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P B E S S UtB) IEL
DRAINPLUGt)RIFICE
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consists of a hollow steel forging machined to accommodate the number 2 bearing labyrinth seal and the number 2 bearing assembly. (See
Figure 2-3.t The number 2 bearing, which is a roller type, supports the
front of the compressor and the attached turbine in the gas generator
c a se .
The compressor rear hub is an integral part of the lst stage com8
pressor rotor AisX. It consists of a steel forging machined with an exiended hollow shaft to accommodate the number 1 bearing labyrinth seal
rotor, Spacer and the number l bearing. The number l bearing which
supportJthe rear of the compressor assembly in the inlet case is aballtyie nearing (see Figure 24). A short hollow steel coupling, internally
sptinea at each end, extends the compressor drive to the accessory
input gearshaft. The coupling embodies a ball-lock at the front end to
prevent end thrust on the input gearshaft roller beari.ngs.
g
The complete compressor and stator assembly is fitted into the
center rear portion of the gas generator case which forms the compressor housing. The assembly is secured in this posj.tionby the impeller
housing at the front and the compressor inlet case at the rear.
GAS GENERATOR CASE
10
The gas generator case is attached to the front flange of the compressor inlet case. It consists of two stainless steel sections fabricated
into a single structure. The rear inner section provides a housing support for the compressor assembly. The compressor bleed valve outlet
port is located rt ttr" ? o'clock position and cabin bleed air is ducted
from this area to a pad at the 1o'clock position forward of the inlet
screen. The number 2 bearing with two labyrinth seals is located in
the centerbore of the case. The bearing has a flanged outer race which
is secured in the support housing by four bolts. Eight bolts secure the
front labyrinth seal stator and gasket to the centerbore of the case.The
rear labyrinth stator seal is secured in the case by a retaining ring'
The 21 diffuser pipes brazed inside the center section of the gas generator case provide-a pressrrre increase to the compressed air as it
leaves the centrifugil impeller. The compressed air is then directed
through 42 sftalghtening vanes, Iocated at the outlet of the diffuser
pipes, and in to the combustion chamber and liner'
The front section of the gas generator case and the rear section
11
of the exhaust duct f orm the combustion chamber. The combustion
a
chamber liner, Iocated inside the combustion chamber, consists of
for the
circular stainless steel structure provided with mounting bosses
14 fuel nozzle assemblies and the dual manifold. Mounting bosses are
also provided at the 6 o'clock position for front and rear drain valves.
These allow residual fuel to drain overboard during engine shutdown.
2-4
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2ndSTAGE
3rd STAGE
(LONG
S)P A C E R S T A T O A
RN D
2 n d A N D3 r d S T A G E
C ( ] M P R E S SD
OIRS K S
SHROUD
TIE-R()O
F R ( ) NS
TTUB
SH A F T
N0. 1
BE A RNI G
N 0 .2
BEARING
C ( ) M P R E S SR
( )ERA RH U B
CENTRIFUGAT
IMP E L L E R
lst STAGE
W I D EC H O R D
C O M P R E S SB
OLRA D E S
I M PELLER
HOUSING
2nd STAGE
3 r dS T A G E
AND
STATOR
SHR()UD
lst STAGE
S T A T OA
RN D
(SH0RT
S )P A c E\R S H n O u 0
C ( ] M P R E S S O Rlst STAGE
BLEED
V A L V E ( S H O RSTP) A C E R
C (M
] PRESS()R
I N L E TC A S E
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8268
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W I T HS U P P O RBTR A C K E( 7
T)
GLOWPtU6 STEEVE
{2}
FUEtN()ZZTE
P 0 R TP L A T(N7 )
2-6
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exit duct locks in the support brackets and secures the assembly.
The
center section of the assembly is botted with the compressor turbine
guide vane support to the centerbore of the gas generator
case (see
Figure 2-5).
COMPRESSORTURBINE GUIDE VANE RING
L4
The compressor turbine guide vane ring consists of 2g integrally
cast steel vanes located between the combustion chamber exit ducts and
the compressor turbine. The vanes ensure that the expanding gases
are
directed to the compressor turbine blades at the proper angle to drive
the compressor.
