Horizontal Vessel Calculation

Sample Vessel #3
96" Horizontal Vessel

Pressure Vessel Calculations
May 21, 2002
Aquacare Inc.
10 East Airport Road
Huntsville, Ontario
Laurence Brundrett
Charles Liu
P. Eng.
M. Eng.
Pressure Vessel Engineering Ltd.

PVE-Sample 3
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Table of Contents
Contents
Cover
Table of Contents
Summary
Material Properties
Pipe and Shell
Elliptical Head
0.75" Coupling In Top Shell
6" Nozzle B
6" Nozzle C
6" Slip On Flange B & C
Manway D & E
Manway F
1.5" Coupling In Bottom Shell
Weight and Volume
Lifting Lug
Zick
Hor. Vessel Forces
Flexible Saddle Stress
Flexible Saddle
21-May-02
Page 2 of 24
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Pressure Vessel Design Summary
21-May-02
Aquacare Inc.
Sample Vessel #3
96" Horizontal Vessel
PVE-Sample 3
PVE-Sample 3
96
120
640
Water
6393
46324
46324
Maximum Internal pressure, psi
Maximum External Pressure, psi At Temperature, F
0
Minimum Temperature, F
150
Test Pressure, psi
-20
SA-516 70
20,000
0.063
no
no
none
0
ASME VIII-1
2001
none
IID
none
150
At Pressure, psi
75
At a Minimum Temperature of: F For a Minimum Duration of:
98
3
1.5
Customer
Vessel
Part Number
Drawing
Job
Outside Diameter [inch]

straight Shell (not including straight flange on heads)
Volume [cuft]
Fluid
Weight Empty [lbs.]
Weight Full
Weight Under Test
75
Maximum Temperature, F
Page 3 of 24
60
30 min.
Maximum Allowed Working Pressure

Maximum Design Metal Temperature
Hydrostatic Test
Seismic Zone
Foundation Factor
Primary Material of Construction
Allowable Stress
Minimum allowed thickness per UG-16(b)
Material Normalized
Material Impact Tested (not required per UG-20(f))
Radiography required
Corrosion Allowance
Code
Edition
Addenda
Materials
UG-22 Loadings Considered

Yes
(a) Internal pressure
(a) External pressure
Yes
(b) Vessel weight full, empty and at hydro test
(c) Weight of attached equipment and piping
Yes
(d)(1) Attachment of internals
Yes
(d)(2) Attachment of vessel supports
(d) Cyclic or dynamic reactions
(f) Wind
(f) Snow
Yes
(f) Seismic
(g) Fluid impact shock reactions
(h) Temperature gradients
(h) Differential thermal expansion
(i) Abnormal pressures like deflagration
Code Cases Required
Material Properties
ASME VIII, IID 2001 edition no addenda
Sample Vessel #3
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ver 1.28
Design Pressure
75.0
0.0
Water
8
1.00
Design Pressure =
20
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UG-22(a)
<- P, internal operating pressure at top of vessel (psig)
<- mPa, external operation pressure
<- Operating Fluid
<- h, fluid height (ft)
<- rho, fluid density (1.0 for water)
P + 0.4331*rho*h
= 75 + 0.4331 * 1 * 8
Hydro Test
(UG-99(b))
Test Press = P * 1.3 * MR
= 75 * 1.3 * 1
mDp = 78.5
pressure measured at top of vessel

mTp = 97.5
Material Properties
(ASME IID)
150 <- mTemp, design temp F
Where Used
Material
SA-516 70 Plate
SA-105 Forging
SA-106 B Seamless Pipe
SA/CSA-G40.21 44W
Head and Shell

Flanges/couplings
Nozzles
Saddle
Test at ambient temp

Strength Max F
Ambient Design
Strength Strength Ratio
20000
20000
1.000
1000
20000
20000
1.000
1000
17100
17100
1.000
1000
17100
17100
1.000
650
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Min Ratio (MR) =
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Page 4 of 24
<- vessel
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21-May-02
www.pveng.com
Use a Test Pressure of 98 PSI
1.000
Ext
Graph
CS-2
CS-2
CS-2
CS-2
Pipe and Shell ver 2.33
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ASME Code VIII Div I 2001 edition no addenda
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Dimensions:
96.000
0.313
120.000
120.000
0.000
Do
t
<- Do - Outside Diameter

<- t - Nominal Wall Thickness
<- Le - Effective Length
<- Length for volume and weight
<- Corr, Corrosion Allowance
Long Seam
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www.pveng.com
Sample Vessel #3 <- Vessel

3/8" Rolled Plate Shell <- Description
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Page 5 of 24
21-May-02
Length
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Material and Conditions:

SA-516 70 <- Material
20,000 <- S, Allowable Stress Level (psi)
0.7 <- El - Longitudinal Efficiency (circ. stress)
0.7 <- Ec - Circ. Connecting Efficiency (longitudinal stress)
0.0% <- UTP, Undertolerance allowance (%)
496.12 <- Volume (cubic ft)
0.000 <- UTI, Undertolerance allowance (inch)
3,202.2 <- Material Weight (lbs cs)
78.5 <- P, Interior Pressure
0.0 <- Pa, Exterior Pressure
Variables:
UT =
nt =
Ri =
LDo =
t*UTP+UTI
t-Corr-UT
Do/2-nt
Le/Do
Interior Pressure UG-27 (c) (1,2)

ta = P*Ri/(S*El-0.6*P)
tb = P*Ri/(2*S*Ec+0.4*P)
tmin = Max(ta,tb) <= nt
PMaxA = (S*El*nt)/(Ri+0.6*nt)
PMaxB = (2*S*Ec*nt)/(Ri-0.4*nt)
PMax = Min(PMaxA,PMaxB)
tr1 = P*Ri/(S*1-0.6*P)
= 0.313*0+0
= 0.313-0-0
= 96/2-0.313
= 120/96
undertollerance
nominal thick
effective inside radius
UT =
nt =
Ri =
LDo =
= 78.465*47.687/(20000*0.7-0.6*78.465)
ta =
= 78.465*47.687/(2*20000*0.7+0.4*78.465
tb =
Acceptable
tmin =
= (20000*0.7*0.313)/(47.687+0.6*0.313) PMaxA =
= (2*20000*0.7*0.313)/(47.687-0.4*0.313) PMaxB =
Acceptable PMax =
= 78.465*47.687/(20000*1-0.6*78.465)
tr1 =
Shell stress relief -UCS-79(d), UNF-79(d), UHA-44(d)

Rf = (do-t)/2
= (96-0.313)/2
% elong = (50*t/Rf)*(1-0)
= (50*0.313/47.844)*(1-0)
% elongation =
5.0% <- Max Elongation
Yes <- Cold formed
0.3% <- Elongation
Required
no <- Vessel carries lethal substances (Yes/no)
no
no <- Impact testing is required (Yes/no)
no
no <- Greater than 10% reduction in thickness
no
no <- Formed between 250 and 900 Degrees F
no
no <- Shell is greater than 5/8" thick before forming
no
Stress Relieve ?
0.000
0.313
47.687
1.250
0.268
0.133
0.268
91.5
184.3
91.5
0.188
47.8435
0.3
no
no
no
no
no
no
no
Elliptical Head ver 2.16
ASME Code VIII Div I 2001 edition no Addenda
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Page 6 of 24
21-May-02
www.pveng.com

3/8" Thick Semi Elliptical Head <- Component
Dimensions:
96.000
23.859
0.313
0.282
0.000
1.500
<- Do, outside diameter

<- h
24.14 <- ho
<- tb, thickness before forming
<- tf, thickness after forming
<- Corr, corrosion allowance
<- Skirt, straight skirt length
Material and Conditions:

SA-516 70 <- material
20,000 <- S, allowable stress level (psi)
0.85 <- E, efficiency
78.5 <- P, interior pressure
0.0 <- Pa, exterior pressure
Variables:
D=
ho =
D/2h =
Do/2ho =
K=
Kone =
Kzero =
t=
Ro =
ho
Sperical Limit
Skirt
Thick
D
Do
Calculated Properties:
116.440 <- Approximate blank diameter
945.3 <- Approximate weight for steel, (lbs)
72.06 <- Volume (cuft, includes skirt)
76.35 <- Spherical Limit (0.8 * D)
Do-2*t
= 96-2*0.282
h+t
= 23.859+0.282
D/(2*h)
UG-37 & Ap 1-4(c)
= 95.437/(2*23.859)
Do/(2*ho) UG-37 & Ap 1-4(c)
= 96/(2*24.141)
Interpolated value from table 1-4.1
D/2h
interior
Interpolated value from table UG-37
D/2h
spherica
Interpolated value from table UG-33.1
Do/2ho exterior
tf-corr
= 0.282-0
Ko*Do
UG-33(d)
= 0.895*96
D=
ho =
D/2h =
Do/2ho =
K=
Kone =
Kzero =
t=
Ro =
Interior Pressure App 1-4(c)(d), UG-37 1(a)

