prescribed hereinafter, or where tests are not laid down in
these Specifications, with the requirements of the latest issue of the relevant Standards
specified herein or other Standards approved by the Owner.
The strength, quality and suitability of all materials shall meet the Technical Specifications
and/or be to the satisfaction of the Owner. Any material rejected by the Owner shall be
removed immediately from the Site and replaced by the Contractor at his own cost.
10.4.3
All materials used in the Facilities shall be subject to inspection and testing as provided in
the Contract and elsewhere in these Specifications. Unless otherwise stated, the costs of all
tests required in these Specifications or approved Standards shall be deemed to be included
in his bid.
10.4.4
No materials shall be used in the Facilities unless they have first been approved by the
Owner.
The Contractor shall submit to the Owner signed certificates from manufacturer or sole
distributor of equipment and materials to be furnished and installed by the Contractor,
certifying as to the kind, quality, rated capacity, quantity, performance and other
descriptions of the equipment and materials delivered under a receipt number and date.
No equipment or materials shall be erected, installed or applied such as electrical fixtures
and accessories, paint and varnish, equipment and accessories, cement and reinforcing
steel, concrete, G.I. and C.I. pipes, valves and fittings, plumbing and sanitary fixtures,
building materials and finishes, paint and waterproofing, etc., without the required
Part 4 Section 10 Civil and Architectual Works
Revision 1
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certificates.
Substitution of Materials
The Contractor shall submit a written request for substitution of materials in lieu of those
specified when deemed very necessary and urgent. Such request shall indicate the reasons
for substitution. No substitute material shall be used without written authorization from
the Owner.
In case of approved substitution of an inferior kind of material, a reduction in the contract
price equal to the difference in cost of the two kinds of materials shall be made. Market
prices at the provincial capital or at a commercial center agreed upon by the Owner and the
Contractor on the date upon which authority for substitution is granted shall be the basis of
said price reduction. Price differentials shall be determined and agreed upon immediately
by both parties and incorporated in the approved letter of substitution.
The Contractor shall submit written request for substitution at least one (1) month before
such materials are actually needed. Such request shall be accompanied by samples to be
substituted and corresponding certification as required in Clause 10.4.4 "Approval and
Certification of Materials".
10.4.7
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Testing House, Laboratory or Analyst approved by the Owner in order to check the
reliability of the manufacturer's works test data. Materials found to be unsatisfactory shall
be rejected. The cost of such tests and analysis, made at Site or elsewhere, on materials
which are subsequently found to be unsatisfactory shall be borne by the Contractor.
10.4.8
Workmanship
The quality and suitability of the workmanship provided by the Contractor shall be in
accordance with first class practice and to the entire satisfaction of the Owner. Owner's
inspection of the workmanship shall not relieve the Contractor of his obligation with
respect to the sufficiency of the workmanship by reason of no objection having been made
during the construction. Any work not entirely conforming to the requirements of the Bid
Drawings and Specifications will be rejected. The Contractor shall be fully responsible for
the demolition and reconstruction of any rejected works, including the provision of all
necessary materials at his own expense.
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10.5
10.5.1
PARTICULAR SPECIFICATIONS
Earthworks
10.5.1.1 General
The Contractor shall carry out all earthworks, including site clearance, topsoil stripping,
grading, excavation, reclamation, storage of selected material for re-use, disposal of spoil
material, backfill to foundation excavations, fill for roadways, fill and excavation with the
Specifications, Bid Drawings and Construction Drawings, or as directed by the Owner.
10.5.1.4 Excavation
10.5.1.4.1 General
Before the commencement of any excavation, the Contractor shall notify the Owner and
the existing ground profile shall be measured and agreed with the Owner.
All excavations shall be made in accordance with the lines and levels shown on the Bid
Drawings and the Construction Drawings, or as directed by the Owner to suit the actual
soil conditions encountered.
10.5.1.4.2 Classification of Excavated Material
Rock: Rock shall be considered as a solid block of material having a resistance and
structure which cannot be removed, demolished and crushed without using explosives and
breaking hammers.
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Revision 1
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Common: Common shall be considered any material except rock as specified in the
preceding paragraph, including earth, sand, gravel, conglomerates, loose pieces of solid
rock and soft or disintegrated rocks.
The Contractor shall apply to all excavated materials, regardless of their nature, and must
take into account in his Bid.
10.5.1.4.3 Side Slopes and Working Space
The lines and levels specified on the drawings are related solely to the requirements of the
permanent works. The Contractor must make all necessary allowance for such additional
excavation as he may be required for working space and for side slopes which are
sufficiently shallow to ensure the stability of the excavations.
10.5.1.4.4 Over-Excavation
All over-excavation performed by the Contractor, for whatever reason, shall be refilled
with selected backfill materials as specified, subject to the approval of the Owner at the
Contractor's own expense.
10.5.1.4.5 Drainage and Dewatering
The Contractor shall keep all excavations free from water. The Contractor shall provide
and maintain, at all times during construction, ample means and devices with which to
promptly remove and dispose of all water from whatever source entering the excavations
or other parts of the works and shall dewater by means which will ensure dry excavations
and the preservation of the final lines and grades of bottoms and slopes of excavations.
The Contractor shall provide the temporary cut off wall using steel sheet piles to avoid the
large volume ground water seepage to the excavated area.
10.5.1.4.6
Foundation Level
The foundation levels indicated on the drawings are subject to modification, where
necessary and as directed by the Owner, to suit the actual soil conditions encountered and
the Contractor shall make due allowance for this in his bid price for excavation.
The Contractor shall notify the Owner immediately on completion of every excavation and
obtain his approval of the foundation layer before any concrete or other material is placed
thereon. If any portion of an approved foundation is subsequently disturbed or loosened by
careless operations of the Contractor, the Contractor shall, at his own expense, remove all
defective material until a sound level is reached and shall replace it with concrete, or other
approved compacted material, to the previously approved foundation level.
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10.5.1.5.2 Materials
Fill material and backfill material for foundation excavations shall consist of well graded
soil, free of loam, roots, organic matter or other deleterious material and shall be selected
from the excavations or from approved soil collection area, as directed by the Owner.
Backfill along pipe trenches and embedded pipes shall be selected well compactable soil
materials, free from roots, stones or debris.
10.5.1.5.3 Placing
Fill materials shall be placed and spread in uniform horizontal layers across the full area of
the foundation without segregation. The thickness of each layer before compaction shall
not exceed 150 mm.
Fill in areas not intended to receive concrete foundations shall be placed and spread in
uniform layers not exceeding 300 mm before compaction.
10.5.1.5.4 Compaction
The type, size and efficiency of compaction equipment shall be subject to the Owner's
approval and shall be capable of achieving the specified degree of compaction.
The type, size and efficiency of compaction equipment shall be subject to the
Employer/Engineers approval and shall be capable of achieving the specified degree of
compaction. Minimum fill compaction will be as follows
Area to be Compacted
(%)
Structural Fills
90
95 (See Note 1)
Roads
95-100
Notes :
1)Structures include items such as plant equipment, buildings, switchyard equipment,
tanks, walls, retaining walls, and any other structures or equipment that are sensitive to
settlement.
Extreme care shall be taken when compacting material for the foundations of structures
and around the structures, pipes and other installations and, in such cases, the Owner may
direct the use of special methods and equipment.
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Adjustment of moisture content of fill or backfill by the addition of water after it has been
spread shall be done by a sprinkling method subject to the approval of the Owner, when it
is required.
10.5.1.5.6 Quality Control
The Owner will select samples of un-compacted materials and samples of compacted fill
and backfill for field and laboratory tests to determine whether they meet the specified
requirements. Such samples shall be provided and cost of tests shall be borne by the
Contractor.
Tests for un-compacted materials shall be in accordance with JIS A1210 or equivalent
method and tests for compacted materials shall be in accordance with JIS A1214 or
equivalent method. Each test shall be executed every 10,000 m3 according to the
instruction of the Owner.
Where fill or backfill does not have the specified density, the Owner may direct remedial
measures including additional compaction and the adjustment of moisture content or the
reduction of thickness of layers of material.
10.5.1.6 Cobble Stone
Cobble stones shall be hard, dense, durable natural stones or crushed stones of diameter not
less than 8 cm, and not more than 15 cm or not more than one-half the cobble stone
foundation thickness. Cobble stones shall be suitably mixed with various sizes according
to the above.
Filling-up stones shall be of the same material as the cobble stones but of diameter not
more than 4 cm.
The Contractor shall add filling-up stones to cobble stones and thoroughly compact the
material with equipment such as rammers finishing to the thickness in accordance with the
Construction Drawings.
10.5.1.7 Embankment
10.5.1.7.1 Scope
This section covers the performance of all works in connection with construction of the
embankment.
10.5.1.7.2 General
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(1)
(2)
Tolerance in centimeters
+5
-0
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b. Embankment slope
(perpendicular to slope)
+2
-5
The Owner may require that the Contractor remedy or remove at his own expense,
any material that exceeds the limits above specified.
The Contractor shall remove embankment material placed outside the prescribed
profiles if so directed by the Owner.
The Contractor shall remove from the embankment any material which in the
opinion of the Owner is unsuitable, and shall transport it to a prescribed disposal area
as instructed.
(2)
Material
Material for embankment can be clay, silt, sand, sand and gravel and rock fragment
with reasonably well graded or mixture. The material shall be free from mud, roots
or any other unsuitable organic material.
10.5.1.7.5
Material for compacted fill in the embankment shall be obtained from the excavation
surplus and/or from material collection areas and borrow areas where shall be approved by
the Owner.
Prior to commencing embankment work, the Contractor shall submit detail information for
candidate borrow areas and material collection area, material collecting method,
transportation method, quantity and quality of material, etc. to the Owner for approval.
10.5.1.7.6 Excavating, Processing and Moisture Conditioning of Fill Materials
(1)
General
The Contractor shall excavate, process and moisture condition embankment fill
materials so that, prior to hauling to placement areas, they meet the requirement set
forth in subclauses in this clause.
Fill material which has become segregated to the judgement of the Owner shall not
be incorporated into the permanent works.
The Contractor shall prepare and submit to the Owner for approval a method
statement about preparation, protection and exploitation of material collecting areas,
borrow area, quarries and other source areas as well as methods for processing and
stockpiling of materials before starting borrow operations.
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The Contractor shall submit full details of the equipment for the approval of the
Owner in advance of bringing them to site. The details shall give the plant
arrangement, site installation, the method of operation, flow charts, sizes of the units,
capacities, etc.
The plant shall include provisions and devices to facilitate the inspection of all
operations and sampling of materials at all times.
(2)
(3)
Excavating
(a) General
The Contractor shall employ, in the excavation of fill materials for the
embankment, equipment and procedures which will produce the maximum
quantity of uniformly blended materials fulfilling the requirements specified
for each material in subclause 10.5.1.7.4 -(2) hereof. Variations in gradation of
each material shall be kept to a minimum by excavating for each material over
as wide an area as practicable, and by excavating across the dip of the bedding
of different soils strata occurring in the material collecting area and the borrow
pits.
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Borrow Operations
The Contractor shall excavate and load the material mainly during the dry
seasons. The Contractor shall provide all measures necessary to dry out the
material collecting area and borrow area by drainage or prevent run-off from
the surrounding ground entering it, and for protection of prepared material, to
prevent it from becoming wetter.
Exploitation of the borrow area will be selective. The Contractor shall set out
and systematically exploit the borrow area by dividing it into sections, so that
one part may be loaded while other parts are being prepared.
In areas with homogeneous material, the excavation may proceed in layers or
over faces and the Contractor may use type of equipment.
In areas with stratified material the Contractor shall excavate across the soil
strata over the maximum attainable height of faces by means of front loaders,
wheel excavators, bulldozers or other similar equipment. Such faces shall,
wherever practicable, be at least 3 m in vertical height, with slopes not flatter
than 1 vertical on 3 horizontal. Should the material be too wet before loading
operation, it shall be spread in layers and left to dry. To facilitate this
operation, the material shall be worked by a heavy duty pulvi-mixer, harrows,
rollers and other suitable equipment so as to obtain the finest material possible
before loading operation.
Materials shall be hauled in equipment which will not unduly damage public
roads and which will not cause segregation of the materials being hauled.
(4)
Processing
Materials excavated for placement in the embankment shall where necessary, be
processed prior to delivery to the embankment, to remove such rock and soil
fractions as necessary to produce fill materials of the specified gradation.
It shall be the Contractor's entire responsibility to devise, furnish and operate such
processing equipment as is necessary to produce the required quantities of materials,
complying with subclause 10.5.1.7.4-(2) hereof, from within the material collecting
area, borrow areas, quarries and other source areas designated on the Drawings or
these Specifications.
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When, in the opinion of the Owner, the processing equipment and/or procedures
being employed by the Contractor are producing unacceptable gradation or
segregation of the different fractions within any material, the Contractor shall replace
or modify such equipment and procedures to eliminate such unsatisfactory operation,
to the satisfaction of the Owner.
Waste water from processing plant shall not be permitted to pollute any water course.
(5)
Stockpiles
In the event that excavation of suitable fill materials from borrow areas and quarries
proceeds at a faster rate than placing of the fill material in the embankment, the
excavated materials may be stockpiled in areas approved by the Owner.
In particular, the Contractor will care the stockpiling of fill material, in order to
utilize it during rainy seasons. Once filled to capacity, the fill material stockpile will
be protected against drying or wetting with plastic sheeting or other suitable
covering. Construction of such stockpile shall not take place in unfavorable weather
conditions. The stockpile of the fill material will have a volume for supplying the
embankment over the construction in the wet season.
10.5.1.7.7
(1)
General
No fill materials shall be placed by the Contractor on any part of the foundation
ground, until the foundation ground surfaces in that part have been inspected,
surveyed and approved by the Owner as ready for fill placement.
(2)
Unwatering
Unwatered foundations shall be kept free from water until the embankment has
reached the levels as shown in the drawings.
The surface of each portion of the foundation, immediately prior to placing the fill
shall be properly cleaned or where necessary moistened to obtain a good bond with
the fill.
(3)
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(4)
10.5.1.7.8
(1)
Placement of Materials
General
Fill materials specifically defined in subclause 10.5.1.7.4 (2) hereof, shall be placed
on the embankment as shown on the Drawings or otherwise directed by the Owner
and according to the lines and levels specified.
No brush, roots, topsoil, or other perishable or unsuitable materials shall be dumped
within the embankment.
No fill material shall be placed before the foundation or underlying layer of fill has
been approved by the Owner.
(2)
Equipment
The Contractor shall be completely responsible for the design, provision and
operation of all facilities and equipment necessary for the transporting of fill
materials from material collection area, borrow pits, quarry, excavations and
stockpiles to the final point of placement within the embankment and for the placing
of the same materials.
It is anticipated, however, that:
Spreading of fill materials will be carried out by bulldozers, motor graders or
other equipment at the Contractor's convenience.
The Contractor shall design, provide and operate such facilities and equipment in
such a manner that fill materials, when placed in the embankment, completely fulfill
the applicable requirements of subclause 10.5.1.7.4-(2). Where, in the opinion of the
Owner, the design or method of operation of the facilities and equipment provided by
the Contractor for the transport and placing of fill materials are producing, or will
produce, unacceptable segregation, wetting, drying, or other undesirable effects on
the fill materials, the Contractor shall modify such facilities and equipment, or
change the methods of operation, to the satisfaction of the Owner.
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(3)
(4)
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(5)
Haulage on Embankment
Dumping and spreading of cohesive material for embankment material, shall
generally be performed with the haulage and spreading units travelling
approximately parallel to their axis and in such a manner that there are no spaces left
on the fill between successively dumped loads. Material of different characteristics
shall be placed in such manner the contamination is avoided. However, in particular
areas, the Contractor shall, wherever in the opinion of the Owner this is practicable,
dump and spread fill materials in directions approximately perpendicular to their
axis.
(6)
Differential Elevations
The whole of an embankment under construction shall be kept at the same level
along its length during the entire construction time. Material shall be placed in such
a way that free and easy drainage of surface water will be possible.
Sufficient embankment width shall be maintained adjoining the contacts between
adjacent zones to provide at least one roller lane width for the proper compaction of
the fills at the contact lines.
All proposed differential elevation shall be submitted to the Owner for approval
before their implementation.
(7)
Protection of Embankment
The Contractor shall carry out normal protection and maintenance work necessary to
keep the embankment in a satisfactory condition until completion.
In the case of impending rain the surface of the fill shall be smoothened, compacted
and when applicable sealed by the passage of rubber tired equipment.
In order to reduce the effect of rain, the surface of embankment shall have a slope of
approximately 1%. In case of work interruption, the surface of the embankment shall
be sealed to protect it from the effects of rain, by transit of pneumatic tired rollers.
(8)
(9)
Specific Requirements
In addition to satisfying the general requirements given in this clause, the Contractor
shall place fill materials according to the following specific requirements:
During construction of fill, a smooth grade having an adequate crown shall be
maintained to provide drainage. Fill shall be placed in layers not more than 20 cm in
thickness before compaction unless permission by the Owner.
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General
The Contractor shall condition the embankment fill material so that its moisture
content on the embankment immediately prior to compaction is with in the
applicable limits, specified in subclause 10.5.1.7.9 -(4) hereof.
The Contractor shall be completely responsible for achieving and maintaining the
specified moisture content of embankment fill materials in accordance with the
requirements specified.
The quantity of water to be added to spread fill material shall be calculated from
moisture content tests and applied in a number of passes of the sprinkler tank unit
over the area.
(2)
(3)
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moisture content increase throughout the material; working with harrows, or other
suitable equipment and allowing to dry; removing, spreading and blending wet
material with selected dry material; complete removal of wet or dry material from the
embankment; and such other suitable methods which may be necessary and are
approved by the Owner.
Supplemental moisture conditioning on the embankment shall be carried out only by
sprinkler tank units of the type specified in subclause 10.5.1.7.9-(2) hereof.
The amount of water to be added to each layer of the fill shall be carefully controlled
to avoid the formation of pools on the surface during or after compaction.
(4)
Moisture Content
Embankment material shall have moisture content within the limits of two percent
(2%) below to two percent (2%) above the designated moisture content immediately
prior to compaction.
The "optimum" moisture content for embankment are that which permits the
achievement of the maximum dry density in the Modified Proctor Compaction Test
D 1557 T and Standard Proctor Compaction Test D 698 of the ASTM standards.
Material for drains and filters has no limitations for the moisture content.
Between each pass of sprinkler tank unit the fill material shall be turned over by disc
harrow, rotary cultivator or plough to uniformly distribute the added water
throughout the depth being treated.
10.5.1.7.10
(1)
Compacting
General
After each layer of fill materials has been dumped and spread and if necessary finally
conditioned to the correct moisture content, it shall immediately be compacted by the
applicable number of passes, specified in subclause 10.5.1.7.10-(5) hereof.
Compaction of spread fill material shall not commence until the water content and
the thickness of the layer have been checked by the Contractor, approved by the
Owner, and are within the specified range.
Adjustment in compaction passes to that specified in subclause 10.5.1.7.10-(5)
hereof.
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(2)
Definitions
Pass or Full Pass
Pass or full pass is defined as the action achieved when all portions of the surface of
a layer have been traversed at least once by the compacting surfaces of the
compactor.
Single Pass
Single pass is defined as the continuous motion of the compactor in one direction
only.
For vibratory rollers, one pass (full pass) shall consist of one single pass of each
roller; that is one single pass of two rollers coupled one directly behind the other
shall constitute two passes. During compaction with pneumatic rollers one pass (full
pass) shall be deemed to be two or more single passes of the equipment until the
whole surface is completed. On the second or third pass, the tires of the pneumatic
roller shall pass over the areas between the previous tire tracks which were not
compacted.
(3)
Equipment
(a) General
The Contractor shall compact fill materials with the equipment hereinafter
specified.
Such equipment shall be designed and constructed in accordance with general
practice for such equipment, and each machine or unit shall be operated by a
man experienced in handling the particular make of machine or unit.
When compacting rollers are operated in sets or tandem, or sets of rollers are
operated one behind the other in the same track, all rollers operated in this
manner shall be of the same general dimensions, same widths, essentially the
same weights, and having the same weights, and having the same operating
characteristics.
The Contractor shall, prior to shipping compacting equipment to the Site,
submit to the Owner manufacturer's data giving all dimensions, weights, and
complete technical data, including descriptions of applied forces.
(b)
Vibrating Rollers
(i) General
Vibrating rollers shall be equipped with a device to vary the frequency and
amplitude of vibrations and which measures the frequency of vibration.
The power of the engine driving the vibrators shall be adequate to maintain
the specified frequency and centrifugal force under the most adverse
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1 t, min
10 kg/cm, min
Diameter of drum
60 cm, min
2 t, min
Type of traction
self-propelled
10 t, min
45 kg/cm, min
Diameter of drum
60 cm, min
Centrifugal force
20 t, min
Amplitude
1.5 - 1.8 mm
Type of traction
Self-propelled or tractor-drawn
6 t, min
28 kg/cm, min
Diameter of drum
Centrifugal force
16 t, min
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vibration
Operating
range
Amplitude
1.5 - 1.8 mm
Number of feet
Length of feet
10 - 15 cm
100 -200 cm
Type of traction
self - propelled
The feet shall be staggered and uniformly spaced on the drum. The roller
shall be well maintained so that the face area of the feet is always greater
than the minimum specified and the cleaning bars at their maximum length.
(c)
(d)
(e)
Minor Compactors
Minor compactors to be used for working in areas not accessible to large
rollers and for finishing works shall consist of small vibrating rollers, plate
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vibrators, heavy duty power driven rammers and tampers and light pneumatic
rollers.
These minor compactors shall be capable of producing densities at least equal
to those produced by the vibratory rollers specified. All such special
compactors may be subject to disapproval by the Owner. Special compactors
which do not obtain the required densities with reasonable numbers of passes
of each layer, and at a production rate consistent with the adjacent
embankment, shall not be used in the works.
Cost of compaction by minor compactors will be included in the unit prices
stipulated for the various embankment fills.
(f)
Alternative Equipment
The Contractor may request, in writing, permission from the Owner to use
equipment of a different size and type in place of the equipment specified
herein. However, the Owner, before considering or granting such request, shall
require the Contractor to furnish evidence satisfactory to the Owner that the
equipment proposed for use by the Contractor is capable of producing results
equal, to or better than, those which can be produced by the equipment
specified herein.
The evidence will include compaction of test fills outside the limits of
embankments.
(4)
Compaction Procedures
After spreading, and when moisture content is within the allowable limits, the fill
material shall be compacted.
Compaction of each layer of fill material shall proceed in a systematic, orderly, and
continuous manner so as to ensure the specified layer thickness and pass by the
compactors. Rolling shall in general be performed parallel to the direction of fill
placement.
Before spreading a new layer on a compacted one, the compacted layer shall be
scarified by approved means in order to achieve layer adherence.
The Contractor shall employ special means of compacting fill materials at locations
where it is impracticable to use the equipment and procedures specified for
compacting of the bulk of the fill in the embankment. Such locations shall be those
listed in subclause 10.5.1.7.8-(3) for the special means of placing.
Fill materials compacted by special compactors, because of the location of such
materials, shall achieve at least the densities equal to those obtained with the
specified roller.
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Each layer of fill material in roller turning areas shall be rolled perpendicular to the
normal rolling pattern, to obtain compaction equal to the remainder of the fill in the
zone. The Contractor shall take care when operating compacting equipment adjacent
to structures and abutment compacts, and any damage to structures, or shattering of
abutment or foundation materials, shall be repaired at the Contractor's expense.
Roller shall be operated in parallel strips with each strip overlapping the pervious one
by not less than 40 cm.
(5)
Specific Requirements
In addition to satisfying the general requirements given in the previous subclause the
Contractor shall compact fill materials according to the following requirements:
All layers shall be compacted before the next layer is spread, the area of compaction
during construction shall be maintained at a uniform level. The material shall be
spread and compacted in layers covering as great an area as possible.
The fill material shall be normally spread in layers 20 cm thick in order to obtain a
uniform density throughout the full depth of the compacted fill. Compaction of
layers more than 20 cm thick, and not exceeding 30 cm, shall be subject to the
approval of the Owner.
The dry density of the compacted material shall be tested by means of samples
obtained from each layer 100% of the samples shall equal or exceed 95% of the
maximum dry density for modified Proctor Compaction Test ASTM D 1557.
10.5.1.7.11
(1)
Quality Control
General
All testing works necessary for controlling at the Site, the quality of fill materials and
the fills placed in the embankment shall be carried out by the Contractor in
accordance with the Owner's directions.
The Owner will check and analyze all the works performed by the Contractor in
order of ensuring that the Contractor is complying with the quality requirements and
perform all such supplementary sampling and testing, independently of the
Contractor, to ascertain that the quality of fill materials are fully in compliance with
the Specifications.
The performance of such supplementary tests by the Owner shall not constitute
grounds for claims by the Contractor for additional compensation or an extension of
time.
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(2)
Laboratory
The Contractor shall provide all necessary qualified staff and a fully equipped
laboratory capable of performing all tests necessary to fulfill his obligations for the
supply, placement and compaction of fill which meets the Specifications.
(3)
Testing Standards
Testing procedures for fill materials and earthworks shall be as designated below or
the latest revision thereof.
Type of Test
Standard
USBR
Earth
Manual
ASTM D 2049,JIS A1224
Liquid limit
Plastic limit
Specific gravity
Los
Angeles
Soundness of aggregate
(4)
abrasion
test ASTM
C
ASTM C 88
131,JIS
A1211
Page 91 of 247
The test necessary to determine the optimum dry density shall be the case of the
Contractor, and will be carried out in his laboratory. The Contractor shall obtain
sample along the center line at intervals not greater than 200 m, and in any case
wherever is apparent in the soil characteristics. As the height of the embankment
varied, the Contractor shall obtain a first sample at a depth from 0.5 to 1.0 m below
the surface of the embankment and a second one at a depth from 1.0 to 0.5 m above
the embankment. In the case of shallow embankment the first sample will suffice.
Where the majority of the fill material will be obtained from material collection area,
borrow pits, the tests will be carried on the actual area where the pit will be opened.
The samples will be obtained at a depth from 0.75 to 1.5 m below natural ground
level.
(5)
(6)
Control of Compaction
The Contractor shall take samples and perform tests on foundation and sections of
compacted fill at the frequency set out below and where directed by the Owner to
check that the relative compaction and water content or relative density have been
achieved, before submitting the area and results to the Owner for approval. The test
results shall be submitted to the Owner.
No section of fill shall be submitted to the Owner for approval unless at least three
results are available, no matter the volume placed.
Control of compaction of canal embankment shall take at lease two samples for each
day of work and for each layer compacted in the day.
10.5.1.7.12
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(1)
Maintenance
The Contractor shall maintain the embankment, during and after construction, in a
manner satisfactory to the Owner, until the final completion and acceptance of the
Facilities.
(2)
Clean-up
During placement of fill materials, the Contractor shall at all times keep the surfaces
and slopes of the embankment free from accumulations of rubbish, and rejected or
unsuitable fill or waste materials, to the satisfaction of the Owner. On completion of
the Facilities, the Contractor shall remove from within the limits of the embankment
all constructional plant, surplus materials, waste materials and rubbish and shall
leave the embankment, in a neat, clean and presentable condition, all to the
satisfaction of the Owner.
(3)
10.5.1.7.13
Test Fills
The Contractor shall construct test fills for the embankment fill material at the Site prior to
starting the placement of fill in the embankment.
The test fills embankment shall be constructed at the designated area by the Owner,, and
shall be started at two (2) weeks prior to the Contractor's start of fill placement.
