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Feb-14
Sr
Area
LineI
L/s Crusher
Equipment
LineI
Clay Crusher
Remarks of M/s
DNPER
Action taken by
BCL
May-14
PM Remarks
Remarks of M/s
DNPER
Action taken by
BCL
Jul-14
PM Remarks
Q5M1 (L/S
Inclined Belt)
LineI
L/s Crusher
Mar-14
Gearbox visual
inspection carried out. No
physical damage on gears
was observed.
Gear Teeth and bearing
data has been sent to M/s
DNPER alongwith the
snaps of mating gears.
R3M2
L/s Stacker belt
V4M
Clay Crusher
rotor#01
NDE Bearing
Replacement and
looseness rectifiction
work in progress .
LineI
Clay Crusher
V5M
Clay Crusher
rotor#02
LineI
Clay Crusher
V6M
Clay Crusher
Feeding Belt
W12M
L# 1- Clay Yard Clay Crusher
Outlet Belt
No observation damage
was found through
gearbox inspection door.
Through inspection will
be carried out during any
opportunity stoppages or
planned stoppage.
Remarks of M/s
DNPER
Sep-14
PM Remarks
Remarks of M/s
DNPER
Action taken by
BCL
PM Remarks
High vibration is
observed on crusher side.
High vibration on
Checked and no
Crusher Axial side is due
abnormality found.
to wobbling of
pulley.Pulley may be
checked.
Observations:
Vibration values are high on the
crusher side which may be due to
misalignment.
Alignment check found
ok.
Recommendations:
Alignment of the pullies may be
checked in the next scheduled
maintenance.
Observations:
Vibration values are high on the
crusher side which may be due to
misalignment. Bearing fault has
also initiated on the crusher side.
Recommendations:
Alignment of the pullies may be
checked in the next scheduled
maintenance.
1 of 9
Action taken by
BCL
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Feb-14
Sr
Area
Line I
Packing Plant
Line I
Packing Plant
Equipment
Line II
Packing Plant
N57M
B/E(Grid station
side)
11
Line II
Packing Plant
N58M
B/E(Line I side)
Vibration in vertical
direction on motor side is
Will be attended in
high due to soft foot
next shutdown.
issue.Check and remove
soft foot.
Action taken by
BCL
Jul-14
PM Remarks
Remarks of M/s
DNPER
Action taken by
BCL
Sep-14
PM Remarks
Line I
2M13M (System
Cement Mill#02 Fan-2)
L # 11- Cement
Mill # 4
2M13M
System Fan
High vibration is
observed on Fan inboard
horizontal side.
High observation is
observed on the
equipment. Possible
reason may be soft foot.
Check soft foot in next
scheduled maintenance.
Remarks of M/s
DNPER
Action taken by
BCL
PM Remarks
Observations:
High vibration is observed which
may be due to soft foot.
Will be checked in next
Recommendations:
possible shutdown.
Soft foot of motor and gearbox
may be checked in next scheduled
maintenance.
After maintenance
Vibration same.
Observation:
High vibration is observed on the
equipment which may be due to
gear.
Bearings of ist stage
pinion were replaced.
Recommendations:
Gear data may be provided so
that detailed analysis may be
performed.
After maintenance
Vibration same.
Observations:
Vibration is slightly high on the
fan inboard horizontal which may
be due to fan unbalance.
Will be done in this
shutdown.
Recommendations:
Balancing of the fan may be
carried out in next scheduled
maintenance
1M13M
System Fan
16
Remarks of M/s
DNPER
Line I
1M13M (System
Cement Mill#01 Fan-1)
L # 11- Cement
14
Mill # 3
15
May-14
PM Remarks
N58M (Bucket
Elevator)
10
13
Action taken by
BCL
N57M (Bucket
Elevator)
Vibration in vertical
direction on motor side is
Will be attended in
high due to soft foot
next shutdown.
issue.Check and remove
soft foot.
12
Mar-14
Remarks of M/s
DNPER
Ok
Line 1
1M22M-01CMCement Mill#01 RP(Mov.)
2 of 9
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Feb-14
Sr
17
18
19
20
21
Area
Equipment
Mar-14
Remarks of M/s
DNPER
Action taken by
BCL
May-14
PM Remarks
Remarks of M/s
DNPER
Action taken by
BCL
Jul-14
PM Remarks
Remarks of M/s
DNPER
Action taken by
BCL
Sep-14
PM Remarks
Remarks of M/s
DNPER
Action taken by
BCL
PM Remarks
Line 1
1M23M-01CMCement Mill#01 RP(Fix.)
