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botek
Manufacturing deep and precise holes is a technical challenge when processing metal. Accordingly specializing on deep hole
drilling technology had been the founding idea in 1974 of botek Przisionsbohrtechnik GmbH in Riederich.
botek grew to an international operating deep hole drilling tools supplier. Over 350 employees in the main company develop and
manufacture single and two fluted drills, deep hole drilling tools system BTA and Ejector as well as special tools.
A complete product program, regarding all deep hole drilling aspects and a team of highly qualified and dedicated cutting specialists
make botek being a competent partner for the automobile industry and their suppliers, shipbuilding industry, hydraulic industry as
well as motor, gear and machine building companies.
Our General Standard Terms and Conditions, which we assume as known, apply.
We reserve the right to make modifications in the interests of technical improvement.
Such modifications cannot, in principle, be accepted as justificable reasons for complaint.
Subject to chance. The manufacturer accepts no responsibility for misprints and other errors.
botek Przisionsbohrtechnik GmbH
Contents
p. 2 The botek company
p. 2 Important informations
p. 3 Contents
Tools
p. 4 botek advantages
p. 5 The gundrilling process and the requirements for application
- Information on the guide hole (pilot hole) and guide values
Solid carbide single flute gundrill
Type 113
p.
p.
p.
p.
p.
p.
p.
6
6
6
7
8
8
9
Overview
Tool design
1. Drill head (peripheral contour)
1. Drill head (nose grind geometry)
Solid drilling and counterboring tools
2. Drill shaft
3. Driver (overview and order numbers)
Accessories
p. 23
p. 24
p. 25
p. 26
Consumable accessories
Consumable accessories
Regrinding of botek single flute gundrills
Regrinding (in-house regrinding service, grinding machines and fixtures)
Inquiry / Order
p. 27 Inquiry form / Order form
botek advantages
The characteristic of the single flute gundrilling process is that coolant is fed through the coolant hole in the tool and exits
along with the chips in the V-shaped groove (flute) on the drill tube from the drilled hole. The coolant also provides lubrication
to the drill periphery.
This is possible if coolant, i.e. deep-hole drilling oil or emulsion (min. 10 - 12% concentration, with additives), is provided in
sufficient quantity and pressure (coolant information see page 18 - 21).
Minimum quantity lubrication (MQL) may be used under certain conditions.
High pressure coolant systems should already be integrated in the machine or can be provided as a separate unit by the
machines manufacturer. Economical deep-hole drilling is therefore, not only possible on special deep-hole drilling machines
but also on CNC machining centres (lathes, horizontal boring machines, etc.).
Drill bush
Guide hole
D (mm)
0.50 - 2.50
approx. 2 x D
+ 0.005 to + 0.015
2.60 - 8.90
approx. 1.5 x D
+ 0.010 to + 0.020
9.00 - 50.00
approx. 1 x D
+ 0.015 to + 0.040
The dimensions specified in the table are guide values. To avoid chipping of the cutting edge, a chamfered pilot hole (F) is
recommended depending on machining requirements.
Please read our application notes on page 22.
A detailed description of the single flute gundrilling process can be found on our information CD-ROM:
botek Deep Hole Drilling Systems Tools and Applications
Please contact your botek representative.
5
Overview
Type
Tool dia.
Type 113
Solid carbide gundrill
Type 113-01*
solid carbide stepped drill
Type 113-02
solid carbide counterboring tool
Tool design
Drill tip and drill tube are manufactured from a single piece of carbide blank. The advantage of this tool is high process
reliability and performance. Longer tool life is possible because of reduced torsional vibrations and higher rigidity.
With this tool type, the driver (steel) has a pin. The driver and the drill tube are connected by a brazed joint.
Driver (steel)
Brazed joint
Pin
1. Drill head
a) Peripheral contour
The solid carbide gundrill is selfguided while drilling. Guide pads on the drill head act as supports. The layout of the guide pads often
has a decisive influence on the surface quality and dimensional accuracy of the drilled hole. Cutting forces press the guide pads
against the hole wall with force that a burnishing effect occurs, producing the surface quality and dimensional accuracy (roundness)
typical of the gundrilling process.
Various contours (see page 8) are available to suit your drilling requirements.
Guide pads
Ff = feed force
Fc = cutting force
Fp = passive force
Working method /
tool type
Counterboring tools
Type 113
Type 113-01
Type 113-02
= 0.500 - 12.000 mm
= 1.500 - ... mm
Available up to 100 x diameter
= 0.500 - 12.000 mm
Illustration
Drilling range from - to (mm)
Tool length
Advantages
Peripheral contours
botek adapts the
contour optimally
to meet your
drilling requirements!
Important:
Contour EA and G
are non-micable!
Special contour
Special nose grinds
Tool coatings
Diamond/PCD
-
-
-
-
-
-
-
-
(Standard)
- All materials
- Suitable for most drilling requirements
- Close hole tolerance
- Minimum drift
- Aluminium, copper
- Cast iron, malleable materials
- Close hole tolerance
- Crosshole drilling
- Angular entrance and exit bores
Also available upon special request
All tools are also available with special nose grind
Please specify the coating you require
Also available with PCD cutting edge
2. Drill shaft
The drill tube and tip are made entirely of solid carbide with a kidney shaped coolant channel. Coolant and chips are flushed out of
the drilled hole via the V-shaped groove, or flute, on the drill shank.
With standard tool designs, the V-shaped flute extends to the driver (pin). Solid carbide gundrills are available with a drill shank
length up to 100 x diameter, however maximum flute length is 300 mm depending on diameter.