The objectives of these test fills and experimental placement operations will be to check
the suitability of the layer thicknesses and numbers of roller passes specified in subclause
10.5.1.7.10 -(5) hereof; to determine the most suitable vibratory roller frequencies; and to
determine the roller optimum moisture contents. It is anticipated that this work will
involve the placement of materials from different borrow areas or points of the same
borrow area, in different layer thicknesses, at different moisture contents, and in separate
lanes for compaction by different speed, frequencies, and numbers of passes.
10.5.2
Dredging
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10.5.2.1 General
The Contractor shall carry out dredging works for the area in front of the cooling water
intake and outfall.
Before commencing dredging works, the Contractor shall submit details of the
dredging method to the Owner for his approval.
The sequence of dredging works shall be in accordance with the approved
construction method.
10.5.2.3 Depth
(a)
(b)
Dredging shall be carried out to the depth specified in the specifications and on the
Bid/Construction drawings.
The Contractor shall perform the dredging work in a manner not to disturb sand and
silt at a place close to a structure, not to unnecessarily loosen the rock base or not to
result in over-dredging.
If over-dredging occurs at the foundation of a structure, the Contractor shall fill the
over-dredged area with granular material as approved by the Owner.
The Contractor shall carry out trimmings as necessary to produce stable slopes
throughout.
The Contractor shall be responsible for all setting out and carrying out of soundings
and shall afford all facilities for checking as required by the Owner.
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(b)
The Contractor shall carry out pre and post dredging soundings at dredging area and
all necessary interim soundings. The Contractor shall demonstrate by means of
sounding and sweeping that all the dredged area have been satisfactorily dredged
prior to final acceptance by the Owner.
10.5.2.7 Others
The Contractor shall perform the dredging works making efforts not to pollute the sea area
and not to damage the existing facilities such as outfall of drainage channel for rainwater
from mountain area to be constructed by the Owner prior to the commencement of
dredging for cooling water intake construction, and shall take care for safe navigation of
other ships and barges including compensation for existing navigation aids if necessary.
10.5.3
Masonry Works
10.5.3.1 General
This section is for all masonry work necessary for the power plant facilities in accordance
with the Bid/Construction Drawings including but not limited to the supply and placing of
armor stones, rubble stones and quarry-run rock for the intake, outfall of the cooling water,
and others.
The Contractor shall submit sample stones to the Owner for his approval prior to the
commencement of works.
The various stones shall be tested for their properties.
Property
Standard of Testing
ASTM, C127-81
Water Absorption
Uni-axial Compression
ASTM C170-50
Abrasion
ASTM C131-81
Weathering Soundness
ASTM C88-76
Petrological examination shall be carried out. The Contractor shall furnish test
certificates from an approved Testing Laboratory and a qualified petrologist in
respect to the rock proposed to be used.
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(c)
(d)
(e)
(f)
The procedures in items above shall be repeated if the Contractor proposes to change
the source of material or if the material at an approved quarry differs from the
samples previously submitted and approved.
Armor and rubble stone shall not be flat, spherical, tubular, or slender. The stones
shall be free of incipient fractures and seams, solid, hard and able to withstand
weathering and impact of wave action. The stones shall be free of foreign matters to
insure proper interlocking with the least voids.
The Contractor shall submit the proposed range of stone sizes to the Owner for
approval.
Armor stones shall be as near cubical as possible. The maximum dimension of each
stone shall be less than 2.5 times the minimum dimension.
The shape must be angular stone or broken stone in angular shape or quarried rock
such as blasted rock.
The weight of stones used for armor layer shall be within 20% of the approved
weight.
The average weight of armor stones shall not be less than the weight approved by the
Owner.
The following are the limits of tolerance for the properties:
Specific gravity
- min. 2.50
Water absorption
- min. 2.0
Compressive strength
- min. 850kgf/cm2
Abrasion loss
- max. 40%
Soundness
- max. 12%
(g)
Rubble stones shall be angular stone or broken stone in angular shape or quarried
rock such as blasted stone.
Each stone shall be heavier than approved minimum weight and the distribution of
the sizes must be reasonably spread over the range permitted.
The following are the limits of tolerance for the properties:
Specific gravity
- min. 2.4
Water absorption
- min. 5.0
(h)
Quarry run shall be run of rock or run of broken stone or pit run but shall not be
cobble shaped.
Not less than 85% of the material shall consist of hard, angular stone durable in
water with a specific gravity not less than 2.4 and weighing between 0.5 kg and 15
kg.
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Weathered, soft or small stones less than 0.5 kg shall not be more than 15 % of the
material.
(i)
The wash quarry run may be used as sub-base for the roads subject to the
requirements of Clause 10.5.15 of the Specification.
Sand proof sheet placed on the slope of revetment shall be woven synthetic fiber
with the following minimum requirements:
(i) Tensile strength
- min. 250 kg/ cm2
(ii) Permeability
- min. 1 x 10-3 cm/sec
(iii) Mesh size
- max. 200 x 100 microns
(iv) Resistance to oil and coal polluted sea water
(v) Resistant to ultra violet light for up to four (4) weeks exposure during
construction
Prior to the commencement of work, samples and table of quality shall be submitted to the
Owner for approval.
The method and sequence of placing stones shall be submitted to the Owner for his
approval before the work proceeds.
(b)
(c)
The placing of stones shall be directly carried out by crane, grab and dragline
equipment which may also be used for trimming and re-working the deposited
stones.
The placing of stones underwater shall be supervised by divers and the alignment
checked with sounding equipment.
(d)
The finished slope surface of armor stone and rubble stone shall be constructed using
templates or other approved methods so that the specified slopes will be obtained and
so that the thickness of the layers will be at least those shown on the
Bid/Construction Drawings.
(e)
Random fill armor stones shall be placed and set in accordance with the instruction
of divers so that they are not segregated and interlocked effectively.
(f)
Placing of armor stone shall commence at the toe of the slope and progress towards
the crest.
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(g)
(h)
(i)
Care shall be taken during the placing of stone adjacent to the cooling water intake
wall sheet piles to ensure that the pile heads are not displaced from their as-driven
position.
Armor stone which will be placed in the Outfall shall be specially selected so that the
profile as indicated in the Bid/Construction Drawings shall be correctly formed.
Sand proof sheets shall be securely anchored in position prior to placing rubble
stone. The sheets shall run from top to bottom of the slope and the minimum lap
between sheets shall be 50 cm.
Care shall be taken during the placing of the rubble stone to ensure that the sheeting
is not displaced or torn. Damaged or displaced sheeting shall be removed and relaid.
10.5.3.4 Inspection
(a)
Inspection will be made to confirm that the inter-mediate and final works have been
completed to the specified cross sections and lengths.
(b)
The survey for inspection shall be in accordance with the approved method.
The tolerance of the finished surface shall be as follows for the crest and slope shown
on the Drawings.
Riprap Armor Layer
Same range in weight
0.8 1.1 ton
+20cm 10cm
+30cm 15cm
10cm
+ 20cm. - 10cm
10.5.4
of + 0cm. - 10cm
10.5.4.1 General
The Contractor shall perform slope protection work for excavated and banked locations in
accordance with the Specifications and Bid/Construction Drawings, or as directed by the
Owner.
Part 4 Section 10 Civil and Architectual Works
Revision 1
Page 98 of 247
Page 99 of 247
10.5.4.4 Shotcrete
10.5.4.4.1
General
Cement
Cement shall comply with the provisions set forth in Clause 10.5.5.
(2)
(1 inch)
90 - 100
65 - 90
4.8 mm
(No.4)
45 - 75
2.4 mm
(No.8)
30 - 55
1.2 mm
(No.16)
20 - 40
0.149 mm (No.100)
0 - 10
(3)
Water
Water shall comply with the requirements set forth in Clause 10.5.5.
(4)
Admixture
Accelerating admixture shall be a fast setting and water resistant agent specifically
designed for pneumatically applied mortar. The admixture may be either liquid or in
powder, but must be in compliance with QCVN 16-3:2011/BXD.
10.5.4.4.3
(a)
Proportioning
The Contractor shall proportion the mixture for shotcrete so that the combination of
the ingredients develop the following minimum compressive strengths:
Compressive Strength (kg/ cm2)
Time
Class A
Class B
At 8 hours
30
At 72 hours
140
At 7 days
180
At 28 days
300
300
Pre-construction Tests
Test cylinders shall be prepared by the Contractor prior to work begins, in the
amount requested by the Owner, by shooting concrete vertically downwards into
molds of hardware fabric 19 mm (3/4 ") metal mesh to make cylinders 15 cm ( 6") in
diameter and 30 cm ( 12") high. Excess materials shall be moved for at least eight (8)
hours after being shot, during which time they shall be protected and treated in a
manner satisfactory to the Owner.
These cylinders shall be manufactured so as to represent as closely as possible the
quality of concrete to be placed in the works. Test cylinder shall be shot with the
same equipment, air pressure, nozzle tip, and water content as the concrete to be used
in the works.
Other preconstruction tests will be carried out shotcreting an inclined rock surface
and then obtaining core sample, as specified in the next subclause.
On the basis of the results obtained by the preconstruction tests, the Owner will
accept or refuse the mixtures prepared by the Contractor.
Field Tests
Field tests shall normally be executed as described for preconstruction tests.
At the request of the Owner, test specimens shall be obtained by core drilling from
the lining. Core samples shall be 7.5 cm (3") in diameter and obtained by diamond
core bit according to ASTM designation C42 "Method of Obtaining and Testing
Drilled Cores and Sawed Beams of Concrete".
The compressive strength of an individual Class of shotcrete placed shall be
considered satisfactory if both the following requirements are met:
* The average of three consecutive strength tests (tests composed of 2 cylinders)
equals or exceeds the required compressive strength;
* No individual strength test falls below the required compressive strength by more
than 50 kg/cm2 at 28 days.
10.5.4.4.4
Preparation of Surfaces
The surfaces in contract with the shotcrete shall be cleaned before laying operations, so as
to free them from unstable material or materials on which the shotcrete cannot stick such
as mud or shattered and rebound materials. If necessary, the surface shall be thoroughly
cleaned with water and compressed air; remaining water shall be blown away with
compressed air.
Where concentrated or scattered water inflows occur, the Contractor will trap and convey
this water to drains by suitable means. Under no circumstances shall shotcrete be placed on
a surface covered with standing or ruining water; water shall be withheld from the fresh
shotcrete until it has sufficiently set.
10.5.4.4.5
Equipment
All equipment required to perform shotcreting operations shall be subject to the approval
of the Owner.
The equipment used for measuring and batching concrete ingredients, for mixing, and for
placing of the shotcrete shall be of a recognized and proven type and of sufficient capacity
to maintain placing continuity.
10.5.4.4.6 Batching and Mixing
Placing
The shotcrete shall be placed in one or more layers to the thickness as directed by the
Owner so that at no time does sloughing of the placed concrete take place. If the
application of a succeeding layer has to be delayed such that the underlying layer has
started to take its initial set, the application of that succeeding layer shall be delayed until
its application will not disturb the initial setting process.
The placing of the shotcrete shall be performed by experienced personnel in a
workmanlike and efficient manner, using proper air pressure, water pressure, and hose
length. In addition to the equipment operator and nozzle-man one or more men shall be
present during the spraying operations to remove the rebounded material which under no
circumstances shall be used again as spray materials.
The Contractor shall furnish and install approved measuring pins to the surface for the
purpose of indicating the thickness of the required shotcrete layer. Pins shall be so
designed as not to cause infiltration of water through the shotcrete and shall be installed at
1.5 m centers in two transverse directions and at other locations as required by the Owner.
Pins shall be strong enough to withstand the application of the shotcrete.
The thickness in place shall be in any point not less than the required values
10.5.4.4.8
Curing
The curing of the shotcrete shall be performed in accordance with the requirements of
clause 10.5.5.
10.5.4.4.9
Drainage Holes
Where water seepage may cause hydrostatic pressure between the rock and the shotcrete
layer, the Contractor shall execute drainage holes penetrating into the rock to not less than
50 cm depth. The pattern of such holes shall be fixed by the Owner.
General
This clause deals with the supply and installation of welded wire and chain-link fabric to
cover ground surfaces in such a way as to provide protection from falling rock/soil
fragments or to reinforce the shotcrete, for open works, where required on the drawings or
directed by the Owner.
10.5.4.5.2
Material
Welded wire fabric shall be of square mesh type and shall comply with ASTM A185
standard specification.
Wire spacing and wire diameter shall range from 100 to 140 mm and from 4 to 6 mm
respectively.
Chain-link fabric shall comply with ASTM A 392, Class 2 zinc coating.
10.5.4.5.3
Installation
Prior to the installation work, the welded mesh and chain-link fabric shall be cleaned from
possible scale, intensive rust, mud, grease, oil, wax or other foreign matter. The placing on
rock surfaces shall be carried out by means of anchor bars, so that the fabric remains
stretched and steady.
When the fabric is used for protection, it shall be fixed as close as possible to the surfaces,
where as when it is used for shotcrete it shall be placed at about half thickness of the layer
to be applied.
The joints of the fabric shall be reduced to the least number possible, according to the work
necessities, and shall be performed overlapping one mesh.
When the fabric is used for protective purposes, the Contractor shall immediately, prior to
placing concrete against it, satisfactorily remove any loose debris trapped between the
ground surface and the mesh.
10.5.5
Concrete Work
10.5.5.1 General
This specification covers the performance of all concrete work for the permanent structures
in accordance with the drawings and specifications contained herein, including, but not
limited to, the supply of concrete materials, the supply, erection and removal of formwork,
the supply, fabrication and erection of steel reinforcement and embedded parts, mix design,
sampling and testing, batching, transportation, placing and compaction of plastic concrete
and curing and protection of the in-situ concrete.
10.5.5.3 Cement
10.5.5.3.1 General
Cement shall be either ordinary Portland cement (OPC), or blended Portland cement, or
sulfate-resistant Portland cement, compliant with QCVN 16-1:2011/BXD or equivalent
standards and shall be obtained from a source approved by the Owner/Engineer.
Sulfate-resistant cement or PBC with mineral admixtures shall be applied for all
foundations, sub-structures which is submerged or in contact with seawater/groundwater.
Based on the results of water/soil test results, the Contractor shall submit to the
Owner/Engineer for approval details of Sulfate-resistant cement or PBC with mineral
admixtures for concrete works for all foundations, sub-structures submerged in
groundwater or seawater.
10.5.5.3.2 Storage
Cement shall be stored clear of the ground in a dry, weathertight, ventilated structure with
adequate provision for the prevention of absorption of moisture and easy access for
inspection and identification. Cement shall be used in the order in which it is delivered to
site and cement stored for more than 30 days shall not be used. Bagged cement shall not
be stacked higher than 14 bags.
10.5.5.4 Aggregates
10.5.5.4.1 General
The term "fine aggregate" shall mean that portion of aggregate with maximum size of
4.8 mm, which consists of natural or manufactured sands from a source approved by the
Owner. Fine aggregate shall be delivered to the batching plant in a state of uniform and
constant moisture content.
The term "coarse aggregate" refers to that portion of aggregate having minimum size of
4.8 mm and maximum size of 3.8 cm and any size, or range of sizes, within such limits.
Coarse aggregate shall consist of gravel, crushed gravel or rock, or a combination of both
from a source approved by the Owner. Coarse aggregate shall be delivered to the batching
plant in a state of uniform and constant moisture content.
10.5.5.4.2 Fine Aggregate
The fine aggregate shall be composed of fragments of clean, hard compact rock, and sand
with flaky elements shall not be accepted.
The maximum quantity of deleterious substances in the fine aggregate shall not exceed the
following limits:
% by weight
Material passing No. 200 sieve (ASTM C-117)
3.0
1.0
1.0
1.0
The sum of the percentages of all deleterious substances shall not exceed 5 per cent by
weight.
Part 4 Section 10 Civil and Architectual Works
Revision 1
U.S.
% by Weight
Passing
9.5
3/8
100
4.76
No. 4
95 100
1.2
No. 16
50 85
0.297
No. 50
10 30
0.15
No. 100
2 - 10
In addition to the grading limits shown above, the fine aggregate, as delivered to the
mixer, shall have a fineness modulus of not less than 2.30 but not more than 2.80.
The grading of the fine aggregate shall be controlled so that the fineness moduli of at
least nine of ten test samples, as delivered to the mixer, shall not vary by more than
ten per cent from the average fineness module of all previous samples.
At the option of the Contractor, the fine aggregate may be a combination of two or
more classifications or sizes, but the resulting combination shall be of uniform
grading within the limits specified above.
10.5.5.4.3 Coarse Aggregate
The coarse aggregate shall be composed of hard, clean, compact, durable rock fragments
conforming to the requirements of ASTM C-33.
The maximum quantity of deleterious substances in the coarse aggregate shall not exceed
the following limits:
% by weight
Material passing No. 200 sieve(relevant ASTM code)
1.0
Soft particles
2.0
1.0
0.25
1.0
The sum of the percentages of deleterious substances in each fraction discharged to the
mixer shall not exceed 3 per cent by weight:
Coarse aggregate failing to meet the following requirements shall be rejected:
(a) In abrasion tests using a Los Angeles machine, the percentage of wear shall not
exceed 40% after 500 revolutions (ASTM C-131)
(b) Specific gravity shall be not less than 2.60 (ASTM C-127).
(c) Chemical and/or physical soundness of the aggregate shall be confirmed not to cause
any harmful effects based on the results of chemical and/or physical soundness test
according to ASTM C 289 and/or ASTM C 227 and/or JIS A 5308 attachment
7,8(alkali-aggregate reaction test) or equivalent.
(d) Absolute dry density shall be not less than 2.5g/cm3
(e) Absorbing water rate is equal to or less than 3.0%
The coarse aggregate shall be well graded from fine to coarse. It shall be separated into the
following two size groups and graded as indicated :
Sieve Size
U.S. Standard
Square Mesh
50.8 mm
310.1 mm
25.4 mm
19.1 mm
9.5 mm (3/8)
4.76 mm (No. 4)
2.38 mm (No. 8)
Unless otherwise directed, the maximum sizes of coarse aggregate to be used in the various
parts of the works shall be as follows:
10.5.5.4.4
Maximum Size
General Use
38 mm
Heavy
concrete
Heavy walls and slabs
Walls slabs and beams from
0.3 to 0.75 m thick
19 mm
Storage of Aggregates
Aggregates shall be stored in such a manner as to prevent the inclusion of any foreign
material in the concrete, intermixing of the separate sizes prior to batching, segregation or
excessive breakage. No muddy traction equipment shall be operated on storage piles and
the stockpiling areas shall be provided with suitable drainage facilities.
10.5.5.4.5
Moisture Control
The free moisture content of the fine aggregate and the smallest size group of coarse
aggregate, as delivered to the mixer, shall be controlled so as not to exceed 4% and 2%
respectively, expressed as percentages by weight of the saturated surface-dry aggregate. In
addition, the amounts of free moisture in the fine aggregate and the smallest size of coarse
aggregate shall be not more than 0.5% during any one hour of mixing plant operation and
the variation in moisture content shall be not more than 2% during any 80 hours period of
mixing plant operation. The moisture contents of other sizes of aggregate shall be
controlled so that the aggregates are delivered to the mixers with the least possible amount
of free moisture and variation in moisture content. The Contractor shall accomplish the
required moisture control by free drainage of storage areas, mechanical dewatering devices
or such other methods as are approved by the Owner.
10.5.5.4.6 Sampling and Testing
Prior to approval of an aggregate source proposed by the Contractor, he shall provide
representative samples to the Owner, who will make such tests to determine whether
aggregates from such source will meet the requirements specified in Clause 10.5.5.4.2 and
10.5.5.4.3, but such approval shall not relieve the Contractor of responsibility for
compliance with the specifications. The costs of supplying, delivering and testing these
samples shall be borne by the Contractor..
During construction, the Contractor shall provide aggregate samples, taken in accordance
with ASTM sampling procedure, and shall perform the required tests at the frequency
shown in the following table.
Item
Frequency
Fine aggregate
(1) Sieve analysis
(2) Surface moisture test
(3) Organic impurities
(4) Chemical and/or physical soundness test
(5) Clay lumps test
once a day
twice a day
once a month
once a source
once a month
Coarse aggregate
(1) Sieve analysis
(2) Specific gravity test
(3) Clay lumps test
(4) Abrasion test
(5) Chemical and/or physical soundness test
once a month
once a month
once a month
twice a year
once a source
Surface moisture content of the aggregates shall be determined in accordance with relevant
ASTM code and used for regulation of the amount of water used for mixing.
10.5.5.6 Admixtures
Except the admixtures specified in the Specification, Admixtures shall be only applied
with the prior written approval of the Owner.
All admixtures shall be in compliance with requirements in QCVN 16-3:2011/BXD.
When the use of an admixture is directed or approved, it shall be added separately to the
mix and, whenever possible, shall be supplied by the manufacturer in ready-to-use liquid
form.
The Contractor shall engage an independent, recognized laboratory to carry out trial
concrete mix design tests and determine optimum mix proportions in accordance with ACI
377 using a recognized method. Subject to the approval of the Owner, the results of these
tests shall establish the mix proportions of the ingredients specified for each class of
concrete.
13 MPa
30 MPa
Concrete pavement
24 MPa
If the Contractor intends to use concrete which has different property from specified
property, the Contractor shall submit the class of concrete showing compressive strength,
maximum size of aggregate, maximum water cement ratio and slump to the Owner for his
approval.
Equipment
The Contractor shall provide a modern and dependable wet batch-type mixing plant having
sufficient capacity to complete the work within the established progress schedule. Dry
batch-type mixing plant shall not be used. Separate bins shall be provided in the plant for
the fine aggregate, the different sizes of coarse aggregate and for bulk cement when used.
Aggregates shall be weighed in separate weight batchers with individual scales, or
cumulatively in one weight batcher with a single scale. Bulk cement shall be weighed on a
separate weight batcher. Water may be measured by weight or by volume.
The concrete mixing equipment shall be capable of combining the materials into a uniform
mixture and of discharging this mixture without segregation. The mixer performance shall
be tested in accordance with designation 26 of USBR Concrete Manual, VII edition.
Adequate facilities shall be provided for accurate measurement and control of each of the
materials entering each batch of concrete.
Prior to the installation of the batching and mixing plant, aggregate handling facilities and
concrete conveying and placing equipment, the Contractor shall submit drawings showing
the general arrangement and details of plant and equipment for the approval of the Owner.
Cost for the above plant and equipment shall be included in permanent work cost.
Materials delivered to the batching plant shall be within the following limits of accuracy:
Material
10.5.5.9.2
% By Weight
Cement
1.0
Water
1.0
Aggregate
2.0
Air-entraining admixture
3.0
Mixing
The first batch of concrete materials placed in the mixer shall contain sufficient excess of
cement, sand and water to coat the inside of the drum without reducing the required mortar
content of the mix.
The concrete mix shall be air-entrained by an approved air-entraining agent which shall be
separately batched in solution by an accurate mechanical dispenser and distributed
uniformly throughout the mix.
The Contractor submit specifications of concrete mixing plant (included mixing times), at
least 30 days before the erection of concrete mixing plant for the approval of EVN
The mixing periods specified are based on the control of the speed of rotation of the mixer
and on the introduction of all of the mixing water before 1/4 of the mixing time has
elapsed. The mixing time shall be increased if, and when, in the opinion of the Owner, the
charging and mixing operation fails to produce the required uniformity of composition and
consistency.
The mixer shall rotate at a uniform speed for a minimum of 12 revolutions after all
materials have been placed inside and shall not be charged or operated in excess of the
10.5.5.10 Formwork
10.5.5.10.1
General
The Contractor shall design, supply, erect and remove all formwork and falsework,
including all materials, equipment and labor necessary to form the cast-in-place concrete
structures and surfaces specified herein and on the drawings. Formwork shall be designed
in accordance with ACI 347.
All formwork shall be classed as temporary works of this specification shall apply.
Formwork shall be strong enough to withstand, without distortion, all pressures resulting
from placing and vibration of the concrete and shall be rigidly and accurately fixed in
position.
Formwork shall be securely fastened to prevent loss of mortar and surfaces in contact with
concrete shall be uniformly smooth and true with no local defects.
Provision shall be made for all required openings, offsets, recesses, and embedded parts
and all exposed concrete edges or corners shall have 25mm x 25mm chamfers unless
otherwise specified or directed by the Owner.
10.5.5.10.2
Form Ties
Form ties shall be metal rods or bolts to the approval of the Owner. Form ties shall not
leave irregular holes or lead to repair marks that would detract from the specified finishes.
After removal of the forms, embedded form ties shall be cut not less than 3 cm below the
formed face of the concrete, except where finish class F1 is permitted, in which case form
ties may be cut at the formed face.
10.5.5.10.3
When the concrete is placed in the forms, the inside surfaces of the forms shall be free
from incrustations of mortar or other foreign materials. Before placing, the formwork
surfaces shall be oiled with a formwork oil of a proprietary brand approved by the Owner.
Oiling of forms shall not produce chemical deterioration or stains on the concrete surfaces.
10.5.5.10.4
Removal of Forms
Formwork shall not be disturbed until the concrete has hardened adequately. The
minimum time prior to removal of formwork shall be as specified in ACI 347, or as
directed by the Owner on the basis of site records and test results.
The Contractor shall give advance notice of intention to remove formwork and obtain the
approval of the Owner before proceeding.
10.5.5.10.5
Formed Finishes
Materials and methods for formwork shall be capable of achieving the following finishes
to formed surfaces, as defined in Clause 10.5.5.12.7.
Class of
Finish
Gradual
F1
-6, +6
-12, +12
F2
None
-6, +6
Finish F1 is a basic rough finish suitable for hidden or buried surfaces and shall apply to
formed surfaces for which no other finish is specified.
Finish F2 shall be suitable for surfaces permanently exposed to view. Formwork surfaces
shall impart a dense, even surface to the concrete with a regular pattern of horizontal and
vertical joints not less than 600 mm apart unless otherwise specified or directed.
10.5.5.10.6
Re-Use of Formwork
Re use of formwork shall be subject to the inspection of EVN and the following
requirements:
(a) Prior to re-use, formwork shall be carefully examined to assess requirements for
cleaning and repair necessary to achieve the specified concrete finishes. Holes from
bolts and ties shall be carefully plugged smoothly and flush with the form surface.
(b) Re-use of forms shall in no way delay or change the schedule for concrete placement
from the schedule obtainable if all forms were new and re-use of forms shall not
impart less structural stability to the formwork nor less acceptable finish or
appearance to the formed surface.
General
This section specifies requirements for the supply, fabrication and installation of steel bar
reinforcement for cast-in-place concrete, including all materials and measures necessary to
complete the reinforcement as shown on the drawings and specified herein.
10.5.5.11.2
Materials
Reinforcement bars shall be delivered to the site properly color coded or tagged according
to size and length. When tagged, means shall be provided to maintain identification after
bundles are broken.
Reinforcement bars shall be stored clear of the ground and segregated by size, length and
type.
10.5.5.11.4
Fabrication
Prior to fabrication of steel reinforcement, the Contractor shall submit detailed construction
drawings, prepared in accordance with the ACI Manual of Standard Practice for Detailing
Concrete Structures, for the approval of the Owner. Prior to installation of steel
reinforcement, the Contractor shall submit bar bending schedules for the inspection of the
Owner.
All fabrication shall be in strict accordance with the approved drawings and bending
schedules and shall meet the following fabrication tolerances:
Sheared length
Depth of truss bars
Stirrups, ties and spirals
Location of all other bends
10.5.5.11.5
25 mm
- 12 mm
12 mm
12 mm
Installation
Prior to installation, all loose mill scale, rust, oil, paint and any other coating which would
destroy or reduce bond between steel and concrete shall be removed.
