Mode05 - Opentop Equipment

Standard Time System
Steel Open Top
TABLE OF CONTENTS
TABLE OF CONTENTS ............................................................................................................................................ 1
TABLE OF REVISIONS ............................................................................................................................................ 3
CONFIRMATION OF RECEIPT .............................................................................................................................3
GENERAL REMARKS .............................................................................................................................................. 4
Calculation of patch sizes: .............................................................................................................................4
0.0 MISCELLANEOUS .............................................................................................................................................. 5
0.1 PREPARATION TIME.............................................................................................................................5
0.2 CLEANING .............................................................................................................................................5
0.3 DECALS AND ISO-MARKING. ..............................................................................................................6
0.4 MISCELLANEOUS. ................................................................................................................................6
0.5 CHECKING ISO DIMENSION. ...............................................................................................................7
1.0 TARPAULIN ......................................................................................................................................................... 8
1.1 TARPAULIN - REPLACEMENT. ............................................................................................................8
1.2 TARPAULIN PATCHING. ....................................................................................................................8
1.3 TARPAULIN BOW. .................................................................................................................................9
1.4 TIR-WIRE................................................................................................................................................9
2.0 FRONT ................................................................................................................................................................ 10
2.1 FRONT PANEL - REPLACEMENT. ......................................................................................................10
2.2 FRONT PANEL - PATCH/STRAIGHTENING.......................................................................................10
2.3 FRONT HEADER - REPLACEMENT. ...................................................................................................11
2.4 FRONT HEADER - INSERT/STRAIGHTENING...................................................................................11
2.5 FRONT SILL - REPLACEMENT. ..........................................................................................................12
2.6 FRONT SILL - INSERT/STRAIGHTENING. .........................................................................................12
2.7 FRONT CORNER POST - REPLACEMENT. .........................................................................................13
2.8 FRONT CORNER POST - INSERT/STRAIGHTENING.........................................................................13
2.9 FRONT CORNER CASTING - REPLACEMENT...................................................................................13
3.0 SIDES................................................................................................................................................................... 14
3.1 SIDE PANEL - REPLACEMENT. ..........................................................................................................14
3.2 SIDE PANEL - PATCH/STRAIGHTENING...........................................................................................14
3.3 TOP RAIL - REPLACEMENT................................................................................................................15
3.4 TOP RAIL - INSERT. .............................................................................................................................15
3.5 TOP RAIL - SECTIONING. ...................................................................................................................16
3.6 NOT IN USE ..........................................................................................................................................16
3.7 BOTTOM RAIL - REPLACEMENT.......................................................................................................16
3.8 BOTTOM RAIL - INSERT/STRAIGHTENING......................................................................................17
3.9 BOTTOM RAIL - SECTIONING............................................................................................................17
2009
Revision: 1.1
Revised : 2009
MODE 05
Steel Open Top Container
Page 1
of 32

Steel Open Top
4.0 REAR................................................................................................................................................................... 18
4.1 SWING HEADER - REPLACEMENT. ...................................................................................................18
4.2 SWING HEADER - INSERT/STRAIGHTENING...................................................................................18
4.3 SWING HEADER - MISCELLANEOUS. ...............................................................................................19
4.4 REAR SILL - REPLACEMENT..............................................................................................................19
4.5 REAR SILL - INSERT/STRAIGHTENING. ...........................................................................................20
4.6 REAR CORNER POST - REPLACEMENT. ...........................................................................................21
4.7 REAR CORNER POST - INSERT/STRAIGHTENING. ..........................................................................21
4.8 REAR CORNER CASTING - REPLACEMENT. ....................................................................................22
5.0 DOORS................................................................................................................................................................ 23
5.1 DOOR PANEL - REPLACEMENT.........................................................................................................23
5.2 DOOR PANEL - PATCH/STRAIGHTENING. .......................................................................................23
5.3 DOOR - FRAME. ...................................................................................................................................24
5.4 DOOR PANEL - GASKET. ....................................................................................................................24
5.5 DOOR HARDWARE REPLACEMENT / REPAIR...............................................................................25
5.6 DOOR HARDWARE - STRAIGHTENING. ...........................................................................................25
5.7 DOOR PANEL - MISCELLANEOUS. ....................................................................................................26
6.0 FLOOR................................................................................................................................................................ 27
6.1 FLOORING............................................................................................................................................27
6.2 FLOOR BOARD - PLANK. ....................................................................................................................27
6.3 FLOOR BOARD - PLYWOOD. ..............................................................................................................27
6.4 CENTER RAIL ......................................................................................................................................28
7.0 UNDERSTRUCTURE......................................................................................................................................... 29
7.1 CROSSMEMBER. .................................................................................................................................29
7.2 TUNNEL SECTION...............................................................................................................................30
7.3 FORK LIFT POCKET. ...........................................................................................................................31
REQUEST OF CHANGE / NEW STS CODE. ........................................................................................................ 32
2009
Revision: 1.1
Revised : 2009
MODE 05
Page 2
of 32

