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xx.
(2)
Detailed specifications showing proposed quick preheat, selftapping thermite weld kit, and method and procedure for thermite
welding.
Specifications submitted shall comply with these
provisions and those of the weld kit manufacturer.
(3)
(4)
(5)
(6)
CONSTRUCTION REQUIREMENTS.
(a)
b.
Prior to
Preparation and Training for Field Welding.
making sample welds and prior to field welding, coordinate
the following with the welding kit manufacturer at no
additional cost to the Agency.
Provide a detailed list of tools, equipment, and supplies
required to make field welds. Copies shall be delivered to
the Contractor and the Engineer and shall be kept onsite
with welders at all times.
(5)
Weld number,
station, and
identification
date rolled.
b.
Kit manufacturer
portion.
c.
d.
Rail gap.
e.
and
identity
of
each
mold
and
in track
completed
b.
c.
Calibration.
1.
2.
3.
Web Test.
1.
2.
Scan from
probes.
3.
4.
top
to
bottom
of
weld
with
both
Head Test.
1.
2.
d.
e.
f.
g.
3.
4.
Base Test.
1.
2.
3.
4.
5.
2.
The
Engineer
may
perform
random
ultrasonic tests of field welds.
be
manual
Physical Inspection.
1.
2.
3.
(b)
2.
3.
4.
5.
6.
h.
i.
Thermite Welding.
(1)
Torch cutting
b.
Within
rail.
c.
d.
e.
feet
of
thermite
weld
in
the
opposite
(2)
a.
b.
c.
d.
e.
f.
g.
h.
Weld Quality.
provisions.
welds
on
glasses
open
and
other
flammables
deck
bridges
or
each end, free of all grease, dirt, loose oxide, scale, and
moisture.
Remove burrs and lipped metal which would
interfere with the proper fit of molds.
At time of field welding, rails shall be aligned to produce
a weld which, with respect to alignment, shall be in
accordance with these provisions.
Proper rail end alignment shall be achieved by use of an
approved alignment device designed and manufactured for
this purpose. In no case will use of track jacks or track
spikes be allowed for rail end alignment.
Striking of
prohibited.
rail
with
blunt
tools,
such
as
maul,
is
b.
c.
d.
e.
Finish weld
provisions.
to
the
tolerances
specified
b.
c.
d.
e.
f.
g.
only
in
when
these
weld
(4)
(5)
xx.
xx.
Pay Unit
Each