All steel reinforcement shall be installed, positively secured and supported in strict
accordance with the approved drawings and bending schedules. Placing tolerances for
reinforcement shall be in accordance with ACI 117.
On completion of installation of steel reinforcement the Contractor shall notify the Owner
that it is ready for inspection. No reinforcement shall be covered up without the prior
approval of the Owner.
All water, wood scraps, and other debris shall be removed from areas where concrete is to
be placed and the areas thoroughly cleaned to ensure proper placement and bonding of the
concrete. Forms shall be oiled and sub-grades damp, but not wet, when concrete is placed.
When fresh concrete is to be placed on set concrete, a 1.0 cm thick layer of mortar shall be
applied by brush on the dry surface before the fresh concrete is placed. The mortar shall
contain the same proportions of sand and cement as the concrete mix.
At construction joints, the concrete surface shall be roughened by air-water jet, after it has
reached its final set but not more than 12 hours after its placing was completed, so as to
expose the aggregate.
All equipment and materials required for the proper placing, vibrating, finishing and curing
of the concrete shall be at hand prior to the placing of concrete.
The Contractor shall notify the Owner when all preparations, as specified above, have been
completed and are ready for inspection. No concrete shall be placed without the prior
approval of the Owner.
10.5.5.12.2
Transportation of Concrete
The Contractor shall provide equipment for conveying concrete from the mixer to the
forms without segregation or loss of ingredients and in an acceptable condition of
workability. The conveying equipment shall have sufficient capacity to complete the work
within the established schedule.
Transportation by truck mixers shall be permitted only when the mixers and their operation
are such that the concrete is uniform in consistency and grading throughout the mixing
batch. Any concrete retained in truck mixers requiring additional water to permit
satisfactory placing shall not be used.
In principle, transportation time of fresh concrete, which include the mixing time and
placing, shall be less than 1.5 hours..
10.5.5.12.3
Placing of Concrete
Concrete shall be deposited as nearly as possible to its final position and shall be placed in
layers not more than 30 cm thick. Concrete shall be placed at such a rate that it is at all
times plastic and will flow readily around reinforcement and embedded parts. Once
placing is started, it shall be a continuous operation until the lift is completed. The area of
placement shall not be more than that which can be completed in one pour in compliance
with this specification.
The time between placing of successive layers forming a lift shall be short enough to
permit a vibrator to penetrate the lower layer while the upper layer is being compacted.
The minimum time between completion of a lift and the commencement of placing of a
succeeding lift shall be 72 hours.
Pneumatic placing and pumping of concrete may only be used with the approval of the
Owner. In such a case, discharge lines shall be horizontal or inclined upwards. The
discharge end shall not be more than 3m from the point of placement and shall supply a
continuous stream of concrete without air pockets. Aluminum piping shall not be used.
During hot weather, special precautions, as directed or approved by the Owner, shall be
taken to ensure that the temperature of the concrete when it is placed does not exceed 30
degrees Centigrade. These may include, but shall not be limited to, the use of chilled
mixing water, cooling of aggregate or working at night.
Concrete shall not be placed in exposed areas during rain and, should it rain while placing
is in progress, the placed concrete shall be covered with vinyl or other impervious sheets.
Placing may be resumed only when rain stops well before initial set of the placed concrete
occurs. Otherwise, placing operations shall cease and the boundaries of the pour shall be
prepared as specified for construction joints.
Concrete shall not be placed under water except when specifically directed and authorized
in writing by the Owner. In such a case, placing shall be done from a bottom-discharging
watertight bucket or by termite pipe penetrating the previously placed concrete so that
Part 4 Section 10 Civil and Architectual Works
Revision 1
fresh concrete is always deposited below the surface and the operation is continuous until
completion of the pour.
10.5.5.12.4
Compaction
Curing
Concrete surfaces shall be kept continuously moist for at least 7 days after placing. Initial
curing of exposed surfaces shall be performed by atomized water spray positioned so that
all surfaces to be cured are constantly moist, or by a continuous layer of burlap kept
constantly wet. Hand sprinkling shall not be used except in conjunction with the burlap
alternative.
Forms capable of moisture loss, such as plywood forms, shall be regularly sprinkled with
water to avoid loss of moisture from formed surfaces of the concrete.
When approved in writing by the Owner prior to application, a curing compound
complying with ASTM C309 may be used and shall be applied in strict accordance with
the manufacturer's recommendations. The use of curing compounds may be disallowed
where tiling, painting or other special finishing operations are required, or for concrete
exposed to view where appearance is important.
10.5.5.12.6
Joints
Where shown on the drawings, or directed by the Owner, construction joints shall be
provided and preparation for these shall be in accordance with Clause 10.5.5.12.1 of this
specification. Where the Contractor proposes additional construction joints, he shall first
submit drawings and obtain the approval of the Owner.
Expansion joints shall be constructed only at the locations and in accordance with the
details shown on the drawings, or as directed by the Owner. The faces of the joint shall be
treated with two coats of asphaltic bitumen and the clearance between them shall not be
less than 50 mm. Expansion joints in slabs and beams shall be fitted with metal angles at
all corners and a top cover plate and, where specified or directed, shall be filled with
approved compressible joint filler and sealing compound.
Waterstop shall be extruded PVC of the sizes shown on the drawings, including all
necessary manufactured corner and junction pieces necessary to provide a continuous
system.
10.5.5.12.7
Finishes
Finishes for formed surfaces shall be class F1 or F2, as specified in Clause 10.5.5.10.5,
where abrupt irregularities shall mean offsets or fins caused by displaced forms and
gradual irregularities shall be deviations from a plane surface measured with a template 1.5
m long.
Finishes for unformed surfaces shall be class U1 or U3, for which irregularities shall be
defined as above except that gradual irregularities shall be measured with a template 3.0 m
long.
Finish U1 shall be achieved by screeding concrete surfaces to the required slopes and
grades and removing gradual irregularities exceeding 10 mm.
Finish U3 shall be achieved by screeding, mechanical floating and trowelling concrete
surfaces to the required slopes and grades, removing gradual irregularities exceeding 6
mm and finishing edges and joints with edging tools.
Where shown on the drawings, or directed by the Owner, special architectural concrete
finishes shall be provided as specified in Architectural Works, Technical Specifications of
this document.
10.5.5.12.8
Tolerances
The lines and levels for concrete structures shown on the Bid/Construction Drawings or
directed by the Owner shall be achieved to within the following tolerances:
Criterion
Height or Length
up to 3 m
0.5
3 m to 6 m
1.0
6 m to 15 m
2.0
15 m to 22 m
2.5
up to 3 m
0.5
3 m to 6 m
1.0
6 m to 15 m
2.0
6m
1.0
15 m
2.5
d) Thickness
All
0.5
All
0.5
a) Vertical
b) Elevation
c) Lines in Plan
Any concrete structure which does not comply with the above tolerances shall be repaired
as specified, or removed and reconstructed if so directed by the Owner.
10.5.5.12.9
Repair of Defects
The Contractor shall submit proposals for the repair of defects, the extent of which shall be
clearly marked on the concrete surface, in accordance with the USBR Concrete Manual.
All materials and procedures shall be subject to approval by the Owner on a step-by-step
basis.
All abrupt and gradual irregularities outside the specified tolerances shall be corrected by
rubbing with carborundum stone or grinding and this shall be performed before the
unformed finishing procedures specified in Clause 10.5.5.12.7.
Honeycombed areas shall be cut back to sound concrete and, where necessary, the depth of
cutting shall be increased but shall not result in partial exposure of reinforcement. Edges
of repaired areas shall be undercut and all friable materials removed using a sharp chipping
tool.
Wherever possible, repairs shall be carried out while the concrete is still green and curing
shall be interrupted for the shortest time and smallest area practicable. Materials and
procedures specified or directed for repairs may include use of proprietary non-shrink
grout, epoxy or latex based bonding agents, epoxy compounds and cementious grout,
mortar and concrete.
General
The Contractor shall perform tests, under the supervision and approval of the Owner, on
samples of concrete materials and fresh concrete ; and except as otherwise specified, such
tests shall be at the expense of the Contractor. The Contractor shall provide all equipment
and facilities such as a testing house, a compression testing machine, a constant
temperature water bath, molds for testing cylinders, etc. which are necessary for the
Contractor to perform the field tests specified hereto. Those equipment and facilities shall
be at the expense of the Contractor.
If any concrete materials or concrete work do not meet the specified requirements, the
Owner may immediately reject such materials or work, or may direct to carry out
additional tests before deciding whether to reject them.
10.5.5.14.2
Compression Tests
At least six (6) 150mm h 300mm test cylinders shall be made and tested for each
150 m3, or portion thereof, of each class of concrete placed in any one day. A compression
test shall be performed on each set of six (6) cylinders from one mixer batch and three (3)
cylinders will be tested at 7 days and three at 28 days. The compression test result shall be
the average of the strengths of the three 28 day specimens.
Each class of concrete shall be represented by at least five compression tests and shall meet
the following requirements:
(1) the average strength of any five consecutive tests shall be equal to, or greater than,
the specified strength.
(2) the strength of not more than one in any ten consecutive tests shall be less than the
specified strength.
10.5.5.14.3
Core Tests
When core tests are performed, they shall be tested saturated surface dry if the concrete
they represent shall be wet at any time in the completed structure and air dry if the concrete
they represent will be dry at all times. At least three representative cores shall be taken
from each member or area that is considered to be potentially deficient.
Concrete in the area represented by core tests shall be considered to be structurally
adequate if the average strength of each set of three cores is equal to at least 85% of the
specified strength and if no single core has a strength less than 75% of the specified
strength.
10.5.5.14.4
Other Tests
The Contractor shall perform the following tests for fresh concrete for each 150 cubic
meters, or portion thereof; of each class of concrete placed in any one day.
(a) Slump test (JIS A1101 or equivalent)
(b) Air content test (JIS A1128 or equivalent)
10.5.6.2 Design
10.5.6.2.1 General
The Contractor shall design all piles basically in accordance with the geotechnical data
shown on the Bid Drawings. Further detailed information of above mentioned geotechnical
investigations, as detailed borehole logs, the results of the geotechnical laboratory tests,
etc. will be supplied by the request of the Contractor.
If the Contractor is not confident that this geotechnical information is fully representative
of the ground conditions and entirely adequate for the detailed design of the piles for the
permanent works, he shall include an explicit statement to this effect in his bid. In that
event, the Contractor shall define such further geotechnical investigation which he
considers to be necessary, include the cost of such investigations and the scheduled time
for their execution in his Bid.
10.5.6.2.2 Codes and Standards
All piles shall be designed in accordance with relevant standards acceptable to the Owner,
shall also comply with all requirements of this section.
10.5.6.2.3 Design Calculations and Drawings
At least one (1) month for the following structures (Boiler Foundation, Turbine Building
including TG Foundation, Control Building, Main Transformer, CW Pump Station, Stack,
Jettys) and two (2) months for other structures prior to the commencement of piling, the
Contractor shall submit for the approval of the Owner detailed design calculations and
drawings together with a complete piling schedule showing the type, location, design
bearing capacity and proposed sequence of installation of all piles to be incorporated in the
permanent works.
He shall also submit for approval full details of the proposed method of installation, the
equipment to be used and the sources of supply of any pre-cast concrete or prefabricated
steel pipe material.
Approval of the Owner shall be subject to satisfactory pile loading tests, as specified
below. The Contractor shall revise and update the drawings and pile schedule, as and
when required by the Owner throughout the duration of the works.
10.5.6.2.4 Minimum Pile Spacing
The minimum spacing in plan between centers of adjacent piles shall be one meter or three
Part 4 Section 10 Civil and Architectual Works
Revision 1
10.5.6.8 Tolerances
All permanent piles shall be installed within 150 mm of their designated positions in plan
and the underside of the pile cap, as shown on the approved construction drawings. The
maximum inclination of any pile from its design center line shall be 1 in 75 and the top of
each pile shall be within 50 mm of its design level.
The work shall be executed with greatest care not to damage the steel pipe, and pollution
control measures shall be taken in order that matter such as slime will not be directly
disposed of to the sea.
During drilling, the elevations of soil and rock surface inside steel pipe piles shall be
measured, and the data submitted to the Owner.
10.5.7
Sheet Piling
10.5.7.1 General
This clause covers the design, supply and transportation, fabrication, installation,
construction and testing of all pipe sheet piles, u-shape sheet piles, anchor piles and anchor
works.
The Contractor shall, subject to the restrictions herein and the approval of the Owner,
select the type of sheet pile which he considers to be most appropriate for the location and
ground conditions on the basis of technical suitability, economy, availability of materials
and equipment, ease of installation, rate of progress of construction and his experience in
the performance of similar works.
10.5.7.2 Design
10.5.7.2.1
General
The Contractor shall design all sheet piles basically in accordance with the geotechnical
data shown on the Bid Drawings. If the Contractor is not confident that this geotechnical
information is fully representative of the ground conditions and entirely adequate for the
detailed design of the sheet piles for the permanent works, he shall include an explicit
statement to this effect in his bid. In that event, the Contractor shall define such further
geotechnical investigation which he considers to be necessary, include the cost of such
investigations and the scheduled time for their execution in his bid.
10.5.7.2.2 Codes and Standards
All sheet piles shall be designed in accordance with relevant standards acceptable to the
Owner, shall also comply with all requirements of this section.
10.5.7.2.3 Design Calculations and Drawings
At least two (02) months prior to the commencement of sheet piling, the Contractor shall
submit for the approval of the Owner detailed design calculations and drawings together
Part 4 Section 10 Civil and Architectual Works
Revision 1
with a complete sheet piling schedule showing the type, location, design bearing capacity
and proposed sequence of installation of all sheet piles. He shall also submit for approval
full details of the proposed method of installation, the equipment to be used and the
sources of supply of materials.
The Contractor shall revise and update the drawings and pile schedule, as and when
required by the Owner throughout the duration of the works.
Structural Steelworks
10.5.10.1 General
Work of this section includes the design, preparation of drawings and calculations, supply,
fabrication, assembly, erection and installation of all structural steelwork in accordance
with the requirements of the bid documents and drawings or as directed by the Owner.
10.5.10.2 Design
10.5.10.2.1
All design shall comply with the applicable codes and standards listed in Part 4 Section 1
and, in particular, with the AISC and AIJ codes, the AISC Handbook of Steel Construction
all local building codes or regulations.
10.5.10.2.2
The Contractor shall submit for approval by the Owner detailed design calculations and
drawings as follows:
(a) Design calculation for each building.
(b) Working drawings showing the general arrangement of each structure, designation
and sizes of all members.
(c) Working drawings showing details and connections.
(d) Working drawings showing splice details.
10.5.10.2.3
Design of Connections
Joint eccentricities shall be taken into account and special consideration shall be given to
the design of connections for members subjected to torsion.
All bolted connections for structural members shall be designed as friction type
connections.
The use of rivets will not be permitted.
All connections subject to significant seismic loading shall be designed so as to develop
the full yield strength of the connected members prior to yield in the connecting materials.
10.5.10.2.4
Full account shall be made in the design for all temporary loads and stresses which may
occur during fabrication, assembly, transportation or erection.
10.5.10.3 Materials
10.5.10.3.1
General
All steel shall meet the requirements of ASTM or equivalent unless specified or directed
otherwise.
The Contractor shall supply the Owner with certified manufacturers' mill tests for all
materials and structural components prior to delivery.
10.5.10.3.2
Materials for plates, bars and structural shapes shall comply with ASTM or equivalent as
approved by the Owner.
10.5.10.3.3
Bolts
Bolted connections for structural members shall be friction type made with high strength
friction grip bolts which meet the requirements of ASTM or equivalent as approved by the
Owner. The bolts, except where the above standard conflicts with recommendations of the
manufacturer of the tension control (T.C.) bolts, shall be used in conjunction with T.C.
bolts.
With the exception of site connection for sheeting rails, purlins, handrails and similar
non-structural members for which black bolts may be used, and certain specified in-situ
welded connections, the site connections shall be joined with approved type of high
strength friction grip bolts.
10.5.10.3.4
Electrodes
Electrodes for metal arc welding shall comply with the requirements of relevant AWS
codes.
Inspection
The Contractor shall provide all facilities for the inspection of the work at all stages by the
Owner at the Contractor's works and those of his sub-contractors. All work shall be
subject to inspection before shipment to the site.
10.5.10.4.2
Notice
The Contractor shall give such reasonable notice to the Owner of the progress of the work
as will enable the inspection, examination and testing as required.
10.5.10.4.3
Samples
Samples of materials and workmanship to be employed in the Facilities may be called for
at any time by the Owner.
10.5.10.4.4
Work Tests
The Contractor shall arrange for all materials to be tested at the manufacturer's works and
when required in the presence of the Owner. When materials are obtained from a
supplier's stock, the Contractor shall,
(1) by means of identification marks stamped on the materials together with the
manufacturer's test certificate, show that such materials complies with the
requirements specified herein; or
(2) arrange for samples to be taken and tested to prove the requisite quality. Copies of
all test certificates shall be submitted.
10.5.10.4.5
Rejection
Notwithstanding compliance with Clause 10.5.10.4.4 nothing shall affect the right of the
Owner to reject materials found not suitable after delivery to the site.
10.5.10.4.6
The Owner reserves the right to require independent analysis and tests on the materials by
an analyst or testing laboratory selected by him, in order to check the Facilities, analysis
and tests. For this purpose the Owner may take drillings for analysis and have pieces cut
out side by side with pieces subjected to test in the workshops. Should the comparison of
the result of any independent analysis or test be unsatisfactory, the materials represented
will be rejected. All incidental cost for the above shall be borne by the Contractor.
10.5.10.5 Fabrication
10.5.10.5.1
General
All structural steel, before and after fabrication, shall be flat, straight or true to shape and
free from twists within the specified tolerances.
10.5.10.5.2
Shop Drawings
Prior to the inspection of fabricated or assembled materials, the Contractor shall submit for
inspection of the Owner, detailed shop drawings showing all materials, fabrication details
and member weights.
Fabrication shall not commence until all shop drawings have been received, revised as
required and approved in writing by the Owner.
10.5.10.5.3
Identification
At all stages of fabrication, all structural steel shall be clearly identified, by grade, by color
marking or such other system as the Owner has approved or directed.
10.5.10.5.4
Cutting
Cutting may be by sawing, shearing, cropping or machine flame cutting. Manual flame
cutting shall be allowed only with written approval of the Owner.
10.5.10.5.5
Preparation
Edges shall be free from any defects or distortions which would adversely affect the
serviceability of the member. All burrs and similar defects shall be carefully removed.
The edges of flame-cut plates shall be machined to remove notches and heat affected
zones.
The abutting surfaces of joints which depend on contact for the transmission of load shall
be accurately prepared to butt over the full contact area. Steel base plates having a surface
area greater than one square meter shall be provided with 50 mm diameter grout holes.
10.5.10.5.6
Shop Welding
All shop welding shall be in accordance with AWS D1.0 and all welding procedures shall
be subject to the approval of the Owner. All welds shall be visually examined in
accordance with AWS D1.1.
Part 4 Section 10 Civil and Architectual Works
Revision 1
Splices in beams, webs of girders, girder flanges and tension butt splices shall be subject to
full radiographic examination in accordance with AWS D1.1.
Full penetration tee or corner joints and such other joints which are designated by the
Owner, shall be examined ultrasonically in accordance with AWS D1.1.
Flange to web fillet welds or beams or girders shall be examined by magnetic particle
methods in accordance with AWS D1.1 for at least ten percent of the length fabricated.
10.5.10.5.7
Parts to be connected by fitted bolts and pins shall be tightly and securely clamped together
and the holes drilled through all the thicknesses in a single operation and subsequently
reamed to size after welding and all other fabrication procedures have been completed.
10.5.10.6 Assembly
10.5.10.6.1
General
Component parts shall be assembled in such a manner that they are not bent, twisted or
otherwise damaged and shall be prepared so that any specified camber is attained.
10.5.10.6.2
Holes for the assembly of built-up sections shall be drilled after the members have been
fabricated and all burrs shall be removed before assembly. All matching holes for
fasteners or pins shall register accurately one with another so that the fasteners can be
inserted freely through the assembled members in a direction perpendicular to the faces in
contact.
Drifting to align holes shall not distort the metal or enlarge the holes. Members which
cannot be aligned for assembly without enlargement of the holes shall be rejected.
10.5.10.6.3
Bolted Connections
The joined parts of bolted connections shall be firmly drawn together and, where
necessary, washers shall be tapered or otherwise suitably shaped to provide a satisfactory
bearing surface for bolt heads and nuts. The length of each bolt shall be such that, after
tightening, at least one complete thread projects beyond the nut and there is at least one
complete thread between the nut and the unthreaded portion of the shank.
10.5.10.6.4
Hollow Sections
Unless special corrosion protection is provided by other means, the interior of all hollow
members, whether structural or fabricated hollow sections, shall be sealed so as to prevent
the ingress of moisture.
Where so required by the design, the ends of circular hollow members may be flattened or
otherwise formed for connections provided that the change of section is gradual and the
method employed does not injure or deface the material.
10.5.10.6.5
Identification
Each steelwork assembly shall be clearly and distinctly tagged and marked before delivery
in accordance with an approved marking schedule to facilitate erection. The tags and
markings shall clearly identify the location of the assembly in the completed structure and
its relationship to other members and assemblies.
10.5.10.6.6
Protective Treatment
Surfaces which are not in contact, but which will be inaccessible after assembly, shall
receive the full specified protective treatment before assembly.
10.5.10.6.7
Inspection
Prior to delivery to the site of any fabricated or assembled materials, the Contractor shall
carefully check all items for compliance with the requirements of this specification and
shall confirm in writing to the Owner that this has been done.
At all stages of fabrication and assembly, the Owner shall have full access for inspection
and the performance of any additional checks or tests which he deems to be necessary.
10.5.10.6.8
Transportation
Prior to delivery to the site of any fabricated or assembled materials, the Contractor shall
submit, for the approval of the Owner, full details of the proposed method of
transportation, the proposed transportation route and the proposed delivery schedule.
The Contractor's transportation plan shall comply with all local regulations and by-laws
and the Contractor shall obtain all necessary permits or licenses required in connection
therewith.
10.5.10.7 Erection
10.5.10.7.1
General
Erection of structural steelwork shall comply with ASTM specifications, the AISC Code of
Standard Practice or equivalent. All structural steel shall be accurately erected true and
plumb on the foundations and to the elevations shown on the approved drawings.
10.5.10.7.2
Erection Drawings/Procedure
The Contractor shall submit for approval by the Owner detailed erection drawings/
procedures.
The erection drawings/procedure shall show the sequence of erection of all structural steel
members and assemblies, details of all temporary supports and all information required by
the erection personnel and equipment.
The erection drawings/procedure shall clearly indicate all cases where erection loads and
stresses are critical to the design of a member and these shall have been considered in the
design in accordance with Clause 10.5.10.2.4.
Erection shall not commence until all erection drawings/procedure have been received,
revised as required and approved in writing by the Owner.
10.5.10.7.3
Storage
All steel materials prior to painting, fabrication and erection shall be kept clean and laid
out or handled in such manner as not to cause adverse effect or damage on materials.
Direct contact with cement, soil and other harmful objects shall not be allowed for all steel
materials.
10.5.10.7.4
Temporary shoring or bracing shall be used wherever necessary to accommodate all loads
and forces to which the structure may be subjected, including those due to erection
equipment and the operation thereof, and shall be clearly shown on the erection drawings.
Such shoring or bracing shall not be removed as long as it is required for safety and then
only with the approval of the Owner.
10.5.10.7.5
Alignment
As erection proceeds, all work shall be securely bolted to take care of all dead load, wind
and erection stresses, but final bolting shall not be done until the work has been properly
aligned.
Each part of a structure shall be aligned as soon as possible after it is erected. Members
shall not be permanently connected until the structure has been aligned, leveled, plumbed
and temporarily connected to ensure that they will not be displaced during the erection or
alignment of the remainder of the structure.
All column bases shall be set to the proper elevations on steel shims ready for grouting.
Wood wedges shall not be used.
The method of grouting the column bases shall be to the approval of the Owner and shall
be such as to ensure a complete uniform contact over the whole area of the steel base.
10.5.10.7.6
Field Welding
All field welding shall be in accordance with AWS D1.1. The Contractor shall obtain the
approval of the Owner for all field welding procedures, including the welding process,
method, sequences, number and distribution of passes and current ranges, class and
diameter of electrodes and weld repair procedures.
The requirements for inspection of field welds shall be as specified for shop welds in
Clause 10.5.10.5.6.
10.5.10.8 Tolerances
Unless specified otherwise, the fabrication and assembly tolerances on all dimensions shall
be 2mm.
Compression members and beams, before erection, shall not deviate from straightness by
more than 1/1,000 of the length between points which are to be laterally restrained. Other
structural members shall not deviate from straightness by more than 1/500 of the overall
length, or 25mm, whichever is the greater.
The length of a compression member faced at both ends for bearing shall not deviate from
the intended length by more than 1 mm. For other structural members this tolerance
shall be + 0mm, -4mm and, for members such as trusses and lattice girders, shall apply to
the member as a whole.
After erection, the steelwork shall not be out of plumb over any distance by more than
5mm or 1/1,000 of the distance, whichever is the greater.
When two steel surfaces are required to be in contact in bearing, the maximum clearance
between the bearing surfaces shall be 1mm when the members in contact are aligned
within 1/1,000 of their combined length.
10.5.10.9 Painting
10.5.10.9.1
General
All paints shall be suitable for use in humid tropical coastal environment, and shall be to
the approval of the Owner. The Contractor shall furnish all necessary information to the
paint manufacturer to enable him to supply the most suitable paint complying with the
requirements of this Specification.
The color of all paints shall be selected by the Owner.
The Contractor shall, when required, provide sample panels 600 mm by 300 mm showing a
150 mm wide band of each coat forming the paint schemes being used at the Site for
identification and control.
10.5.10.9.2
Material
Paint materials shall be in compliance with QCVN 16-5:2011/BXD or equivalent
standards, and subjected to Owners approval
All paint is to be supplied fresh in sealed containers not exceeding 20 liters capacity. A
sufficient supply of all paint is to be maintained on site, but no paint is to be used which
has been stored for longer than 06 months on site, or manufactured longer than 12 months.
The date of arrival at site shall be marked on each container.
The paint systems, priming coats, undercoats and finishing coats for any one surface shall
be obtained from the same manufacturer. Paints for the shop coat may be obtained from
elsewhere with the Owner's approval.
10.5.10.9.3
Steel Structure, pipe rack, support structure (secondly steel structure) shall be painted
according to ISO 12944 C5(M) for outdoor steel structure and ISO 12944-5 C4 for indoor
steel structure.
Paint schedule of steelwork shall be referred to the schedules of "Indoor Steel Structure"
and "Outdoor Steel Structure" indicated in the Part 4 Section 1.
10.5.10.9.4
Storage of Paint
Paint shall be stored in sealed containers in a lock-up store where it is not exposed to
extreme temperatures. Any special storage conditions recommended by the manufacturer
shall be observed.
Paint which has not been used within the 'shelf life' period specified on the containers or
within 6 months of the date of manufacture, whichever is lesser, shall be replaced.
Paint from painters' kettles shall be returned to store at the end of each working period
where it shall be kept in a sealed container. Before it is reissued for use it shall be
thoroughly mixed and no fresh paint or thinners shall be added.
10.5.10.9.5
Surface Preparation
Before paint is applied to any surface other than galvanized surfaces, the appropriate
surface preparation as described below shall be carried out.