8
Type
Drawing
L Driver
with pin
X=
Notch
location
17
M=
Thread
size
D Driver
Lc
ZH6-03
0.500 - 4.649
30
45
ZH10-15
0.500 - 6.349
55
70
ZH10-37
0.500 - 5.249
40
55
32.7
ZH10-42
0.500 - 6.349
40
55
24
ZH12.7-01
0.500 - 6.349
38
48
25.4
ZH12.7-09
0.500 - 6.349
51
65
ZH16-75
0.500 - 8.049
80
105
37
ZH4-08
ZH6-12
ZH10-51
ZH12-27
ZH16-86
ZH6-13
ZH10-47
ZH12-30
ZH16-78
ZH6-01
ZH10-49
ZH12-28
ZH16-84
0.500 - 5.149
0.500 - 4.649
0.500 - 7.249
0.500 - 6.349
0.500 - 8.049
0.500 - 4.649
0.500 - 6.349
0.500 - 8.049
0.500 - 8.049
0.500 - 4.649
0.500 - 6.349
0.500 - 6.349
0.500 - 8.049
34
36
40
45
48
36
40
45
48
36
40
45
48
46
50
55
60
63
50
55
60
63
50
55
60
63
20
23.5
26.5
29
25
28
33
36
10
ideal
for hydraulic
chucks and
collets
D Driver
L Driver
M6x0.5
D Driver
10
M6x0.5
L Driver
L Driver with alignment spigot
D Driver
10
L Driver
D Driver
12.7
L Driver
D Driver
12.7
ideal
for hydraulic
chucks and
collets
L Driver
M6x0.5
16
D Driver
L Driver
M10x1
DIN 6535-HA
ideal
for hydraulic
chucks and
collets
L Driver
L Driver with alignment spigot
X
D Driver
DIN 6535-HB
L Driver
DIN 1835-B
X
D Driver
4
6
10
12
16
6
10
12
16
6
10
12
16
D Driver
DIN 6535-HE
L Driver
DIN 1835-E
Overview
Type
Tool dia.
kidney-shaped coolant channel
for tool dia. 1.850 - 7.059 mm
Type 110
Single flute gundrill
with brazed solid carbide tip
2 coolant holes
for tool dia. 7.060 - 51.200 mm
Type 111
Single flute gundrill
drill head made of a steel body
with inserted carbide cutting blade and
bearing pads
Type 112
Single flute stepped gundrill
with solid carbide tip
(to produce precise stepped holes in one operation)
Type 114
Trepanning gundrill
carbide tip for producing annular drill-holes
Type 115
Single flute counterboring tool
with solid carbide tip
1 coolant hole
for tool dia. 5.800 - 40.009 mm
2 coolant holes
for tool dia. 40.010 - 60.009 mm
(not shown)
kidney-shaped coolant channel
or 2 coolant holes depending on diameters
tool dia. 2.000 - 51.200 mm
Type 115-01
Single flute stepped
counterboring tool
Type 115-03
Single flute counterboring tool
with guiding pilot
with solid carbide tip
Type 115-04
Single flute counterboring tool
with guiding pilot steel body
with inserted carbide
cutting blade and bearing pads
Tool design
The typical gundrill is fabricated with a drill head section of solid carbide or a steel body with inserted carbide cutting blade and
bearing pads. The head section is brazed to a heat treated tube (flute) section then fitted and brazed to a hardened and ground steel
driver.
Drill tube
Drill head
Driver
10
Brazed joint
Brazed joint
1. Drill head
a) Peripheral contour
The single flute gundrill is selfguided while drilling. Guide pads on the drill head act as supports. The layout of the guide pads often
has a decisive influence on the surface quality and dimensional accuracy of the drilled hole. Cutting forces press the guide pads
against the hole wall with force that a burnishing effect occurs, producing the surface quality and dimensional accuracy (roundness)
typical of the gundrilling process.
Various contours (see page 12 +13) are available to suit your drilling requirements.
Guide pads
Ff = feed force
Fc = cutting force
Fp = passive force
11
Typ 01-000
Working method/
tool type
Type 110
Type 01-000
Type 01-010
Type 111
Typ 111-00
Typ 01-000
Illustration
Drilling range
from - to (mm)
1.850 - 51.200
5.800-60.009
13.500 - 43.990
Tool length
kidney
2-hole
1-hole
2-hole
1-hole
tool dia.
1.850 - 7.059
tool dia.
7.060 - 51.200
tool dia.
5.800 - 40.009
tool dia.
40.010 - 60.009
tool dia.
13.500 - 43.990
Advantages
Peripheral
contours
- All materials
- Suitable for nearly all
drilling
- Close hole tolerance
- Minimal drift
- Aluminium
- Close hole tolerance
- Steel
- Close hole tolerance
- Good surface quality
- Ideal for short holes
Special contour
Special
nose grinds
Tool coatings
Diamond/PCD
12
Type 115-01
Type 115-03
Type 115-04
Type 114
2.000 - 51.200
4.000 - 60.006
30.000 - 60.006
11.000 - 50.000
kidney
2-hole
Typ 115
Illustration
Drilling ranges
from - to (mm)
1-hole
2-hole
Special
features
Determined
by tool design
tool dia.
tool dia.
tool dia.
tool dia.
7.060 - 51.200
5.800 - 40.009 40.010 - 60.009
1.850 - 7.059
- with round drill tube (chip removal in drilling direction)
- with fluted standard drill tube (chip removal against drilling direction)
(Standard)
Peripheral
contours
botek adapts the
contour optimally to
meet your drilling
requirements!