Line 1
2M22M-02CMCement Mill#02 RP(Mov.)
Line 1
2M23M-02CMCement Mill#02 RP(Fix.)
Line II
1M22M-03CMCement Mill#03 RP(Mov.)
Line II
1M23M-03CMCement Mill#03 RP(Fix.)
Observations:
Keeping in view of the previous
and current vibration survey of
the machine, it is observed that no
maintenance work has been made
so for, therefore, the vibration
01 Universal shaft
data is same as previous survey. replaced.
Recommendations:
For recommendation about this
equipment, please refer to
vibration report for May-July,
2014.
After maintenance
Vibration Slightly
reduced.
Observations:
Keeping in view of the previous
and current vibration survey of
the machine, it is observed that no
maintenance work has been made
so for, therefore, the vibration
01 Universal shaft
data is same as previous survey. replaced.
Recommendations:
For recommendation about this
equipment, please refer to
vibration report for May-July,
2014.
After maintenance
Vibration Slightly
reduced.
3 of 9
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Feb-14
Sr
22
23
25
26
Area
Equipment
Mar-14
Remarks of M/s
DNPER
Action taken by
BCL
May-14
PM Remarks
Remarks of M/s
DNPER
Action taken by
BCL
Jul-14
PM Remarks
Remarks of M/s
DNPER
Action taken by
BCL
Sep-14
PM Remarks
Remarks of M/s
DNPER
Action taken by
BCL
PM Remarks
Observation:
Vibration is reduced 3-4 times
after replacing the shaft but still
Vibration reduce after
vibration is slightly high on
replacement of universal inboard shaft of gear box.
shaft. .
Recommendations:
Trending is necessary so that if
any change in vibration, the
measures may be taken on time.
Vibration Ok.
Observation:
Vibration is reduced 3-4 times
after replacing the shaft but still
Vibration reduce after
vibration is slightly high on
replacement of universal inboard shaft of gear box.
shaft. .
Recommendations:
Trending is necessary so that if
any change in vibration, the
measures may be taken on time
Vibration Ok.
Line I
1M29M-01CM
Cement Mill#01 (Feeding B/E)
Line I
1M30M-01CM
Cement Mill#01 (Feeding B/E)
High vibration is
observed on the motor
and on first shaft in
vertical direction. It may Will be completed upto
be due to structural
21.09.14
vibration. Structure may
be strengthened to dump
the vibration.
Line II
2M22M-04CMCement Mill#04 RP(Mov.)
Line II
2M23M-04CMCement Mill#04 RP(Fix.)
L# 1- Cement
28
Mill # 2
2M30M
Bucket
Elevator(Mill no1
side)
1M29M-03CM
Line 2
29
(Feeding B/E)
Cement Mill#03
(CCR side)
Observations:
Slight high vibration is observed
on the equipment.
Recommendations:
Checked found ok.
Soft foot of gear box and
alignment of gearbox with bucket
elevator may be checked
2M29M-02CM
Line 1
27
(Feeding B/E)
Cement Mill#02
Road side
4 of 9
Shutdown job
Observation:
Detail analysis is performed on
the acquired vibration data. It is
suggested that gearbox may be
uncoupled from the bucket
elevator and vibration data may
be repeated for confirmation of
fault diagnosed so far.
Ok
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Feb-14
Sr
30
31
Area
Equipment
1M30M
Line 2
Feeding B/E
Cement Mill#03
Mill no 4 side
2M29M-04CM
Line 2
(Feeding B/E)
Cement Mill#04
Road side
32
2M30M-04CM
Line 2
(Feeding B/E)
Cement Mill#04
CCR side.
33
Line I
2M19M
Cement Mill#02 CM Main Drive
Line 1
34
Cement Mills
Action taken by
BCL
May-14
PM Remarks
Remarks of M/s
DNPER
Action taken by
BCL
Jul-14
PM Remarks
Remarks of M/s
DNPER
High vibration is
observed due to
Misalignment and soft
foot problem.
There is structural
vibration in system.
Action taken by
BCL
Sep-14
PM Remarks
Remarks of M/s
DNPER
Action taken by
BCL
PM Remarks
Retightening of bolts
done on 04.09.14
Observation:
Vibration is slightly high on
motor side. It may be due to slight
looseness; however vibration on
Minner Vibration reduce
gear box is normal.
Ok
.