TMinI = (P*D*K)/(2*S*E-0.2*P) <= t
TMinI (min thickness) =
= (78.465*95.437*1)/(2*20000*0.85-0.2*78.465) <= 0.282
PMax = (2*S*E*t)/(K*D+0.2*t) >= P
PMax =
= (2*20000*0.85*0.282)/(1*95.437+0.2*0.282) >= 78
TSpI = (P*D*Kone)/(2*S*E-0.2*P)
TSpI (required sphere zone thick) =
= (78.465*95.437*0.9)/(2*20000*1-0.2*78.465)
Head stress relief UCS-79(d), UNF-79(d), UHA-44(d)
% elong = ((75*t)/h)*(1-0)
= ((75*0.282)/23.859)*(1-0)
% elong =
5.0% <- Max Elongation
Yes <- Cold Formed
1.0% <- Elongation
Required
no <- Vessel carries lethal substances(Yes/no)
no
no <- Impact testing is required (Yes/no)
no
no <- Formed between 250 and 900 Degrees F
no
no <- Greater than 10% reduction in thickness
no
no <- Head is greater than 5/8" thick before forming
no
Stress Relieve ?
95.44
24.14
2.000
1.988
1.000
0.900
0.895
0.282
85.896
0.220
Okay
100.3
Okay
0.169
1.0
no
no
no
no
no
no
no
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Coupling ver 2.02
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ASME Code VIII Div I 2001 edition, no addenda

3/4" Class 3000 Half Coupling A <- Description
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UW16.1Z1M 21-May-02
Page 7 of 24
www.pveng.com
COD
POD
Shell:
0.313 <- t, Shell Wall Thick (inch)
1.500 <- D, Shell Opening Diameter (inch)
78.5 <- P,design Pressure (psi)
Coupling:
3/4 inch 3000#
SA-105
20,000
0.250
0.000
F1
Outside
t
t1
Inside Vessel
D
<- Coupling
<- Coupling Material
UW-16.1 Z-1 (Modified) Coupling
<- Sn, Allowable Stress Level (Sn)
<- F1, Weld Size
<- Corrc, Coupling Corrosion Allowance (inch)
1.380 <- COD - Coupling OD
1.050 <- POD - Pipe OD
14.000 <- n, Treads Per Inch
0.219 <- pt, Corresponding sch160 Wall Thickness (inch)
12.5% <- UT, Under Tolerence (%)
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Geometry Restrictions Fig. UW-16.1

tcp = (COD-POD)/2-CORRC
Tmin = Min(0.75,tcp,t)
tcmin = Min(0.25,0.7*Tmin)
t1 = 0.7*F1
t1 > = tcMin
= (1.38-1.05)/2-0
= Min(0.75,0.165,0.313)
= Min(0.25,0.7*0.165)
= 0.7*0.25
= 0.175 >= 0.116
Tcp =
Tmin =
tcmin =
t1 =
0.165
0.165
0.116
0.175
Okay
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Required Coupling Wall Thickness B16.11 - 2.1.1 and UG-31 (C) (2)
Ro = POD/2-0.8/n
= 1.05/2-0.8/14
tp = (1-UT)*pt-Corrc-0.8/n
= (1-0.125)*0.219-0-0.8/14
Min Thick = P*Ro/(Sn*1+0.4*P)
= 78*0.468/(20000*1+0.4*78.465
Okay
Ro = 0.468
tp = 0.134
trn = 0.002
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Pressure Weld Stress UW-18(d) - Pressure Load only

UW-16(f)(3)(a)(3)(b)
Load = COD^2*(PI()/4)*P
= 1.38^2*(PI()/4)*78.465
Load =
Weld Area = pi()*((COD+F1)^2-COD^2)/4
Weld Area =
= pi()*((1.38+0.25)^2-1.38^2)/4
Max Stress = Min(Sn,Sv) * 0.55
= Min(20000,20000) * 0.55
Max Stress =
Weld Stress = Load / Area
= 117 / 0.591
Weld Stress =
117
0.591
11000
199
Okay
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Nozzle Reinforcement ver 3.53
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Shell:
SA-516 70 <- Shell material
20,000 <- Sv, shell allowable stress level, PSI
1.00 <- Eone, efficiency of shell at nozzle
0.282
0.220
0.000
0.000
0.063
<- Vt, shell wall thick, uncorroded, UT removed

<- tr, required shell wall thickness int. press.
<- trE, required shell wall thickness ext. press.
<- sca, shell corrosion allowance
<- tmin16b, Min allowed wall per UG-16(b)
Nozzle:
SA-106B <- Nozzle material
17,100 <- Sn, allowable stress level (Sn)
1.00 <- E nozzle
OD Nozzle
Nt
Shell
Vt
Leg43

<- dh, id of hillside nozzle
<- Nt, wall thick, uncorroded
<- UTp, undertolerance (%)
<- nca, nozzle corrosion allowance
Full
Penn.
Leg41
78.5 <- P, internal design pressure

0.0 <- Pa, external design pressure
6.625
6.500
0.432
12.5%
0.000
Leg43
t
Leg41
Nozzle
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21-May-02
Page 8 of 24
Manual dh for hillside nozzles
Automatic Limit Diameter
Curved Shell or Head Section

6" SCH 80 Nozzle B <- Desc
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30
UW16(c)mod
www.pveng.com
Proj
UW-16.1 (c) modified
2.000 <- L, exterior Projection

1.000 <- Ip, interior projection
Reinforcing:
0.313
0.313
1.000
Variables:
UT =
Rn =
t=
ti =
tn =
fr1 =
fr2 =
h=
tcLeg41 =
tcLeg43 =
F=
<- Leg41, size of weld fillet

<- F
Nt*UTp
Do/2 - (Nt-nca) + UT
Vt-sca
Nt-2*nca
Nt-nca
MIN(Sn/Sv,1)
MIN(Sn/Sv,1)
MIN(Ip-sca,2.5*t,2.5*ti)
Min(0.25,0.7*Min(0.75,tn,t))
Min(0.25,0.7*Min(0.75,t,tn))
Min(Fenterered, 1)
= 0.432 * 0.125
Undertolerance
= 6.625/2 - (0.432-0) + 0.054
Effective Radius
= 0.2817 - 0
Effective Shell Thickness
= 0.432 - 2 * 0
Nom Thick of Int. Proj.
= 0.432-0
Avail. Nozzle Thick. No UT
= MIN(17100/20000, 1)
= MIN(17100/20000, 1)
= MIN(1-0,2.5*0.282,2.5*0.432)
= Min(0.25,0.7*Min(0.75,0.432,0.282))
= Min(0.25,0.7*Min(0.75,0.282,0.432))
UT =
Rn =
t=
ti =
tn =
fr1 =
fr2 =
h=
tc41 =
tc43 =
F=
0.054
2.935
0.282
0.432
0.432
0.855
0.855
0.704
0.197
0.197
1.000
Pipe Required Wall Thickness - trn from internal, trnE from external pressure
LDo = L/Do
LDo = 0.302
Dot = Do/trnE
trn = (P*Rn)/(Sn*E - 0.6*P) <= tn-UT
= (78.5*2.935)/(17100*1 - 0.6*78.5)
trnE = (3*Do*Pa)/(4*B) <= tn-ut
= (3*6.625*0)/(4*1)
Dot = 0.000
trn = 0.014
trnE = 0.000
Acceptable
Acceptable
Geometry Constraints:
0.7*Leg41 >= tc41
0.7*Leg43 >= tc43
>=
>=
Acceptable
Acceptable
0.7*0.313 >= 0.197

