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A
WINTER PROJECT REPORT
ON
PATEL APPALAL D
UNDER THE GUIDANCE OF
Table of Contents
Sr. No.
Topic
Page No
1
Executive Summary
1
2
5
WORK SYSTEM
3
GMs History
6
4
IT Tools for Success
6
5
Joint Venture-Vector SCM
7
6
Supply Power
8
7
The Trade Exchange
8
8
How it Works
9
9
Supply Chain Management System
11
10
12
CONVINCING THE SUPPLIER
11
External Environment
13
12
SWOT Analysis
15
13
Implementing Information Technology
17
14
Suggestion
18
15
Conclusion
20
16
Reference
22
Executive Summary
General Motors is the most successful vehicle company in the world.
General Motors has made it their goal to be number one in the automobile
industry. General Motors has successfully became a world leader since its
birth in 1897.
Principles and has developed six core values that have led to its success.
General Motors products consist of GMCS high performance trucks and
SUVs, the Chevrolet line, Pontiac, Buick, Cadillac, Oldsmobile, Saturn,
Hummer, and the Saab line. GM owns the popular Good wrench auto care,
plus, the company provides auto service at any GM dealership.
GMs
financial annual reports show the companys growth in revenue and sales
with a market share of 15.1%. General Motors uses advanced technology to
create the best product to meet the demands of todays consumers and
tomorrows environment.
provide the best communication within the company and outside the
company. None-the-less, a company that is as successful as GM does have
some weaknesses. General Motors employees lack job security. Between
the years 2001 and 2002, 15,000 people lost their jobs at General Motors.
After researching articles and reports, job security at GM continues to
decline today.
reputation.
Every
Continuous
Improvement,
Customer
Enthusiasm,
Innovation,
workers
for
technical,
supervisory
and
management
Economic Indicators:
2006
2005
$186.8 billion
$177.3 billion
Earnings/(loss) (U.S.$)
$1.7 billion
$0.601 billion
Dividend (U.S.$/share)
$2
$2
Revenue (U.S.$)
Motors
is
advanced
General
also using
Vehicle sales
8.5 million
7.8 million
15.1
15.1
technology to make vehicles that create lower emissions and better fuel
economy than traditional internal combustion vehicles. Most importantly,
these advanced technologies will mean better performing vehicles for their
customers. The auto industry is challenged with meeting governmental
regulations and societal concerns by both improving current technology and
creating new solutions. These new solutions will have to be developed at a
cost that meets consumer, shareholder and societal needs. GM has invested
hundreds of millions of dollars in fuel cell research with the ultimate goal of
removing the auto from the environmental equation, because they believe
the automobile leads the way to the hydrogen economy and a truly
sustainable future. As alternative technologies to the internal combustion
engine evolve, their strategy is to develop a portfolio of options. GM is also
Social Indicators:
2006
2005
Community donations
$80.5
$82.7
million
million
Employees
350,000
365,000
20.7%
20.6%
23.2%
23.2%
245
310
Global
Global
census
census
to be
to be
completed
completed
in 2003
in 2003
3.8
6.1
0.3
0.6
Work System
Work Organization
-Computer Integrated Operations
-Overseas Allocation
-Outsourcing
-Flexibility
Control System
-Network
Management
-Culture
Management
-Knowledge
Management
-Information
Infrastructure
Business Strategy
-Mass Customization
-Innovations
-Productivity
-Growth
Industrial Relations
-Downsizing
Enterprise Organization
-Local
-Informated
-National
-Global
-Networked
-Integrated
GMS HISTORY
General Motors (GM) is recognized as one of the worlds largest
automakers today and has been the global industry sales leader since 1931.