Important:
Contour EA,
G and E are
non-micable
Special
contour
Special
nose grinds
Tool coatings
Diamond/PCD
- All materials
- All materials and
plastics
- Suitable for nearly all
drilling requirements - Preferred for Speedbit
- Close drilling tolerance devices
- Minimal drift
- Aluminium
- Close drilling
tolerance
- Steel
- Close drilling tolerance
- Good surface quality
- Ideal for short holes
2. Drill shaft
Tempered alloy steel tubing is formed with a V-shaped groove (flute) to create the swarf (coolant) return channel required for the
gundrilling operation. Design considerations for proper drill tube sizes include the ratio between the drill tube outside diameter and
inside diameter for optimum torsional rigidity. This ensures exceptional cutting performance, coolant flow and tool life.
With standard gundrills the flute section is typically extended to the driver. For longer gundrills it is possible to have a round section
of drill tube with a shorter flute length for added rigidity and strength.
13
Driver
Type 110 / Type 111 / Type 112 / Type 114 / Type 115
3. Driver
The single flute gundrill is typically provided with a driver for holding the tool in the machine spindle. The driver transmits the torque
from the machine spindle. botek manufactures a variety of standard drivers from stock as well as customer specific configurations.
Standard drivers for single flute gundrills with brazed drill head - Overview
Designation
dia.
(mm)
Type
Drawing
L Driver with pin
10
L Driver
X
D Driver
16
25
10
L Driver
D Driver
16
with pin
X=
Notch
location
ZH10-00
1.850 - 7.299
40
ZH16-03
1.850 - 12.399
45
53
31.0
ZH25-00
7.300 - 19.509
70
78
34.0
ZH10-01
7.300 - 12.399
40
57
24.0
ZH16-04
12.400 - 20.500
45
72
31.0
ZH25-01
19.510 - >
70
105
34.0
M=
Thread size
24.0
25
L Driver
with pin
with pin
and drive
key
16
ZH16-02
1.850 - 12.399
50
58
47.5
ZH16-33
12.400 - 20.500
50
77
47.5
ZH10-06
1.850 - 7.299
60
M6x0.5
ZH16-15
1.850 - 12.399
80
M10x1
ZH25-08
6.000 - 20.509
100
M16x1.5
ZH10-28
7.300 - 12.390
60
77
M6x0.5
ZH16-22
12.400 - 20.500
80
105
M10x1
ZH25-10
20.510 - >
100
140
19.05
25.4
31.7
38.1
19.05
25.4
31.7
38.1
1
inch dia.
with pin
D Driver
D Driver
D Driver
L Driver
X
D Driver
12.7
16
D Driver
25
GKT with
metr.
thread
with pin
10
10
D Driver
16
VDI 3208
L Driver
25
14
16
25
VDI 3208
with pin
25
L Driver
16
GKT with
metr.
thread
10
with pin
16
M16x1.5
ZH12.7-00
1.850 - 9.699
38.1
25.3
ZH19.05-01
3.960 - 14.899
70
45.0
ZH25.4-00
6.000 - 19.509
70
57.5
ZH31.7-00
9.700 - 25.609
70
57.5
ZH38.1-00
9.700 - 32.609
70
57.5
ZH19.05-11
14.900 - 24.609
70
97
45.0
ZH25.4-01
19.510 - >
70
100
57.5
ZH31.7-01
25.610 - >
70
110
57.5
ZH38.1-01
32.610 - >
70
110
57.5
ZH10-44
1.850 - 6.749
60
68
35
M6x0.5
ZH16-31
1.850 - 10.799
80
90
37
M10x1
ZH25-34
6.000 - 19.509
100
112
45
M16x1.5
ZH16-66
10.800 - 16.399
80
110
37
M10x1
ZH25-40
19.510 - 42.699
100
142
45
M16x1.5
Driver
Type 110 / Type 111 / Type 112 / Type 114 / Type 115
Standard drivers for gundrills with brazed drill head - Overview
Designation
Drawing
L Driver
D Driver
X
Tr
D Driver
L Driver
X
D Driver
D Driver
L Driver
L Driver
L Driver
D Driver
X
D Driver
L Driver
D Driver
D Driver
L Driver
D Driver
dia.
Type
(mm)
16
Adjustable
20
driver with
28
acme thread
36
16
25
Speedbit
35
16
Speedbit
25
with pin
35
10
12
16
DIN 6535-HA
20
25
32
40 DIN 1835-A40
10
12
16 DIN 6535-HA
or 1835-A
20
25
with pin
32
40
10
12
DIN 6535-HB
16
20
25
DIN 6535-HB
32 DIN 1835-B32
40 DIN 1835-B40
10
12
DIN 6535-HB
16
or 1835-B
20
25
with pin
32
40
10
12
16
DIN 1835-E
20
25
32
40
10
12
16
DIN 1835-E
20
with pin
25
32
40
10
12
DIN 6535-HE
16
20
10
DIN 6535-HE
12
16
with pin
20
SH16-00
SH20-00
SH28-00
SH36-00
ZH16-21
ZH25-16
ZH35-00
ZH16-30
ZH25-20
ZH35-01
ZH10-40
ZH12-18
ZH16-11
ZH20-01
ZH25-11
ZH32-24
ZH40-03
ZH10-41
ZH12-19
ZH16-20
ZH20-60
ZH25-21
ZH32-23
ZH40-04
ZH10-11
ZH12-07
ZH16-32
ZH20-29
ZH25-22
ZH32-10
ZH40-13
ZH10-23
ZH12-02
ZH16-53
ZH20-34
ZH25-31
ZH32-11
ZH40-14
ZH10-20
ZH12-08
ZH16-47
ZH20-40
ZH25-36
ZH32-12
ZH40-18
ZH10-24
ZH12-05
ZH16-51
ZH20-43
ZH25-37
ZH32-13
ZH40-17
ZH10-29
ZH12-13
ZH16-62
ZH20-55
ZH10-30
ZH12-14
ZH16-70
ZH20-56
112
126
126
162
40
50
60
40
50
60
40
45
48
50
56
60
70
40
45
48
50
56
60
70
40
45
48
50
56
60
70
40
45
48
50
56
60
70
40
45
48
50
56
60
70
40
45
48
50
56
60
70
40
45
48
50
40
45
48
50
with pin
X=
Notch
location
M=
Thread
size
TR16x1.5
TR20x2
TR28x2
TR36x2
67
77
100
73.0
82.0
82.0
109.0
28.0
35.0
40.0
28.0
35.0
40.0
L Driver
57
62
75
77
86
100
110
57
62
75
77
86
100
110
57
62
75
77
86
100
110
57
62
75
77
23.5
26.5
29.0
30.5
38.0
43.0
47.0
23.5
26.5
29.0
30.5
38.0
43.0
47.0
28.0
33.0
36.0
38.0
44.0
48.0
66.0
28.0
33.0
36.0
38.0
44.0
48.0
66.0
28.0
33.0
36.0
38.0
28.0
33.0
36.0
38.0
15
Technical Information
Drilling quality
To achieve optimum drilling results when using carbide tipped or solid carbide gundrills, various criteria must be applied. In
addition to tool design, key factors are machine design and construction, process techniques, pressurized and filtered deep
hole drilling coolant. Selection of proper cutting parameters is also a significant factor.