0.7*0.313 >= 0.197
0.219
0.219
Area Replacement: Fig UG-37.1

Pressure From:
A = 1.0*d*tr*F + 2*tn*tr*F*(1-frone)
A Required (internal) =
= 1.0*6.5*0.22*1 + 2*0.432*0.22*1*(1-0.855)
Ae = 0.5*(d*trE*1 + 2*tn*trE*1*(1-frone))
A Required (external) =
= 0.5*(6.5*0*1 + 2*0.432*0*1*(1-0.855))
A1 = max(d, 2*(t+tn)) * (E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)
A1 =
= max(6.5, 2*(0.282+0.432)) * (1*0.282-1*0.22)-2*0.432*(1*0.282-1*0.22)*(1-0.855)
A1e = max(d, 2*(t+tn)) * (Eone*t-F*trE)-2*tn*(Eone*t-F*trE)*(1-frone)
A1e =
= max(6.5, 2*(0.282+0.432)) * (1*0.282-1*0)-2*0.432*(1*0.282-1*0)*(1-0.855)
A2 = min((tn-trn)*fr2*Min(5*t,2*L) , (tn-trn)*fr2*Min(5*tn,2*L))
A2 =
= min((0.432-0.014)*0.855*Min(5*0.282,2*2) , (0.432-0.014)*0.855*Min(5*0.432,2*2))
A2e = min((tn-trnE)*frtwo*Min(5*t,2*L) , (tn-trnE)*frtwo*Min(5*tn,2*L))
A2e =
= min((0.432-0)*0.855*Min(5*0.282,2*2) , (0.432-0)*0.855*Min(5*0.432,2*2))
A3 = Min(5*t*ti*frtwo, 5*ti*ti*frtwo, 2*h*ti*frtwo)
A3 =
= Min(5*0.282*0.432*0.855, 5*0.432*0.432*0.855, 2*0.704*0.432*0.855)
A41 = Leg41^2*frTwo
A41 = 0.313^2*0.855
A41 =
A43 = (Leg43-nca)^2*frtwo
A43 = (0.313-0)^2*0.855
A43 =
Actual Area =
Acceptable Actual-Required =
0.197
0.197
Internal
1.460
External
0.000
0.391
1.796
0.504
0.520
0.520
0.520
0.084
0.084
1.583
0.123
0.084
0.084
3.004
3.004
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Sample Vessel #3 6" SCH 80 Nozzle B

Nozzle
Tstd = Standard pipe wall thickness from chart
Swre = tr * Pa / P
= 0.22 * 0 / 78.465
Nact = Nt * (1-UTp)
= 0.432 * (1-0.125)
Tt = 0.8/Nth
= 0.8/0
21-May-02
Req. Exterior pressure

Actual Wall Thick.
Ug-31(c)(2) threads
Page 9 of 24
Tstd =
Swre =
Nact =
Tt =
0.280
0.000
0.378
0.000
UG-45
UG45 = Max(UG45a, UG45b) <= Nact
= Max(0.014, 0.22) <= 0.378
UG45 = 0.220
Acceptable
UG-45(a)
UG45a = Max(trn,trnE) + Nca + Tt
Max(0.014,0) + 0 + 0
UG45a = 0.014
UG-45(b)
UB45b = Min(UG45b1, UG45b2, UG45b3, UG45b4)
= Min(0.22, , 0.22, 0.245)
UB45b = 0.220
UG-45(b)(1)
UG45b1 = Max(tr + Sca, Tmin16b + Sca)
Max(0.22 + 0, 0.063 + 0)
UG45b1 = 0.220
UG-45(b)(2)
UG45b2 = Max(Swre + Sca,Tmin + Sca)
Max(0 + 0,0.063 + 0)
UG45b2 =
UG-45(b)(3)
UG45b3 = Max(UG45b1,UG45b2)
= Max(0.22,)
UG45b3 = 0.220
UG-45(b)(4)
UG45b4 = Tstd*0.875 + Nca
= 0.28*0.875 + 0
UG45b4 = 0.245
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Shell:
0.282
0.220
0.000
0.000
0.063

Nozzle:
1.00 <- E nozzle
Do
Nt
Leg41
te
Ring
g

6.625
6.020
0.432
12.5%
0.000
Leg41
Leg42
Nozzle
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21-May-02
Page 10 of 24
Manual dh for hillside nozzles

6" SCH 80 Nozzle C <- Desc
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30
UW16(h)M
www.pveng.com
Leg42
Shell
Vt
Dp

<- dh, id of hillside nozzle
Weld to connect
to reinforcing pad
UW-16.1 (h) - modified

Reinforcing:
SA-516 70
20,000
12.000
0.313
0.313
0.250
0.282
Variables:
UT =
Rn =
Dp =
t=
ti =
tn =
fr1 =
fr2 =
fr3 =
fr4 =
F=
<- Reinforcing plate material

<- Sp, allowable stress level
<- Dp, outside diameter
<- te, reinforcement thick
<- LegG, depth of groove
Nt*UTp
Min(2*d,DpEntered)
Vt-sca
Nt-2*nca
Nt-nca
MIN(Sn/Sv,1)
MIN(Sn/Sv,1)
MIN(Sn/Sv,Sp/Sv,1)
MIN(Sp/Sv,1)
1.000
= 0.432 * 0.125
Undertolerance
= 6.625/2 - (0.432-0) + 0.054
Effective Radius
= Min(2*6.02,12)
Effective Reinforcing
= 0.2817 - 0
= 0.432 - 2 * 0
= 0.432-0
= MIN(17100/20000, 1)
= MIN(17100/20000, 1)
= MIN(17100/20000, 20000/20000,1)
= MIN(20000/20000,1)
trn = (P*Rn)/(Sn*E - 0.6*P) <= tn-UT
= (78.5*2.935)/(17100*1 - 0.6*78.5)
= (3*6.625*0)/(4*1)
0.7*Leg41 >= 0.7*min(0.75,te,tn)
0.7*0.313 >= 0.7*Min(0.75,0.313,0.432)
0.7*Leg42 >= 0.5*Min(0.75,te,t)
0.7*0.25 >= 0.5*Min(0.75,0.313,0.282)
UG45 = Long form calculations are not shown in this view
0.219
0.175
UT =
Rn =
Dp =
t=
ti =
tn =
fr1 =
fr2 =
fr3 =
fr4 =
F=
0.054
2.935
12.000
0.282
0.432
0.432
0.855
0.855
0.855
1.000
1.000
trn = 0.014
trnE = 0.000
Acceptable
Acceptable
>=
0.219
>=
0.141
UG45 = 0.220
Acceptable
Acceptable
Acceptable
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Sample Vessel #3 6" SCH 80 Nozzle C
0.0135
0.22035
21-May-02

Pressure From:
= 1.0*6.02*0.22*1 + 2*0.432*0.22*1*(1-0.855)
= 0.5*(6.02*0*1 + 2*0.432*0*1*(1-0.855))
A1 =
= max(6.02, 2*(0.282+0.432)) * (0.7*0.282-1*0.22)-2*0.432*(0.7*0.282-1*0.22)*(1-0.855)
A1e =
= max(6.02, 2*(0.282+0.432)) * (0.7*0.282-1*0)-2*0.432*(0.7*0.282-1*0)*(1-0.855)
A2 = min((tn-trn)*fr2*min(5*t,2*L) , (tn-trn)*(Min(2.5*tn+te,L)*fr1*2)
A2 =
= min((0.432-0.014)*0.855*min(5*0.282,2*2) , (0.432-0.014)*(Min(2.5*0.432+0.313,2*2)*0.855*2)
A2e = min((tn-trnE)*frtwo*Min(5*t,2*L) , 2*(tn-trnE)*Min(2.5*tn+te,L)*frone)
A2e =
= min((0.432-0)*0.855*Min(5*0.282,2*2) , 2*(0.432-0)*Min(2.5*0.432+0.313,2)*0.855)
A5 = (Dp - d - 2tn)te*fr4
=(12 - 6.02 - 2*0.432)*0.313*1
A5 =
A41 = Leg41^2*frThree
A41 = 0.313^2*0.855
A41 =
A42 = Leg42^2*frfour
A42 = 0.25^2*1
A42 =
Actual Area =
Acceptable
Actual-Required =
Internal Weld Load: (UG-41)
WmaxI = (A - A1 + 2*Tn*Fr1*(E1*t-F*tr))*Sv, min0
Max value for weld loads
= (1.354 - 0 + 2*0.432*0.855*(0.7*0.282-1*0.22))*20000
W 1-1 =
=
W 2-2 =
=
W 3-3 =
=
MIN((A2 + A5 + A41 + A42)*Sv,WmaxI)