Steel Open Top
TABLE OF REVISIONS
Chapter No.
Revision No
Revision Date
Sign.
2001-06-01
2002-01-23
2002-01-23
2001-06-01
2002-01-23
2002-01-23
2002-01-23
2002-01-23
2002-01-23
2002-01-23
2002-01-23
2005-04-14
2005-11-22
pse
pse
pse
pse
pse
pse
pse
pse
pse
pse
pse
kpk
kpk
June 2001
TABLE OF CONTENTS
TABLE OF REVISION
GENERAL REMARKS
0.0 MISCELLANEOUS
1.0 ROOF
2.0 FRONT
3.0 SIDES
4.0 REAR
5.0 DOORS
6.0 FLOOR
7.0 UNDERSTRUCTURE
3.9 BOTTOM RAIL _ SECTIONING
1.0 TARPAULIN
A
C
C
A
C
C
C
C
C
C
C
1.0
1.0
Confirmation of receipt
As confirmation of receipt of STS mode 05 this page must be returned to CENEQUEMR,TEC with e-mail to
CENEQUEMRTEC@MAERSK.COM.
Please fill out below and return:
Date______________________________
Location __________________________
Department________________________
Confirm hereby receipt of STS, mode 05, June 2009, chapter: All
Signed by ________________________(user ID)
In case you distribute to other locations/departments please add these locations below:
Cc___________________________
Cc___________________________
Cc___________________________
Cc___________________________
Final, if you have any comments, request for codes, request to changes etc., please do not hesitate to apply same on
attached sheet, page 31 and forward to CENEQUEMR,TEC on above adress.
2009
Revision: 1.1
Revised : 2009
MODE 05
Page 3
of 32

Steel Open Top
GENERAL REMARKS
All estimations of man-hours are based on high cube containers and include:
MIG welding when joining steel parts.
3 coat paint system.
Estimation of repairs which includes use of spare parts such as corner casting corner post crossmember
header sill - top/bottom rail and side panel, asume spare parts delivered in correct size and shape.
Time for manufacturing of spare parts shall bee included in the price for spare parts.
Calculation of patch sizes:
If patch sizes not as described in this manual, please use the repair code which covers the circumference of
the actual patch.
e.g.
Actual patch 600 x 600 (perimeter = 2.400 mm) ref. page 14, the proper code to use is 3116 (patch 850 x
600) whose perimeter covers the actual perimeter.
Actual patch 1.150 x 500 (perimeter = 3.300 mm) ref. page 14, the smallest patch which covers the perimeter
is 900 x 1.060 and the proper code is 3117
If any difficulties, please contact Container Maintenance & Repair in Copenhagen for advice.
Glossary of terms
Replace :
Remove damaged part and install new part.
Reinstallation :
Remove sound part and install same part in previous position.
Doubler plate : Plate or angle which add thickness to a part of a structure such as header/sill
Reinforcement/
gusset plate : Same as doubler plate
Stiffener :
Plate which add strength to the formed part of a structure such as header/sill
Section :
A piece of a structure such as: top/bottom rail floor locking rod.
Splice :
A section which is connected to the structure with plates (e.g. ALU-container)
Insert :
A part worked in a structure such as: top/bottom rail corner post header/sill etc.
2009
Revision: 1.1
Revised : 2009
MODE 05
Page 4
of 32
CPH
Reference
Size
LxW
(in mm)
Description

Steel Open Top
Manhours
Max.
per
STS
Pieces piece
Code
0.0 MISCELLANEOUS
0.1 PREPARATION TIME

0A
Job with a process time of less than or equal to 2

hours.
0.1
0003
0A
Job with a process time of more than 2 hours but

less than or equal to 8 hours.
0.3
0005
0A

0.6
0008
0A

0.9
0011
0A
Job with a process time of more than 40 hours
1.2
0014
***
Total labor cost and hours
9997
***
Total repair shop material
9998
***
Total owner supplied parts
9999
0.2 CLEANING
***
Remove nails
0.2
0806
***
Remove cargo label. per piece
0.1
0986
Please refer to the chapter General STS

Instructions for all other types of cleaning.
***
Partial blasting/repainting (only after CPHs

approval)
2.0
0918
***
Mechanical cleaning (scrap off paint/glue) (Only

after CPHs approval)
2.0
0919
***
Sales tax (Only after CPHs approval)
2009
Revision: 1.1
Revised : 2009
MODE 05
0976
Page 5
of 32
CPH
Reference
Size
LxW
(in mm)
Description

Steel Open Top
Manhours
Max.
per
STS
Pieces piece
Code
0.3 DECALS AND ISO-MARKING.

