CODE: 11ME405

PRODUCTION TECHNOLOGY- II

3 0 0 3

AIM:
To make the students understand the concept of bulk deformation processes, Machines - special
purpose lathes, shapers, slotting, broaching, drilling, sawing, milling, boring, gear cutting, grinding and
introducing CNC controls in machine tools
OBJECTIVE
To understand the concept and basic mechanics of metal cutting
To understand the working of standard machine tools such as lathe, shaping and allied
machines,
To understand the working of Reciprocating machine tools
To study the Abrasive processes and gear cutting processes.
To understand the basic concepts of computer numerical control (CNC) machine tool and
CNC programming.
UNIT I SPECIAL PURPOSE LATHES & RECIPROCATING MACHINE TOOLS
9
Capstan and turret lathes automats single spindle, Swiss type automatic screw type, multi spindle
- Turret Indexing mechanism, Bar feed mechanism, Shaper, Planer, Slotter, Quick return
mechanisms, Broaching machines: push, pull, surface and continuous broaching machines
UNIT II MACHINE TOOLS: DRILLING, SAWING, MILLING, BORING
9
Drilling Machines/Operations - Quill mechanism, Reaming, Boring, Tapping, Sawing machines: hack
saw, band saw, circular saw; Milling : types, milling cutters, operations, Boring machines
UNIT III GEAR CUTTING PROCESSES AND ABRASIVE PROCESSES
9
Types of Gears, Gear cutting: forming in milling machines, Generation - Shaping, Hobbing, Indexing
mechanisms & various methods of mechanisms
Grinding processes, Wheel specifications and selection, Types: cylindrical grinding, surface
grinding, Centreless grinding (Internal/External), Tool & Cutter grinder
UNIT IV CNC MACHINE TOOLS AND PART PROGRAMMING
9
Numerical control (NC) machine tools CNC: types, constructional details, special features slide
ways ball screws spindle drives and feed drives
Part programming fundamentals manual programming
UNIT V BULK DEFORMATION PROCESSES
9
Hot working and cold working of metals Forging processes Open, impression and closed die
forging Characteristics of the process Types of Forging Machines Typical forging operations
Rolling of metals Types of Rolling mills - Flat strip rolling Shape rolling operations Defects in
rolled parts - Principle of rod and wire drawing -Tube drawing Principles of Extrusion Types of
Extrusion Hot and Cold extrusion Equipments used

L: 45 Total: 45
TEXT BOOKS
1. Hajra Choudry, Elements of Work Shop Technology Vol. II, Media Promoters. 2002
2. HMT Production Technology, Tata McGraw-Hill, 1998.
REFERENCES:
1. Rao, P.N. Manufacturing Technology, Metal Cutting and Machine Tools, Tata McGrawHill,
New Delhi, 2003.
2. P.C. Sharma, A Text Book of Production Engineering, S. Chand & Co. Ltd, VIII Edition, 2000.
3. Shrawat N.S. and Narang J.S, CNC Machines, Dhanpat Rai & Co., 2002.
4. P.N.Rao, CAD/CAM Principles and Applications, TATA Mc Craw Hill, 2007.
5. M.P.Groover and Zimers Jr., CAD/CAM Prentice Hall of India Ltd., 2004.
6. Milton C.Shaw, Metal Cutting Principles, Oxford University Press, Second Edition,2005
7. Rajput R.K, A Text book of Manufacturing Technology, Lakshmi Publications, 2007.
8. Mikell P.Groover, Fundamentals of Modern Manufacturing, Materials, Processes and Systems,
John Wiley and Sons, 9th Edition, 2007.