The key factors botek considers when designing gundrills:
- Material type
- Diameter, tolerance and surface finish
- Peripheral contour
- Carbide grade and coating
- Nose grind geometry
In addition to our refined manufacturing and technology for consistent product quality, our application and technical
experience help you realize optimal solutions.
Tool steel
Cast iron (Grey + Nodular)
Heat treatable steel
Nitriding steel
Free machining steel
Case-hardening steel
Drilling quality area
IT
13 12 11 10 9
(guide values)
Surface quality
Roughness class
N8
N7
N6
N5
N4
N3
Rt m
21
11.5
6.2
3.4
1.9
1.0
Ra m
3.2
1.6
0,8
0,4
0.2
0.1
Rz m
14
7.6
4.5
2.2
1.2
0.65
Quality area
Surface roughness
values
(guide values)
16
Technical Information
Drilling quality
Counter-rotation: The optimum results are achieved with rotating tool and simultaneous workpiece counter-rotation: See Z
0.04
0.03
Workpiece rotating:
The next best technique involves the workpiece rotating with the gundrill non-rotating: See Y
0.02
Tool rotating:0.01
See X
(mm)
In
all applications tool drift is 250
minimized by using
a close fitting
pilot bore or guide bushing during gundrilling.
Drilling depth (mm) 0
500
750
Angular alignment of pilot bore with desired gundrill bore is imperativ.
With a guide bushing, alignment and distance from the workpiece are also important.
1.00
0.75
0.50
Y
Z
0.25
(mm)
Drilling depth (mm)
1000
500
The data above is based on single flute carbide tipped gundrills. Achieved results may be improved using
single flute solid carbide gundrills.
Hole straightness
Whipping or deflection of the gundrill flute plays a decisive role in hole straightness and run out in the workpiece.
Carbide tipped gundrills must be supported by a steady rest or whip guide every 40 diameters.
For further information, refer to page 22.
0.05
0.04
0.03
0.02
0.01
(mm)
Drilling depth (mm)
250
500
750
Roundness
1.00is a primary advantage of gundrilling over conventional twist drilling.
Hole roundness
Hole roundness
measurements as low as 3 m are possible.
0.75
0.50
Y
Z
0.25
(mm)
Drilling depth (mm)
500
1000
17
Technical Information
Guide values Type 113
Guide values for gundrilling of various materials with solid carbide gundrills
Material groups
Structural steel
Carbon steel
Low alloyed steel
Case hardening steel
< 900 N/mm2 (265HB)
free machining
Stainless steel
(ferritic/martensitic)
13-25% Cr
(sulphurized)
Stainless steel
corrosion and heat
resisting (austenitic)
Ni > 8%, 18-25% Cr
70 -100
60 - 80
40 - 80
30 - 60
Drill dia.
(mm)
from - to
0.5 - 0.59
0.6 - 0.69
0.7 - 0.79
0.8 - 0.89
0.9 - 0.99
1.0 - 1.09
1.1 - 1.19
1.2 - 1.39
1.4 - 1.59
1.6 - 1.79
1.8 - 1.99
2.0 - 2.49
2.5 - 2.99
3.0 - 3.99
4.0 - 4.99
5.0 - 5.99
6.0 - 7.99
8.0 - 9.99
10.0 - 12.00
Deep-hole drilling oil
Emulsion
MQL
0.0002 - 0.0010
0.0002 - 0.0011
0.0003 - 0.0014
0.0004 - 0.0017
0.0007 - 0.0020
0.0010 - 0.0026
0.0014 - 0.0035
0.0018 - 0.0045
0.0021 - 0.0060
0.0028 - 0.0079
0.0030 - 0.0100
0.0040 - 0.0130
0.0060 - 0.0170
0.0080 - 0.0210
0.0120 - 0.0290
0.0150 - 0.0370
0.0200 - 0.0460
0.0240 - 0.0610
0.0300 - 0.0780
from - to
from - to
0.0003 - 0.0008
0.0004 - 0.0007
0.0005 - 0.0010
0.0004 - 0.0008
0.0007 - 0.0012
0.0006 - 0.0010
0.0010 - 0.0016
0.0007 - 0.0014
0.0009 - 0.0020
0.0009 - 0.0019
0.0010 - 0.0026
0.0012 - 0.0024
0.0013 - 0.0032
0.0015 - 0.0028
0.0015 - 0.0041
0.0020 - 0.0033
0.0021 - 0.0052
0.0025 - 0.0042
0.0024 - 0.0066
0.0031 - 0.0054
0.0030 - 0.0081
0.0039 - 0.0065
0.0040 - 0.0100
0.0050 - 0.0080
0.0050 - 0.0140
0.0080 - 0.0120
0.0070 - 0.0180
0.0120 - 0.0160
0.0080 - 0.0270
0.0170 - 0.0220
0.0120 - 0.0350
0.0240 - 0.0300
0.0170 - 0.0450
0.0330 - 0.0390
0.0210 - 0.0620
0.0430 - 0.0510
0.0270 - 0.0790
0.0550 - 0.0640
highly suitable
from - to
0.0002 - 0.0007
0.0003 - 0.0008
0.0005 - 0.0010
0.0007 - 0.0012
0.0011 - 0.0017
0.0014 - 0.0020
0.0016 - 0.0023
0.0020 - 0.0028
0.0025 - 0.0036
0.0032 - 0.0045
0.0040 - 0.0057
0.0050 - 0.0070
0.0080 - 0.0100
0.0110 - 0.0140
0.0160 - 0.0200
0.0230 - 0.0260
0.0310 - 0.0340
0.0400 - 0.0440
0.0500 - 0.0560
unsuitable
Cutting speed and feed rate are dependent on tool length, coolant type and material being drilled,
as well as the stability of the drilling machine and workpiece clamping. All figures specified are guide values.
