Академический Документы
Профессиональный Документы
Культура Документы
Models: SST150-40
SST250-65
SST300-80
SST450-119
US
CAUTION:
The heat transfer medium must be water or other
nontoxic fluid having a toxicity rating or class of 1, as
listed in Clinical Toxicology of Commercial Products,
5th edition.
The pressure of the heat transfer medium must be
limited to a maximum of 30 PSIG by an approved
safety or relief valve.
WARNING:
This manual must only be used by a trained heating
installer / service technician. Read all instructions
before installing. Perform steps in the order given.
Failure to comply could result in severe personal
injury, death, or substantial property damage.
2 |
1 General Information
2 Pre-installation
13
5 Wiring
17
18
7 Maintenance
19
8 Performance Data
21
|3
Warnings
Important information
Important information in cases where there is no
risk of personal injury or material losses is
identified by the symbol shown on the left. It is
bordered by horizontal lines above and below the
text.
DANGER:
If the information in this manual is not followed
exactly, a fire or explosion may result causing
property damage, personal injury or loss of life.
This appliance MUST NOT be installed in any
location where gasoline or flammable vapors are
likely to be present.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electric switch; do not use
any phone in your home/building.
Evacuate the home/building immediately.
Immediately call your gas supplier. Follow the
gas suppliers instructions.
If you cannot reach your gas supplier, call the
fire department.
Installation and service must be performed by
a qualified installer, service agency, or the gas
supplier.
4 |
DANGER:
Failure to adhere to the guidelines on this page
can result in severe personal injury, death, or
substantial property damage.
125 F
1 to 2 minutes
130 F
About 30 seconds
135 F
About 10 seconds
140 F
145 F
150 F
About 1 seconds
155 F
About 1 second
|5
Operating Restrictions:
Component Materials
Table 1A
Component
Material
Tank
Coil
Insulation
Polyurethane
Jacket
Polypropylene/ABS
PART NO.
SST150-40
(in.)
(in.)
(in.)
(in.)
(in.)
(in.)
3
3 1/4
8 1/4
9 1/4
25 1/4
28
48 1/2
52 1/2
56
60
20
70
69
SST250-65
SST300-80
3 1/4
9 1/4
28
61 3/4
SST450-119
3 1/4
9 1/4
31 3/4
60 1/4
NOTES:
1. 1 NPT ON SST150-40.
22.5
WEIGHT
FULL OF WATER
(lbs.)
24
515
820
24
921
28
1268
45
1-1/2 NPT (SEE NOTE 1) 2
3/4 NPT 1
1 NPT 3
E
D
AQUASTAT/SENSOR WELL
1 NPT 4
SST150 - SST450
Figure 1-1
6 |
CAUTION:
Water with characteristics outside the limits
shown in Table 2A may severely shorten the
life of the tank due to corrosion. Damage
to tanks in such cases is not covered under
warranty.
3. Read and understand all installation requirements in
this manual.
Table 2A
Min.
Max.
Ph
6.0
8.0
Chloride (PPM)
--
80
Recommended Clearances
|7
DHW Prioritization
Multiple tank installations must be done in the reversereturn manner. The reason for this is to create the same
pressure drop (and therefore, the same flow) through the
coil of each tank. The boiler manifold piping must be sized
so that each coil has the flow rate called for in Table 3B.
Because the pressure drop through tank coils varies from
size to size, it is hard to predict the flow rate that will be
developed through each coil when two tanks of different
sizes are placed in the same manifold. For this reason it is
best not to mix tanks of different sizes in the same zone if
their recovery is critical. A sample system is shown in FIG.
3-4.