Weld load
MIN((0.504 + 1.601 + 0.084 + 0.063)*20000,26740)
Min((A2 + A3 + A41 + A43 + 2*Tn*t*frone)*Sv,WmaxI)
Weld load
Min((0.504 + 0 + 0.084 + 0 + 2*0.432*0.282*0.855)*20000,26740)
Min((A2 + A3 + A5 + A41 + A42 + A43 + 2*Tn*t*fr1)*Sv,WmaxI)
Weld load
Min((0.504 + 0 + 1.601 + 0.084 + 0.063 + 0 + 2*0.432*0.282*0.855)*20000,26740)
External Weld Load: (UG-41)

WmaxE = (Ae - A1e + 2*Tn*Fr1*(E1*t-F*tr))*Sv, min0
= (0 - 1.162 + 2*0.432*0.855*(0.7*0.282-1*0.22))*20000
W 1-1 =
=
W 2-2 =
=
W 3-3 =
=
Max value for weld loads
MIN((A2e + A5 + A41 + A42)*Sv,WmaxE)

Weld load
MIN((0.52 + 1.601 + 0.084 + 0.063)*20000,0)
Min((A2e + A3 + A41 + A43 + 2*Tn*t*frone)*Sv,WmaxE)
Weld load
Min((0.52 + 0 + 0.084 + 0 + 2*0.432*0.282*0.855)*20000,0)
Min((A2e + A3 + A5 + A41 + A42 + A43 + 2*Tn*t*fr1)*Sv,WmaxE)
Weld load
Min((0.52 + 0 + 1.601 + 0.084 + 0.063 + 0 + 2*0.432*0.282*0.855)*20000,0)
Component Strength (UG-45(c), UW-15(c))

A2 shear = PI()/2*(Do-tn)*tn*Sn*0.7
g tension = PI()/2*Do*LegG*Min(Sv,Sn)*0.74
A41 shear = PI()/2*Do*Leg41*Min(Sn,Sp)*0.49
A42 shear = PI()/2*DP*Leg42*Min(Sv,Sp)*0.49
= PI()/2*(6.625-0.432)*0.432*17100*0.7
=PI()/2*6.625*0.282*Min(20000,17100)*0.74
=PI()/2*6.625*0.313*Min(17100,20000)*0.49
= PI()/2*12*0.25*Min(20000,20000)*0.49
Failure mode along strength path (Greater than Weld Load, see App L-7)
S1-1 = A42s + A2s >= W1-1
= 46181 + 50304 >= 26740
S2-2 = A41s + gt >= W2-2
= 27292 + 43433 >= 15917
S3-3 = gt + A42s >= W3-3
= 43433 + 46181 >= 26740
Page 11 of 24
Internal
1.354
External
0.000
0.000
1.162
0.504
0.520
1.601
0.084
0.063
2.252
0.897
1.601
0.084
0.063
3.430
3.430
WmaxI = 26,740
W 1-1 = 26,740
W 2-2 = 15,917
W 3-3 = 26,740
WmaxE = 0
W 1-1e = 0
W 2-2e = 0
W 3-3e = 0
A2s =
gt =
A41s =
A42s =
50,304
43,433
27,292
46,181
Acceptable
S1-1 = 96,485
Acceptable
S2-2 = 70,725
Acceptable
S3-3 = 89,614
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B16.5 Slip On Flange
Select Flange
SA
Forged
SA 105
150
6.00
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21-May-02
www.pveng.com
Page 12 of 24
Sample Vessel #3 <- Comments

6" Class 150 RFSO Flange B & C <- Description
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25
Ver 1.35
ASME B16.5-1996 ASME VIII A2001 edition no addenda
F2
<- Category
<- Material Type
<- Material
<- Pressure Class
<- Nominal Size
F1
F2
F1
F1
F2
Nozzle
0.432 <- tn, Nozzle Wall Thickness (inch)
0.014 <- tnr, Required Nozzle Wall Thickness (inch)
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Operating Conditions
150 <- T, temperature F
78.5 <- P, pressure, psig
0.000 <- Corr, corrosion allowance
Flange Welds: VIII UW-15 (c)
0.250 <- F1, pipe fillet size
0.250 <- Setback
0.250 <- F2, flange fillet size F2
17100 <- Sp, allowable stress, pipe
20000 <- Sf, allowable stress, flange
Geometry constraint: VIII UW-21 (b)
c = Min(tn,tx)
tx = 2*tnr
wtmin = 0.7*c
wt = 0.7*MIN(F1,F2)
= 0.7*MIN(0.25,0.25)
Maxsetback = c+0.25
Setback = 0.250
Weld Strength:
Min Sa =
Max Weld Stress =
Weld Load =
Weld Area =
=
Weld Stress =
Max press @100F [p1] 285

Max press @150F [p2] 273
Acceptable
Nominal - C-Si
Table - 2-1.1
Max Temp F - 1000
Pod, pipe OD - 6.625
= Min(0.432,0.027)
= 2*0.014
= 0.7*0.027
weld throat
= 0.027+0.25
MIN(Sp,Sf)
=
Sa * 0.49
=
Pod^2*pi*P/4
=
Pod*pi*(F1-corr + F2)
6.625*pi*(0.25-0 + 0.25)
Load/Area
=
MIN(17100,20000)
17100 * 0.49
6.625^2*pi*78.465/4
2704.808/10.407
c=
tx =
wtmin =
wt =
0.027
0.027
0.019
0.175
Acceptable
Maxsetback = 0.277
Acceptable
Min Sa =
Max S =
Load =
Area =
17,100
8,379
2,705
10.407
Stress = 260
Acceptable
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21-May-02
Page 13 of 24
Automatic dh - not hillside
Manually enter Limit Diameter

12" Manway D & E With 3/4"x4" Ring <- Desc
Shell:
0.282
0.169
0.000
0.000
0.063

Nozzle:
1.00 <- E nozzle
OD Nozzle
Nt
Shell
Vt
Leg43

<- dLr, Limit radius <= d
Full
Penn.
Leg41

17.500
8.110
0.750
12.5%
0.000
Leg43
t
Leg41
Nozzle
22
UW16(c)mod
www.pveng.com
Proj

Reinforcing:
0.313
0.313
1.000
Variables:
UT =
Rn =
t=
ti =
tn =
d=
fr1 =
fr2 =
h=
tcLeg41 =
tcLeg43 =
F=

<- F
Nt*UTp
Vt-sca
Nt-2*nca
Nt-nca
Do-2*tn
MIN(Sn/Sv,1)
MIN(Sn/Sv,1)
Min(0.25,0.7*Min(0.75,tn,t))
Min(0.25,0.7*Min(0.75,t,tn))
Min(Fenterered, 1)
= 0.75 * 0.125
Undertolerance
= 17.5/2 - (0.75-0) + 0.094
Effective Radius
= 0.282 - 0
= 0.75 - 2 * 0
= 0.75-0
= 17.5 - 2*0.75
Opening Dia.
= MIN(17100/20000, 1)
= MIN(17100/20000, 1)
= MIN(1-0,2.5*0.282,2.5*0.75)
= Min(0.25,0.7*Min(0.75,0.75,0.282))
= Min(0.25,0.7*Min(0.75,0.282,0.75))
LDo = L/Do
LDo = 0.057
Dot = Do/trnE
trn = (P*Rn)/(Sn*E - 0.6*P) <= tn-UT
= (78.5*8.094)/(17100*1 - 0.6*78.5)
= (3*17.5*0)/(4*1)
0.7*Leg41 >= tc41
0.7*0.313 >= 0.197
0.7*Leg43 >= tc43
0.7*0.313 >= 0.197
0.219
0.219
UT =
Rn =
t=
ti =
tn =
d=
fr1 =
fr2 =
h=
tc41 =
tc43 =
F=
0.094
8.094
0.282
0.750
0.750
16.000
0.855
0.855
0.705
0.197
0.197
1.000
Dot = 0.000
trn = 0.037
trnE = 0.000
Acceptable
Acceptable
>=
0.197
>=
0.197
UG45 = 0.169
Acceptable
Acceptable
Acceptable