8B
Replace decal of type 4 letters e.g. MAEU
0.2
0951
8B
Replace decal of digit type (per 3 digits)
0.2
0952
8B
Replace ckeck decal
0.1
0953
8B
Replace U.I.C. decal
0.1
0954
8C
Replace Star Door Logo
0.1
0955
***
Replace Miscellaneous markings
0.2
0959
8A
Paint marking of Side Star Logo
0,7
0961
8A
Paint marking of Side Letter
0.2
0962
8A
Painting repair of part of letter
0.1
0963
***
Paint ISO --- marking (4 letters and 7 digits) at

tarpaulin (per tarpaulin)
0,3
0964
Re-install data plate. (per piece)
0.2
0985
0.2
0801
Replace lashing ring/bar
0.2
6721
Emergency repair.
0.5
0802
Replace missing rivets/huckbolts. (per 5 pieces)
0.1
0804
***
Shower test.
1.0
0915
***
Handling and trucking charge.
0.0
0917
10.05
Weld and paint cuts or cracks.
= < 500
0.2
7891
> 500
0.3
7892
10.03
0.4 MISCELLANEOUS.
4B
10.04
1D3
Apply sealer including removal of old sealer.
2009
Revision: 1.1
Revised : 2009
MODE 05
5400
Page 6
of 32
CPH
Reference
Size
LxW
(in mm)
Description

Steel Open Top
Manhours
Max.
per
STS
Pieces piece
Code
***
Replace gusset plate. (leased boxes only)
0.5
7920
***
Straighten gusset plate. (leased boxes only)
0.1
7981
***
Straighten/re-weld gusset plate. (leased boxes

only)
0.2
7982
0.3
9200
0.5 CHECKING ISO DIMENSION.
5B
Checking ISO dimension

(3 measurements - Roof, front and side)
2009
Revision: 1.1
Revised : 2009
MODE 05
Page 7
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CPH
Reference

Steel Open Top
Manhours
Max.
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
1.0 TARPAULIN
***
Renewing of Tarpaulin
20ft
1.2
1421
***
Renewing of Tarpaulin
40 ft
1.3
1422
1.1 TARPAULIN - REPLACEMENT.

***
Reinstallation of Tarpaulin
20 ft
0.8
1431
***
Reinstallation of Tarpaulin
40 ft
0.9
1432
50 x 50
0.1
1111
100 x 100/
150 x 150
0.1
1112
250 x 250/
200 x 300
0.3
1113
300 x 300
0.4
1114
400 x 400/
200 x 600
0.6
1115
200 x 800/
300 x 600
0.7
1116
200 x 1000/
600 x 600
0.8
1117
300 x 1000
0.9
1118
200 x 2000
1.0
1119
>200 x 2000
4.0
1110
1.2 TARPAULIN PATCHING.

***
Manufacture and install patch.

(including TIR seal)
2009
Revision: 1.1
Revised : 2009
MODE 05
Page 8
of 32
CPH
Reference

Steel Open Top
Manhours
Max.
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
1.3 TARPAULIN BOW.

***
Replace bows, per 6 pieces
0.2
1221
***
Reinstallation of bows, per 6 pieces
0.1
1222
***
Replacement/repair of tarpaulin bow neck
0.2
1223
***
Straighten/repair
0.5
1281
***
Repair/replace tarpaulin bow socket
0.2
3620
20 ft
0.2
1721
40 ft
0.3
1722
1.4 TIR-WIRE.
***
Replacement
***
Replacement of TIR wire terminal
20/40 ft
0.1
1723
***
Replacement of TIR-wire end pin, per 2 pieces
20/40 ft
0.1
1921
Repair/replacement TIR-wire securing eye, per 3

pieces
0.3
3621
Eyelet repair, per 3 pieces
0.3
1820
***
2009
Revision: 1.1
Revised : 2009
MODE 05
Page 9
of 32
CPH
Reference
Size
LxW
(in mm)
Description

Steel Open Top
Manhours
Max.
per
STS
Pieces piece
Code
2.0 FRONT
2.1 FRONT PANEL - REPLACEMENT.