GM was founded in 1908 and was controlled by William C. Durant. A
strategy that GM utilized greatly was the acquiring of smaller vehicle
makers such as Oldsmobile, Cadillac and Oakland. During the late 1920s
and 1930s, GM bought out a bus company named Yellow Coach. In addition,
it helped create Greyhound bus lines and replaced intercity train transport
with buses. Their influence on the overall transportation market was
tremendous. GM continued to strive towards maintaining its strong asset
leverage its brand name. The firm employs approximately 325,000 people
around the world and has manufacturing operations in 32 countries its
vehicles are sold in 200 countries. (GM Corporate)
history
of
transactions,
reporting
capabilities,
alerts
to
supply
chain
performance
compares
to
that
of
other
solutions
that
will
help
provide
its
customers
supply
and
logistics
networks
and
enhancing
their
existing
business
processes (Vector SCM). This is exactly what Vector SCM provided GM with
the results were astonishing.
The overall objective of having Vector SCM streamline GMs supply
chain management system was to implement an order-to-delivery initiative
that would help cut the overall time it takes to deliver a customized vehicle
(Handfield Optimize). The phases through which a customized vehicle must
go through were re-created so that from the time the order is received until
the customer drives the vehicle off the lot is significantly reduced.
With the advent of specialized IT systems, GM was able to take
advantage of the solutions offered by Vector SCM. Whereas in the past, a
customer would have to wait approximately 70 days to receive a customized
vehicle, IT systems instilled in GMs new and efficient supply chain
management have allowed this wait-time to be significantly reduced (Vector
SCM). Customers were becoming more demanding and GM was responding
by providing customized vehicles. However, their previous system of
delivery was characterized by long lead times and poor delivery reliability.
These resulted in higher costs and significantly lower customer satisfaction
(Handfield Optimize).
10
SUPPLY POWER
In 1999, GM began connecting suppliers to their common technology
backbone through their virtual private network (VPN) and their supplier
portal called Supply Power was developed with the assistance of Vector
(Gutmann). They began by putting the necessary infrastructure in place by
increasing the number of connections their suppliers had to their VPN. Then
they began to make more of their applications, such as design standards
and libraries, available through their product development and supply
power portals (Gutmann). Finally GM began increasing their suppliers
access to business and technical systems such as project schedules,
engineering change requests, technical specifications, test requirements
and quality controls.
The new system allows GM to synchronize their files with their
suppliers so that they are working with the same data and three
dimensional
virtual-reality
designs
as
their
own
internal
engineers
(Gutmann). They are able to synchronize their files daily for large suppliers
and for smaller files, they are able to synchronize their files weekly. This
system improves their product development cycle greatly. To improve their
order cycle time the information about inventories and processes are
updated in real-time therefore GM and its suppliers will have the accurate
information at any point in time (Prewitt).
THE TRADE-X-CHANGE
This new system is fully implemented through the web under a secure
VPN. An extra feature that was added to the system in the year 2000 was
called the Trade-X-change (Gutmann). This was a web auction and catalog
procurement system. Trade-X-change allows GM to reduce the cost of
processing an order from an average of $100 to $10, by channeling most of
its $87 billion in annual supply purchases through the website (Copeland).
This new feature allows GM to conduct reverse-auctions with its suppliers.
GM lists the supplies that they need and their suppliers bid against each
other and the supplier with the lowest price wins the right to sell the
11
HOW IT WORKS
The new system integrates a huge number of databases and data
warehouses into one simple to use interface that can be accessed from
virtually anywhere and at any time (Leahy). For this reason the system
fulfills all three types of the personal dimensions of information:
Time:
information that
having access to
Location:
(Haag et al 6-8).
Refer to Figure 1.1 to view a visual representation of the system. The
system works by beginning with a user who wishes to conduct business
with GM or find out information about GM. The user then has to log on to the
internet and is sent to the VPNs login interface. The user enters their ID
and password and logs into the Supply Power and TradeXchange interface,
where he/she enters his/her request. The Supply Power and TradeXchange
interface is connected to the databases of different suppliers and also the
main database of GM (Gutmann). From here the process differs depending
on what the user wants to do. For example if the user wants to purchase a
metal cutting machine from one of GMs other suppliers, then the system
will connect the user to information about that particular supplier and to its
database. From here the user can complete the transaction with that
supplier. Another example is of a marketing executive for GM wanting to
find out information about a particular customer while he is away on a
business trip in another country. He would also have to log on to the
internet and go through the VPN. Then Supply Power and TradeXchange
would carry out his request by accessing GMs database and retrieving
information from the customer data warehouse. When it comes to carrying
12
database through the TradeXchange system and the system selects the
lowest priced bid and replenishes the companys inventory from that
particular supplier (Gutmann).