Recommendations:
Visual inspection may be carried
out; bolts may be checked for
retightening.
Ok
Retightening of bolts
done on 04.09.14
Observation:
After taking the corrective action
by BCL, Vibration is reduced
appreciably as compare to
Minner Vibration reduce previous data and almost within
Ok
.
limit however gear frequencies
can be seen in the spectrum.
Recommendations:
On next maintenance schedule,
gear meshing may be checked.
Ok
L9AC
Clinker Belt
Conveyor
35
L # 1-Clinker
Doom
H17M
Belt Conveyor
High 2x vibration in
Motor Outboard Axial &
Motor Inboard Axial is
observed which reveals
Misalignment problem.
36
L# 1-Clinker
Doom
H15M
Belt Conveyor
High 2x vibration in
Motor Outboard Axial &
Motor Inboard Axial is
observed which reveals
Misalignment problem.
Line 1
37
Raw Mill
Mar-14
Remarks of M/s
DNPER
Observations:
High vibration is on the motor
and gear unit. Highly structural
vibration is observed in addition
to modulating sound in gearbox.
The reason for the high vibration
may be due to soft foot,
Will be checked in next
misalignment and looseness.
shutdown.
Recommendations:
Soft foot of both motor and gear
box, structural looseness and
misalignment may be checked in
next stoppage. Also gear details
may be provided for more
detailed analysis of gearbox
Observations:
Slight high vibration is observed
on the equipment which may be
due to misalignment and
component looseness.
Recommendations:
Alignment and component
looseness on the equipment may
be checked in next scheduled
maintenance.
5 of 9
Alignment coorected.
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Feb-14
Sr
38
Area
Line II
Raw Mill
Line 1
39
Raw Mill
Equipment
Action taken by
BCL
Action taken by
BCL
Jul-14
PM Remarks
Remarks of M/s
DNPER
Action taken by
BCL
Sep-14
PM Remarks
Remarks of M/s
DNPER
B72M
Classifier
B06M
CF Silo
Bucket Elevator
B06M
CF Silo
Bucket Elevator
B30M
Raw Mill fan
44 L# 1- kiln
F19M1
Feeding Bucket
Elevator
45 L# II- Kiln
F19M1
Feeding Bucket
Elevator
Line 1
Kiln
Remarks of M/s
DNPER
41 L# 1- Raw Mill
46
May-14
PM Remarks
Action taken by
BCL
PM Remarks
B49M
Main Feed belt
B72M
Raw Mill
Classifier
Mar-14
Remarks of M/s
DNPER
Alignment is acceptable.
Internal inspection of
G/box and lubricant
Alignment done now
replacement along with vibration is OK.
flushing will be carried
out upto 30.09.14
6 of 9
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Feb-14
Sr
47
48
Area
Line 1
Kiln
Line 1
Kiln
Equipment
Mar-14
Remarks of M/s
DNPER
Action taken by
BCL
May-14
PM Remarks
Remarks of M/s
DNPER
Action taken by
BCL
Jul-14
PM Remarks
Remarks of M/s
DNPER
Action taken by
BCL
Sep-14
PM Remarks
Remarks of M/s
DNPER
Action taken by
BCL
Observations:
Slightly high vibration is
observed on equipment which
may be due to misalignment and
In next planned
unbalance.
shutdown.
Recommendations:
Misalignment and balancing of
the equipment may be checked in
the next scheduled maintenance.
Observations:
Vibration has increased in
trending.
Recommendations:
Gear teeth of both gears (pinion
& Kiln Girth Gear) may be
checked in next stoppage for
tooth wear
In next planned
shutdown.
Observations:
High vibration is observed on the
equipment which may be due to
misalignment. Fan bearing
frequencies are also appearing in
In next planned
the spectrum.
shutdown.
Recommendations:
Misalignment of the equipment
may be checked on next
scheduled maintenance. Bearing
of the fan may also be checked.
G11M
Cooler Fan
Due to consistent
running, cannot checked.
Observations:
Vibration is high on the
equipment which may be due to
misalignment.
In next planned
shutdown.
Recommendations:
Alignment of the equipment may
be checked in the next scheduled
maintenance.
51 L # 1- Cooler
G17M
Cooler Fan
52 L # 1- Cooler
G21M
Cooler Fan
High vibration is
observed on 1x and 2x
rpm in radial direction
and 1 rpm in axial
direction which reveals
Misalignment problem in
this equipment.