(Remove damaged panel install new panel
masking and painting)
7.01
1 st. section
1026 x 2700
4.4
2121
7.01
Next section
1026 x 2700
3.2
2122
100 X 150
0.7
2111
150 X 300
0.9
2112
200 X 300
0.9
2113
200 X 450
1.1
2114
300 X 600
1.4
2115
450 X 750
1.7
2116
600 X 900
2.0
2117
900 X 1028
2.4
2118
1200 x 1028
2.6
2119
> 1200 x 1200
2110
950 x 950
0.3
2181
2.2 FRONT PANEL PATCH/STRAIGHTENING.

7.00

(including masking and painting)
* Add 0.2 hour for each 300 mm. the height

exceeds 1200 mm.
3G
Straighten damaged area up to (950 x 950 mm) by

means of hydraulic tools (per damaged area)
2009
Revision: 1.1
Revised : 2009
MODE 05
Page 10
of 32
CPH
Reference
Size
LxW
(in mm)
Description
7.10

Steel Open Top
Manhours
Max.
per
STS
Pieces piece
Code
Straighten front panel by means of hammer
500 x 500
0.1
2183
2.3 FRONT HEADER - REPLACEMENT.

(Remove damaged header install new header
5.05
Replace front header complete.
3.4
2421
***
Replace/repair of top plate/tray.
0.3
2422
150
1.0
2441
300
1.1
2442
450
1.2
2443
600
1.3
2444
900
1.6
2445
1200
1.8
2446
1500
2.1
2447
1800
2.4
2448
2.4 FRONT HEADER INSERT/STRAIGHTENING.

5.00
Manufacture and install insert. (material thickness

6.0 mm)
***
Straighten front header.
0.5
2481
***
Straightenen/reweld top corner plate/tray
0.1
2482
2009
Revision: 1.1
Revised : 2009
MODE 05
Page 11
of 32
CPH
Reference

Steel Open Top
Manhours
Max.
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
2.5 FRONT SILL - REPLACEMENT.

(Remove damaged sill install new sill masking
and painting)
5.05
Replace front sill complete.

(including reinstallation of floor board 1200 x 2400
mm)
20 ft
3.8
2523
5.05
Replace front sill complete.

mm)
40 ft
4.4
2522
2.6 FRONT SILL INSERT/STRAIGHTENING.

***
Manufacture and install U-V twistlock cone insert

350
0.7
2541
5.00
Manufacture and install insert (material thickness

4.5 mm)
300
1.0
2542
450
1.1
2543
600
1.3
2544
900
1.5
2545
1200
1.7
2546
1500
1.9
2547
1800
2.2
2548
Straighten flange.
0.1
2581
5.05/4.02 Straighten / re-weld flange.
0.2
2582
0.4
2561
5.05
***
Manufacture and install reinforcement/gussets

plates.
2009
Revision: 1.1
Revised : 2009
MODE 05
Page 12
of 32
CPH
Reference

Steel Open Top
Manhours
Max.
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
2.7 FRONT CORNER POST REPLACEMENT.

5.03
Replace front corner post - exclucive castings

mm --- lashing bars and masking and painting)
806
6.2
2621
906
6.2
2622
150
1.0
2641
300
1.1
2642
450
1.2
2643
600
1.3
2644
900
1.6
2645
1200
1.8
2646
1500
2.1
2647
0.5
2681
2.8 FRONT CORNER POST INSERT/STRAIGHTENING

5.00
5.03
Manufacture and install insert (material thickness

6.0 mm)
Straighten front corner post.
2.9 FRONT CORNER CASTING REPLACEMENT.

5.03
Replace top front corner casting
1.5
2721
5.03
Replace bottom front corner casting

(includind reinstallation of floor board 12 00x 1400
mm)
2.3
2722
Alignment of frame to ISO standard
0.5
2281
***
2009
Revision: 1.1
Revised : 2009
MODE 05
Page 13
of 32
CPH
Reference
Size
LxW
(in mm)
Description

Steel Open Top
Manhours
Max.
per
STS
Pieces piece
Code
3.0 SIDES
3.1 SIDE PANEL - REPLACEMENT.

(Remove damaged panel install new panel masking
and painting)
7.01
Replace 1 st. side panel section
1112 x 2700
4.4
3121
Replace subsequent sections.
1112 x2700
1.9
3122
150 x 150
0.7
3111
300 x 150
0.8
3112
450 x 200
1.0
3113
600 x 300
1.3
3114
700 x 450
1.5
3115
850 x 600
1.8
3116
1000 x 900
2.2
3117
1150 x 1200
2.6
3118
1400 x 1500
3.1
3119
>1400 x 1500
3110
3.2 SIDE PANEL PATCH/STRAIGHTENING.