13
Logistics
Inventory
Customers
Suppliers
Supply Power
and TradeXchange
Virtual
Private
Network
(VPN)
Internet
User
User
User
14
15
EXTERNAL ENVIRONMENT
Automotive companies function in a cut-throat price market where
margins are getting lower by each progressing year and new additions are
consistently added to increase the value for the customer. GM operates in
such an external highly competitive environment as well. During the past
few years, the automotive market has evolved at an exponential rate. No
longer are people buying gas-guzzling V8s for performance and speed.
Instead, with the rising gas prices, more and more people are opting for fuel
efficient vehicles.
that "we're not ignoring the fact that some shifts have occurred in terms of
consumer attitudes," and consumers are not buying what the American
automotive industry has produced for over a century (Tinery). According to
FuelEconomy.gov, US governments own initiative, the top economical fuel
efficient cars are non-American and are from manufacturers such as Honda,
Toyota and Mini. However, Ford has its hybrid SUV in the listing as well. To
encourage buyers to invest in Hybrid Vehicles, the US Government even
offers one-time federal income tax deduction of up to $2,000 to its citizens
(FuelEconomy.gov).
In today's competitive market, new products must be exceptional to
get and hold consumers' attention in any significant way," explained
Edmunds.com Director of Pricing and Market Analysis Jesse Toprak. Hence,
products that stand out and are innovative end up at consumers garages
(Fallon) In recent years, American consumers have witnessed global
events that have made many think twice about the excesses of large,
underused SUVs and trucks," said Toprak (Fallon).
The
current
automotive market
is
definitely
stiffer
than ever.
Manufacturers are offering more value for the dollar spent and that is
cutting into the profits of the companies that have relied upon previous
economical models and have not integrated systems to be more efficient in
their
processes.
This
has
caused
various
companies
that
relied
on
economies of scale to get the product out to the public to suffer losses. For
16
THE COMPETITORS
GM is one of the largest automotive companies in the world. GM
literally defined the American economy during the 1950s. By the 1960s,
General Motors controlled over half of the automotive market in the United
States. GMs growth was not a result of superior technology or managerial
ability. It was the end result of unification of various small companies such
as Chevrolet, Pontiac, Oldsmobile, Cadillac and Buick. All of the firms were
independent corporations before General Motor taking over. By eliminating
local competition, GM became one of the three largest American automotive
companies to operate in North America. The other two Detroit automotive
companies include Daimler Chrysler and Ford Motors.
The American automotive philosophy has been that bigger is better
and if properly applied, it does have its advantages. The North American
industry was under the impression that a big enterprises economies of
scale, ability to undertake bold research and development and apply it to
better products and increasingly efficient process technology ensures
managerial efficiency. However, the real truth is that the big corporate
world primarily evolved from mergers and conglomerations, not excellence
in the market and this proved to be GMs main weakness.
Hence, the main competition of General Motors in North America
includes the other big two automotive manufacturers, Daimler Chrysler and
Ford, along with competition from the overseas companies such as Toyota,
Honda, Mazda (partly owned by Ford), Hyundai, Volkswagen, Mercedes-
17
SWOT ANALYSIS
STRENGTHS
It is obvious that such a drastic overhaul of GMs supply chain
management system has many benefits (strengths). There will be increased
customer
satisfaction
from
all
participants
in
the
supply
chain.