p (bar)
18
210
200
190
180
170
160
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0
100xD
75xD
50xD
20xD
10xD
0.5 0.6 0.7 0.8 0.9 1.0 1.2 1.4 1.6 1.8 2.0 2.5 3.0 4.0 5.0 6.0 8.0 10.0 12.0
Drill dia. (mm)
Technical Information
Guide values Type 113
Guide values for gundrilling of various materials with solid carbide gundrills
Spring steel
Hardened steel
Hardened steel
castings
Heat resisting steel
Titanium, Ti-alloys
Special alloys:
Inconel, Nimonic, etc.
Cast iron
Grey cast iron
(< 300 N/mm2)
Nodular cast iron
(< 400 N/mm2)
Malleable cast iron
Cast iron
Grey cast iron
(> 300 N/mm2)
Nodular graphite iron
(> 400 N/mm2)
Steel castings
Copper
Bronze
Brass
Plastics
Aluminium
+
Aluminium alloys
Si-content > 5%
easily workable
Aluminium
+
Aluminium alloys
Si-content < 5%
not hardened
25 - 60
70 - 100
60 - 90
80 - 150
100 - 180
100 - 300
from - to
0.0001 - 0.0005
0.0002 - 0.0007
0.0004 - 0.0010
0.0004 - 0.0014
0.0006 - 0.0018
0.0007 - 0.0022
0.0009 - 0.0026
0.0012 - 0.0030
0.0016 - 0.0037
0.0020 - 0.0045
0.0025 - 0.0054
0.0030 - 0.0060
0.0050 - 0.0090
0.0080 - 0.0110
0.0110 - 0.0170
0.0140 - 0.0210
0.0190 - 0.0260
0.0250 - 0.0360
0.0300 - 0.0460
0.0005 - 0.0007
0.0006 - 0.0010
0.0007 - 0.0013
0.0010 - 0.0017
0.0014 - 0.0022
0.0018 - 0.0028
0.0023 - 0.0037
0.0031 - 0.0049
0.0039 - 0.0070
0.0048 - 0.0093
0.0058 - 0.0124
0.0080 - 0.0160
0.0100 - 0.0230
0.0150 - 0.0300
0.0200 - 0.0440
0.0250 - 0.0600
0.0360 - 0.0750
0.0480 - 0.1030
0.0600 - 0.1320
from - to
from - to
0.0004 - 0.0006
0.0001 - 0.0006
0.0005 - 0.0009
0.0003 - 0.0008
0.0007 - 0.0011
0.0004 - 0.0010
0.0009 - 0.0014
0.0007 - 0.0013
0.0013 - 0.0018
0.0010 - 0.0017
0.0018 - 0.0023
0.0015 - 0.0022
0.0024 - 0.0029
0.0020 - 0.0027
0.0031 - 0.0040
0.0024 - 0.0037
0.0047 - 0.0058
0.0030 - 0.0052
0.0064 - 0.0076
0.0035 - 0.0083
0.0070 - 0.0100
0.0041 - 0.0120
0.0100 - 0.0140
0.0050 - 0.0170
0.0130 - 0.0220
0.0070 - 0.0290
0.0150 - 0.0310
0.0090 - 0.0460
0.0200 - 0.0430
0.0110 - 0.0680
0.0250 - 0.0570
0.0140 - 0.0890
0.0300 - 0.0710
0.0190 - 0.1110
0.0400 - 0.0960
0.0240 - 0.1500
0.0600 - 0.1220
0.0290 - 0.1900
highly suitable
from - to
from - to
0.0003 - 0.0008
0.0004 - 0.0010
0.0006 - 0.0011
0.0007 - 0.0014
0.0010 - 0.0023
0.0013 - 0.0029
0.0017 - 0.0043
0.0022 - 0.0077
0.0027 - 0.0114
0.0037 - 0.0194
0.0050 - 0.0352
0.0080 - 0.0660
0.0110 - 0.0960
0.0180 - 0.1270
0.0250 - 0.1790
0.0340 - 0.2340
0.0500 - 0.2930
0.0690 - 0.4050
0.0900 - 0.5130
0.0002 - 0.0008
0.0002 - 0.0010
0.0003 - 0.0012
0.0003 - 0.0013
0.0004 - 0.0015
0.0005 - 0.0019
0.0007 - 0.0021
0.0009 - 0.0027
0.0011 - 0.0033
0.0013 - 0.0041
0.0016 - 0.0049
0.0020 - 0.0060
0.0030 - 0.0090
0.0050 - 0.0150
0.0080 - 0.0270
0.0110 - 0.0400
0.0180 - 0.0550
0.0250 - 0.0780
0.0340 - 0.1050
unsuitable
suitable at limited degree
Cutting speed and feed rate are dependent on tool length, coolant type and material being drilled,
as well as the stability of drilling machine and workpiece clambing. All figures specified are guide values.
