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To cite this article: R. Hosein & R. A. Dawe (2011) The Development of a True Boiling
Point Distillation Apparatus, Petroleum Science and Technology, 29:9, 906-913, DOI:
10.1080/10916460903452017
To link to this article: http://dx.doi.org/10.1080/10916460903452017
Introduction
Mole percentage, boiling point, specific gravity, and molecular weight of pure components
and reservoir fluid hydrocarbon fractions are used in many correlations in the chemical
and petroleum industries. Studies (Bergman, 1976; Whitson, 1984) have shown that a
proper description for single carbon number (SCN) fractions (greater than C6 ) of a reservoir fluid is essential in performing reliable phase behavior calculations. Chromatographic
methods provide a reliable separation of reservoir fluids for identifying SCN fractions
and their respective mole percentages. The gas chromatograph (GC) uses small sample
volumes in the micro liter range; therefore, it is not possible to collect and determine
specific gravities and molecular weights of these fractions because larger volumes in the
liter range are required.
With a true boiling point (TBP) distillation apparatus, a reservoir sample can be
heated at the respective boiling points of the normal paraffins (Bergman, 1976; Katz and
Firoozabadi, 1978) and SCN fractions of sufficient quantity are obtained for measuring
these physical properties. Guidelines on the equipment required, equipment design, and
operating procedures are well documented as ASTM International standard D2892-84
(ASTM, 1984). Fractions up to C12 are obtained by heating under atmospheric pressure.
Fractions beyond C12 and to a maximum of C29 are heated under vacuum conditions,
because heating at reduced pressures lowers the boiling temperatures and thus prevents
cracking.
Address correspondence to Raffie Hosein, Petroleum Engineering Unit, Chemical Engineering
Department, University of the West Indies, St. Augustine, Trinidad. E-mail: Raffie.hosein@sta.
uwi.edu
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907
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Design Considerations
Distillation Flask
The standard practice (Bergman, 1976; ASTM, 1984) is to select a distillation flask at
least 50% larger than the volume of the charge. Because a condensate volume of 200 cc
is suitable for the characterization process, a flask of capacity 500 cc was used. This
flask contained two side arms. One side arm was used as a thermo-well, which contained
a thermometer to determine the temperature of the charge, and the other, which was
plugged during runs, was used for charging the sample into the flask.
Heating System
The flask was heated by a 300-W electrothermal heating mantle capable of heating to a
maximum temperature of 662F. The heating mantle covered the lower half of the flask
and the upper half was insulated to reduce heat losses. Heat input was manually adjusted
using a built-in variable transformer to provide the quickest boiling and cooling.
Fractionating Column
The column used was 920 mm long with 40 mm internal diameter and was packed with
ceramic beads. This packing was corrosion resistant and provided a large surface area
for the ascending vapor and constrained the liquid to travel uniformly with avoidance of
streaming through the packing or down the column walls. This allowed mixing of vapor
and liquid to take place at each stage and improved separation of the more volatile from
the less volatile components.
The column was wrapped with electrical heating tape and insulated. The objective
was to render it adiabatic, in an effort to ensure reproducible temperature gradients
throughout its length, thus enhancing reproducibility of results. The ends of the column
were fitted with quick-fit ground joints for rapid attachment to the distillation flask at
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the bottom and an adaptor with two side arms at the top. One side arm contained a
thermometer for measuring vapor temperature, and the other contained the reflux divider
and a condenser.
Condensers
A refrigerated bath was set up to allow cold water at a maximum temperature of 40F
to flow into the condenser. The condenser above the column was 300 mm long and had
sufficient capacity to condense all vapors heavier than pentane, C5 . A second condenser
was installed just above the product receivers to ensure that the light fractions remained
in the liquid state.
Product Receivers
The product receivers ranged in capacity from 10 to 50 cc depending on the distillate
output expected. These were factory graduated and permitted reading of volumes to the
nearest 0.1 cc. The receivers were enclosed by an ice jacket to prevent any evaporation
of light fractions during collection of distillates.
Distillation under Reduced Pressure
Distillation under vacuum was achieved by connecting a vacuum pump and gauge at the
open end near the three-way valve. The vacuum system had the capacity to draw down
the pressure in the receivers from atmospheric to 2 mmHg in less than 30 sec to avoid
upsetting the equilibrium of the system during emptying of the receivers under vacuum.
The procedures established for component separation were as follows: the refrigerated bath was turned on and cold water below 40 F circulated through the inlet and outlet
of the condensers. A mixture of volume 200 cc was carefully poured into the distillation
flask and pieces of ceramic chips were added to control bumping. Heat was applied to
the flask at a predetermined rate using a variable transformer so that it took between 20
to 50 min for vapors to reach the top of the column.