WEAKNESSES
Some potential weaknesses of the new supply chain management
system are that it may become too complex and could possibly overwhelm
the company. Also, as mentioned earlier in this section, it is quite difficult to
change a firms internal culture. By implementing this new system,
personnel within the organization may not react positively. They may find
the
system
too
complex
over
the
traditional
one,
perhaps
become
18
OPPORTUNITIES
There are several opportunities as a result of the implementation of
the new SCM system. GMs major overhaul of their old SCM was undertaken
in an effort to satisfy their customers. For this reason, GM can build on
newfound customer confidence. In other words, GM strongly believes that
the new system will imprint a positive picture in their customers minds as a
result
of
their
quicker
order-to-delivery
initiative.
Furthermore,
GM
acknowledges that customers demands are changing and they are in need
of newer models and styles of cars. The new system will allow for more
efficient operations, which will in turn allow GM more flexibility to expand
its product line and become an industry leader. With the new system in
place, GM has to focus on becoming world class in every respect if it intends
on maintaining a solid reputation among customers and a leader in the
automotive industry. Among the areas in which GM must excel in are
products, manufacturing, financing, operations and distribution GM should
consider creating a stronger competitive advantage for itself with the
advent of the new system.
THREATS
There are a few potential threats that GM should watch out for and
attempt to regularly monitor and take the necessary steps to reduce the
likelihood or mitigate potential consequences. Such factors include domestic
and foreign competition. GM is aware of their competition; however, it must
utilize the new system and create a strategy that will not only target their
customers in North America, but also those in the foreign market, in which
it also operates. Another threat may be new legislation or regulations that
could be introduced, both nationally and internationally. Although GM
cannot prevent the passing of legislation or regulations, it can however
monitor the progress of bills and prepare strategies accordingly. A risk
binder pertaining to the system, should be constructed. It should outline
19
The
slightly reduced. However what if more companies began using the same
type of system?
OF
CUSTOMERS
20
SUGGESTION
MANAGING
THE
SUPPLY CHAIN
GMs supply chain has helped the organization cut costs and decrease
delivery time. Regardless, GM should continuously monitor the system and
strive to make it even more efficient. GM should engage in trying to reduce
the number of suppliers from which it procures materials, components and
the alike. This is not a simple task but it could reduce the chances of major
supply chain disruptions (Christopher 239). In other words, if there are
many different suppliers, there are many different points of failures. Also,
with too many suppliers, the supply chain becomes overly complex.
On the other hand, having too few suppliers can be equally damaging.
Toyota experienced this problem in 1997 when there was a fire at one of its
affiliated suppliers which effectively brought all of its Japanese assembly
lines to a halt. (Christopher, 249)
As mentioned earlier, the failure of GMs past supply chain was
caused by its unorganized structure, its complexity and lack of integration.
GM hopes to avoid problems it faced in the past when implementing the new
system. The new supply chain should be constantly improved by striving to
make
it
simple,
improving
process
reliability,
and
reducing
process
21
DIRECT LINK
BETWEEN
SUPPLIER/END CUSTOMER
as
inefficient.
The
supplier
has
no
advance
warning
of
the
showroom
orders
directly
with
production
scheduling
22
CONCLUSION
GM has lost a large amount of its market share but it is on the right
track with respect to its information systems. The supply chain, Supply
Power and TradeXchange, has allowed GM to create automobiles at a faster
rate, cut costs along the way, and create a seamless connection with its
suppliers. The company has recognized the need for new technologies to
help increase its sales, and has also created an in-house information
technology team to help run and maintain its information systems. GM has
learned many lessons from the failure of its past supply chain and has so far
made sure the same problems do not plague the new system. GM is not
quite like it used to be in the 1960s. GM has taken the right steps in
decreasing costs and increasing efficiency, but saving money and becoming
more efficient is not all thats needed to sell automobiles. The company still
has a lot of other non-technology based issues to iron out before it can take
back its crown as king of the automotive industry.
A leader in the automobile industry, such as GM, enjoys success, high
reputation, high profits, and the joys of good business making.
GM has
23
For now,
GM enjoys high revenues, sales, and good market share. Many businesses
can benefit and learn from General Motors.
24
References
25