(1) Blast Cleaning
Blast cleaning shall be carried out in accordance with the SSPC or equivalent approved
Standards/Codes. The abrasive used for blasting shall be free from contamination and any
recovered material shall be cleaned to the satisfaction of the Owner before re-use. The
maximum amplitude (peak to through) of the blast cleaned surface shall not exceed 0.1
mm. Surfaces shall be protected within 4 hours of having been blast cleaned. A sample
blast cleaned steel panel measuring not less than 150 mm x 150 mm x 6 mm adequately
protected by sealed clean polyethylene wrapping shall be submitted to the Owner for
approval before any work is put in hand. The approved sample shall then be retained by
the Owner for comparison with the prepared steelwork.
If site blasting is necessary, it shall be performed in enclosed area, subject to the approval
of the Owner.
(2) Mechanical Cleaning
Mechanical cleaning shall be carried out by power driven tools, such as carborundum
grinding discs, chipping hammers and needle guns, followed by steelwire brushing and
dusting to remove all loosened materials. Excessive burnishing of the metal through
prolonged application of rotary wire brushes shall be avoided. Surfaces shall be protected
within 4 hours of having been mechanically cleaned.
(3) Painted Surface
Painted surfaces shall be cleaned of all dust immediately prior to the application further
paint. Any loose paint and dust shall be removed.
10.5.10.9.6
Surface Treatment
Steelwork surfaces which will have concrete cast against them shall be left unpainted. The
surfaces shall be thoroughly wire brushed to remove loose rust, millscales and surface
contamination.
Any paint within the periphery of the contact surfaces of friction type connections shall be
fully removed, and shall be cleaned by hand wire brushing prior to assembly.
Surfaces to be permanently in contact shall, immediately after blasting cleaning and prior
to being assembled together, receive a priming coat except when these surfaces are to be
Part 4 Section 10 Civil and Architectual Works
Revision 1
Application of Paint
All paint shall be supplied from the store to the painters ready for application, and the
addition of thinners or of any other material shall be thereafter prohibited. Any instruction
given by the paint manufacturer shall be strictly followed.
All painting shall be carried out by skilled painters under competent supervision.
The surfaces to be painted shall be prepared as specified in Clause 10.5.10.9.5, and shall be
perfectly dry, clean and free of all grease and salts before painting commences.
Paint shall not be applied under the following conditions:
(1) When the ambient temperature falls below 4C;
(2) During rain, fog or mist;
(3) When condensation has occurred or is likely to occur on the steel.
Each coat of paint shall be applied by the method specified to produce a continuous film of
paint of uniform and even thickness. As soon as the first priming coat has dried an extra
strip coat of paint shall be applied by brush to edges, corners, crevices, bolt heads and
welds, using paint of a similar composition to the priming coat but in a contrasting shade.
Successive coats shall have different shades for identification and each coat shall be
thoroughly dry before the application of a further coat.
The total dry paint film thickness of the paint system on bare steel surfaces and on metal
coated surfaces shall be not less than the value specified for the respective schemes in
Clause 10.5.10.9.3. The dry paint film thickness shall be measured by Elcometer or other
instruments approved by the Owner.
In order to obtain the dry film thickness specified the Contractor shall ensure that the
coverage rate given by the paint manufacturer will enable this thickness to be attained.
No paint shall be used after the expiration of the 'pot-life' stipulated by the manufacturer,
and paints of limited 'pot-life' shall not be mixed with fresh paint or have thinners added to
them.
The Contractor shall provide and use sufficient number of drop cloths, covers, tarpaulins
and other screens to protect adjacent surfaces and shall remove all spatter and stains from
such surfaces. The Contractor shall also protect his own work. Any damage to adjacent
work or any part of the premises due to painting carelessness or accidental performance of
the Contractor shall be repaired or made good at the Contractor's expense.
The term 'Site Painting' in these Specifications shall mean painting after erection.
10.5.10.9.8
Painted fabricated steelwork which is to be stored prior to erection shall be kept clear of
the ground and shall be laid out or stacked in an orderly manner that will ensure no pools
of water or dirt can accumulate on the surfaces. Suitable packings shall be laid between
the layers of stacked materials.
Areas of paint which have been damaged during handling, storing, loading and off-loading,
transportation, erection and construction shall be cleaned to bare metal, or metal coating
where this has been applied, and the edges of the undamaged paint beveled with sandpaper.
Where a metal coating has been damaged the affected area shall be rubbed down to remove
excessive roughness, cleaned and an additional coat of approved primer applied.
The full specified painting system shall then be reapplied and the new paint shall overlap
the existing paint by at least 50 mm all round the affected part.
10.5.9
Miscellaneous Steelworks
10.5.9.1 General
This specification covers the performance of all work in connection with miscellaneous
steelwork, including, but not limited to, handrails, ladders, stop logs, pit and trench covers,
hatch openings, embedded plates, conduits and pipes and various items fabricated for
special purposes, all complete with anchoring devices, bolts and fastenings. The
Contractor shall furnish details and materials, fabricate, assemble, install, test and paint all
miscellaneous steel work.
10.5.9.3 Materials
All structural steel items such as ladders, hatch openings, pit and trench covers, embedded
plates, caisson cutting edges, etc., shall comply with SS400 (JIS G 3101) or approved
equal.
Plain style steel grating and steel checkered plate shall comply with ASTM standards or
approved equal.
10.5.9.4 Workmanship
All work shall be executed by skilled technicians and all workmanship and materials shall
be subject to the approval of the Owner. All metal work shall be carefully and accurately
assembled in the most satisfactory manner.
All items shall be carefully assembled and the component parts shall be well secured
together by welding or with screws, bolts or rivets, concealed as far as possible. All joints
shall be filed, milled or machined as necessary to achieve close and matching connections.
All frames shall be provided with suitable bracing to maintain alignment during shipping.
Members shall not be overstressed during the process of erection and hammering likely to
injure or distort the work shall not be permitted. Built-up work shall be assembled
completely at the shop accurately finished and section matchmarked for field erection.
The Contractor shall furnish all welding rods required for field welds and all anchors,
temporary bracing, tie rods, shims, erection bolts and other miscellaneous materials
required during erection.
10.5.9.6 Welding
Welding shall be in accordance with the relevant AWS Code or equivalent.
All welding shall be continuous along the entire line of contact, except where tack welding
is expressly approved. All exposed welds shall be ground smooth.
No welding of galvanized steel shall be permitted, except in exceptional cases approved by
the Owner. In that event, the welded portion of the galvanized steel shall be coated with
anti-corrosion primer and steel paint to ensure its durability.
General
The Contractor shall design steel stop logs in accordance with the Specifications and
Bid/Construction Drawings, or as directed by the Owner, and fabrication and installation
shall be carried out after such approval of the Owner has been obtained.
The Contractor, in preparing the design, shall follow the Japanese Technical Standards for
Gates and Penstocks (published by the Gates and Penstocks Association of Japan), JIS, or
equivalents approved by the Owner.
10.5.9.11.2
Design Condition
Allowable Stress
Steel
50% increase over Clause 1, Article 12, Chapter 2, the Japanese Technical
Standards for Gates and Penstocks, or equivalent
Concrete
10.5.9.11.3
Gate Leaf
60 kgf/cm
6 kgf/cm
6 kgf/cm
Stop logs shall be lowered and raised by truck crane (10 t hoisting capacity). It shall be
divided into individual sizes and weights for easy handling and interchangeability.
The main parts of the stop logs shall be of sound construction, have ample watertight
structure, and be sufficiently capable of withstanding the design water pressure.
The principal specifications shall be as follows:
Pump Room Stop Log
Type
Quantity
Specifications
Lifting Beam
Lowering and raising of stop logs shall be done by using a lifting beam.
The lifting beam shall be constructed such that it can be attached to the truck crane, and
can also be easily attached and released to the stop logs.
Rotating parts, hooks, etc. of the attachment and detachment mechanism which may
corrode shall use stainless steel.
10.5.9.11.5
Gate Guide
Gate guides shall be rigid, fit well with the gate leaf and safely transmit design load acting
on the gate leaf without any trouble. Stainless steel shall be used for gate sheet surfaces
where water-tightness is required and the guide shall be smoothly finished by a machine.
The quantities required shall be as indicated below.
Pump Room
10.5.9.11.6
Painting
Base treatment shall be by blasting as approved by the Owner and of quality satisfying the
requirements of American SSPC-SP10 standards or equivalent. Epoxy-zinc primer shall
be applied immediately after completion of this base treatment, with a film thickness of 40
.
Finish painting shall be performed with tar epoxy resin paint specified under Class 1 of JIS
K 5664 or an equivalent product. A minimum of two coats shall be applied with the
finished film thickness to be not less than 200 .
Part 4 Section 10 Civil and Architectual Works
Revision 1
The amount of thinner to be used in diluting the paint shall be in accordance with the paint
manufacturer's specification approved by the Owner.
Stainless steel for water-stops and parts to be embedded in concrete shall not be painted.
10.5.9.11.7
Inspection
The Contractor shall perform the following inspections in the presence of the Owner.
The items to be inspected shall be appearance and dimension, painting (film thickness,
pinhole, appearance) and completion inspection. The places, time, and contents of the
inspection shall be subject to approval of THE OWNER.
10.5.10
10.5.10.1 General
The Contractor shall carry out fabrication, transportation, painting, installation, adjustment,
testing, and inspection of pipelines and their accessories for the condenser cooling water
facilities in accordance with the Specifications and Bid/Construction Drawings, or as
directed by the Owner.
10.5.10.2 Material
(a)
Steel Pipeline
Steel for the pipelines shall be SS41, SM41, SM50 of JIS G 3101, or equivalent.
Other materials used for the work shall meet the requirements mentioned in Clause
10. 4 of this specification.
Contractor shall submit mill certificates issued by the manufacturers of the steel and
other materials to the Owner. In the event the Owner deems it especially necessary,
the Contractor shall perform materials tests at his own expense.
(b)
Manhole
All manholes shall be of flanged-joint construction with flanges of 5 kgf/cm2, and
nominal diameter 1,000 mm according to JIS B 2210 or equivalent.. Manhole covers
shall be SS 41 in JIS G 3101 or equivalent, with bolts and accessories of stainless
steel with galvanic isolation.
10.5.10.4 Fabrication
10.5.10.4.1
(a)
Welding
Welding Method
Welding shall be performed after the approval of the Owner regarding welding
conditions (groove shape, preheating temperature, combination of core wire and flux,
type of welding rod, rod diameter, heat input, welding current, voltage, speed).
The method of welding shall be arc welding (manual welding) or submerged arc
welding (automatic welding), and in case other welding methods are employed, they
shall be to the approval of the Owner.
Manual welding shall be performed in a flat position and overhead welding shall be
avoided whenever possible. In case of multiple pass welding, slag, spatter, etc., shall
be completely removed after each pass, with the next pass made after cleaning by
scraper.
Longitudinal joints shall be staggered so that adjacent joints will not be in a single
straight line.
(b)
Welder
Any welder performing manual welding shall have passed the tests for A-2F, 2V, 20
specified in JIS Z 3801,"Standard Qualification Procedure for Welding Technique,"
or a person whose name is submitted to the Owner and recognized by the Owner as
possessing equivalent skill.
(c)
Welding Rod
Welding rod for manual welding shall be used within 2 hours after removal from
container.
Welding rod which has been in the open air for more than 2 hours shall not be used
unless re-dried.
10.5.10.4.2
(a)
(b)
Painting
General
Painting shall be performed duly taking into account the effects of turbulent flow due
to irregularly shaped parts.
The Contractor shall submit a painting plan as designated below and obtain the
approval of the Owner.
(i) Painted sample
(ii) Method and degree of base treatment
(iii) Brand of sheathing material and list of components
(iv) Painting method
Painting of Steel Pipelines
Painting of pipelines shall be done on both inner and outer surfaces.
(i)
Painting Step
Content of Work
Number of
Coats
Thickness
(mm)
Note) Inner surface painting: Adequate painting in accordance with the Painting
Schedules in Part 4 Section 1.
(ii)
Painting Step
Base preparation
Content of Work
Shot-blasting or Sand-blasting
Outer
surface
under-painting
Base preparation
Number of Coats
Thickness
(mm)
Wrapped by machine
Whitewash
Note) Outer surface under-painting and outer surface over-painting: Adequate painting in
accordance with the Painting Schedules in Part 4 Section 1.
The glass cloth shall be of the specifications below or equivalent.
Item
Specifications
Texture
Plain wave
Thickness (mm)
0.15 0.02
Thread count
70 6 (JIS R 3413)
9 1.8 or 12 1.8
10.5.10.5 Installation
The Contractor shall prepare an installation work plan including relations with other
works, transportation, sequence and method of installation, field joints, prevention of
deformation during installation for approval by the Owner.
In case of inner-lined steel pipe, paint, rust, oil, etc. at surfaces to be embedded in concrete
shall be removed thoroughly before placement, and shall be provided with supports to
prevent being deformed during concrete placement.
General
The Contractor shall perform the tests and inspections mentioned below. The Owner shall
witness these tests and inspections when deemed necessary, and he may direct the
performance of tests and inspections other than those mentioned below, and the Contractor
shall comply with the instructions of the Owner. All expenses required for the tests and
inspections shall be borne by the Contractor.
10.5.10.6.2
(a)
Appearance Inspection
As per Clause 10.5.10.3.
(b)
Material Tests
Submittal of mill certificates of the steel manufacturer may be substituted for
materials tests. When deemed necessary by the Owner, materials tests shall be
performed at the expense of the Contractor.
(c)
Scope of Application
This method shall be applied to inspection of butt welds of pipe shells.
Sampling inspection of other parts may be performed when deemed necessary
by the Owner.
(ii)
Radiographic Inspection
Radiographs of welded portions shall be taken by the Contractor. In case a
third party is employed to perform the radiographic inspection the approval of
the Owner shall be obtained.
(v)
Painting Inspection
(i) Paint
Paint shall be tested on its heat resistance, softening point, penetration,
abrasion, salt water, low temperature, impact resistance, peeling, absorption,
adherence, etc. The test results along with the materials shall be submitted to
the Owner for approval before application.
(ii)
Pinhole Inspection
Pinhole inspection of inner surface and outer surface after wrapping with glass
cloth shall be performed using a pinhole detector after completion of painting.
The voltage for inspection shall be as approved by the Owner.
10.5.11
Peeling Inspection
When deemed necessary by the Owner, peeling inspection shall be carried out.
Repair of the peeled area shall be at the expense of the Contractor.
10.5.11.1 General
The Contractor, prior to performance of work, shall submit to the Owner for approval a
work plan, including among others materials to be used for corrosion protection work, test
results of the materials, location of attachment, and method of execution.
10.5.11.3.1
General
Cement covering is the filling of cement mortar between the fiber glass reinforced resin
(FRP) cover and the body to be protected.
The corrosion prevention shall be applied from EL -2.43 m to the bottom of girder
concrete, and FRP cover shall not be less than 7 cm in the concrete.
Storage, transport, and construction of FRP cover shall be made with due care to prevent
flaw, deformation, and other damages.
The FRP cover fixing metal shall be embedded in girder concrete with sufficient clearance
from the bottom surface.
Before installation of FRP cover, the surface of steel pipe piles shall be cleaned
satisfactory to adhesion of mortar by removing seaweeds, etc. Mortar shall be poured with
due care to prevent seawater to mix into mortar.
10.5.11.3.2
FRP Cover
The FRP cover shall be fabricated by laminating unsaturated polyester resin in compliance
with JIS K6919 and glass fibers in compliance with JIS R3412 and JIS R3411, or
equivalent and shall be homogeneous in quality and free from mixing of foreign matter,
defect, crack, etc.
This cover shall also be durable over a long period against weather, sea conditions,
seawater, chemical components of cement, and stock caused by floating objects on the sea
surface.
Dimensions and strength of the FRP cover shall comply with the following specifications.
Item
Thickness of FRP cover
Specification
Not less than 4.5 mm
Distance between outer side of steel pipe Not less than 5.0 cm
pile and FRP cover inner surface
Bending strength Circumferential Axial
Tensile elastic module Circumferential Not less than 1.1 105 kgf/cm2
Axial
Part 4 Section 10 Civil and Architectual Works
Revision 1
10.5.11.3.3
Mortar Grout
The cement used for mortar grout shall comply with Clause 5.5.3. Mixing shall be by
weight according to the standard ratio as shown below.
Cement : Sand : Water = 1 : 1 : 0.5
Water to be used for mortar grout shall comply with Clause 5.5.5. In no case seawater
shall be used.
Admixture to be used for mortar grout shall be the expander. Its name, specifications and
application quantity shall be approved by the Owner. Foaming type expander consisting
mainly of aluminum power shall not be used.
General
The Contractor shall execute polyethylene sheathing of steel pipe piles of the Coal Jetty
and steel sheet pile / steel pipe sheet pipe of the Condenser Cooling Water intake wall
according to the Specification and Bid/Construction Drawings, or as directed by the
Owner. Polyethylene cover as referred herein means sheathing of polyethylene containing
black carbon.
Polyethylene sheathing shall be applied at the factory.
Part 4 Section 10 Civil and Architectual Works
Revision 1
Application in site shall not be permitted except additional coating when the Contractor
fails to drive the pile up to the elevation he assumed previously.
The sheathe thickness shall not be less than 2.5 mm.
10.5.11.4.2
Materials
(a)
General
Polyethylene shall have sufficient durability against weather, marine phenomena,
sea water, and shock by floating objects on the sea water surface. Before use of
polyethylene, the Contractor shall submit the test results for approval of the Owner.
(b)
Quality of polyethylene
The quality of polyethylene shall comply with the following specifications, or
equivalent.
Item
(c)
Test method
Characteristic value
Density
JIS-K6760
Carbon content
2.5% 0.5%
JIS-K6760
Elongation ratio
JIS-K6760
Hardness
JIS-G3469
Color
Black
Shock resistance
Insulation resistance
ASTM D1693
Brittle temperature
ASTM D746
Adhesive
The Contractor shall submit a document giving the specifications and
characteristics of adhesive to be used for polyethylene sheathing for approval of
the Owner before use.
10.5.11.4.3
Inspection
(a)
General
Prior to start of inspection, the Contractor shall submit to the Owner the inspection
plan describing the content, purpose, and schedule of inspection. The Owner may
witness the inspection and the contractor shall provide all facility and cooperation.
All costs necessary for inspection shall be borne by the contractor.
(b)
(c)
(d)
Pinhole inspection
The pinhole inspection shall be made on all items over the entire sheathed surface by
using a detector. There shall be no pinhole.
The inspection voltage shall be 5 + 5t (t >/=2.5) kV or greater.
(e)
Other inspections
The Owner may instruct the inspection of other items than those specified above in
which the Contractors must comply. The method and judgment criteria shall be
agreed upon by the Contractor and the Owner.
10.5.11.3.4
Before transport of steel pipe pile, the Contractor shall submit to the Owner the transport
plan describing the method, schedule, packing condition, and quantity.
Handling of piles for preparation and driving shall be made with due care so as not to
damage polyethylene sheathing. Should the corrosion protection be damaged, it shall be
repaired or replaced at the responsibility of the Contractor.
10.5.11.3.5
Application
Since polyethylene sheathing shall be employed for pile surfaces above EL -2.93 m after
driving, the Contractor shall apply coating at factory taking into account such allowance in
case the pile stops at higher position than assumed.
10.5.12
10.5.12.1 General
This specification covers the concrete-slab/ballast work for rail foundation, gravel
pavement work, perforated pipe work and concrete cover work for the coal storage yard.
The Contractor shall carry out above works in accordance with the specifications and
Bid/Construction Drawings, or as directed by the Owner.
All other works required for the coal storage yard not described herein shall comply with
the relevant clauses of the Specifications.
General
10.5.12.2.2
Concrete-slab foundation
The Concrete-slab foundations for the stacker-re-claimer rail track design shall be in
accordance with the specifications in Clause 10.5.5.
The support piles shall be in accordance with the specifications in Clause 10.5.6.
10.5.12.2.3
Ballast foundation
The ballast foundation for rail track shall be constructed in two layers.
Ballast material to be used in the Facilities shall be to the approval of the Owner.
The Contractor shall supply the samples of the ballast materials prior to the
commencement of the Work to the Owner for inspection and approval.
(a)
Sieve Size
(A)
(B)
37.50 mm
100
25.00 mm
75-100
100
19.00 mm
60-90
70-100
9.50 mm
45-75
58-75
4.75 mm
30-60
35-65
2.36 mm
20-50
25-50
25 microns
10-30
15-30
75 microns
0-2
0-2
The ballast material shall be laid on he prepared foundation in layers and compacted
to the required thickness.
Each layer shall be compacted by not less than five passes of a smooth wheeled roller
weighing not less than 10 tons or equivalent vibrator roller.
(b)
The crushed rock shall have a grading curve lying within grading envelope given in
the following table.
Grading Envelopes for Upper Ballast Layer Material
Sieve Size
Percentage by weight
63.50 mm
100
50.00 mm
80-100
37.50 mm
35-75
25.00 mm
0-40
19.00 mm
0-5
The upper layer ballast material shall be laid and compacted to the specified
thickness and width, line and levels. Care shall be taken to prevent segregation of the
materials into coarse and fine fractions.
(c)
Concrete sleeper
The reinforced concrete sleepers shall be manufactured in accordance with the
Specifications and Construction Drawings, or directed by the Owner.
The concrete works shall comply with Clause 10.5.5 in this specification.
The concrete sleeper block shall be run out on the prepared ballast, spaced at the
required centers and alignment to receive the rail of the stacker/re-claimer track. The
rails shall be laid and secured to the sleeper blocks and rods fixed to maintain the
gauge of rail track. The rail track shall be slued to alignment and packed to levels.
Ballast materials shall then be filled between the space of the sleepers blocks up to
the top level of the sleeper blocks. The fine alignment and leveling are then carried
out using suitable instruments.
The shoulders of the rail track shall be filled in with ballast materials abd properly
compacted with suitable compactor.
General
The Contractor shall lay perforated pipes in accordance with the Specification and
Bid/Construction Drawings, or as directed by the Owner.
10.5.12.3.2
Materials
The perforated pipe shall be rigid polyethylene pipe of 250 mm in diameter (corrugated
perforated pipe) or equivalent and approved by the Owner.
10.5.13
10.5.13.1 General
The Contractor shall place asphalt sand on the concrete slab foundation supported by piles
or concrete ring foundation with inside the ring crusher run filled, for water tanks or oil
tanks in accordance with the Specifications and Bid/Construction Drawings, or as directed
by the Owner.
The Contractor, prior to execution of the work, shall submit to the Owner for approval the
materials to be used, mix proportions and method of execution.
Materials
Asphalt
Either blown asphalt or straight asphalt of penetration 60 to 100 (25C, 100 g, 5 sec)
or equivalent material approved by the Owner.
(b)
Aggregate
Pit sand or river sand, free of foreign matter such as trash, dirt, wood fragments, etc.,
comparatively of uniform gradation and of good quality.
(c)
Additive
Filler for stabilization of asphalt shall be fine rock powder such as limestone.
10.5.13.2.2
(a)
Mix Proportions
Asphalt Quantity
The quantity of asphalt added to aggregate and filler shall be in a range not
exceeding 5 percent of the amount calculated by the equation below.
V = (1 - d/D) x 100 (%)
where,
V: porosity (%)
D: theoretical density of combined aggregate (g/cm3)
d: compacted density of combined aggregate (g/cm3)
(b)
(c)
Percentage of Voids
The range of the percentage of voids in asphalt sand mixtures shall be 1 to 8 percent,
and shall be selected to obtain a mixture high in flexibility and stability.
(d)
Heating
Melting of asphalt and heating of aggregate and filler shall be done uniformly.
Mixing temperature shall be raise as quickly as possible and exercise thorough care
not to cause impairment of quality. The maximum temperature during melting of
asphalt shall not exceed 250C.
10.5.13.2.3
Laying
The Contractor shall carefully clean the surface of concrete slab foundation or the crusher
run foundation before laying asphalt sand.
Laying of material shall be done quickly and compacted by roller maintaining proper
temperature.
General
The Contractor shall install oil stops at concrete joints of retaining wall in accordance with
the Specifications and Bid/Construction Drawings, or as directed by the Owner.
10.5.13.5.2
Oil stop shall be copper strip 30 cm wide, and 1 mm thick, and shall be subject to approval
of the Owner.
Slip bars (including caps) shall be arranged at intervals of 25 cm at joints of oil stops, and
connections shall be made to secure water-tightness. A slip bar shall be 40 cm long and 19
mm diameter, the cap 20 cm long and 25 mm diameter.
10.5.14
10.5.14.1 General
In accordance with the specifications contained herein, the Contractor shall perform all
work, furnish all sewerage and drainage pipes and fittings of the sizes and dimensions
required and install same in such places shown on the plans or where actually required, in
conformity with the lines and grades shown on the drawings or to the lines and grades as
actually established in the field. The Contractor shall also construct or install, where
required, appurtenant structures like street inlet, pits, street inlet-catch basin combination,
junction box, septic tank, headwall, etc. and such joints and connections as may be
required to complete the system.
10.5.14.2 Materials
(a)
(b)
by corresponding test specimens which do not meet the strength and other test
requirements shall not be installed in the work.
(c)
(d)
C. I. Soil Pipes
Cast iron soil pipes and fittings shall meet the requirements of ASTM A74-66 or
equivalent.
One (1) full length of pipe shall be taken at random for each 50 lengths or fraction
thereof of each size and shall be submitted for test. Any group represented by
corresponding test specimens which do not meet the strength and other test
requirements shall not be used in the work.
10.5.14.3
Trench excavation and backfill work shall be done in accordance with the pertinent
provisions of Clause 10.5.1 of this specification.
(b)
(c)
General
Before any drain is installed, the sand or concrete bedding shall be prepared to the
grade, shape, and dimensions shown on the Bid/Construction Drawings, or as
actually required in the Power plant construction works. No pipe shall be laid on
concrete bedding until three (3) days have elapsed after placing the concrete bedding.
All drain pipes shall be laid carefully, hubs upgrade, ends fully and snugly jointed,
and true to the lines and grades given. Succeeding pipe shall be jointed to the
previously laid pipe correct in alignment and grade.
Any pipe which has been damaged during installation or before acceptance of the
completion of the work shall be replaced and laid by the Contractor at his expense.
(b)
(c)
10.5.15
Roads
10.5.15.1 General
Asphalt paved roads and gravel pavement including traffic stripes and signs shall be
constructed as shown in the Bid/Construction Drawings, or as directed by the Owner.
8.5.15.2 Materials
10.5.15.2.1 Sub-Grade
The material shall be selected form selected excavation for the works and from borrow
areas, and shall consist of approved granular fill, free of rock and stones larger than 75
mm.
The gradation of the material shall conform to the following:
Sieve Size (mm)
75
100
50
95 to 100
19.1
50 to 100
9.5
20 to 80
1.2
0 to 30
0.074
0 to 12
If the above gradation envelope cannot be obtained from selective excavation for the works
or borrow areas, the material shall be processed.
The materials shall also comply with following requirements:
a) Organic matter content: not containing
b) Plasticity Index: under or equal to 15
c) California Bearing Ratio: over or equal to 10% at 95% of ASTM D1557 maximum
dry optimum density.
10.5.15.2.2
Crushed stone base shall be constructed of hard, durable particles of both fine and coarse
fragments of crushed rock or gravel. At least 50% by weight of the particles of coarse
fragments retained on a 19.1mm sieve shall have one-fractured faces. The material shall
have a percent of wear of not more than 40% by weight for 500 revolutions as determined
by ASTM C131 and shall not show a total loss greater than 12% when subjected to 5
Cycles of the sodium sulfate soundness test as determined by ASTM C810.