G23M
Cooler Fan
High vibration is
suspected due to
Misalignment and
looseness. Motor bearing
frequencies are also
present in the spectrum.
Due to consistent
running, cannot checked.
Due to consistent
running, cannot checked.
49
Line 1
Cooler
50 L # 1- Cooler
53 L # 1- Cooler
G10M (Cooler
Fan)
54 L # 1- Cooler
G40M
Clinker Crusher
55 L# II- Cooler
G4M
Cooler EP fan
Bearing frequencies
appeared on motor
outboard position 3rd
stage.
The high vibration in
crusher outboard axial
reveals misalignment.
PM Remarks
7 of 9
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Feb-14
Sr
Area
Equipment
56 L# II- Cooler
G10M
Cooler fan
57 L# II- Cooler
G11M
Cooler fan
58 L# II- Cooler
Mar-14
Remarks of M/s
DNPER
Action taken by
BCL
60 L# II- Cooler
G23M
Cooler Fan
61 L# II- Cooler
62
Line 1
Coal Mill #01
63 L# 1- Coal Mill
Jul-14
PM Remarks
Remarks of M/s
DNPER
Action taken by
BCL
Sep-14
PM Remarks
Remarks of M/s
DNPER
Action taken by
BCL
PM Remarks
Alignment of G23M
Cooler Fan and G40M
Clinker Breaker will be
completed in any
stoppages of 02 to 04
hours.
Overall vibration is
normal. Bearing
frequencies are appearing
on non drive end of fan
Bearing inspected and no
side. Bearing fault has
abnormality observed.
been initiated. Bearing on
fan non drive end side
may be checked on next
scheduled maintenance.
High vibration is
observed on the
equipment. Possible
reason for high vibration
may be due to
misalignment. Bearing
frequencies are also
appearing in spectrum of
Alignment checked.
Motor DE, Fan DE and
Fan NDE. Check
Alignment of the
equipment on next
scheduled maintenance,
along with Motor DE,
Fan DE and Fan NDE of
the system.
G40M
Clinker Breaker
Now vibration is
dropped.
Higher vibration is
observed on the
equipment and possible
reasons are angular
Alignment checked.
misalignment. Equipment
may be checked for
possible misalignment.
Observations:
High vibration is observed on the
compressor side which may be
due to misalignment. Bearing
problem may have initiated as
All the bearings were
well.
replaced in previous
Recommendations:
shutdown.
Check the equipment for
misalignment in the next
scheduled maintenance. Bearings
of the compressor may also be
check for any possible fault.
K01M (Roots
Blower)
K1M
Roots Blowe
Action taken by
BCL
G21M
Cooler Fan
Remarks of M/s
DNPER
G17M
Cooler Fan
59 L# II- Cooler
May-14
PM Remarks
8 of 9
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Feb-14
Sr
Area
Equipment
Line 2
Coal Mill
K43M
Roots Blower
Line 2
65
Coal Mill #02
K43M (Roots
Blower)
64
Mar-14
Remarks of M/s
DNPER
Action taken by
BCL
May-14
PM Remarks
Remarks of M/s
DNPER
High vibration on male and
female rotor is may be due to
eccentricity between the
rotors.Check male and female
rotor for eccentricity.
Action taken by
BCL
Jul-14
PM Remarks
Remarks of M/s
DNPER
Action taken by
BCL
Sep-14
PM Remarks
Remarks of M/s
DNPER
Action taken by
BCL
Now vibration is
dropped.
Now vibration is
marginallay dropped.
31150
(Condensate
Pump)
Observations:
High vibration is observed on
motor side however pump
vibration is normal.
Recommendations:
The motor side vibration may be
due to Bearing Misalignment.
Bearing fitting on motor side may
be checked on next scheduled
maintenance.
69 WHRPP
31151
(Condensate
Pump)
Observations:
High vibration is observed on
motor side however pump
vibration is normal.
Will be checked on next
Recommendations:
The motor side vibration may be maintenance schedule.
due to Bearing Misalignment.
Bearing fitting on motor side may
be checked on next scheduled
maintenance.
70 WHRPP
28.01D
(Compressor
motor
Observations:
Bearing frequencies are
appearing on motor driven side.
Recommendations:
Bearing may be checked on next
scheduled maintenance.
71 WHRPP
Water Pump
35150
68 WHRPP
72 WHRPP
Water Pump
35151
PM Remarks
Vibration is in range
now.
Mar
Mar
9 of 9
Vibration same as .
Pump Off (stand By)
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