The required viscosity of the deep-hole drilling oil for a drill diameter of 0.5 to 1.5 mm is approx. 8 - 10 mm2/s (50 SUS) at
40C and 10 - 15 mm2/s (60 SUS) at drill diameters > 1.5 mm.
Coolant filtration of 5 to 15 microns, or better, is required for drill diameters < 2.0 mm.
Guide values for minimum coolant quantity / volumetric flow rate Q at specified pressure p (bar):
Reliable chip removal is only assured if sufficient coolant is supplied to the tool cutting tip. The diagram on page 18 shows our
recommendation with regards to coolant pressure as a function of drill diameter and drilling depth.
19
Technical Information
Guide values Type 110 / Type 111
Guide values for gundrilling of various materials with carbide tipped gundrill
Material groups
Structural steel
Carbon steel
Low alloyed steel
Case hardening steel
< 900 N/mm2 (265HB)
free machining
Stainless steel
(ferritic/martensitic)
13-25% Cr
(sulphurized)
Stainless steel
corrosion and heat
resisting
(austenitic)
18-25% Cr
Ni > 8%
70 -100
60 - 80
40 - 80
30 - 60
Drill dia.
(mm)
from - to
1.85 - 2.49
2.50 - 2.99
3.00 - 3.49
3.50 - 3.99
4.00 - 4.49
4.50 - 4.99
5.00 - 5.99
6.00 - 6.99
7.00 - 7.99
8.00 - 8.99
9.00 - 9.99
10.00 - 11.99
12.00 - 13.99
14.00 - 15.99
16.00 - 17.99
18.00 - 19.99
20.00 - 23.99
24.00 - 27.99
28.00 - 31.99
32.00 - >
Deep-hole drilling oil
Emulsion
MQL
from - to
0.0019 - 0.0060
0.0025 - 0.0094
0.0034 - 0.0128
0.0045 - 0.0165
0.0056 - 0.0211
0.0069 - 0.0254
0.0089 - 0.0295
0.0110 - 0.0364
0.0133 - 0.0431
0.0157 - 0.0495
0.0184 - 0.0565
0.0230 - 0.0630
0.0270 - 0.0760
0.0320 - 0.0900
0.0360 - 0.1030
0.0410 - 0.1160
0.0510 - 0.1300
0.0600 - 0.1570
0.0700 - 0.1840
0.0850 - 0.2110
from - to
0.0019 - 0.0078
0.0019 - 0.0039
0.0033 - 0.0119
0.0038 - 0.0064
0.0053 - 0.0157
0.0049 - 0.0089
0.0070 - 0.0196
0.0070 - 0.0122
0.0089 - 0.0236
0.0080 - 0.0157
0.0102 - 0.0274
0.0098 - 0.0189
0.0125 - 0.0316
0.0118 - 0.0222
0.0150 - 0.0393
0.0143 - 0.0276
0.0175 - 0.0467
0.0163 - 0.0343
0.0200 - 0.0550
0.0183 - 0.0405
0.0225 - 0.0632
0.0212 - 0.0466
0.0250 - 0.0710
0.0260 - 0.0530
0.0310 - 0.0860
0.0320 - 0.0650
0.0350 - 0.1020
0.0380 - 0.0770
0.0390 - 0.1190
0.0450 - 0.0900
0.0440 - 0.1350
0.0530 - 0.1050
0.0490 - 0.1530
0.0680 - 0.1190
0.0540 - 0.1850
0.0830 - 0.1430
0.0590 - 0.2170
0.1000 - 0.1680
0.0630 - 0.2470
0.1250 - 0.1930
highly suitable
from - to
0.0016 - 0.0029
0.0025 - 0.0046
0.0037 - 0.0063
0.0050 - 0.0081
0.0070 - 0.0098
0.0089 - 0.0118
0.0113 - 0.0136
0.0140 - 0.0170
0.0160 - 0.0205
0.0180 - 0.0243
0.0200 - 0.0283
0.0250 - 0.0320
0.0300 - 0.0410
0.0350 - 0.0500
0.0410 - 0.0590
0.0480 - 0.0710
0.0600 - 0.0830
0.0730 - 0.1060
0.0870 - 0.1270
0.1070 - 0.1510
unsuitable
p (bar)
Cutting speed and feed rate are dependent on tool length, coolant type and material being drilled,
as well as the stability of the drilling machine and workpiece clamping. All figures specified are guide values.
20
170
160
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0
200xdia.
100xdia.
50xdia.
10xdia.
10
12
14
16 18
Drill dia. (mm)
20
22
24
26
28
30
32
Technical Information
Guide values Type 110 / Type 111
Guide values for gundrilling of various materials with carbide tipped gundrill
Spring steel
Hardened steel
Hardened steel
castings
Heat resisting steel
Titanium, Ti - alloys
Special alloys:
Inconel, Nimonic, etc.