The gradation of the material shall conform to the following:
Sieve Size (mm)
37.5
100
25.0
75 to 95
19.0
55 to 85
2.0 (No.10)
30 to 60
0.425 (No.40)
10 to 25
0.075 (No.200)
3 to 10
The fraction passing the No. 200 sieve shall not exceed one-half of the fractions passing
the No. 40 sieve. The portion of the material passing the No. 40 sieve shall have a liquid
limit of not more than 25 and a plasticity index of not more than 6 when tested in
accordance with ASTM D43110. The material shall obtain a minimum CBR value of 80,
tested in accordance with ASTM D1883, when compacted to 95% of maximum dry density
as determined by ASTM D1557.
If the material does not contain a sufficient quantity of natural cementations material to
bond readily under the action of traffic, a binder, consisting of rock screenings, or other
cementations material obtained from approved sources shall be added to, and incorporated
in it. After the binder has been added, the combined grading of the mixture shall be within
the limits specified above. The binder may be incorporated in the material at the point
where the material is produced, or may be incorporated uniformly in the base, during the
progress of the work, and in the amount specified.
10.5.15.2.3
(1)
Bituminous Material
Cut-Back Asphalt
Cutback asphalt shall be of the rapid curing type conforming to the requirement for RC250, RC-800, RC-3000 designated in ASTM D2028 as applicable.
Part 4 Section 10 Civil and Architectual Works
Revision 1
(2)
Emulsified Asphalt
Emulsified asphalt shall be of the anionic type conforming to the requirement for rapid
setting grade RS-1 designated in ASTM D977.
(3)
Bituminous material for prime coats shall be medium curing cutback asphalt conforming to
the requirements of MC-70 designated in ASTM D2027. Primer protection material shall
be clean dry sand from a source approved by the Owner and it shall be free of clay, silt and
organic matter.
10.5.15.2.4
Asphalt Concrete
The asphalt concrete shall consist of crushed aggregate, mineral filler and asphalt. The
quality of aggregate shall conform to the requirements for concrete aggregate. Mineral
filler shall consist of limestones dust, dolomite dust, or similar rock dust, Portland cement,
hydrated lime or other non-plastic mineral matter approved by the Owner. It shall be
thoroughly dry and free from lumps. Asphalt cement shall conform to the requirements of
Standard Specification for asphalt cement, ASSHTO M20-63, and its penetration value
shall be 60-70. No additives shall be included in the asphalt.
The asphalt concrete shall have the following characteristic:
1. Marshall Stability (1 bs) not less than 500 lb or 750lb
2. Marshall Flow (0.01 ins) not less than 8 nor more than 110.
3. Air voids in Mix: 3-5 %
4. Voids filled with Asphalt: 75-80 %
5. Voids in Mineral Aggregate; 15-20 %
10.5.15.3
10.5.15.3.1
Executions
Lines, Grades, Dimensions and Tolerances
Road shall be constructed in accordance with the alignments, slopes and sections shown on
in the Bid Drawings, or as directed by the Owner. The Owner may alter the width or
foundations or change side slopes or make any other change in the cross-section of road, if
he considers it necessary. The Contractor shall be entitled to no additional allowance above
the unit prices stipulated in the BOQ by reason of such variations.
The road shall be constructed so that variations in dimension, alignment and grade of any
finished surface from the dimensions, locations and grades as shown in the Bid Drawings,
or required by the Owner, shall be within the tolerances specified in the following table.
Description
a) Elevation of Subgrade
Tolerance in Centimeters
+0
-3
+2
-2
c) Crown Elevation
+2
-1
No reduction of the required thickness of subgrade crushed stone base and asphalt concrete
surfacing indicated on the Drawings shall be allowed.
The Owner may instruct the Contractor to remedy or remove at his own expense, any
material that exceeds the limits above specified.
The Contractor shall remove banking material placed outside the prescribed profiles if so
directed by the Owner.
The Contractor shall remove from the banking any material which in the opinion of the
Owner is unsuitable, and shall transport it to prescribed disposal area as instructed.
10.5.15.3.2
(1)
General
The Contractor shall be responsible for the control of the quality of fill materials, and shall
perform tests in the field and laboratory on samples of uncompacted and compacted fill to
determine if such materials and their compaction meet requirements of this
Specification. The Owner will notify the Contractor of any deficiencies in materials or
construction when the results of the test are known. Deficiencies shall be remedied by
such measures as the Owner may approve, including additional measures to increase
density, lower or raise moisture content, and complete removal of portions of embankment
which fail to meet the requirements of this specification.
(2)
Uncompacted Material
Control test on uncompacted material shall be carried out by the Contractor according to
the frequency given in the following table to determine whether all fill material, as
produced by the method employed, satisfies the requirements of this Specification.
Materials
Test
General
fill
Subgrade
Crushed
stone base
Stone
aggregates
- Grading analysis
4000 m3
500 m3
500 m3
50 m3
- Atterberg limit
4000 m3
500 m3
500 m3
500 m
500 m
1000 m
1000 m
3000 m
3000 m
4000 m
-
5000 m
1000 m3
1000 m3
1000 m3
The frequency of the tests may be amended as required by the Owner according to the
results of previous tests, material variations and weather conditions.
(3)
In - situ Test
Test
Sub-grade
Crushed
stone base
Base
1 per 200 m
1 per 200 m
1 per 200 m
1 per 200
1 per 200 m3
m3
1 per
m3
200
The frequency and nature of the tests may be amended as required by the Owner
depending on the results of previous tests, material variations or climatic conditions.
(4) Field Density Test
Bulk density will be determined in field in accordance with ASTM D1557 with dimensions
and apparatus modified to suit the soil tested, or with ASTM D2167, whichever is most
suitable in the opinion of the Owner, to obtain representative density of fill tested. Particle
size distribution will be performed in accordance with ASTM D422 modified as required
to suit the material tested.
10.5.15.3.3
After clearing, grubbing and stripping in accordance with chapter 2, ground surface shall
be scarified, plowed, broken up, pulverized, moistened or aerated as necessary and
thoroughly mixed and compacted with the top 15cm.
Local unstable soil and loose material below foundation level shall be excavated and
backfilled with sand or fill similar to adjacent natural soils, and compacted in layers not
exceeding 20 cm. Removal, backfilling and compaction of visually observed soft spots
shall be also performed.
10.5.15.3.4
The specified material shall be spread on the prepared foundation to such thickness that,
when thoroughly compacted, it will conform to the prescribed grades and dimensions.
Each layer shall be of uniform thickness after compacted.
Segregation of coarse and fine particles shall be avoided, and harrowing and blading shall
remix any segregated material.
Hauling and spreading shall be accompanied by blading and/or dragging, and the surfacing
shall be free from corrugations and waves. If necessary to produce proper compaction,
water shall be added to the surfacing material, either at the source or after it has been
spread on the roadway. The method of incorporating water in the surfacing material shall
be subject to approval of the Owner.
Immediately following final spreading and grading, each layer shall be compacted to full
width by means of smooth-wheel vibrating rollers or pneumatic-tired rollers.
Each layer shall be compacted in place at optimum moisture content and to the maximum
dry density and/or relative density of 95% and 100% for subgrade and crushed stone base
respectively, of ASTM D1556, as determined by ASTM D1557 and ASTM D2049.
Rolling shall progress gradually from the sides to the center, and shall continue until the
whole surface has been rolled. Any irregularities or depressions that develop shall be
corrected by the Contractor and they shall be subject to approval of the Owner.
Compaction shall be done in longitudinal direction along the banking and shall begin at
outer edges and progress towards the center.
10.5.15.3.5
19.0
100
9.5
60-80
4.8 (No.4)
40-65
2.36 (No.8)
30-50
1.2 (No.16)
20-40
0.60 (No.30)
15-35
0.30 (No.50)
10-25
0.15 (No.100)
7-17
0.075 (No.200)
5-9
Asphalt cement content by total weight of the mixture shall be in the range of 5.0-7.0 %.
(b) Placing and compacting
Asphalt concrete surfacing having a maximum aggregate size of 20 mm shall be placed to
a compacted thickness of 50 mm.
The delivery temperature of the mixture shall be within the absolute limits of 140C and
163C. Breakdown compaction of the mat shall commence as soon as working clearance
exists behind the pavers for the breakdown roller. Materials deposited on the road behind
the pavers and not in the course of being compacted by the roller, may be rejected should
its temperature be less than 120C.
Asphalt concrete surfacing shall be placed using self-propelled tamper/spreader paving
machines, approved by the Owner. Each paving machine used shall work in conjunction
with two road rollers, a steel drummed roller for breakdown rolling and a multi-tired roller
for finish rolling. The steel drummed roller shall have a mass of at least eight (8) tons. The
multi-tired roller shall have a mass of at least ten (10) tons and shall have at least nine (9)
tires each capable of inflation to a pressure of 830 kpa (10.0 kg/cm2). Each roller shall
incorporate a means of keeping the drums (tires) wet during operation to prevent picking
up of the asphalt concrete mat. Only experienced operators shall be used on the rollers.
Sharp turns and sudden reversals of traveling direction will not be permitted on the asphalt
concrete surface.
Placement of asphalt concrete shall be continuous. In the event of an interruption of
placement due to the weather or plant failure or any other cause, the Owner may direct the
formation of a construction joint in the mat before placement resumes.
The Owner may direct control testing to be undertaken by the Contractor on days when
asphalt concrete is being placed. The Owner will direct the frequency of control testing on
Part 4 Section 10 Civil and Architectual Works
Revision 1
the basis of the daily production volume. All control testing shall be in accordance with
current ASTM procedures.
The frequency of the control testing is one test per every 500m in general. The deviation of
the thickness of asphalt concrete shall not be more than 0.7cm from the design thickness at
every test, and shall not be more than 0.2cm from the design thickness in average of ten
consecutive test results. The compaction degree shall be more than 96% in consecutive 10
samples.
% By Weight Passing
50
100
40
95 ~ 100
20
50 ~ 80
15 ~ 40
2.5
5 ~ 25
The gravel pavement shall be spread, leveled and compacted with equipment of a type, size
and efficiency approved by the Owner, to a finished thickness of not less than 200 mm, or
as specified in the Specifications.
10.5.16
10.5.16.1 General
This specification covers the performance of waterproofing mortar work and
chemical-resistant lining work, for the waste water treatment facilities and the water
treatment facilities.
The Contractor shall carry out the above works in accordance with the specifications and
Bid/Construction Drawing, or as directed by the Owner.
All other works required for the waste water treatment and water treatment facilities not
described herein shall comply with the relevant clauses of the Specifications.
General
The Contractor shall apply waterproofing mortar in accordance with the Specifications and
Bid/Construction Drawings, or directed by the Owner.
The Contractor, prior to start of the work, shall submit detailed specifications and a work
program for the approval by the Owner.
10.5.16.2.2
The Contractor, after removing and repairing offsets at the concrete surface and other
objectionable defects, shall completely wash off laitance, oil films, and the like from the
Part 4 Section 10 Civil and Architectual Works
Revision 1
concrete surface and perform careful substrate preparation for enhancement of good
bonding with the concrete.
10.5.16.2.3
Mix Proportions
t = 25 mm
t = 30 mm
Cement
15.0 kg
17.5 kg
Sand
0.03 m3
0.036 m3
0.36 l
0.4 l
Waterproofing agent
10.5.16.2.4
per m
Finishing
The Contractor shall apply waterproofing mortar to a thickness of not less than 25 mm at
side walls and not less than 30 mm at floors divided into two or more layers, and apply the
mortar in a manner that there will be no surface irregularities.
Finishing shall be done carefully in a manner that brush marks and trowel marks will not
remain.
General
The Contractor shall apply chemical-resistant lining in accordance with the Specifications
and Bid/Construction Drawings, or as directed by the Owner.
The specifications for chemical-resistant lining shall satisfy the conditions of the waste
water during the treatment process.
The applied material shall adhere securely to the concrete surface.
The Contractor, prior to start of application, shall submit detailed specifications and a work
program for approval of the Owner. The following shall be included among the items to
be submitted:
(a) Application sample
(b) Method of concrete surface treatment
Part 4 Section 10 Civil and Architectual Works
Revision 1
(c)
(d)
10.5.16.3.2
The Contractor, after removing and repairing objectionable defects of the concrete surface,
shall remove laitance, oil films and other deleterious matters on the concrete surface
harmful to adherence by means such as sandblasting.
10.5.16.3.3
Application
Application shall be done carefully and the surface smoothly finished. Thorough care shall
be exercised for ventilation during application operations, and related local laws and local
regulations shall be strictly observed.
10.5.16.3.4
Inspection
The Contractor shall measure film thickness at two places each of wall surfaces as directed
by the Owner using film thickness gauging equipment. Methods of inspection applied and
inspection report shall be approved and submitted to the Owner.
Peeling tests may be performed when deemed necessary by the Owner, and the Contractor
shall cooperate with these tests. All expenses required for these tests shall be borne by the
Contractor.
10.5.17
10.5.17.1
This specification covers the performance of the work related to the port appurtenant
facilities.
The Contractor shall carry out the above works in accordance with the specifications and
Bid/Construction Drawings, or as directed by the Owner.
All other works required for the port appurtenant facilities not described herein shall
comply with the relevant clauses of the Specifications.
Materials
(a)
Rubber
Rubber used for fenders shall be good quality natural rubber reinforced with carbon
black or synthetic rubber. The quality shall be uniform with no mixture of foreign
matter, air bubbles, cracking, or other defects, and there shall be ample aging
resistance, oil resistance, weather resistance, and abrasion resistance.
Rubber used for fenders shall meet the specifications values approved by the Owner:
(b)
Protector
Steel used for the cover plate and frame of the protector shall be meet the
requirements of Class 2, JIS G 3101 or equivalent. A synthetic resin sheet shall be
attached to the surface of the protector. The coefficient of friction between this
synthetic resin sheet and steel shall be not more than 0.3.
Attachment of the synthetic resin sheet to the frame shall be with nuts and bolts of
SUS 304 or equivalent, and attachment of the protector to the fender proper with
galvanized nuts and bolts meeting the requirements of JIS G 3101 or equivalent.
Nuts to be welded to frames shall be SUS 304 or equivalent.
10.5.17.3.3
Embedded pins, bolts, etc. for attaching fenders shall be SUS 304, or SS 41 of JIS G 3101
that has been galvanized, or be of equivalent performances and strengths.
Steel exposed in air or in water, other than SUS304 or galvanized steel, shall be painted for
corrosion protection described as below.
Base treatment shall be by sandblasting meeting the requirement of SSPC-SP10.
Painting shall be done with two undercoats of zinc base paint and three surface coats of tar
epoxy resin paint, with film thickness not less than 20 micron for each undercoat and not
less than 65 micron for each surface coat.
10.5.18
Chimney Stack
10.5.110.1
General
The Contractor shall design and furnish materials, labor, equipment and other things
required for the construction of the chimney stack. Any items or things not specified
herein but are required for the successful completion of the chimney stack shall be supplied
and furnished by the Contractor. The chimney stack shall be designed to satisfy the plant
requirements including flue gas volume, temperature, height, exit velocity specified in Part
4 Section 1 and 3. The Contractor shall submit the design and construction procedure of
the stack to the Owner for his approval prior to execution of the work. The Contractor
shall also prepare structural calculations of foundation, outer shell, platforms and inner
flues, and submit them to the Owner for his approval.
10.5.110.2
10.5.110.2.1
Outer Shell
General
The outer shell of chimney stack shall be of reinforced concrete and shall have a concrete
roof slab with waterproofing to prevent ingress of rain water. The top of the Stack shall be
made weather proof and the reinforced concrete roof shall be protected with heat and acid
resistant paint. The structure of outer shell shall be designed taking into consideration
seismic force, wind force and temperature stress, etc.
10.5.110.2.2
Slip Form
The following specification shall be applied to the slip form work to be used in
construction of reinforced concrete outer shell:
(a) Sliding of slip forms shall be performed at an appropriate speed, taking into
consideration the strength of concrete and the bonding strength of the form.
(b) When sliding the slip form after prolonged suspension of concreting, adequate
measures shall be taken so as not to damage the concrete by the adhesion of the slip
form.
(c) The work shall be suspended during rain, strong wind, low temperature, or whenever
there is danger of adverse effect to concrete.
(d) The contractor shall establish Contractor's standards for slip form equipment and
safety control during the execution of works, which shall be subject to the approval
of the Owner.
(e) Prior to the commencement of the works, the Contractor shall submit an execution
plan incorporating the tolerances required for the height, wall thickness, plumbing,
roundness, etc. to the Owner for his approval.
10.5.110.3
10.5.110.3.1
Two inner flues with flue lining and insulation as specified hereafter and four platforms
shall be arranged inside the outer shell as shown on the Bid Drawings. Platforms for
maintenance at hopper part and top part of inner flues shall be provided taking into
consideration operation and maintenance of plant. The Contractor shall prepare their
proposal of numbers, levels and area of platforms and submit them to the Owner for his
approval. Stairs shall be arranged from ground floor to top main platform, and ladders
shall be arranged from top main platform to roof of the outer shell where the access hatch
shall be arranged as shown on the Bid Drawings. Access to additional platforms shall be
designed by the use of stairs, unless otherwise specified. Additional platforms and access
hatch, etc. above the reinforced concrete roof shall be galvanized.
10.5.110.3.2
(a)
(b)
(c)
All structural steel for main part of inner beams for platforms, stairs, ladders, soot
hopper, flue terminal shall comply with the requirements of ASTM A36, JIS G 3101
for SS400 or equivalent. Specifications and workmanship for other materials shall
be according to Clause 10.5.8 of this document.
All stainless steel for top of flue and others shall be of SUS 316 of JIS G4304 or
approved equal and of a grade suitable for welding conforming to relevant standards.
All galvanization of steelwork shall be in compliance with Part 4 Section 1 in the Bid
Document.
Top of Flue
The top part of flue projecting above the reinforced concrete roof shall consist of 4 mm
thick mild steel plate on the outer face of flue framed together by mild steel stiffeners and
6 mm thick stainless steel plate in the inner face of flue. The gap between 4 mm mild steel
and 6 mm stainless steel shall be 50 mm and filled with glass wool for insulation. Top of
Part 4 Section 10 Civil and Architectual Works
Revision 1
the steel flue shall be fitted with 4 mm thick stainless steel capping welded. Entire portion
of the flues projecting above the top of reinforced concrete floor shall be painted with heat
and acid resistant paint to protect the outside surface from acid reaction.
10.5.110.3.5
10.5.110.3.6
The Contractor shall provide the following accesses to window shield and steel flues. The
Contractor shall prepare detail drawings of these doors and submit it to the Owner for his
approval.
(a)Access Door
Access to the base of stack shall be through an opening in the concrete and shall be
fitted with an steel door 2,500mm wide 2,700mm high.
The Contractor may have to allow for larger opening at the location of the roller shutter
door for the construction of flues and platforms. However, the additional opening in
the windshield shall be closed to the satisfaction of the Owner
(b)Cleaning Access Door
The Contractor shall provide double skin access door in each inner flue for the purpose
of soot hopper cleaning. The dimensions of the clear opening of door shall be dicided
so that persons can clean chimney inside. And the dimensions shall not be too big for
size of an inner pipe. The inner skin shall be of stainless steel and the external skin shall
be mild steel. The frame shall be fabricated from stainless steel and mild steel plates
with mild steel stiffener and glasswool infill. The door shall be fitted with recessed
screw locking type device around the door to ensure the door is closed tight.
(c)Inspection Access Door
The Contractor shall also provide inspection access door of 550mm side and 800mm
high in each inner flue at each main platform, for the purpose of inspection of surface
condition of each inner flue lining. The fabrication shall be same as cleaning door.
(d)Hatch Door
A hatch door shall be provided for a clear opening in the concrete roof slab for the
access to ladder. The hatch door shall open upwards and away from the ladder and be
provided with spring locking devices functioning from above and below to hold the
door in open or in closed position. The hatch door shall be fabricated from mild steel
angles and 2mm thick stainless steel plates complete with mild steel frame including the
necessary hardware.
(e)Louver for natural ventilation
If the temperature of windshield will be expected exceeding 60, louvers for natural
ventilation shall be installed.
10.5.110.3.7
Soot Hopper
Soot hopper, which is a welded steel plate angled conical hopper, is to be installed,
vertically inverted, at the bottom of each flue to collect any accumulation of soot. The
internal surface of the hopper is to be protected by a lining of acid resisting bricks, jointed
with an acid resisting mortar as specified hereafter.
On opposing sides of each hopper, adjacent to the discharge port, two poker hole fittings
are to be installed complete with ball-jointed pokers which can be operated to agitate the
soot deposits without the removal of any part, except for maintenance.
10.5.110.3.8
The Contractor shall provide galvanized mild steel water pipes from the nearest fire
fighting mains to hopper cleaning platform and connect this pipe to the perforated stainless
steel pipe ring located inside the flue for periodic soot hopper cleaning.
10.5.110.4
Insulation
The Contractor shall provide insulating material on the external face of inner flue and the
flue ducts supplied and installed under the scope of the stack.
Materials and thickness of the insulation shall be decided to prevent gas emissions from
becoming the dew-point temperature.
In addition, materials and thickness of insulations shall be selected so that gas emission
temperature does not become the acid dew-point and be able to keep the highest runnning
cost merit.
All insulation material shall be to the approval of the Owner and shall be acid resisting and
capable of withstanding sulphuric acid, asbestos free, vermin proof, non-hygroscopic,
chemically inert when both wet and dry and fire resistant and rot and fungus proof.
10.5.110.5
In order to protect the steel flue from corrosion and erosion induced by flue gas, the
Contractor shall line the inside face of steel flue with Borosilicate glass block (Pennguard
or equivalent approved materials):
In addition, thickness of linings shall be satisfied with 20 years or more useful life span.
The contractor shall submit its specification to the Owner for approval.
The chimney lining system must be suitable for continuous operation of the Units with and
without the SWFGD Plant for indefinite periods.
10.5.110.6
The internal lining for the soot hopper shall be first class quality acid resisting brick, joint
filler mortar and backfilling mortar complying with the requirements of relevant standard
Part 4 Section 10 Civil and Architectual Works
Revision 1
where applicable and subject to the approval of the Owner. The bricks and mortar shall
have characteristics suitable to meet the operating conditions and be satisfied with 20 years
or more useful life span.
10.5.110.7
The stack chimney shall be painted so as to conform with the requirements in Decree
20/2009/ND-CP. The chimney stack outer shell shall be painted white and red alternating
in bands. Colors to be selected shall be to the approval of the Owner. The paint shall be
anti-sulfureous acid paint subject to the approval of the Owner.
10.5.110.8
Lightning Protection
10.5.110.10.1
General
The lightning protection system shall comply with the requirements of IEC Code
"Lightning Protection Code", and shall be referred to Part 4 Section 1 of the Bid
Document.
The conductor rods shall be of stainless steel securely fixed to reinforced concrete outer
shell with stainless steel stay wire.
The detailed design and detail drawings shall be approved by the Owner.
10.5.110.10.2
The chimney stack shall be fitted with aviation obstruction lights, and shall comply with
requirements in Decree 20/2009/ND-CP.
The Contractor shall submit all application documents to relevant authorities to obtain their
approval. The installation is to comply in all respects with the requirements and
recommendations of relevant authorities.
The lamp shall be mounted on the outside face of galvanized swing-type window which is
fixed on the outer shell.
The lamp shall be protected by a watertight transparent cover mounted in such a manner
that an electrical interconnection will disconnect the power supply to the lamp when the
cover is opened.
The power supply cables shall be copper conductor, PVC insulated cable in galvanized
steel conduit.
10.5.110.9.2
Day-light Switch
The aviation light system shall include a day-light switch. The day-light switch is for
switching off relay circuits by day-light intensity and shall have sufficient amperes
capacity to hold the relays continuously.
10.5.110.9.3
Spare Parts
The Contractor shall supply, as spares to ensure the continuity of lamps service for a period
of not less than two (2) years from the expiry of the Defect Liability Period, lamps and
these spares are to be turned over to the Owner when the works are taken over.
10.5.110.9.4
During the construction of the outer shell and throughout the duration of the contract
period, the Contractor shall provide temporary aviation obstruction lights at appropriate
levels of the outer shell and remove same upon the commissioning of the permanent
aviation obstruction lights.
10.5.110.9.5
Interior lighting and small power including all fittings shall be provided as per
maintenance and operation requirement subject to the approval of the Owner. The
Contractor shall include necessary provision in his Bid for cabling and other associated
works. The lighting and small power installation shall comply with relevant specification
of these documents.
10.5.110.9.6
Distribution Board
The Contractor shall supply distribution board to supply power to the warning lights, stack
elevator, interior lighting and small power. The distribution board shall be mounted on the
wall inside the outer shell with the top of the board being 1,800 mm above the ground floor
level.
10.5.110.10
Stack Elevator
10.5.110.10.1 General
The Contractor shall provide a stack elevator at the position shown on the Bid Drawing
and shall include in his Bid the supply, testing, packing for transport, delivery to site,
unloading, installation, wiring, connecting, final testing and commissioning, maintenance
and handing over.
The Contractor shall prepare their detailed proposal for design and installation of stack
elevator. Prior to order and installation the Contractor shall submit the proposal to the
Owner for his approval.
The elevator shall be front opening, single call push-button controlled, electric, serving
from ground level to each platform level in the chimney stack with an approximate travel
of one hundred eighty (180) meters.
The elevator must be capable of operating non-stop in ambient temperature range of 20C
to 60C for a minimum period of three hours at a minimum speed of 30 metres per minute.
The elevator shall conform to the following specification:
(a) Rack gear type
(b) Contract Load: 400kg
(c) Contract Speed: (approx.) 40 m/min.
(d) Travel: The platform level for measurement above 180metres
(e) Call Buttons: CALL push-buttons are to be provided on each landing. The car control
panel to include platform selection push-buttons which will actuate the doors and
DOOR HOLD switch to hold doors in open position during loading and unloading
operations with device to prevent DOOR HOLD switch being inadvertently left in
closed position. Maintenance and Service switches are to be provided under a locked
cover as required.
(f) Car: Car design, construction and finish shall conform to the following:
Car floor size (inside) will be 1000 mm x 1100 mm. The Car to be built up
independently of the platform, mounted on suitable framing, walls shall be of rigid
stainless steel panels having minimum ledges, projections and corners, colour shall be
plain, cat floor shall be of galvanized steel checkered plate designed to a factor of
safety of four (4) to support evenly distributed contract load. The Car shall be
provided with telephone and emergency signal that is operative from the Car and the
same shall be connected to Central Control Room in Central Control Building. The
Car shall also be fitted with emergency hatch on the top so that it permits the passage
of a person. The hatch may be equipped electrically.
(g) Lighting and Maintenance Lamp Sockets: The Car shall be illuminated by two
fluorescent lamps during the time the lift is available for use. A watertight socket
outlet with switch be fitted outside on the top and underside of the lift car for
attachment of maintenance lamp.
(h) Landing Door and Cage: Landing Levels (including ground) shall be the same as the
number of platforms. Every landing shall be protected by a landing and cage which
shall extend the full height, width and a surrounding the lift car. The door shall be
provided with appropriate locking devices.
(i)
Capacity Plate: A capacity plate bearing the contract load of the lift shall be
permanently fitted in the lift car.
(b)
(c)
Limit switches
(d)
(e)
(f)
(h)
(i)
Shock eliminator
(j)
Other requirements:
- Automatic stop equipment must be provided in the elevator cab.
- All necessary safety, equipment and devices must be installed.
