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Lighting
outlets
10 %
Production power
25 %
on-site improvements.
Air compressors
Percentage of
electric
consumption at
production sites
27%
38 %
Pressure
fluctuation of
each machine is
unknown
Air flow of
each machine
is unknown
Air leak
quantity are
unknown
Air leakage
Unrecognized as leakage
Waste
Waste
Excessive air
usage
Too much
supply pressure
D6FZ-FGT
By stopping the supply of compressed air with a magnetic valve when there is no
work, the quantity of compressed air usage is reduced. At the same, the flow sensor
monitors the quantity of compressed air supplied to ensure that it is within a
specified range. Therefore, the sensor can help maintain and improve quality.
D6FZ-FGT
D6FZ-FGS
Consequently
Maintain production
quality
Compressed air
at Line
Data logging
Compressed air
at Machine
Approach
Approach
Identifying the
leakage quantity
Identifying the
usage quantity
Identifying the
excessive
supply pressure
non-operational time
in operational time
fluctuation in operational
time
Leakage management
for machines
D6FZ-FGT
D6FZ-FGS
D6FZ-FGS
Operational
time
Lower limit
Upper limit
Operational
time
Non-operational
time
Lower limit
Leak
Leak output
Non-operational
time
Leak
ON
OFF
Leak output
ON
OFF
By setting the leak threshold value, the proper timing for leak
repairs can be identified.
Leakage
Usage
Pressure
Multiple sensing
Simultaneous measurement of
Leakage, usage and pressure
Equipped with multiple sensing functions
With 1 sensor, the compressed air conditions can be identified.
High accuracy
High accuracy flow measurement
High measuring accuracy of 2% R.S. (50L/min <=) is achieved.
High accuracy
Flow rate measuring accuracy
Pressure measurement
50
Temperature
measurement
Leakage
measurement
Flow
measurement
40
D6FZ-FGS
30
(1000L/min max.)
20
10
0
-10
Measuring range
1000L/min max.
-20
Measuring accuracy
R.S. 2.0%
(50L/min <=)
-30
-40
Simple setting
-50
50
100
150
200
00
950
1000
Mountable to curved
pipe or coupler
Silencer
D6FZ-FGS
Wide range
Straight
pipes not
required
Required straight
pipes at least x10
the pipe dia.
Main
functions
IP64
Operation indicator
Flow
Leakage
Pressure
Temperature
mounting
connection
connection
Leakage
Usage
Pressure
D6FZ-FGT200/500
200L type
500L type
Pipe size: 8A(Rc1/4) Pipe size: 15A(Rc1/2)
Easy to see
High accuracy
High accuracy flow measurement
No flow condition
Thermopile
Flow condition
Thermopile
Flow
Heater
element
Leakage measurement
Simple setting
Flow straightener
Honeycomb structure
In non-operational day of
Zero reset
Using the zero reset, seasonal or day/night
variation in the flow rate can be identified.
Main
functions
output (1 output)
Analog
output (2 outputs)
Pulse
RS-485 communications
IP65
Display
value
Threshold
(peak/bottom/leak)
hold
Peak//Bottom
Auto-tuning
Key lock
Flow
Functional measurement
comparison Curved pipe
mounting
Leakage
measurement
Pressure
measurement
Temperature
measurement
Tolerant of
oil and mist
Station
connection
Multi-sensor
connection
Defective cylinder
operation
8:00 10:00
14:00
Main
line
8:00 10:00
14:00
Extremely
bent tube
Deteriorated
tube
Deteriorated gasket
Incomplete insertion
m3
Main
line
Charge
Air usage
At Production Line:
Data monitoring and
storing by Air Flow
Station
In the office:
Data storing and
analyzing by PC
ergy-efficie
nt
en
To
nufacturing
ma
EQ100
Enclosed software
Electric
Energy
Air Flow
Easy comparisons
using the same screen
A
Air Flow Station
Smart Power
Monitor
KM series
Flow rate
Main line
Electric Energy
Flow rate
D6FZ-FGS1000
D6FZ-FGS1000
Production volume
D6FZ-FGT@
D6FZ-FGT@
Machine
Photoelectric Sensor
* RS-485 communication and Power supply cable of Air Flow Sensor are exclusive cable.
The details are given on page 11.