7.00
Manufacture and install patcht.

* Add 0.2 hour for each 300 mm. the height

exceeds 1500 mm.
2009
Revision: 1.1
Revised : 2009
MODE 05
Page 14
of 32
CPH
Reference

Steel Open Top
Manhours
Max.
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
3G4
Straighten damaged area up to (950 x 950 mm) by

means of hydraulic tools (per damaged area)
950 x 950
0.2
3181
7.10
Straighten side panel by hammer.
500 x 500
0.1
3183
20 ft
5.6
3421
40 ft
10.6
3422
150
0.7
3441
300
0.8
3442
450
0.9
3443
600
1.0
3444
900
1.1
3445
1200
1.3
3446
1500
1.5
3447
1800
1.7
3448
3.3 TOP RAIL - REPLACEMENT.

7.02
Replace top rail complete.-(including reinstallation

of roof bow socket --- masking and painting)
Please use appropriate repair code for lashing
rings if replaced in connection with this job)
3.4 TOP RAIL - INSERT.

5.00

3.0 mm)
(including reinstallation of roof bow socket))
2009
Revision: 1.1
Revised : 2009
MODE 05
Page 15
of 32
CPH
Reference

Steel Open Top
Manhours
Max.
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
3.5 TOP RAIL - SECTIONING.

7.02
Replace top rail section.

(including replacement of roof bow - roof bow
socket and masking and painting)
(Please use appropriate repair code for lashing
rings if replaced in connection with this job)
600
1.0
3451
900
1.2
3452
1200
1.4
3453
1800
1.9
3454
2400
2.3
3455
3600
3.1
3456
4800
4.0
3457
6000
4.8
3458
7200
5.7
3459
20 ft
7.9
3521
40 ft
14.9
3522
3.6 NOT IN USE
3.7 BOTTOM RAIL - REPLACEMENT.

7.03
Replace bottom rail complete.

(Please use appropriate repair code for floorboards
and lashing rings if replaced in connection with this
job)
2009
Revision: 1.1
Revised : 2009
MODE 05
Page 16
of 32
CPH
Reference

Steel Open Top
Manhours
Max.
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
3.8 BOTTOM RAIL INSERT/STRAIGHTENING.

5.06
7.03

4.5 mm)
Straighten flange.
150
0.9
3541
300
1.0
3542
450
1.1
3543
600
1.3
3544
900
1.5
3545
1200
1.7
3546
1500
1.9
3547
1800
2.2
3548
300
0.1
3581
600
1,4
3551
900
1.7
3552
1200
2.1
3553
1800
2,8
3554
2400
3.5
3555
3600
4,9
3556
4800
6,3
3557
6000
7,8
3558
7200
9,2
3559
3.9 BOTTOM RAIL - SECTIONING.

7.03
Replace bottom rail section

( including support of floor, masking and painting)
and lashing rings if replaced in connection with this
job)
2009
Revision: 1.1
Revised : 2009
MODE 05
Page 17
of 32
CPH
Reference

Steel Open Top
Manhours
Max.
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
4.0 REAR
4.1 SWING HEADER - REPLACEMENT.

***
Replace rear header complete.
0.5
4421
150
1.0
4441
300
1.1
4442
450
1.2
4443
600
1.3
4444
900
1.6
4445
1200
1.8
4446
1500
2.1
4447
1800
2.4
4448
0.5
4481
(Remove damaged header install new header

4.2 SWING HEADER INSERT/STRAIGHTENING.

5.00
***

6.0 mm)
Straighten
2009
Revision: 1.1
Revised : 2009
MODE 05
Page 18
of 32
CPH
Reference
Size
LxW
(in mm)
Description

Steel Open Top
Manhours
Max.
per
STS
Pieces piece
Code
4.3 SWING HEADER MISCELLANEOUS.

***
Replacement of top plate/tray
0.3
1621
***
Straighten/reweld top corner plate/tray
0.1
1681
***
Replace swing header hinge
0.2
4470
***
Replace swing header hinge pin
0.1
4471
***
Replace swing header pin chain
0.1
4472
***
Free up swing header
0.2
4473
4.0
4521
4.4 REAR SILL - REPLACEMENT.