Components were separated by heating at their respective boiling points (Bergman,
1976; Katz and Firoozabadi, 1978), shown in Table 1. In order to prevent cracking,
components heavier than C12 were heated under vacuum at reduced boiling temperatures.
For each component, the column was allowed to operate at total reflux for about 15 min
(Bergman, 1976). The reflux needle was then manually opened to allow a distillation rate
of between 15 and 25 cc per hour (Bergman, 1976). The distillate collected was removed
and the volume of each cut was recorded.
Performance Testing
Separation of Pure Components
The approach taken to assess the performance of the TBP equipment was to prepare
hydrocarbon mixtures from measured volumes of pure paraffin components, separate
them at their respective boiling points, and compare the distilled volumes with the initial
measured volumes. These volumes were accurately measured to 0.1 cc using a burette.
The components were separated by boiling the mixtures and taking cuts at the known pure
hydrocarbon boiling points (of the most common isomer; ASTM, 1984) and the volumes
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Table 1
Comparison of volume of components in sample 3 and volume of distillate collected
Component
SCN
Heptane
Octane
Nonane
Decane
Undecane
Dodecane
TOTAL
C7
C8
C9
C10
C11
C12
Temperature
applied, F
Vacuum
pressure
applied,
mm Hg
210.1
259.1
304.4
346.4
385.5
0
0
0
0
0
Vol. of
comp. in
mixture, cc
Vol. of
distillate
collected, cc
30
40
30
20
20
60
200
30.5
38.8
29.8
20.7
20.1
58.4
198.3
% Diff.
1.67
3.00
0.67
3.50
0.50
2.67
0.85
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Table 2
Comparison of volume of components in sample 7 and volume of distillate collected
Component
SCN
Temperature
applied, F
Heptane
Octane
Nonane
Decane
Undecane
Dodecane
Tridecane
Tetradecane
Pentadecane
Hexadecane
Heptadecane
Octadecane
Nonadecne
TOTAL
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18
C19
210.1
259.1
304.4
346.4
385.5
295
325
354
383
297
322
343
365
Vacuum
pressure
applied,
mm Hg
0
0
0
0
0
100
100
100
100
10
10
10
10
Vol. of
comp. in
mixture, cc
Vol. of
distillate
collected, cc
30
40
30
20
20
10
10
10
10
5
5
5
5
200
30.4
40.9
28.4
19.2
19.6
10.4
10.2
9.5
9.6
4.9
5.2
5.1
4.8
198.2
% Diff.
1.33
2.25
5.33
4.00
2.00
4.00
2.00
5.00
4.00
2.00
4.00
2.00
4.00
0.90
Separation of Mixtures
Seven condensate samples were separated into SCN fractions using the new TBP apparatus and compositions obtained from C7 to C19 were compared with those derived by GC
analysis (Hosein, 2004; Hosein and McCain, 2009) as shown in Table 3 for samples PL3
and PL7. For all seven samples an acceptable difference of less than 10% was obtained
(Hosein, 2004). This difference is mainly due to carryover of components outside the
boiling range and can vary between individual TBP tests. These results indicate that
our equipment performed accurately and the data could be used for reservoir fluids
characterization studies. TBP and GC analysis conducted by Bergman (1976) indicated
differences as high as 25%, whereas similar comparison by Osjord et al. (1985) indicated
differences as high as 15%. Because GC fractions are sharply cut, Osjord et al. (1985)
attributed this difference as due to a 2030% overlap in TBP fractions outside the defined
boiling range depending on operational conditions and a 0.52% loss of material, which
is common during TBP distillation.
The difference between the total volumes measured before and after distillation (0.5
1.5%) was within the range of 0.52.0% as published by Osjord et al. (1985). This latter
is expected due to some losses by evaporation and wetting of the vessels. These results
indicate that the equipment is quite adequate for separating mixtures and reproducing
results within acceptable experimental errors.
Apart from the limited data published by Bergman (1976) and Osjord et al. (1985), no
other data were found in the open literature for further comparison. The 12 TBP studies
conducted by Bergman (1976) were limited to distillation at atmospheric conditions, and
fractions up to a maximum of C14 were obtained. The study conducted by Osjord et al.