List of specifications
Units
Appearance
Product name
Model
D6FZ-FGT200
D6FZ-FGT500
D6FZ-FGS1000
D6FZ-FGX21
D6FZ-FGS1000-S
Product name
Model
T-branch connector
D6FZ-FC02
D6FZ-FC03
ZN9-EM01-S
Cable length 3m
Single-end wire cable
D6FZ-JD20A
Cable length 3m
D6FZ-JD3B
D6FZ-JD10A
Cable length 5m
Double-end connector cable
D6FZ-JD3A
M12 connector
(8 pin)
M12 connector
(8 pin)
D6FZ-JD5B
D6FZ-JD10B
D6FZ-JD20B
Ratings
Air Flow Sensor
Item
Model
D6FZ-FGT200
Applicable fluid
Working pressure
Measurement range*2
D6FZ-FGT500
0 to 200L/min
0 to 500L/min
2 to 200L/min
5 to 500L/min
Display Resolution*2
1L/min
Accuracy*2
Temperature characteristic
3%F.S.
Repeat accuracy
1%F.S.
Operating temperature
Operating humidity
Shock resistance
150 m/s2 in 6 directions (+/-X, +/-Y, and +/-Z directions), 3 times each
Pressure loss
2kPa max.
Current consumption
120mA max.
Functions
Display
Output
Analog
ON/OFF
RS-485
Output
interface
Output values
4kPa max.
Degree of protection
IP65
Rc1/4 (8A)
Material
Dimensions
Accessories
Instruction Sheet
Rc1/2 (15A)
*1. Clean Dry Gas (must not contain large particle e.g. duct, oil and mist)
*2. Converted value assuming the accumulated flow quantity following conditions
std (factory default) : 20C at 1 atmospheric pressure 101.3kPa, nor : 0C at 1 atmospheric pressure 101.3kPa
Item
Model
Applicable fluid
D6FZ-FGS1000
Air, nitrogen (N2)
Working pressure
0.99MPa max.
Detection range 1 to 1,000L/min (std)
Flow*1
Resolution
Accuracy
Measurement
Pressure
Temperature
Resistance
to environment
0.1L/min
2.0% of reading at 50 L/min (std) or more*2
0.1%F.S. at less than 50L/min
2%F.S.
Operating temperature
Operating humidity
Vibration resistance
Shock resistance
150 m/s2 in 6 directions (+/-X, +/-Y, and +/-Z directions), 3 times each
Pressure loss
Power consumption
2W max.
Measurement cycle
Display
Output
Approx. 62.5ms
Display method
Diplay value
Output
interface
Outpus values
Analog
ON/OFF
RS-485
Degree of protection
Wiring connection
Material
Cable: PVC (Polyvinyl Chloride); Main unit: Aluminum die-cast; Display: Acrylic
Dimensions
Accessories
Instruction Sheet
*1. Converted value assuming the accumulated flow quantity under the conditions of 20C at 1 atmospheric pressure 101.3kPa.
*2. Does not include pressure and temperature accuracy. Conversion accuracy to the standard flow is 2.5% of reading (at 20C, 0.5 MPa).
*3. Make sure to ground the 0V terminal, and do not ground the 24V(+) terminal. There is a risk of malfunction.
*4. Analog output comprise the momentary standard flow rate and pressure.
*5. The integrated standard flow of the pulse output can be selected from 1, 10 (factory default), 100, or 1000 L(std)/P.
Model
D6FZ-FGX21
Connectable sensor
8 units*1
Display
Recording interval
1 s, 2 s, 5 s, 10 s, 20 s, 30 s, 1 min.
Displayed data
Momentary flow rate, integrated flow rate, pressure, temperature, charge/CO2 conversion
value
Recorded data
Momentary flow rate, integrated flow rate, volume flow rate, pressure, temperature
Operation function
Recording mode
External output
Communication interface
SD card (to save measured values and to save/read set values), Recommended SD card:
HMC-SD291 (manufactured by OMRON) *5
Current consumption
80 mA max.
Operating temperature
Operating humidity
Storage humidity/temperature
Insulation resistance
20 M (500 VDC)
Withstand voltage
Vibration resistance
Shock resistance
150 m/s2 in 6 directions (+/-X, +/-Y, and +/-Z directions), 3 times each*6
Material
ABS
Degree of protection
IP30
Mounting
Dimensions
Accessories
*1. Up to 8 units can be connected when the recording cycle is 2 seconds or longer; up to 4 units when the recording cycle is 1 second.
*2. Automatically writes the data to the SD memory card when the internal memory reaches its capacity and continues recording until the SD card memory capacity
reaches its limit.