Pressure From:
= 1.0*16*0.169*1 + 2*0.75*0.169*1*(1-0.855)
= 0.5*(16*0*1 + 2*0.75*0*1*(1-0.855))
A1 = max(dLr, 2*(t+tn)) * (E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)
A1 =
= max(8.11, 2*(0.282+0.75)) * (1*0.282-1*0.169)-2*0.75*(1*0.282-1*0.169)*(1-0.855)
A1e = max(dLr, 2*(t+tn)) * (Eone*t-F*trE)-2*tn*(Eone*t-F*trE)*(1-frone)
A1e =
= max(8.11, 2*(0.282+0.75)) * (1*0.282-1*0)-2*0.75*(1*0.282-1*0)*(1-0.855)
A2 =
= min((0.75-0.037)*0.855*Min(5*0.282,2*1) , (0.75-0.037)*0.855*Min(5*0.75,2*1))
A2e =
= min((0.75-0)*0.855*Min(5*0.282,2*1) , (0.75-0)*0.855*Min(5*0.75,2*1))
A3 =
= Min(5*0.282*0.75*0.855, 5*0.75*0.75*0.855, 2*0.705*0.75*0.855)
A41 = Leg41^2*frTwo
A41 = 0.313^2*0.855
A41 =
A43 = (0.313-0)^2*0.855
A43 =
Actual Area =
Internal
2.734
External
0.000
0.895
2.226
0.859
0.904
0.904
0.904
0.084
0.084
2.826
0.093
0.084
0.084
4.202
4.202
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21-May-02
Page 14 of 24
Automatic dh - not hillside

12" Manway F With 3/4"x4" Ring <- Desc
Shell:
0.313
0.188
0.000
0.000
0.063

Nozzle:
1.00 <- E nozzle
OD Nozzle
Nt
Shell
Vt
Leg43

Full
Penn.
Leg41

17.500
0.750
12.5%
0.000
Leg43
t
Leg41
Nozzle
22
UW16(c)mod
www.pveng.com
Proj

Reinforcing:
0.375
0.375
1.000
Variables:
UT =
Rn =
t=
ti =
tn =
d=
fr1 =
fr2 =
h=
tcLeg41 =
tcLeg43 =
F=

<- F
Nt*UTp
Vt-sca
Nt-2*nca
Nt-nca
Do-2*tn
MIN(Sn/Sv,1)
MIN(Sn/Sv,1)
Min(0.25,0.7*Min(0.75,tn,t))
Min(0.25,0.7*Min(0.75,t,tn))
Min(Fenterered, 1)
= 0.75 * 0.125
Undertolerance
= 17.5/2 - (0.75-0) + 0.094
Effective Radius
= 0.313 - 0
= 0.75 - 2 * 0
= 0.75-0
= 17.5 - 2*0.75
Opening Dia.
= MIN(17100/20000, 1)
= MIN(17100/20000, 1)
= MIN(1-0,2.5*0.313,2.5*0.75)
= Min(0.25,0.7*Min(0.75,0.75,0.313))
= Min(0.25,0.7*Min(0.75,0.313,0.75))
LDo = L/Do
LDo = 0.057
Dot = Do/trnE
trn = (P*Rn)/(Sn*E - 0.6*P) <= tn-UT
= (78.5*8.094)/(17100*1 - 0.6*78.5)
= (3*17.5*0)/(4*1)
0.7*Leg41 >= tc41
0.7*0.375 >= 0.219
0.7*Leg43 >= tc43
0.7*0.375 >= 0.219
0.263
0.263
UT =
Rn =
t=
ti =
tn =
d=
fr1 =
fr2 =
h=
tc41 =
tc43 =
F=
0.094
8.094
0.313
0.750
0.750
16.000
0.855
0.855
0.783
0.219
0.219
1.000
Dot = 0.000
trn = 0.037
trnE = 0.000
Acceptable
Acceptable
>=
0.219
>=
0.219
UG45 = 0.188
Acceptable
Acceptable
Acceptable

Pressure From:
= 1.0*16*0.188*1 + 2*0.75*0.188*1*(1-0.855)
= 0.5*(16*0*1 + 2*0.75*0*1*(1-0.855))
A1 =
= max(16, 2*(0.313+0.75)) * (1*0.313-1*0.188)-2*0.75*(1*0.313-1*0.188)*(1-0.855)
A1e =
= max(16, 2*(0.313+0.75)) * (1*0.313-1*0)-2*0.75*(1*0.313-1*0)*(1-0.855)
A2 =
= min((0.75-0.037)*0.855*Min(5*0.313,2*1) , (0.75-0.037)*0.855*Min(5*0.75,2*1))
A2e =
= min((0.75-0)*0.855*Min(5*0.313,2*1) , (0.75-0)*0.855*Min(5*0.75,2*1))
A3 =
= Min(5*0.313*0.75*0.855, 5*0.75*0.75*0.855, 2*0.783*0.75*0.855)
A41 = Leg41^2*frTwo
A41 = 0.375^2*0.855
A41 =
A43 = (0.375-0)^2*0.855
A43 =
Actual Area =
Internal
3.041
External
0.000
1.980
4.940
0.954
1.004
1.004
1.004
0.120
0.120
4.178
1.137
0.120
0.120
7.188
7.188
15
Coupling ver 2.02
16
ASME Code VIII Div I 2001 edition, no addenda
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Page 15 of 24

1 1/2" Class 3000 Half Coupling G <- Description
22
20
UW16.1Z1M 21-May-02
www.pveng.com
Shell:
0.313 <- t, Shell Wall Thick (inch)
2.625 <- D, Shell Opening Diameter (inch)
78.5 <- P,design Pressure (psi)
Coupling:
1 1/2 inch 3000#
SA-105
20,000
0.313
0.000
COD
POD
F1
Outside
t1
<- Coupling
Inside Vessel
<- Coupling Material
<- Sn, Allowable Stress Level (Sn)
D
<- F1, Weld Size
UW-16.1 Z-1 (Modified) Coupling
<- Corrc, Coupling Corrosion Allowance (inch)
2.500 <- COD - Coupling OD
1.900 <- POD - Pipe OD
11.500 <- n, Treads Per Inch
0.281 <- pt, Corresponding sch160 Wall Thickness (inch)
12.5% <- UT, Under Tolerence (%)
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Geometry Restrictions Fig. UW-16.1

tcp = (COD-POD)/2-CORRC
Tmin = Min(0.75,tcp,t)
tcmin = Min(0.25,0.7*Tmin)
t1 = 0.7*F1
t1 > = tcMin
= (2.5-1.9)/2-0
= Min(0.75,0.3,0.313)
= Min(0.25,0.7*0.3)
= 0.7*0.313
= 0.219 >= 0.21
Tcp =
Tmin =
tcmin =
t1 =
0.300
0.300
0.210
0.219
Okay
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79
80
81
82
Required Coupling Wall Thickness B16.11 - 2.1.1 and UG-31 (C) (2)
Ro = POD/2-0.8/n
= 1.9/2-0.8/11.5
tp = (1-UT)*pt-Corrc-0.8/n
= (1-0.125)*0.281-0-0.8/11.5
Min Thick = P*Ro/(Sn*1+0.4*P)
= 78*0.88/(20000*1+0.4*78.465)
Okay
Ro = 0.880
tp = 0.176
trn = 0.003
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100
Pressure Weld Stress UW-18(d) - Pressure Load only

UW-16(f)(3)(a)(3)(b)
Load = COD^2*(PI()/4)*P
= 2.5^2*(PI()/4)*78.465
Load =
Weld Area = pi()*((COD+F1)^2-COD^2)/4
Weld Area =
= pi()*((2.5+0.313)^2-2.5^2)/4
Max Stress = Min(Sn,Sv) * 0.55
= Min(20000,20000) * 0.55
Max Stress =
Weld Stress = Load / Area
= 385 / 1.306
Weld Stress =
385
1.306
11000
295
Okay
Vessel Weight and Volume
21-May-02
Page 16 of 24

Volume:
1.00 <- Fluid Specific Gravity
72.06 <- Head each (cuft)
496.12 <- Shell (cuft)
Construction:
945.29 <- Head (ea, lbs)
3202.22 <- Shell
1300 <- Misc
144.11
496.12
======
640.24
3988.03
4789.29
39,931
2 heads
<- cuft
<- Imp Gallons
<- US Gallons
<- fluid wt
39,931
1890.58 2 heads
3202.22
1300
=======
6,393 <- lbs
6,393
======
Total
46,324 lbs
1
2
Lifting Lugs ver 1.3