Table 3A
12
SST450-119
10
SST250-65/
SST300-80
SST150-40
6
4
2
0
0
12
16
20
Flow Rate
Table 3B
Model
Water
Inlet
(IN)
Water
Outlet
(IN)
Coil
Connection
(IN)
Coil
Length
(FT)
Surface
area
(SQ-FT)
SST150-40
30.8
SST250-65
1.5
1.5
SST300-80
1.5
1.5
SST450-119
1.5
1.5
8 |
8
GPM
12
GPM
16
GPM
20
GPM
10.0
0.41
1.04
2.34
4.16
6.49
41.5
13.5
0.61
1.57
3.53
6.27
9.80
41.5
13.5
0.61
1.57
3.53
6.27
9.80
67.3
22.0
0.73
1.87
4.22
7.50
11.71
AIR
SEPARATOR
ANTI-SCALD
MIXING VALVE
HOT
WATER
OUT
GB 142
BOILER
COLD
WATER
IN
DHW
TANK
PUMP
PRESSURE RELIEF
VALVE
AIR
SEPARATOR
SYSTEM SUPPLY
SENSOR
TANK SENSOR
TO
SYSTEM
FROM
SYSTEM
SYSTEM
PUMP
BALL VALVE
(TYPICAL)
CHECK VALVE
DRAIN
POINT
Y-STRAINER
(RECOMMENDED)
EXPANSION
TANK
RECIRCULATION
PUMP
DRAIN
( FIELD SUPPLY )
Figure 3-1 GB142 Boiler Low Loss Header piping and DHW priority
NOTICE:
Please note that these illustrations are
meant to show system piping concept only,
the installer is responsible for all equipment
and detailing required by local codes.
|9
ZONE #1
PRESSURE
REDUCING VALVE
PRESSURE
GAUGE
BACKFLOW
PREVENTER
ZONE PUMPS
(TYPICAL)
MAKE UP WATER
AIR SEPARATOR
EXPANSION
TANK
HOT
WATER
OUT
ANTI-SCALD
MIXING VALVE
GB 142
BOILER
COLD
WATER
IN
CHECK VALVE
PUMP
PRESSURE RELIEF VALVE
BALL VALVE
DRAIN
POINT
TANK SENSOR
Y-STRAINER
(RECOMMENDED)
RECIRCULATION
PUMP
CHECK VALVE
DRAIN
( FIELD SUPPLY )
Figure 3-2 Piping diagram zoned with circulators and DHW priority
NOTICE:
Please note that these illustrations are
meant to show system piping concept only,
the installer is responsible for all equipment
and detailing required by local codes.
10 |
ZONE #1
PRESSURE
REDUCING VALVE
PRESSURE
GAUGE
BACKFLOW
PREVENTER
ZONE PUMPS
(TYPICAL)
MAKE UP WATER
AIR SEPARATOR
EXPANSION
TANK
BALL
VALVE
HOT
WATER
OUT
DHW
TANK
PUMP
ANTI-SCALD
MIXING VALVE
COLD
WATER
IN
FLOW
CHECK
VALVE
Y-STRAINER
(RECOMMENDED)
G115WS/G125BE/GB125BE
DRAIN
POINT
TANK SENSOR
RECIRCULATION
PUMP
CHECK VALVE
DRAIN
( FIELD SUPPLY )
Figure 3-3 Piping diagram of floor standing boiler and DHW priority
NOTICE:
Please note that these illustrations are
meant to show system piping concept only,
the installer is responsible for all equipment
and detailing required by local codes.
| 11
AIR
SEPARATOR
HOT
WATER
OUT
GB 142
BOILER
ANTI-SCALD
MIXING VALVE
COLD
WATER
IN
DHW
TANK
PUMP
RECIRCULATION
PUMP
AIR
SEPARATOR
TO
SYSTEM
BALL VALVE
(TYPICAL)
CHECK VALVE
SYSTEM SUPPLY
SENSOR
PRESSURE
RELIEF VALVE
(TYPICAL)
FROM
SYSTEM
SYSTEM
PUMP
DRAIN
POINT
TANK SENSOR
(TYPICAL)
Y-STRAINER
(RECOMMENDED)
EXPANSION
TANK
DRAIN
( FIELD SUPPLY )
NOTICE:
Please note that these illustrations are
meant to show system piping concept only,
the installer is responsible for all equipment
and detailing required by local codes.