(1985) included vacuum distillation, and fractions up to C19 were obtained. However,
their study was limited to one data set. As such, this work has covered new grounds
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Sample PL3
SCN Fraction
GC
TBP
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18
C19
C20C
TOTAL
22.0
33.0
20.4
17.8
13.6
10.1
11.8
10.5
9.6
7.6
6.8
5.8
4.8
26.3
200.0
23.1
32.3
20.5
16.1
13.0
10.3
11.0
10.1
10.5
7.0
7.0
5.4
5.1
25.3
196.6
Sample PL7
% Diff.
5.1
2.2
0.4
9.6
3.9
2.1
7.0
4.2
9.5
8.8
3.6
6.9
8.2
3.9
1.7
GC
TBP
38.4
31.5
32.6
24.0
16.3
12.3
11.7
9.6
6.7
4.7
3.5
3.0
1.9
3.8
200.0
40.1
29.1
29.5
23.5
17.8
12.4
12.2
8.8
6.8
5.1
3.6
2.7
2.0
3.7
197.3
% Diff.
4.3
7.8
9.6
1.7
9.4
1.1
3.9
8.4
2.3
9.5
2.6
9.8
3.4
2.2
1.3
in demonstrating the accuracy to be derived from TBP studies with reservoir fluids and
providing a larger data set for future comparison studies.
Conclusions
The new TBP distillation apparatus can accurately perform reservoir fluid characterization studies up to C20C.
The cooling system was adequate for condensing essentially all vapors.
The equipment was properly calibrated to ensure optimum separation, and by following the experimental guidelines outlined, the equipment is capable of separating
components from a known mixture with a reproducibility of less than 6%, which is
superior to that found in the literature.
The fractionating column was carefully designed to ensure that there was a uniform
temperature gradient throughout its length and separation of the more volatiles from
the less volatile components.
A loss of volume in the range of 0.52.0% is to be expected due to wetting and
vaporization.
No such tests were found in the literature with a commercial apparatus for any
meaningful comparison.
Acknowledgments
The authors thank the Campus Research and Publication Fund Committee of the University of the West Indies for providing financial support for this research project.
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References
ASTM International. (1984). D2892-84. Standard test method for distillation of crude petroleum.
In Annual Book of ASTM Standards, Vol. 05.03, Philadelphia, PA: ASTM, pp. 826860.
Bergman, D. F. (1976). Predicting the phase behaviour of natural gas in pipelines. Ph.D. Dissertation, Ann Arbor, MI: University of Michigan.
Hosein, R. (2004). Phase behaviour of Trinidad gas condensates. Ph.D. Thesis, The University of
The West Indies, St. Augustine, Trinidad.
Hosein, R., and Dawe, R. A. 2011. TBP and chromatographic data for gas condensate characterisation. J. Pet. Sci. Eng. 75:283288.
Hosein, R., and McCain, W., Jr. (2009). Extended analysis for gas condensate systems. SPE
Reservoir Evaluation Engineering 12:159166.
Katz, D. L., and Firoozabadi, A. (1978). Predicting phase behaviour of condensate/crude oil systems
using methane interaction coefficients. J. Petrol. Tech. 30:16491655.
Ministry. (2008). Trinidad and Tobago Gas Reserves Audit Report. Trinidad and Tobago: Ministry
of Energy Library.
Osjord, E. H., Ronningsen, H. P., and Tau, L. (1985). Distribution of weight, density and molecular
weight in crude oil derived from computerised capillary GC analysis. J. High Resolut. Chrom.
8:683690.
Whitson, C. H. (1984). Effect of C7+ properties on equation-of-state predictions. SPE J. 24:685
696.
Appendix
Obtaining SCN Boiling Point
The weight average boiling points for the SCN fractions were determined as outlined by
Bergman (1976). The first task was to have a chromatographic chart of the sample. The
second was to plot the boiling points of the n-paraffins present and read the temperature
corresponding to the midpoint (i.e., 50% of the total counts for the entire group) from
the plot obtained (Hosein, 2004). The average boiling points of the SCN fractions for
the local samples were found to be similar to those obtained by Katz and Firoozabadi
(1978; Hosein and Dawe, 2011).
Obtaining SCN Composition
Chromatographic analysis shows that the normal paraffin peaks are considerably higher
than the isomers of comparable volatility. Due to this feature, the normal paraffin peaks
serve as convenient markers for obtaining the area count of each SCN fraction from
chromatograms. For example, the area count for the C8 fraction was obtained by summing
the areas under the peaks from the end of the C7 peak to the end of the C8 peak (i.e.,
where the ends of these two peaks are nearest to the baseline). The mole percentage (or
wt%) was obtained by multiplying area count by response factor for this peak (Hosein,
2004).