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ME2303 DESIGN OF MACHINE ELEMENTS

RAJALAKSHMI ENGINEERING COLLEGE


Thandalam, Chennai 602 105
LESSON PLAN

Faculty Name
Subject Name

: Mr.H.Manikandan
: Design of Transmission

Code

: ME2352

Year
Degree &

Systems
: III
: B.E. Mechanical Engineering

Semester
Section

: V
: A

Branch
Aim:
To familiarise the various steps involved in the Design Process for Transmission elements
To understand the principles involved in evaluating the dimensions of a component to
satisfy functional and strength requirements.
To learn to use standard practices and standard data
To learn to use catalogues and standard machine components
(Use of PSG Design data book is permitted in University Examination)
.

TEXT BOOKS:.
1. Shigley J.E and Mischke C. R., Mechanical Engineering Design, Sixth Edition, Tata
McGraw-Hill , 2003
2. Md.Jalaludheen, Machine Design Volume 2, Transmission Elements, Anuradha Publications.
REFERENCE BOOKS:
1. Sundararajamoorthy T. V, Shanmugam .N, "Machine Design", Anuradha Publications, Chennai, 2003.
2. Prabhu. T.J., Design of Transmission Elements, Mani Offset, Chennai, 2000
STANDARDS:
1. IS 4460 : Parts 1 to 3 : 1995, Gears Spur and Helical Gears Calculation of Load capacity.
2. IS 7443 : 2002, Methods of Load Rating of Worm Gears
3. IS 15151: 2002, Belt Drives Pulleys and V-Ribbed belts for Industrial applications PH, PJ, PK, Pl and
PM Profiles : Dimensions
4. IS 2122 : Part 1: 1973, Code of practice for selection, storage, installation and maintenance of belting for
power transmission : Part 1 Flat Belt Drives.
5. IS 2122: Part 2: 1991, Code of practice for selection, storage, installation and maintenance of belting for
power transmission : Part 2 V-Belt Drives.

Period/
Hours

Unit

Topic(s)

T / R*

Book

Book

No.

UNIT I DESIGN OF TRANSMISSION SYSTEMS FOR FLEXIBLE ELEMENTS


1

1-4

5-8

9-12

4.
5

6
7
8
9

selection of Flat belts and pulleys

Wire ropes and pulleys

Selection of Transmission chains and


13-16
I
T
2
Sprockets
Design of pulleys and
17-20
I
T
2
sprockets
UNIT II SPUR GEARS AND PARALLEL AXIS HELICAL GEARS
Gear Terminology, Speed ratios and
21-22
II
T
2
number of teeth-Force analysis
23-24
II
T
2
Tooth stresses - Dynamic effects
Fatigue strength - Factor of safety 25-26
II
T
2
Gear materials Module and
Face width
power rating calculations based on
27-30
II
T
2
strength and wear considerations

10

31-32

11

33-34

35-38
12

13

Selection of V belts and pulleys

39-42

14

43-46

15

47-48

Parallel axis Helical Gears Pressure


I
T
angle in the normal and transverse
planeEquivalent number of teeth-forces and
II
T
stresses. Estimating the size of the
helical gears
UNIT III BEVEL, WORM AND CROSS HELICAL GEARS
Straight bevel gear: Tooth terminology,
tooth forces and stresses, equivalent
III
T
number of teeth. Estimating the
dimensions of pair of straight bevel
gears
Worm Gear: Merits and demeritsterminology. Thermal capacity,
III
T
materials-forces and
stresses, efficiency, estimating the size
of the worm gear pair.
Cross helical: Terminology-helix
angles-Estimating the size of the pair of
III
T
cross helical
gears.
UNIT IV DESIGN OF GEAR BOXES
Geometric progression - Standard step
IV
T
ratio - Ray diagram, kinematics layout

Black
board
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board
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board
PPT
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board
PPT
PPT
Black
board
Black
board
PPT

2
Black
2

board

PPT
2

Black
2

board
Black

board

PPT

Actual Hours

Date

Teaching

S. No.

Mode of

ME2303 DESIGN OF MACHINE ELEMENTS

Period/
Hours

Unit

16

49-50

IV

17

51-56

IV

Topic(s)

Design of
sliding mesh gear box -Constant mesh
gear box
Design of multi speed gear box.

T / R*

Book

Book

No.

UNIT V DESIGN OF CAM CLUTCHES AND BRAKES


Cam Design: Types-pressure angle
and under cutting base circle
V
T
determination-forces
and surface stresses
Design of plate clutches
V
T

18

57

19

58 -60

20

61-63

axial clutches-cone clutches

21
22

64-66
67-70

V
V

internal expanding rim clutches


Internal and external shoe brakes

T
T

2
2

T Text Book / R Reference Book


Black board = Green Board
Total Hrs: 70

Signature of the Staff In-Charge

H.O.D/Mechanical

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board
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board
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board

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board
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board
PPT
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Actual Hours

Date

Teaching

S. No.

Mode of

ME2303 DESIGN OF MACHINE ELEMENTS