The unit stops operation if there is no SD memory card inserted when the internal memory reaches its capacity, or when it is write protected. (Recording can be
resumed after inserting an SD memory card and outputting the data to it at a press of button.)
The factory default is continue mode. Use a provided software to change the recording mode.
*3. Continues the recording of the latest measured values until the internal memory reaches its capacity. (If the internal memory capacity exceeds the capacity, data is
overwritten from the oldest one in the memory.)
*4. Output when the range of upper/lower limit of the air flow that has been set in threshold setting mode is exceeded.
*5. If you use an SD card from another manufacturer, use an SDHC Class 4 or higher card. (You must confirm the operation of the SD card yourself.)
*6. When using a mounting magnet, be sure to install it in a location where shock is not applied.
*7. The utility disk includes Multi Data Viewer Light, WZ Manager, and the PDF manual.
The provided software operating environment/OS: Windows XP (32-bit version)/Windows Vista (32-bit version)/Windows7 (32-bit version) CPU: Intel-compatible
processor 1.5GHz or higher.; Memory: 1GB or more (Recommended: 2GB or more)
*8. A T-branch connector to connect to D6FZ-FC02.
*9. OMRON's XW4B-02B1-H1 connector
10
Connection
Connection diagram
[with 1 sensor]
PLC connection
or
Terminal
block
or
Analog output
Pulse output
Sensor settings
Displayed data
Data logging
PLC
RS-485
RS-485
Ethernet
8 max.
24V power
supply
Main pipe
Sensor settings
Displayed data
Data logging
11
Terminal block
PLC
8 max.
Main pipe
Characteristics data
Pressure loss* (typical example)
D6FZ-FGS1000
atmospheric pressure
0.3MPa
0.5MPa
1.0MPa
20
25
30
1
200
400
600
800
1000
D6FZ-FGT200
2
3.96
5.93
667.37
999.94
0.7
7.91
1000.00
0.3
3.89
656.17
0.5
5.83
983.17
0.7
7.78
1000.00
0.3
3.83
645.35
0.5
5.74
966.96
0.7
7.65
1000.00
atmospheric pressure
10%
0.5MPa
0.75MPa
Tube diameter
used (*1)
12
10
8
6
8%
0.3
0.5
6%
4%
2%
50
100
150
200
0%
D6FZ-FGT500
10
15
20
25
30
D6FZ-FGT500
atmospheric pressure
10%
Pipe or tube
diameter used (*1)
20A
16
12
10
0.5MPa
0.75MPa
8%
6%
4%
2%
0
100
200
300
400
500
0%
0
10
15
20
25
30
Tube (*1)
12
Safety Precaution
Read the agreement when ordering.
Air Flow Sensor
Warning
This device cannot be used to detect people
either directly or indirectly for the purpose of
assuring safety.
Do not use the product as a detector for personal
safety.
The use of flammable gases may cause
explosion.
Do not use the product with flammable gases.
Electric shock may occur. Do not connect the
product to a AC power supply.
Caution
Do not use in an ambient atmosphere or environment that
exceeds the ratings.
Injury may occur due to explosion.
Flow rate and pressure must be within the range
of use.
<D6FZ-FGT only>
If water drop, oil, mist and dust flow in the body, it
may mismeasurement and destruction. Use
clean fluid. Dust and mist can affect the
characteristics of Sensor or damage the Sensor. Install a
filter and mist separator on the upstream tube. Moreover,
install an air flow sensor after removing the dust remaining
in pipe by something like air blow.
13
Warning
The mounting magnets provided with the product
have strong magnetism. If the product is mounted
using these magnets, anyone wearing a heart
pacemaker must not operate the product; or the
product must not be in proximity of such a person.
This product contains lithium batteries. Serious
injury may occur due to fire or explosion. Do not
attempt to disassemble the product, deform it by
applying pressure, heat it in a high temperature
(100C or more), or burn it for disposal.
Dimensions
For products with the CAD data mark, the data for the 2-dimensional CAD drawings and 3-dimensional models is available.
The CAD data can be downloaded at www.fa.omron.co.jp.
(unit: mm)
Unspecified dimensions tolerances: Tolerance class IT16
160.1
4-3.2 dia.0.1
49.50.1
15
30
47
63.7
33.7
12.65
Rc1/4 x 10mm
(60)
15
30
77
Rc1/4 x 10mm
49.5 0.1
16 0.1
4-M3 x 5mm
D6FZ-FGT500
160.1
4-3.2 dia.0.1
49.50.1
47
33.7
12.65
15
30
63.7
89.65
70
Rc1/2 x 10mm
(60)
15
30
77
Rc1/2 x 10mm
49.5 0.1
16 0.1
4-M3 x 5mm
D6FZ-FGS1000
CAD data
43
14.9-dia.