Liftlug calculations <- Description
3
4
5
6
7
8
9
10
11
12
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53
54
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56
57
58
59
60
Page 17 of 24
21-May-02
www.pveng.com
Load Case 1
OR
Dimensions (all units inch and lb):

3,196 <- Load, vessel weight empty
8.000 <- W, width
0.750 <- Thick, lug thickness
2.500 <- H, hole height
1.500 <- Dia, hole diameter
2.500 <- OR, outside radius
0.250 <- Weld, leg size
Dia
Load Case 2
H
SA-516 70 <- Material

20,000 <- SA, allowed stress in tension
All of load assumed carried by one lug
Weld
All load cases analyzed independently
Never load lug perpendicular to face
W
Contour lug to fit vessel
Do not move or support vessel with this lug when full or pressurized
SB = SA * 1.5
SS = SA * 0.8
SSw = SA * 0.49
= 20000 * 1.5
= 20000 * 0.8
= 20000 * 0.49
Max bending stress SB = 30,000

Max Shear Stress SS = 16,000
UW-15 Max Weld Shear SSw = 9,800
Tensile Stress (case 1)

A1 = Thick*(OR-Dia/2)
A = A1 * 2
Stress = Load / A <= SA
= 0.75*(2.5-1.5/2)
= 1.313 * 2
= 3196.4 / 2.625 <= 20000
Pin Bearing Stress (case 1 and 2)

Area = Dia * Thick
Stress = Load / Area <= SA
Acceptable
A1 = 1.313
A = 2.625
Stress = 1,218
= 1.5 * 0.75
= 3196.4 / 1.125 <= 20000
Acceptable
Area = 1.125
Stress = 2,841
Bending Stress (case 2)

Moment = Load * H
I = Thick * W^3 / 12
c = W/2
Stress = M*c/I <= SB
= 3196.4 * 2.5
= 0.75 * 8^3 / 12
= 8/2
= 7990.999*4/32 <= 30000
Moment =
I=
c=
Acceptable Stress =
Shear Stress (case 2)

Area = W*Thick
Stress = Load/Area <= SS
= 8*0.75
= 3196.4/6 <= 16000
Acceptable
Area = 6.000
Stress = 533
Acceptable
Circ = 18.5
Area = 4.625
Stress = 691
Weld Stress (case 1)

Circ = W*2+Thick*2+Weld*4 = 8*2+0.75*2+0.25*4
Area = Circ * Weld
= 18.5 * 0.25
Stress = Load / Area <= SSw = 3196.4 / 1.125 <= 9800
7,991
32.000
4.000
999
Weld Stress (case 2)

Moment = Load * H
= 3196.4 * 2.5
Moment = 7,991
I = (Thick +2*weld)* (W+2*Weld)^3 / 12 - I2
I = 31.971
= (0.75 +2*0.25)* (8+2*0.25)^3 / 12 - 32
c = W/2 + Weld
= 8/2 + 0.25
c = 4.250
Stress = M*c/I <= SSw
= 7990.999*4.25/31.971 <= 9800 cceptable Stress = 1,062
1
2
3
4
5
6
7
8
9
10
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12
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18
19
20
21
22
23
24
25
26
27
28
Zick Analysis - Unstiffened Vessel ver 1.02

www.pveng.com
L.P. Zick - 1951
Sample Vessel #3 <- vessel

Saddle Support Calculations <- Item
123.000
48.000
24.000
120.000
12.000
12.000
0.313
0.313
23,162
78.5
SA-516 70
20,000
38,000
11,500
0.70
Page 18 of 24
21-May-02
<- L - Length (inch)

<- R - Radius of Shell (inch)
<- H - depth of Head
<- Theta - Saddle Contact Angle
<- b - Saddle Width (inch)
<- A - Overhang (inch)
<- ts - Nominal Shell Thickness (inch)
<- th - Nominal Head Thickness (inch)
<- Q, Load on one saddle (lbs)

<- P, Design Pressure, (psi)
<- Shell Material
<- Sa, Allowable Shell Stress (psi)
<- Sy, Yield Point (psi)
<- Comp Limit for Shell, psi
<- E, Circ Joint Efficiency
K Factors - From Charts

K1 = 0.335
K2 = 1.171
K4 = 0.880
K3 = 0.319
K5 = 0.401
K6 = 0.013
K7 = 0.760
K8 = 0.603
Stress - Longitudinal Bending - Tension
S1a top saddle =

=
31 S1b bot. saddle =
32
=
33
S1c midspan =
34
=
35
S1max =
36
S1from Press. =
37
S1total =
38
S1Limit =
S1a = -208
29
((Q*A)(K1*Rvar^2*ts))*(*(1-(1-A/L+(Rvar^2-H^2)/(2*A*L))/(1+(4*H)/(3*L))))
30
(23162.1340737743*12/(0.335*48^2*0.313))*(1-(1-12/123+(48^2-24^2)/(2*12*123)/(1+(4*24)/(3*123)
(23162.1340737743*12/(0.603*48^2*0.313))*(1-(1-12/123+(48^2-24^2)/(2*12*123)/(1+(4*24)/(3*123)
41
42
((23162.1340737743*123/4)/(3.14*48^2*0.313))*(1+(2*(48^2-24^2)/123^2/(1+(4*24)/(3*123))-(4*12/123))
Max(S1a, S1b, S1c)

P*R/(2*ts)
S1max + S1p
Sa * E
=
=
=
=
Max(-208, -115, 249)

78.4648*48/(2*0.313)
249 + 6016
20000 * 0.7
A = 0.125/(R/t)
Max Comp = max(S1b, S1c)
44
46
47
48
49
50
51
52
53
54
55
56
S1max = 249
S1p = 6,016
S1total = 6,265
S1Limit = 14,000
Acceptable
Stress - Longitudinal Bending - Compression
43
45
S1c = 249
((Q*L/4)/(Pi()*Rvar^2*ts))*(1+(2*(Rvar^2-H^2)/L^2/(1+(4*H)/(3*L))-(4*A/L))
39
40
S1b = -115
((Q*A)(K8*Rvar^2*ts))*(*(1-(1-A/L+(Rvar^2-H^2)/(2*A*L))/(1+(4*H)/(3*L))))
= 0.125/(48/0.313)
= Max(-115, 249)
A = 0.00082
Max Comp = 249
Comp Limit = 11,500
Acceptable
Stress - Tangential Shear - Shell

S2a in Shell =
=
S2b in Shell =
=
S2c in Shell =
S2d in Head =
S2e (A>R/2) =
S2f (A<=R/2) =
S2 =
S2 limit =
((K2*Q)/(R*ts))*((L-2*A)/(L+4/3*H)
((1.171*23162.1340737743)/(48*0.313))*((123-2*12/(123+4/3*24)
((K3*Q)/(R*ts))*((L-2*A)/(L+4/3*H)
((0.319*23162.1340737743)/(48*0.313))*((123-2*12/(123+4/3*24)
(K4*Q)/(R*ts)
= (0.88*23162.1340737743)/(48*0.3
(K4*Q)/(R*th)
= (0.88*23162.1340737743)/(48*0.3
max(S2a, S2b)
= max(1153, 314)
max(S2c, S2d)
= max(1357, 1357)
Use S2f
0.8*Sa
= 0.8*20000
S2
S2a = 1,153
S2b = 314
S2c =
S2d =
S2e =
S2f =
S2 =
limit =
1,357
1,357
1,153
1,357
1,357
16,000
Acceptable
60
Sample Vessel #3 Saddle Support Calculations
21-May-02
Page 19 of 24
61
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
Stress - Circumferential Bending - Saddle Horn

S4a (L >= 8R) =
=
S4b (L < 8R) =
=
S4 =
S4 limit =
(Q/(4*ts*(b+1.56*sqrt(R*ts))))-((3*K6*Q)/(2*ts^2))
S4a = 3,611
(23162.1340737743/(4*0.313*(12+1.56*sqrt(48*0.313))))-((3*0.013*23162.1340737743)/(2*
(Q/(4*ts*(b+1.56*sqrt(R*ts))))-((12*K6*Q*Rvar)/(2*L*ts^2))
S4b = 6,212
(23162.1340737743/(4*0.313*(12+1.56*sqrt(48*0.313))))-((12*0.013*23162.1340737743*48
Use S4b
S4 = 6,212
1.5*Sa
= 1.5*20000
S4 limit = 30,000
Acceptable
Stress - Circumferential Bending - Bottom of Shell