5.04
Replace rear sill complet

mm --- cam keepers and masking and painting)
2009
Revision: 1.1
Revised : 2009
MODE 05
Page 19
of 32
CPH
Reference

Steel Open Top
Manhours
Max.
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
4.5 REAR SILL INSERT/STRAIGHTENING.

***
Manufacture and install U-V twistlock cone insert

350
0.7
4541
5.00

4.0 mm)
300
1.0
4542
450
1.1
4543
600
1.3
4544
900
1.5
4545
1200
1.7
4546
1500
1.9
4547
1800
2.2
4548
Manufacture and install reinforcement / gussets

plates
0.4
4561
Straighten flange.
0.1
4581
Straighten rear sill in conection with cam keeper
0.1
4582
***
5.04
***
2009
Revision: 1.1
Revised : 2009
MODE 05
Page 20
of 32
CPH
Reference

Steel Open Top
Manhours
Max.
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
4.6 REAR CORNER POST REPLACEMENT.

5.03
Replace rear corner post including replacement of

lashing bars
mm --- lashing bars and masking and painting)
806
4.6
4621
906
4.6
4622
150
1.0
4641
300
1.1
4642
450
1.2
4643
600
1.3
4644
900
1.6
4645
1200
1.8
4646
1500
2.1
4647
150
0.6
4648
450
0.9
4649
Time for reinstallation of door is given separatly
4.7 REAR CORNER POST INSERT/STRAIGHTENING.

5.00
***
Manufacture and install insert.(material thickness

6.0 mm)
Manufacture and install insert in J-bar.
***
5.03
Straighten corner post
0.5
4681
3J3
Straighten J-bar.
0.1
4682
2009
Revision: 1.1
Revised : 2009
MODE 05
Page 21
of 32
CPH
Reference
Size
LxW
(in mm)
Description

Steel Open Top
Manhours
Max.
per
STS
Pieces piece
Code
4.8 REAR CORNER CASTING REPLACEMENT.

5.03
Replace top rear corner casting.

1.5
4721
5.03
Replace bottom rear corner casting.

mm --- masking and painting)
2.3
4722
0.5
4281
Time for reinstallation of door is given separatly

***
Alignment of frame to ISO standard
2009
Revision: 1.1
Revised : 2009
MODE 05
Page 22
of 32
CPH
Reference
Size
LxW
(in mm)
Description

Steel Open Top
Manhours
Max.
per
STS
Pieces piece
Code
5.0 DOORS
5.1 DOOR PANEL - REPLACEMENT.

6.01
6.01
806
3.2
5121
906
3.2
5122
806
1.2
5123
906
1.2
5124
150 x 150
0.8
5111
150 x 200
0.8
5112
300 x 200
0.9
5113
450 x 300
1.2
5114
600 x 450
1.5
5115
700 x 600
1.8
5116
850 x 700
2.0
5117
850 x 900
2.2
5118
850 x 1200
2.4
5119
0.5
5181
Replace door complete including removal and

refitting of door hardware and gasket.
Reinstallation of door
5.2 DOOR PANEL PATCH/STRAIGHTENING.

6.00
6.05

Straighten.
2009
Revision: 1.1
Revised : 2009
MODE 05
Page 23
of 32
CPH
Reference

Steel Open Top
Manhours
Max.
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
5.3 DOOR - FRAME.

300
1.3
5141
450
1.5
5142
600
1.6
5143
900
1.8
5144
1200
2.1
5145
1500
2.3
5146
1800
2.5
5147
< 1500
0.3
5721
> 1500
< 2300
0.5
5722
Replace gasket complete.
1.2
5726
***
Replace corner tap. (per 2 pieces)
0.1
5727
***
Repair cut by lap joint. (per piece)
0.1
5728
***
Re-fasten gasket.
0.1
5731
***
Replace gasket retainer.
0.3
5921
6.00
Replace section in door frame.

(including re-installation of gasket --- masking amd
painting)
Time for re-installation of guide plate or hinge is
given separately
5.4 DOOR PANEL - GASKET.

6.04
6.04
Replace gasket partially.
2009
Revision: 1.1
Revised : 2009
MODE 05
1200
Page 24
of 32
CPH
Reference
Size
LxW
(in mm)
Description

Steel Open Top
Manhours
Max.
per
STS
Pieces piece
Code
5.5 DOOR HARDWARE

REPLACEMENT / REPAIR
(including masking and painting if necessary)
Replace cam keeper. (per piece)
0.3
4821
Replace door hold back. (per piece)
0.1
5624
6.03
Replace hinge. (per piece)
0.6
5221
6.03
Replace hinge pin. (per piece)
0.2
5222
6.02
Replace locking rod assembly. (per piece)
0.7
5421
6.02
Sectioning of locking rod
0.3
5451
6.02
Replace locking rod guide. (per piece)
0.2
5522
6.02
Replace handle. (per piece)
0.1
5523
6.02
Re-installation of cam. (per piece)
0.3
5524
***
Seal plate and pin. (per piece)
0.1
5621
***
Replace lap plate. (per piece)
0.1
5622
***
Replace uni-tie plate. (per piece)
0.2
5623
6.02
***
5.6 DOOR HARDWARE STRAIGHTENING.

