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1 (2002) S131S155
www.elsevier.com / locate / drugdeliv
a
PharmaSol GmbH, Blohmstrasse 66 a, 12307 Berlin, Germany
Department of Pharmaceutics, Biopharmaceutics and Biotechnology, Free University of Berlin, Kelchstr. 31, 12169 Berlin, Germany
Abstract
Solid lipid nanoparticles (SLN) were developed at the beginning of the 1990s as an alternative carrier system to
emulsions, liposomes and polymeric nanoparticles. The paper reviews advantagesalso potential limitationsof SLN for
the use in topical cosmetic and pharmaceutical formulations. Features discussed include stabilisation of incorporated
compounds, controlled release, occlusivity, film formation on skin including in vivo effects on the skin. As a novel type of
lipid nanoparticles with solid matrix, the nanostructured lipid carriers (NLC) are presented, the structural specialities
described and improvements discussed, for example, increase in loading capacity, physical and chemical long-term stability,
triggered release and potentially supersaturated topical formulations. For both SLN and NLC, the technologies to produce the
final topical formulation are described, especially the production of highly concentrated lipid nanoparticle dispersions
. 3080% lipid content. Production issues also include clinical batch production, large scale production and regulatory
aspects (e. g. status of excipients or proof of physical stability).
2002 Elsevier Science B.V. All rights reserved.
Keywords: Occlusivity; Topical drug targeting; Triggered release; Sunscreens; Film formation; Stability; Supersaturation; Loading capacity;
Large scale production
Contents
1. Introduction ............................................................................................................................................................................
2. Features of SLN ......................................................................................................................................................................
2.1. Regulatory status of excipients ..........................................................................................................................................
2.2. Laboratory scale and large scale production .......................................................................................................................
2.3. Chemical stabilisation of incorporated ingredients ..............................................................................................................
2.4. Models for incorporation of active compounds into SLN.....................................................................................................
2.5. Release of active compounds from SLN ............................................................................................................................
2.6. In vitro occlusion of SLN .................................................................................................................................................
2.7. SLN in vivo: occlusion, elasticity and wrinkle depth...........................................................................................................
2.8. Penetration of active compounds into the skin ....................................................................................................................
2.9. Skin penetration of drugs ..................................................................................................................................................
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2.10. Controlled release of cosmetic compounds: perfumes and insect repellents .........................................................................
2.11. SLN as novel UV sunscreen system .................................................................................................................................
3. Nanostructured lipid carriers (NLC): the new generation of lipid nanoparticles with solid matrix ..................................................
3.1. Potential problems associated with SLN and its production technology ................................................................................
3.2. The new concept of NLC..................................................................................................................................................
3.3. Creation of supersaturated systems with NLC ....................................................................................................................
3.4. In vitro penetration into skin .............................................................................................................................................
3.5. Novel production technology applicable to NLC and SLN ..................................................................................................
3.6. Improved physical stability of highly concentrated lipid nanoparticle dispersions..................................................................
3.7. Rheological performance of concentrated lipid nanoparticle dispersions ...............................................................................
4. Formulation of cosmetic products with SLN and NLC ...............................................................................................................
5. Regulatory aspects of lipid nanoparticles in topical formulations.................................................................................................
6. Perspectives ............................................................................................................................................................................
References ..................................................................................................................................................................................
1. Introduction
During the last 20 years there was only one novel
carrier system which can be considered a major
innovative contribution in the dermal area, the
liposomes first introduced to the cosmetic market by
Dior in 1986. After some years delay, liposomes
appeared on the market in pharmaceutical products.
Apart from technological benefits, the liposome as a
novel carrier found broad attention among the public.
There is quite a number of other formulation principles used during the last two decades, e.g. microemulsions, multiple emulsions and also solid
particles (e. g. microsponge delivery system (MDS),
thalaspheres). However, none of them found a
broader application due to various reasons and none
of them received comparable attention as the liposomes.
Compared to liposomes and emulsions, solid
particles possess some advantages, e.g. protection of
incorporated active compounds against chemical
degradation and more flexibility in modulating the
release of the compound. Advantages of liposomes
and emulsions are that they are composed of well
tolerated excipients and they can easily be produced
on a large scale, the pre-requisite for a carrier to be
introduced to the market. At the beginning of the
1990s, the advantages of solid particles, emulsions
and liposomes were combined by the development of
the solid lipid nanoparticles (SLN). The SLN were
realised by simply exchanging the liquid lipid (oil) of
the emulsions by a solid lipid, which means lipids
being solid at room temperature but also at body
temperature. There are two basic production methods
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developed by Muller
and Lucks [1] and the microemulsion technique invented by Gasco in Turin
[2].