Thu vane ring is cast with an extended platform by
which it is secured to the centerbore of the gas generator case with
16 bolts. The outer platform of the vane rin[ tits into both the shroud
housing and the inner exit duct which a"e sec.trredby 12 bolts. The
shroud housing extends forward to form a runner for two classified
interstage sealing rings. These provide a mechanical point of separation
and power seal for the engine. Sixteen compressor turbine shroud segments positioned in the shroud housing act as a seal and provide runnilng
clearance for the compressor turbine assembly (see Figure 2-s),
COMPRESSORTURBINE
The compressor turbine consists of a two-plane balanced turbine
15
disk, blades and classified weights. The turbine drives the compressor
in a counterclockwise direction. The turbine assembly is splined to the
compressor front stubshaft and secured by a threaded centerlocking
turbine bolt and cupwasher. A master spline is provided to ensure the
disk assembly is always installed to a predetermined position to retain
original balance. The disk embodies a reference circumferentialgroove
to enable checking disk growth when required. The 58 blades in the compressor turbine disk are secured in firtree serrations, machined in the
outer circumference of the disk, and held in position by individual tubular rivets. The blades are made of cast steel alloy and include squealer
tips. This type of blade tip ensures a minimum amount of rub, should
the rotating blades come in contact with the shroud segments. A spot
face is machined on each blade to permit checking blade stretch. The
required number of classified weights are determined during balancing
procedures and riveted to the relevant flanges machined on the turbine
disk. A small rotor machined on the rear face of the disk, provides
a sealing surface to control the flow of turbine disk cooling air (see
Figure 2-5).
INTERSTAGE BAFFLE
16
The compressor turbine is separated from the power turbine by
means of an interstage baffle (see Figure 2-b), which is secured to and
supported by the power turbine vane ring. The interstage baffleprevents
2-7
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FUEL
NOZZLE
ASSY
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COMBUSTION
CHAMBER
L I N E RA S S Y
GAS GENERATOR
CASEASSY
UOMBUSTION
CHAMBER
INNER
EXIT DUCT
ASSY
EXHAUST
DUCTASSY
COMBUSTION
CHAMBER
OUTER
E X I TD U C T
ASSY
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ru
P O W E RT U R B I N E
COMPRESSOR
TURBINE
COMPRESSOR
TURBINE
GUIDEVANE
INTERSTAGE
BAFFLEASSY
427A
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DESCRIPTIVE NOTES
P/N 3013240
REDUCTION GEARBOX
20
The reduction gearbox (see Figure 2-7) is located at the front of
the engine and consists of two magnesium alloy castings bolted to the
front flange of the exhaust duct. The lst stage of reduction is contained
in the rear case. Torque from the power turbine is transmittedthrough
the power turbine shaft to the lst stage sun gear.
2L
The sun gear consists of a short hollow steel shaft which has an
integral spur gear at the front end and externally splined at the rear.
The external splines fit over the end of the turbine shaft and engage the
internal splines of a retainer coupling. The coupling is in turn splined
to the turbine shaft and secured there by a retaining nut and cupwasher.
Two snap rings secure the sun gear in the retainer coupling. The spur
gear end of the sun gear drives the three planet gears in the lst stage
planet carrier.
22
The lst stage ring gear is located in helical splines provided in
the lst stage reduction gearbox rear case. The torque developedby the
power turbine is transmitted through the sun gear and planet gears to
the ring gear which is opposedby the helical splines. This results in
rotation of the planet carrier. The ring gear, though secured by the
helical splines, is allowed to move axially between the case and three
retaining plates. This movement is used in the torquemeter application
(refer to Paragraph 25, following).
23
The 2nd stage of reduction is contained in the reduction gearbox
front case. The 1st stage planet carrier is attached to the 2nd stage
sun gear by a flexible coupling which also serves to dampen any vibrations between the two rotating masses. The 2nd stage sun gear drives
five planet gears in the 2nd stage carrier. A 2nd stage ring gear is
fixed by splines to the reduction gearbox front case and secured by three
bolted retaining plates. The 2nd stage carrier is in turn splined to the
propeller shaft and secured by a retaining nut and shroud washer. A
flanged roller bearing assembly, secured by four bolts to the case, provides support for the 2nd stage carrier and propeller shaft. An oiltransfer tube and nozzle assembly, fitted with preformed packings is secured
within the propeller shaft by a retaining ring to provide lubrication to
number 4 bearlng.
24
The accessories located on the reduction gearbox front case are
driven by a bevel drive gear mounted on the propeller shaft behind the
thrust bearing assembly (see Figure 2-7). Propeller thrust loads are
absorbed by a flanged ball bearing located in the front face of the reduction gearbox centerbore. The bevel drive gear, adjusting spacer,
thrust bearing and seal runner are stacked and secured to thepropeller
2-t0