***
Straightening hinge. (per piece)
0.1
5281
***
Straightening locking rod. (per piece)
0.2
5481
***
Straightening locking rod guide
0.1
5482
***
Straightening lap or uni-tie plate. (per piece)
0.1
5682
2009
Revision: 1.1
Revised : 2009
MODE 05
Page 25
of 32
CPH
Reference
Size
LxW
(in mm)
Description

Steel Open Top
Manhours
Max.
per
STS
Pieces piece
Code
5.7 DOOR PANEL - MISCELLANEOUS.

Free up both doors and hardware
0.3
5271
6.01
Dismantle door for ventilation purpose

(per door plate)
0.4
5931
6.01
Re-install door after dismantle (per door plate)
0.9
5932
***
2009
Revision: 1.1
Revised : 2009
MODE 05
Page 26
of 32
CPH
Reference

Steel Open Top
Manhours
Max.
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
6.0 FLOOR
6.1 FLOORING.
***
Repair holes < 5 mm in floor board per 5 pieces
0.1
6141
***
Repair holes < 25 mm in floor board per 5 pieces
0.1
6142
***
Re-fasten floor screws. per 5 pieces
0.1
6171
***
Caulking of floorboard
0.1
6172
Add floor screw per 3 screw
0.1
6173
20 ft
12.6
6423
40 ft
27.6
6424
1200
0.9
6622
1800
1.2
6624
2400
1.5
6625
3000
1.7
6626
0.3
6627
1500
0.5
6632
3000
0.8
6636
0.5
6970
4.00
6.2 FLOOR BOARD - PLANK.

4.01
4.01
***
4.01
***
Replace floor complete

(including cutting and prepare plank and sealing)
Replace floor partially.

(including cutting and prepare plank and sealing)
Additional time for replacing floor above tunnel

Reinstallation floor board
(including sealing)
Repair or replace threshold plate
6.3 FLOOR BOARD - PLYWOOD.

2009
Revision: 1.1
Revised : 2009
MODE 05
Page 27
of 32
CPH
Reference
Size
LxW
(in mm)
Description
4.00
4.00
20 ft
10.6
6426
40 ft
19.0
6427
1100 x 650
0.8
6521
2000 x 650
1.1
6522
1600 x 1200
1.5
6523
2400 x 1200
2.1
6524
40 ft
2.0
6528
1100 x 650
0.5
6531
2000 x 650
0.7
6532
1600 x 1200
1.0
6533
2400 x 1200
1.3
6534
2438
0.3
6571
< 1800
0.3
6351
> 1800
0.4
6352
Replace floor complete. --- Plate is delivered in

fixed dimension
(including sealing)
Replace floor partially. Plate is delivered in fixed
dimension
(including sealing)
4.00
Additional time for replacing the floor above tunnel.
4.00
Reinstallation
(including sealing)
***

Steel Open Top
Manhours
Max.
per
STS
Pieces piece
Code
Replace/repair centre spacer/divider
6.4 CENTER RAIL

4.06
Replace section of center rail including manufacturing of section and installation of rubber
blocks. Joint to be at centre of X-member.
2009
Revision: 1.1
Revised : 2009
MODE 05
Page 28
of 32
CPH
Reference

Steel Open Top
Manhours
Max.
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
7.0 UNDERSTRUCTURE
7.1 CROSSMEMBER.
4.02
Replace CROSSMEMBER.
(including painting)
5.00
Manufacture and install insert. ( material thickness

4 mm)
0.9
7121
150
0.9
7141
300
1.0
7142
450
1.1
7143
4.02
Straighten flange.
0.1
7181
4.02
Straighten and re-weld.
0.2
7182
2009
Revision: 1.1
Revised : 2009
MODE 05
Page 29
of 32
CPH
Reference

Steel Open Top
Manhours
Max.
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
7.2 TUNNEL SECTION.