- Phase failure relay must be provided for the protection of the electrical
equipment in the elevator system.
- The elevator must be provided with front opening and single call push button
controlled.
- The elevator must have local maintenance and service agent for routine
maintenance and inspection.
- The elevator must be provided with variable frequency drive (VFD).
10.5.110.10.2 Submission with Bid
The Contractor shall, at the time of Bidding, submit general outline drawings of the electric
elevator system which he is offering and all other relevant details in order to enable his Bid
to be assessed.
10.5.110.10.3 Approval and Tests
(a)
(b)
(c)
The Contractor shall prepare and submit on behalf of the Owner all details in respect
of the statutory authorities in accordance with the requirements of relevant codes and
regulations, and to obtain their approval of the same. The Contractor shall keep the
Owner fully informed of all correspondence and transactions with any such
department or statutory authority.
The Contractor shall provide all competent and experienced labor, necessary tools
and precise instruments required for carrying out necessary tests on the elevator,
including the necessary calibration and setting out of the equipment and controls
associated with the installation. The tools and instruments shall be subject to the
approval of the Owner and shall be provided for the timely commencement of the
required tests.
On substantial completion of the installation of the elevator, the Contractor shall give
due notice to the Owner and the relevant Authority as to when the elevator shall be
ready for testing in accordance with the requirements of the Regulations and the
Contract. The elevator shall be tested by the Contractor before it is put into service
with the contract load in the car to the satisfaction of the relevant Authority and the
Owner. The Contractor shall allow in his Bids for such tests to be carried out, any
fees payable, any phasing and any temporary suspension of the works, and other
costs resulting thereby.
10.5.110.10.4 Notices
The Contractor shall supply, deliver and fix all necessary load restriction and warning
notices which may be required by the relevant Authority to be displayed on the elevator
shaft, in the elevator car, on the machinery room door and in the machinery room (if any).
Part 4 Section 10 Civil and Architectual Works
Revision 1
10.5.110.11
The Contractor shall provide rainwater drain pipe from the roof to the ground floor,
rainwater pit on the ground floor and drain pipe from the said pit to the road drainage,
which shall be designed taking into consideration rainwater condition during storm, subject
to approval of the Owner.
10.5.110.12
The Contractor shall provide soot hopper drain pipe, which is made of steel stainless, from
the bottom of the flue to drain pit on the ground floor.
The above pipe and drain pit shall be designed by the Contractor taking into account
volume and characteristics of drain water and subject to the approval of the Owner.
10.5.110.13
The following water supply and drainage system shall be installed in the Stack.
(a) Water receiving tanks ,lifting pumps, hose pipes, all fittings and foundations
(b) Drainage trenches, pipes, pits, drain pumps, all fittings and foundations
Hose pipes enough to clean inside of Stack, storage boxes for hose pipes and all fittings
shall be installed at each Inspection Access Door. Water and usable water pressure for
cleaning inside the Stack shall be prepared.
Drainage after cleaning shall be collected into drainage pits and shall discharged into
appropriate collecting tank in Waste Water Treatment Plant.
Acid proof lining shall be installed in drainage pits.
10.5.19
10.5.19.1 Materials
The Contractor shall treat the soil under the building and immediate surroundings to make
it impervious and toxic to subterranean termites, often referred to as white ant or "anay",
by application of soil poison solution approved by the Owner.
Manufacturer's recommendations for preparation of any other approved poison solution
shall be strictly followed.
10.5.19.2 Application
The application of poison solution follows the sequence of construction, and the following
is the order of treatment:
(a) Thoroughly drench and saturate every linear meter of excavation for footings, and
other cement work with recommended quantity of solution before pouring of
concrete.
(b) After grading and leveling the soil in the ground and layers of gravel laid preparatory
to the pouring of concrete, flood or soak every square meter floor area with
recommended quantity of solution.
(c) As soon as the building is constructed, just prior to the landscaping of the lawn and
garden, saturate every linear meter perimeter of the building, about three (3) meters
wide, with the termite proofing solution.
(d) Treat earth fills thoroughly as they may carry termite colonies. As soon as fill is
packed and leveled, drench every one (1) square meter area with four (4) liters (or as
recommended) of the termite proofing solution.
10.5.19.3 Equipment
An ordinary watering can (sprinkling can) can be used to drench or saturate areas with the
termite proofing solution. However, for convenience and thorough and faster application,
use a power sprayer with 12 to 20 liters per minute capacity.
10.5. 20
10.5.20.1 General
Concrete masonry units shall be of the type and thickness approved by the Owner and shall
be properly coordinated with other works. The source of supply for materials shall not be
changed after the work has started.
10.5.20.3 Materials
(a)
(b)
Mortar Proportions
(i) Cement mortar for laying concrete hollow block shall consist of one (1) part
Portland cement, one-fourth (1/4) part lime and three (3) parts sand. Only
sufficient water to make a workable mixture will be permitted.
(ii) Masonry grout for filling cells of concrete hollow blocks shall consist of one
(1) part Portland cement, one-fourth (1/4) part lime, three (3) parts sand to
which three (3) parts pea gravel is added by volume. Mortar materials shall be
accurately measured by volume and thoroughly mixed until evenly distributed
throughout the batch, by means of a batch mechanical mixer. The actual
mixing time shall not be less than two minutes.
(c)
(d)
Cement
Cement shall be Portland cement of approved brand.
(e)
Lime
Lime shall be made from pulverized quicklime.
(f)
Sand
Sand shall be clean, hard, natural sand and free from deleterious substances.
(g)
Water
Water for mixing shall be reasonably clean and free from objectionable quantities of
silt, organic matter, alkali, salts or other impurities.
10.5.20.4 Installation
(a)
(b)
(c)
Laying - All masonry units shall be laid plumbed, leveled and accurately spaced. All
units shall be wetted before laying. The blocks should be laid on full mortar bedding
and in such a way that no cracks are formed between the blocks and the mortar at the
time the block is placed. All joints should be filled with mortar at the time it is laid.
Any horizontal and vertical CHB wall reinforcing shall be anchored to concrete work
by means of 9.5 mm round by 610 mm long dowels. Embedding of anchor bolts,
expansion shields, conduits, etc., shall be done as the erection progresses.
Cutting and Patching - Cutting and patching of masonry required to accommodate
the work of other trades shall be performed by masonry mechanics.
Finishing - For surface finishes refer to applicable provisions of this section.
10.5.21
10.5.21.1 General
The work shall include the furnishing of all labor, materials, equipment, plant and other
facilities required to complete all moisture vapor barrier work.
All concrete floor slabs in direct contact with the ground shall be provided with moisture
vapor barrier to stop movement of moisture from the ground through action of osmotic
pressure.
10.5.21.2 Materials
(a)
(b)
10.5.21.4 Application
Prior to placing the concrete, the gravel fills should be compacted to a smooth even
surface, eliminating all sharp projections or irregularities which may puncture the moisture
vapor barrier. It is preferable in most cases to bring the fill to grade with a stiff mix of one
part Portland cement and three parts sand to provide a smooth even surface for installing
the membrane, or to blind the hard core with a layer of consolidated sand. The net
thickness of consolidated sand above the gravel fill shall not be less than 6.3 mm. Cover
the entire area with a layer of moisture barrier extending to the perimeter of the slab and
turning up against walls for the depth of the concrete. The moisture barrier shall be lapped
and the exposed edges of polyethylene sealed by either of the sealing methods explained
below. Where pipes and conduits must pass through the barrier, the material should be
carefully cross-slit so that it fits tightly around the pipe, then taped to the pipe with
pressure sensitive tape.
10.5.21.5 Sealing
(a)
(b)
Tape Sealing - To obtain an effective seal, moisture vapor barrier should be lapped
25 mm at all joints and sealed with 50 mm pressure sensitive tape. A 50 mm width of
polyethylene film is to be left exposed on both edges for joining and it is important to
ensure that both surfaces are free from moisture and dust, and that the tape is in
contact with the polyethylene film on both sheets. If necessary, a firm base such as a
board can be placed under the joint and the tape applied with firm pressure by hand
or by mechanical applicator.
Adhesive Sealing - Where adhesive sealing is to be used, each alternate sheet must
be inverted so that the exposed polyethylene strips of the alternate sheets of the
barrier face downwards, ensuring that both surfaces are free from moisture and dust.
(c)
10.5.22
10.5.22.1 General
The surfaces of the concrete base to which the floor finish is to be applied shall be clean
and rough and brought to proper grade. The structural concrete shall be prepared for the
application of the finish grade by chipping and/or wire brushing followed by complete
removal of all fractured and semi-detached particles of concrete. The surface so prepared
shall be washed and cleaned thoroughly with water under pressure. Tile work shall not be
started until the roughing-in for all works to be embedded in concrete or masonry and the
required waterproofing shall have been installed, tested and approved.
The work also includes treating areas of exposed concrete as shown on the Bid Drawings,
to produce the desired surface finishes. Placing shall be continuous throughout each district
division of area. Immediately after the removal of forms, all projecting wires and bolts, or
other devices used in tying forms, shall be cut off at least one-half centimeter beneath the
concrete surface. All holes, voids shall be patched immediately.
10.5.22.3 Workmanship
Installation shall be executed with best workmanship and the finish work shall be free of
broken, cracked, or damaged or faulty tiles.
(b)
(c)
(d)
(e)
Vinyl Tile (PVC Tile) - Tile shall be 304 mm x 304 mm and 3 mm thickness. Tile
shall have a calendar surface, containing no sand or grit and shall be free from lumps
and coloring matter. It shall not soften in all animal and vegetable fats at normal
room temperature.
Adhesive - Adhesive shall be water-resistant type and as recommended by the tile
manufacturer to be the best suited for tropical installation and for use with the
particular type of floors. Adhesive shall be applied in accordance with the adhesive
manufacturer's printed instructions unless directed otherwise.
Plastic Emulsion - Plastic emulsion (seal polish) shall be the best suited for the
particular type of floor as recommended by the tile manufacturer.
Metal Edge Strips - Metal edge strips shall be provided at all exposed edges of vinyl
tiles. Metal strips shall be extruded aluminum or brass, butt type and beveled at
exposed edges. Top surface metal strips shall be finished flush with the tiles. Strips
shall be secured at the ends and between at about 200 mm apart with screws. Where
two different floor finishes meet on the same level of the surface, the vinyl tile shall
be provided with a metal edge strip. Brass metal strip-edge nosing shall be provided
between vinyl tile floor finish and ceramic tile floor finish.
Nosing - Rubber top nosing of approved design shall be used to protect exposed
edges of tiles.
10.5.22.4.2
(a)
Material
Installation
Preparation - Concrete sub-floors to receive the tile shall be clean, thoroughly dry,
smooth, firm and sound; and they shall be free from oil, dirt, curing compounds, or
other deleterious materials. Sub-floors shall be swept, vacuumed and damp mopped
when necessary to remove dust and oil; shall be scrubbed with strong detergent
solution, thoroughly rinsed, and spot primed, when necessary to remove oil or grease
(b)
(c)
(d)
stains. All edges shall be ground smooth and all holes and cracks less than 1.6 mm
shall be filled with an approved plastic emulsion. Large holes or depressions, if any,
shall be filled and treated with underlayment mortar toweled on to smooth surface
and shall be completely dried before the application of adhesive.
Tile-laying Design - Floor covering shall be applied in patterns selected by the
Owner for each area. Joint lines shall be parallel to wall lines. Where line patterns of
tiles run perpendicular to lines of other tiles, they shall be laid truly at right angles.
Tiles shall be neatly cut as required to form neat edges around permanent fixtures,
built-in furniture and cabinets, pipes and other items attached to the floor or wall.
Adhesive - The adhesive shall be applied in a thin film while it is still tacky and
spread evenly with a noticed finisher's trowel of the type recommended by the
adhesive supplier.
Application of Tiles - Tiles shall be laid cut from midpoint of the long axis of the
area to be tiled so that opposite borders will be of equal width. Starting at
established guidelines, the approved adhesive shall be spread over and under floor
with a fine notched trowel covering approximately 4.0 sq. m. per liter and
immediately the tiles shall be embedded into the adhesive. Mechanic shall work
from the uncovered floors as much as possible until adhesive has set so that it does
not come up between joints. Tiles shall be rolled in both directions with 70 kg roller
to assure contact of tiles and adhesive and to bring edges of the tiles flush.
At junctions with vertical surfaces, tiles shall be carefully scribed so as to form a neat
joint at this point. Tile shall never be placed or laid under pressure.
10.5.22.4.3
Not earlier than five days after installation, floors shall be washed with an approved
cleaning solution and rinsed thoroughly with clean cold water. Vinyl tiles shall be waxed
with two coats of water emulsion wax, buffed to an even luster with an approved emulsion.
(b)
(c)
Materials
10.5.22.5.2
Installation
Method of installation shall be done in strict accordance with the flooring manufacturer's
instructions.
10.5.22.5.3
The cleaning and waxing shall be carried out in accordance with the following instructions
unless otherwise directed:
(a) Sweep or vacuum floor to remove all loose dirt.
(b) Clean floor thoroughly with a good grade of commercial floor cleaner as approved
by the Owner, using standard floor cleaning equipment.
(c) Rinse floor thoroughly with clear water, and let dry. Do not flood the floor with
rinse water.
(d) Apply two thin coats of a good grade of commercial floor finish, buff able or
self-polishing type as approved by the Owner, allowing thirty (30) minutes drying
time between applications.
10.5.22.6 Acid-Resistant Floor
(a)
Tiles
Tiles shall be a semi-vitreous tile for unglazed floor tiles.
(b)
(c)
(d)
Sand Size
(e)
% Retained
No. 16
No. 30
12
No. 50
32
No. 100
20
Pan
36
Placing
Tiles and membrane shall be completely dry at the moment of placing.
The tiles shall not be placed in contact, but separated for about 5 mm in order to
allow easy joint filling with epoxy mortar.
Tiles shall be firmly pressed onto a 10 mm mortar bed and beaten to obtain a strong
bond.
The joints shall be filled when the mortar of the tiles placed has sufficiently set.
General - Application of floor hardener topping shall be coordinated with the pouring
of the concrete floor slabs to receive such finish.
Materials
(i) Floor Hardener - Floor hardener shall be extremely hard, non-metallic
aggregate with high abrasion resistance. Floor hardener brand shall be
approved by the Owner.
General
(i) The pebble washout shall be done by workmen experienced and qualified to do
this particular type of work.
(ii) The Contractor shall submit to the Owner pebble washout samples including
samples of pebbles to be used in the work.
(b)
Materials
(i) Quart Size Pebble
Pebbles shall be well graded, clean, round, hard, river pebbles having good
appearance in color. The sizes of pebbles shall be between 9 mm and 15 mm.
(ii)
White Cement
"Snocrete" or equal as approved by the Owner.
(iii) Admixture
The Contractor may use retarding admixture provided that the admixture is in
compliance with QCVN 16-3:2011/BXD and does not alter the required
strength and the admixture. Admixture used shall be the products of worldwide
leader chemical corporation as approved by the Owner.
(c)
Application
(i) Before commencement of the work, desired pitch for drainage shall be
provided in the concrete slab. Concrete must be rough, and loose particles or
anything which would prevent bond shall be thoroughly cleaned off with water.
Concrete surfaces must be kept wet for at least 4 hours before the scratch coat
is applied. The required scratch coat of cement mortar is proportioned to one
(1) part Portland cement to two (2) parts sand by volume and shall be applied
not more than 19 mm in thickness.
(ii) Washout finish, composed of one (1) part Portland cement or white cement (as
the case may be) to two-and-a-half (2-1/2) part pebble, shall be applied with a
pressure to obtain adhesion to concrete and shall be troweled to hard, smooth
even plane, rodded and floated to a uniform surface and even texture. Washout
finish shall not be more than 9.5 mm in thickness.
(d)
the surfaces are still semi-dry, surfaces shall be washed with clean water with
sponge and soft brush to remove cement pastes and smudges leaving the pebble
quarts in their natural texture and appearance.
10.5.22.10
(a)
Materials
Unglazed tiles shall be ceramic tiles in compliance with QCVN 16-6:2011/BXD.
Trimmers, corners and base tiles shall be of the size and color corresponding to floor
tiles. Tiles shall be of first class quality, of uniform size, even surface, free from
warps, laminations, scratch edges, chipped corners and other imperfections or flaws
affecting their quality, appearance and strength.
(b)
Installation
(i) Preparation
Surfaces to receive the tile shall be clean, free from dirt, oil, grease, and other
deleterious substances. Floor tile installation in spaces receiving wall tile shall
not be started until after wall installation has been completed. Before tile is
applied with a dry-set mortar bed, the structural floor shall be tested for
levelness or uniformity of slope by water flooding and if the bed is found
defective, it shall be properly corrected to attain the required slope.
The structural concrete slab previously roughened and cleaned shall be
thoroughly saturated with clean fresh water one day prior to application of the
setting bed, and the slab again wetted thoroughly but no free water shall be
permitted to remain on the surface immediately before application of the
setting bed. A skim coat of neat Portland cement mortar shall then be applied
not more than 1.6 mm thick. The mortar setting bed shall then be spread until
its surface is true and even, and thoroughly compacted either level or sloped
uniformly for drainage as the case may require.
A setting bed, as large as can be covered with tiles before the mortar is
reached, its initial set shall be placed in one operation. In the event that more
mortar has been placed than can be covered, the unfinished portion shall be
removed and cut back to a clean beveled edge.
10.5.22.11
All surfaces indicated in the drawings as "Cement Plaster" in all interior and exterior wall
and concrete or masonry surfaces without specific finish shall be finished with cement
plaster.
10.5.22.11.1
Cement shall be stored off the ground, under cover and away from sweating walls and
damp surfaces.
10.5.22.11.2
(a)
(b)
(c)
(d)
10.5.22.11.3
(a)
(b)
(b)
(c)
Mixtures
10.5.22.11.4
(a)
Materials
Application of Plaster
10.5.22.11.5
Finishes
Trowel finishes shall be of water troweled furring set to provide a smooth, dense surface
for decoration, free of irregularities and blemishes.
10.5.22.11.6
Workmanship
Plaster work shall be level finished, plumbed, square and true within to tolerance of 3 mm
to 10 mm without waves, cracks, blister pits, crazings, discolorations, projects or other
imperfections. Plaster work shall be formed carefully around angles contours, and well up
to screeds. Special care shall be taken to prevent sagging and consequent dropping of
applications. There shall be no visible junction marks in the finish coat where one day's
work adjoint another.
10.5.22.11.7
Upon completion of the building and when directed, loose, cracked, damaged or defective
plastering shall be cut out and replastered in a satisfactory and approved manner. Pointing
and patching of plastered surfaces and plaster work abutting or adjoining other finish work
shall be done in a neat manner. Plaster dropping or spatterings shall be removed from all
surfaces. Exposed plastered surfaces shall be left in a clean, unblemished condition ready
to receive paint or other finish. Protective covering shall be removed from floors and other
surfaces, and all rubbish and debris shall be removed from the building.
10.5.22.12
10.5.22.12.1
Scope of Work
(a)
(b)
The work to be done under this section shall consist of furnishing all labor, materials,
equipment and other necessary facilities and the satisfactory performance of all work
necessary to complete all chiseled concrete finish.
See drawings for location of work required.
10.5.22.12.2
(a)
(b)
(c)
(d)
Materials
10.5.22.12.3
(a)
(b)
(c)
(d)
Execution
Preparation
(i) Concrete and masonry surfaces shall be clean, free from dust, grit, grease and
other foreign matter.
(ii) For concrete surfaces, remove skin with bladed hammer until coarse aggregate
is exposed.
(iii) For masonry, wet surface thoroughly and apply one (1) layer of scratch coat
cement plaster.
Application
(i) Wet concrete on masonry surface thoroughly with water. Apply cement grout
generously.
(ii) Apply mixed mortar aggregate on one (1) panel in one (1) continuous operation
with a minimum thickness of 19 mm.
(iii) Do not use mortar guide in applying mixed mortar aggregate.
(iv) Use string as guide in producing an even surface.
Tooling: The next day after application of mixed mortar aggregate, gently tool the
applied mortar by pneumatic hammer until the coarse aggregate shows uniformly on
the surface.
Protection: Protect finished wall by a coat of approved water soluble silicone.
10.5.22.13
10.5.22.13.1
General
Tile work shall not be started until the roughing-in for plumbing, electrical and other trades
have been completed and tested. The work of all trades in the area where work is to be
done shall be protected from damage as directed.
All tiles found to be loose when tapped shall be replaced by the Contractor at his own cost.
10.5.22.13.2
Materials
Wall and Counter top tiles shall be lustrous, vitrified, glazed vitrified tiles in compliance
with QCVN 16-6:2011/BXD. Colors shall be subject for approval of the Owner. Bases,
stops, returns and caps shall be supplied as required to provide a complete and neatly
finished installation.
All tiles shall be of first class quality. They shall be of uniform size and even surface, free
from warps, laminations, serrated edges, chipped corners and other imperfections or flaws
affecting their quality, appearance and strength.
10.5.22.13.3
(a)
(b)
(c)
Surfaces of interior masonry shall be clean and sufficiently rough to provide strong
bond. Temporary screeds shall be placed to provide a true plumb surface and as a
gauge for the proper thickness of the scratch coat. Surfaces shall be evenly
moistened immediately prior to the application of the scratch coat. Scratch coat shall
be applied to masonry as backing for wall tile. Scratch coat shall be applied with
sufficient pressure to insure proper bond with the base. This shall serve as the base
for the setting bed. Scratch coat shall not be less than 6 mm thick. While the mortar
is still plastic, the scratch coat shall be cut with a trowel to the depth of the coat and
the full height of the tile bed.
Immediately preceding the application of the mortar setting bed, the scratch coat
shall be moistened thoroughly but not saturated. The setting bed shall be applied,
rodded and floated flush with the screeds over an area not greater than will be
covered with tile while the bed remains plastic. The setting bed thickness shall not
exceed 20 mm thick and no mortar shall be re-tempered.
Tiles shall be set after 24 hours but not more than 48 hours after the application of
the scratch coat. Tiles shall be soaked in clean water for about 1/2 hour before
setting them. Wall tile shall be set by troweling skim coat of neat Portland cement
on the wall surface or by applying a skim coat to the back of each tile and
immediately floating the tile. Bases, caps, bull nose corners, and all other trimmers,
moulded or shaped features, and accessories, shall be backed thoroughly with mortar
and installed where necessary. All lines shall be kept straight and true and all
finished surfaces brought to true and even planes, straight and plumb, and internal
corners squared and external corners rounded.
Horizontal joints shall be maintained level and vertical joints plumb and in alignment. If
cutting of tile becomes necessary, it shall be done at the internal angles in walls. Tile
wainscot shall have glazed capping complete with interior and exterior corner caps.
Intersections and corners shall be provided with the proper tile mouldings and trimmers.
10.5.22.13.4
Tiles shall be wetted if they have become dry before applying grout. Joints 3 mm or less in
width shall be grouted with neat white Portland cement grout of the consistency of thick
cream. Other joints shall be pointed with mortar consisting of 1 part white Portland
cement and 2 parts pointing sand. Grout shall be worked into the joints by trowel or finger
application. Before the grout sets, the joints of cushion edge tile shall be struck or tooled
of the depth of the cushion, filling in skips or gaps and the joints of tiles shall be filled
completely flush with their surface. Dark cement shall not show through grouted white
joints. All surplus grout shall be removed before it sets.
10.5.22.13.5
Upon completion of the work, all surfaces of glazed tile shall be cleaned with a soap
powder and clean water applied with stiff fiber brushes. After scrubbing, the tile surfaces
shall be rinsed with clean water. Hard lumps or smudges of mortar or grout cleaning shall
be removed by means of wooden paddles. Mortar cleaning tools or metal brushes or acid
solution shall not be used. Where imperfections occur in jointing, the joint shall be raked
back not less than 12 mm in depth and the joint pointed full, and tooled smooth to match
the adjoining work. All tile work shall be adequately protected against damage from
subsequent building operations, both before and after cleaning.
10.5.22.14
10.5.22.14.1
Scope of Work
(a)
(b)
The work to be done under this section shall consist of furnishing all labor, materials,
equipment and other facilities and the satisfactory performance of all work necessary
to complete all fair-face concrete finish.
See drawings and details for location of work required.
10.5.22.14.2
(a)
(b)
Concrete of the required mixture with the required grade of gravel and sand.
Form lumber boards of the approved type.
10.5.22.14.3
(a)
(b)
(c)
Samples
Application
Form lumber shall have to be installed into the required measurement and details of
the plan.
Concrete pouring should be well vibrated so as to avoid honeycombs and other
defects.
Upon removal of forms, all concrete residues from form joints shall be thoroughly
ground to produce a uniform and smooth surface.
10.5.22.14.4
Gypsum Board
Gypsum board is a board formed by covering the both faces and longitudinal side faces of
the core of gypsum with gypsum liner pasteboard. Gypsum board shall not be used if any
harmful defects such as chipping, crack, fouling or dent were found on both faces and side
face of gypsum board. The board shall be fixed with stainless steel screws and the joints of
board shall be covered with joint tape, puttied and finished smoothly. Gypsum board
materials shall meet with requirements in QCVN 16-4:2011/BXD.
10.5.22.14.5
Baseboard
Unless otherwise specified, PVC baseboard shall be used for the rooms floored with vinyl
tile and the electricity room. The adhesive to be used for the laying shall be of the solvent
Part 4 Section 10 Civil and Architectual Works
Revision 1
type of vinyl acetate derivative. The laying shall be done firmly not to cause any gap with
the floor surface.
Baseboard shall be used for all rooms floored, which are set ceramic tile, with ceramic tile.
10.5.23
10.5.23.1 General
All exterior masonry surfaces, as specified herein, shall be protected with one saturating
coat of water repellent.
10.5.23.2 Materials
Masonry water repellent shall be submitted for approval of the Owner. This should be
furnished in liquid form for application with brush or low pressure garden hose.
10.5.23.3 Preparation
(a)
(b)
(c)
Clean and repair the masonry before treatment. Muriatic acid diluted 5% to 8% shall
be used in removing efflorescent salt stains and streaks. Wash the masonry surface
with water before the acid wash, then remove acid and acid salts with an ample wash
of clear water. Allow two or three bright days to dry the surface before water
repellent treatment.
Repair all visible cracks and crevices and all mortar joints that are not tight. On
masonry having large pores, such as cinderblock or cement block, first fill the pores
with a thin grout or cement type paint, brushed well with a stiff brush. It should be
thoroughly cured before application of water repellent.
For masonry, the building mortar should be allowed to set at least thirty (30) days.
10.5.23.4 Application
(a)
(b)
Apply with either spray or brush. A low pressure garden- type sprayer with a
neoprene rubber hose and coarse nozzle is best for large areas.
Apply a flood coating since it may soak in a quarter inch or more depending on the
porosity of the masonry. Apply liberally so that the solution will "run" 150 mm to
400 mm down the wall. Allow generous overlapping.
10.5.23.5 Coverage
1.80 to 4.0 square meters per liter depending on the porosity of the surface.
10.5.24
Insulation Works
10.5.24.1 General
Without limiting or restricting the volume or generality thereof, the fiberglass under slab
roof insulation shall consist of long, fine, glass fibers loaded with a thermosetting resin to
form a semi-rigid fiberglass insulation board.
10.5.24.2 Materials
Under slab Roof Insulation - under slab roof insulation material shall be submitted for
approval of the Owner. Fiberglass under slab roof insulation shall be designed to insulate
under concrete roof decks.
- 1,200 mm x 1,200 mm
- 50 mm
- 1.6kg/m2
10.5.24.4 Application
(a)
(b)
(c)
The concrete surface shall be clean and dry, free of loose or foreign materials.