Cast iron
Grey cast iron
< 300 N/mm2
Nodular cast iron
< 400 N/mm2
Malleable cast iron
Cast iron
Grey cast iron
> 300 N/mm2
Nodular graphite iron
> 400 N/mm2
Steel castings
Copper
Bronze
Brass
Plastics
25 - 60
70 - 100
60 - 90
80 - 150
Aluminium
Aluminium
+
Aluminium alloys
Si-content > 5%
free machining
+
Aluminium alloys
Si-content < 5%
not hardened
100 - 180
100 - 300
from - to
from - to
from - to
from - to
from - to
0.0013 - 0.0015
0.0019 - 0.0022
0.0026 - 0.0028
0.0040 - 0.0038
0.0056 - 0.0052
0.0077 - 0.0071
0.0100 - 0.0092
0.0120 - 0.0126
0.0147 - 0.0165
0.0176 - 0.0209
0.0207 - 0.0240
0.0240 - 0.0270
0.0280 - 0.0330
0.0340 - 0.0400
0.0380 - 0.0460
0.0430 - 0.0530
0.0510 - 0.0600
0.0630 - 0.0730
0.0720 - 0.0860
0.0860 - 0.1000
0.0046 - 0.0116
0.0068 - 0.0178
0.0086 - 0.0236
0.0105 - 0.0300
0.0127 - 0.0362
0.0145 - 0.0424
0.0185 - 0.0495
0.0235 - 0.0603
0.0280 - 0.0728
0.0343 - 0.0859
0.0394 - 0.0983
0.0500 - 0.1100
0.0600 - 0.1330
0.0700 - 0.1560
0.0790 - 0.1780
0.0870 - 0.2010
0.1060 - 0.2240
0.1230 - 0.2700
0.1410 - 0.3160
0.1690 - 0.3620
0.0023 - 0.0063
0.0034 - 0.0129
0.0049 - 0.0188
0.0073 - 0.0242
0.0092 - 0.0311
0.0112 - 0.0377
0.0141 - 0.0440
0.0172 - 0.0563
0.0201 - 0.0676
0.0231 - 0.0795
0.0261 - 0.0917
0.0310 - 0.1030
0.0370 - 0.1260
0.0420 - 0.1460
0.0470 - 0.1650
0.0520 - 0.1820
0.0630 - 0.1990
0.0730 - 0.2340
0.0840 - 0.2690
0.0990 - 0.3010
0.0028 - 0.0074
0.0041 - 0.0126
0.0060 - 0.0176
0.0070 - 0.0234
0.0080 - 0.0293
0.0088 - 0.0377
0.0106 - 0.0450
0.0123 - 0.0565
0.0144 - 0.0674
0.0166 - 0.0804
0.0188 - 0.0942
0.0230 - 0.1040
0.0270 - 0.1250
0.0320 - 0.1460
0.0370 - 0.1660
0.0420 - 0.1870
0.0510 - 0.2070
0.0600 - 0.2460
0.0700 - 0.2810
0.0850 - 0.3150
0.0019 - 0.0182
0.0029 - 0.0368
0.0055 - 0.0589
0.0078 - 0.0859
0.0106 - 0.1178
0.0127 - 0.1466
0.0165 - 0.1717
0.0192 - 0.2167
0.0235 - 0.2624
0.0282 - 0.3140
0.0333 - 0.3550
0.0420 - 0.3960
0.0520 - 0.4780
0.0630 - 0.5600
0.0710 - 0.6310
0.0780 - 0.6920
0.0940 - 0.7540
0.1100 - 0.8710
0.1260 - 0.9890
0.1490 - 1.0990
0.0019 - 0.0031
0.0033 - 0.0053
0.0049 - 0.0088
0.0063 - 0.0154
0.0078 - 0.0214
0.0094 - 0.0273
0.0122 - 0.0324
0.0154 - 0.0414
0.0176 - 0.0498
0.0198 - 0.0578
0.0220 - 0.0659
0.0260 - 0.0750
0.0310 - 0.0930
0.0350 - 0.1110
0.0400 - 0.1310
0.0440 - 0.1510
0.0530 - 0.1670
0.0620 - 0.2010
0.0700 - 0.0234
0.0840 - 0.2680
highly suitable
unsuitable
suitable at limited degree
Cutting speed and feed rate are dependent on tool length, coolant type and material being drilled,
as well as the stability of the drilling machine and workpiece clamping. All figures specified are guide values.
Q (l/min)
80
60
Deep-hole
drilling oil
40
20
0
2
10
12
14
16
18
Drill dia. (mm)
20
22
24
26
28
30
32
Reliable chip removal is only assured if sufficient coolant is supplied to the tool. The diagrams show our recommendation for coolant
pressure and quantity by drill diameter and drilling depth.
21
Technical Information
Application notes for botek deep hole drilling tools (single flute gundrills)
1. Before using the drills make sure the machine has the necessary equipment to do proper deep hole drilling.
The machine should have suitable safety guarding for protection from cutting chips and coolant for operator.
Check with machine builder!
2. Improper use or handling of deep hole drilling tools can cause serious injuries, e.g. skin cuts from the cutting edge.
3. Deep hole drilling tools are not self centering and can be unbalanced. Therefore the drills must be guided during the start of
the drilling cycle by means of a sufficiently long drill bush or pilot hole (see detail Z on below illustration).
For information on the guide hole (pilot hole) see page 5.
L
max. unsupported length
(see item 6 below)
Guide hole
4. The gundrill is fed into drill bush or pilot hole while non rotating or rotated slowly at < 50 RPM. Then the coolant and the
machine spindle should get started.
5. After reaching the drilling depth switch off the coolant and retract with the spindle stopped or slowly rotated
at < 50 RPM.
6. Tool support: unsupported drill length should never exceed the dimensions as shown on table (6a). If the unsupported drill
length is exceeded the drill might cause injury.
Do not exceed 40 times diameter unsupported!