At the beginning of SLN research, there were
basically only three research groups working on this
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R.H. Muller
2. Features of SLN
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Fig. 1. Stability of coenzyme Q10 incorporated in SLN (10 and 20% lipid content) and as supercooled melt dispersion stored at different
temperatures (with permission from Ref. [14]).
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Fig. 2. Stabilisation effect of differently sized SLN being composed of optimal lipid and optimal surfactant. Sizes are given as laser
diffractometry diameters 90% measured on day 1 (modified from Ref. [18]).
The effect of formulation parameters and production conditions on the release profile from SLN
zur Muhlen
[2025]. For example, they investigated
the release profile as a function of production
temperature. It can be summarised that the release
profiles were often biphasican initial burst release
was followed by a prolonged release. The burst
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p
d
In case of a conductor: FH 5 ]e0 e U 2 ? ]
2
a
p w1 w2 2
In case of an isolator: FH 5 ] ]] ? d
2 e0 e
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R.H. Muller
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Fig. 5. Model of redistribution of active compound during the heating up and the cooling down phase of SLN production using the hot
homogenisation technique; explanations in text (modified from Ref. [22]).
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Fig. 6. Occlusivity of 200 nm SLN vs. 4 mm lipid particles as a function of time (modified from Ref. [9]).
Fig. 7. Occlusion factor of a commercial o / w cream (left) and a cream with additional 4% SLN incorporated (right) as a function of time.
water hydrodynamically. In contrast, only tiny nanosized pores exist in the monolayer of SLN. From the
pore dimensions, evaporation of water is hydrodynamically unfavourable. The pores are reminiscent
of the occurrence of capillary condensation in silica
gel. Water condensates in the pores due to their small
size and reduced vapour pressure (La Place equation), thus the pores in the SLN film would rather
attract than lose water. Recent investigations by
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Fig. 8. Model of film formation on the skin for lipid 2-mm particles and lipid 200 nm particles shown as section (upper) and from the top
(middle), and a new model of fusion of the nanoparticles to a pore-less film (lower).
was quantified with the Cutometer SEM 575. Addition of SLN to the established commercial formulation could increase skin hydration by 32% while the
pure commercial formulation increased skin hydration by 24% (Fig. 10) [31].
Little or no increase in elasticity was observed.
However, this was attributed to the young age of the
volunteers25 years on average. If skin is still
highly elastic, there is no room for further improvement. At present, a study is being performed on older
volunteers.
The effect on wrinkle depth was studied comparing an established formulation effective in wrinkle
treatment with the same formulation having additionally SLN added. It should be noted that the difference found cannot be considered significant; however, from the tendency, the formulation with SLN
was more effective (wrinkle depth of untreated
control 100%, 95.9% with established cream after 1
week of treatment, and a reduction to 89.7% when
treating with cream having SLN added [5]).
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Fig. 11. Electron micrograph of the first skin strip after application of cetylpalmitate SLN dispersion (magnification 1:50 000) (from Ref.
[14]).
compound of interest for cosmetics and pharmaceuticals [1518]. The studies revealed a different
penetration profile compared to the nanoemulsion
used as reference. Initially, the concentrations were
lower (due to prolonged release from particle), after
a 24-h period, higher retinol levels were found in the
residual skin.
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Fig. 13. Distribution of prednicarbate (PC) and its metabolites in human skin after 24 h. The drug was applied as SLN dispersion (open
bars) or standard cream (black bars). The PC mean values are given 6S.D (n53) (from Ref. [33]).
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Fig. 14. UV scan (absorption vs. wavelength) of placebo SLN (upper) vs. an emulsion (lower).
Fig. 15. UV scan (absorption vs. wavelength) of an UV-protective SLN dispersion (upper) vs. a placebo SLN dispersion (lower); theoretical
curve calculated from the single UV absorption of molecular sunscreen and SLN dispersion (middle) (modified from Ref. [30]).
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For the production of NLC, spacially very different lipid molecules are mixed, i.e. blending solid
lipids with liquid lipids (oils). The resulting matrix of
the lipid particles shows a melting point depression
compared to the original solid lipid but the matrix is
still solid at body temperature. Depending on the
way of production and the composition of the lipid
blend, different types of NLC are obtained. The basic
idea is that by giving the lipid matrix a certain
nanostructure, the pay-load for active compounds is
increased and expulsion of the compound during
storage is avoided.
Fig. 17 shows the three different types of NLC
compared to the more or less highly ordered matrix
of SLN. The three types of NLC can be summarised:
1. The imperfect type
2. The amorphous type
3. The multiple type
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Fig. 18. Perfect crystal in SLN comparable with a brick wall (upper) and structure with imperfections due to spacially very different
molecules in NLC type 1 (lower) (with permission from Ref. [39]).
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Fig. 19. Triggered release of active compounds by controlling the transform from a and b 9 to b.