12 |
The two pipe reverse return piping uses more pipe than
the two pipe direct return piping, but the flow is more
balanced and even in the two pipe reverse return piping
layout (see FIG. 3-4).
Each tank must have its own T&P valve. It is recommended
that each tank be equipped with its own isolation valves,
unions, and drains so that one tank may be removed from
the system. If local codes require a backflow preventer,
check with the appropriate authority to find out whether
one backflow preventer may be used for tanks or each tank
must be equipped with its own backflow preventer. If each
tank must have its own backflow preventer, each tank must
also have its own expansion tank. If a common backflow
preventer is permitted, an expansion tank must be sized to
accommodate the expansion volume of all tanks.
| 13
WARNING:
An anti-scald mixing valve does not eliminate
the risk of scalding.
Set the tank thermostat as low as practical.
Feel water before bathing or showering.
If anti-scald or anti-chill protection is
required, use devices specifically designed
for such service. Install these devices in
accordance with their manufacturers
instructions.
NOTICE:
Verify that the combination temperature and
pressure (T&P) relief valve complies with
local codes. If the combination temperature
and pressure relief valve does not comply
with local codes, replace it with one that
does. Follow the installation instructions in
this section.
DRAIN
VALVE
14 |
Standard Installation
Install the T&P relief valve in the connection marked
Relief Valve.
NOTICE:
The SST series water heaters will absorb/
store less than 200,000 Btu/hr when
domestic water outlet temperature is 210F
and boiler water supply temperature is
240F. Listed outputs are based on ASME
Section VIII Interpretation VIII-1-86-136.
Check with local codes for applicability.
DANGER:
Do not install any valve between the
temperature and pressure (T&P) relief valve
and the tank connection or on the T&P relief
valve discharge piping. Improper placement
and piping of T&P relief valve may result in a
discharge of hot water that can cause severe
personal injury, death or substantial property
damage.
Table 4A
Model
BTU/hr
SST150-40
105,000
SST250-65
200,000
SST300-80
200,000
SST450-119
200,000
WARNING:
The temperature and pressure (T&P) relief
valve is not intended for constant duty,
such as relief of pressure due to repeated
normal system expansion. Correct this
condition by installing a properly sized
expansion tank in a domestic water system.
Refer to the expansion tank manufacturers
installation instructions for proper sizing.
Be advised, the hot discharge water from
the temperature and pressure (T&P) relief
valve, can cause severe personal injury, or
substantial property damage.
WARNING:
Failure to install and maintain a new, listed
" X " temperature and pressure (T&P)
relief valve will release the manufacturer
from any claim which might result from
excessive temperature and pressures or
discharge of hot water.
| 15
SHOCK ARRESTOR
UNION
(TYPICAL)
SHUTOFF VALVE
ANTI-SCALD
MIXING VALVE
SHUTOFF
VALVE
SHUTOFF
VALVE
FROM BOILER
SHUTOFF
VALVE
TO BOILER
BACKFLOW
PREVENTER
EXPANSION
TANK
CHECK VALVE
RECIRCULATION
PUMP
DRAIN
( FIELD SUPPLY)
NOTICE:
Please note that these illustrations are
meant to show system piping concept only,
the installer is responsible for all equipment
and detailing required by local codes.
16 |
Honeywell
L4006 or
equivalent
TEMPERATURE
ADJUSTMENT
WIRE
CONNECTIONS
AQUASTAT
CONTROL
INDIRECT TANK
| 17
CAUTION:
Fix any leaks found before proceeding further.
Leakage from the boiler piping can result in
severe damage to the boiler.
18 |
DANGER:
Plugging the temperature and pressure
(T&P) relief valve or discharge piping can
cause excessive pressure in the water
heater, resulting in severe personal injury,
death, or substantial property damage.
Maintenance Schedule
DANGER:
Water from opened drain valves, unions and
other connections may be extremely hot.
To avoid severe personal injury, death, or
substantial property damage:
Tighten all drain hose connections.