DIP switch
M12
20050
Ferrite core
195
45.8
131.5
59.2
28
Rotary switch
Switch cover
Switch cover
removed
64
88
93
Status indicator
14
CAD data
60
2-M3
2-4
117.2
MODE key
56.8
48.6
40
60
SET/REC/STOP key
Display
Reset switch
24.6
8.7
T-branch
connector plug
0.7
49.4
T-branch connector
D6FZ-FC02
CAD data
h-
ou
nk ho
10
CN2 M12 plug
13.6
CN1
M12 socket
14.9-dia.
M12 socket
<Back>
CAD data
M12 plug
39.5
26.8
15-dia.
14.9-dia.
M12 socket
Plate
18
14.9-dia.
26.8
2)
le depth:
ountersu
CN0
39.5
M12 socket
Plate
Mounting bracket
D6FZ-FC03
.75
.2
3
4-
15
.
dia 5.25
49.5
25
16
48
40
16
4
4-3.5
60
40
43
26.8
14.9-dia.
4.5
8-dia. (C
32.1
15
M12 socket
17.7
thr
CAD data
15-dia.
13.6
.
dia
8-dia.
(Coun
tersun
4.
k hole
5depth:
di
2)
a.
th
ro
ug
hho
le
(56)
24.7
12
M12 socket
le
ho
MEMO
16
Warranties.
(a) Exclusive Warranty.
y Omrons exclusive warranty is that the Products will be free from defects in materials and workmanship
for a period of twelve months from the date of sale by Omron (or such other period expressed in writing
by Omron). Omron disclaims all other warranties, express or implied.
(b) Limitations. OMRON MAKES NO W
WARRANTY OR REPRESENTATION,
A
EXPRESS OR IMPLIED, ABOUT
NON-INFRINGEMENT,
T MERCHANT
TABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE
PRODUCTS. BUYER ACKNOWLEDGES THAT
A IT ALONE HAS DETERMINED THAT
A THE PRODUCTS WILL
SUITABL
T LY MEET THE REQUIREMENTS OF THEIR INTENDED USE.
Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products
or otherwise of any intellectual property right. (c) Buyer Remedy.
y Omrons sole obligation hereunder shall be, at Omrons election,
to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the
non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price
of the non-complying Product; provided that in no event shall Omron be responsible for warranty,
y repair, indemnity or any other
claims or expenses regarding the Products unless Omrons analysis confirms that the Products were properly handled, stored,
installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by
Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or
unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system
assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in
writing, are not to be construed as an amendment or addition to the above warranty.
y
See http://www.omron.com/global/ or contact your Omron representative for published information.
Suitability of Use.
Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the
combination of the Product in the Buyers application or use of the Product. At Buyers request, Omron will provide applicable
third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is
not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system,
or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with
respect to Buyers application, product or system. Buyer shall take application responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION
A
INVOLVING
L
SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE
QUANTITIES WITHOUT ENSURING THAT
A THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS,
AND THAT
A THE OMRON PRODUCT(S) IS PROPERLY
L RA
ATED AND INST
TALLED FOR THE INTENDED USE WITHIN THE
OVERALL EQUIPMENT OR SYSTEM.
Programmable Products.
Omron Companies shall not be responsible for the users programming of a programmable Product, or any consequence thereof.
Performance Data.
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining
suitability and does not constitute a warranty.
y It may represent the result of Omrons test conditions, and the user must correlate it
to actual application requirements. Actual performance is subject to the Omrons Warranty and Limitations of Liability.
y
Change in Specifications.
Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice
to change part numbers when published ratings or features are changed, or when significant construction changes are made.
However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may
a be
assigned to fix or establish key specifications for your application. Please consult with your Omrons representative at any time to
confirm actual specifications of purchased Product.
OMRON Corporation
Authorized Distributor:
Tokyo, JAPAN
Contact: www.ia.omron.com
Regional Headquarters
OMRON EUROPE B.V.
Sensor Business Unit
Carl-Benz-Str. 4, D-71154 Nufringen, Germany
Tel: (49) 7032-811-0/Fax: (49) 7032-811-199
0914(0813)