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Fig. 20. Triggered drug release and supersaturation effect. Drugloaded NLC are incorporated into an o / w cream. On the shelf the
drug stays inside the NLC (left); after application to the skin, the
increase in temperature and water loss initiate transition to higher
ordered structure in the lipid particle, drug is being expelled,
supersaturation occurs in the oil-in-water phase of the emulsion,
thus increasing the thermodynamic activity and leading to increased penetration of drug into the skin.
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Fig. 22. Distribution of retinol in porcine skin at 6 h (upper graph) and 24 h (lower graph). The drug was applied as NLC dispersion (black
bars) or nanoemulsion (gray bars). The retinol mean values are given 6S.D. (n53) in the individual skin slices (from Ref. [16]).
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Fig. 23. EM graph of 35% lipid nanoparticle dispersion (right) and of this system after dilution with water to a 10% lipid concentration
(left). The mean PCS particle size was 260 nm (bar51 mm) [49].
Table 1
Increase of PCS diameter as a function of the lipid concentration
in the lipid nanoparticle dispersion (total solid: lipid and emulsifier) (from Ref. [48])
Lipid content
(%)
Total solid
(%)
PCS
size [nm]
Polydispersity
index
20
30
35
40
25
35
40
45
180
208
266
283
0.128
0.072
0.210
0.244
mixture to the homogeniser or using a piston-cylinder system (available for homogenisers from Stanstead, UK to process more viscous goods). Therefore, a two-step production method is used to
produce, for example, 80% NLC dispersions.
In the two-step production method, first a stock
nanoparticle dispersion, with e.g. 60% lipid concentration, is produced by high pressure homogenisation. For better illustration of the process, let us
assume we start with 100 g nanoparticle dispersion
having 60% lipid, i.e. 60 g lipid and 40 g water
(ignoring the surfactant). In this mixture, another
small amount of lipid, e.g. 10 g is dispersed by high
speed stirring, that means that the 10-g are dispersed
in the present 40 g water phase. This leads to a
dispersion now having 70 g lipid and still 40 g water
phase (Fig. 24). In the next step, again 10 g lipid are
added and dispersed in the 40-g water leading to a
dispersion with now 80 g lipid and still 40 g water
phase; again 10 g lipid are added and so on leading
to a gradual increase in the total lipid concentration
of the system. Of course, the high speed stirring is
less effective than high pressure homogenisation thus
leading to particles in the nanometer but also low
micrometer range (a few mm). However, limited
contamination with lipid microparticles appears acceptable in such cases when extremely high concentrated lipid particle dispersions are desired. Of
course, the very high concentrated lipid particle
dispersions are not paste-like anymore, after cooling
to room temperature, they are relatively solid and
can be cut with a knife. Such highly concentrated
dispersions are of less interest for topical administra-
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Fig. 24. Scheme for the process of highly concentrated nanoparticle dispersions. A stock dispersion with 60% lipid content is produced by
high pressure homogenisation; in subsequent steps small amounts of lipid are added stepwise and each time dispersed by high speed stirring
thus increasing the total lipid content from one step to the next (explanation in text).
tion (but they can be used for sticks). They are most
interesting for the filling of hard gelatine capsules
when using a non-aqueous medium as outer phase
for the SLN or NLC dispersion.
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Fig. 26. Stabilisation effect in highly concentrated lipid particle dispersions. Freely diffusible nanoparticles in low concentrated dispersion
can collide and aggregate (upper); in highly concentrated dispersions the particles are fixed in a network, while dilution with water releases
non-aggregated definite nanoparticles.
German Pharmacopoeia (e.g. Unguentum emulsificans aquosum). Both systems showed similar
viscous and elastic properties (Fig. 27)the desired
rheological profile can be produced by an appropriate
selection of the particle concentration. This is of high
importance for cosmetic products because these
products need to create a nice application feeling
when applied by the customer.
Fig. 27. Storage (G9) (squares) and loss (G0) modulus (circles) of
unguentum emulsificans aquosum (empty symbols) and 40% SLN
dispersion (filled symbols) as a function of the radial frequency
(v ) at a stress amplitude of 5 Pa (modified from Ref. [48]).
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6. Perspectives
Both the SLN and NLC are attractive carriers for
topical cosmetic and pharmaceutical products. They
possess the potential to develop as the new generation of carrier systems after the liposomes. The
SLN themselves represent a solid technology; however, the NLC are a smarter system. It is expected
et al. / Advanced Drug Delivery Reviews 54 Suppl. 1 (2002) S131 S155
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[3]
[4]
[5]
Fig. 28. DSC thermogram of o / w cream after incorporation of
SLN into the cream (day of production5day 1) and after 6
months of storage. The enthalpy values were 16.74 J / g at the day
of production and 16.27 J / g after 6 months (from Ref. [29]).
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