WARNING:
Before operating a temperature and pressure
(T&P) relief valve, make sure no one is in front
of or around the T&P relief valve discharge
piping. Hot discharge water can cause severe
personal injury or substantial property damage.
4.
4.
| 19
DANGER:
Do not use automotive, ethylene glycol or
petroleum-based antifreeze. These types of
antifreezes are toxic and could cause severe
personal injury or death if leakage into the
domestic hot water supply occurs. Do not
use any undiluted antifreeze. This can cause
severe personal injury, death, or substantial
property damage.
20 |
Table 8A
Potable
Water
Volume
Gal.
Heat
Source
Water
Volume
Gal.
Standby
Heat Loss
F/hr
Continuous
Draw
Rating
Gal/hr
First
Hour
Rating
Gal/hr
Minimum
Heat Output
Rate from
Heat Source
Btu/hr
Minimum
Heat
Source
Flow Rate
GPM
Tank Heat
Source
Friction
Loss Feet
W.C
SST150-40
40.0
1.6
0.9
181
208
115,000
14.0
4.5
SST250-65
67.0
1.9
0.7
263
327
154,000
14.0
5.7
SST300-80
81.5
2.1
0.6
266
347
171,000
14.0
5.7
SST450-119
113.4
3.2
0.5
322
431
199,000
14.0
6.5
Model
| 21
Example
___________________________
Gals.
40
Gals.
___________________________
Gals.
20
Gals.
___________________________
Gals.
20
Gals.
___________________________
Gals.
10
Gals.
___________________________
Gals.
20
Gals.
TOTAL
___________________________
Gals.
110
Gals.
(consecutive bath)
x 1.5
x 1.5
___________________________
Gals.
165
Gals.
22 |
First Hour Rating - 180F Boiler Loop Water (Universal Sizing - 45,000 - 295,000 Btu/hr)
Model
SST150-40
Circulator Flow
(GPM)
Domestic Outlet
SST250-65
12
115
140
115
140
45,000
122
97
122
60,000
150
118
75,000
179
95,000
115,000
115
140
20
115
140
12
140
115
140
97
153
128
153
128
150
118
183
149
183
149
138
179
138
213
170
213
170
217
165
217
165
217
165
252
197
252
217
165
252
189
252
189
252
189
291
226
252
189
267
200
282
211
286
208
305
267
200
282
211
286
213
305
165,000
140
16
115
140,000
115
Table 8B
16
115
140
197
252
197
291
226
291
235
319
245
235
319
319
195,000
115
140
226
291
226
338
259
338
245
356
271
245
356
356
225,000
20
115
140
259
338
259
386
293
388
294
271
386
293
388
294
271
386
293
388
294
388
294
260,000
295,000
Max BTU Input
92,998
112,972
123,331
129,574
132,764
118,488
129,139
146,864
163,768
167,924
| 23
First Hour Rating - 180F Boiler Loop Water (Universal Sizing - 45,000 - 295,000 Btu/hr)
Model
SST300-80
Circulator Flow
(GPM)
Domestic Outlet
SST450-119
12
115
140
115
140
45,000
163
138
163
60,000
193
159
75,000
222
95,000
115
140
20
140
12
115
140
138
197
172
197
172
193
159
226
193
226
193
180
222
180
255
213
255
213
261
207
261
207
261
207
294
241
294
115,000
300
235
300
235
300
235
300
235
333
268
140,000
304
238
347
268
347
268
347
268
347
268
384
165,000
304
238
349
270
374
288
395
302
395
302
387
349
270
374
288
409
312
424
323
374
288
409
312
424
323
424
323
260,000
115
140
225,000
140
16
115
195,000
115
Table 8C
16
115
140
115
140
241
294
241
333
268
333
268
333
268
302
382
302
382
302
382
306
429
337
429
337
483
375
485
501
115
140
302
382
302
429
337
429
337
376
485
376
485
376
388
548
421
541
416
573
438
596
454
596
454
295,000
Max BTU Input
24 |
115,860
139,106
154,002
171,229
181,544
141,419
190,161
20
204,795
237,649
253,504
| 25
26 |
| 27