S5 = Q*K7/(ts*(b+1.56*sqrt(R*ts)))
= (23162.1340737743*0.76)/(0.313*(12+1.56*SQRT(48*0.313)))
S5 limit = 0.5*Sy
= 0.5*Sy
S5 = 3116
S5 limit = 19,000
Acceptable
1
2
3
Horizontal Vessel Loads ver1.0

Moss - Pressure Vessel Design Manual
5
6
10
11
Environment:
0
0
1.0
10
3
1.00
13
14
15
16
17
18
19
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
46
H max
F ixed
Fl
Q
Q
R
<- Exposure Factor (E)

<- Wind velocity (mph)
<- Wind Importance factor (I)
<- Highest height above ground, ft (Hmax)
<- Seismic Zone
0.116 <- Coefficient
<- Slide Pad Coeficient of Friction (Cf)
Q = W/2
= 46324.2681475486 / 2
Ft
Q = 23,162
Wind
Kz =
Gh =
Area L =
Area T =
Qz =
WL =
WT =
0.00
ANSI A58.1 1982
0.00
ANSI A58.1 1982
pi*R^2/144
= 3.14 * 48 ^ 2 / 144
AreaL + D*L/144
= 50 + 96 * 123 / 144
0.00256*Kz*(I*V)^2 = 0.00256 * 0 * (1 * 0)^2
AreaL*0.6*Gh*Qz
= 50 * 0.6 * 0 * 0
AreaT*0.6*Gh*Qz
= 132 * 0.6 * pi*R^2/144 * 0
Area L =
Area T =
Qz =
WL =
WT =
50
132
0.0
0
0
Seismic
SL = C*W
ST = C*Q
= 0.116 * 46324.2681475486
= 0.116 * 23162.1340737743
SL = 5,374
ST = 2,687
Thermal Expansion
ET = 0
EL = Cf*Q
= 0.116 * 23162.1340737743
EL = 23,162
Combined Forces
Q = Fg
Ft = Max(WT,ST)
Fl = Max(WL+EL,SL)
= Max(0 , 2687)
= Max(0 + 23162 , 5374)
44
45
Mov ing
Gravity
21
22
23
L
Weight
48.0 <- R, Radius (inch)

96.0 <- D
123.0 <- L, Length (inch)
46,324 <- W, Largest Weight (lbs)
20
On line help
Vessel:
12
www.xlpv.com

Support Loads <- Item
Page 20 of 24
21-May-02
No slide pads used - both ends bolted
Q = 23,162
Ft = 2,687
Fl = 23,162
1
2
3
4
Flexible Saddle Peak Stress 1.1

L.S. Ong - Journal PVT Nov 1995
www.laurencebrundrett.com
Sample Vessel #3
<- vessel
21-May-02
Page 21 of 24
Check latest version
Saddle Supports
<- Item
5
6
7
tc
11
Bp
9
10
tp
90
174
150
OD
tp
12
13
14
15
See program "Flexible Saddle" for the proper design of this saddle
16
17
18
Dimensions
96.000
0.375
0.375
96.000
12.000
12.000
23,162
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Length = C + 2*A
R = (OD-tc)/2
AlphaA =
AlphaB =
AlphaC =
AlphaS =
Ka =
Kb =
Kc =
Ks1 =
Ks2 =
Ks =
39
40
41
42
43
47
48
49
= 96 + 2*12
= (96 - 0.375)/2
Length = 120.00
R = 47.81
(A/R)*Sqrt(tc/r)
(Bp/R)*Sqrt(tc/r)
(C/R)*Sqrt(tc/r)
AlphaB^0.33*(tp/tc)
= (12/47.8125)*Sqrt(0.375/47.8125)
= (12/47.8125)*Sqrt(0.375/47.8125)
= (96/47.8125)*Sqrt(0.375/47.8125)
= 0.022^0.33*(0.375/0.375)
AlphaA =
AlphaB =
AlphaC =
AlphaS =
0.022
0.022
0.178
0.281
Ka =
Kb =
Kc =
Ks1 =
Ks2 =
Ks =
0.339
1.725
0.970
0.211
0.618
0.618
From graph "Fig. 1 - Support location factor"

From graph "Fig. 2 - Support width factor"
From graph "Fig. 3 - Support spacing factor"
From graph "Fig. 4 - Stress reduction factor at wear plate"
From graph "Fig. 4 - Stress reduction factor at wear plate"
Max(Ks1,Ks2)
= Max(0.211 , 0.618)
Stress
Basic Stress = (Q/t^2) * sqrt(tc/r)
= (23162.1340737743 / 0.375^2) * sqrt(0.375 / 47.813)
Stress = Basic Stress * Ka * Kb * Kc * Ks
= 14587 * 0.339 * 1.725 * 0.97 * 0.618
50
51
52
Fixed
Fixed
Lookup Factors (interpolated)
38
45
2Beta = 120
Alpha = 12
Graph Factors
37
44
<- OD - Outside Diameter (inch)

<- tc - Nominal Wall Thickness (inch)
<- tp - Wear Plate Thickness (inch)
<- Saddle Spacing - C (inch)
<- Overhang - A (inch)
<- Width - Bp (inch)
<- Weight on one saddle, Q (lbs)
Improved saddle horn stress S4, replaces zick calculation S4.
= 14587
Stress = 5109
Max circ stress in the saddle region
1
2
3
Flexible Saddle ver1.0

Moss / Ong
Page 22 of 24
21-May-02
www.laurencebrundrett.com
Check latest version
Saddle Design- 44w cs <- Item
tc
R
6
7
Wp
8
9
tp
10
174
150
90
typ
tp
11
12
Hc
13
Ts / 2
Ts / 2
tb
14
tb
15
16
17
Ts / 2
Es
tb
typ
2 x tp
Ts
Bp
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
51
52
53
54
55
Xb
Vessel Dimensions:
96.000 <- Vessel OD (R x 2)
0.313 <- Shell Thickness (tc)
66.000 <- Height (Hc)
Fg
Vessel Loads:
23,162 <- Fg
2,687 <- Ft
23,162 <- Fl
Saddle Dimensions:
0.375
12.000
0.375
0.750
5
16,600
<- Wear plate thickness (tp)

<- Wear plate width (Bp)
<- Support Thickness (Ts)
<- Base Thickness (Tb)
<- Ribs
<- IID Allowable Stress (Sa)
Fl
Ft
Calculated Dimensions
R=
Rk =
B=
Hb =
Hx =
A=
Xb =
h=
Es =
Wp =
OD/2
R + tp + ts
2 * Rk*Cos(15)
Hc - RkSin(15) - tb
B-2HbTan(15)
Hx + 2*tp
Bp/2 - 2*Tp - Ts/2
Hc - R + tc
(A-4*tb-ts)/(n-1)
0.7*Min(Ts,Tp)
= 96 / 2
R=
= 48 + 2*0.375
Rk =
= 2 * 48.75 * 0.9659
B=
= 66 - 48.75 * 0.2588 - 0.75
Hb =
= 94.178 - 2 * 52.633 * 0.2579
Hx =
= 65.972 - 2 * 0.375
A=
= 12 / 2 - 2 * 0.375 - 0.375/2
Xb =
= 66 - 48 + 0.313
Saddle hgt inside shell =
Es =
= 0.7*Min(0.375,0.375)
Min allowed Wp =
48.000
48.750
94.178
52.633
65.972
67.000
5.063
18.313
15.906
0.26
SA*1.5
= 16600 * 1.5
Bending Stress Limit Fb =
SA*0.8
= 16600 * 0.8
Shear Stress Limit Fs =
Bp - 2Tp
= 12 - 2 * 0.375
Gt =
Sqrt((5.012*Fl/(Ts(n-1)*Fbmax)*(h + a*0.255))
Okay
Gtmin =
SQRT((5.012 * 23162 /(0.375*(5-1))*24900)*(18.313+67*0.255))
24900
13280
11.25
10.5
Constraints
Fbmax =
Fsmax =
Gt =
Gtmin =
=
59
60
61
62
63
Sample Vessel #3 Saddle Design- 44w cs
21-May-02
Foundation Load
Ba = A * Bp
Bs = Fg / Ba
= 67 * 12
= 23162 / 804
Base Area - Ba = 804

Foundation Stress - Bs = 29
Okay
Max 500 psi for concrete
64
65
66
67
68
69
Moment of Inertia - Saddle Splitting