Concrete slab shall be applied with adhesive. A mechanical pin with a spindle longer
than the thickness of the insulation shall be adhered to the concrete at least 600 mm
on centers in both directions and 300 mm from the perimeter of the bat or blanket.
For the standard size of 1,200 mm x 1,200mm, four (4) pieces of mechanical pins
shall be consumed. The fiberglass insulation shall be impaled on the mechanical pin
and secure the insulation with clips to the pins.
Fiberglass insulation shall be faced with reflective aluminum foil vapor barrier. All
joints shall be sealed with 76mm-wide aluminum pressure-sensitive tape to prevent
transmission of water vapor.
10.5.25 Elevators
Elevators shall be provided for passenger and goods in:
Central control building or Turbine Building (1000kg passenger lift) ;
Part 4 Section 10 Civil and Architectual Works
Revision 1
Passenger
Elevator
Quantity
Central Control
Building
or
turbine building
Central Control
Building
or
turbine building
Boiler
Location
each Boiler
Design/Construction
Vietnamese
standards
Load
capacity
1000 Kg
3000 Kg
Rate speed
0.55 m/s
0.55 m/s
Drive/motor
Power Supply
Method of control
Type of doors
Machine room
Operation
Elevator
carrying
of
The supply of all elevators must take into account the requirement for regular
maintenance and services for the Equipment. The proposed vendors must therefore
be chosen from those ones who can provide the service from approved service
agency in Vietnam for the maintenance of the Equipment. The proposed vendors
must be reviewed and to the agreement of the Owner.
Part 4 Section 10 Civil and Architectual Works
Revision 1
All proposed elevators must be of the industrial type of rugged design and duties,
suitable for the dusty power plant environment. The drives and control must have
the appropriate degree of protection.
Metallic wire mesh/screen in the area of lift travel must be provided where car and
the counter weight cross each other. Elevator shaft must be enclosed with
galvanized MS cladding sheet from top of elevator pit upto machine room level.
Appropriate sealing must be provided for the cladding sheet to prevent dust/ water
entry in the shaft.
Construction of the elevators must have the following features:
Flooring of
Cabin
Car Door
Signals
Construction
Type of indicators
Emergency indicator
Push buttons must be fixed in the car for holding the doors open for any
length of the time required.
All other safety / protection / operation interlocks as required by BS:5655
(Part-I).
Indication for Position and call indication inside the car, and Up/down travel
direction indication in car and at each landing.
10.5.26
10.5.26.1 General
The work shall include all labor, materials and other facilities necessary for application of
fire retardant chemicals.
10.5.26.2 Materials
The Contractor shall submit to the Owner for approval the complete specifications of the
proposed fire retardant chemical before starting application of same.
10.5.26.3 Application
Rating for application for fire retardant chemical on wooden components of the building
shall be according to the classification as follows:
(a) All ceiling boards, panellings and all other wooden structures of a building or unit
that are found along corridors, lobbies and kitchen shall be treated with the fire
retardant chemical at the rate of 3.70 to 5.0 sq. meters per liter or two (2) coatings.
(b) All interior panellings, ceilings, floors, closets, cabinets and all other building
components made of wood and the like found on interiors of a building or unit shall
be treated with the fire retardant at the rate of 5.00 to 7.5 sq. meters per liter or one
(1) coating.
(c) All other interior wood based components of the building shall be treated with fire
retardant chemical at the rate of 3.70 to 10.0 sq. meters per liter.
The wood should be totally dried and pure chemical should be used. And this should not be
diluted with other chemicals.
Whenever possible, the fire retardant shall be applied before applying paint or varnish to
guarantee maximum absorption. This acts as a primer and sealant.
10.5.27
10.5.27.1 General
Aluminum shall be of commercial quality and of proper alloy, free from defects impairing
strength and/or durability, and meet with requirements in QCVN 16-4:2011/BXD.
Aluminum extrusions shall be of aluminum alloy meeting the properties and specifications
governing the alloy. They shall be extruded true to details, with clean, straight, sharply
defined profile and free from defects, impairing strength or durability.
Screws, nuts, washers, bolts, rivets and other miscellaneous fastening devices incorporated
in the aluminum work shall be of aluminum or non-magnetic stainless steel, or other
non-corrosive materials compatible with aluminum and shall be of sufficient strength to
perform the functions for which they are used.
Protective materials and treatment for metals shall conform to the specifications of the
aluminum brand and as herein described:
(a) The aluminum surface should be kept from direct contact with incompatible metals
other than stainless steel, zinc, or white bronze of small area by:
(i) Painting the dissimilar metal with a prime coat of zinc chromate primer or
equivalent, followed by one (1) or two (2) coats of aluminum metal and
masonry paint or other suitable protective coating, excluding those containing
lead pigmentations.
(ii) Painting the dissimilar metal with a coating of a heavy bodied bituminous
paint.
(b) Where aluminum surfaces come in contact with lime mortar, concrete or other
masonry materials, paint the aluminum with alkali-resistant coating.
(c) Where aluminum come in contact with wood or other absorptive materials which
may become repeatedly wet, aluminum should be painted with two (2) coats of
aluminum house paint and joints sealed with a good quality caulking compound.
All exterior aluminium-to-aluminium field joints shall be sealed with one part sealing
compound.
(b)
(c)
10.5.27.3 Materials
(a)
(b)
General Requirements
(i) All parts of the work shall be of the materials, design and dimensions herein
specified. Unless otherwise specifically directed, however, methods of
(b)
(c)
(d)
(e)
10.5.27.5 Installation
(a)
(b)
(c)
(d)
(e)
Workmanship
(i) All work shall be installed by skilled workmen specially trained in this type of
work.
(ii) All work shall be erected plumb and true, as shown on approved shop drawings
and in proper alignment and proper relationship to establish lines and grades.
Erection Tolerance - Permissible dimensional tolerances in the buildings structure
are as specified in the specific section concerned (entrance and doors, walls,
windows, etc.) of these specifications.
Inspection of the Structure - After lines and grades have been established and before
beginning of the structure on which the fabricated aluminum is to be placed, should
any condition be found, which in the opinion of the Contractor will prevent the
proper execution of his work, he shall report such conditions in writing to the Owner.
Installation work shall not proceed in that area until such conditions are corrected or
adjusted to the satisfaction of the Owner.
Installation Within Masonry Opening - Where installation within masonry openings
is to be performed, no part other than built-in anchors and provision for operating
devices located in the floor shall be put in place until after the masonry work is
completed. Under no circumstances shall aluminum be installed prior to completion
of masonry work.
Material Storage on Site - Aluminum components shall be stored under cover, in dry
spaces provided by the Contractor as close as possible to the point of installation.
These spaces shall be located where the stored materials will not be exposed to
damage by adjacent work and shall permit easy access to the materials. The
Contractor shall install the materials neatly, properly stacked on the floor and shall
not be required to remove them except for installation.
(f)
(g)
(h)
Field Welding - Field welding shall conform to the applicable provisions of this
section.
Adjustment After Installation - After installation is completed all hardware and
operating mechanisms shall be adjusted and lubricated to insure proper performance.
Protection and Cleaning - The Contractor shall install his work in a clean and
workmanlike manner, removing all mastic smears and other unsightly marks and
shall be responsible for repairing any damage or disfiguration of the work caused at
any time by his own workmen. Protection of the installed work against damage or
abuse or contamination by other materials as well as the final cleaning of the work,
shall be the responsibility of the Contractor.
10.5.28
10.5.210.1
General
The work shall consist of furnishing and installation of all steel doors, windows and
louvers in accordance with applicable drawings and specifications. Shop drawings and
catalogues shall be submitted by the Contractor to the Owner for approval before
fabrication begins. All doors, windows and louvers shall be completed with hardware, door
frames, anchors and all necessary accessories in accordance with the manufacturer's
standard unless otherwise specified. Frames and all other materials shall be installed by
construction workmen in strict accordance with accepted standard and set plumb, properly
aligned, and securely anchored.
The door in the Power House where it faces outdoor is made a sliding door.
10.5.210.2
(a)
Roll-up Door
Roll-up door shall be of gauge 16 metal slats, power operated with auxiliary
gear-chain operation and coated with epoxy-resin anti-corrosion paint. Shop
drawings and catalogue shall be submitted by the Contractor to the Owner for
approval before fabrication. The size of the roll-up door shall be determined taking
into consideration operation/maintenance requirement and shall be approved by the
Owner.
(b)
Steel Louvers
(i) All steel louvers shall comprise of fixed members. Steel louvers shall be
furnished in type and sizes, subject to the approval of the Owner, complete
with all necessary hardware, anchors and miscellaneous accessories.
(ii)
fitted and secured to the frames. The edges of all louver blades shall be folded
or beaded for rigidity.
(iii) Installation shall be checked for warp and wave, trued if necessary, installed
plumb and square without springing or forcing and securely anchored to walls.
The complete installation shall be rainproofed.
(c)
Steel Windows
(i) Frames and Vents - Shall be low carbon, new billet, hot rolled steel bars and
"z" sections of equal flange frame.
(ii) Sub frames and Vertical Mullions - Shall be formed from members which are
standard with the manufacturer of each window type, with corners and
intersections solidly welded and dressed smooth as in standard practice.
(iii) Hardware and Accessories - Shall be provided with complete cam locking
handle for each vent and shall be polished bronze, engaging or beveled strike
plate.
10.5.210.3
Erection
All wood braces which are included to insure that sub frames hold square and true to shape
shall remain in place until the panel are installed. Where required by job conditions, sub
frames shall be built in as the wall construction progresses or installed, without forcing,
into prepared openings by experienced steel mechanics. Window shall be set plumb, level
and in alignment and properly secured to walls and mullions. The joints between the panel
and sub frames and between exterior mullion covers shall be neatly painted both inside and
outside. Caulking between sub frames and surrounding masonry shall be provided by the
Contractor.
10.5.29
10.5.29.1 General
The roof and wall construction shall be single steel sheets unless otherwise stated in the
Drawings.
Manufacturer's standard practice and catalogue shall be provided by the Contractor to the
Owner for approval before installation.
Materials
Materials must be durable and fit for purpose. Materials for external surfaces
must be selected for aesthetic qualities and proven durability to withstand all
climatic conditions likely to be experienced, ease of maintenance and economy
of cost. Every endeavor must be made to create as pleasant a working
environment as is practical for the staff working in the buildings of the Facility.
The selection of cladding materials must be compatible with the constraints of
the buildings and structures in accordance with good practice. Details of
materials proposed for building exteriors and their respective finishing colors
must be submitted for Owners review when the design starts.
The construction of steel sheets roof shall comprise of an external sheet with an
insulation blanket and including all sub-grits and fixing accessories.
The material for external skin shall be of steel and shall comply with the
requirements of ISO 3574. The sheets shall be formed form cold-reduced steel
sheets of grade G550 and of asymmetrical trapezoidal profile about 0.70 mm
thick and minimum trough of 35 mm.
The steel sheets shall be free from surface flaws and other defects which are
detrimental to subsequent processing and ultimate use. The sheets shall be
coated with zinc or aluminium/zinc on both sides by the hot-dip coating
process to a minimum coating weight of 150 g/m2, total both sides. For
increased resistance to chemical corrosion, the sheets shall be further coated on
both sides with PVDF 0.050 mm thick surface and 0.030 mm thick reverse side
at the manufacturer's works and of a color to be approved by the Owner. The
galvanized surface shall be preheated as necessary to ensure adhesion of the
final coating provided.
(b)
Sample
Sample of steel sheets shall be submitted for approval by the Owner.
(c)
Installation
Method of installation shall be done in strict accordance with the manufacturer's
instructions.
Sheeting Accessories
Sheeting accessories of steel for the roofing and wall cladding respectively shall suit
the profile of the sheeting and be fixed in accordance with approval of the Owner.
Sheeting accessories shall include all fastenings, flashings, sealers, ridge, capping,
fascia capping, corner pieces, closing pieces, verge and barge boards and any other
items necessary to complete and ensure watertight roofs and wall claddings and shall
be of the same thickness, quality and finish as the sheeting.
(b)
Fixing Accessories
The fixing accessories shall include for galvanized sub-clips, hook bolts, self-tapping
screws, rivets, drive screws, studs, diamond washers, bitumen felt washers, neoprene
washers, neoprene gaskets, plastic cappings, etc. All threaded accessories and nuts
shall be in stainless steel.
10.5.30
10.5.30.1 Downpipes
Downpipes shall be 100 mm dia. PVC pipes, U.V resistant type embedded in concrete
and/or as shown on the Bid Drawings.
10.5.31
Finishing Hardware
10.5.31.1 General
(a)
(b)
All builder's hardwares suitable and adaptable to the services required shall be
furnished and installed to fully equip, in a satisfactory operational condition, the
operating members in all types of building. Where exact types of hardware are
required, suitable type having as nearly as practicable the same operation and quality
as the corresponding individual types shall be furnished, subject to the approval of
the Owner.
Hardware schedule mentioned herein by reference to specific manufacturers are for
descriptive purposes only, in order to identify and establish the type, design,
operation and material of the item desired. Items by other manufacturers which are
similar and equal to the items required herein may be accepted subject to the
approval of the Owner.
(c)
The Contractor shall provide and fit in place all hardware not herein specifically
mentioned, but necessary to have the work completed. All such hardware, should
there be any, shall conform in every respect to the balance of hardware.
(d) All modifications in hardware, required by reason of construction as indicated in the
drawings, shall be made to provide specific operation to the functional requirements.
(e) Items of hardwares shall be delivered to the jobsite in their original individual
containers, complete with the necessary appurtenances, including screws, keys and
instructions.
Each individual container shall be marked with manufacturer's name and catalog number.
10.5.31.2 Keying
All cylinder locks included herein shall be keyed separately and shall be master keyed in
groups to conform to the following key schedule:
- One (2) nos. of Construction Keys of all buildings
- Three (3) nos. of normal Keys of all buildings (for permanent use)
- Three (3) no. of Master Keys which can open all buildings
- One (1) no. of Key Box which is able to hold normal Keys and Master Keys.
(b)
(c)
(d)
10.5.32
10.5.32.1 General
The Contractor is responsible for the correct sizes and grades of glass to be used under his
scope. Improperly set glass or glasses which does not meet the requirements of its grade
and size will not be accepted. Such glass must be replaced to the satisfaction of the
Owner.
The size of glass indicated in the drawings is approximate only and the actual size shall be
determined by measuring the frames to receive the glass. Glazing rabbets shall be rigid,
true, plumb, square, properly primed, clean, dry and dust free, before glazing work is
started.
Each piece of glass shall have the manufacturer's label showing the type, thickness and
quality of the glass. Labels shall not be removed until glazing work has been approved.
Putty and glazing compound shall be delivered to the site in unopened containers, plainly
labeled with the manufacturer's brand name.
10.5.32.2 Materials
Glass and glazing materials shall be in compliance with QCVN 16-2:2011/BXD.
(a) Glass - For all windows, doors, transoms shall be of the best quality of its respective
kinds and free from internal or surface defects. Thickness of glass shall be approved
by the Owner. All exterior glasses shall be solar bronze manufactured. For other
qualities and thickness refer to recognized standards.
(b) Mirrors - For various purposes, public spaces, etc., glass to be selected shall be 6.3
mm thick, polished plate glass with right reflection. Silver to be deposited evenly on
Part 4 Section 10 Civil and Architectual Works
Revision 1
selected quality polished plate and protected with electro- copper backing, shellac,
varnish and paint in an approved standard method. Each mirror shall bear
manufacturer's label guaranteeing quality and compliance with specifications. It
shall be free from any defects that impair full and complete reflection. Upon receipt
of notice from the Owner, Contractor shall repair and/or replace without cost to the
Owner all defective material and workmanship.
All labor and other incidental materials such as glazing compound, shims, glazing
clips, securement devices, felt, etc., not specifically referenced above but required to
provide a complete satisfactory and approved installation, shall be made and/or
executed.
Prior to setting of any mirror on masonry plastered wall surfaces, all such surfaces
shall be damp proofed.
Mirror without frames shall be set on wall by adhesive or fixing devices as approved
by the Owner. Mirror with frames with kinds, quality and finish as specified,
complete with "theft-proof" frames shall be furnished and installed in all public toilet
rooms as directed by the Owner. Mirror shall be 6.3 mm thick with aluminum or
stain steel frame on a 6.0 mm thick plywood backing. Space behind mirrors on walls
shall be insulated and damp proofed. "Flatness of wall plan" shall be checked prior to
setting. Perimeters of frame are to be closely against wall surface and back of
mirrors.
10.5.32.3 Installation
(a)
(b)
(c)
(d)
(e)
(f)
(g)
The glass shall be prevented from all contact with metal or any hard or sharp metals
by using resilient shims placed at quarter points.
Resilient sealants shall be used.
Use stops in size permitting a "good grip" on the glass.
Glass shall be installed only in openings that are rigid, plumb and square.
Allow sufficient clearance at edges of glass to compensate for some settlement of the
building. Clearance shall be 6.0 mm from edge to frame and 3.0 mm for face.
Marking, banners, posters and other decal shall not be applied directly to glass
surface as these could cause thermal stress.
Removal of putty or glazing compound smears from glass shall be performed by the
contractor to the complete satisfaction of the Owner.
10.5.32.4 Protection
Material shall be protected from loss, injury, staining and breakage. Lost and damaged
materials shall be replaced by the Contractor at his own expense.
Special attention must be given to the installation of all types of heat absorbing glass
because of its ability to absorb heat. Partial shading, painted signs, large interior
labels, tight draperies or blinds, heavy masonry structure and heating cooling outlets
directing air against the glass may increase edge tension stresses.
(b)
The ability of heat absorbing glass to resist solar energy breakage is primarily related
to its edge strength, therefore:
(i) Edges must be cleaned out
(ii) Do not install glass with flared edge at bottom
(iii) Do not seam edges
(iv) Do not nip edges nor scarf corners
(v) Be careful not to lump or brush edges against metal or other hard objects.
(vi) Avoid the use of pocket flushing glazing
(vii) Radius cutting should be reviewed by manufacturer
10.5.33
Glazing Sealant
10.5.33.1 Materials
(a)
(b)
Silicone Rubber - Silicone rubber should comply with U.S. Federal Specification for
silicone building sealant and U.S. Federal specification for one (1) component
building sealant. The joint depths shall be allowed a sealant depth of 3.0 mm to a
maximum of 12.7 mm. The silicone sealant bead depth shall be less than the joint
width.
Masking Tape - Areas adjacent to joint shall be masked to assure neat sealant lines.
Do not allow masking tape to attach clean surface to which the silicone sealant is to
adhere. Tooling shall be completed in one (1) continuous stroke immediately after
sealant application and before a skin forms. Maskings shall be removed immediately
after tooling.
10.5.33.3 Guarantee
The Contractor shall guarantee the caulking work to be free from defects of materials and
workmanship.
10.5.34
Weatherstripping
10.5.34.1 General
Weatherstripping material shall be lightproof, soundproof and dustproof, and installed in
accordance with the manufacturer's instructions. It shall be fitted tightly at corners to
maintain continuity around periphery of doors.
10.5.34.2 Sample
Sample of strip of weatherstripping elements shall be submitted for approval by the Owner.
10.5.34.3 Materials
(a)
(b)
(c)
(d)
10.5.34.4 Fasteners
All extruded weatherstripping and saddles shall be furnished complete with screws, color
matched to the following items.
(a) For fastening to wood, screws shall be of aluminum or bronze.
(b) For fastening to metal, screws shall be of self-tapping plated steel.
(c) For exterior application to metal, stainless steel, self- tapping screws, plated to match
the item shall be supplied.
10.5.34.5 Installation
Extruded products shall be installed level, square and in proper alignment. Attachment
shall be by means of appropriate nails, screws, bolts, and/or anchors of corresponding
materials.
10.5.35
mortar screeding. Immediately prior to covering the membrane, a careful inspection shall
be made for accidental damage and any damaged areas shall be cleaned and patched with
fresh membrane. At all upstands, the membrane shall be taken up to a height of 300 mm
and later covered by a cement sand mortar haunching to provide a protective layer to the
vertical membrane. The Contractor shall ensure that the membranes are never left
permanently exposed.
Prior to laying of roofing, the Contractor shall prepare detailed drawings for approval
showing the layers, expansion joints, connection details to adjoining building, fixing at
abutments, walls, eaves and verges.
10.5.36
10.5.36.1 General
This paragraph covers the performance of all work in connection with the preparation of
surfaces and the application of paint.
Surfaces not to be painted are finishes like pebble washout, marble slabs, aluminum
chrome finishes and other surfaces designated as such in the color schemes and/or as
specified hereunder.
(b)
Concrete Surfaces - By removing all dirt, dust efflorescence, oil and grease and
stains , or other foreign substances by wire or fiber brushing and/or other approved
means to provide good adhesion of paint.
All exposed concrete and masonry surfaces to be painted shall be treated first by
brushing with a solution made from a mixture of three ponds zinc sulfate crystals to
one gallon of water. After the surface has dried, excess crystal deposits shall be
brushed off.
Surfaces so treated shall be tested with red and blue litmus paper. If there is no
change in color in the litmus paper, no further treatment of the solution shall be
made; otherwise a second treatment of the solution will be required. Within 24 hours
after drying, all crystals on the neutralized surface shall be brushed off before
applying the priming coat. New concrete surfaces receiving paint coating should be
allowed to age for a minimum of 60 days before being painted.
Plaster Surfaces - By repairing with approved patching materials, all cracks and holes
shall be properly keyed to the existing surfaces and finished smooth. No paint shall
(c)
be applied to plaster surfaces seasoned less than 30 days. Prior to painting, care shall
be taken to insure that such surfaces are thoroughly dry and clean.
Wood Surfaces - by removing all dust and treating all knots and streaks with a thin
coat of shellac. Puttying of cracks nailholes and minor surface defects shall be done
after the priming coat has been applied and has dried properly. Sand papering when
requiring, shall be done after the undercoats are dry. The use of water on unpainted
wood shall be avoided.
10.5.36.3 Materials
(a)
(b)
(c)
General - All materials, supplies and articles furnished shall be standard Industrial
Paint products. All constituent materials shall conform to the applicable provisions
of QCVN 16-5:2011/BXD or equivalent standards, .
Colors - All colors shall be factory-mixed pigments which are non-fading,
non-bleeding and finely ground. Selection of colors shall be approved by the Owner.
Coats - All surfaces which are required to be painted by Finish Schedules or
specifications shall be given coats of paints as specified hereunder:
(i) Indoor Plaster and Concrete, except that exposed to chemical action, applied as
follows:
a) Primer coat: one coat chlorinated rubber primer with volume solids of
38% 2% at a dry film thickness of 50 microns.
b) Intermediate coat: one coat of 100% chlorinated rubber high build with
volume solids of 40% 2% at a dry film thickness of 75 microns.
c) Finish coat: one coat of chlorinated rubber finish coat with volume solids
of 35% 2% at a dry film thickness of 50 microns.
(ii)
Outdoor plaster and concrete except that exposed to chemical action, applied as
follows:
Two coats of 100% chlorinated rubber high build with volume solids of 42%
2% and a total dry film thickness of 150 microns.
c)
(v)
Two coats modified alkyd furnish with volume solids of 47% 2% dry
film thickness 75 microns per coat.
Steel doors and windows, fire escapes shall be painted with the following
paints system.
a) Prime coat: one coat of epoxy zinc chromate primer with volume solids of
50% 2% at a dry film thickness of 50 microns.
b) Finish coat: two coats of epoxy polyamide top coat gloss finish with a
volume solids of 48% 2% at a dry film thickness of 75 microns per coat.
(vi) Interior wood door sashes and door jambs, heads and casings shall be stained
and varnished as follows:
a) First coat: Fill open gained wood with 100% volume solids epoxy putty.
b) Second coat: one coat of intermediate or under coat modified alkyd paints
with volume solids of 45% 2% at a dry film thickness of 37 microns.
c) Finish coat: two coats of modified alkyd finish gloss with a volume solids
of 47% 2% at a dry film thickness of 37 microns per coat.
(vii) For Aluminum surfaces (both surfaces)
a) Surface preparation
i) Remove oil, grease, etc.
ii) Sand disc to rougher surface.
iii) Clean with solvent
b) For primer
i) One coat of modified inorganic zinc rich primer with volume solids of
58% 2% with a dry film thickness of 25 microns.
ii) For finish coats
Two coats of epoxy polyamide, high build top coat with a volume
solids of 60% 2% at a total dry film thickness of 125 microns.
(viii) Galvanized surfaces - (for steel structures)
a) One coat of modified inorganic zinc rich primer with volume solids of 58
2% at a dry film thickness of 25-37 microns.
b) Two coats of 100% chlorinated rubber high build intermediate or topcoat
with volume solids of 42% 2% at a dry film thickness of 75 microns per
coat.
(ix) The wainscot surface 1,800 mm high and the entire floor surface of the battery
room shall be given acid-proof paint consisting of:
a) One coat of epoxy amine cured prim high solid coating with a volume
solids 88% 2% at a dry film thickness of 125 microns.
b) Two coats of epoxy amine cured finish high solids of 88% 2% at a dry
film thickness of 250 microns.
(x) All paints, coatings and varnishes specifications and brochures shall be
submitted to the Owner for approval before starting the work.
(xi) All other items of work to be painted or varnished but not specified herein,
shall likewise be submitted to the Owner for approval before applications.
10.5.36.4 Application
(a)
(b)
General - Before painting, hardware accessories, lighting fixtures and similar items
that are not to be job painted shall be protected, masked or otherwise temporarily
removed. Removal and reinstallation of items shall be done by workmen skilled in
the trades involved. Exterior paint shall not be applied during foggy or rainy
weather. Except when otherwise specified herein, all paint shall be applied in
accordance with the paint manufacturer's recommendations.
Workmanship - Paint shall not be applied over a previous coat until the surface is
dried and hardened, and has been approved by the Owner. All coats shall be applied
in such a manner as to produce an even film of uniform thickness completely coating
corners and crevices. Each coat of paint shall have a variation in color to identify it
from the preceding coat. Paint shall be spread evenly and smoothly without runs,
sags, brush marks or skips. Paint shall be thoroughly stirred, strained and kept at
uniform consistency during application. The first coat on surfaces shall be applied
by brush. Subsequent coats may be applied by spray or brush. In no case shall any
paint be applied during rain, misty weather, or to any surface upon which there is
moisture condensation.
All exposed to view concrete surfaces to be painted shall be treated first by brushing
with a solution made from a mixture of three hundred sixty (360) grams zinc sulfate
crystals to one liter of water after the surfaces had dried, excess crystal deposits shall
be brushed off.
10.5.36.5 Cleaning Up
Upon completion of the work, paint, caulking compound etc., shall be removed from all
surfaces on which the materials are not intended for application. All damaged places shall
be touched-up and the job shall be left in a first class condition.
10.5.37
Landscaping
10.5.37.1 General
The work shall include the furnishing of all labor, tools, equipment and materials necessary
for the performance of the construction of gravel surfacing, and the placement of top soil,
fine grading as indicated on the Bid Drawings, planting, fertilizing, maintenance, clean-up
and other work related thereto, including landscape works in accordance with the Bid
Drawings.
Maintenance shall be provided until Provisional Acceptance if Unit1 & 2.
The period of compensation for defect of trees is one year of Unit1 2 Taking Over later.
If trees dead, be damaged or become poor form, the Contractor shall incur all related costs
such as replanting the same or more than trees and disposing the trees.