4.05
Replace tunnel assembly complete.

if replaced in connection with this job)
4.05
Replace section of formed tunnel plate

if replaced in connection with this job)
5.00
Insert/straighten tunnel rail

8.7
7321
350
2.7
7351
700
3.3
7352
1050
3.9
7353
1400
4.4
7354
1750
5.0
7355
300
1.1
7356
600
1.3
7357
900
1.6
7358
4.05
Replace outrigger.
0.5
7421
4.05
Straighten of outrigger flange.
0.1
7481
Straighten and re-weld outrigger.
0.2
7482
Replace of tunnel bolster.

3.1
7721
300
1.1
7741
600
1.3
7743
900
1.5
7744
***
5.00
Manufacture and install insert in bolster.

2009
Revision: 1.1
Revised : 2009
MODE 05
Page 30
of 32
CPH
Reference

Steel Open Top
Manhours
Max.
per
STS
Pieces piece
Code
Size
LxW
(in mm)
Description
7.3 FORK LIFT POCKET.

4.03
Replace fork lift pocket complete.

5.00
Manufacture and install insert in fork lift pocket.

3.3
7521
150
0.9
7541
300
1.0
7542
450
1.1
7543
600
1.2
7544
900
1.4
7545
1200
1.6
7546
1500
1.8
7547
1800
2.0
7548
4.03
Replace of strap.
0.4
7621
4.03
Straighten strap.
0.1
7681
4.03
Straighten and re-weld strap.
0.2
7682
< 500
0.2
7581
> 500
0.3
7582
***
Straighten and weld fork lift pocket wall.
2009
Revision: 1.1
Revised : 2009
MODE 05
Page 31
of 32

Steel Open Top
Request of change / new STS code.

This page must be forwarded to CENEMRTEC case you request changes in codes or request new STS code.
Requesting office:
Telex address:
Name and initials:
New STS code
yes
no
Code requested for modes:

00
01
02
03
Revised STS code
04
05
(code number)
06
Description of work:
Size (in mm):
Pieces:
Suggested Man-hours:
Page:
For CENEQUEMR,TEC use only

Suggested STS Manual Description
Suggested RKRP D escription
Suggested WMNR Description
CENEMR comments:
2009
Revision: 1.1
Revised : 2009
MODE 05
Page 32
of 32

Mode05 - Opentop Equipment

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Mode05 - Opentop Equipment

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Standard Time System

Steel Open Top

Standard Time System

Standard Time System

Standard Time System

Standard Time System

0.1 PREPARATION TIME

Job with a process time of less than or equal to 2

Job with a process time of more than 2 hours but

Job with a process time of more than 8 hours but

Job with a process time of more than 24 hours but

Job with a process time of more than 40 hours

Total labor cost and hours

Total repair shop material

Total owner supplied parts

Remove cargo label. per piece

Please refer to the chapter General STS

Partial blasting/repainting (only after CPHs

Mechanical cleaning (scrap off paint/glue) (Only

Sales tax (Only after CPHs approval)

Standard Time System

0.3 DECALS AND ISO-MARKING.

Replace decal of type 4 letters e.g. MAEU

Replace decal of digit type (per 3 digits)

Replace ckeck decal

Replace U.I.C. decal

Replace Star Door Logo

Replace Miscellaneous markings

Paint marking of Side Star Logo

Paint marking of Side Letter

Painting repair of part of letter

Paint ISO --- marking (4 letters and 7 digits) at

Re-install data plate. (per piece)

Replace lashing ring/bar

Replace missing rivets/huckbolts. (per 5 pieces)

Handling and trucking charge.

Weld and paint cuts or cracks.

Apply sealer including removal of old sealer.

Standard Time System

Replace gusset plate. (leased boxes only)

Straighten gusset plate. (leased boxes only)

Straighten/re-weld gusset plate. (leased boxes

0.5 CHECKING ISO DIMENSION.

Checking ISO dimension

Standard Time System

1.1 TARPAULIN - REPLACEMENT.

1.2 TARPAULIN PATCHING.

Manufacture and install patch.

Standard Time System

1.3 TARPAULIN BOW.

Replace bows, per 6 pieces

Reinstallation of bows, per 6 pieces

Replacement/repair of tarpaulin bow neck

Repair/replace tarpaulin bow socket

Replacement of TIR wire terminal

Replacement of TIR-wire end pin, per 2 pieces

Repair/replacement TIR-wire securing eye, per 3

Eyelet repair, per 3 pieces

Standard Time System

2.1 FRONT PANEL - REPLACEMENT.

> 1200 x 1200

2.2 FRONT PANEL PATCH/STRAIGHTENING.

Manufacture and install patch.

* Add 0.2 hour for each 300 mm. the height