Width = Bp + 1.56*SQRT(VarR*Ts)
= 12 + 1.56*SQRT(48*0.375)
70
71
72
73
74
75
76
77
78
79
80
Page 23 of 24
Shell
Wear Plate
Saddle
Base
Sum
C1 =
I =
=
A5 =
Width
18.62
12.00
0.38
12.00
Height
0.31
0.38
16.88
0.75
18.3
Shell Effective Width = 18.6

Area
5.83
4.50
6.33
9.00
25.66
Y
18.16
17.81
9.19
0.38
Sum(Ay)/Sum(A)
= 247.5 / 25.7
SumAY2 + SumIo - Ci*SumAy
3884.3 + 150.7 - 9.6 * 247.5
SumA-AShell
= 25.7 - 5.8
A*Y
106
80
58
3
247
A*Y2
1921
1428
534
1
3884
Io
0.0
0.1
150.2
0.4
150.7
Centroid C1 = 9.6
I = 1647.8
A5 = 19.8
81
82
83
84
85
86
87
88
89
Tension Stress - Saddle Splitting

Fh = K1*Fg
Tension = 2*Fh/A5
= 0.206 * 23162.1
= 2 * 4771 / 20
Saddle Splitting force Fh = 4771.4

Tension = 481
Bending Stress - Saddle Splitting

d = Hc - 0.827*R
M = 2*fh*d
fb = MC1/I
= 66 - 0.827 * 48
= 2 * 4771 * 26.3
= 251014 * 10 / 1648
d = 26.3
M = 251014
fb = 1469
90
91
92
93
94
Base plate thickness

M2 = Q*Bp/8
Z = A*tb^2/6
fb2 = M/Z
= 23162*12/8
= 67*0.75^2/6
= 34743 / 6.2813
M2 = 34743.2
Z = 6.281
fb2 = 5531
95
96
Moment of Inertia - Longitudinal Direction
97
Saddle
Half Ribs
Half Ribs
Sum
98
99
100
101
102
103
104
105
Width
66.3
0.4
0.4
Thick
0.4
5.1
5.1
10.5
C3 = Sum(Ay)/Sum(A)
= 230.1 / 43.8
I = SumAY2 + SumIo - C2*SumAy
= 1348.3 + 8.4 - 5.3 * 230.1
Area
24.8
9.5
9.5
43.8
Y
5.3
2.5
8.0
A*Y
130.4
24.0
75.6
230.1
A*Y2
684.8
60.8
602.8
1348.3
Io
0.3
4.1
4.1
8.4
Centroid C3 = 5.3
I3 = 148.7
106
107
108
Support Shear - Longitudinal Load

Shear L = FL / area
= 23162 / 44
Shear L = 528
109
110
111
112
113
114
115
116
Bending Stress - Longitudinal Load

Lr =
Ls =
Lave =
M3 =
fb3 =
h+0.29*R-tb-ts
Hc-R-tb-ts-tp
(Lr + Ls)/2
fl*Lave
MC2/I2
= 18.313 + 0.29 * 48 - 0.375 - 0.75

Longest Rib - Lr =
= 66 - 48 - 0.75 - 0.375 - 0.375 Shortest Rib - Ls =
= (31.1 + 16.5)/2
Lave =
= 23162 * 23.8
M3 =
= 551351 * 5 / 149
fb3 =
31.1
16.5
23.8
551351
19463
119
Sample Vessel #3 Saddle Design- 44w cs
21-May-02
Page 24 of 24
120
121
Moment of Inertia - Transverse Direction
122
Saddle
Ribs 1
Ribs 2
Ribs 3
Ribs 4
Ribs 5
123
124
125
126
127
128
Width
0.4
10.1
10.1
10.1
10.1
10.1
Thick
65.972
0.375
0.375
0.375
0.375
0.375
Area
24.7
3.8
3.8
3.8
3.8
3.8
Y
32.986
31.813
15.906
0.000
-15.906
-31.813
A*Y
816.1
120.8
60.4
0.0
-60.4
-120.8
A*Y2
26918.5
3842.6
960.6
0.0
960.6
3842.6
Io
8972.8
0.0
0.0
0.0
0.0
0.0
816.1
36525.0
8973.1
129
130
131
132
133
134
135
Sum
136
43.7
137
138
139
140
C4 = Sum(Ay)/Sum(A)
= 816.1 / 43.7
I4 = SumAY2 + SumIo - C4*SumAy
= 36525 + 8973.1 - 18.7 * 816.1
Centroid C4 = 18.7
I4 = 30267.2
141
142
143
Support Shear - Transverse Load

Shear T = FT / area
= 2687 / 44
Shear T = 61
144
145
146
147
Bending Stress - Traverse Load

M4 = ft*Lave
fb4 = MC3/I3
= 2687 * 23.8
= 63957 * 19 / 30267
M4 = 63957
fb4 = 39
148
149
150
Gravity Load
Lg = Fg/Area
= 23162.1340737743 / 44
Lg = 530
151
152
Combined Loading
153
154
Baseplate Stress
155
Stress
fb2
fb
Value
5531
1469
Limit
Fbmax
Fbmax
Okay
Limit
24900
24900
sum
Ratio
0.22
0.06
0.28
Stress
Tension
fb
Shear L
fb3
Shear T
fb4
Lg
Value
481
1469
528
19463
61
39
530
Limit
Sa
fbmax
FsMax
fbmax
FsMax
fbmax
Sa
Okay
Limit
16600
24900
13280
24900
13280
24900
16600
sum
Ratio
0.03
0.06
0.04
0.78
0.00
0.00
0.03
0.95
156
157
158
159
160
161
162
163
164
165
166
167
168
169
Saddle and Rib Stress

Horizontal Vessel Calculation

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Horizontal Vessel Calculation

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Sample Vessel #3

96" Horizontal Vessel

Pressure Vessel Engineering Ltd.

Pressure Vessel Design Summary

Maximum External Pressure, psi At Temperature, F

At a Minimum Temperature of: F For a Minimum Duration of:

Outside Diameter [inch]

Maximum Allowed Working Pressure

UG-22 Loadings Considered

Code Cases Required

ASME VIII, IID 2001 edition no addenda

pressure measured at top of vessel

Head and Shell

Test at ambient temp

Min Ratio (MR) =

Use a Test Pressure of 98 PSI

Pipe and Shell ver 2.33

ASME Code VIII Div I 2001 edition no addenda

<- Do - Outside Diameter

Sample Vessel #3 <- Vessel

Material and Conditions:

Interior Pressure UG-27 (c) (1,2)

Shell stress relief -UCS-79(d), UNF-79(d), UHA-44(d)

Elliptical Head ver 2.16

ASME Code VIII Div I 2001 edition no Addenda

Sample Vessel #3 <- Vessel

<- Do, outside diameter

Material and Conditions:

Interior Pressure App 1-4(c)(d), UG-37 1(a)

Coupling ver 2.02

ASME Code VIII Div I 2001 edition, no addenda

Sample Vessel #3 <- Vessel

Geometry Restrictions Fig. UW-16.1

Pressure Weld Stress UW-18(d) - Pressure Load only

Nozzle Reinforcement ver 3.53

ASME Code VIII Div I 2001 edition no addenda

<- Vt, shell wall thick, uncorroded, UT removed

<- Do, outside diameter

78.5 <- P, internal design pressure

Sample Vessel #3 <- Vessel

UW-16.1 (c) modified

2.000 <- L, exterior Projection

<- Leg41, size of weld fillet

0.7*0.313 >= 0.197

Area Replacement: Fig UG-37.1

Sample Vessel #3 6" SCH 80 Nozzle B

Req. Exterior pressure

Nozzle Reinforcement ver 3.53

ASME Code VIII Div I 2001 edition no addenda

<- Vt, shell wall thick, uncorroded, UT removed

78.5 <- P, internal design pressure

Sample Vessel #3 <- Vessel

<- Do, outside diameter

UW-16.1 (h) - modified

2.000 <- L, exterior Projection

<- Reinforcing plate material

Sample Vessel #3 6" SCH 80 Nozzle C

Area Replacement: Fig UG-37.1

MIN((A2 + A5 + A41 + A42)*Sv,WmaxI)

External Weld Load: (UG-41)

Max value for weld loads

MIN((A2e + A5 + A41 + A42)*Sv,WmaxE)

Component Strength (UG-45(c), UW-15(c))

B16.5 Slip On Flange