6a. Guide values for tool support of botek deep hole drilling tools (gundrills):
Gundrill
Maximum
unsupported drill
length (L) between
the steady rests or
in a guide hole
Maximum
unsupported
drill length (L)
Solid carbide
with brazed
drill head
0.500 - 0.999
1.000 - 1.999
2.000 - 6 .999
7.000 - 12.000
1.850 - 2 0.999
21.000 - 3 0.999
31.000 - 40.999
41.000 - 5 5.000
approx. 80 x D
approx. 100 x D
approx. 80 x D
approx. 60 x D
approx. 40 x D
approx. 35 x D
approx. 30 x D
approx. 25 x D
7. Grinding of carbide produces dust (cobalt, etc.) that may be potentially hazardous. Use adequate ventilation
and safety glasses during grinding.
8. Consequences of not following our application notes No. 1 - 7
Using botek gundrills other than directed may cause personal injury.
Tool breakage and unsupported gundrills can be extremely dangerous.
Please use with caution and care.
Please note that all application notes and values contained herein are intended as guidelines only. We do not
accept any liability for damages caused by improper handling of botek deep hole drilling tools, operating errors,
unsuitable machinery or misuse while using our tools!
22
Do you have any further queries? Please call up at +49-(0)-7123-3808-0. We will be pleased to offer you advice.
Accessories
Clamping cones
Drill bush
Whipguide bush
with round hole
Whipguide bush
Sealing disc
Sealing case
Sealing disc
Whipguide bush /
Formed whipguide bush
I1
1.850 - 15.399
1 .850 - 25.609
1.850 - 36.699
1.850 - 25.609
1.850 - 25.609
1.850 - 36.699
1.850 - 11.799
1.850 - 32.600
25
30
45
35
30
45
20
40
22
26
26
26
26
26
22
26
12
16
14
14
13
16
12
15
Please specify
tool dia. and
outer dia. (D)
when ordering
170-05-4-1060
170-05-4-1238
170-05-4-1341
170-05-4-2227
170-05-4-2278
170-05-4-2279
170-05-4-2650
170-05-4-3897
I1
3.960 - 12.509
20
20
12
4.750 - 22.609
30
26
14
7.800 - 36.699
45
26
16
29.610 - 50.000
75
40
20.3
1.850 - 12.399
22.6
15
Please specify
tool dia.
when ordering
170-05-4-1180
Please specify
tool dia. and
outer dia. (D)
when ordering
170-05-4-1809
170-05-4-1810
170-05-4-1812
170-05-4-1816
1.850 - 5.749
3.960 - 5.749
5.750 - 20.509
5.750 - 25.609
23.610 - 49.999
20
32
32
40
90
3
3
4
4
4
Please specify
tool dia. and
outer dia. (D)
when ordering
170-07-1572
Steel discs
2.900 - 5.249
20
Sealing disc
5.250 - 16.399
32
11
16.400 - 25.999
40
12
26.000 - 40.999
90
12
170-07-4-3885
Please specify
tool dia.
when ordering
170-07-4-3886
Please specify
tool dia.
when ordering
170-04
170-07-4-3887
170-07-4-2708
23
Accessories
B
Drill bush (large) in
versions A, B and C
(depending on drilling range)
l1
0.500 - 2.699
88.5
17
2.700 - 5.099
87.5
16
5.100 - 8.099
86.5
15
8.100 - 12.099
88.5
14
12.100 - 15.099
83.5
12
15.100 - 18.099
81.5
10
l1
1.800 - 2.699
117
17
2.700 - 5.099
116
16
5.100 - 8.099
115
15
8.100 - 12.099
114
14
12.100 - 15.099
112
12
15.100 - 18.099
110
10
18.100 - 30.099
106
Version
A
or
B
Please specify
tool dia.
and version
when ordering
170-03-3-2538
A, B
Version
Please specify
tool dia.
and version
when ordering
170-03-3-2979
A, B or C
A
or
B
C
Sealing case
30.100 - 35.099
Tool dia. (mm)
formed whipguide
bush for dia.
5.750 - 22.609
24
103
170-01-03-1570
170-01-4-1809
Accessories
botek twin grinding wheels for pre- and finish-grinding have a proven record of performance.
These grinding wheels allow our customers to economically regrind our gundrills.
Various grinding wheels are available from stock.
It is important that the carbide tip does not become overheated during grinding.
Overheated carbide can cause thermal cracking and premature tool life.
Under no circumstances should the ground surface show any signs of discoloration.
25
Accessories
For detailed information, refer to brochure botek Grinding Machines and Accessories
26
Inquiry / Order
Inquiry
Order (please mark with a cross where applicable)
FAX to +49-(0)-7123-3808-138
1) Drilling method
Solid drilling
Stepped drilling
Counterboring
Trepanning
3) Driver
in solid carbide
Type113
with indexable
inserts and guide
pads / Type 01
without driver
Special driver
(please supply information on dimensions and version)
head length
regrind
drilling depth
chip clearence
driver length
0.5 - 0.899 0.9 - 1.899 1.9 - 2.499 2.5 - 3.099 3.1 - 5.099 5.1 - 8.099 8.1 - 18.099 18.1 - 30.0
Regrind approx.
10.0
12.0
12.0
14.0
15.0
20.0
30.0
30.0
Clearance approx.
15.0
20.0
22.0
25.0
30.0
35.0
55.0
70.0
6) Nose Grinds
7) Coating
Coating type:
______________________
9) Material
_________________ mm
Gundrilling machine
Machining centre
_________________ piece(s)
week _____________________
Customer:
Phone / Fax:
E-mail:
Contact:
27
Date / Signature:
You will find a special inquiry sheet for new tool design or tool redesign under www.botek.de
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