10.5.37.2 Materials
(a)
Gravel Surfacing - Shall be 100 mm in finished thickness and consist of a base layer
and a finish layer. The top level of gravel surfacing shall be AP. +4.5 m. Material
for base layer shall be natural or crushed stone of a clean, hard and durable quality.
Before the placing of the base layer, the surface of the sub-grade shall be cleaned of
all objectionable substances and properly shaped and drained. The material for the
base layer shall not be less than 50 mm in size placed and spread on the prepared
sub-grade with a thickness of 75 mm. Spread material shall be compacted by means
of rammer tapping machine or approved equal equipment. The material for the
finish layer shall not be less than 25 mm in size and placed, spread and compacted
satisfactorily.
(b)
Topsoil - Topsoil for the use in planting areas designated on the Bid Drawings shall
be natural, sandy loam free from litter, stones, deleterious matter and noxious weed
and shall be obtained from source approved by the Owner. Topsoil shall be subject
to the rejection of the Owner if it does not equal the quality of the approved sample.
(c)
Plant Materials
(i) General The design shall be determined with reference to the Bid Drawings
and submitted to the Owner for approval. Nomenclature conforms to
customary nursery usage. Sizes of plants shall be as stated on the Bid
Drawings. No root bound or undersized material shall be allowed. Plant
materials furnished shall be well braced and well proportioned, particularly
with respect to the width- height relationship and shall have fibrous root
system. All plants shall have a normal habit of growth and shall be sound,
healthy, vigorous and free from insect infestations. The minimum acceptable
sizes of plants, measured before pruning, with branches in normal position
shall confirmed for approval by the Owner. Any tree with weak thin trunk not
capable of supporting itself when planted in the open will not be accepted.
(ii) Plant Label - Plants shall be true to name. The Contractor shall facilitate
inspection and identification by labelling trees, bundles or containers or the like
Sod - Sod shall contain a good cover of living or growing grass that is seasonably
dormant during the dry season and capable of renewing growth during the dormant
period. At least eighty percent (80%) of the plants in the sod shall be of turf or
pasture. The sod shall be relatively free of weeds or undesirable plants, large stones,
roots and other material that may be detrimental to the development of the sod or
future maintenance. Hay and all other loose material on the surface shall be removed
before the sod is lifted. Sod shall be approximately 300 mm x 300 mm and 38 mm
thick. After lifting the sod shall be piled with grass face inside. Sod shall be
sufficiently moist when stripped to hold the soil in the roots. Sod shall be protected
at all times from drying out.
(e)
Water - Water shall be free from oil, acid, alkali, salt and other substances harmful to
the growth of the plant.
(f)
Topsoiling - All top soil fill in planting areas designated in the Bid Drawings shall be
placed without any mechanical compaction whatsoever. After placement, such fills
shall be thoroughly wetted with water in a manner to saturate the fill completely
from top to bottom and until approved by the Owner. After thorough water
settlement, additional topsoil shall be added in quantities to bring the areas to
finished grades. After the addition of such soil will follow the water compaction.
Topsoil shall not be loaded, hauled, or placed in an excessively wet condition. A
minimum thickness of 150 mm shall be provided for lawn areas and those covered
with ground covers, 300mm for planting beds of shrubs.
(b)
Fertilizing - Manure fertilizer shall be well rotten unleached ground, cotton-seed feed
stockyard (not dairy manure) reasonably free from sawdust, shaving, refuse and
harmful chemicals. All manure delivered shall be free from any stage of fly
manifestation. All manure fertilizer shall be spread and mixed with top soil within
48 hours after arrival on the site.
General - Planting shall commence as soon as the site is ready and only when the
weather and soil conditions are suitable and as directed by the Owner.
(b)
Digging-Up, Wrapping and Handling - Plants shall be dug up and prepared for
transport in a manner that will not cause damage to the branches, shape and future
development of the plants after replanting. Trees shall be balled with firm, natural
ball of soil and then firmly wrapped with burlap or substitute approved cloth tightly
bound with rope or wire. No balled plants shall be planted if the ball is cracked or
broken either before or during the process of planting. When transported by truck all
plant materials shall be packed to provide adequate protection against injuries during
transit. The top of the truck shall be securely covered with canvas to minimize
wind-whipping and drying.
(c)
Protection from Drying - All plants shall be handled so that the roots are adequately
protected at all times from drying and other injury.
(d)
Layout of Planting - Locations for plants and trees and outlines of areas to be planted
shall be staked on the ground to be approved by the Owner. The tree and shrub
planting shall be done to avoid interference with the lighting fixtures and
underground level installations.
(e)
Excavation for Planting - Excavation for planting shall include the stripping and
stacking of all acceptable topsoil encountered within the areas to be excavated for
tree holes, plant pits and planting beds. If the lawns have been established prior to the
planting operations, the surrounding turf shall be covered before excavations are
made, in a manner that will protect turfed areas.
(f)
Plant Pits and Tree Holes - Excavation of plant pits and planting beds shall extend to
the required depth before fine grading but in no case be less than specified herein.
Plant pits shall be done by breaking the ground with picks. Plant pits shall be square
or circular and shall have vertical sides and flat bottom with a minimum clearance of
150 mm at the bottom and 300 mm around the diameter of the ball to allow the
placement of topsoil or soil mixture around the roots. Acceptable excess topsoil
shall be wasted uniformly nearly low or rough lawn areas or otherwise disposed as
approved. Excess soils not required or not suitable for above usage shall be disposed
as directed by the Owner.
(g)
Planting with Soil Mix for Backfill - Backfill used in planting shall be topsoil as
specified, thoroughly mixed with fertilizer in the proportion of one-half kilogram for
each tree hole and 250 grams for each shrub hole.
(h)
Setting Plants - Plants shall be planted in the prepared pits. Trees shall be set plumb
and rigidly held in position until the backfill has been tamped firmly around the ball
or roots. Backfill of specified planting soil mix shall be stopped below the finish
grade to form a basin. Mulch material shall be applied. Additional backfill shall be
provided during the maintenance period where shrinkage occurs.
(i)
Pruning New Plant Material - Pruning shall be made as necessary to remove injured
twigs and branches and to compensate for loss of roots during transplanting but never
to be done before delivery of plants nor before plants have been inspected and
approved. Cuts over 6 mm in diameter shall be painted with an approved tree wound
paint.
(j)
Guying and Staking of Trees - Immediately after planting trees, stakes positioned
with respect to the tree shall be driven not less than 450 mm into ground from the
finished bottom level of excavation of the planting pit. Use guys consisting of
strands of 16 gauge wire attached to the tree trunk horizontally and anchored to the
stakes on the ground. Attachment to tree trunks shall be made with leg hooks or
eyes, or with wire loops separated from bark by rubber hose or heavy cloth padding.
Guys shall be tightened by hand twisting strand together. When planted, the crown
of the plant shall bear the same relation to finished grade as it did to soil surface in
the nursery or place of growth.
(k)
(l)
Sodding - Sodding shall be performed only when the sod bed is adequately moist to a
depth of at least 100 mm and satisfactory results can be expected. Care shall be taken
at all times to maintain the sod and attached soil intact during the cutting, lifting,
rolling, transporting and planting. Sod shall be laid, beginning at the toe (bottom) of
the slope, by placing the strips end to end at right angles to the slope. Sodding shall
proceed up to the slope staggered the end joints like masonry. Ends and edges shall
be fitted together. The sod shall be pressed firmly into contact with the sod bed by
an approved method so as to eliminate air pockets, to provide a true and even surface
and to ensure knitting without displacement of the soil or deformation of the surface
of the sodded areas. Following compaction, screened soil of good quality shall fill
all cracks between sod strips or to fill all joints. Care shall be exercised to avoid
covering grass with soil. Water shall be applied in a manner to prevent surface
run-off. If sodding must be accomplished during the dry season, the bed shall be
thoroughly moistened to a depth 100 mm between 1- 1/2 days to 2 days prior to
placing of the sod.
(m) Watering - Plants shall be watered immediately after planting to provide moisture to
the depth of the roots. Watering will be required when soil moisture is below
optimum level for best plant growth or when directed.
10.5.37.5 Maintenance
(a)
(b)
Carabao grass, ground covers, plants, shrubs and trees shall be guaranteed up to one
year of Unit 1&2 taking over later.
10.5.38
Miscellaneous Items
10.5.310.1
General
10.5.310.2
(a)
(b)
(c)
(d)
10.5.39
Plumbing System
10.5.39.1 General
The Contractor shall furnish all labor, tools and materials necessary for the complete
installation of the plumbing system which includes the waste, soil and vent pipes and
fittings inside the buildings, the furnishing and installation of the cast iron soil sewer pipes
from the building to the septic vault and to the storm drain pipe to be installed below the
road and all incidentals necessary for the completion of the work ready for service.
The plumbing system shall also include the water supply pipes to all plumbing fixtures
within 1.5 meters beyond the exterior wall of the building and all incidentals necessary for
the completion of the work ready for service.
The Contractor shall also construct the corresponding type of septic vault, conforming to
the relevant local standard and with all the necessary fittings and pipes complete and ready
for service.
QCVN 16-4:2011/BXD - Vietnam Building Code: Products, Goods of Building MaterialProducts of building material containing inorganic fibers and /or organic fibers, aluminium
alloy and wood-based products
10.5.39.3 General Requirements
The Contractor shall submit for approval by the Owner complete schematic drawings at
scale 1:50 of all sanitary installation at least one month before actual installation is done.
Said drawings shall be prepared and designed by a licensed Sanitary Engineer.
(a) Standard Products - Materials and equipment furnished under these Specifications
shall be standard products of manufacturers regularly engaged in the production of
such materials or equipment and shall be the manufacturer's latest standard design
that complies with the specification requirements.
(b) Defective Equipment - Defective equipment or fixtures or equipment or fixtures
damaged in the course of installation or testing shall be replaced or repaired by the
contractor in a manner approved by the Owner.
(c) Code Compliance - All materials and installation shall be approved by the Owner.
(d) Material and Equipment List and Data Sheet - Before starting installation of any
material and equipment, the Contractor shall submit for approval a complete list of
materials and equipment to be incorporated in the work. This shall include catalog
number, cuts, data sheets and such other descriptive information as may be required.
No consideration will be given to partial list submitted from time to time.
Approval of materials will be based on manufacturer's published data, installation
and roughing-in data sheets and drawings.
(b)
(c)
Underground Soil, Waste, Drain and Vent Pipe and Fittings - Underground soil,
waste, drain and vent pipe and fittings shall be hub-and-spigot cast iron pipe or
uPVC pipe. uPVC pipes with diameter exceed 63mm shall be joint by elastic sealing
ring. Underground cast iron pipe shall be coated with at least two coats protective
coating.
Flashing - Vent pipe shall be flashed and made watertight at the roof with 181 kg.
sheet lead. Flashing shall extend not less than 200 mm from the vent pipes in all
directions.
Traps - Each fixture and piece of equipment requiring connection to the drainage
system shall be equipped with a metal trap. Traps installed on hub-and-spigot pipe
shall be cast iron. Traps installed on threaded pipe shall be recessed drainage
pattern.
(b)
(c)
Trim - Plumbing and fixtures trim shall be provided complete with fittings. Exposed
traps and supply pipes for all fixtures and equipment shall be connected to the rough
piping systems at the wall, unless otherwise indicated. Floor plates, wall plates and
escutcheons shall be as required by the fixtures specified. Stops shall be provided at
each fixture.
Fixture Connections - Plumbing fixture compound shall be used for fixture
connection between earthenware fixtures and flanges on soil pipe. Closet bolts shall
not be less than 6 mm in diameter and shall be equipped with chromium- plated nuts
and washers.
Finish of Fittings and Trimmings - The exposed pipings, fittings and trimmings shall
be chromium-plated or nickel- plated brass with polished bright surfaces.
(b)
(c)
(d)
The Contractor shall submit types of fixtures for approval by the Owner as follows;
* Water Closet
* Urinal
* Lavatory
* Shower Heads
* Service Sink
* Slop Sink
Concrete Catch Basin - Catch basin shall be constructed at location indicated and in
accordance with the details shown on the drawings or as directed by the Owner.
Floor Drain - Floor drain shall be round top cast iron with flashing ring, trap and
adjustable chrome plated bronze round strainer.
Drinking Fountain - Drinking fountains shall be self-filling with cooling capacity of
at least 22.5 liter per hour from 26.7C Top shall be of stainless steel with removable
drain strainer. Front panel shall be removable, constructed of 19 gauge
phosphatized steel painted with separate primer and baked enamel finish.
Refrigeration system shall be hermetically sealed, with refrigerant flow controlled by
capillary tube. Cooling Tank shall be of stainless steel with copper refrigerant coil
mechanically bonded to exterior. Cooler shall be equipped with a full width foot
pedal and a 3 wire grounding service and plug set. Cooler shall be complete with all
required accessories and controls for automatic operation.
Liquid Soap Dispenser - Liquid soap dispensers shall be provided one for each toilet
room and installed at a convenient place near the lavatories.
(b)
(c)
(d)
(e)
Toilet Paper Holder - Toilet paper holders shall be vitreous china, recessed type with
color to match wainscoting. Roller shall be of metal, wood or plastic with spring
pivot, suitable for paper rolls 126 mm end to end. One toilet paper holder shall be
installed for each water closet.
Towel Holder - Towel holder shall be installed for every shower bath.
Soap Holder - Soap holders shall be vitreous china, recessed type, color to match
wainscoting and installed in each shower.
Twin Hooks - Shall be provided for every shower bath.
10.5.40
All other areas of the Facility must be ventilated. Two air conditioning units of the same
size shall be provided for Electrical Rooms, each having 75% of the total capacity
required. These two units selected shall have the same capacity, 2x100% air conditioning
units shall be provided for Control Rooms and 1x100% air conditioning unit shall be
provided for other air conditioning area. The ventilation system must be provided adequate
ventilation to ensure each room is kept at an acceptable temperature level for the
equipment, facilities, etc and not exceed 40C. Either Water sprayed curtain/fans or
package air conditioning system may be used to lower the temperature of the ventilated
area to below 40oC, and they may be also provided for workers who work in the
atmospheric temperature of over 30oC.
The design philosophy of the power plant must make use of natural ventilation system,
especially at spacious locations. The forced ventilation system must be used at specific
areas which are designed with particular requirements such as operating rooms to ensure
the internal temperature and air suitably with humans biological demand. In addition, for a
number of locations, combination between natural and forced ventilation systems can be
made. Manned locations must be provided with air condition. Places where demand on air
condition is high must be equipped with central conditioning such as central control
building.
Computer rooms
Working offices
20-25 oC
System Description
The air conditioner shall be air-cooled package type units and air handling units with
air-cooled type chilling units. Indoor equipment of the system shall be installed at the
Air-Con Machine room to be arranged in the mezzanine floor of the Central Control
Building. Outdoor equipment of the system shall be installed at the roof deck of the
Central Control Building.
The air conditioning system to be supplied shall be thoroughly designed in order to provide
the required room condition to each room. The system may be divided into multi zones
considering distribution of heat load and operating conditions.
The normal operation of the air-conditioning system in each zone shall be two (2) units
operating and one (1) unit as stand-by. These three units selected shall have the same
capacity. Each unit shall have provision for 50% and 75% capacity control unloading the
compressor. The control is automatic. Both the supply air and the return air are conveyed
to the room via the air ducts installed in the intermediate ceiling.
The air conditioning system shall be complete with air intakes, filters, supply and return
ducts, diffuser, return grilles, dampers, insulation, etc.
The turbine generator (TG) room shall be ventilated and slightly pressurized to prevent
dust ingress.
Roof mounted exhaust ventilators including N+1 unit for standby (the N is the number of
operating roof exhauster) shall be provided.
To pressurize the main turbine generator room, wall mounted supply air fans shall be
installed at places to be approved by the Owner.
The exhaust fans shall be installed at the Switchgear room, cable room and battery room
and will discharge to the outside of the Power House.
The turbine hall shall be ventilated by roof mounted exhaust fan and louver. Intake air shall
be entered the turbine hall atmosphere through louver at low level.
10.5.40.4.2
(a)
(b)
Air handling unit shall be of the draw through, modular element type with rigid
framework and shall be factory- fabricated. They shall be complete with air tight
insulated casing, filters, motorized dampers, fans, motors, adjustable v-belt drive,
removable panels or access doors, with fasteners for rapid fixing whenever required
for servicing filter sections, vibration-insulators, and any other appurtenances
necessary for satisfactory operation. Vibration insulators shall be provided between
the unit and base. The unit shall be connected to the ductwork by means of
externally mounted flexible connections.
Casing shall be constructed of at least 1.25 mm thick hot- dip galvanized steel or
approved equal surface treatment to resist corrosion. The casing shall be internally
insulated at the factory with 160 kg/m3 density fiberglass insulation.
Low pressure centrifugal fan shall be complete with fan motor, belt drive, flexible
connections to casing outlet and base frame with slide rails. Fan wheels shall be of
forward or backward curved type, statically and dynamically balanced. Fans shall be
selected for their maximum efficiency. Impeller tip speed and outlet velocity shall
ensure quiet running at all operating speeds. Shaft bearing shall be of the
permanently lubricated, self-aligning type.
Fan motor positions shall be adjustable by means of slide rails to permit the
regulation of the fan speed when necessary. Sufficient allowance in fan horsepower
calculations should be made so that design air quantities are obtained towards the end
of the useful filter life when the pressure drop across the air filter reaches maximum.
Fan and motor assembly shall be installed inside the casing on a frame mounted on
rubber in shear vibro-isolators. Motors shall be of the tropical type, suitable for
ambient temperature up to 45C, voltage shall be 400 V, 3, 50 Hz.
Fan section shall be equipped with a pressure differential switch in order to indicate a
failure of the air flow on the switchboard.
Filters shall be 75% by weight filtering efficiency. The filters shall be housed in a
suitable structure made of welded steel sheet. Air-tight access door shall be
galvanized after welding this structure. Filter frame and filter wire mesh shall also
be galvanized.
(c)
Chilling Unit
(i) The chilling unit shall be an air-cooled type comprising a reciprocating
compressor, an electric motor, power transmitting device, condenser, cooler,
safety device and accessorial devices. The unit shall possess the specified
performance with minimal vibration or noise during its operation.
(ii) The compressor shall be a hermetic or semi-hermetic type capable of
withstanding operation for a long duration of period, and with a sturdy
construction and secure function.
(iii) The electric motor to be used shall be standard products of manufacturers.
(iv) The power transmission mechanism for the fan for the air-cooled type
condenser shall be either direct coupling to an electric motor, or V-belt driven
type with little power loss and capable of safety transmitting power. In case of
V-belt driving, a belt cover shall be installed.
(v)
The air-cooling condenser shall consist of a coil with fin, a fan and an electric
motor and a casing.
The surface of the fin shall be given a corrosion resisting treatment. A suitable
protective measure shall be taken where any damage is feared for the fin.
(vi) The casing for the air-cooling type condenser shall be made of steel plate or
glass fiber reinforced polyester resin with adequate reinforcement. In case of
steel plate, the plate shall be thicker than 1.2 mm and shall receive an
appropriate corrosion resisting treatment.
(vii) Protective devices such as the pressure relay, water cut-off relay, temperature
relay and oil pressure relay (when the oil pressure of the compressor exceeds
1 kg/sq.cm) shall be installed.
(viii) Hot insulation, cold insulation and painting shall be to the standard of
manufacturers.
(ix) The control panel shall be to the standard of manufacturers that possess
specified function.
(x)
(d)
1 whole set
1 whole set
1 whole set
2 sets
1 set
1 set
1 set
1 whole set
1 whole set
(e)
(f)
(g)
(h)
Exhaust Fan
All exhaust fans shall be tube axial type with propeller/kidney blades, multi-bladed,
made of G.I. sheet materials (except for battery room), V-belt, 3, 1450 rpm, 400 V,
50 Hz TEFC type electric motor. Complete with belts and pulleys. Painted and
dynamically balanced propeller. Exhaust fan for battery room shall be hard PVC
explosion- proof or other approved material.
10.5.40.4.3
(a)
Ductwork
(i) Velocity
(ii)
up to 305
26
306 to 762
24
763 to 1372
22
1373 to 2134
20
18
Dampers
Adjustable dampers shall be provided in ductwork system. The operating
mechanism shall be clearly marked to indicate the "open" and "shut" position
and shall be such that they can be locked in place once set. All dampers shall
be with galvanized steel interlocking blade, sleeves, bearings and galvanized
steel frame and shall be free from rattle and vibration.
The operating mechanism of all dampers shall be easily accessible for
adjustment.
All dampers shall be carefully inspected before installation, and any damper
having poorly fitted blades, insufficient frame rigidity, or excessive clearance
in moving parts will be rejected and replaced.
Fire dampers shall be provided in air ducts and shall be triggered by a fire
detector. The damper has to close in the direction of the air flow. If the air
conditioning system is on, the damper has to be open; if the system is off or the
control system is out of operation, it has to be closed. The damper shall also be
provided with a hand lever and shall be clearly marked to indicate the "open"
and "shut" positions.
(b)
(ii)
Access Doors
(i) Construction: In accordance with the relevant local standard.
(ii) Access doors in plenums and machinery housing shall be operable from both
the interior and exterior of the enclosure.
(iii) Access doors shall be insulated where adjacent ductwork or equipment is
insulated. Doors shall be fully operable after insulating.
(d)
(e)
Ductwork Insulation
(i) Type: Fiberglass with average thermal conductivity not to exceed 0.03605
watt/meter degree Celsius at a mean temperature of 24C (48 kgs per cubic
meter density). Insulation shall be rigid with aluminum foil vapor barrier.
(ii) Use and Thickness
a) Air conditioning supply and return air ductworks inside the building:
25 mm thickness
b) All air conditioning supply and return air ducts outside the building:
50 mm thickness (96 kgs per cubic meter density)
c) All air conditioning plenum or chamber: 25 mm thickness.
(iii) Insulation should be installed on surfaces coated with protective paint. All
insulation shall be continuous through walls, ceiling and sleeves.
(iv) Hangers and supports secured to cold surfaces must be insulated and vapor
sealed.
(v) Where insulated ducts are exposed to weather elements and/or subject to
physical abrasion, insulation shall be metal clad.
10.5.40.4.4
(a)
General
(i) Furnish and install a complete system of controls for all the equipment.
(ii) Control system shall be electronic/electric type.
(iii) The control system shall be installed by competent technicians.
(iv) Provide all electrical wiring required for control devices. Provide all interlock
wiring between motor controllers or control devices as required for proper
functioning of controls specified.
(v) Automatic control valves, immersion wells and pressure tappings shall be
installed.
(vi) Control voltage shall be 120 V.
(vii) Provide all necessary control transformers.
(viii) All control components shall be supplied by the same manufacturer.
(b)
Electrical Wiring
(i) All wiring in connection with the temperature control system shall be provided.
(ii) The term "wiring" shall be construed to include furnishing of wire, conduit,
miscellaneous materials, and labor as required for mounting and connecting the
electrical control devices.
(iii) Electrical wiring shall be of materials specified, and shall be installed in
accordance with applicable requirements of Vietnam Electrical Code.
(iv) All wires between equipment or devices shall be installed in conduit or other
approved raceway.
(v) Conduit: UL approved or equivalent rigid, galvanized steel with interior coat
of enamel.
(vi) Conductor: Copper, AWG, type TW, establish consistent color code
throughout building insofar as practicable. Identify conductor by means of
tape or printed, or equal, markers at equipment and junction boxes. Use no
splices except as approved. Pull wires into conduit using powdered soapstone
or commercial wire lubrication; do not use soap solution.
(c)
Sensors
(i) Space temperature sensors shall be of Thermistor Type or Balco element type
with no moving parts. They shall be non-indicating. Adjustments of setting
shall be done at the local control panel. Sensors shall have a range of 10 to
38C.
(ii)
Controllers
(i) Controllers shall be of the electronic type and shall be able to receive signals
from the temperature and RH sensors.
(ii) Controllers shall contain all necessary input-modules, output-modules, power
supply modules Hi-lo selector modules and other accessory modules to
accomplish the control sequence required.
(iii) All adjustments shall be of the direct reading type and shall be concealed to
prevent tampering. Direct reading setpoint scales shall be provided to match
the appropriate sensors.
(iv) Controllers shall be designed and constructed for equipment room use and shall
not be affected by ambient temperature and humidity. Where dual input
controllers are required, the authority of the compensating sensor shall be
adjustable only at the Controller.
(e)
Miscellaneous
(i) The Contractor shall furnish all two-position relays, capacity relays, plus all
other controls necessary to meet the specifications and provide for properly
operating automatic control system.
(ii) All switches and relays must be UL listed and of a type to meet current and
voltage requirements of the particular application.
(f)
Thermostats
(i) In general, all room thermostats shall be fully proportion with a temperature
range of 10C to 39C and shall have adjustable throttling range, and
adjustable set point. Thermostat covers shall have brushed aluminum, brushed
brass or unpolished silver finish and concealed adjustment.
(ii) Provide vandal and damage guards on all thermostats in all areas.
(g)
(h)
Smoke Detection
Air handling systems shall be provided with ionization detectors. All control wiring
from the ionization detectors to the respective motor starters and local control panels
shall be done by the Contractor. These ionization detectors shall be installed inside
the return air ducts to the air handling system. Upon detection of a fire, fan shall be
shut down. At the same time, an alarm will be energized and fire dampers closed.
(i)
Starters
(i) Type: Magnetic across the line, star-delta, manual, or as specified. Conform
to VIETNAM Standards.
(ii) Circuit Breakers: Provide each starter with molded case circuit breaker
complete with thermal magnetic trip.
(iii) Overload Relays: One (1) per phase with heaters.
(iv) Auxiliary Switches: Provide minimum of 2 normally open contacts per starter.
Provide additional contacts as required by controls.
(v) Star-Delta: Magnetic close transition type.
(vi) Enclosures: General purpose with dust protecting gaskets. Rustproof metal,
with baked enamel finish.
(j)
Control Wiring
(i) Furnish and install all 230 V control wiring including step-down transformers
where 230 V power is required.
(ii) Wire Construction: The detailed specification shall be referred to Part 4
Section 1 and Section 7.
(iii) Step-down Transformers: Provide step-down transformers as required by
control system.
(k)
(l)
Control Panel
The control panel shall be located in the rear of the central control room and shall
house together with remote control circuit breaker on feeding cable, alarms, magnetic
relay, fuses, signaling lamps for equipment in operation-out of service for the whole
air conditioning and ventilation system of the Power House. Each fan and airconditioning unit shall have a local control and a remote control house in the control
panel. Malfunctioning of battery room ventilating system shall actuate alarms also
housed in the control panel. All alarms shall be connected in parallel and
annunciated in the front of the plant control room.
System Description
The air conditioner shall be air-cooled package type units or air handling units with
air-cooled type chilling units.
The air conditioning system to be supplied shall be thoroughly designed in order to provide
the required room condition to each room/building.
Standby full capacity air conditioning units for use in case of failure in the operating units
shall be provided to Clause 10.3.17 of this Document.
10.5.40.5.2
Others
Technical requirement for the system shall comply with Clause 10.5.40.3 of this document
and relevant standards.
In the construction period, Settlement and Tilt monitoring shall be carried out by the
Contractor for all important structures in the plant such as Main power building, Boiler
structure, Chimney, Coal storage sheds, oil & water tanks, CW facilities, ....etc . At the
Part 4 Section 10 Civil and Architectual Works
Revision 1
time of PAC of Unit #2, the Contractor shall hand over all records of subsidence
monitoring for the Owner.
10.5.42
For finishes or materials not included in this architectural specifications but are necessary
in the execution of works, the Contractor shall promptly seek clarification/approval of the
Owner in writing.